NISE 3120 User Manual
Contents
1. Normal Operation 2 3 hon eer CMOS Data 30 Appendix E BIOS setting How to enable Power on after Power failure Soft Power Work As Al Phoenix AwardBIOS CMOS Setup Utility Power Management Setup sof t Powuer Work As ATX Item Help Boot Up LED1 Red Status LED1 Frequency Control Boot Up LEDZ Status LEDE Frequency Co soft Off by PHMH B Soft Pouer Work s k IRQ Wakeup Events E Tl e Move Enter Select 4 4PH PD Ualue F10 Save ESC Exit Fl General Help F5 Previous Values F6 Fail Safe Defaults F7 Optimized Defaults MI DOSBox 0 63 Cpu Cycles 20 Phoenix AwardBIOS CMOS Setup Utility Power Management Setup sof t Power Work fis Item Help Boot Up LED1 Red Status LED1 Frequency Control Boot llp LEDZ Status LEDE Frequency Co soft Off by PWR B Soft Off by PHH BTTH k IRQ Wakeup Events Thee Move Enter Select PU PD Value F1O Save ESC Exit F1 General Help F5 Previous Values F6 Fail Safe Defaults F Optimized Defaults Frameskip Program BIOS VIEW fe EX 312. SYS AUDIO OUT G 56 Parity 118 SYS AUDIO IN GND he me EN ZA 119 Audio Ground Ground 58 AD18 120 Audio Ground CMD Byte 121 Reserved NC AD16 122 MPCIACT ap 61 Initiator Ready 1 123 VCC5VA 62 Ground 124 355 _SB D 19 SINGLE 24 BIT TTL PENAL CONNECTOR CN4 DF13 MALE CONNECTOR A Connector pin definition de POWER de POWER p Fong POWER POWER din POWER EIS POWER 7 ENABLE GROUND POWER BACKLIGHT FLAT PANEL DATA 10 FLAT PANEL DATA OUT 0 OUT 1 23 FLAT PANEL DATA 24 FLAT PANEL DATA OUT 14 OUT 15 25 FLAT PANEL DATA 26 FLAT PANEL DATA OUT 16 OUT 17 27 FLAT PANEL DATA 28 FLAT PANEL DATA OUT 18 OUT 19 29 FLAT PANEL DATA 30 FLAT PANEL DATA OUT 20 OUT 21 31 FLAT PANEL DATA 32 FLAT PANEL DATA OUT 22 OUT 23 11 FLAT PANEL DATA 12 FLAT PANEL DATA OUT 2 OUT 13 FLAT PANEL DATA FLAT PANEL DATA OUT 4 OUT 5 15 FLAT PANEL DATA 16 FLAT PANEL DATA OUT 6 OUT 7 17 FLAT PANEL DATA 118 FLAT PANEL DATA OUT 8 OUT 9 19 FLAT PANEL DATA 20 FLAT PANEL DATA OUT 10 OUT 1 21 FLAT PANEL DATA 22 FLAT PANEL DATA OUT 12 OUT 13 un POWER pne POWER 35 PANEL CLOCK 36 FLAT PANEL VERTICAL SYNC 37 PANEL DATA 38 FLAT PANEL ENABLE HORIZONTAL SYNC ln POWER fo pent VEE B FPD RGB MAPPING 18BIT 24BIT 18BIT 24 PIN jRGB RGB pw RGB 29 D 20 CMOS Status Select JP13 Pin No Status Function Description
3. KR KEE EEN unn nnn 2 1Introduction Figure 2 1 Front panel Figure 2 2 Rear panel Chapters InstallatiODunssscdxon ees 3 1 Remove install the Chassis 3 2 Remove install the MINI PCI 3 3 Remove install the Antenna 3 4 Remove install the CompactFlash card 3 5 Remove install the Memory 3 6 Remove install the Hard disk AppendixA System I O Address and Interrupt Assignment B Key components power consume C PCI Device interrupt and BUS Assignments D Connector Specification Figure C 1 EBC 420 E BIOS setting How to enable Power on after Power failure Chapter 1 Overview 1 1 Introduction Based on AMD Geode Castle processor and CS5536 chipset the rugged NISE 3120 is designed for space critical applications requiring fan less operation extreme reliability low power consumption and versatile I O configuration As such the NISE 3120 offers cost effective solutions to a multitude of mission critical embedded computing applications within automation machine control POS Systems and transportation Housed in a compact 195mm x 150mm x 80mm heavy duty aluminum chassis the NISE 3120 s fan less design makes for reliable maintenance free industrial computing This versatile system gives users a wide variety of connection options with a myriad of I O ports located at both the front and the rear of the unit These include two 10 100 Ethernet LAN ports four USB 2 0 ports IEEE1394 VGA and Audio out For ad
