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Sultan Manual - Hawk Measurement

1. L1 Dif ON OFF Differential Mode Differential Mode is introduced to measure the difference between two material levels using two sensors and one amplifier Each sensor has its own Hi and Low levels Parameters LowLevel2 and HiLevel2 were introduced for sensor 2 This is useful when the sensors are not mounted at the same levels Diff Calculation In differential Mode the material level measured by sensor 1 is subtracted from the material level measured by sensor 2 Negative results will be reset to zero The differential value is calculated as follow Diff MaterialLevel2 MaterialLevel1 MaterialLevel2 LowLevel2 Space2 MaterialLevel1 Lowlevel1 Space 48 SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 DIFFERENTIAL LEVEL WIRING Junction Box Junction Box AWR2 AWR234 ANALOG TRANSDUGI gt S High 2 up stream down stream Low 2 49 SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 OPEN CHANNEL FLOW MEASUREMENT PRINCIPLES OBSTRUCTIONS IN CHANNEL CAUSE RISE IN LEVEL An obstruction in a channel represents the liquid level rises as it flows over it this a reduction of the cross sect
2. Comments This instrument is not unique in its content of ESD electrostatic discharge sensitive components Most modern electronic designs contain components that utilize metal oxide technology NMOS CMOS etc Experience has proven that even small amounts of static electricity can damage or destroy these devices Damaged components even though they appear to function properly exhibit early failure CONTENTS General Description Features Typical Applications Application References Dimensions Smart Integral Remote Units Suggested Mounting Dimensions Mounting Typical Installations Installation Guide Open Channel Flow Wiring Terminal Layouts Remote Transducers 4 20mA output Relay Functions Cross Talk Prevention Multidrop Connections 2 Wire Unit Communications HawkLink GSM Test Terminal Lightning Protection Setup Procedure Level Measurement Average Level Differential Level Open Channel Flow Positioning Measurement Gain Adjustment Recover Adjustment Setting the System Special Application Setup Examples Software Menus Entering Data Software Tree Volume Adjustment Quickset Transducer Setup Output Adjustment Comms Advanced menus Tracking Differential Level Factory Diagnostic Displays Error codes Sultan Safety Instructions Part Numbering Specifications Sound Velocity Table CE Declaration amp Certificates Contact Informa
3. OPEN CHANNEL FLOW MEASUREMENT PRINCIPLES MOUNTING PARSHALL FLUME L submerged flow free flow RECTANGULAR FLUME Overall edge Downstream Water Upstream Water 17 SULTAN Acoustic Wave Series WIRING TERMINAL LAYOUTS Sultan SMART Models AWSTD Outputs 4 20mA Relay Modbus Multidrop RELAY 2 9 na COMMS DC in 4 20mA lt T Dlx 2 ra RS 485 4 20mA current sinking o 2 m RELAY 24 Vdc For cable only models without integrated junction box option please use colors shown to denote wire functions Notes 1 No internal connection 2 Single Modbus connection PC to unit only Multidrop connection not recommended Outputs Relay Modbus Multidrop AWSTA Outputs 4 20mA 2 Modbus COMMS DC in 4 20mA D 5 v Z Q ii 1 RS 485 Loop Powered 4 20mA current sinking 18 Manual Rev 1 71 Mar 2011 AWSTC RELAY COMMS DC in 4 20mA c gt am 8 9 elal Sly Z 1 ra tx amp 6d RELAY RS 485 24 Vdc For models with integrated junction box option remove plug in terminal blocks for easier wiring SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 WIRING TERMINAL LAYOUTS Sultan 234 Models AWI234 Series Transmitter AWR2348S Series Transmitter Integral Version 2 Rel
4. g 2 Wire DC Loop Powered SULTAN User DC Supply E Terminal t 4 Connection Sultan provides 4 20mA current control of the NOTE same 2 wires Internal SMART which supply DC card configured DC RL Max 4000 power to operate for 2 wire shielded the unit 24 SULTAN Acoustic Wave Series WIRING RELAY FUNCTIONS Level Switch Contact Action Relay for Smart AWSTC D versions Set Relay Parameters in Output Adjustment menu via GosHawk2 software Relay 1 2 for Integral 234 versions Set Relay Parameters in Output Adjust ment menu via local keypad or GosHawk2 software Relay 1 5 for Remote 234 versions Set Relay Parameters in Output Adjust ment menu via local keypad or GosHawk2 software Energise DeEnergise FailSafe FailSafe OFF EN DEN FS normaly FS 2 E Above L1 or between L1 and n R 2 L2 after passing mm Nn above L1 NC COM NO NC COM NO NC COM NO NC COM NO NC COM NO HIGH LEVEL or FALLING LEVEL elow L2 or between L1 and f ls 5 ial L2 after passing balcw 1 2 NC COM NO NC COM NO NC COM NO NC COM NO S LOW LEVEL or RISING LEVEL NC COM NO NC COM NO NC COM NO NC COM NO POWER FAILURE O Manual Rev 1 71 Mar 2011 Notes 1 Sultan 2 and AWSTA versions do not support relay outputs 2 Sultan 234 versions operating in 2 wire loop powered mode do not support relay outputs 3 L1 and L2 d
5. 63 SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 SOFTWARE MENUS ENTERING DATA 5 72m Output Adj CodeO Tx Set Up Code 0 i Press RUN button twice to revert to normal operation 64 SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 SOFTWARE MENUS ENTERING DATA Diagnostic Display 1 Goto Quickset and enter the values for the specific application When finished press RUN twice 2 Goto diagnostic display the display should show If you press the D pushbuttons the following diagnostic are shown Gn BB w EH Normal 4 2 1 11V 37 696 0 096 1 9 23 2 C 2 0m 2 4m Space Damped distance Instant echo distance Echo size in volts Gain at distance echo is detected The amount of gain to recover if the echo is less than threshold detection voltage level Noise value Temperature at sensor face Window starting distance Window finishing distance Normal or recover Normal if echo is above threshold Recover if below threshold 65 SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 ENTERING DATA Volume Adjustment Volume Menu Volume Menu is used to calculate the volume based on the material Level for different vessel shapes The calculated Level Volume table can be read from or written to a Sultan unit with amplifier software version above or equal to 3 72 Volume Parameter Definitions LowLevel Distance from the Fac
6. SULTAN Acoustic Wave Series Level Flow Positioning Collision Protection A higher level of performance SULTAN Acoustic Wave Series PROPRIETARY NOTICE The information contained in this publication is derived in part from proprietary and patent data This information has been prepared for the express purpose of assisting operating and maintenance personnel in the efficient use of the instrument described herein Publication of this information does not convey any rights to use or reproduce it or to use for any purpose other than in connection with the installation operation and maintenance of the equipment described herein WARNING This instrument contains electronic components that are susceptible to damage by static electricity Proper handling procedures must be observed during the removal installation or handling of internal circuit boards or devices Handling Procedure 1 Power to unit must be removed prior to commencement of any work 2 Personnel must be grounded via wrist strap or other safe suitable means before any printed circuit board or other internal devices are installed removed or adjusted 3 Printed circuit boards must be transported in a conductive bag or other conductive container Boards must not be removed from protective container until the immediate time of installation Removed boards must be placed immediately in a protective container for transport storage or return to factory
7. Front Back Side 145mm 5 7 89 5mm 3 52 96mm 3 8 133 5mm 5 25 Allow clearance for securing clamp screws Manual Rev 1 71 Mar 2011 192 5 mm 7 6 147 mm 5 8 147 mm 5 8 158 mm 6 2 182 5 mm 7 2 Allow clearance for wiring here SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 MOUNTING DIMENSIONS 2 INCH BSP NPT THREADED NOZZLE MOUNTING 2 Pipe Dimensions ID Thickness OD 60 3mm mm mm Schedule 5 5 55 57 0 1 65 Schedule 10 10 105 54 8 2 77 Schedule 30 30 54 0 3 18 Schedule 40 40 SYD 40S 52 9 3 91 Ensure the face of the sensor protrudes into the vessel by more than 20mm 20mm 0 79 NOZZLE MOUNTING FOR SENSORS WITH FLANGE AND CONE Roof of Tank NOZZLE MOUNTING DIMENSIONS A 28 6 100mm 4 DIN ANSI JIS 240mm 9 44in 100mm 4in 150mm DIN ANSI JIS 240mm 9 44in 150mm 6in 200mm 8in DIN ANSI JIS 300mm 11 80 200mm 8in 250mm 10in DIN ANSI JIS 390mm 15 35in 250mm 10 SULTAN Acoustic Wave Series TYPICAL INSTALLATIONS Conical Shape Vessels BLANKING DISTANCE TABLE BLANKING DISTANCE TRANSDUCER FREQUENCY AWRTS50 AWRT40 AWRT30 AWRT20 AWRT15 AWRT10 AWRT5 50kHz Horizontal Cylindrical Tanks Minimum 0 25m 10 0 3m 1ft 40kHz 0 3m 1 1ft 0 35m 1 2ft 2 0 35m 1 5 0 4 1ft 20kHz 0 5m 1 6ft 0 6m 2ft 15
8. ModbuslD GainStep1 96 27 Window m 2 000 Threshold 0 40 Tx Serial No DistStept m 0 350 Win Fwd m 1 000 Blanking m 1 500 Tx Model No w GainStep2 15 1 Win Back m 1 000 EmptyDist m 30 000 Tx SoftVer oce DistStep2 m 0 900 2 Temp Adj Damp Empty Tx ModbusID GainMax 10 Dist Adj m Failsafe 20 00mA PulsePwr Recover First lt Serial No Recover Max lt 0 1 Confirm Hold Tx Voltage PulseRate Noise Sw 96 Use 20 kHz Frequency Echo Width m 0 030 Filter Search First 96 Velocity Fail Safe Time Lock Code EE MapUsed m Disp Space li MapDist m lt MapMargin I Waste AdvFilter Movement m 64 No of Echo 1 Do not change fields with no values shown 2 Values shown are suited only for the example application Set according to your application specifics i 60 SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 SPECIAL APPLICATION SETUP EXAMPLES Surge Bin Info Factory Track Tx Setup Quick Start 0 086 25 1 Gain 14 9 0 1 Recover Max 25 3 Gain Step 3 16 0 0 3 Dist Step 3 m 1 500 27 Window m 3 000 Threshold 0 40 0 550 Win Fwd my 0 200 Blanking m 1 000 Damp Fill 6 Win Back my 0 150 EmptyDist m 18 000 Dist AG A Se
