User manual 11-speed chain
Contents
1. be replaced immediately with original Campagnolo parts Wear clothes which are snug fitting and which make you visible to traffic such as neon fluorescent or other bright colors Avoid biking at night because it is more difficult for you to be seen by traffic and it is more difficult for you to see obstructions on the ground If you do ride at night you should equip your bicycle with and use a headlight and a tail light Never use a bicycle or bicycle component unless you are thoroughly familiar with its use and maintenance history Used equipment may have been misused and abused and can unexpectedly fail resulting in an accident When riding in wet conditions remember that the stopping power of your brakes is greatly reduced and that the aderence of the tires on the ground is considerably reduced This makes it harder to control and stop your bicycle Extra care is required when riding your bicycle in wet conditions to avoid an accident Never spray your bicycle with water under pressure Pressurized water even form the nozzle of a small garden hose can pass under seals and enter your Campagnolo components thereby affecting its operation Wash your bicycle and Campagnolo components by wiping them down with water and neutral soap Always wear a properly fitted and fastened bicycle helmet that has been approved by ANSI or SNELL 26 ENGLISH BEFORE EVERY RIDE DO NOT RIDE YOUR BICYCLE IF IT DOES NOT PASS THIS PRE RIDE2. impago d CHAINS thmpagnilo A N WARNING Carefully read follow and understand the instructions given in this manual It is an essential part of the product and you should keep it in a safe place for future refe rence MECHANIC QUALIFICATION Please be advised that many bicycle service and repair tasks require specialized knowledge tools and experience General mechanical apti tude may not be sufficient to properly service or repair your bicycle If you have any doubt whatsoever regarding your service repair ability please take your bicycle to a qualified repair shop INTENDED USE This Campagnolo product is designed and manufactured for use only on road racing style bicycles that are ridden only on smooth road or track surfaces Any other use of this product such as off road or on trails is forbidden AN ACCIDENT Please note that throughout this manual reference is made that an accident could occur Any accident could result in damage to your bicycle its components and more importantly could cause you or a bystander to sustain severe personal injury or even death LIFESPAN WEAR INSPECTION REQUIREMENT The lifespan of Campagnolo components depends on many factors such as rider size and riding conditions Impacts falls improper use or harsh use in general may compromise the structural inte grity of the components and significantly reduce their lifespan Some components are also subject to wear over time Ple
3. the split guide must always remain inside the bushing e Remove the clamping device and remove the chain from the tool eS en Internal side of the chain External side of the chain 12 34 ENGLISH ENGLISH 35 Campagnales Campagaile 2 2 LOCKING THE BUSHING ULTRA LINK CN RE500 e Lock the link by means of the special locking device Z Fig 19 ld i the tool etal a positio e Check that the tapered tip of the ning the tongue in closure mode Rig pusher is in line with the centre of the bushing ULTRA LINK CN RE500 Fig 20 e Screw in the tool to bring the pusher into contact with the protruding end of the Ultra link CN RE500 bush turning it by about 34 of a turn and exerting moderate force till distorted Fig 21 e Position the tool UT CN300 as indicated in Fig 17 from the outside of the chain towards the inside e Insert the link to close into the provided seats Fig 18 Internal side of the chain 20 36 ENGLISH ENGLISH 37 Campagnile e The slight protrusion X towards the external side of the chain of the small pin E from the link Fig 22 is entirely nor mal and does not obstruct normal chain movement NEVER try to eliminate this protrusion e Make sure that chain clo
4. G label Fig 3 N WARNING NEVER remove or modify in any way whatsoever this external link which is perma nently identified by the stamped production batch number since it has the calibrated holes needed to close the chain Use of any other connecting link to join the chain may result in unexpected opening of the chain while riding resulting in an accident personal injury or death IA WARNING To shorten chain remove links from the opposite side of the chain NEVER remove or modify this link in anyway whatsoever Carefully read follow and understand the owner s manual before performing any operation of the chain Campagaile e TO OPEN THE CHAIN e Prepare the tool UT CN300 by positio ning the tongue in open mode X Fig 4 fit the link to be opened in tool UT CN300 Fig 4 taking care to end with an internal link clamp the link with the special clamping device Z Fig 5 tighten the tool until the small pin emer ges completely from the hole in the link Fig 6 gt 30 ENGLISH ENGLISH 31 Campagnale 2 1 INSERTING THE BUSHING ULTRA LINK CN RE500 e Remove the plastic band and the adhesive Warning label e To assembly the closing pin ULTRA LINK CN RE500 place the chain on the bottom bracket shell e Insert the inner link B Fig 7 into the outer
