User Manual - Air
Contents
1. accordingly If the part or assembly received by Air Weigh does not meet the requirements of the warranty program set forth above at the Air Weigh customer s request the part or assembly will either be discarded returned freight collect or repaired or replaced at the Air Weigh customer s expense and returned freight collect 24 Air Weigh 1730 Willow Creek Circle Eugene OR 97402 9152 USA P O Box 24308 Eugene OR 97402 0437 USA Telephone 541 343 7884 Order Desk 888 459 3444 Customer Support 888 459 3247 Fax 541 431 3121 Hours of Operation Monday Friday 7 a m 5 p m PST www Air Weigh com2. apply to any product that has been repaired or altered by anyone not employed by Air Weigh or not operated in accordance with the manufacturer s printed material delivered with this product Air Weigh hereby expressly disclaims any and all implied warranties of any type kind of nature whatsoever particularly any implied warranty of merchantability or fitness for a particular purpose not expressly stated by Air Weigh in its printed material delivered with its products Some states do not allow the exclusion or limitation of incidental or consequential damages If such laws apply the limitations or exclusions contained in the terms and conditions of this Warranty may not apply This warranty gives you specific legal rights and you may also have other rights which vary state to state May be covered by U S Patent Nos 5478974 5780782 7478001 Foreign Patent Nos 260494 677998 2122766 Copyright 2004 2006 2007 2008 2009 2010 2011 2012 by Hi Tech Transport Electronics Inc All rights reserved Air Weigh amp ComLink and Hi Tech Transport Electronics are trademarks or registered trademarks of Hi Tech Transport Electronics Incorporated Other brand product or service names listed in this document are the trademarks or registered trademarks of their respective holders Information contained in this literature was accurate at time of publication Product changes may have been made after copyright dates that are not reflected Pr
3. built in Alarm LEDs when an audible or remote alarm light is needed The Auxiliary Output provides a switched 12V 24V at 0 5 amps for connection to a user supplied output device If used please order the Aux I O interface cable PN 012 0300 011 3 cable in order to connect the Auxiliary Output with an external alarm device You can select T or have it reflect programmable overweight alarm and warning conditions by pressing the icon AUA_ I O Setup Wizard continued 5 Trailer Axle Type For trailers with dual height control valves see the Appendix for a complete list of the supported suspension types Use the 11 arrows to choose among the following trailer suspension types single tandem or spread axle tandem and tridem with or without lift axle see chart below for reference Trailer Axle Icons EE Single axle trailer Single axle trailer with lift axle Tandem axle trailer Tandem axle trailer with lift axle Tandem spread axle trailer Tridem axle trailer Tridem axle trailer with lift axle Calibration Calibration Overview Your scale must be calibrated before it will show correct on ground weights for your vehicle There are two methods of calibrating the QuickLoad Trailer Scale Use only one of these methods to calibrate the scale A Select a pre programmed Factory Calibration from the scale menu if the trailer suspension type is included in the list OR B Perform a Manu
4. by the Height Control Valve HCV on the air suspension For instance a trailer tandem axle suspension typically has only one HCV so the two axles are referred to as a single axle group On a dual HCV tandem trailer the air pressure from both HCVs will be averaged together in the scale to provide an accurate on ground weight for the axle group The scale has alarm lights and an alarm output which you can set to flash when the weight reading exceeds the amount that you program Power On Off The display may be turned off manually or automatically To turn the display on touch any location on the touch screen and release A Manual Power Off Turn off the scale at any time by touching the display area for five seconds then releasing it You can use this function when you do not want the display on while driving B Automatic Power Off Touch O on the Additional Settings Menu The display will show the number of minutes of inactivity that will cause it to turn off automatically or 00 to indicate that it is Always On As an example enter 01 and press Wx and then the display will turn off after one minute of inactivity NOTE If the display loses power at any time it will return to its last setting upon power on For example if the display was off when it lost power the display would still be off upon power on To turn it on briefly touch the screen Upon initial power up the unit will display the AirzWeigh logo and mode