9. buttons to select the access code The factory default is O Code Allows the user to set an access code other than 0 to avoid unauthorised changes to the programming Use the buttons to select the desired access code Units Allows the user to select the units for display of measured distances and relay set point programming The choices are metres centimetres or feet inches Low Level Sets the distance from the face of the transducer that corresponds to the low level in the vessel being monitored 4mA analog output level High level Sets the distance from the face of the transducer that corresponds to the High level in the vessel being monitored 20mA analog output level Note When setting the High and Low levels a minimum span of 100mm MUST be maintained Fail Time Allows the user to enter the number of pulses when a last echo condition occurs prior to failing It is recommended to enter a minimum of 50 pulses Fail safe Allows the user to select their preferred Fail safe condition There are 5 pos sible mA output failure values They are 20mA 4mA Last Known 4 00mA and 220 00mA Application Type Allows the user to select the type of ap plication Liquids Slurries Solids The response of the system is automatically changed to allow for application requir ments Fill Rate Emp Rate Allows the user to select the approximate speed of the level change This auto mati cally sets various
10. the equipment must be installed with suitable protection for the cable It must be protected in a suitable manner and terminated in an enclosure Suitable for the environment such as a suitably certified EEx e junction box SULTAN Acoustic Wave Series SAFETY INSTRUCTIONS HAWK SULTAN SERIES d Non Ex rated Equipment for safe areas Sultan equipment without Ex rating can be identified by the fact that only the standard Hawk part number serial number marking label has been applied This equipment must only be installed in a safe area Cables must be protected in a Suitable manner and terminated in an enclosure suitable for the environment Refer also to temperature range in Specifications Putting Into Service To put a Hawk Sultan Unit safely into service the following steps must be taken Correct installation Follow the instructions in Typical Installations and Installation Guide Remote Electronics enclosure conduit entry locations for AWR series models are shown in Dimensions Remote Enclosure Remove the terminal cover by loosening the two captive screws Use a flat blade screwdriver and a slight tap to remove the selected conduit entry openings in the front of the enclosure Follow the installation instructions in the Installation Guide and Wiring Diagram sections Be careful to seal any unused cable glands When wiring is complete ensure the cable glands are securely sealed against the enclosure and th
11. 25 of measured range Operating Temperature Integral System 40 C 40 F to 80 C 176 F Remote electronics 40 C 40 F to 80 C 176 F Remote transducer 40 C 40 F to 80 C 176 F 40 C 40 F to 175 C Hi Temp version Transducer Amplifier Separation e Up to 1000m using specified extension cable Cable 4 conductor shielded twisted pair instrument cable Conductor size dependent on cable length BELDEN 3084A DEKORON or equivalent Max BELDEN 3084A 500m 1640 ft Max DEKORON IED183AA002 350m 980 ft Maximum Operating Pressure e 7 5 PSI 0 5 Bar Beam Angle 7 59 without focaliser 50kHz AOkHz 30kHz 4 with focaliser 5OkHz AOkHz 6 with focaliser 30kHz 20kHz 15kHz 10kHz 5kHz 10 with focaliser 9kHz AkHz Display 2 line x 8 digit alphanumeric LCD Memory Non Volatile No backup battery required e gt 10 years data retention 97 SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 SPECIFICATIONS Enclosure Sealing Integral System IP67 e Remote Electronics IP65 Nema 4x Remote Transducer IP68 Cable Entries P RTA N T Integral 3 x M16 Glands USE SPECIFIED CABLE ONLY Remote 3 x 20mm 1 x 16mm knock outs Mounting ANSI JIS or DIN Flange 4 in 100mm to 10 in 250mm 2 BSP Thread NPT Thread Typical Weight Sultan AW System with appropriate flange and cone 4 or 5kHz Transducer 13kg 28 616 9 o
12. Cable Shield at transmitter end OPTIONAL JUNCTION BOX for cable extension Seperate Black Shield USE ONLY BELDEN 3084A DEKORON IED183AA002 to extend transducer cable When extending transducer cable using DEKORON shielded twisted pair cable types ensure that one pair is used to extend Blue and White and another pair is used to extend Red and Black 21 SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 WIRING 4 20mA Output Connection Terminal Connections for AC Powered Operation 234 models with AC power option and SIM card positioned for 3 4 wire mode a 5 Wire Driving from Internal Isolated Supply Is SULTAN L1 gt Terminal amp Connection N 2 90 260Vac Supply NOTE Isolated current output can be made common with external DC Supply Positive or aba IND Negative if required e g RL connected to GND shielded cable lt Sultan output is sourcing current lt provides T 5 voltage to drive a passive load PLC e input or indicator RL Max 2700 4 20mA SULTAN Terminal Connection Sultan output is sinking controlling current Voltage to B f drive current loop c must be provided by PLC indicator or external DC supply NOTE RL Max 7500 if user DC Supply 24V shielded cable SULTAN Terminal 2 Connection Sultan output is s
13. Gn Press CAL to initiate single pulse Distance to echo will be shown RUN t Adjust Distance Step Press CAL to initiate single pulse t Distance to echo will be shown RUN Adjust Threshold Voltage Press CAL to initiate single pulse g Distance to echo will be shown t Adjust Blanking Press CAL to initiate single pulse g Distance to echo will be shown RUN EmptDist P CAL t Adjust Empty Disance Press CAL to initiate single pulse t Distance to echo will be shown RUN CAL t Adjust Temp Press CAL to initiate single pulse Dn Distance to echo will be shown RUN CAL a Press RUN twice to revert to Velocity normal operation n just Map Dis nu CAL caL T MjstMapUed E3 F3 Map Echo YES NO 73 SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 SOFTWARE MENUS SETUP Output Adjustment 4mA Adj Whilst the display shows 4mA the analog 4 20mA current output will be forced to its 4mA state The actual loop current can be measured with an external meter and calibrated exactly by pressing the UP or DOWN arrows until the external meter reads exactly 4 000mA Pressing the CAL button will store the calibration in the instruments memory Re Calibration should only be necessary if a complete model reset is performed in extended Tracking under code 195 or if parts of the electronics assembly are changed
14. These various weirs have different exponents but most within the range of 1 3 to 1 7 50 SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 SULTAN FOR POSITION MEASUREMENT The Sultan series includes a product range specifically designed for machine position sensing Such a system is typically used to provide a signal representing the linear position of a moving machine to a control system Sultan s high powered Acoustic Wave measure ment technology applied in this way provides a reliable simple solution to measuring machine positions in simple or difficult environments and is able to provide secure performance in the presence of dust steam and with complex mechanical structures nearby The system is a two part Master Slave sys tem where each part is dimensionally similar to a standard Sultan Integral or Remote level measurement system The master system is in fact a standard Sultan level system with its software set for position measurement The slave system must be or dered specifically as it uses different compo nents to the standard Sultan system Each part Master and Slave must be selected to have the same operating frequency as one another as they work together to generate the position measurement One part is located at a fixed point facing the moving machine in line with its axis of move ment and slightly beyond one end of its travel The second part is located on the moving machine fac
15. Time PulseRate Noise Sw MapDist m Lock Code T Use 20 kHz Frequency Echo Width m 0 030 MapUsedm Disp Mode Material Pe Search Frat I Waste AdvFilter Movement m No of Echo H I Charge 1 Do not change fields with no values shown 2 Values shown are suited only for the example application Set according to your application specifics i 58 SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 SPECIAL APPLICATION SETUP EXAMPLES Sewer Pump Station Info Factory Track Tx Setup Quick Start Slope Dist m 0 300 4 0 Gain 18 0 Low Level m 7 000 2 Slope Inc 0 7 Recover Max 4 0 Gain Step 3 18 0 Hi Level m f 0 500 0 1 Dist Step 3 m 0 900 Application Recover First Serial No lt SoftVer Detector Recover Inc 96 ModbusIDJ GainStep1 27 Window m 0 200 Threshold 0 40 Rate of Fill Tx Serial No 3 DistStept m 0 350 Win Fwd m 0 010 Blanking m 0 320 Damp Te 0 010 EmptyDist m 30 000 Rate of Empty Win Back m Tx Model No GainStep2 96 15 1 Tx SoftVer Ee DistStep2 m 0 500 GainMax Confirm 2 Hold 10 Temp Adj Dist Adj m Failsafe 20 00mA Tx ModbusIDY Tx Voltage Fail Safe Time Use 20 kHz Eme 000 Filter I Waste AdvFilter Search First MapMargin 96 Movement
