[PSS 21S-2B11 B4] Field Device Manager for IACC and
Contents
1. Creating Device Templates The IACC navigation pane named System View contains a hierarchical tree of field device templates In seconds a user may create the initial templates for each model of field device used in the plant by browsing to the DD files confirming the name of the device model and revisions and approving the configuration The initial template has built in configuration and diagnostic screens The resource and transducer block configuration screens default to the parameters that are defined as writable in the DD files The the user can customize the template further as previously discussed DD Aware Engineering As soon as the device template has been added both off line and on line configuration of a device s blocks is possible The user may build loops using the Control Strategy Diagram editor of IACC adding and editing field device function blocks All choices of parameter settings are guided by the choice lists the device vendor puts into the DD files PSS 21S 2B11 B4 Page 3 Configuring Loops and Function Blocks The IACC Control Strategy Diagram CSD editor enables users draw or bulk generate loop diagrams The diagrams can intermix function blocks for FF devices and conventional I O points Whether the blocks are Fieldbus related or conventional the drag and drop approach to adding blocks and interconnecting them is identical Function blocks for Fieldbus devices are linked to their device by dragging2. Word or Microsoft Excel software JACC F 101D FDM Editor File Edit View Tools Window Help jaj gt e S i oie ml 2 sA F EE Bef E l n Product Specifications m20 PSS EVE0105 A en SRD991 Intelligent Positioner with HART FoxCom PROFIBUS or FOUNDATION Fieldbus Sysem Network Plant gt FV1010 FD sEEPER Output Control Station Download A Download Summary A Diagnostics FDM Editor Control Station Upload Ready OOO OOOO Administrator Rt Figure 4 Identification Page with Linked Document As diagrams and pictures are often useful in managing a device a second file linkage area in the upper left allows connection of joeg and omp formatted images These images open in the lower right area of the Identification screen of Field Device Manager PSS 21S 2B11 B4 Page 6 Do you ever find it useful to leave notes for others in your plant about a specific model or tag of a field device Field Device Manager allows notes about the device and its blocks to be attached at the template level or added in at the tag level for a specific device instance Both IACC and Field Device Manager have a built in user manual help system to guide you in their use CUSTOMIZABLE DEVICE VIEWS Field Device Manager offers many screens beyond the traditional configuration screens The different screens are arrang
3. O oO oO o Oo 6 00 Time 649 5 P Save Customize System Neh Plant xl e Output A Control Station Download A Download Summary Diagnostics A FOM Editor Control Station Upload Ready Administrator IACC icd Figure 6 Trend Watch Screen gt Watch Screen Trend Format a screen displaying a real time trend of up to 8 parameters of a device block IACC F 101D FDM Editor File Edit View Tools Window Help olaj solel a EAA Plant Af FF PLANT1 Al FF PLANT2 Sif FF PLANT3 5 al COOLING_TANK sarn Catch esses eee 00S Auto el Help 9 Enhanced EDDL Identification Configuration Diagnostics Compare Customize Methods Key Variable Watch Calibration Records Servo Tuning Feature Options Mechanical Identity 9 PROP EONO Block parameters Watch C Trend 8 FIC0101 iene WA FV101D Time _ FINAL_VALUE FINAL_POSITION STEM_SETPOINT INPUT_CURRENT BH Fv_to1 11 00 21 79 9999 79 9007 79 9999 10 4405 P0101 11 00 11 179 9989 79 9007 79 9991 0 4405 INFLOW_GROUP 11 00 01 79 983 79 6624 79 9854 10 4418 F LEVEL_SIMUL 10 59 52 79 7323 78 5425 79 7673 0 4393 H F OUTFLOW_CONTROL 10 59 42 75 6484 71 4592 76 3474 10 438 3 OUTFLOW_GROUP 10 59 31 7 36157 9 5118 1 47331 10 438 Al Positioner Diagnostics 10 59 21 0 9 5118 3 10 4418 amp Simple CSD1 10 59 11 0 9 5118 37 10 4393 F SYSTEM_SIMUL 10 59 02 80 79 92 80 0 4393 tll FF PLANTS 10 58 51 79 9998 79
4. Temperature 10 49 r Partial Stroke Testing Status INFLOW_GROUP Temperature Low EP LEVEL_SIMUL H E OUTFLOW_CONTROL 3 OUTFLOW_GROUP lt i Positioner Diagnostics H E Simple CSD1 amp SYSTEM_SIMUL gif FF PLANT4 A Unassigned_Compounds Power Supply Alarms Power Supply Low 5 3 ot D Power Sipi Hight Testing Status one Pressure Alarms Air Supply Pressure Output Pressure a Pa xA Output A FOM Editor 7 Ready Administrator IACC icd CAP Figure 16 Valve Process amp Partial Stroke Status The vendors typically provide off line tests that can drill down even deeper into valve problems and performance For example Step response tests can indicate how well the valve follows setpoint and validate how well the positioner is tuned Signature tests can validate valve performance The ability to archive and restore past valve signatures can help benchmark valve performance changes IACC FV_225 FDM Editor File Edit Vi Tools Window Help ea gt fo FI Configuration amp HPS001 Ero 2 DTM C 00 00 0000 00 00 00 Multipoint Step Test Number of Steps 3 Start Position x C Output A FDM Editor eady Figure 17 Multipoint Step Response Test FIELD DEVICE MANAGER INSTRUMENT WORKSHOP EDITION The full Control Room edition of Field Device Manager for the I A Series system has all the feat