5. 2X HT 230 2X HT 250 3X AA250 2X HT 300 2X AAL23 2X HKANT 40A 2X HKANTAOB 2X AA230 2X HKA180 2X AAL23 3X HKAT50 2X AA230 3X HKA250 2X RL224 2X RL230 2X RL250 2X 240 US 2X 240 US 3X 240 OS 2X HKANTAOA is for Vantraax HKANT 40K 2X prior to Jan 2008 HKANTAOB is for Vantraax HKANT 40K 2X after Jan 2008 and later KEY 2X Tandem Axles Use the 240 OS 2X pre programmed calibration for the RAR 260 30K which replaced it as of Sept 2009 3X Tridem Axles Calibration Factory Calibration continued 1 Select Factory Calibration from the Calibration menu FACTORY CALIBRATION MANUAL CALIBRATION 2 Select from the Manufacturer list then select Suspension Type j HENDRICKSON HENDRICKSON S WATSON CHALIN 3 When the calibration is complete the scale will display the current weight 33780 MENU If the trailer s weight is always off by the same amount when both empty and loaded you can use the Weight Adjust function to correct this condition Calibration Manual Calibration If Factory Calibration is not available for your trailer suspension then you must manually enter Empty es and Heavy A axle weights When calibrating using this method the empty weight must be entered while the vehicle is empty and the heavy weight must be entered while the vehicle is heavily loaded Air Weigh recommends that you obtain both empty and full weights from the same reliable certified scale It doe
6. Air Weigh On Board Truck and Trailer Scales QUICKLOAD TRAILER SCALE User Guide PN 901 0143 001 RO Touch Screen Weight screen Alarm menu and Auxiliary Output alarm e Alarm Weights menu 9 Alarm Lights menu Setup menu Previous screen i Alarm Weight entry ywa Warning Weight entry Ei Right and left alarm lights active Scroll down or decrease the selected digit gt S uU D Accept selection a e Scroll up or increase the selected w Right alarm light active digit A ZIN Left alarm light active No previous items Alarm light disabled and No Auxiliary Output No further items am E a aa Single axle trailer Single axle trailer with lift axle Tandem axle trailer Tandem axle trailer with lift axle Tandem spread axle trailer Tridem axle trailer Tridem axle trailer with lift axle 143141111 i Alarm Time Out entry Calibration menu Heavy Weight entry Empty Weight entry Weight Adjust entry Diagnostic menu Language Selection Additional Settings menu Display Time Out entry Create PIN entry Setup Wizard VLG eRe Pr Ot Contents Overview Power OMOTI M 1 How to Use the Touch Screen eeeeseees 2 Setup Wizard Bios mec 3 Weight Type oc essecuictatudist entiende sedie dts topi te ted inted
7. Axle Type icons select an icon without the L R designation Scroll until you find the correct suspension type and touch it 4 Factory calibrations are available for some suspensions with single height control valves See page 8 of this manual 5 Ignore the remaining Dual Air Port instructions 22 23 Limited Warranty For product failures due to material or manufacturing defects Air Weigh will replace or repair all components for up to 3 years from shipment date to the end user Air Weigh customer Air Weigh assumes no responsibility for administering warranty claims directly with any third party end users The responsibility of Air Weigh under this warranty is limited to the repair replacement or credit of the defective part or assembly This warranty does not cover incidental or consequential damage to persons or property caused by use abuse misuse or failure to comply with installation or operating instructions This limited warranty does not apply to any product that has failed due to accident abuse alteration installation not consistent with printed installation instructions improper maintenance improper operation or as a result of system integration or installation not explicitly approved in writing by Air Weigh Air Weigh and its resellers shall have no responsibility or liability for damages if the purchaser or any other person alters the vehicle incorporating Air Weigh products This limited warranty shall not
8. Vs NP Tandem axle trailer with L R Tandem axle trailer lift axle single HCV with lift axle dual HCVs m Single axle trailer with ER Single axle trailer with single HCV dual HCVs m Tandem spread axle L R Tandem spread axle trailer with single HCV trailer with dual HCVs m Single axle trailer with E Single axle trailer with lift axle single HCV lift axle dual HCVs ERE Tridem axle trailer with L R Tridem axle trailer single HCV with dual HCVs For Use with Single Height Control Valve A scale that supports dual height control valves can be used on trailers with a single height control valve For installation see the QuickLoad Trailer Scale Installation Guide P N 901 0142 000 then follow these steps 1 If the scale starts up displaying ENGLISH ESPANOL follow the Setup Wizard instructions starting on page 3 of this manual When you reach the Trailer Axle Type icons skip to Step 3 below 2 Ifthe scale starts up with another display reset it to factory settings A From the Weight Display touch MENU leading to the Main Menu from the NEEDS CAL Display skip to Step B B Touch the N icon leading to the Setup Menu C Touch the 3 icon leading to the Additional Settings Menu D Touch the arrow once then touch the icon on the following screen E Touch YES when prompted resetting the scale then follow the Setup Wizard instructions starting on page 3 of this manual 3 When you reach the Trailer