4. D8 IDED6 16 DED9 IDDS 1 56010 IDED4 1 10 11 DED3 12 56012 13 21 15 IDED 0 i7 men 0 0 0 0 0 oun 19 GND Ew 18 IDD15 0 IDEREQ i ee 15 16 17 18 22 e 24 ep 26 ep 28 men 29 pack 30 GD 34 35 36 37 38 39 40 41 42 3 4 G G G IDE PD1 G S G IDED14 6 D DAI 34 eene 35 DAO 0 36 DA2 37 88 sess 39 mear 1 1 40 GND 4i ev a 43 GND 1 NC D 2 AUDIO LINE IN J1 AUDIO MIC IN J2 AUDIO CD IN J3 A Connector size 1 X 4 4 Pin Header 2 54mm Pitch B Connector pin definition NC ND ND ND ND NC CS3 ND 5V NC D 3 Serial Ports connector A Connector size 2X 5 9 Pin 1 5 B Connector location and pin definition e 9 PIN D SUB MALE COM1 2 19 111 PIN HEADER connector COM3 4 J4 Pin RX DT oun L 19 Li S D R R T N D 4 SMBUS connector J7 A Connector size 1 X 2 2 Pin Header 2 54mm Pitch B Connector definition 1 SMBDATA D 5 Hardware Reset connector J8 A B Connector size 1 X 2 2 Pin Header 2 54 Pitch Connector pin definition D 6 PC 104 PLUS connector J10 PCI only 3 3v Device A Connector a definition Tein Description besten Sege Sege DE x Il Leeser e
5. NISE 3120 AMD Geode Castle 400 500 Fanless PC104 Plus RoHS User Manual This publication including all photographs illustrations and software is protected under international copyright laws with all rights reserved No part of this manual maybe reproduced copied translated or transmitted in any form or by any means without the prior written consent from NEXCOM International Co Ltd Version 1 0 Copyright 2006 The information in this document is subject to change without prior notice and does not represent commitment from NEXCOM International Co LTD However users may update their knowledge of any product in use by constantly checking its manual posted on our website http www nexcom com NEXCOM shall not be liable for direct indirect special incidental or consequential damages arising out of the use of any product nor for any infringements upon the rights of third parties which may result from such use Any implied warranties of merchantability of fitness for any particular purpose is also disclaimed Acknowledgements The EBC420 series is a trademark of NEXCOM international CO LTD All other product names mentioned herein are registered trademarks of their respective owners Regulatory Compliance Statements This section provides the FCC compliance statement for Class A devices and describes how to keep the system CE compliant Federal Communications Commission FCC For Class A Device This equipment has
6. been tested and verified to comply with the limits for a Class A digital device pursuant to Part 15 of FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications Operation of this equipment in a residential area domestic environment is likely to cause harmful interference in which case the user will be required to correct the interference take adequate measures at their own expense CE Certification The product s described in this manual complies with all applicable European Union CE directives if it has a CE marking For computer systems to remain CE compliant only CE compliant parts may be used Maintaining CE compliance also requires proper cable and cabling techniques WARNINGS Read and adhere to all warnings cautions and notices in this guide and the documentation supplied with the chassis power supply and accessory modules If the instructions for the chassis and power supply are inconsistent with these instructions or the instructions for accessory modules contact the supplier to find out how you can ensure that your computer meets safety and regulatory requirements CAUTION Electrostatic discharge ESD can damage NSA componen
7. ctor LAN1 2 A Connector size RJ 45 B Connector location and pin definition Pin Definition Pin Definition LAN1 6 5 RX 9 ANSpeedlED 10 vo 11 LANLinkLED 12 LANACTLED D 16 USB connector USB1 2 A Connector size USB PORT B Connector location and pin definition Pin Definition Pin Definition 1 USBPOWER 5V 2 USB PORT D 3 USB PORT D 4 GROUND POWER 5 USBPOWER 5V 6 USB PORT D 7 USB PORT D 8 GROUND POWER D 17 POWER ON amp IDE Active amp LAN link Active amp Alarm Status LED connector LED1 2 3 4 A Connector size 2 X 2 4PIN 2 54mm Pitch B Connector location PWR LNKZ LNKI Alarm e e ER iz d e HDD ACTZ ACTI status 2 D 18 CN1 MINI PCI Slot Standard MINI PCI slot Connector pin definition 5 femsa Jes oun fa lemig Jee ferget Ready amgang o System le lean 68 stone z fma Jes feroa bs mea yo psv ho amgang 72 Device seras 1 eremo ps joi he peuiveemo 76 pois s Reserved ve ois o2 qa sv wien is pav o en po qnrematAe 2 round 23 rud e Jm qa ba Jee Enabieo s os rev be Reserved 58 beenetan Gud bo poi aa mm CMD Byte 107 AC BIT CLK NC AD24 108 pO nable3 AD23 109 AC CODEC ID1 N 48 TID Select 110 AC RESET NC C Ca eege Sa Eeer gt 2 Co __ _ __ M Ground 117
