instructions for
Contents
1. 6 1 3 Settings Settings Function Description Comfortable temp Desired temperature in the room during the heating Programme Programs a time according to preset intervals b constant regardless of the time intervals comfortable temperature is maintained c disabled off the heat d economic in the rooms temperature is maintained the economic Economical temp Desired temperature in the room outside the period of heating 6 1 4 Time program Used to configure the time program steering central heating Description of the adjustment time program refer to chapter 4 4 page 26 PL20110517 est electronics 6 Main menu 6 1 5 Service c WARNING Access the service is intended only for qualified technical personnel The changes may cause malfunction of the system Service Function Description Comf MAX pump temp Maximum outdoor temperature at which the circulating pump can work in a comfortable range Econ MAX pump temp Maximum outdoor temperature at which the circulating pump can work in a economic range MIN Tch pump Minimum temperature calculated for central heating at which the circulating pump can be operated Source Specifies the source of energy for central heating circuit Temperature MAX Maximum temperature for central heating Mixer time Time of full opening of the2. Consent to work of the burner Burner on Fuel type Specifies the type of fuel estyma electronics page 39 PL20110517 www estyma pl 6 Main menu 6 6 3 Service g WARNING Access the service is intended only for qualified technical personnel The changes may cause malfunction of the system Service Function Description Air MIN 20 Minimum amount of air during modulation where power of burner is 20 or power number is 1 Air MAX 100 Maximum amount of air during modulation where power of burner is 100 or power number is 2 Feeding MAX 100 Maximum time during fuel feeding when power of modulation is 100 or power number is 2 on every 20 seconds Power MIN FL2 Minimal burner power during modulation Power MAX FL2 Maximal burner power during modulation Modulation type Burner mode power modulation or two power levels Photo threshold Brightness in the the burner over which is recognized as a fire Igniter test Turn on igniter for testing Heater feeder test Turn on burner feeder for testing Storage feeder test Turn on storage feeder for testing Blower test Turn on blower for testing Test fuel mass Fuel mass obtained during continuous fuel feeder work through 1 hour in kg Fuel calorific value Fuel calorific value in kWh kg Lambda control
3. USER MANUAL BOILER CONTROLLER gt S TL TITI electronics page 2 PL20110517 est electronics Index Index 1 General information 5 1 1 Introduction 5 1 2 Features 5 1 3 Contents 7 1 4 Safety precautions 7 1 5 Disposal of old equipment 8 2 Connecting to the system 9 2 1 General requirements 9 2 2 Location 9 2 3 Assembly 10 2 4 Connecting 12 2 4 1 Direct connection OF devices una 12 2 4 2 Connecting USING burher WA a a aa aaa 14 3 Overview of the basic functions 16 3 1 Control panel 16 LL TE UE p eee 16 512 BUUO NS as re ii 17 513 Grape display cette ee ae 18 3 2 Statuses of furnace 18 4 Handling 19 4 1 Navigation in the menu 19 4 2 Starting regulator ON 19 4 3 Switching off the regulator OFF 19 4 4 Time scheduling 20 4 5 Service password 21 5 Simple menu 22 5 1 Simple menu screens 22 6 Main menu 24 6 1 Heating 25 bl SEE TANN 25 HL SEE 25 Ork SANS NN 26 HET EPO ENN 26 OSD SSL VICE E Se EE NE RE EN ES lin 27 estyma electronics page 3 www estyma pl PL20110517 Index 6 2 Hot water 6 2 1 Selection UN 1 i gt EE 0 2 SN HMV 0 AES AA 6 3 Buffer bl SE HSE S e MENN OT 6 4 Boiler Se ea aR een ee BI e eT a AA ere AA 6 5 Settings CS Date TE LAG Sareea ee ler 6 5 3 General SENGEN 02 534 SC E EN EE EE NE 6 6 Burner dl ENN ED VC asc ce tere nen EEA 6 7 Alarms CALAM COGIC S wa secre ne saeco ee ee 6 8 Solar So n Of OPER EAZA HEN NN 0 0 2 SEFVICE
4. Determine whether regulator consider or not oxygen concentration Oxygen MIN 20 Oxygen target for minimal power Oxygen MAX 100 Oxygen target for maximal power testing equipment in the menu BURNER is only possible when the controller is in the OFF mode page 40 PL20110517 est IN 1 electronics 6 Main menu 6 7 Alarms ALARMS This menu contains a history of up to 20 alarms that occurred during the controller work The importance of alarm codes was presented in table below 6 7 1 Alarm codes ALARM CODES AND THEIR SIGNIFICANCE CODE Short description Explanation Procesor overheating The reason may be improper 1 Processor overheating installation location of the controller The controller detected a lack of flame in the burner 2 No fire fuel The reason could be the end of the fuel or the flame goes out S EE The temperature of the burner has reached its maximum value The controller detected shorted boiler temperature 4 Boiler sensor shorted sensor The reason may be damaged sensor or connection cable The controller detected open boiler temperature 5 Boiler sensor open sensor The reason may be damaged sensor or connection cable The controller detected shorted burner temperature 6 Burner sensor shorted sensor The reason may be damaged sensor or connection cable 7 Burner sensor open The
