AJ65BT-64AD Analog-Digital Converter Module User`s Manual
Contents
1. of this product treat it as industrial waste About Manuals The following manuals are also related to this product In necessary order them by quoting the details in the tables below Detailed Manual Manual No type ese AJ65BT 64AD Analog Digital Converter Module User s SH 3614 Manual 135893 Related Manuals Manual No Manual Name Type code IB 66721 134872 IB 66722 134873 CC Link System Master Local Module User s Manual type AJ61BT11 A1SJ61BT11 CC Link System Master Local Module User s Manual type AJ61QBT11 A1SJ61QBT11 CC Link System Master Local Module User s Manual type SH 080394E QJ61BT11N 13JR64 Compliance with the EMC and Low Voltage Directives 1 For programmable controller system To configure a system meeting the requirements of the EMC and Low Voltage Directives when incorporating the Mitsubishi programmable controller EMC and Low Voltage Directives compliant into other machinery or equipment refer to the EMC AND LOW VOLTAGE DIRECTIVES chapter of the User s Manual for the CPU module used The CE mark indicating compliance with the EMC and Low Voltage Directives is printed on the rating plate of the programmable controller 2 For the product For the compliance of this product with the EMC and Low Voltage Directives refer to the CC Link module section in the EMC AND LOW VOLTAGE DIRECTIVES chapter of the User s Manual for the CPU module used Overview This user s ma2. the functions of AJ65BT 64AD and improve the system reliability an external wiring with high durability against noise is required The precautions when performing external wiring are as follows 1 Use separate cables for the AC and AJ65BT 64AD external input signals in order not to be affected by the AC side surge or conductivity 2 Do not bundle or place with load carrying wires other than the main circuit line hight voltage line or programmable controller Noises surges or conductivity may affect the system 3 Place a one point grounding on the programmable controller side for the shielded line or shielded cable However depending on the external noise conditions it may be better have a grounding externally 6 2 Module Connection Example The connection examples for voltage input and current input are shown below 1 For voltage input Signal source 0 to 10V 4 cH 500kQ x ag i ors EA 500kQ COM Ie A SLD AL F 1 Shield 2 For current input i oo V Signal source 0 to 20mA i i cH 500kQ V ads r 500kQ e com 12500 A SLD H f 1 Shield AG 5 FG1 1 Use a two core twisted shield line for the power cable 2 Indicates the AJ65BT 64AD input resistor 3 For the cur
3. 65BT 64AD are shown 1 9 Side Y K MITSUBISHI MELSEC AJesBT 64AD BRATE STATIONIN d Oi 901 3 eG Oo a yj A A 4 K 8 D 3 4 5 8 appearance 1 Station number 1 x 10 The station number for the AJ65BT 64AD is set in setting switch the range 1 to 64 1 x1 factory default 00 baud rate setting number 1 switch 156kbps factory default 2 2 5Mbps 3 5Mbps 10Mbps Unusable oe The L ERR LED turns on and results in a communication error 3 Channel Selects the channel 1 to 4 to perform the offset and gain selection switch adjustment When a value other than 1 to 4 is selected no processing is performed factory default 1 By turning this switch on during the test mode the analog input value at that time is stored in the AJ65BT 64AD as an offset value GAIN switch By turning this switch on during the test mode the analog input value at that time is stored in the AJ65BT 64AD as a gain value 6 RESET switch The initialization of the I O signals remote register and operation processing is performed for the AJ65BT 64AD By turning this switch on the AJ65BT 64AD initial data processing request flag turns on Operation status _LED Name display LED PW LED ON Power supply ON OFF Power supply OFF RUN LED Normal mode ON Normal operation Flashing Read write data error occurred OFF 24VDC power supply shutoff or watchdog timer e
4. MITSUBISHI AJ65BT 64AD Analog Digital Converter Module MITSUBISHI General Purpose PROGRAMMABLE CONTROLLER User s Manual Hardware Thank you for buying the Mitsubishi general purpose programmable controller MELSEC A Series Prior to use please read both this manual and detailed manual thoroughly and familiarize yourself with the product MODEL AJ65BT 64AD U H E MODEL 435892 CODE IB NA 66748 G 0810 MEE lS 1996 MITSUBISHI ELECTRIC CORPORATION SAFETY PRECAUTIONS Read these precautions before using this product Before using this product please read this manual and the relevant manuals carefully and pay full attention to safety to handle the product correctly These precautions apply only to Mitsubishi equipment Refer to the CPU module user s manual for a description of the programmable controller system safety precautions In this manual the safety precautions are classified into two levels DANGER and CAUTION Indicates that incorrect handling may cause hazardous lt gt DANGER conditions resulting in death or severe injury Indicates that incorrect handling may cause hazardous Z CAUTION conditions resulting in minor or moderate injury or property damage Under some circumstances failure to observe the precautions given under A CAUTION may lead to serious consequences Observe the precautions of both levels because they are important for personal and system safety Make su