8. ded flexibility the NISE 3120 also boasts four RS232 ports CompactFlash socket PC104 plus and one min PCI Expansion Slot for wireless connection solutions The NISE 3120 supports DDR memory up to 1GB and one 2 5 HDD drive bay 1 2 Hardware Specifications Memory Support one 184 pin Non ECC Non Registered DDR DIMM Max up to 1GB Construction Aluminum Chassis with FANless Design Dimension W x Dx H 195 x 150 x 80 mm Main board EBC420 Support AMD Geode Castle 500 MHz with 128 KB L2 cache AMD CS 5536 companion chip Device On board Compact Flash socket x 1 Internal 2 5 HDD Drive bay x 1 BIOS Port Front HDD access Power LAN status LED Act Link Speed Programmable Alarm LED Programmable Status LED USB 2 0 x 4 ports Serial port x 2 Port Rear Parallel port x 1 PS 2 keyboard mouse x 1 IEEE1394 port x 1 Serial port x 2 Audio out x1 10 100 Ethernet LAN x 2 VGA connector x 1 DC power 12V input x 1 Expansion Slot PC 104 Plus without 12V and 5V Mini PCI Socket x 1 Power Supply External 48W AC adapter x 1 Power input 100 240V AC 2A 50 60Hz Power output 12V DC Certification CE approval FCC Operating temperatures Ambient with air flow 0 C to 40 C NISE 3120 Tcase Surface Temperature of Chassis 59C 40 C HDD 10 C 45 C CF Card Only Storage temperatures 20 C to 80 C Relative humidity 10 to 90 Non c
9. ene emv mm see Ax mos Gd s xx wo Ab MEN s xw eee us an s sms om me mm 23 En D 7 1394A connector J12 A Connector size 1394 PORT B Connector location and pin definition Pin in XTPBOM 4 XTPBOP XTPB1M 6 XTPB1P D 8 FAN POWER connector J14 A Connector size 1 X 3 3PIN W FAN 2 54mm Pitch B Connector pin definition 1 oun 12V 3 Sensor N D 9 COMPACTFLASH SOCKET J15 gt PRIMARY CHANNEL Default MASTER D 10 GPIO connector JP1 A Connector size 2 X 5 10 Pin Header 2 00mm Pitch B Connector pin definition Pin Pin 1 GP27IN PIN20 2 GP230UT PIN24 3 GP26IN PIN21 4 GP220UT PIN25 5 GP25IN PIN22 6 GP210UT PIN26 7 GP24IN PIN23 GP200UT PIN27 D 11 PIO connector JP2 A Connector size 2 X 13 25 Pin BOX Header 2 0 mm Pitch B Connector location and pin definition Pin D 12 POWER INPUT JP3 12V DC Adapter Board Power Input Connector 25 D 13 VGA connector VGA1 A Connector size 3 X 5 15 Pin B Connector location and pin definition 15 PIN D SUB FEMALE 5 GND 7 o e s kv 30 e Du nc Tu Ll LL 15 103 D 14 Key board connector KB MSA1 A Connector size Mini din 6 pins B Connector location and pin definition Pin__ Definition Pim Defnidon _ KBDAT MSDAT L3 e 4 js 5 keak 6 MSCLK D 15 LAN conne
10. er and the front and rear panel 2 Unscrew four screws from the bracket 3 Remove the both side chassis 13 3 2 Remove Install the MINI PC 1 1 0 0 0 0 NISE 3120 provide one MINI PCI card socket You can use it to Before you install or remove MINI PCI Card you must remove the Top Chassis first see chapter3 1 LM mA s K g ES A LAN 4 t S E x ut La b P ga install Slowly slide the MINI PCI Card along the plastic guides in the both ends of the socket Ee 1 5 cro e narro m Remove Remove The Mini PCI will jump up Then you can remove it 14 NISE3120 provide one Antenna Before you install the Antenna you must separate the Antenna and remove the top chassis first 4 Insert Remove the Memory m The NISE 3120 provides one DIMM memory socket Before you install Memory modules please make sure the two handles of the DIMM sockets are in the open position and you must remove the top chassis first Insert Slowly slide the DIMM modules along the Remove Push the both handles outward the plastic guides in the both ends of the socket memory module will be ejected by the mechanism in the socket 15 3 5 Insert Remove the CompactFlash Card 0 0 The NISE3120 provides one CompactFlash card socket You can insert your CompactFlash Card directly Before you insert the CF card you must remove t