16. and control system Current Loop Input Optional Communication to PLC DCS Ui 28 Volts Ui 9 Volts li 93 mA li 120 mA Pi 0 66 W Pi 0 54 W Li 0 0 Ci 0 Li 0 Barrier Eg MTL 7787 Uo 5 9 Volts Barrier Eg MTL 7766Pac lo 1 13 Amps Po 0 66 W Co 1000 uF Lo 223 uH L R Ratio 170 uH O Barrier Eg MTL 7758 88 SULTAN Acoustic Wave Series SAFETY INSTRUCTIONS HAWK SULTAN SERIES C 2 wire Remote Amplifier in Safe area and Transducer in Zone 0 Hazardous area I S Barriers connected between Transducer and Amplifier Transducer Power from Remote Amplifier Uo 12 6 Volts lo 2 41 Amps Po 1 2 W Co 13 5 Lo 25 uH L R Ratio 37 5 uH O Barrier Eg MTL 7766Pac 89 Manual Rev 1 71 Mar 2011 Essential Communication to Transducer Ui 9 Volts li 120 Pi 0 54 W Ci 0 Li 0 Uo 5 9 Volts lo 1 13 Amps Po 0 66 W Co 1000 uF Lo 223 uH L R Ratio 170 uH Q Barrier Eg MTL 7758 SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 SAFETY INSTRUCTIONS Note All equipment in Zone 0 Hazardous area must have ATEX Cat 1 marking HAWK SULTAN SERIES Intrinsic Safe Input Output Parameters IS barrier types cont D 3 amp 4 wire Integral Transmitter in Zone 0 Hazardous area DC pwr only Relays 0 L R Ratio 170 wH Q Barrier Eg MTL 7758 Barrier Eg MTL 7787 Optional I S Barriers connected between Transmitte
17. applications up to 20m available in 3 only 4 cone is recommended 15 15kHz for applications up to 30m available in 3 only 10 cone is recommended 10 10kHz for applications up to 40m available in 3 5 only 10 cone is recommended 09 09 2 for high power extended range applications up to 170m 10 cone is recommended 05 05kHz for applications up to 60m maximum available in 3 5 only 10 cone is recommended 04 04kHz for high power extended range applications up to 170m 10 cone is recommended PROCESS TEMPERATURE Facing material selection S Standard Temperature Dry Atmosphere only polyolfin face for 4 5 9 10 and 15kHz only T Standard Temperature Wet Atmosphere teflon face Y High Temperature Wet amp Dry Atmosphere 150C Titanium face 10kHz only TRANSDUCER HOUSING MATERIAL 4 Polypropylene Standard 30 20 15 5kHz Large Housing 6 Tefzelfor 2 standard For 3 Teflon please contact us THREAD STANDARDS X Not Required see flange amp cone selection TB BSP TN NPT THREAD SIZES X Not Required 20 2 thread for 50 40 30 kHz only 30 3 thread for 30 20 15 kHz only 40 2 thread with 2 cone for 20kHz only 50 3 5 thread on the back cap for 5 and 10 kHz only ADDITIONAL COMMUNICATIONS S Switch only 5 relays for 2 3 4 only X 4 20mA analogue outpout module includes Modbus comms H HART 2 wire only HART isolated 4 wire 2 3 4 only W Modbus comms only not available for 2 wire P Prof
18. each loop connection All need to be kept as short as possible Remote Sultan The enclosure can accommodate the device mounted in one of the M20 cable gland positions 222314141111 ur 1 Tit tata Integral Sultan No M20 adaptor required STIS a Pana 9 ct VY anre Es AT 2 593 A 33 SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 WIRING CHANGE SULTAN 234 lt gt SULTAN 2 It is necessary to have SULTAN 234 is then turned over to show 2 wire for 2 version to change to and from SULTAN wire operation or 234 wire for 234 wire 234 to SULTAN 2 wire connection Wiring operation Insert the card with the required must be changed according to the wiring wiring connection facing the sticker SMART diagrams card connection Wire the unit as required Note On the module there is a removable power card The card needs to be carefully removed with the power off The card INTEGRAL SULTAN 234 To change SMART CARD from 3 4 wire to 2 wire Lift cover SULTAN234 77 Remove screws After screws are removed lift facia to expose the potted modules 34 SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 WIRING CHANGE SULTAN 234 lt gt SULTAN 2 Changing 2 wire to 3 4 wire or 3 4 wire to 2 wire Sim SMART CARD Reverse Remove SMART Card Orient
19. in maintenance or repair operations 20mA Adj Whilst the display shows 20mA Adj the analog 4 20mA current output will be forced to its 20mA state The actual loop current can be measured with an external meter and calibrated exactly by pressing the UP or DOWN arrows until the external meter reads exactly 20 000mA Pressing the CAL button will store the calibration in the instrument is memory Re Calibration should only be necessary if a complete model reset is performed in extended Tracking under code 195 or if parts of the electronics assembly are changed in main tenance or repair operations Analog 4 20 20 4mA The analog current output of the instrument can be set to act in the normal 4 20 or reverse 20 4mA directions The default condition is 4 20mA where the furthest distance from the transducer low level is output as 4mA and current increases with filling to the closer high level span point of 20mA Simulate YIN Select Y to access measurement simulation mode In simulation mode the UP and DOWN arrow keys vary the dist ance on the display The current output and any relays used will behave exactly as they should do if the measured distance in SPACE mode without damping was that shown on the display This mode can be used to test correct behavior of outputs or externally connected equipment RELAYS Allows the user to set the relays for switching The relays are programmed in a dist
20. known maximum rate defined by the basic setup parameter Speed The unit uses a window of reasonable width around its last con firmed distance measurement to aid in false echo filtering Only echoes falling within this window are considered sensible The window must be set wide enough to ac commodate the maximum ex pected level change between measurement pulses and also wide enough to be able to lose an echo due to noise or absorption for a short time and still catch it again as signal condi tions improve The echo must still fall inside the window as it returns The Window parameter is a distance in metres or feet as per the user selection which represents the starting width either side of its centre point of the window described above total window width will be double the value of this parameter The base window can increase further in size in increments of the value of the Window parameter in each direction from its centre This will occur if no echo is found within the window after the Hold period has expired Window fwd This is the distance per pulse the window will move forward to go to another echo when the unit is in the recover mode Window back This is the distance per pulse the window will move backwards to go to another echo or when the unit is in the recover mode Confirm This is the number of times an echo must be above the entered Threshold level before it is considered validated and then a
21. not required to measure and is also used in the prevention of Cross Talk see page XXX To place a Sultan unit into paused mode using the test input a connection must be made between the power supply ground or DC and the TEST terminal During paused mode the word Paused will be seen on the top line of the display if viewing the operating mode diagnostic PAUSE FROM PLC SCADA DCS DIGITAL OUTPUT PLC SCADA DCS Output Terminal Block e PLC SCADA DCS GROUND MUST 1 CONNECT BACK TO SULTAN GROUND OR DC TERMINALS OPERATOR CONTROLLED PAUSE Externally provided test switch Terminal Block IH Test 19 EXTERNAL SWITCH GROUND 1 MUST CONNECT BACK TO SULTAN GROUND OR DC TERMINALS SULTAN Acoustic Wave Series WIRING LIGHTNING PROTECTION Surge Protection Device Specifications Description Surge protector for 4 20mAprocess instruments Protection modes Transverse amp common mode Protection stages Gas arrester transorb Surge rating 20kA for 8 20 s pulse Transverse mode clamp Voltage 36V peak Arrester firing voltage 230V peak Arrester residual voltage 20V peak Material Nickel plated brass epoxy filled Standards compliance IEEE C62 41 cat A B C AS1768 2003 cat A B C Approval AUS Ex2428U Ex d IIC T4 Class 1 Zone 1 ia IIC T4 Class 1 Zone 1 Manual Rev 1 71 Mar 2011 Connection 3 wires 1 to ground 2 active 1 to
22. parameters to allow a faster or slower response Display Allows the user to select the prefered dis play on the LCD options Space Material Material Flow Avg Material Dilhrd P Flow Tbl volume Flow Allow open channel flow using q kha Flow Unit Litres k litres m litres Cube ft Cube mtrs Flow Exp This is the Expontential of the flume Flow Max This is the maximum flow for the flume Lo Cut Off This is the value typically when the flow is less than 1cm in height it is deemed not to be flowing SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 SOFTWARE MENUS SETUP Quickset CAL D Select unit of Feet Unt measurement Metres from Centimeters Inches nu t Adjust vessel low level maximum measured distance from transducer face nu n Adjust vessel high Level minimum High Level measured distance from transducer face nu n 3 50mA n T 3 80 just Fai FailSafe JE EE 20 20ma Fail Time time seconds Last Known au Position Adjust App 5 FillRate 0 vessel Liquids n fill rate Note If using GosHawk PC H comms after changing type Dn Adjust dt t fill amp ty rat DB DIS vaes EmptyRate vessel nu Maty Go Display Modes Diff O P Flow Display Mode fll D Space Volume on page Material Flow Tbl nu CAL Sensor 1 SenAdd CAL Address QH 1 TxAdds transducer Default 1 D IDs Def