9. acy deflate the suspension for 5 to 10 seconds and then re inflate to factory specified ride height before entering your calibration weight Once the QuickLoad Trailer Scale is calibrated it should not be necessary to re calibrate unless the suspension has been damaged or repaired Semi trailers with dual height control valves require Manual Calibration Factory Calibration is not available for suspensions with dual height control valves Only suspensions with a single height control valve can use pre programmed Calibration Factory Calibration Many popular trailer suspensions are available in the Factory Calibration menu Using this method you do not enter Empty s and Heavy a axle weights The correct factory calibration will result in the scale displaying weight to within 300 Ibs 140 kgs of the actual on the ground weight The table below lists the pre programmed suspensions currently available Note that only suspensions with a single height control valve are included Suspensions with dual height control valves do not have pre programmed Suspensions Most suspension manufacturers have identification tags on their suspensions Contact your trailer manufacturer for suspension information if needed Factory Calibration Suspensions MANUFACTURER SUSPENSION TYPE single height control valve only as shown on scale Binkley Airlite 2 2X Dana RF20 2X RS20 2X RS40 2X RF23 2X RS23 2X RF46 2X Hendrickson HT 250 2X AAL25
10. ailer brakes released Deflate the trailer suspension for 5 to 10 seconds and then re inflate 14 15 Using the Display Alarms The QuickLoad Trailer scale provides two individually programmable alarm settings Built in LEDs will blink slowly when the warning weight alarm setting is exceeded They will blink quickly when the overweight alarm setting is exceeded For example the Warning Weight could be set at 31 000 Ibs and the alarm weight could be set at 33 000 lbs When the measured weight exceeds 31 000 Ibs the LEDs will blink slowly and if the weight exceeds 33 000 Ibs the LEDs will blink rapidly NOTE If the LEDs flash when loading the trailer touch the screen while the Weight Display is showing to turn them off They will be reactivated when the weight falls below the programmed Warning or Alarm Weight Touch A on the Main Menu to go to the Alarm menu r d ALARM Turn the Alarm On Off Touch ALARM ON or OFF to turn the alarm function on or off Set the Alarm Time Out Touch i to set the Alarm Time Out in minutes Use the 11 arrows to set the amount of time the alarm will be on before it automatically shuts off Using the Display Alarms continued Set the Warning and Alarm Weights Touch lli to go to the Warning and Alarm Weight menu Touch x upper icon to set the Alarm Warning Weight Touch lower icon to set the Alarm Weight WARNING WT The Warning Weight must be less than t
11. al Calibration and enter the Empty amp x weight into the scale when the vehicle is empty and enter the Heavy E weight into the scale when it is heavily loaded IMPORTANT If your trailer s suspension is among the available Factory Calibration choices then proceed with Factory Calibration If your trailer s suspension is not among the available Factory Calibration choices or it has dual height control valves then you must use Manual Calibration to calibrate your scale If you need assistance please contact Air Weigh Support at 888 459 3247 available 7 a m 5 p m PST Monday Friday except holidays Note In rare cases the trailer weight may be incorrect by the same amount when both empty and loaded You do not have to recalibrate your scale You can correct this with the Weight Adjust B function Calibration Calibration Overview continued The accuracy of the QuickLoad Trailer Scale depends upon the accuracy of the certified scale you used for manual calibration Ensure that the in ground scale is reliable recently certified and in good repair It is preferable to obtain all weight tickets from the same certified scale as this ensures comparative accuracy For the best manual calibration results the truck and trailer should be parked on level ground with the trailer brakes released and the engine running both when getting the certified weight and when entering it into the scale For even better accur