11. he bottom chassis first 3 6 Remove Install the Hard Disk The NISE3120 provides one IDE socket Before you install the Hard Disk you must remove the bottom and the side chassis first EI mmnm Connect the IDE flat cable to the HDD pini is Connect the other side of the cable to IDE indicated in red connector Pin1 is indicated in red 16 Screw on the HDD in the bracket with four screws 17 Appendix A System Setting and Pin Assignments A 1 EBC 420 System I O Ports A 2 EBC 420 Interrupt Assignment Interrupt No Interrupt Source IRQO IRQ2 IRQ4 IRQ6 IRQ8 IRQ10 IRQ12 IRQ14 Timer Cascade COM1 FDC RTC Free reserved for PCI PS 2 Mouse IDE1 Interrupt No IRQ1 IRQ3 IRQ5 IRQ7 IRQ9 IRQ11 IRQ13 IRQ15 Interrupt Source KBC COM2 IR LPT Free reserved for PCT COM3 Math Co processor IDE2 Also have three On board PCI IRQ and add on card IRQ be assigned the IRQ resource be dynamic assigned by BIOS 18 Appendix B Key components power consume 12V 112 3VS 5Vs lv B B eae nn En ea E E PC 104 Plus AC97 VT1616A Tot Other _ Gem 1 42 0 333 0 75 oan 14 16 4 34 0 052 Consumption Total Watt 14 32 31 5 12 0 33 105 1 7 o 4 0 94 2 659 10 4 0 26 Unit W he Thaw be ho be hee bas how ES 10 10 ER Transf dd 12V 12 1 12 1 12 I 12 Voltage From 12V 112 412v 12V 12V 12V 12V uu IN V 2VNN N V All consumption Power Ty
12. heral h PUES da g is E n QUU D D AN m A CR ER mms Donna ei ba be Ai F i d d d A Ar d CS P NS M Lu el ud L 4 LL On EE LC dd i pm i i COM 1 USB AA USB12 Simus S NICE plis er ee eae oe oe fe a ae a A CNN VU IK iL AAAN ELETE TEY AN di qu ee Ze di a gy gg hos QE hh d kt dL MI HH ES L y X5 kh M Ah Ka VM b MM AN Vi WW n A AN Figure2 1 Front panel of NISE3120 k IDN A hn Wl KA ke e EA 0 DA AAEM A WA i E aa LZ JAPAN d KA KA R LE a ae LL L 12v DC KATS 1394 LANZ ei fe be ray EN ZE ni al wl Pun Faf n FET m AR rm D DN rs LN Tat nu Ps rs LPS S dr i i Las Ki h PEEL c 8 9 9 8 8 9 Ay SA Figure2 2 Rear panel of NISE3120 11 12 Chapter 3 Installation In the follow pages we will show you how to install or remove the cover and devices including Antenna MINI PCI Memory CompactFlash card Hard Disk and cables Before the following action please make sure you already remove the power cord 1 Remov I nstall th n 3 Mi UI UN Te Top Unscrew four screws from the top Bottom Unscrew four screws from the bottom Front Remove four screws from the front panel Rear Remove four screws from the rear panel Side 1 Remove top and bottom cov
13. ondensing 1 3 Safety Precautions The following sections tell how to make each connection In most cases you will simply need to connect a standard cable Warning Always disconnect the power cord from your chassis whenever you are working on it Do not connect while the power is on A sudden rush of power can damage sensitive electronic components Only experienced electronics personnel should open the chassis Caution Always ground yourself to remove any static electric charge before touching NISE 3120 Modern electronic devices are very sensitive to static electric charges Use a grounding wrist strap at all times Place all electronic components on a static dissipative surface or in a static shielded bag 1 4 Chassis Dimensions 90 00 49 87 e I i oR B7 Figure 1 1 Chassis Dimensions The accessory package of NISE 3120 contains of following items E ee WEE 1 5 Packing List M B BRACKET FOR NISE3120 FANLESS HEATSINK CABLE COM PORT 9PINx2 TO HOUSING HOLE PLUGS FOR NISE3120 IDE CABLE PRINT CABLE WALL MOUNT BRACKET CHASSIS IO BRACKET EBC420 CD DRIVER CABLE Y PS 2 1 TO 2 KEYBOARD MOUSE DOW CORNING 340 Silicone Heat Sink Compound 3g EBC420 QUICK REFERENCE GUIDE POWER ADAPTER 10 Chapter 2 Hardware 2 1 Introduction The following two figures show the connectors on NISE3120 The following sections give you detailed information about function of each perip