5. User Defined Screens Download Download order a Defaults i aN ante en a Irak rt Na ata aa Ret ON h ier S oN Deen ex Parameter Name 0 1 FF_BLOCK BLOCK_TAG 2 TAG_DESC f 14 1 FINAL_VALUE_RANGE EU_100 lt 14 2 FINAL_VALUE_RANGE EU_0 i 14 3 FINAL_VALUE_RANGE UNITS_INDE 14 4 FINAL _VALUE_RANGE DECIMAL Configuration Parameter pool Parameter Name ETE FF_BLOCK 0 1 FF_BLOCK BLOCK_TAG 0 8 FF_BLOCK EXECUTION_PERIOD 0 10 FF_BLOCK NEXT_FB_TO_EXECUTE 15 FINAL_VALUE_CUTTOFF_HI 16 FINAL_VALUE_CUTTOFF_LO 21 ACT_FAIL_ACTION 2 TAG_DESC 33 INST_MODE STRATEGY 34 ACT_TYPE ALERT_KEY 36 POSITION LINEARIZATION 1 MODE_BLK TARGET 37 LINEARIZATION_TYPE gt 5 3 MODE_BLK PERMITTED 38 SELF _CALIB CMD 5 4 MODE_BLK NORMAL 55 ELECTRONICS TEMP_LL FINAL_VALUE STATUS 56 ELECTRONICS TEMP_UL lt lt FINAL VALUE VALUE 57 LOW_PRESSURE_LIMIT 58 AIR SUPPLY Seo OOOCOOOCOOoO oO FINAL_VALUE_CUTTOFF_LO 00 1 FINAL_POSITION_VALUE STATUS 2 FINAL_POSITION_VALUE VALUE SERVO_GAIN SERVO_RESET SERVO_RATE Show TAB Configuration IV Upload after download Figure 3 Choice of Parameters for Download Templates may be nested with as many levels as desired For example when using a given model of pressure transmitter sub templates can be created for absolute and differential pressure applications and the differential pressure template could master sub templates for flow and level applications F
6. a connection from a device object to the function block in the same fashion that AIN and AOUT blocks are linked to an FBM interface card IACC and Field Device Manager currently support configuration and scheduling of Al AO DI and DO function blocks in the field devices Configuration of alarm limits alarm priorities and operator screen alarm destinations is performed identically for FF and traditional function blocks Figure 1 shows an edited control strategy with the dialog for entering parameter settings of an FF Al block open Notice the enumeration of choices for Channel coming from the DD JACC New Loop Diagram File Edit View Format Draw Shape Tools Window Help As ie ai fi T es SIS olala dlelalals ele eaa o elel elel a New Loop Diagram REBOIL PT123 From_Fid1 Figure 1 Control Loop with FF Blocks PSS 21S 2B11 B4 Page 4 Bulk Generation of Fieldbus Control Loops IACC provides two convenient ways to automate the process of generating control loop databases without drawing each loop IACC ships with pre built templates of the most common types of FF loops The first technique is to create a new Control Strategy Diagram from a Control Strategy Template followed by user edits as desired The second bulk generation approach for maximum productivity is to use both control strategy templates and a tag list The tag list sets parameter values and specifies the control strategy
7. represent acceptable device values If all the values fall within the s the device is functionin roperly as in 1 1 mpeg m D an excellent example with extensive capabilities to 2 Bie Sort gen se meas the deve E intone prop J Deana Pe ise ti da Figure 1 below If howevel surement value has load parameters exceeded its Event Log Valve Offline Tests 2 Calibration r a measu warning limit it is shown in yellow as in Figure 2 below perform continuous on line examination of valve and a positioner health and performance data and also SS E provide off line tests for in depth diagnostic g evaluation For example on line tests can spot the Figure 14 Valve Diamond Analysis following Note this vendor provides a built in help system to Load for opening can indicate seat wear in guide users in using their DIM butterfly valves or crystallization in ball valves IACC F 101D FDM Editor Increased stem friction can indicate a sticking ECOD Oe aes valve and is a predictive indictor of future ae see s Soe i z p X Fvi01D Field Device Manager FY101D FOX SRD991 100101 Mm Mm if FFPLANT2 acc U racy ro D S O r CO ete valve fai U re S A FF PLANTS Overview Process Hardware Calibration Position Alarms 3 COOLING_TANK Service Mnat Position History Response History iy Al Enhanced EDOL Time Interval for Response History Update
8. templates to use The control strategy diagram is automatically constructed with no or minimal remaining parameters in the instance that require further manual edits Adding Field Devices amp Tags to the Database A new field device and its tag are added by pointing to the FBM228 Fieldbus interface card choosing the added device type from the list of templates and assigning the tag name All the settings from the device template are automatically created saving a large configuration effort Accessing Field Devices Field device tags are found both under the Fieldbus interface card in the Network View navigational tree and under the control strategy diagram in the Plant View navigation tree You can click on the device tag in either view and have a choice to launch either Field Device Manager or a DIM made by the device vendor A DIM made by the device vendor can be added to the system at any time and automatically attached to all existing tag instances of that type of device SMART DEVICE TEMPLATES FOR REUSABLE ENGINEERING Field Device Manager eliminates repetitive engineering of each and every field device Instead most engineering is performed once in the Smart Device Template which serves as a master for each model of field device The template can capture gt Typical parameter settings for example in transducer and resource blocks Links to maintenance manuals product data sheets repair procedures diagrams
9. 9007 79 9998 10 4393 Unassigned_Compounds 10 58 42 79 9965 79 8292 79 9973 10 438 10 58 31 79 9507 79 3765 79 9558 10 4418 10 58 21 79 3362 77 3151 79 3401 10 4495 10 58 11 71 8452 64 2418 71 7618 10 438 0 58 0 0 9 3626 3 10 435 10 57 51 0 9 36269 37 10 4367 10 57 42 0 9 36269 37 10 4367 10 57 31 79 9999 79 9007 80 10 4367 10 57 21 79 9992 79 9007 79 9993 10 438 10 57 11 79 9875 79 7101 79 9893 10 4329 10 57 01 79 8037 78 7451 79 7994 10 438 10 56 52 76 7795 72 748 77 8766 10 4431 10 56 42 32 829 23 5824 33 9544 10 4342 10 56 31 0 9 22598 37 10 4342 10 56 21 0 9 22598 37 10 4342 56 12 80 79 92 80 0 4342 10 56 01 79 9998 79 9245 79 9998 40 4354 Save Customize System Network Plant Be FV1010 FD El E Output Control Station Download A Download Summary Diagnostics A FOMEditor _ Control Station Upload Ready Administrator IACC icd Figure 7 Table Watch Screen Watch Screen Table Format a screen displaying sampled parameter data each row of the table representing a scan of the device IACC FV101D FDM Editor File Edit View Tools Window Help Cluj Hele a 5 ai al PSS 21S 2B11 B4 Page 7 IACC FV101D FDM Editor fe x File Edit View Tools Window Help Die soe s fos al 3 Configuration S Plant B HPs001 Field Device Manager F 101D FOX SRD991 1001 lt Online gt E