5. a eee eder ee deg 6 9 Info 7 Expansion of the system CAN bus 7 1 Lambda sensor 7 2 Solars 8 Specification page 4 PL20110517 29 E AAA 29 EEE EEE ESCHER 29 wieko rere MA ee ere eT 30 ET 30 G EE E 31 32 NIST 32 RTZ 32 A 33 Kinia ee ee SE 33 34 SN NE 34 EN EET 34 EE ERE 35 36 BAA MAA AAA AA PA AAA AAA 36 STA 36 R 36 EE NE RARE EG GA 36 39 a GA 39 ee eee eee 39 EEE E 40 41 area eier 41 47 ENY 47 EE TTE 47 ia 48 48 49 52 54 56 est IN 1 electronics 1 General information 1 General information Thank you for choosing our product and congratulations on a good decision We will be grateful for comments concerning the units performance ESTYMA electronics Team 1 1 Introduction Controller IGNEO Slim is a modern microprocessor system which controls not only the boiler but also the central heating system and domestic hot water The device controls the burning process by providing the appropriate amount of air and fuel By using solid state relays the power of blower is regulated smoothly Thanks to the advanced algorithm and possibility to regulation of many parameters the system can be very flexible to adapt to the needs of the heating system 1 2 Features Graphic display thanks to a large graphic display FSTN handling device is intuitive Large fonts and icon to improve ease of handling equipment for elderly people Two types of menus m
6. 53 54 55 Open IN11 Module 0 56 57 58 Overheating Module 0 65 Shorted IN1 Module 1 66 Shorted IN2 Module 1 67 Shorted IN3 Module 1 68 Shorted IN4 Module 1 69 Shorted IN5 Module 1 70 Shorted IN6 Module 1 71 72 73 74 75 76 77 Open IN1 Module 1 78 Open IN2 Module 1 79 Open IN3 Module 1 estyma electronics www estyma pl page 43 PL20110517 6 Main menu 80 Open IN4 Module 1 81 Open IN5 Module 1 82 Open IN6 Module 1 83 84 85 86 87 88 89 90 Overheating Module 1 97 Shorted IN1 Module 2 98 Shorted IN2 Module 2 99 Shorted IN3 Module 2 100 Shorted IN4 Module 2 101 Shorted IN5 Module 2 102 Shorted IN6 Module 2 103 104 105 106 107 108 109 Open IN1 Module 2 110 Open IN2 Module 2 111 Open IN3 Module 2 112 Open IN4 Module 2 113 Open IN5 Module 2 114 Open IN6 Module 2 115 116 117 118 119 120 page 44 PL20110517 est electronics 6 Main menu 121 122 Overheating Module 2 129 Shorted IN1 Module 3 130 Shorted IN2 Module 3 131 Shorted IN3 Module 3 132 Shorted IN4 Module 3 133 Shorted IN5 Mod
7. N with STB 2 burner feeder 3 blower 4 igniter 5 photocell 6 burner temperature sensor 7 GND PE protective PE page 14 PL20110517 est rrict electronics 2 Connecting to the system INPUTS Description Explanation 5 Photo Brightness sensor in the burner Tboiler Boiler temperature sensor 6 Tburner The temperature sensor burner Thw The temperature sensor hot water Tch The temperature sensor central heating CTP Room temperature sensor CTZ Outdoor temperature sensor 7 GND Mass electric to connect sensors OUTPUTS Description Explanation A pump CH 1 Central heating circulating pump B opening mixer CH 1 Opening the central heating mixer C closing mixer CH 1 Closing the central heating mixer D pump HW 1 Circulating pump for hot water 4 igniter Burner igniter 3 blower Burner blower 2 burner feeder Burner feeder E feeder tank for wood blower Feeder tank or if burning wood it s blower STB Protection STB N Neutral standing 1 Ni Neutral separable such as by STB PE PE Protective estyma electronics www estyma pl page 15 PL20110517 3 Overview of the basic functions 3 Overview of the basic functions 3 1 Control panel Graphic display 3 1 3 ON OFF MOOULATION Flo CA Zr 65 31 OM Ga DOG
8. authorized service provider e Before doing any maintenance work you must cut off the power supply to the unit e Do not clean the casing of the unit with petrol solvents or any other chemicals that may damage the casing of the unit Using a soft cloth is recommended 1 5 Disposal of old equipment This electronic equipment is made of materials which are partly recyclable Therefore when the equipment has reached the end of its service life take it to an electrical and electronic equipment recycling centre or to the manufacturer The equipment must not be disposed of with other household waste page 8 PL20110517 est electronics 2 Connecting to the system 2 Connecting to the system 2 1 General requirements Read this operation manual carefully and thoroughly before you start using the unit The person installing the unit should have sufficient technical experience Copper wire connections should be designed to work in temperatures of up to 50C All connections made must be as shown in the electrical wiring assembly drawings and must be compliant with national and or local regulations concerning electrical connections py WARNING The device must be connected to a separate electrical circuit equipped with an appropriately sized circuit breaker and residual current circuit breaker 2 2 Location The unit is intended for indoor installation only After selecting the location make sure that it mee
9. connected in the system py WARNING You must first configure the modules SYSTEM CONFIGURATION Function Description Number of CH circuits Specifies the number of heating circuits in the system Number of HW circuits Specifies the number of hot water circuits in the system Number of buffers Specifies the number of buffors in the system Outside temp sensor Specifies if in the system is installed outside temperature sensor module 0 Return temp sensor Specifies if in the system is installed return temperature sensor module 5 Solars Specifies if the system is equipped with solar collectors 6 5 4 3 Restore to factory settings This function allows the controller to restore the factory settings a WARNING Will be restored all factory settings which can cause your system to malfunction After restoring the factory settings may be need to reconfigure the controller settings page 38 PL20110517 Picie 6 Main menu 6 6 Burner EURHER 6 6 1 State burner operating state feeding time feeder tank burner temp current burner output im overall fuel consumption current fuel consumption current burner power in kW oxygen content ower power in exhaust gas brightness of flame 6 6 2 Settings Settings Function Description Starts fuel feeding screw regardless of other features Feed fuel now