5. Mitsubishi Electric Europe B V UK 1480 6 Gayang dong Gangseo ku Branch Seoul 157 200 Korea Travellers Lane Hatfield Hertfordshire Tel 82 2 3660 9552 AL10 8XB UK ibe Aoi Singapore Mitsubishi Electric Asia Pte Ltd 307 Alexandra Road 05 01 02 To een TOT 276100 Mitsubishi Electric Building Italy ieh Electric Europe B V Italian Singapore 159943 n Tel 65 6470 2460 Centro Dir Colleoni Pal Perseo Ingr 2 Thailand Mitsubishi Electric Automation Thailand Via Paracelso 12 20041 Agrate Brianza Co Ltd Milano Italy Bang Chan Industrial Estate No 111 Tel 39 039 60531 Moo 4 Serithai Rd T Kannayao Spain Mitsubishi Electric Europe B V Spanish A Kannayao Bangkok 10230 Thailand Branch Tel 66 2 517 1326 Carretera de Rubi 76 80 Indonesia P T Autoteknindo Sumber Makmur E 08190 Sant Cugat del Valles Muara Karang Selatan Block A Utara Barcelona Spain No 1 Kav No 11 Kawasan Industri Pergudangan Jakarta Utara 14440 P O Box 5045 Jakarta 11050 Indonesia Tel 62 21 6630833 India Messung Systems Pvt Ltd Electronic Sadan NO III Unit No15 Tel 34 93 565 3131 France Mitsubishi Electric Europe B V French Branch 25 Boulevard des Bouvets F 92741 Nanterre Cedex France i i M I D C Bhosari Pune 411026 India MELE 332 9008 5968 Tel 91 20 2712 3130 South Africa Circuit Breaker Industries Ltd Australia Mitsubishi Electric Australia Pty Ltd Private Bag 2016 ZA 1600 Isando 348 Victoria Road
6. Rydalmere South Africa N S W 2116 Australia Tel 27 11 928 2000 Tel 61 2 9684 7777 MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHL KU NAGOYA JAPAN Specifications subject to change without notice Printed in Japan on recycled paper
7. al power supply for the system in all phases before wiring Failure to do so may result in damage to the product Ground the FG terminals to the protective ground conductor dedicated to the programmable controller Failure to do so may result in malfunction Check the rated voltage and terminal layout before wiring to the module and connect the cables correctly Connecting a power supply with a different voltage rating or incorrect wiring may cause a fire or failure Use applicable solderless terminals and tighten them within the specified torque range If any spade solderless terminal is used it may be disconnected when the terminal screw comes loose resulting in failure Tighten the terminal screw within the specified torque range Undertightening can cause short circuit or malfunction Overtightening can damage the screw and or module resulting in drop short circuit or malfunction 1 k Prevent foreign matter such as dust or wire chips from entering the module Such foreign matter can cause a fire failure or malfunction Do not install the control lines or communication cables together with the main circuit lines or power cables Failure to do so may result in malfunction due to noise Place the cables in a duct or clamp them If not dangling cable may swing or inadvertently be pulled resulting in damage to the module or cables or malfunction due to poor contact When disconnecting the cable from the module do not pull the cabl
8. e by the cable part Loosen the screws of connector before disconnecting the cable Failure to do so may result in damage to the module or cable or malfunction due to poor contact Startup and Maintenance Precautions CAUTION Do not touch the terminals before shutting off the external power supply for the system in all phases Doing so may cause malfunction Do not change the setting jumper before shutting off the external power supply for the system in all phases Doing so may cause failure or malfunction Shut off the external power supply for the system in all phases before cleaning the module or retightening the terminal screws Failure to do so may cause the module to fail or malfunction Do not disassemble or modify the modules Doing so may cause failure malfunction injury or a fire Do not drop or apply strong shock to the module Doing so may damage the module Shut off the external power supply for the system in all phases before mounting or removing the module to or from the panel Failure to do so may cause the module to fail or malfunction After the first use of the product do not mount remove the terminal block to from the module more than 50 times IEC 61131 2 compliant Before handling the module touch a grounded metal object to discharge the static electricity from the human body Failure to do so may cause the module to fail or malfunction Disposal Precautions CAUTION e When disposing