10. ARE REQUIREMENTS The Full Control Room Edition for the I A Series System Computer Requirements gt On platform e Should be installed on a H90 P90 H91 P91 H92 or P92 I A Series workstation committed as an AW70 or WP70 also having an IACC Client software installation gt Off platform e Desktop or server class computer e Minimum of 2 GB free space 512 MB RAM CD ROM drive e 750 Mhz or greater Intel Celeron Pentium or equivalent processor e Windows XP or Windows Server 2003 operating system system Hardware Requirements gt The MESH control network connected station committed as AW70 or WP70 at V8 1 or later gt ZCP270 or FCP270 at Version 8 0 or greater with FBM228 Software Minimum Requirements gt S10 Workstation Software License for both ACC and Field Device Manager gt Computers having the IACC Server license should be sized for the I O points of all Control Processors for which IACC keeps the database gt Computers having only the IACC Client license should have the S10 99 license with no I O points gt Media kits I A Series Workstation 8 1 or later IACC 2 2 or later Field Device Manager for IACC Full System Control Room 1 0 or later Instrument Workshop Edition Computer Requirements gt gt Laptop Desktop or server class computer Minimum of 2 GB free space 512 MB RAM CD ROM drive 750 Mhz or greater Intel Celeron Pentium or equivalen
11. D FINISHED FB1 block for 00385884 ba30 160101 Fv101D b4 Field Device Manager FY101D FO Adobe Reader SRD991_1PSS_A_001_en pdf j Bile Edit View Document Tools Window Help ER open A Saveacopy Print emai iy search H select text fii Pecan cnet ownload Bk 12 block for 00385884 ba30 160101 gt 04 13 06 10 09 39 A112 block for 00385884 ba30 160101 0 parameters downloaded 37 parameters not downloa Steady State Devial 04 13 06 10 09 40 SUCCESS DOWNLOAD FINISHED AI12 block for 00385884 ba30 160101 lt gt Overview Process Hardware Calibration Postion Alarms Service Mnat Position History Response History Time Interval for Response History Update Help n Stiction 1 HEY H j 3 f History 1 to 15minutes History 3 to 30 days amp O OlDle s gt D3 ED i fe sos ace History 2 1to 24 hours History 4 C 1to 12months Im Spool Valve Position S 06 04 2006 17 51 30 1 to 15 minutes Owner Tag Name 82 140892 SRD991 V2 Rev x int Options Hide Locate Back Product Specifications 0120 _ PSS EVE0105 A en SRD991 Intelligent Positioner with HART FoxCom PROFIBUS or FOUNDATION Fieldbus Contents Index Search Favortes Type in the keyword to find Response History 1 to 15 minutes How to Interpret Valve Diamond DTM Valve Diamond shows you at a glance which areas of DIAMOND va
12. INFLOW_CONTROL Decreased stiction can indicate excessive wear s cin fy ToS nutes Haora C Tto Sdn fen FV_101 History 2 1to 24hours History 4 1to 12months or a valve shaft break Pa LEVEL_SIMUL S E OUTFLOW_CONTROL OUTFLOW_GROUP Response History 1 to 15 minutes gt Abnormal changes in spool valve position may 2 A stoner Open H E Simple CSD1 06 04 2006 17 51 30 1 to 15 minutes Owner Tag Name 82 140892 SRD991 V2 Rev v E F SYSTEM_SIMUL indicate problems such as an air leak in the te MRAR actuator er Time 2 ai n Duration ov o w B Response Status Dynamic PEMAN can indicate how responsive _ aa i the valve is kans oe Steady state deviation can indicate how a ascarid accurately the valve achieves setpoint Pane ts Valve Response History gt Partial stroke testing of valves in ESD applications can indicate if the valve will be able to operate on demand PSS 21S 2B11 B4 Page 12 IACC F 101D FDM Editor File Edit View Tools Window Help olej xls a PTs mal gt Plant lf FF PLANT gif FF PLANT2 S Af FF PLANT3 3 COOLING_TANK Enhanced EDDL S E INFLOW_CONTROL em FICO101 TEK Position History Response History Hardware Calibration Position Alarms Service Mnat Overview Process Curent Historical Process Data Measured Temperature Values Temperature High Max Temperature 7 28 5 Min
13. Invensys Foxboro PSS 21S 2B11 B4 I A Series Field Device Manager for IACC and FOUNDATION Fieldbus Engineering and Device Management for Field Devices I A Series SOFTWARE Product Specifications JACC F 101D FDM Editor file Edit View Tools Window Help Diaj e S oi fae al Plant lf FF PLANTI M Fvi01D_TB Rd Field Device Manager FY101D FOX SRD991 100101 lt Online gt Al FF PLANT2 Sud FF PLANTS Actual Auto Target Auto B COOLING_TANK R 00S Auto Notes Help d Enhanced EDDL Identification Configuration Diagnostics Compare Customize Methods Key Variable Watch Calibration Records Servo Tuning Feature Options Mechanical Identity INFLOW_CONTROL Sane WA FIC0101 sma W FV101D Type Advanced Postioner Val a Fv 101 PROFILE 33037 Poir BLOCK_TAG Fv1010_T8 amp INFLOW_GROUP TAG_DESC 0x2020202020202020202 e P LEVEL SIMUL BLOCK INDEX 460 OUTFLOW_CONTROL OUTFLOW_GROUP Graphics Add 2 7 mm a Positioner Diagnostics LEa pae Master Instruction EL MI EVE0105 Aen E Simple CSD1 SRD9S1_Doc_Pic ipa R oa amp SYSTEM SIMUL SRD931_WideAnale ipa SRD991 Intelligent Positioner E dj FF PLANTS lf Unassigned_Compounds COMMISSION Download Progress Sensor Configuration Sensor Diagnostics Process Vari