12. atmtinf 3 Personal Identification Number PIN 4 Auxiliary Input Output ussuceso sevitae salis cupa ER Raw orit 4 Trailer Axle Type M X 9 Calibration Calibration Overview ccccseccssesseeteeetseetseeteeteeetseetseetaeess 6 Factory ANON ANODE sensencon eH biz d bm PEU NE MU 8 Manual Calibration ccccccccccccseccseecececeeeceeeeeeeeaeeeeeeeeeeees 10 Using the Display Current Weight RR RRRRRRRR 14 PAISITUIS esse ned UBI EESE P UR RUND AUR MERERI TUUM 15 Scale Seld ribi d a ee UM PM dU FU UD IER 18 Demo MOGE aossnsanstsentunex pno E be ERA EAEE ES 20 Appendix Dual Height Control Valve Display Instructions 21 Warranty Limited Warraniy osueedcan desee putemus spite Us i dae ausente demde 23 Overview The QuickLoad Trailer Scale is an onboard scale that converts trailer air suspension loads to an accurate on the ground weight Once calibrated the scale will display accurate weight for any load Models for trailers with dual height control valves This manual contains information for QuickLoad Trailer Scales for semi trailers with either single or dual height control valves on the suspension If your trailer has dual height control valves please follow the additional instructions in the gray boxes The scale will display the actual on ground weight of each axle group to within 300 pounds 140kgs For air suspensions an axle group is defined
13. avy calibration is needed Push the NEEDS CAL button to calibrate iir Wait gt ce M B IS LOAD HEAVY HEEDED WP 39 YES NO 3 Heavy Weight Calibration With your trailer heavy weigh the trailer axles on a certified in ground scale Weigh only the trailer axles on the certified scale with the trailer lift axle up Do not weigh the drive axles on the certified scale Write down this weight and proceed off this scale to a level site Set the tractor parking brake but not the trailer brakes With the engine running deflate the trailer suspension for 5 to 10 seconds and then re inflate Next enter your Heavy calibration weight into the Air Weigh scale Make sure that you enter the heavy weight when the trailer is fully loaded 12 13 Calibration Manual Calibration continued HEAVY CAL gt gt E13780 i gu If you have already calibrated your Empty weight the scale will show the trailer weight after you enter the Heavy weight If not the scale will notify you that an Empty calibration is needed iir Wait gt NEEDED WP v we When calibration is complete the scale will display the current weight 33780 MENU Using the Display Show Current Weight Touch A on the Main Menu The display will show the current weight Touch MENU to go to the Main Menu 33780 MENU For best weighing park on level ground with the engine running and tr
14. he Alarm Weight unless the Alarm Weight is zero 16 17 Using the Display Alarms continued Set Alarm LEDs Once the Warning and Alarm weights have been entered press W to select which LEDs are lit when weight has been exceeded Touch an icon to select which LEDs are lit or touch T for no lit LEDs When the programmed weights have been exceeded the selected lights will blink slowly for the Warning Alarm and quickly for the Overweight Alarm Auxiliary Alarm Output If you did not set up the Auxiliary Alarm during the Setup Wizard you can set it up as follows From ne Main Menu press s to go to the Setup menu Press to go to the Additional Settings menu Press 1 and 70 to set up the Auxiliary Input Output Using the Display Scale Settings Press N on the Main Menu to go to the Setup menu The following choices are available A Calibrate Scale LB Change Weight from KGS to LBS KG Change Weight from LBS to KGS Change Language E Scale Diagnostics o Additional Settings Menu see following page for menu items 18 19 Using the Display Scale Settings continued Additional Settings Menu DEMO ON Now OFF y Set Display Time Out o Change PIN a Setup Wizard Caution Will clear all previous settings 1 0 Set Up Auxiliary Input Output including alarm output DEMO ON Now off Activate Deactivate Demo Mode Using the Display Demo Mode Demo Mode is used by Deale
15. l number for three seconds The unit will display either Model 6010 for a single height control valve or Model 6110 for a unit supporting dual height control valves How to Use the Touch Screen Touch a picture icon or menu button to navigate to the screen it represents Use the 11 arrows to navigate through options or to increase decrease digit values Use 9 to select the next digit If you get to the right most digit touching will wrap to the left most digit Press V to confirm Return to the previous menu by pressing y Setup Wizard The first time the scale is powered up or when the Setup Wizard is selected the following steps will be required 1 Choose a Language Touch the language you want to use Espanol 2 Select a Weight Type Choose between LBS or KGS by touching your desired choice S LBS KGS 3 Set a Personal Identification Number PIN Optional The PIN is used to lock the scale so that unauthorized individuals cannot tamper with it It may also be set after completing the Setup Wizard SET PIN NUMBER When prompted for a PIN during use and an invalid PIN is entered an INVALID PIN TRY AGAIN notice will be displayed Access to settings will be denied until the correct PIN is entered If you lose or forget your PIN contact Air Weigh Support at 888 459 3247 for assistance 4 Auxiliary Input and Output The Auxiliary Output can be used in conjunction with the