14. pe 12V IN TOTAL NISE3120 Consumed watts 75 75 44 Consumed currents Item A Actually required currents Item A 0 85 19 Appendix C PCI Device interrupt and BUS Assignments Chipset Configure BUS Device PCI INT REQ GNT to Special feature description Function IT8209R AMD Geode Castle 0 1 1 Host Hub Interface Bridge AMD 0 15 4 5 USB 1 1 2 0 Controller CS5535 5536 VT630S 0 11 0 A4 D 2tol 3944 0 13 0 LB 1to2 Jf0 1001AN MINLSPCI 0 14 0 LA 1t3 PC104 Plus 0 18 0 1 A 2t2 20 Appendix D EBC 420 Connector Specification Power connector CON1 ann nnnnpnnnnnnn VUUVUUUUUUUUU A MM TAS Parallel port JP2 ne RE 00000000000000000000 1 rT U J d V U MV VV U 9 V U J d U v 90 TL Panel CN4 Mini PCI Socket CN1 PAT PC104 J10 J13 J7 Power Button J8 SW1 I miu UI FigureD 1 Main Board EBC 420 D 1 IDE connector IDE1 A Connector size 2 x 22 44Pins BOX Header 2 0 mm Pitch B Connector pin definition Pin Pin Definition 1 RSTDRV 2 GND IDD7 11 1 4 DE
15. t no charge during the warranty period For out of warranty repairs you will be billed according to the cost of replacement materials service time and freight Please consult your dealer for more details If you think you have a defective product follow these steps Step 1 Collect all the information about the problem encountered For example CPU speed NEXCOM products used other hardware and software used etc Note anything abnormal and list any onscreen messages you get when the problem occurs Step 2 Call your dealer and describe the problem Please have your manual product and any helpful information readily available Step 3 If your product is diagnosed as defective obtain an RMA return merchandize authorization number from your dealer This allows us to process your return more quickly Step 4 Carefully pack the defective product a fully completed Repair and Replacement Order Card and a photocopy proof of purchase date such as your sales receipt in a shippable container A product returned without proof of the purchase date is not eligible for warranty service Step 5 Write the RMA number visibly on the outside of the package and ship it prepaid to your dealer Contents Chapter L e V HEU DUR 1 1 Introduction 1 2 Hardware Specifications 1 3 Safety Precautions 1 4 Chassis Dimensions 1 5 Packing list Chapter 2 Hardware Functionality KN E KN KEE EN
16. ts Do the described procedures only at an ESD workstation If no such station is available you can provide some ESD protection by wearing an antistatic wrist strap and attaching it to a metal part of the computer chassis Safety Information Before installing and using the EBC573 note the following precautions 2 Read all instructions carefully 2 Do not place the unit on an unstable surface cart or stand 2 Follow all warnings and cautions in this manual 2 When replacing parts ensure that your service technician uses parts specified by the manufacturer 2 Avoid using the system near water in direct sunlight or near a hearing device For more information on this and other NEXCOM products please visit our websites at http www NEXCOM com Product Warrant NEXCOM warrants to you the original purchaser that each of its products will be free from defects in materials and workmanship for one year from the date of purchase This warranty does not apply to any products that have been repaired or altered by persons other than repair personnel authorized by NEXCOM or which have been subject to misuse abuse accident or improper installation NEXCOM assumes no liability under the terms of this warranty as a consequence of such events Because of NEXCOM high quality control standards and rigorous testing most of our customers never need to use our repair service If an NEXCOM product is defective it will be repaired or replaced a
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