14. OutO fService 0 O initial condition or 09 41 36 0x8000 Out0fService 0 O initial condition or a 09 41 26 0x8000 OutO fService 0 0 initial condition or Upload All Download Download All Customize 09 41 16 0x6000 0ut0fService 0 o initial condition or 09 41 06 0x8000 Out0 fService 0 0 initial condition or T E2 09 40 56 0x8000 0utO fService 0 66 4 response tim et face 09 40 39 0x8000 OutOfService 0 65 4 response tim Sn Netware Pst J gt von Fo 09 40 32 0x8000 OutOfService 0 65 4 response tim 09 40 25 0x8000 OutOfService 0 64 4 response tim ste Sot 09 40 19 0x8000 OutOfService 0 64 4 response tim Administrator TACC icd 09 39 27 0x8000 OutOfService 0 51 3 tuning 51 it Save Upload All Download Download All Customize Sysiem Network Plant gt Fv101D FD IACC icd Figure 8 Configuration Screen Ready Administrator gt Configuration Screen an off line and on line screen used to enter resource and transducer block parameter settings into the Field Device Manager Database and to download those changes to the device Figure 9 Tuning Screen gt Tuning Screen an on line screen having an upper portion that allows setting parameters in the device and a lower portion where the response of up to 8 dynamic parameters can be watched in tabular or trend format Typically the set parameter is not a static parameter that is configured once but rather a state command or tuning t
15. S 21S 2B11 B4 Page 10 Field Device Manager leads to dramatic improvements in the uptime and performance of the field devices themselves as well as improved productivity of the instrument maintenance personnel Maintenance staff can examine device status and diagnose problems quickly Activities can be performed at PCs located conveniently in areas where maintenance staff work eliminating the need to make trips out to the device Field Device Manager screens can be customized to present the right information in the optimal way to the maintenance personnel Trend and tabular watch screens can be particularly useful in dynamically observing device behavior ENHANCED EDDL One of the benefits of the enhancements to the DD language is that the language allows the device vendor to organize and define content of screens used for on line viewing of field devices Now it becomes possible to define gauges trends histograms and embedded graphic images in the DD files Field Device Manager is the first product to support these new DD files Figure 13 shows a trend view of the terminal temperature of a field device and a menu of screens to see process variables sensor diagnostics and other screens for this field device IACC RMEDDL FDM Editor File Edit View Tools Window Help olaj xe a PS Al Sensor Configuration Sensor Diagnostics Process Variables Sensor 1 Sensor 2 Differential Terminal Temperature Dor
16. TROL eM PTILID 27 VALVE_SN VALVE SER NUM E OUTFLOW_GROUP RMEDDL Se amp The type of the valve as defined in Fieldbus Transducer Specifications Positioner Diagnostics a MA T1100 amp Defines how the actuator works single or double acting E SYSTEM_SIMUL E a MIXEDCONTROL 2 stroke left mounted amp Specifies actuator system and mounting side E A FF PLANT4 8 OS1C70_F270F1 37_ LINEARIZATION_TYPE 0 Linear amp Setpoint characterization You can select one out of the characterizatio Unassigned_Compounds a h POSITIONERS 45 TRAVEL_INC_LIM 04 amp Configurable T63 percent time limit for increasing full span travel Ps EA REMOVE 46 TRAVEL_DEC_LIM 0 4 amp Configurable T63 percent time limit for decreasing full span travel RM_EDDL_DEMO 50_ VALVE_UPPER_LIM 100 amp High limit for valve position in percent related to the physical range dete d swoo1B 51_ VALVE_LOWER_LIM 0 amp Low limit for valve position in percent related to the physical range deteq Block parameters Watch Trend E o NWFALT_Configuration 57 LOW_PRESSURE_LIMIT 0 amp Lower limit of the sensor1 parameter When the pressure is falling belo Sheets ma 61_ TRAVEL_POS_UNITS ee amp Specifies engineering unit for travel position and travel span and travel 65 SPRING_ACT EA Specifies if the spring closes the valve opens the valve or if there is no 09 41 56 H 0x8000 0utOfService 0 O initial condition or Autostart procedure completed 09 41 45 0x8000
17. ables F PT111D by Foxboro FFOI0D Port Sensor 1 Sensor 2 Diferential Terminal Temperature Al gt PD_Tag to Terminal Temperature Download Address eos ee Manuf DevType Dev Rev 100 000 s PT1 3 385884BA30 NCA4062338 ox3a5684 oxba30 0x16 90 000 p 20 000 Physical Device 70 000 60 000 ee ons coed Sad a ad PT1110 33 385884BA30 NCA4062338 0x385884 Oxba30 0x16 amp 50 000 a 40 000 al oa A 30 000 Status Action omponen Target Mode 2 20 000 a ont on Devic TE 10 000 3 E i e 5 E 0 000 ete Device Mansgcr lock to Out of Service 005 RESOURCE block for 00385884 OOS Dw pa nagement Parameters PTL SES WORA 05 Set Network Management Parameters PT111D POS 2 AW7020 06 Download Resource Block RESOURCEO block for 00385884 F271 AZ A Be nim Connected E Device Si 07 Download Block TRANSDUCER 1 block for 00385 baie os EH_DEMO ct ad a 08 Download Block FB 1 block for 00385884 ba30 1 SECONDARY VALUE see F270F1 ECB Fay 2ever Te f 09 Download Block A112 block for 00355554 ba30 s WANE Terminal Temperature Range E egy F270F1 STA k ND3000F Valve Diamond STATUS aea FFo100 Device Revision HERE R ES RER EERE 04 13 06 10 09 32 FB1 block for 00385884 ba30 160101 0 parameters downloaded 37 parameters not download a AML EHEDDL 7 04 13 06 10 09 33 SUCCESS 04 13 06 10 09 38 09 De WS iom228r_FFO10D Ma FF0100 EU_100 UNITS_INDEX DOWNLOA