5. TEST CORRECT ANY CONDITION BEFORE YOUR RIDE Be sure that all of the components of your bicycle including but not limited to your brakes pedals handgrips handlebars frame and seating system are in optimum condition and suitable for use Be sure that none of the components of bicycle are bent damaged or out of alignment Check to be sure that all quick release fasteners nuts and bolts are properly adjusted Bounce the bicycle on the ground and listen and look for anything which may be loose Be sure that your wheels are perfectly centred Spin the wheels to be sure that they do not wobble up and down or from side to side and that they do not make contact with the fork legs or brake pads while rotating Check all reflectors to make sure that they are clean straight and securely mounted Check you brake pads and cables to be sure they are in good condition Test your brakes in the beginning of your ride to make sure that they are operating properly Learn and follow the local bicycle laws and regulations and obey all traffic signals signs and laws while you ride If you ever any comments questions or concerns please contact your nearest Campagnolo Service Center A list of service centers may be found on our website at www campagnolo com ENGLISH 27 Campagnile 1 TOOLS gt Z N Z WARNING Always wear safety glasses or goggles when using Campagnolo UT CN300 A WARNING All con
6. ase have your bicycle and its components regularly inspected by a qualified mechanic for any cracks deformation signs of fatigue or wear use of penetrating fluid or other visual enhancers to locate cracks on parts is recom mended Disassembly your bicycle components and especially the pedals is required during these inspections If the inspection reveals any deformation cracks impact marks or stress marks no matter how slight immediately replace the component components that have experienced excessive wear also need immediate replacement The frequency of inspection depends on many factors check with your authorized representative of Campagnolo S r l to select a schedule that is best for you 24 ENGLISH Campagaile If you weigh 82 kg 180 Ibs or more you must be especially vigilant and have your bicycle inspected more frequently than someone weighting less than 82 kg 180 Ibs for any evidence of cracks deformation or other signs of fatigue or stress Check with your mechanic to discuss whether the components you selected are suitable for your use and to determine the frequency of inspections The components of Campagnolo 11s transmissions as well as the brakes rims pedals and all other Campagnolo products are designed as a single integra ted system Not to affect safety performance longevity functionality and the WARRANTY use exclusively the parts and components supplied or specified by Campagnolo S r l witho
7. ent personal injury or death NOTE Never spray your bicycle with water under pressure Pressurized water even from the nozzle of a small garden hose can pass seals and enter into your Campagnolo components damaging them beyond repair Wash your bicycle and Campagnolo components by wiping them down with water and neutral soap A WARNING Salt water environments as found on winter roads and near the seaside can cause galvanic corrosion on most bike parts Carefully rinse clean dry and re lubricate all exposed parts to avoid damage malfunctions and accidents 42 ENGLISH Campagaile 5 CHAIN REPLACEMENT A chain typically lasts between 2 000 miles and 5 000 miles depending on the condi tions of use and on the frequency and quality of maintenance operations Use a high precision caliper gauge to measure in different points of the chain the length as indi cated in fig 25 If even one of the measurement is longer than 132 60 mm the chain must immediately be replaced Z WARNING Failure to timely replace the chain can result in unexpect chain failure while riding resulting in an accident personal injury or death ae 8 e e 132 60 mm max t Lagi 1 2 3 4 5 6 Coc Je Ne Ke OC i ENGLISH 43
8. equency and quality of maintenance To keep the chain in good condition cleaning and lubrication must therefore be repeated frequently especially if it is subjected to heavy duty use i e after washing your bicycle after every ride in wet dusty or muddy conditions etc e Do not remove the chain for cleaning and lubrication Before lubricating thoroughly clean the drive system chain sprocket set chainrings and derailleur pulleys with a brush or cloth saturated with an appropriate degreaser or detergent A WARNING The use of sprockets or chainrings which are not marked Campagnolo can dama ge the chain This may result in its unexpected opening of the chain and cause accidents personal injury or death e Lubricate the chain e After applying the lubricant move the cranks and engage all possible gear combina tions in order to thoroughly lubricate the entire drive system e Thoroughly clean any residual lubricant from the bicycle and floor e At the end of lubrication operations CAREFULLY degrease the braking surface and the brake shoes ENGLISH 41 Campagnile N WARNING e Traces of lubricant on the rims and brake pads can reduce or eliminate the bra king capabilities of your bicycle resulting in an accident personal injury or death e Using poor quality or incorrect lubricant may damage the chain and cause exces sive wear or damage to the system A damaged drive system can malfunction resulting in an accid