10. must configure the controller to work with collectors proceed as described below The first step is to enable module number 5 From the main menu select SETTINGS SETTINGS E A Then in the mode SERVICE enter the access code SETTINGS 0 54 L SERYIGE After inputting the correct code run the MODULES CONFIGURATION MODULATION 20 54 I MODULES CONFIGURATION page 54 PL20110517 est IN 1 electronics 7 Expansion of the system CAN bus Find Module 5 and activate it by changing the settings to YES MODULATION _ 20 54 Module 4 Module 5 Module G Now enable the solar handling As the main menu select SETTINGS and then enter the access code in the SERVICE mode SETTINGS 0 54 JH SERYIGE After entering the code run SYSTEM CONFIGURATION MODULATION 20 54 XE SYSTEM wt Ml Find the position Solars and activate them by changing the settings to YES MODULATION 20 54 Outside temp sensor NO Return temp sensor NO Solars TES After finishing configuration the controller we can start to change the adjustment and settings for Solars Description of the configuration these elements can be found in chapter 6 8 estyma electronics page 55 www estyma pl PL20110517 8 Specification 8 Specification Technical data Module supply voltage 230V 50Hz 10 Power input module lt 6VA Temperature measurement accuracy 49 9C Se
11. the burner When not consent to the burner operation regulator controls the heating system but do not attach the burner Manual start of the fuel feed from the tray Useful function after the exhaustion of fuel from the cartridge After refilling the fuel cartridge run the enter fuel until the fuel gets into the burner estyma electronics page 23 www estyma pl PL20110517 6 Main menu 6 Main menu MODULATION Mo 20 54 65 3 T OH dy e OGD lp 245 page 24 PL20110517 El A 6 1 Heating page 25 6 2 Hot water page 29 6 3 Buffer page 32 6 4 Boiler page 34 6 5 Settings page 36 6 6 Burner page 39 6 7 Alarms page 41 6 8 Solar page 47 6 9 Info page 48 est rrict electronics 6 Main menu 6 1 Heating CENTRAL HEATING 6 1 1 Selection of circuit Allows you to select a number of central heating circuit The selection of the circuit make arrows C H SELECT 20 54 CIRCUIT HQ 1 kitchen 6 1 2 State Allows you to monitor the status of central heating system circle number circle name kitchen temperature measured the room temperature preset temperature measured preset temperature in the radiators outdoor temperature measured time of valve operation s temperature preset source C indication of valve operation indication of pump operation estyma electronics page 25 www estyma pl PL20110517 6 Main menu
12. the unit and may result in choking when swallowed by a child e Do not make any mechanical or electrical changes to the unit Such changes may cause the unit to malfunction and fail to meet the relevant standards leading to an adverse impact on the performance of the unit estyma electronics page 7 www estyma pl PL20110517 1 General information e Do not insert any objects into the unit through openings e g ventilation grills as this may cause short circuiting electric shock fire or damage to the unit e Do not allow water humidity or dust to enter the unit as this may cause short circuiting electric shock fire or damage to the unit e Provide adequate ventilation of the unit do not cover or block the ventilation grills and ensure that there is free flow of air around the unit e The unit should be installed indoors unless it is adapted for outdoor operation e Do not expose the unit to mechanical impacts and vibrations e When connecting the unit to power supply make sure that the parameters of the supply network are within the units operating range e All electrical connections must be as shown in the electrical assembly drawings and must comply with national and or local regulations concerning electrical connections e his unit contains no parts that may be replaced by the user All maintenance work except for cleaning fuse replacement when the unit is de energized and function setting should be performed by an
13. 3 1 Alarm buzzer We define here if the driver shall notify of alarms by acoustic signal 6 5 4 Service a WARNING Access the service is intended only for qualified technical personnel The changes may cause malfunction of the system page 36 PL20110517 est I electronics 6 Main menu 6 5 4 1 Module configuration Menu is used to configure the CAN network In the menu select the modules that are connected to the system py WARNING A detailed description of the modules and their destination are described in the manual of expansion modules SUMMARY OF THE EXPANSION MODULES Module Description Module no 0 3 heating circuits of the numbers 2 3 4 Outdoor temperature sensor Module no 1 3 heating circuits of the numbers 5 6 7 Module no 2 3 heating circuits of the numbers 8 9 10 Module no 3 3 heating circuits of the numbers 11 12 13 Module no 4 3 heating circuits of the numbers 14 15 16 Module no 5 Buffer Solar collectors Hot water no 2 Return temperature sensor Module no 6 Not used Module no 7 Not used Module Lambda Module of the Lambda sensor estyma electronics www estyma pl page 37 PL20110517 6 Main menu 6 5 4 2 System configuration Menu is used to configure the heating system hydraulic The possibility of settings is dependent of number of expansion modules