18. ae Terminal Temperature 5 3 INFLOW_GROUP 60 000 9 LEVEL_SIMUL a 50 E A Unassigned_Compound Time sec SECONDARY_VALUE VALUE Terminal Temperature Range STATUS EU_O 0 EU_100 0 ioone UNITS_INDEX Save Download Upload gt RMEDDL F System x Pi output FOM Editor 7 Ready Administrator I ACC icd Figure 13 Enhanced EDDL View Even when using Enhanced DDs definition of additional screens and their customization is possible through Field Device Manager PSS 21S 2B11 B4 Page 11 ADVANCED DEVICE SPECIFIC DIAGNOSTICS amp FDT DEVICE TYPE MANAGERS ecam azs nasa olaj fle a c EEA Often the most dramatic improvements in device En en E Ficia Device Manager FY_225 METSO NDSODOF 0201 lt Online gt syns ND9000 uptime are achieved through the use of device i eam specific user interface screens User interface s f screens that allow executing viewing and eer documenting on line and off line tests of control eee E au valves are a good example The Device Type gin ete eee Type in the keyword to find How to Interpret Valve Diamond nae a DTM Valve Diamond shows you at a glance which areas of Managers offered by vendor s of valve positioners are a a waves sees ries ana wie areas a m have exceeded their limits R F Values that fall within the green diamond area
19. atabase gt If necessary automatically moves the device address from a default address to a permanent node address Downloads parameters in the resource and transducer blocks marked for downloading in the device template gt Coordinates downloading the device function blocks defined in the control loop strategy diagrams Uploads block parameters to automatically synchronize the host and device copies of the database At the end of commissioning either places the Resource block in Auto or waits for the user to do so according to a Commissioning Wizard option Commands the FBM interface card to include the device in its scheduled LAS Link Active Schedule communications COMMISSION Download Progress PT111D by Foxboro FFO10D Port PD_Tag to Download Address PT111D 33 Device ID Manuf Dev Type Dev Rev 385884BA30 NCA4062338 3 0x385884 Oxba30 0x16 Physical Device 0x385884 Oxba30 0x16 01 Set Device Tag PT111D 02 Put Device ONLINE 03 Set Resource Block to Out of Service OOS 04 Set System Management Parameters 05 Set Network Management Parameters PT111D 06 Download Resource Block RESOURCEO block for 00385884 07 Download Block TRANSDUCER 1 block for 00385 08 Download Block FB 1 block for 00385884 ba30 1 09 Download Block AI12 block for 00385884 ba30 385884BA30 NCA4062338 PT111D RESOURCE block for 00385884 OOS PT111D BASSAS CARAS OPO AGE AeA SAR
20. e Customize Methods Key Variable Watch Calibration Records Servo Tuning Feature Options Mechanical Identity 4 Databa j 0 11 FF_BLOCK VIEWS_INDEX 910 12 FF_BLOCK NUMBER_VIEW_3 3 13 FF_BLOCK NUMBER_VIEW_4 7 FV101D_TB_DEVMGR_DEMO 0x8 Auto 0x8 Auto 0x80 00S 0x8 Auto gt Fv101D FD Figure 12 Compare Screen AUDIT TRAIL Fox CTS Change Tracking Software may be used to track any changes downloaded to the field device FoxCTS audits the user who logged in the time the changes were made the value prior to the change and the value after the change FoxCTS not only tracks device changes It can track other control configuration changes made through IACC FoxCTS supports creating reports with tools such as the I A Series Report Writer These capabilities aid in managing changes to device databases and in complying to applicable change management policies and regulations for example 21CFR part 11 DIAGNOSING FIELD DEVICE PROBLEMS The largest economic benefit of FOUNDATION Fieldbus technology is the ability to achieve operational savings by better managing diagnosing and maintaining field devices With traditional instrumentation and maintenance tools many customers report they spend more than 50 of their device maintenance effort on routine instrument checks and callouts where no problem is found PS
21. e FF PLANTI Field Device Manager FY101D FOXBORO SRD991 100101 lt Online gt 9 HPSPRM_HPS001 gt gil FF PLANT2 iZ swoo1a 1 A S d FF PLANT3 i Aw7020 caer joe OOS Auto pe a amp COOLING_TANK PeO08 Tee OS 00S Auto Notes Help i 4 ew fare Identification Configuration Diagnostics Compare Customize Methods Key Variable Watch Calibration Records Servo Tuning Feature Options Mechanical Identity 4 gt d Enhanced EDDL Diagnostics Compare Customize Methods Key Variable Watch Calibration Records Servo Tuning Feature Options Mechanical Identity User Commands gt H P F270F1_ECB eens Database Value Lock Units Help String ji 9 eae Parameter Name Database Value Lo Units Help String gh F270F1_STA E EO MA FV101D 33_ INST_MODE TOJOFFLINE P This variable reflects the internal software state of the positioner FF0100 ae penis a SG ELS ele SaaS 4 BB Fv 101 38 SELF_CALIB_CMD _ 6 Fast Autostart i Self calibration commands You can select an Autostart procedure which will f mae FV a pg a 15 FINAL_VALUE_CUTTOFF_HI amp If the FINAL_VALUE is more positive than this value the value is forced g P0101 b HY EHEDDL 46 FINAL_VALUE_CUTTOFF_LO amp If the FINAL_VALUE is more negative than this value the value is forced Gd Z INFLOW _GROUP M FV101D 21 JACT_FAL_ACTON amp 9 LEVEL_SIMUL Ma FV_225 _26 VALVE_MODEL_NUM Ey F OUTFLOW_CON
22. eR eee ese FB 1 block for 00385884 ba30 160101 0 parameters downloaded 37 parameters not download SUCCESS DOWNLOAD FINISHED FB1 block for 00385884 ba30 160101 09 Download Block lt AI12 block for 00385884 ba30 160101 gt AI12 block for 00385884 ba30 160101 0 parameters downloaded 37 parameters not downloa 04 13 06 10 09 40 SUCCESS DOWNLOAD FINISHED AI12 block for 00385884 ba30 160101 bd lt i gt Help Figure 11 Device Commissioning Wizard SYNCHRONIZATION OF DEVICE AND HOST DATABASES Do the host and the device both agree on how the device is configured They should In addition to the automatic synchronization possible through the commissioning wizard Field Device Manager has a built in Compare screen for each block in the device see Figure 12 This screen is used for manual comparison and synchronization between the host database and device database A pull down menu allows various sets of parameters to be displayed for comparison including all device parameters Synchronization is accomplished by selecting one or more parameters and then uploading the device value into the host database or downloading the host database value to the device PSS 21S 2B11 B4 Page 9 IACC FV 101D FDM Editor File Ec View Tools Window Hel File Edit Ip olaj sj gt le a of AS wal Actual Auto Target Auto A 2006 04 14 09 58 46 alas io Identification Configuration Diagnostics Compar