23. process continous in an endless cycle The connections described are made vis a normally open rely contact programmed into Failsafe mode The function of this is simply to prevent a possible lock up of the whole system if one unit has a problem e g power failure If at any stage a transducer is in its failed state it will be disconnected by the relay from the other units so they can continue to work together SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 WIRING MULTIDROP CONNECTIONS Multidrop GSM GPRS CDMA Connection evr A BGnd Gnd A B Gnd HawkLink GSM GPRS CDMA unit X A B Gnd E Laptop or PC Communications using PCMCIA card or wired PSTN modem or Internet and remote GSM GPRS CDMA connection with GosHawk software Multidrop Connection Using HawkLink USB Hawklink Laptop or PC Communications using Hawklink USB or RS485 232 converter i with GosHawk software Multidrop Connection to PLC DCS SCADA A B Gnd Wiring installation should follow RS 485 standards for layout and termination PLC DCS SCADA for Remote Communication with Modbus 28 SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 2 WIRE UNIT COMMUNICATIONS The Sultan 2 wire units are 2 wire loop powered only This means that they can not work when multi drop connected on Modbus networks In order to multi drop connect units they must not be 4 20mA 2 wire l
24. selected above for Gain 0 5 suggested minimum difference Set the Blanking Distance parameter to the minimum separation distance possible between the two sensors with the moving machine at its minimum extreme of physical travel As mentioned above this must be greater than the Blanking Distance given in the specifications Set the Empty Distance to slightly longer than the maximum separation distance possible between the two sensors with the moving machine at its maximum extreme of physical travel Sensors used in positioning systems can nor mally be used over much longer distances typi cally double than the same sensors used in a level application due to the lower losses with direct transmission and reception of signals compared to reflecting of a target Advanced Note The Slope Distance used for positioning systems is typically 2 times that used for level applications Gain Values for Gain Steps and Gain param eter are generally significantly lower than the same frequency of instrument would use in a level application SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 GAIN ADJUSTMENT GAIN ADJUSTMENT Gn Adjusting the Gn value will effect sensitivity of the acoustic wave system over the entire span except for that controlled by Gain Steps The Gain Slope is not affected Note The higher the Gain Value the more sensitive the system becomes SLOPE ADJUSTMENT High Gain Medium
25. without damping This parameter is duplicated under the Tracking menu only seen in code 195 Changes made either user access under code e g Solids and Powders 0 5v to 1 75v Liquids 0 5v to 2 0v DistTrim Y N Select Y to access distance calibration parameters Velocity The Velocity parameter can be used to compensate measurements being taken in gas mixtures other than air The speed of sound is changed by different gas compositions so an ultrasonic measurement will be inaccurate by some factor Variation of this velocity factor until the displayed distance is corrected to a known measured distance will eliminate errors due to the speed of sound differing slightly to that found in air Note that this kind of compensation can only be effective in a constant atmosphere The composition of gases being measured through must be relatively constant with time to maintain accuracy Continuously changing gas compositions in an atmos phere will reduce accuracy of ultrasonic measurement Default value is 1 0000 for a compens ation factor of 1 0000 no change from air here or in Tracking will result in a change to both It is included twice in order to simplify 72 SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 SOFTWARE MENUS SETUP TX Setup TX Set Up CAL Gain 29 7 1U6 n Adjust Gain Gn Press CAL to initiate single pulse g Distance to echo will be shown RUN t Adjust Gain Step
26. 0 GainStep2 96 15 1 Win Back m 0 001 EmptyDist m Tx SoftVer DES DistStep2 m 0 500 2 Temp Adj Tx ModbuslD Yo GainMax 40 Dist Adj m PulsePwr SoftVer Recover Inc Confirm Hold Fail Safe Time Lock Code NEN Disp Mode Material Tx Voltage Noise Sw 96 Echo Width m Search First 96 Velocity MapDist m MapUsed m MapMargin 96 PulseRate Use 20 kHz Frequency Filter I Waste AdvFilter 0 030 Movement m No of Echo 1 Do not change fields with no values shown 2 Circled Values shown are suited only for the example application Set according to your application specifics Ash Pit Info Factory Track Tx Setup Quick Start Slope Dist m 0 300 14 9 Gain 34 9 Slope Inc 07 14 9 Gain Step 3 20 0 0 1 Dist Step 3 m 1 200 ModbusID GainStep1 96 27 Window my 1 000 Threshold 0 40 Tx Serial No DistStep1 m 0 350 Win Fwd m 0 100 Blanking m 1 200 TxModelNof 20 CGainStep2 14 9 Win Back m 0 100 EmptyDist m 30 000 DistStep2 m 0 500 Temp Adj DampEmpy 8 Dist Adj m 20 00mA Serial No Recover First Recover Max SoftVer Detector Recover Inc 96 lt Confirm Hold Tx SoftVer ModbsD GainMax PulsePwr 10 Tx Voltage Velocity N Fail Safe
27. 1 SPECIAL APPLICATION SETUP EXAMPLES Primary Jaw Crusher Info Factory fo O Tx Setup Quick Start 32 0 Gain Step 3 24 0 Dist Step 3 m 0 900 Threshold 0 40 Blanking m 1 600 EmptyDist m 30 000 Dist Adj m ele Failsafe 20 00mA Serial No lt Slope Dist m 0 300 Recover First 0 7 Recover Max lt Slope Inc SoftVer ModbuslID GainStep1 96 Tx Serial No DistStep1 m Tx Model No GainStep2 96 Tx SoftVer PEN DistStep2 m GainMax Detector Recover Inc 0 3 2 7 Window m 2 000 0 350 Win Fwd m 1 000 15 1 Win Back m 1 000 1 0 500 lt i um Confirm 2 Hold 10 Tx ModbuslID Yo PulsePwr Tx Voltage Noise Sw MapDist m Echo Width m 0 030 MapUsed m Search First 2 4 MapMargin Velocity Fail Safe Time Lock Code mm Disp Model Space PulseRate Use 20 kHz Frequency Filter I Waste AdvFilter 64 Movement m No of Echo l Charge 1 Do not change fields with no values shown 2 Values shown are suited only for the example application Set according to your application specifics i Secondary Crusher Info Factory Track Tx Setup Quick Start Slope Dist m 0 300 36 0 Slope Inc 0 7 Gain Step 3 96 30 0 SoftVer Detector Recover Dist Step 3 m 1 500
28. 10kHz 10 04 10 cone 4kHz 10 05 10 cone 5kHz CONE MATERIAL 4 Polypropylene 6 Teflon 7 Carbon Fibre Must be used with Carbon Fibre flange 7A Carbon Fibre comes attached to Carbon Fibre ANSI flange TD Carbon Fibre comes attached to Carbon Fibre DIN flange 7 Carbon Fibre comes attached to Carbon Fibre JIS flange 8 Polyurethane Z Special Request Polyurethane can be compressed to fit into the next smaller nozzel mounting size e g 8 polyurethane cone will compress into a 6 nozzel and so is 10 poly urethane in to 8 nozzel Please confirm the maximum nozzel height allowed SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 PART NUMBERING Full AW INTEGRAL ELECTRONICS ELECTRONICS FLANGE CONE CAWIZSB2OTAXXXXX x Full AW REMOTE TRANSDUCER ELECTRONICS FLANGE CONE EXTRAS CAWRTSOSAXXXCOXX x Full AW SERIES SMART TRANSDUCER UNIT ELECTRONICS FLANGE CONE EXTRAS AWSTASOSAXXXC X Full AW REMOTE ELECTRONICS ELECTRONICS EXTRAS x To be used with AW Series Remote Transducer Additional product warranty and application guarantees upon request Technical data subject to change without notice All company or product names are registered trademarks or trademarks of their respective owners For the latest updates go to www hawkmeasure com 96 SULTAN Acoustic Wave Serie
29. 11 PROFIBUS Set the ProfiBus Address in Sultan 5 DevicelD will be displayed 6 Use the Down push button to reach the Bau Factory defaults of FBusAdds is 126 in a Sultan unit with ProfiBus CommType To modify this value follow the instruction below T The value for the BaudRate is selected auto dRate parameter matically and can not be modified 1 Go to the output Adjustment menu 8 Use the Down push button to reach the 2 Use the Up and Down push buttons to reach EBusAdds The default value of the FieldBus the CommType parameter Address is 126 Press CAL button and use the 3 Make sure that the CommType is set to ProfiBus 4 Press the CAL button twice Up and Down push buttons to modify this value 9 Press CAL button again when finish Output Data Profibus Devicenet now transmit 18 bytes 9 words description of the words is as follows For firm ware version 5 54 and above 1 Displayed Distance Space Distance is the Primary Variable 2 Percentage Percent of Range 3 Hi Level Upper Range 4 Low Level Lower Range 5 Status Flags BitO0 Echo was received inside the span Bit1 Echo is Confirmed Bit3 Searching is searching for an Echo BitF Unit has Failed to detect an Echo 6 Displayed Distance2 Second Variable T Percentage2 Second Percent of Range 8 Displayed Distance3 Third Variable 9 Percentage3 Third Percent of Range Used for ORCA Sonar and Differential output on a Su