9. not been designed or manufactured to be incorporated in a device or system used in purposes related to human life Before using the product for special purposes such as nuclear power electric power aerospace medicine or passenger movement vehicles consult with Mitsubishi e This product has been manufactured under strict quality control However when installing the product where major accidents or losses could occur if the product fails install appropriate backup or failsafe functions in the system Country Region Sales office Tel Country Region Sales office Tel U S A Mitsubishi Electric Automation Inc Hong Kong Mitsubishi Electric Automation 500 Corporate Woods Parkway Vernon Hong Kong Ltd Hills IL 60061 U S A 10th Floor Manulife Tower 169 Electric Tel 1 847 478 2100 Road North Point Hong Kong Brazil MELCO TEC Rep Com e Assessoria p Tel 852 2887 8870 g Tecnica Ltda China Mitsubishi Electric Automation Rua Correia Dias 184 Shanghai Ltd Edificio Paraiso Trade Center 8 andar 4 F Zhi Fu Plazz No 80 Xin Chang Road pi il Shanghai 200003 China Paraiso Sao Paulo SP Brazil Tel 86 21 6120 0808 Tel 55 11 5908 8331 Taiwan Setsuyo Enterprise Co Ltd Germany Mitsubishi Electric Europe B V German 6F No 105 Wu Kung 3rd Rd Wu Ku Branch Hsiang Taipei Hsine Taiwan Gothaer Strasse 8 D 40880 Ratingen Tel 886 2 2299 2499 GERMANY Korea Mitsubishi Electric Automation Korea Tel 49 2102 486 0 Co Ltd U K
10. nual describes the specification name of each part and wiring for the AJ65BT 64AD analog digital converter module abbreviated as AJ65BT 64AD from here on used as a CC Link system remote device station After unpacking confirm if the following item is included _____ ltemname ________ Numbers of item AJ65BT 64AD main module 2 Performance Specifications 2 1 Performance Specifications The AJ65BT 64AD performance specification is described below Refer to CPU module Users Manual to be used for general specification of AJ65BT 64AD item Specification i O Analog input Voltage 10 to 0 to 10V DC input resistance 1MQ Selected by the Current 20 to 0 to 20mA DC input resistance 250Q _ input terminal 16 bit encoded binary data area 12bits VO characteristics 1 10 to 10V or 20 to 20mA 0 to 4000 or 2000 to 2000 0 to 10V or 0 to 20mA 0 to 4000 or 2000 to 2000 0 to 5V or 0 to 20mA 0 to 4000 or 2000 to 2000 1 to 5V or 4 to 20mA 0 to 4000 or 2000 to 2000 Maximum 10 to 10V or 20 to 20mA 5mV or 20uA resolution 0 to 10V or 0 to 20mA 2 5mV or 10uA 0 to 5V or 0 to 20mA 1 25mV or 5A 1 to 5V or 4 to 20mA Total precision 2 1 40 conversion speed Absolute r Voltage 15 V current 30 mA maximum input Analog input points 4channels module Photo coupler insulation between power supply communication and analog input not insulated between channels e n S O Remotedewoestaton type Number of 2
11. re that the end users read this manual and then keep the manual in a safe place for future reference Design Precautions DANGER e Inthe case of a communication failure in the network data in the master module are held Check the communication status information SB SW and configure an interlock circuit in the sequence program to ensure that the entire system will operate safely CAUTION e Do not install the control lines or communication cables together with the main circuit lines or power cables Keep a distance of 100mm 3 94 inches or more between them Failure to do so may result in malfunction due to noise Installation Precautions CAUTION e Use the programmable controller in an environment that meets the general specifications in this manual Failure to do so may result in electric shock fire malfunction or damage to or deterioration of the product For protection of the switches do not remove the cushioning material before installation Do not directly touch any conductive part of the module Doing so can cause malfunction or failure of the module Securely fix the module with a DIN rail or mounting screws Tighten the screws within the specified torque range Undertightening can cause drop of the screw short circuit or malfunction Overtightening can damage the screw and or module resulting in drop short circuit or malfunction Wiring Precautions CAUTION Shut off the extern
12. rent input be sure to connect the V and I terminals 4 When noise or ripple occurs with the external cable connect a condenser with about 0 1 to 0 47 uF25WV between the terminal V and COM 5 Always perform grounding for FG1 When there is a lot of noise it may be better to ground AG as well If the grounding wiring grounding yes no is changed after the offset and gain are set perform the setting of the offset gain values again 7 External Dimension Diagram Co i SS SS NP ey E F e 2 4 5 0 18 installation hole BRATE STATION NO g 10 x xio og ot ow wo le aoe eae uo 1s s 1s LRUN CH OFFSET GAIN RESET L D9 J RDS aii l 8 Bd Go IE ll MITSUBISHI MELSEC avesst s4aD 56 2 2 65 2 56 142 9 2 63 151 9 5 98 Unit mm inch Warranty Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi machine damage or lost profits caused by faults in the Mitsubishi products damage secondary damage accident compensation caused by special factors unpredictable by Mitsubishi damages to products other than Mitsubishi products and to other duties For safe use This product has been manufactured as a general purpose part for general industries and has