23. ed in a row of tabs for easy selection The default template has tabs for an Identification Configuration Diagnostics and Compare screen for each block of the device The user may setup as many or as few tabs for each device as desired Typically most customization is performed as part of template definition for each model of device The following types of tabs are supported IACC FV101D FDM Editor File Edit View Tools Window Help De Hae fale a Configuration 2 B HPso01 3 HPSPRM_HPSOO1 a SWO01A Actual Auto aw7020 F270F1 i EH_DEMO E g F270F1_ECB Target Auto t9 sna kal al Identification Configuration Diagnostics Compare Customize Methods Key Variable Watch Calibration Records Servo Tuning Feature Options Mechanical Identity Database Value Device Value Help String 2006 04 12 17 11 47 01 5 6 Ox 1 Other This parameter reflects the error status associated with the hardware or software componen 14 XD 0 21 ailure 39_ STAT_AUTOINIT _ O Initial conditi 0 Initial condition or Autostart No Help Available 53 JELECTRONICS TEMP 0 21 4405 Internal temperature of the device in engineering units specified in electronics temperature u 59 stem setpoint in this is the calculated value for the setpoint after applying valve limits cui 60 Actual travel position in engineering units specified in travel position units parameter 22 Actual value for input_current
24. ield device used in the plant users can perform functions such as gt Creating smart device templates gt Configuring a field device database either off line or on line gt Calibration or starting up a field device by running methods in the DDs gt Customizing User Interface screens useful in diagnosing and viewing field devices Smart Device Templates provide the ability to engineer a typical field device type once and propagate all the user interface configuration and download behaviors to each tag of the same device model type achieving maximum reusable engineering The templates are made possible by layering FDT technology on top of DD technology Starting from the DD file the designer customizes the template for each model of field device in the plant Templates are managed as FDI DIMs but they remain linked to the DD files for device description Customization of the template includes the following and more gt Creating and naming new Field Device Manager device and block viewing screens Selecting the parameters to appear on each of those screens gt Organizing the configuration screens for the resource and transducer blocks of the field device Setting parameters and locking them so each instance or tag will have the value of the template Selecting which parameters will be downloaded from the host to the device during commissioning Field Device Manager is the first device management sy
25. images used for device maintenance Maintenance notes regarding a particular model of field device gt Customized choices of the list of parameters to appear on Field Device Manager configuration diagnostic and watch screens gt Creation of new tabs for viewing screens within Field Device Manager gt Customization of access privileges to screens and functions by user role gt Choice of resource and transducer block parameters to be downloaded upon device commissioning TAC FOX SRD991 100101 FDM Editor File Edit View Tools Window Help aj gt e a EEA JE System a I components Field Device Manager FOX SRD991 100101 lt Offline gt EEA IACC Settings MA Library 1 9 Field Device Mam AGut Notes Help ces S YA FF Devices Diagnostics Compare Customize Methods Key Variable Watch Calibration Records Servo Tuning Feature Options Mechanical Identity i gt Usage of the Groups control or modify the usage of the parameters in each parameter This selection is used to modify or add tab displays The parameters for each tab display jected at either a group or individual parameter level Gr Fi C PR System Network Plant gt FOX SRD99 x gt TE Output A Control Station Download A Download Summar Ready Figure 2 Creation of Tabs for
26. in mA TRAVEL_POS 0 INPUT_CURRENT 0 gt FV101D FD x e Output Control Station Download Download Summary A Diagnostics J FDM Editor Ready Administrator IACC icd Figure 5 Diagnostic Screen Diagnostic An on line continuously updating screen showing the most recent data values from the device IACC F 101D FDM Editor File Edit View Tools Window Help u 2 gt S eA A 7 Field Device Manager F 101D FOX SRD991 100101 lt Online gt ek Plant E a FF PLANTI gl FF PLANT2 Sif FF PLANTS 4 COOLING_TANK Acne eee Tags Rite oos al T Help 9 ri Enhanced EDDL Identification Configuration Diagnostics Compare Customize Methods Key Variable Watch Calibration Records Servo Tuning Feature Options Mechanical Identity INFLOW_CONTROL R HA FIC010 Block parame ters C Watch Trend WA FV101D e E Fv 101 ge V z P0101 a E INFLOW_GROUP OAJ 9 c ow ie oD amp LEVEL_SIMUL oF rt OUTFLOW_CONTROL od o jez oct OUTFLOW_GROUP up N EN gt A Positioner Diagnostics E Simple CSD1 so Fo pas H o uwi lt Zo E o gt SYSTEM_SIMUL gt io ba Al FF PLANT4 9 oa lt Unassigned_Compound W a Q ball 2 ce EQ gt re So Joo NOJE oF ea at IEO a 2 5 E E z a z 3 ee S 8 Zs x oe Eoy o So paar wna N had Nj lt