30. 24vdc OR ac TO Our unit Nominal Current 400mA LI N Aout Bout shid Connector Type Terminal see wiring info STRIP INSULATION 9mm DeviceNet 234 INTEGRAL TRANSMITTER DRIVING FROM INTERNAL ISOLATED SUPPLY 2 WIRE LOOP POWERED TRANSMITTER WIRING AND 4 WIRE USER SUPPLY WIRING 3 WIRE DC MODULATION FORLOOP POWER CHECK SMART CARD ORIENTATION DEVNET COMMS RL1 B shid A B shld NC com NO 0101001010000 AWG 22 14 0 5 1 5mm Tm 3 EIEIEIEIEIEIEIEIEI STRIP INSULATION 9mm 37 SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 WIRING DEVICENET DEVICENET MASTER SULTAN 234 HAWK SULTAN 234 HAWK SULTAN 234 2 CAN_L i Ns 38 SULTAN Acoustic Wave Series DEVICENET Set the BaudRate and the DeviceNet Address in Sultan Factory defaults of baudrate and FBusAdds are 125kbps and 63 in a Sultan unit with DeviceNet CommType To modify these values follow the instructions below 1 Go to the Output Adjustment menu 2 Use the Up and Down push buttons to reach the CommType parameter Make sure that the CommrTyle is set to DeviceNet 4 Press the CAL button twice Output Data Manual Rev 1 71 Mar 2011 5 DevicelD will be displayed 6 Use the Down push button to reach the BaudRate parameter T The defaul
31. 265VAC RS485 12 30VDC 80 265VAG Existin AC OWer i al al supply GSM will be powered by DC generated by the Sultan Connect shield to DC only at this end USING DC POWER FROM REMOTE OR INTEGRAL SULTAN 234 OR AWSTC AWSTD GSM SULTAN AW COMMS DC IN AC IN COMMS DC IN eOO DOOCOKXOKQDOOKO QO m lt z m lt RS 485 12 30VDC 80 265VAC RS485 12 30VDC 1 2 3 4 Existing DC power supply Connect shield to DC only at this end n TERMINAL ORDER VARIES BETWEEN SULTAN INTEGRAL REMOTE AN SMART TYPES ENSURE CORRECT LAYOUT IS USED SEE TERMINAL LAYOUTS PAGE xxx 30 SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 WIRING HAWKLINK GSM CONNECTING POWER AND COMMS USING SEPARATE AC OR DC POWER WITH REMOTE OR INTEGRAL SULTAN 234 OR AWSTC AWSTD SULTAN AW GSM COMMS DC IN AC IN eoo00060000 oOO0O0O000 0 10 EVAT 2 _ RS485 112 3000 Separate AC power supply RS485 12 30VDC 80 265VAC 1 2 the GSM module 2 Existing ME sssi or or oc DC power supply bz supply l m o Connect shield to i E DC only at this end Ensure separate DC supplies have the same ground potential USING SEPAR
32. ADING VIC 3131 AUSTRALIA EMAIL HawkSales hawk com au PH 461 3 9873 4750 FAX 61 3 9873 4538 Sales Engineering 1 LAW i K FAX 61 3 9873 4384 Accounts Production DECLARATION OF CONFORMITY Manufacturer s HAWK MEASUREMENT SYSTEMS PTY LTD Manufacturer s Address 15 17 Maurice Court Nunawading Vic Australia 3131 declares that the product SULTAN Series Acoustic Wave Level Transmitter Models AWD AWD34 AWR2 AWR234 AWRT AWIH2 AWIH234 AWRH2 234 AWRTH AWSTHA AWSTHB AWSTHC and AWSTHD conform to the following product specifications Low Voltage Directive 73 23 EEC Amendment Directive 93 68 EEC EMC Directive 89 336 EEC ATEX Directive 94 9 EEC Standards in whole or in part to which conformity is declared Normative Documents EN 61326 1997 Amendment 1 1998 Amendment 2 2001 EN 61010 1 2001 EN 50014 1997 Amendments 1 amp 2 1999 EN 50020 2002 EN 50028 1987 EN 50281 1 1 1998 EN 50284 1999 Standards IEC 1000 3 2 1995 IEC 1000 4 4 1995 IEC 1000 3 3 1994 IEC 1000 4 5 1995 IEC 1000 4 2 1995 IEC 1000 4 6 1996 IEC 1000 4 3 1995 IEC 1000 4 11 1994 Supplemental Information Under ATEX Directive 94 9 EC the above models have been certified by Intertek These products comply with the requirements of Low Voltage Directive 73 23 EEC Amendment Directive 93 68 EEC and EMC Directive 89 336 EEC and carry the CE marking accordingly Signature 77 hag ot Name Colin
33. ATE AC OR ISOLATED DC POWER WITH SULTAN 2 SULTAN 234 IN TWO WIRE MODE OR AWSTA SULTAN AW GSM SEEN COMMS 4 20mA aeooooooooo OOOO m lt z 1 RS485 12 30VDC 80 265VAC rog Separate AC power supply 4 20mA for the GSM module Isolated DC power supply DC 4 20mA loop MES sss a wass power supply TEM Connect shield to loop only at this end TERMINAL ORDER VARIES BETWEEN SULTAN INTEGRAL REMOTE AN SMART TYPES ENSURE CORRECT LAYOUT IS USED SEE TERMINAL LAYOUTS PAGE xxx 31 SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 WIRING TEST TERMINAL SULTAN 234 AND AWSTC AWSTD ONLY PAUSED MODE The TEST terminal of an Sultan series product can be used as an input to the instrument which cause it to pause in its operation During paused mode the unit will stop making measurement pulses and the output will hold in its current position after any remaining damping to the current position has finished Internal echo track ing functions such as window opening and hold time counting will continue to operate so that when the paused state is released the instrument will be immediately ready to resume measurement allowing for possible target movement during the paused time The test input can be used to silence a Sultan system when it is
34. Applica tions The basic setup of a system is done almost entirely from the Master unit There is rarely any requirement to adjust the slave at all Adjustment of all parameters in the Master of a positioning system is almost identical to what it would be for a level application The Sultan op eration manual description of parameter setup for level applies equally for positioning with the following simple differences Quick Set Low Level and High Level span points in the instrument represent maximum and minimum amounts of product in a level application In SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 SULTAN FOR POSITION MEASUREMENT a position application these settings refer to maximum and minimum positions of the moving machine so the High Level refers to the mini mum separation between the sensor or flange faces of the Master and Slave units and the Low Level represents the maximum separation between the two sensor faces Units should be mounted in such a way that at least the minimum Blanking Distance as given on the specifications of the frequency of unit being used is maintained between the Master and Slave sensor faces at all times and all pos sible travel distances It is recommended that where possible double the specified distance should be used to provide some security mar gin in operation All distances for setup parameters and displayed distances in the Space mode have a zer
35. DistStep2 m Tx ModbusID GainMax PulsePwr Detector Recover Inc 4 lt Threshold 0 40 Blanking m Confirm Hold W Velocity Fail Safe Time Lock Code E MapDist m lt Disp Model Space MapMargin Tx Voltage PulseRate Noise Sw Use 20 kHz Frequency Echo Width m Filter Search First 0 030 l Waste AdvFilter Movement m No of Echo 64 1 Do not change fields with no values shown 2 Values shown are suited only for the example application Set according to your application specifics i Cement Silo Info Factory Slope Dist m 0 400 0 7 Recover Max Tx Setup Quick Start Gain 24 0 Gain Step 3 24 0 Dist Step 3 m 2 600 Threshold 020 Dist Adj m Failsafe 20 00mA Recover First 22 0 22 0 0 1 1 500 0 002 Blanking m 0 004 EmptyDist m 2o Serial No 4 lt D 2 Slope Inc Detector GainStep1 96 Tx Serial No DistStep1 m Tx Model No 05 GainStep2 96 Tx SoftVer P am DistStep2 m GainMax SoftVer ModbusID Recover Inc Window m 1 350 Win Fwd m 10 0 Win Back m J 2 200 lt ll Confirm 2 Hold 24 Tx ModbusID EI
36. Gain Gain Gmax Low Gain Higher Gn value LowerGnvalue Lo Time Distance Blanking and Gain Steps Adjusting the Slope value will affect how fast the Gain rises over the entire span except for that controlled by Gain Steps The starting Gain is not affected Note The lower the Slope Value the steeper the Gain Curve is The Slope value is a distance in the selected units metres or feet Low slope value Medium slope value High slope value Lower slope Higher slope Gmax Gain Time Distance Blanking and Gain Steps 53 SULTAN Acoustic Wave Series RECOVER ADJUSTMENT RECOVER ADJUSTMENT Gain changes automatically from Basic Gain Curve to include additional Recover Gain when neccessary Changes occur in small increments to a maximum of the Recovery value Gain Recover value Blanking and Gain Steps 54 Manual Rev 1 71 Mar 2011 Gmax Time Distance SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 SETTING THE SYSTEM Things to check Check S value if less than approximately 1 volt increase Gn setting by 10 The echo size should be at least 2 0 volts Remember anything above the Threshold value closest to the sensor will be the displayed E distance DISPLAY DISTANCE unwanted echo is less than 0 5 volts The CLOSER THAN larger the size of the unwanted echo the ACTUAL LEVEL less is the likelyhood of smoot
37. Prohasky Position Engineering Manager Date 9 August 2006 Place Melbourne Australia Test Sample Model Manufacturer Result of Tost Test Dates Report 030826 Page 2 of 36 Certificate of Compliance EMC Technologies Report No M030826 Issue Date 6 January 2005 AWRIS45 Remote and AWETZSASUOOSTBZOMX integral Hawk Moasuroment Systems Pty Lid e 7 Maurice Cour PO 286 Vic 3131 03 5873 4750 03 8873 4538 Colin Prohasky Engineering Manager www hawk beryl com Hawk Mensurement Systems Pty Lid 15 17 Maurice Count VIC 3131 Australia 813 9873 4750 613 8873 4538 Colin Prohasky om hank com mar 61326 1997 Amendment 1 1938 and Amendment 2 2001 The Tost Samp complied with the above Standard Refer Report M030826 for full details Steven Kolar EMC Technologies Pty Lid ENG 1000 3 2 Current Hamanka and ENG1000 3 3 Voltage Flicker kastis referenced in EN1336 1 are mot within fw umeni ol by EMC Technologies Pty Lid 57 Assembly Drive Tullamarine VIC 3043 Australia Phone 61389335 3333 Fax 61350338 9280 wwrw emctech com au This decuenent mast Dur or reproduced except in full without fhe wrillan permission of the Manager The cortificade on page 2 be neproduced in full com iis Latest version on www hawkmeasure com Rev 1 7 Nov 2009 Hawk Measurement Sy