14. BOILER TEMPERATURE EI 65 3 font and the desired temperature small font After pressing the ENTER set the desired temperature of the boiler Shows the current temperature of hot water large sl BAUER ENE EE LEE font and the desired temperature small font After I 40 2 un pressing the ENTER set the desired temperature of gt hot water Menu relates to the circuit No 1 HEAT HOW Disposable heating hot water to a comfortable CEJ NO temperature regardless of the program Menu relates to the circuit No 1 page 22 PL20110517 est IN 1 electronics 5 Simple menu Set the mode a hot water HOT WATHER PROGRAM a time according to the programmed timescales 5 m b constatant regardless of the time intervals comfortable temperature is maintained c disabled off the heat Menu relates to the circuit No 1 Shows the current temperature in the room No 1 large _ HEATING TEMPERATURE font and the value of the desired small font After N 0 6 gb pressing the ENTER go to set the desired NORD temperature in the room Menu relates to the circuit No 1 Set the mode a heating circuit HEATING PROGRAM a time according to preset ranges 4 ne b constant regardless of the time intervals ka A gt comfortable temperature is maintained c disabled off the heat Menu relates to the circuit No 1 Auslese Allow for operation of
15. G En us INFO The status LED 3 1 1 Buttons 3 1 2 3 1 1 The status LED Status Importance Green light continuously Controller OFF Green blinks Controller enabled burner OFF Orange light continuously Controller enabled burner enabled Orange blinks Burner works Red light continuously There is an alarm to be confirmed Red blinks Alarm active page 16 ang OSE rn electronics 3 Overview of the basic functions 3 1 2 Buttons Button Function Long press on the main screen gt 3 seconds changes the state of the ON OFF on off O SS O TI TI Quick access to the full configuration settings for the central heating O L Quick access to the full configuration settings for hot water Shows the navigation information and descriptions of the regulated parameters o INFO Back one level up in the menu the resignation of the parameter change Navigating through the menus increasing the value of the parameter being edited 0 On main screen enter the menu simple Up arrow Navigating through the menus reducing the value of the parameter being edited On main screen enter the menu simple Down arrow Access to the menu Acceptance of changes in the value of the parameter being edited Confirmation of the alarm Q estyma electronics page 17 www es
16. ables a description of the inputs and outputs neutral N g Warning Under no circumstances connect the protective conductor PE with a a Warning Wiring must be done with the device disconnected from the mains Connections should be exercised by a person possessing adequate powers in this regard 2 4 1 Direct connection of devices Tboiler Tburner Thw Tch CTP AMM V e U nz CTZ Photo 12V INT GND IN2 IN3 GNDIN4 IN5 GNDIN6 IN7 GNDIN8 IN GNDINIOINTIGNDINI2 L H GND T421 12VGND INPUTS C est ma electronics Attention Please read manual carfully before use OUTPUTS OOOOOOO 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 aa 45 46 E 51152 CAN ADDRESS 12V OUT Module I O CAN 0 7 Supply 230V 50Hz Power 5VA T60 Part Number Serial SUPPLY 1213141516 718 9170 11 12 73 14 15 16 17 18 DO1DO2DO3DOADOSDO6AO1AO2AO3AOA NI NI SB STB N N N N PEN L page 12 PL20110517 pump CH 1 opening mixer CH 1 closing mixer CH 1 pump HW 1 igniter blower burner feeder feeder tank for wood blower oo NO R ON est IN 1 electronics 2 Connecting to the system INPUTS Description Explanation Photo Brightness sensor in the burner Tboiler Boiler temperature sensor Tburner The temperature sensor burner Thw The temperature senso
17. controller detected open burner temperature sensor The reason may be damaged sensor or connection cable estyma electronics page 41 www estyma pl PL20110517 6 Main menu 8 Boiler overheating Boiler temperature has exceeded the maximum value Probable damage the controller 9 Processor reset Possible to loss of power supply 10 STB Communication with u module 0 Communication with module 1 Communication with module 2 Communication with u module 3 Communication with gt module 4 Communication with 2 module 5 Communication with 2 module 6 Communication with gt module 7 19 HW sensor shorted 20 HW sensor open 21 Room temp sensor shorted 22 Room temp sensor open 23 Quenching error 24 Lambda communication 25 Solars overheating 26 Solars freezing The codes of the modules 33 Shorted IN1 Module 0 34 Shorted IN2 Module 0 35 Shorted IN3 Module 0 36 Shorted IN4 Module 0 37 Shorted IN5 Module 0 38 Shorted IN6 Module 0 page 42 PL20110517 est nn electronics 6 Main menu 39 40 41 42 43 Shorted IN11 Module 0 44 45 Open IN1 Module 0 46 Open IN2 Module 0 47 Open IN3 Module 0 48 Open IN4 Module 0 49 Open IN5 Module 0 50 Open IN6 Module 0 51 52
18. eating system and the possibility of settings is dependent of number of arranged expansion modules The table describing the functions refer to chapter 6 5 4 2 On the next page is a sample diagram of the system Please note that this is only overhead view not containing all the elements of the system page 50 est IN 1 electronics PL20110517 7 Expansion of the system CAN bus EE MA e m po Opel 4141 ANVL MH 18 EM pjoo 131109 I I 1 I I 1 I I I 1 1 I U Jelogl Lee ee eee eee eee I I 1 J6 EM Joy Eu l I i gL unono Bunea z 119410 GuqesH Hnoulo Buneay x I U N E Z0 dLO 10 419 ZO dLO LO dlO_ EO d1O 10 19 ak EEE ee eee SGI SZ ed 91 Josuos LU z Josues e T LO ZLO RI dwa wooy due wooy 7 f due wooy oa Josues 1 l 1 I I l I i 4 NIEP 400P1NOQ I i I I ple e le I I 1 I 1 I I I HE I f Fa NJI y ou d ou es i A ee o QI Aa SINPON 8INPON 1 i I I sa npow uoIsuedx3 WojsAs y JO SJusweje E SpNn DUI Jou s op dUISYIS ILNVLYOdNI page 51 PL20110517 estyma electronics www estyma pl 7 Expansion of the system CAN bus 7 1 Lambda sensor Lambda sensor we can connect to the system in two ways directly to the controller if the entire system with CAN bus module will only use Lambda oxygen sensor through enlargement module I O with the number 5 if in the system there are other module