27. lve performance are within their limits and which areas have exceeded their limits gt RMEDDLF Values that fall within the green diamond area represent acceptable device values If all the values fall within the green area it means the device is functioning properly as in Figure 1 below If however a measurement value has exceeded its warning limit it is shown in yellow as in Figure Rees Event Log Valve Offine Tests se Calibration ge Advanced Duration over Time ct 8 E Paces Layers ff Signatures Y Bookmarks y Transies Offset Unstable orca Response Status Update Load Sav Print Cose Steady State Deviation B Fv FD Dynamic State ay Position 8 26 x 11 69 in Achieve unprecedented productivity and operational savings when managing FOUNDATION Fieldbus devices throughout their entire lifecycle with a unique combination of both FDT and EDDL technologies FEATURES Provides advanced device specific user Complete lifecycle coverage of all field device interfaces for diagnosing and managing field tasks configuration commissioning devices via FDT Device Type Manager plug ins maintenance and diagnostics in one DTMs comprehensive tool set Provides enhanced EDDL support for improved Field Device Manager delivers industry leading on line device configura
28. network __ Control Downloads lt gt Database Communications lt On line Device Communication I A Series Workstation IVA Series Workstation Se es es 1 gt a Windows XP based Workstation IACC Server Client in ae a fe ar Fa oe SS Windows XP based Workstation IACC Client l L Figure 18 Typical System Architecture of IACC and Field Device Manager NOTES gt Figure 18 illustrates the full Control Room edition of Field Device Manager The computer acting as IACC server typically has both the IACC server and IACC client installed Use of multiple databases on the IACC server is recommended Organizing each database for one control processor and its associated field devices is a recommended practice The IACC Server may be installed off platform if desired Field Device Manager can be installed on any computer having an IACC client Field Device Manager has on line interaction capability with the field device if it is installed on is an I A Series workstation on The MESH control network regardless of whether the IACC server is on The MESH control network or off platform Field Device Manager will have only off line configuration capability with respect to field devices if it is installed on an IACC client off The MESH control network PSS 21S 2B11 B4 Page 14 HARDWARE AND SOFTW
29. or productivity and engineering management templates have an inheritance capability If a parameter setting is locked to the template each device tag will follow the value in the template At any time you can return to the template change the value and the database for each device is set to match the change made to the template automatically Alternatively if a parameter is set in the template but not locked to the template the first time a device database is created it will equal the template but is not forced to subsequently follow the template In a similar fashion customization of viewing screens can be set and locked within the templates if desired PSS 21S 2B11 B4 Page 5 LINKING SUPPORTING DEVICE MAINTENACE DOCUMENTATION Field Device Manager provides quick and easy access to any document image or file useful in engineering or maintaining a field device All such documents are linked to the Identification screen at the device and block level of each template If desired individual tagged instances may add extra documents The document linkage system opens files in the same fashion as the My Computer functionality of a PC The linked document may be of any Windows operating system file type for example pdf doc XIs txt opt as shown in Figure 4 Left click on the document file name and Field Device Manager launches the Windows application associated with the file type for example Adobe Acrobat Microsoft
30. start cycle This indudes overy ielp i writing control parameters and moving the valve several times through the whole range fa rwritten wi g jetermines physical endpoints and calculates IP converter parameters only no control parameter will be over Select one out of the following available characterization tables This function will automatically detect the valve end positions and control parameters It will open valve and override the previous contr rameters st that the dey ol pai ters vice resource block mode is OUT OF SERVICE you want to proceed and initiate an Autostart procedure Figure 10 Device Methods Screen DEVICE COMMISSIONING WIZARD Field Device Manager provides an intuitive to use commissioning wizard that takes the guess work and manual drudgery out of setting device tags and addresses downloading configurations and synchronizing the host and device databases The same wizard is used to startup devices during initial commissioning at site or to make quick foolproof replacements of a failed device The commissioning wizard is launched from the device tag in the IACC network or plant navigation pane It automatically gt Guides the user in the selection of devices of the correct model types Sets the device resource block to the Out of Service mode in preparation for downloading Sets the device tag to match the host d
31. stem to support the new Enhanced EDDL Electronic Device Description Language technology as recently adopted by the Fieldbus Foundation s DD cooperation project This technology enhances configuration and on line device viewing screens by having the device vendor organize screen menus in a hierarchical fashion and organizing data presentation and content for a device screen with items such as gauges bar indicators trends histograms and embedded graphic images Field Device Manager excels at in depth diagnosis of the performance and health of today s sophisticated field devices Often this is best accomplished with a user interface made specifically for that device model by the device vendor which plugs into Field Device Manager For example today s valve positioners often capture extensive on line diagnostic data and support running a comprehensive repertoire of on line and off line tests to diagnose and maintain the valve for example multi point step tests and valve deadband tests Field Device Manager is the first system application that supports opening FDT compliant DTM plug ins for FOUNDATION Fieldbus Like the other user interfaces these also open in the editor area of IACC To enable this capability Field Device Manager embeds an FDT compliant frame application inside IACC and adds a Communication DTM that supports the I A Series system with FBM228 FOUNDATION Fieldbus interface modules IACC EXTENSIONS FOR FIELDBUS