38. PulsePwr Velocity Tx Voltage Noise Sw Echo Width m Search First Fail Safe Time Lock Code oy MapDist m PulseRate Use 5 kHz Frequency Filter 0 030 MapUsed m MapMargin Disp Model Matrl I Waste AdvFilter Movement m No of Echo lt l Charge 1 Do not change fields with no values shown 2 Values shown are suited only for the example application Set according to your application specifics i 62 SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 SOFTWARE MENUS ENTERING DATA All software adjustments are achieved via the four PUSHBUTTONS on the front panel of the Sultan amplifier FROM MAIN DISPLAY A Press and hold interups normal operations and allows access to customised options Changes headings and allows EDIT function to occur IN SET UP B Momentary press saves selected value Press and hold scrolls through set up menus and parameters gt Increases displayed value Scrolls up through software set up options gt Decreases displayed value B Scrolls up through software set up options A Only used when selections are finished B Stores the current set up in memory and checks the validity of the software selections then returns the Sultan to normal operating condition Use these 4 buttons along with the software tree to customise the Sultan for your application
39. Space Space1 Space2 offset 2 Relay Mode EN Manual Rev 1 71 Mar 2011 Analog Output Analog output is calculated based on the average material level The span of the analog output is defined by the LowLevel and HiLevel parameters The analog output is calculated as follows Current mA 16 AvgMatrl LowLevel HiLevel 4mA Relays The relays are switched based on the average space value The relay set points L1 and L2 should be set considering the average space values at which the relay is required to switch Analogue LowLevel output span 4 20 mA action may be reversed according to setting of the Analog parameter in the Output Adjustment menu SULTAN Acoustic Wave Series AVERAGE LEVEL Relay Mode DEN To use Average mode two sensors must be assigned different addresses Carefully follow the steps below starting with 2 new sensors 1 Connect only the sensor which will be used as Sensor 2 to the amplifier 2 In Quickset set the DispMode to AvgMatr 3 Set the Sensors parameter to a value of 2 4 Set the 1 SenAdd parameter to a value of 1 5 Set the 1 TxAdd parameter to a value of 1 6 Set the 2 SenAdd parameter to a value of 1 7 Set the 2 TxAdd parameter to a value of 2 8 Connect Sensor 1 together with Sensor 2 The system is now ready for measurement and in the Run mode both sensors should pulse alternately Ma
40. TAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 SOFTWARE MENUS ENTERING DATA Volume Adjustment Now let s calculate the Volume Low Level Space 5 6 1 709 3 891 which is between point 23 3 740 and point 24 3 910 Vol at point 23 is 146 7 Vol at point 24 is 153 3 therefore our Vol shown on Tank View should between 146 7 and 153 3 Volume shown on figure 2 is 152 6 which is between 146 7 and 153 3 Check the Sultan unit display Volume shown is 152 6cm 0 3910 76 67 153 3 Point show on LED 3 891 76 29 152 6 340 73 33 146 7 Ok let s calculate this Volume by ourself Vol Mat LowLevel HiLevel 100 3 891 5 6 0 5 100 76 29 Vol FSV Vol 200 76 29 152 58 gt gt 152 6 Therefore the Vol shown on Tank View form is the same as Vol shown on Sultan display and is the Volume level filled in the tank Ton Pie Test 1 Tee 2 BevieeiD 02 Percemt pA nini Percent Moda 152 Cm Bater kal Space Test 4 Test 5 o4 5 Percent hiter ial Space Spa Figure 2 Volume shown in Tank View form 68 SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 SOFTWARE MENUS SETUP Quickset QUICKSET To gain access to the parameter menu press and hold the button until Unlock 0 is displayed on the LCD Then use the
41. Tefzel for 2 standard For 3 Teflon please contact Hawk THREAD STANDARDS X Not Required see flange amp cone selection TB BSP Viton O ring supplied TN NPT THREAD SIZES X Not Required standard flange mount 20 2 thread gor 50 40 30 kHz only 30 3 thread for 30 20 15 kHz only 40 2 thread with 2 cone for 20kHz only APPROVAL STANDARD X Notrequired 1 ATEX Encapsulated Grp II Cat 2 GD EEx m II IP68 A20 ATEX Dust Grp II Cat 1 D T85C IP67 CONNECTION C IP68 Sealed unit with 6 metre cable CS above with suspension fitting S Screw top unit with M20 cable gland Cable 6 cable 15 15m cable 30 30m cable 50 50m cable X Not required screw cap only NAHO APPROVAL STANDARDS Meets 2 FM Pending 93 SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 PART NUMBERING Sultan AW INTEGRAL AWI2 Intergral 2 Wire Housing Facia Display Connection Board Process Module No relays AWI234 Intergral 2 3 4 Wire Housing Facia Display Connection Board Process Module 2 relays HOUSING S Standard Plastic Moulded Housing POWER SUPPLY B 24 VDC Standard C 48VDC for 234 only U Universal AC Power Supply 90 260 VAC input and 12 30VDC For 234 only TRANSDUCER FREQUENCY 50 50kHz for applications 0 5m available 2 only 40 40kHz for applications 0 7m available 2 only 30 30kHz for applications up to 11m for 2 and 15m for 3 4 cone is recommended for 3 units 20 20kHz for
42. Wave Remote Sonar Transducer AWRT Sonar Series lL D M Sultan Acoustic Wave Integral Transmitter AWI series Sultan Acoustic Wave Integral Sonar Transmitter AWI Sonar Series 0 Sultan Acoustic Wave Integral Position Transmitter AWI Position Series 1 0 Sultan Acoustic Wave Smart Transducer AWST series D M Sultan Acoustic Wave Smart Position Transducer AWST Position Series D M Sultan Acoustic Wave Smart Sonar Transducer AWST Sonar Series D M TE Series Transducer D M TD Series Transducer D M ST Series Transducer D M Flange Selection lI D M Cone Selection lI D M Extras IL D M Approval codes Ex ia D DIP M Exm 87 SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 SAFETY INSTRUCTIONS HAWK SULTAN SERIES 10 Intrinsic Safe Input Output Parameters IS barrier types Note All equipment in Zone 0 Hazardous area must have ATEX Cat 1 marking A 2 wire Integral Transmitter in Zone 0 Hazardous area I S Barrier s connected between Transmitter and control system Optional Communication to PLC DCS Current Loop Input Ui 9 Volts Eis 28 Volts li 120 mA li 93 mA Pi 0 54 W Pi 0 66 W j Ci 20 Ci 0 i Li 0 an T Uo 5 9 Volts Barrier Eg MTL 7787 lo 1 13 Amps Po 0 66 W Co 1000 uF Lo 223 uH L R Ratio 170 uH Q Barrier Eg MTL 7758 B 2 wire Remote Amplifier in Zone 0 Hazardous area and Transducer in Zone 0 Hazardous area I S Barrier s connected between Amplifier
43. X Not Required Cable Suspension for remote 50 40 30 20KHz onl Software Options for Sultan 234 PS Position Slave FP F Flow Including multifit shading flange and fast temp compensation only available for 20 30 40 50kHz X Not required AWRT 30 T 4 X x x 6 X X 92 SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 PART NUMBERING Sultan AW SMART TRANSDUCER AWST A Sultan Smart 2 wire 4 20 mA C Smart Acoustic Wave Transducer with Modbus 1 relay D 234 Smart Acoustic Wave Transducer with modbus 1 relay 4 20mA TRANSDUCER FREQUENCY 50 50kHz for applications up to 5m available 2 only 40 40kHz for applications up to 7m available in 2 only 30 30kHz for applications up to 11m available 3 20 20kHz for applications up to 20m available in 3 only 15 15kHz for applications up to 30m available only 10 10kHz for applications up to 40m available in 3 5 only 09 O9kHz for high power extended range applications up to 170m 10 cone required 05 O5kHz for applications up to 60m maximum available in 3 5 only 04 04kHz for high power extended range applications up to 170m 10 cone required PROCESS TEMPERATURE Facing material selection Standard Temperature Dry atmosphere only Polyolfin face Standard Temperature Wet Atmosphere teflon face High Temperature Wet and Dry Atmosphere 150C Titanium face for 10kHz only Special Request TRANSDUCER HOUSING MATERIAL 4 Polypropylene 6
44. ance from the transducer face to the position where switching is required Relays work in the following manner OFF The relays will remain de energised regardless of the measured distance or vessel contents The relays can be programmed to energise or de energise depending on the product level in the vessel being monitored FS fFSis selected the relay will operate as a fail safe relay The relay will be energised at all times and will de energise if the ultrasonic switch goes in to failsafe condition SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 SOFTWARE MENUS SETUP Output Adjustment Output Adj CAL Adjust Damping 000 Min 999 Max Adjust Empty Damping Adjust 4 00mA for remote indicator Adjust 20mA for remote indicator 4 20mA Invert mA output 20mA Simulate 4 20mA change DeviceNet Profibus HART gt See Figure Comm Modbus FS OFF En RIyL2 Limit 4 n FS D E s oc Press RUN twice to revert to normal operation Relay menu is the same for relays 1 5 75 SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 SOFTWARE MENUS SETUP Output Adjustment TX Charge This is the voltage level for the transducer to pulse Never enter more than 8 000V This should not be adjusted Window Measurements taken by the unit are ex pected to be able to rise or fall at a