9. link C Fig 7 and then insert the drive part of the union bushing ULTRA LINK CN RE500 D Fig 7 into the hole of the link from the inside of the chain towards the outside e Move the chain on to the larger chainring keeping it on the smallest sprocket then position the links to be closed in the area indicated in Figure 8 32 ENGLISH 9 e Unscrew tool UT CN300 e Position the tool UT CN300 as shown in Fig 9 e Fit the link to be closed in the relative seats Fig 10 ENGLISH 33 Campagnile e Clamp the link with the special clamping device Z Fig 11 e Check that the tongue of tool UT CN300 is in the external position Y Fig 11 e Check that the tapered tip of the pusher F Fig 12 is in line with the centre of the bushing ULTRA LINK CN RE500 E Fig 12 e While exerting a uniform force screw in the tool Fig 13 so that the bushing ULTRA LINK CN RES500 E has completely entered the thickness of the chain Campagaile Note In order to minimize the possibility of damaging the chain irreparably DO NOT TIGHTEN the tool beyond the beat Let the bushing ULTRA LINK CN RE500 E protru de 0 1 mm from the inner side of the chain Fig 14 e Insert the protruding part of the guide into the hole provided at the base of the tool and split it by bending Fig 15 The terminal part of
10. necting and disconnecting of the Campagnolo 11 SPEED chains should be perfor med using the special Campagnolo UT CN300 tool not included in this kit Fig 1 Use of other tools could damage the chain and or provoke unexpected chain failure resulting in an accident personal injury or death Campagaile 2 CHAIN INSTALLATION A WARNING An incorrectly assembled chain unexpectedly break while riding in an accident personal injury or death If you have any doubt whatsoever regarding your ability to properly perform any of the operations in this manual please take your bicycle to a qualified repair shop e Determine the correct length of the chain by putting it onto the smallest sprocket and chainring and check that the dimension H Fig 2 does not exceed 8 15 mm A WARNING The pusher of the Campagnolo tool UT CN300 is fitted with a pin with a replaceable tapered tip which is of fundamental importance for correct assembly of the bushing ULTRA LINK if the pin is worn or damaged replace it with the special Campagnolo UT CN301 spare pin Failure to timely replace the tip pin can damage your chain resul ting in an accident personal injury or death 28 ENGLISH ENGLISH 29 Campagnile Perform all of the following operations and remove extra links from the side of the chain opposite the external link which is identified by the plastic band and the adhesive WARNIN
11. sure does not present any harsh points or links that do not bend freely Fig 23 External side of the chain 22 Campagaile Free the joints as required with delicate lateral bending of the links Fig 24 ENGLISH ENGLISH 39 Campagniles 3 CHAIN OPENING Z WARNING If it becomes necessary to open and close the chain which can be done only twice use only the special Campagnolo Ultra link CN RE500 pin with Campagnolo UT CN300 tool The use of pin produced by different manufacturers can damage the chain A damaged chain can break even suddenly and cause accidents injuries and even death N WARNING Opening and closing the chain on more than two occasions can result in the chain unexpectedly failing while riding resulting in an accident personal injury or death e Get the special Campagnolo bushing ULTRA LINK CN RE500 e Only and exclusively use the tool UT CN300 Identify the opening link on the chain this must be different and away from the one used for closing the first time a link that can be recognizable from the impression showing the production batch Note To open the chain carry out the operations indicated in chapter 2 Chain installation using the Campagnolo tool UT CN300 only 40 ENGLISH Campagaile 4 CHAIN MAINTENANCE e The life of the chain depends on conditions of use and on the fr
12. ut interfacing or replacing them with products parts or components manufactured by other companies Note Tools supplied by other manufacturers for components similar to Campagnolo components may not be compatible with Campagnolo components Likewise tools supplied by Campagnolo S r l may not be compatible with components supplied by other manufacturers Always check with your mechanic or the tool manufacturer to insure compatibility before using tools supplied by one manufacturer on components supplied by another The user of this Campagnolo product expressly recognizes that there are risks inherent in bicycle riding including but not limited to the risk that a component of the bicycle can fail resulting in an accident personal injury or death By his purchase and use of this Campagnolo product the user expressly voluntarily and knowingly accepts and or assumes these risks and agrees to hold Campagnolo S r l harmless against any resulting damages ENGLISH 25 Campagnile SAFETY RECOMMANDATIONS Please be advised that if the maintenance and repair procedures provided in this manual are not properly performed or if the other instructions in this manual are not followed an accident could occur Never make any modifications whatsoever to any component of any Campagnolo product Parts which have been bent or otherwise damaged in an accident or as a result of any other impact must not be re straightened They must
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