19. emp 6 4 2 Settings Settings Function Description Boiler temp set Heating water temperature in the boiler which will be maintain the controller Menu is active only in continuous work mode page 34 PL20110517 est electronics 6 Main menu 6 4 3 Service c WARNING Access the service is intended only for qualified technical personnel The changes may cause malfunction of the system Service Function Description MIN pump temp The temperature above which the the controller can attach pumps Mode Operating mode of boiler a auto temperature calculated automatically b continuous the temperature is kept constant Hysteresis The temperature of the boiler must be reduced by this value to launch the burner MIN return temp Minimal return to boiler temperature maintain by mixer Return mixer time Specifies the time of full opening of the return mixer Boiler pump test Starts boiler pump regardless of other conditions Return mixer test Starts actuator of the return mixer regardless of other conditions estyma electronics page 35 www estyma pl PL20110517 6 Main menu 6 5 Settings SETTINGS E A 6 5 1 Date and time Using this menu is made to set the date and time of the driver 6 5 2 Language Use this menu to select language of the menu 6 5 3 General settings 6 5
20. emperature and power boiler burner Feeder operating time of the fuel Beep sound alarm built in piezoelectric loudspeaker signals the occurrence of an alarm in the boiler which increases operational safety of the device Resetting function allows you to restore factory settings of the controller page 6 PL20110517 est I electronics 1 General information 1 3 Contents Operator panel IGNEO Slim Executive module CAN I O CAN communication cable Power cord 12V User manual SW A AR A Warranty card 1 4 Safety precautions Warning risk of electric shock e Read this operation manual carefully and thoroughly before using the unit e Keep this operation manual and refer to it whenever you work with this unit in the future e Apply all the rules and heed all the warnings included in the unit operation manual e Make sure that the unit is not damaged In case of any doubts do not use the unit and contact the supplier e Incase of any doubts concerning the safe operation of the unit contact the supplier e Pay special attention to all warning signs on the unit casing and its package e Use the unit as intended e The unit is not a toy Do not allow children to play with it e Under no circumstances children should be allowed to play with any parts of the package of the unit e Access to small parts such as clamping screws or bolts should be secured against children Such elements may be delivered with
21. enus simple and sophisticated During the daily operation of the device can support is easily accessible from the simple menu Info button the controller is equipped with the function of intelligent assistance Each parameter is described calling the description is done by pushing the info button estyma electronics page 5 www estyma pl PL20110517 1 General information The modular construction of the CAN using industrial CAN bus data exchange mainly used in the demanding automotive industry it is possible to expansion of the system The maximum extension is 16 heating circuits two circuits of hot water energy buffers and solars Buffer controlling the heating system in combination with heat storage reservoir Solars the controller controls the solar system Powerful modern 32 bit ARM processor ARM family is widely used in mobile phones enables advanced controlling algorithm device Fuzzy Logic II generation The history of alarms and errors the controller keeps a history of the last 20 errors and alarms with a description date of creation and the date of confirmation Clock with calendar the clock allows to program in a weekly cycle required temperatures in the rooms and hot water which contributes to a reduction in expenditure on fuel Statistics in memory controller stores statistical data of the system so it is possible to observe the work and reduce fuel consumption For example monitoring t
22. f menus simple and main menus Simple menu allows for quick access to basic controller functions Enter the menu is simple by pressing the up arrow or down arrow on the main screen Description of a simple menu in chapter 5 Main menu allows you to access all the functionality of the controller monitoring adjustments and service settings Access to the main menu is done by pressing the button Confirm enter on the main screen Description of the main menu in Chapter 6 Back to the main screen is possible from any screen by pressing the button Back esc several times a WARNING Access the service is intended only for qualified technical personnel The changes may cause malfunction of the system 4 2 Starting regulator ON To run the controller ON mode for 3 seconds to press the ON OFF on the screen when it is in the OFF mode 4 3 Switching off the regulator OFF To turn off the controller OFF mode for 3 seconds to press the ON OFF on the screen when he is in the ON mode a WARNING When you turn off the controller depending on the previous state the burner can still work quenching the state should not be interrupted If the device is to be excluded from the power supply wait quenching process until the status of the burner is Of A estyma electronics page 19 www estyma pl PL20110517 4 Handling 4 4 Time scheduling Controller is equi