45. ation For correct sim SMART CARD 2 WIRE LOOP 3 4WIRE orientation ensure the type of connection faces the sim card w ww orientation sticker 2 WIRE LOOP POWER 3 4 WIRE CONFIGURATION CONFIGURATION Refer to manual for wiring Incorrect wiring WILL CAUSE DAMAGE 35 SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 WIRING CHANGE SULTAN 234 lt gt SULTAN 2 Remote Sultan 234 gt to change SMART CARD from 3 4 wire to 2 wire Sim SMART CARD Reverse Remove Remove screws and lift cover b SMART Card Orientation For correct sim SMART CARD f orientation ensure the type of 2 WIRE LOOP connection faces the sim card orientation sticker ww For connection to GosHawk II see separate manual available on 2 WIRE LOOP POWER 3 4 WIRE www hawkmeasure com ie Refer to manual for wiring Incorrect wiring WILL CAUSE DAMAGE 36 SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 WIRING DIAGRAMS Integral Profibus DeviceNet Profibus 234 INTEGRAL TRANSMITTER 2 WIRE LOOP POWERED DRIVING FROM INTERNAL TRANSMITTER WIRING AND ISOLATED SUPPLY 4 WIRE USER SUPPLY WIRING 3 WIRE DC MODULATION FORLOOP POWER CHECK SMART CARD ORIENTATION PBDP in COMMS RL1 Ain Bin shd A shid NC com NO Pole OO 28 AWG 22 14 0 5 1 5mm Minimum Voltage
46. ault 1 LockCode Enter distance offset value Reset Amplifier to default settings You will be prompted to confirm action Change unlock code default 0 gt 70 SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 SOFTWARE MENUS SETUP TX Setup Gain Gn This is a settable level which repesents the starting value for the units receiver gain at the beginning of normal control time varying gain control This value will take over gain control after the last of the gain limit steps Gs Ds The true effect of this parameter is to increase or decrease gain levels and echo sizes at all points on the gain curve by moving the whole gain curve up or down as if holding it by its end This is generally used to increase or decrease the size of echoes across the whole measurement range except for very close to the transducer which can be controlled by fixed gain steps if required Increasing Gain Gn has a similar effect to decreasing detection Threshold Thld and the reverse is also true The result of changes can be seen immediately as the unit pulses during adjustment of this parameter and displays the distance found in SPACE mode without damping This parameter is duplicated under the Tracking menu only seen in code 195 Changes made either here or in Tracking will result in a change to both It is included twice in order to simplify user access under code 0 Ga
47. ays Remote Field Mount 5 Relays RELAY 1 RELAY 2 RELAY 3 RELAY4 RELAY 5 O W O W RELAY 1 COMMS _RELAY2 90 260 VAC 90 260 VAC Modulating Modulating 4 20mA 4 20mA from from PLC input PLC input Driving 4 20mA from Sultan to user PLC Driving 4 20mA from Sultan to user PLC AWR234P Series Transmitter Remote Panel Mount 5 Relays icis 5 uic 2 NE Mo 22221272021270 Bottom Row 90 260 VAC l Y Modulating 4 20mA from PLC input Driving 4 20mA from Sultan to user PLC 19 SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 WIRING Sultan 2 Models AWI2 Series Transmitter AWR2S Series Transmitter Integral Version Remote Field Mount COMMS Modulating 4 20mA Modulating 4 20mA from PLC input from PLC input AWR2P Series Transmitter Remote Panel Mount Bottom Row Modulating 4 20mA from PLC input 20 SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 WIRING REMOTE TRANSDUCER CONNECTION Direct Connection to Connection via Junction Transducer Cable Box and Extension Cable Sultan Remote S DS s Amplifier Sultan Remote Note Terminal Amplifier order varies with different model TRANSDUCER types see terminal layouts page 21 22 ee ee ee Connect Cable Shield ee ee to Black E Re connect All cable shields connect to 2 BLACK WIRE
48. control push buttons Close the lid when finished To lock the lid press on the lower part of the lever which moves the arrow symbol in reverse slightly away from the lid locking the lid closed Change of output configuration The only other hardware adjustment that may be desired by the user is converting from the Sultan 234 output configuration to the Sultan 2 output configuration Refer to Assembling and Dismantling above Software Adjustment For software adjustment of Sultan unit parameter adjustment and data entry refer to instructions in Entering Data and all of the Setup sections If GosHawk Il software is to be used for a b Manual Rev 1 71 Mar 2011 parameter adjustment and data entering from a lap top computer read and fully understand the information in the GosHawk II Manual either supplied with the equipment or downloaded free from the Hawk web site www hawkmeasure com The AWST series models with no buttons can only be adjusted in this way Application Conditions Voltage Supply Must be according to the voltage supplies given in Specifications Temperature Must not exceed the operating temperature range stated in Putting Into Service above To prevent inaccuracies due to extremes in temperature and the effect of long term UV exposure it is recommended that transducers constructed with grey beige polypropylene housing material be protected from direct sunlight This doe
49. e cable then seal the terminal cover by tightening the two screws c Manual Rev 1 71 Mar 2011 Integral Transmitter AWI series models have cable glands located at the rear of the housing which face downward to protect against moisture ingress Ensure that cable glands are securely tightened to adequately seal the cable Be careful to seal any unused cable glands The Smart Transducer model AWST has one cable entry point Correct wiring Follow the instructions in the Wiring Diagram sections Wiring should be in accordance with relevant installation standards for hazardous area equipment or other local codes of practice Safe temperature Temperature must not exceed the operating range of the Sultan unit In particular Ex rated equipment must not exceed the temperature limits stated in Category 1 2 Equipment Identification above SULTAN Acoustic Wave Series SAFETY INSTRUCTIONS HAWK SULTAN SERIES f Safe power supply Power supply values must be according to the Specifications It is advised to provide a cover for the unit to prevent damage that could happen due to environmental conditions Do not put into service where there is a possibility of contact with acetic acid Use The instructions for safe use of the Sultan Unit is as follows The Sultan equipment must put into service safely see Putting Into Service above This User Manual must be read and understood by any person involved wi
50. e Transmitter Stockpiles Stackers Reclaimers Laptop or PC Communications or PLC DCS with MODBUS RTU Port GosHawk Software for inventory monitoring on PC Limited Modbus query rate for Switches only 42 SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 COMMUNICATION REMOTE GSM CDMA Communication HawkLink GSM CDMA communication device allows any authorized computer with a standard modem and GosHawk software to dial in and calibrate test or check on the performance of the connected Hawk prod uct The HawkLink device can be wired to the standard communication terminals of the Hawk products Remote technical support and complete commissioning of equipment in applications via our GSM CDMA module allows monitor ing and adjustments of settings no matter what corner of the world Protocols GosHawk HART Modbus Profibus DP Profibus PA Foundation Fieldbus DeviceNet 43 SULTAN Acoustic Wave Series AVERAGE LEVEL What is Average Level Average mode is used to measure the average of two material levels using two sensors and one amplifier and provides one output result In average mode two individual sensors are referred to as Sensor 1 and Sensor 2 Capability for averaging of more than two sensors may be added in the future Average Material Calculation The display mode AvgMatrl Average Ma terial gives a result calculated as follows AvgMatrl LowLevel AvgSpace where Avg
51. e amplifier can not communicate with the transducer so it is impossible for it to display the address for you the display cycle for Error 01 does not show any transducer information To find the transducer address you must connect directly to the transducer wires then you will need to use the ID Search Tx ID Search function of GosHawkll or the Modscan program and Txfind utility The BLUE and WHITE transducer communication wires and a Ground connection must be connected to your PC via the RS485 converter The PC then communicates directly with the transducer not via the amplifier The RED and BLACK transducer wires must remain connected to the amplifier terminals These supply the correct power to the transducer Manual Rev 1 71 Mar 2011 The amplifier should be powered ON as normal then press CAL until the display stops scrolling through the diagnostic messages Start GosHawkll and use the ID Search Tx ID Search function The transducer serial number will appear next to the ID number to which it is currently set The same thing will occur if you use the Modscan program and Txfind utility Record the ID number found power off and reconnect the transducer BLUE and WHITE wires to the amplifier terminals and connect the RS485 converter to the A and B Modbus terminals as normal Error 02 Information Error 02 indicates a communication data corruption between AWA and Transducer It can be a result of no