32. t processor Windows XP or Windows Server 2003 operating system National Instruments H1 interface card for one H1 segment compatible with the computer H1 junction devices power supplies and fieldbus terminations as necessary to connect the field device Software Requirements gt gt Field Device Manager Workshop edition V1 0 or later media kit including licenses for one install of IACC and Field Device Manager IACC V2 2 or later media kit PSS 21S 2B11 B4 Page 15 PSS 21S 2B11 B4 Page 16 Invensys Operations Management Invensys Foxboro I A Series and the Invensys logo are 5601 Granite Parkway Suite 1000 trademarks of Invensys plc its subsidiaries and affiliates Plano TX 75024 All other brands and product names may be the United States of America trademarks of their respective owners http iom invensys com Copyright 2006 2011 Invensys Systems Inc All rights Global Customer Support reserved Unauthorized duplication or distribution is strictly Inside U S 1 866 746 6477 prohibited Outside U S 1 508 549 2424 or contact your local Invensys representative In V MNS Website http support ips invensys com MB 21A 0811
33. tion and data views with capabilities to perform predictive maintenance menus organized by the device vendor and diagnostics on field devices and to improve maintenance staff productivity It is not only the first product to make use of both FDT and Enhanced EDDL technologies but it does so in a User customizable device views captured in unique combination to make more powerful and templates increase maintenance productivity customizable user interfaces for field device and ease of spotting diagnosing and correcting maintenance device problems Smart device templates for dramatically reduced engineering and device commissioning times PSS 21S 2B11 B4 Page 2 gt An innovative commissioning Wizard automates starting up or replacing field devices gt Smart device templates provide hyperlinks to all maintenance manuals procedures notes and other documentation gt An available Instrument Workshop edition can be used to tag pre calibrate test or pre commission devices before their plant installation OVERVIEW I A Series Field Device Manager is a software application that adds on to the I A Series Configuration Component IACC to provide complete management of FOUNDATION fieldbus devices The graphical user interface of Field Device Manager opens inside the editor area of IACC Field Device Manager is Device Description DD based Upon importing DD files into Field Device Manager for each model of f
34. ures previously described This edition is used on the system with I A Series Control Processors and FBM228 H1 interface cards In addition IACC and Field Device Manager are offered in a bundled instrument workshop edition This edition is used in anon system setting to calibrate pre commission or test instrumentation prior to installation and connection to the FBM228 interface card and A Series system This edition interacts with the resource and transducer blocks of the field device for the following functions Running methods in the DD files through Field Device Manager gt Exercising off line diagnostic tests or running commissioning or calibration functions contained in an FDT compliant DIM made by the device vendor Diagnosing the device using the universal screens of the Field Device Manager gt Setting or changing the tag of the device Running the Field Device Manager commissioning wizard to pre commission a device prior to connection to the I A Series system PSS 21S 2B11 B4 Page 13 IACC Clients Off line device configuration only CS SS SSS SS SS a lee a 1 Windows XP Windows XP Desktop Desktop SS SS SS SS a Ce ey eee ee es ee ee a Gee ee ee I Second Ethernet Network CP Host IVA Series THE MESH Control Network FBM228 FBM228 FBM22 IA Series IA Series Controller Note For I A Series V8 x all IACC Communications can occur over The MESH control
35. ype parameter In this example a valve positioner has been given an autostart command to begin the valve s self calibrate routine and the use is watching the auto initiate status block error and transducer errors below PSS 21S 2B11 B4 Page 8 RUNNING DD METHODS For each block a dedicated built in user interface screen is provided to run and interact with DD method execution Typically these methods are device calibration and commissioning routines The upper portion of the screen lists the method choices available The middle portion of the screen dynamically shows progress of the method execution in the form of message transactions to and from the device The lower portion of the screen is a configurable watch window displaying up to eight block data variables in trend or table format Methods typically require user interaction as evidenced by the dialog box in this example where the user must confirm everything is ready for the device to go out of service and begin its self calibration routine IACC F 101D FDM Editor File Edit Vi is Sia ele S o Seal Conf iguration m HPso01 ce Manager F 101D FOX SRD991 1001 lt Online gt l l Help Identification Configuration Diagnostics Compare Customize Methods Key Variable Watch Calibration Records Servo Tuning Feature Options Mechanical Identity Actual Auto Target Auto Execute a complete Auto
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