23. ion solar temperature 2 solar temperature 3 6 8 2 Settings Settings Function Description Turn on delta Temp difference between solar and accumulator needed for solar pump turn on Turn off delta Temp difference between solar and accumulator needed for solar pump turn off estyma electronics page 47 www estyma pl PL20110517 6 Main menu 6 8 3 Service Service Function Description Schematic Solar system schematic Flow l min Heating fluid flow in l min Fluid specific heat Specific heat of heat transfer fluid kJ kg K MAX HW temp Over this hot water temp solar pump is turn off Solar alarm temp MAX Maximal temp of solar collector Alarm and damage preservation procedure are taken over this temp Solar alarm temp MIN Minimal temp of solar collector Alarm and antifreeze procedure are taken under this temp Solar pump test Allow for solar pump testing 6 9 Info There you will find useful information about the controller including the version of software page 48 PL20110517 est IN 1 electronics 7 Expansion of the system CAN bus 7 Expansion of the system CAN bus The controller is equipped with a high bandwidth CAN bus used to communicate with the modules Thanks to the well known for their reliability widely used in automotive bus system is expandable to the highest
24. level Use of CAN bus carries several advantages Gain above all the possibility of using broadband Lambda oxygen sensor and the using additional of expansion modules rozszerzeniowych I O we can install throughout the system to 16 are heating circuits 2 circuits of hot water heat storage tank buffer solar system solars CAN bus connecting cable must be connected according to the following sign Cable connection L line LOW white H line HIGH brown GND ground grey For connections on the CAN bus should be only used cable LiYCY 2x0 25 Only this type of cable gives the proper work of devices Connections perform in a serial manner this represents a figure below LOW H H H estyma electronics page 49 www estyma pl PL20110517 7 Expansion of the system CAN bus Plugging in expansion modules you need to remember to correctly set the terminator which should be attached only at the last module throughout the system even if the module is the only one After performing all the connections you must configure the module settings Make this by selecting the modules that are connected to the network More about the configuration each of expansion modules can be found in chapter 6 5 4 1 and instruction of the enlargement module I O After finishing configuration of expansion modules to do remains only a change the system settings Menu is used to configuration the h
25. mixer Hot water priority Priority for hot water of the heating circuit During heating hot water the central heating pump is not working Pump test Starts the pump regardless of other conditions Mixer test Starts the mixer motor independently of the other conditions Circ name Gives name for the central heating circuit CH temp for 20 C The point of the heating curve for 20 C CH temp for 0 C The point of the heating curve for 0 C CH temp for 10 C The point of the heating curve at 10 C estyma electronics www estyma pl page 27 PL20110517 6 Main menu Service CH temp for corr factor Central heating temperature correction required the desired room temperature for 1 0 C For example if the correction factor is set at 6 C room temperature set at 20 C and measured in the room is 20 5 C then the temperature calculated at will be reduced by 30 Mode type Specifies the input mode central heating temperature manual the temperature of central heating inflicted manually weather the temperature of central heating calculated from the heating curve Manual Tch The desired temperature of central heating when the mode is set to manual Room temp sensor Specifies whether the system uses a room sensor CH temp sensor Specifies whether the system uses a sensor heating Permanent pump Ye
26. nsors NTC 10kQ B gt s ss 38 7K 0 75 VISHAY BC components Ambient temperature 0 60 C Moisture 5 95 non condensing Software class A Module output load capacity CH pump 100W HW pump 100W Igniter 400W Blower 150W Burner feeder 150W Feeder tank 150W page 56 PL20110517 est IN 1 electronics Manufactured by Estyma electronics al Lipowa 4 11 500 Gi ycko POLAND estyma electronics www estyma pl tel 48 87 429 86 75 fax 48 87 429 86 75 biuroQestyma pl www estyma pl page 57 PL20110517
27. paration Description of the adjustment time refer to chapter 4 4 page 30 PL20110517 est IN 1 electronics 6 Main menu 6 2 5 Service c WARNING Access the service is intended only for qualified technical personnel The changes may cause malfunction of the system Service Function Description Source delta Increasing the temperature of the source of the desired temperature of hot water during heating Source Specifies the source of energy for hot water Temperature MAX Maximum temperature of hot water Delta MIN temp The minimum temperature difference between the source and the hot water at which the pump can work Pump test Starts the pump regardless of other conditions Circ name Gives name for the hot water circuit estyma electronics www estyma pl page 31 PL20110517 6 Main menu 6 3 Buffer BUFFER p M 6 3 1 State temp buffer up temp preset indication pump operation PET temp buffer down temp preset buffer operation mode temperature preset return temperature source 6 3 2 Settings Settings Function Description Upper set temperature Below this temperature in the upper part of the buffer starts charging Lower set temperature Above this temperature at the bottom of a buffer completes the process of charging Programme Constant the buffer i