13. rror occurred Test mode ON Offset switch or gain switch is ON OFF Offset switch or gain switch is OFF L RUN LED ON Normal communication NTE ote Conmnaton eat tine xpaton enor L ERR LED ON Communication data error Flashing Communication data error Normal communication 3 5 8 Terminal module 7 f 3 s i p9 a 23 3 27 CH1 CH2 H3 H4 DA DG V V l SLD i SLD FG1 2 p p 8 o 14 fie 20 24 25 Offs aol te O DB SLD FG TEST TEST SLD 1 AG 9 mode setting terminal By short circuiting between the terminals the test mode is started Analog input Set the analog input range range setting pin Voltage 0 to 10V 0 to 20mA Cc A Die B 1todv 4 to 20mA 10 to 10V_ 20 to 20mA D Oto5v 0 to 20mA Factory default A When using in the range 0 to 20mA use D 3 2 Offset Gain Setting When changing the I O conversion characteristics follow the procedure below Start Add the voltage or current that will be the Set the setting pin to the range to use Short circuit the test mode terminal between 8 to 10 gain value v For voltage r 8 COM 8 V Set the channel selection switch to the A i channel to be changed For current fe b amp Turn on the gain
14. stations feoupiedsttons eetos OOO Connection supply size screws Can be installed with DIN rail Supported DIN rail Supported gt RAV 1 25 3 5 RAV 2 3 5 solderless terminal Internal consumption 0 12 A at 24VDC current Noise durability By a noise simulator with the following specification Noise voltage at 500Vp p Noise width at 1us Noise frequency at 25 to 60Hz Dielectric Between power supply communication system batch and analog input withstand voltage batch 500VAC 1minute Remote device station 27 point terminal block Insulation resistor Between power supply communication system batch and analog input batch 500VDC more than 10MQ on insulation resistance tester 0 35 0 77 kg lb 1 Gain is set to 10V 20mA and the offset is set to OV 4mA setting pin A at the time of factory shipment However when using for current change the set pin B and the RYn1 voltage current selection must be turned on 2 This is the accuracy in respect to the maximum digital output value 4000 The same value 4000 applies for the current input and voltage input 3 Current value indicates value of instant input current that does not break module inner electrical resistance Point The range for the analog input for conversion is as follows Voltage 10 to 0 to 10V Current 20 to 0 to 20mA 3 Name of Each Part and their settings 3 1 Name of Each Part The name of each part and their settings in the AJ
15. switch RUN O po Add the voltage or current that will be the offset value V For voltage rs S COM Adjust other channels For current Pa Release the test mode terminal between 8 to 10 amp Turn on the offset switch RUN dol End The offset value and gain value are as follows a The offset value is the analog input value voltage or current which a minimum digital output value b The gain value is the analog input value voltage or current which a maximum digital output value 4 Loading and Installation The following is explanations of the handling precautions and installation environment which is common to modules when handling AJ65BT 64AD from unpacking to installation For the details of loading and installation of the module refer to User s Manual of programmable controller CPU module to be used 4 1 Handing Precautions The precaution when handling the AJ65BT 64AD are described below 1 Because the case of the module is mad of resin be careful not to drop it or expose it to strong impact 2 Perform the tightening of the module mounting screws in the folowing range Screw position Tightening torque range Module mounting screw M4 screw 78 to 118 N cm Terminal block terminal screw M3 5 screw 59 to 88 N cm Terminal block moun
16. ting screw M4 screw 78 to 118 N cm 4 2 installation Environment Do not install the A series programmable controller in the following environments 1 Where the ambient temperature exceeds the 0 to 55 C range 2 Where the ambient humidity exceeds the 10 to 90 RH range 3 Where condensation is produced by sudden temperature changes 4 Where corrosive or combustible gas is present 5 Where dust iron powder and other conductive powder oil mist salt or organic solvents are prevalent 6 In direct sunlight 7 Where a strong electric or magnetic field is generated 8 Where vibration and shock may be applied directly to the module 5 Data Link Cable Wiring The wiring of the CC Link dedicated cable which connects the AJ65BT 64AD and the master module is described 5 1 CC Link dedicated cable connections The CC Link dedicated cable connections between the AJ65BT 64AD and master module are as follows Master module side AJ65BT 64AD 1 O module etc A Blue Aranana naa pp a a e e S 7 Terminate i DA White 4 DA fe DA ol Terminate resistor DB vaj H DB HG DB resistor DG Yelow y __ DG i DG SLD Cc Link dedicated SLD V CC Link dedicated SLO FG cable FG cable FG 6 Wiring The precautions and module connection example for wiring are described 6 1 Wiring Precautions To obtain maximum performance from
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