16. ocedure For Warranty Claims ALL customers should first contact Air Weigh Customer Support Department at 888 459 3247 for questions regarding the use operation repair or return of any Air Weigh product In the event Air Weigh requests to examine the product prior to disposition OR for repair or replacement Air Weigh requires a Return Material Authorization RMA number be issued before the item is returned Customer Support will issue the RMA number Please reference this RMA number in all correspondence Claimed items shall be shipped freight pre paid to Air Weigh Customer Support Department 1720 Willow Creek Circle Suite 510 Eugene Oregon 97402 USA The Air Weigh RMA number must appear on the outside of the return packaging Air Weigh shall examine returned material within 30 days after receipt or sooner if mutually agreed upon If Air Weigh determines that the part or assembly was defective in material or workmanship and within the warranty period Air Weigh will repair or replace the part or assembly and return freight pre paid In the event Air Weigh determines that the part or assembly cannot be repaired or replaced and is within the warranty period a credit not to exceed the purchase price will be issued to the Air Weigh customer For our customers using purchase orders Air Weigh will process a credit memo and notify the customer by email or fax The customer will process a corresponding debit memo and notify Air Weigh
17. rs and Resellers to show sample weights for countertop displays and tradeshows IMPORTANT The QuickLoad Trailer Scale will NOT show actual trailer weight in Demo Mode If the scale is in Demo Mode you will see the AirzW aigh logo instead of MENU below the weight The weight shown will not change and will not reflect the actual trailer weight To turn off Demo Mode and return the scale to regular functioning 1 Press the AirzWaigh logo to go to the Main Menu Press s to go to the Setup menu Press tt to go to the Additional Settings menu Press 1 twice to go to the Demo Mode screen Press DEMO OFF Now ON to turn off Demo Mode and return the scale to regular functioning pu SE JM Example Screen in Demo Mode 20 21 Appendix Dual HCV Model Dual height control valve suspensions HCVs will be designated with a L R above the suspension icon Use the TL arrows to choose among the following dual height control valve suspension types see chart below for reference Note There is no Factory Calibration option available for dual height control valve suspensions if selected an error message will display Once you have selected a suspension follow the calibration procedure described earlier in this manual Trailer Axle Icons EE Tandem axle trailer with LHR Tandem axle trailer single HCV with dual HCVs TE Tridem axle trailer with lift L R Tridem axle trailer with axle single HCV lift axle dual HC
18. s not matter whether you calibrate empty or heavy first However you must calibrate both empty and heavy before the weight display will be accurate You can recalibrate the empty or heavy weights individually at any time You can also use the Weight Adjust B function if the trailer s weight is always off by the same amount when both empty and loaded 1 Select Manual Calibration from the Calibration menu FACTORY CALIBRATION MANUAL CALIBRATION 10 11 Calibration Manual Calibration continued 2 Empty Weight Calibration With your trailer empty weigh the trailer axles on a certified in ground scale Weigh only the trailer axles on the certified scale with the trailer lift axle up Do not weigh the drive axles on the certified scale Write down this weight and proceed off the scale to a level site Set the tractor parking brake but not the trailer brakes With the engine running deflate the trailer suspension for 5 to 10 seconds and then re inflate Next enter your Empty calibration weight into the Air Weigh scale Make sure that you enter the empty weight when the trailer is empty NEEDED TRAILER MUST IS TRAILER EMPTY BE EMPTY WHEN ENTERING EMPTY M WEIGHT EMPTY CAL 4760 LOAD MUST BE HEAVY WHEN ENTERING HEAVY WEIGHT Calibration If you have already calibrated your Heavy weight the scale will show the trailer weight after you enter the Empty weight If not it will notify you that a He
Download Pdf Manuals
Related Search