28. pped with a clock and calendar This makes it possible to program the operation of individual circuit elements for heating depending on the time and day of week Date and time are not reset during a power failure because the controller is equipped with a battery that should be replaced every two years Programming takes place in the menu of the circuit eg hot water heating buffer and for each item carried in the same way Selecting the day of week Upon entry in the Programme Time day of the week flashes Arrow buttons to select the day you want to set or just check the settings of the program Programming After selecting the day of week and approved ENTER indicator being programmed hours flashes At the same time also displays the time and the next to it icon that represents the currently selected setting time the symbol of the sun means comfort temperature the moon is a symbol of the economic temperature To move to the next hour press the down arrow economy temperature or the up arrow comfort temperature Ifthe day is already programmed in accordance with our wish press ENTER After approved the changes or cancellation will blink day of the week The figure shows an example of the preset day of the week Temp economy from 00 00 to 6 00 Sree pame gave WEEK Temp comfortable from 6 00 to 9 00 EHEN Up Arrow i sets temp comfortable Temp economy from 9 00 to 18 00 ARONA MASSA KAO DEON O 6 12 18 34 Dy Down A
29. r hot water Tch The temperature sensor central heating CTP Room temperature sensor CTZ Outdoor temperature sensor GND Mass electric to connect sensors OUTPUTS Description Explanation 1 pump CH 1 Central heating circulating pump 2 opening mixer CH 1 Opening the central heating mixer 3 closing mixer CH 1 Closing the central heating mixer 4 pump HW 1 Circulating pump for hot water 5 igniter Burner igniter 7 blower Burner blower 8 burner feeder Burner feeder 9 feeder tank for wood blower Feeder tank or if burning wood it s blower STB Protection STB N Neutral standing N1 Neutral separable such as by STB PE Protective estyma electronics www estyma pl page 13 PL20110517 2 Connecting to the system 2 4 2 Connecting using burner wire Tboiler Thw Tch CTP INT GNDIN2 IN3 GNDIN4 INS GNDIN6 IN7 GNDIN8 IN9 GNDINIOINIIGNDINI2 L H GND T421 12VGND 45746 47 E CAN ADDRESS 12V OUT Module 1 O CAN 0 7 Supply 230V 50Hz est rn Power 5VA T60 SSeS ones Part Number Serial Attention Please read manual carfully before use OUTPUTS SUPPLY 412 374 5 6 7 8 9 10 m 12 13 14 15 16 17 18 DO1DO2D03DO04D05D06A01A02A03A04 N1 NI STB STB N N N N PE N L OOOOOOO A pump CH 1 B opening mixer CH 1 C closing mixer CH 1 D pump HW 1 E feeder tank for wood blower 1 neutral
30. rrow Temp comfortable from 18 00 to 24 00 00 5 sets temp economic selected temperature economic currently programmed hour g WARNING Values of temperatures comfortable and economical are set in the SETIINGS menu and may be different for each of the circuits To make the time program work you must also enable a timed mode in the SETTINGS menu page 20 PL20110517 est lt a electronics 4 Handling 4 5 Service password Access to the service parameters are password protected After entering the correct password access will be lifted Access to the service parameters will be locked after a period of 10 minutes without pushing buttons Service code is a temperature of the boiler in menu BOILER SETTINGS and 3 letters EST Example If the temperature of the boiler in menu BOILER SETTINGS is 60 C password is 60EST c WARNING Access the service is intended only for qualified technical personnel The changes may cause malfunction of the system estyma electronics page 21 www estyma pl PL20110517 5 Simple menu 5 Simple menu MOOULATION Ho 20 54 9 W 65 31 O TN ge e WGP sus BOILER TEMPERATURE HOT WATHER TEMPERATURE HEAT NOU HOT WATHER PROGRAM E 65 3 40 25 A EE e HEATING TEMPERATURE FEED FUEL m2 0 6 5 1 Simple menu screens Screen Description Shows the current temperature of the boiler large
31. s enlargement After connecting the module configure the controller yet For this purpose proceed as explained below From the main menu select SETTINGS SETTINGS B A Then in the mode SERVICE enter the access code SETTINGS od L SERYIGE After inputting the correct code run the MODULES CONFIGURATION MODULATION 20 54 0 E MODULES CONFIGURATION page 52 PL20110517 est IN 1 electronics 7 Expansion of the system CAN bus Find Lambda Module and turn it on by changing the option to YES MODULATION _ 20 54 Module 6 Module 7 Module Lambda At this point turned on the module Lambda The second step is a change the configuration settings for the burner From the main menu by selecting BURNER we get to the settings BURHER Here you can again enter the mode SERVICE and if required enter the access code BURNER 20 54 Je GERYvICE In the list you can locate the position Lambda control which switches on YES It is also possible working with switched off Lambda control mode Then Lambda oxygen sensor module will be responsible only for displaying the measurements BURNER 20 54 Test fuel mass ER Fuel calorific value og Lambda contral YES estyma electronics page 53 PL20110517 www estyma pl 7 Expansion of the system CAN bus 7 2 Solars Solar collectors are supported only by enlargement module I O number 5th After performing all the connections you
32. s the pump runs at a given temperature in the room reduced the temperature for heating only with the use of a sensor for central heating and room sensor No after reaching the set temperature in the room the pump is turned off page 28 PL20110517 est IN 1 electronics 6 Main menu 6 2 Hot water HOT WATER 6 2 1 Selection of circuit Allows you to select the number of hot water circuit H W SELECT 120 54 H W HO 1 salon 6 2 2 State Allows you to monitor the status of hot water circle number circle name temperature measured preset temperature of hot water temperature preset source C indication pump operation estyma electronics page 29 www estyma pl PL20110517 6 Main menu 6 2 3 Settings Settings Function Description Comfortable temp Desired temperature of hot water during heating Programme Set the mode a circuit a time according to preset ranges b constant regardless of the time intervals comfortable temperature is maintained c disabled off the heat Heat now Heats hot water once to a comfortable temperature regardless of the program Hysteresis The value of which can reduce the temperature of hot water Economical temp Desired temperature of hot water outside the period of heating 6 2 4 Time program Used to configure the time steering hot water pre
33. s charged regardless of the time time the buffer charged only at specified intervals Intervals are set in the time program disabled off charging buffer page 32 PL20110517 est Prick electronics 6 Main menu 6 3 3 Time program Used to configure time program to controlling charging buffer Description of program adjustment time refer to chapter 4 4 6 3 4 Service a WARNING Access the service is intended only for qualified technical personnel The changes may cause malfunction of the system Service Function Description Minimal pump temp The minimum temperature in the upper part of the buffer at which the circulating pump can work for central heating Auto upper temp Specifies whether the upper temperature buffer minimum is requested manually or automatically Automatically based on the needs of other power consumers in the buffer estyma electronics page 33 www estyma pl PL20110517 6 Main menu 6 4 Boiler BOILER e BE a 6 4 1 State Statistics of the boiler in the past 24 hours The graph shows the temperature of the boiler and power of burner Hours refers to how many hours ago the boiler behaved these operating parameters Across the screen are displayed statistics of 2 hours Screens switching buttons up and down uperating status number of hours average powe boiler t
34. ts the following requirements 1 The location must be free from excessive humidity and from flammable or corrosive vapours 2 The unit must not be installed near high power electrical equipment electrical machines or welding equipment 3 The temperature in the location must not exceed 60 C and should not be lower than 0 C Humidity should be within the range from 5 to 95 with no vapour condensation taking place estyma electronics page 9 www estyma pl PL20110517 2 Connecting to the system 2 3 Assembly The operator panel is designed for mounting in a wall or plate mounting Plate thickness should not exceed 3mm The minimum depth of the mounting hole is 30mm The dimensions of the hole and the panel are indicated in the figure below After placing the panel in the hole always install the mounting frame page 10 PL20110517 est IN 1 electronics 2 Connecting to the system L BRB P gt _ pg Executive module is adapted for mounting on standard 35mm DIN rail a WARNING For reasons of security and g uptime of the system the device must be installed 86 35 in a place with the most limited access 1 157 estyma electronics page 11 www estyma pl PL20110517 2 Connecting to the system 2 4 Connecting Be attached to the controller for operating the boiler sensors and actuators as needed The drawings shows the connection scheme of equipment In the t
35. tyma pl PL20110517 3 Overview of the basic functions 3 1 3 Graphic display furnance status day of week hour MODULATION En 12 05 BS preset temperature boiler 3 3 3 3 temperature measured boiler object symbol boiler controller status ON dy xa LD OG In 238 ON enabled OFF disabled processor temperature furnace program Fl number of unconfirmed alarms heating program time permanent excluded hot water program temporary permanent off 3 2 Statuses of furnace Status Description TURNED OFF The burner is not working Permission to work off CLEANING Cleaning the burner by strong stream of air FIRING UP Firing up fuel Providing the initial dose of fuel to run igniter and blower INCANDESCING When the flame in phase of the firing up is discovered starts providing additional portions of fuel and increase the power of blower for arcing furnace POWER 1 The burner works with the power first POWER 2 The burner works with the power of a second MODULATION The burner works with a modulated power BURNING OFF Quenching of the furnace Work of burner and blower tray until the complete disappearance of the flame STOP Burner does not work but it is to agree to his work The required boiler temperature is reached page 18 ere est IN 1 electronics 4 Handling 4 Handling 4 1 Navigation in the menu The device has two types o
36. ule 3 134 Shorted IN6 Module 3 135 Br 136 sa 137 138 139 sa 140 SE 141 Open IN1 Module 3 142 Open IN2 Module 3 143 Open IN3 Module 3 144 Open IN4 Module 3 145 Open IN5 Module 3 146 Open IN6 Module 3 147 148 cz 149 150 151 152 153 Ke 154 Overheating Module 3 161 Shorted IN1 Module 4 162 Shorted IN2 Module 4 163 Shorted IN3 Module 4 164 Shorted IN4 Module 4 165 Shorted IN5 Module 4 166 Shorted IN6 Module 4 estyma electronics www estyma pl page 45 PL20110517 6 Main menu 167 168 169 170 e 171 172 173 Open IN1 Module 4 174 Open IN2 Module 4 175 Open IN3 Module 4 176 Open IN4 Module 4 177 Open IN5 Module 4 178 Open IN6 Module 4 179 180 wia 181 182 183 184 185 via 186 Overheating Module 4 193 Shorted IN1 Module 5 194 Shorted IN2 Module 5 195 Shorted IN3 Module 5 196 Shorted IN4 Module 5 197 198 Shorted IN6 Module 5 199 Shorted IN7 Module 5 200 Shorted IN8 Module 5 201 Shorted IN9 Module 5 202 203 e 204 205 kia 206 Overheating Module 5 page 46 PL20110517 est electronics 6 Main menu 6 8 Solar 6 8 1 State solar operating state nlar ti eratijri SOLARI _ solar temperature Er current supplied power flow indication pump operat
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