52. e of the transducer that corresponds to the low level in the vessel 4mA Analog output HiLevel Distance from the face of the trans ducer that corresponds to the high level in the vessel 20mA analog output h3 Distance from the face of the transducer to the top of the vessel h2 Total height of the vessel h1 Height of the bottom section cone or pyramid base d Diameter of the Cylinder Section d2 Diameter of the Cone Base at the bottom w Width of the rectangular section L Breadth of the rectangular section MaxVolume Maximum Calculated Volume of the Vessel Density Density of the material inside the vessel Full Scale Value FSV Maximum Capacity of the Vessel Volume User Guide 1 Choose the Vessel Shape 2 Set the LowLevel and according to your application 3 Set the Vessel parameters such as L w d and h1 Refer to the vessel figure for the defini tion of each parameter 4 Set the values of h2 and h3 if required op tional Tick the Enabled box to modify h2 and h3 By default h3 HiLevel and h2 LowLevel HiLevel 5 Choose the Volume unit 6 Enter Density or Full Scale values if neces sary optional Full Scale Value FSV MaxVolume Density In the above equation MaxVolume is calculated by software and can not be modified The user may enter Density or FSV to determine the other parameter T Except the critical points that are shown with red colou
53. ert the Sultan amplifier throught the panel and install supplied screw clamps into the slotted holes in the amplifier housing Tighten the screws until just firm to secure the amplifier i place Connect wiring as required to the corect terminals on the removable rear panel connectors When plugging connectors in to the rear panel ensure that they are re installed in the correct position upper or lower BLANKING DISTANCE Where possible use the conservative values and increase this distance by 50 if there is foam dust steam or condensation in the vessel being monitored refer to table on previous page If using a flange mounting use a rubber or neoprene gasket and washers If using a nipple mounting ensure that the mounting bracket is gt 6mm 0 24 in from the rear of the transducer Do not over tighten the lock nuts When using a focaliser cone ensure that it protrudes at least 50mm 2 in into the vessel If the transducer needs to be mounted above the roofline use an appropriate standpipe or nozzle Use common sense when selecting the mounting position A clear line of sight from the transducer to the product being monitored is preferred TRANSDUCER Selecting a suitable position to mount the transducer on the vessel is the single MOST IMPORTANT step Please read all of the installation guide and contact your Hawk representative if you have any doubts or questions The transducer face MUST be at least the blanki
54. fter validation the output and display will move ot this new position at a movement dictated by the entered damping number EN The relay is normally energised and will de energise when the product rises above the level determined by L1 and remain de energised until the product falls below the level deter mined by L2 DEN The relay is normally de energised and will energise when the product rises above the level determined by L1 and remain energised until the product falls below the level deter mined by L2 L1 L1 determines the first switch point for relay switching L2 L2 determines the second switch point for relay switching Note L1 and L2 are set in the chosen display units relative to the face of the transducer DAMPING Allows the user to define how quickly the switch responds to changes in the mea sured level within the vessel being moni tor ed A low damping value gives a fast response and a high damping gives a slow response The damping limits are from O to 999 Eg If you set the damping to a value of 60 the displayed distance will be the average of the last 60 pulses SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 SOFTWARE MENUS FIGURE Comms Profibus DeviceNet HART Modbus Baud Rate F BusAdd Device ID D 125kbps 250kbps 500kbps Device ID 1200kbps 4800kbps 9600kbps 19200kbps 38400kbps 57600kbps Baud Rate De
55. h transition through this point when the level reaches If the distance displayed is incorrect and a this distance closer distance than the level echo heading The mapped echo must be smaller than go to Map and map to a distance 1096 min the actual level A rule of thumb is the past the unwanted echo level echo should be double the return echo signal voltage size compared to the If the incorrect displayed distance has mapped unwanted echo a signal size greater than 1 0 volt it is recommended to move the sensor until the Echo Size Volts Incorrect Echo 2 0m E2 Correct Echo 3 8m pied Threshold Value Distance m 2 0m 3 8m E1 is the incorrect distance Ensure the signal size S is less than 1 0 volts if neccessary move the transducer when E1 S value is less than 1 0V map to 2 2m To eliminate E1 from being considered as an echo when filling occurs at E2 is co incident with E1 position E2 55 SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 SETTING THE SYSTEM Echo Size Volts Incorrect Echo 2 0m E2 Correct Echo 3 8m LLL a Threshold Value Distance m 2 0m 3 8m E2 is more than double the size of E1 hence it is possible to monitor and follow E2 at this E1 mapped distance Note It would be possible to increase the threshold value to a number greater than the E1 signal S value E1 then would be smaller than the threshold hence cannot be seen by the s
56. he acoustic performance of the If a stand pipe MUST be used ensure a 45 angle is Sultan product range cut to minimise echo return from the end of the pipe Hawk supplies a variety of cones You may need to increase the Blanking parameter to for all Sultan Transducers avoid seeing an incorrect return echo from the end Threaded mounting should only be of the pipe used where a flange cone mounting is impossible 14 SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 INSTALLATION GUIDE VERTICAL LIQUID TANK HORIZONTAL LIQUID TANK E APPLICATIONS Measurement 50mm A 2 Min Mount in the center 4 1 4 part of the tank to 1 3R Measurement will be from transducer Measurement or flange face to point directly below transducer in vessel End View Ensure transducer is perpendicular to liquid surface at all times AGITATED LIQUID TANKS Avoid mounting over agitator if Preferred possible 50mm 2 Min Alternate E Top View Center Transducer between Blade and Tank Sidewall 15 SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 OPEN CHANNEL FLOW MEASUREMENT PRINCIPLES MOUNTING WEIR Support Transducer C L a n NEM SEEN TA 2p Weir Transducer Support Level MIN 500mm Weir 19 7 MIN 500mm 19 7 MAX Level SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011
57. hes past the lower end of the mounting nozzle Dimensions Table Sensor Selected A B C D Frequency Flange mm mm in mm mm 2 5 kHz 236 9 2 455 17 9 840 331 750 29 5 10 kHz 10 36 9 2 415 16 3 540 21 3 450 17 7 8 195 7 6 280 11 1 540 21 3 450 177 10 15 kHz 236 92 455 179 440 173 350 13 8 8 195 76 280 110 440 173 350 138 20 2 985 39 280 11 0 390 15 4 300 118 30 kHz 985 3 9 280 1101350 38 260 102 SULTAN Acoustic Wave Series DIMENSIONS STANDARD ANSI DIN JIS FLANGE DIMENSIONS FLANGE E PCD F OD G ID H Hole TYPE mm in mm in mm mm in FA4 190 7 5 228 9 0 100 4 FD4 180 7 0 220 8 7 100 4 FJ4 175 6 9 210 8 4 100 4 FA10 362 14 3 406 160 250 10 25 1 0 FD10 350 13 8 395 156 250 10 22 0 85 FJ10 355 14 0 400 15 7 250 10 23 09 FA8 2985 118 343 135 200 8 22 085 FD8 295 11 6 340 13 4 200 8 22 0 85 FJ8 290 11 4 330 13 0 200 8 19 075 Note Other flange sizes available upon request FLANGE TYPE FA ANSI Flange FJ JIS Flange FD DIN Flange REMOTE AMPLIFIERS 111 5 mm 4 4 _ Field Mount um 192 5 mm 7 6 _ 14 mm 0 6 EE 174 mm 6 9 p 9 E E io E E og S o Es m tf i sil L 182 5 mm 7 2 4 mm 0 2 Panel Mount cut out size 90x90mm 3 54x3 54
58. ibus DP E Ethernet D DeviceNet Z Special request APPROVAL STANDARD X Not Required 0 only for AWI2 A22 ATEX Dust Areas II ID T85C IP67 Position CraneMaster Software Options PS Position Slave CM Crane Master X Notrequired APPROVAL STANDARDS raw T8 4 X X X X X OSA FM Paria 94 SULTAN Acoustic Wave Series PART NUMBERING FLANGE SELECTION FLANGE F Flange Selection DIMENSION STANDARD A ANSI D Din J JIS Z Special Request FLANGE SIZES 2N 2 NPT flange 2B 2 BSP flange 3 3 acoustically isolated flange 4 4 acoustically isolated flange 8 8 acoustically isolated flange 10 10 acoustically isolated flange Z Special Request FLANGE MOUNTING POSITION A Cone Mounted B Transducer Body Mounted C Angle Flange FLANGE MATERIAL 4 Polypropylene 6 Teflon Z Special Request FJA 4 A 4 LOCKING RING LR Not Required 4 For 4 and 6 flanges 8 For 8 cones for 15KHz 10 For 10 flanges cones Material 4 Polypropylene LR 4 4 Manual Rev 1 71 Mar 2011 CONE SELECTION CONE C Focalizer Cone CONE SIZE 02N Adaptor for 2 NPT Sensor to fit into 4 cone included 02B Adaptor for 2 BSP sensor to fit into 4 cone included 03 3 cone for 30 20 and 15kHz transducers with TB30 or TN30 threads 04 4 cone 30 and 20kHz 3 transducer 08 15 8 cone 15kHz 08 10 8 cone 10kHz 10 15 10 cone 15kHz 10 09 10 cone 9kHz 10 10 10 cone
59. in Step Gs This value repsesents the maximum receiver gain 96 at which the unit will operate within a distance of Ds described below from the transducer face Inside this distance the receiver may operate at a lower gain if G1 and or G2 are set to lower values than Gs otherwise the unit will operate with a fixed gain value Gs for measurement of distances up to Ds Normally Gs and Ds must be considered and adjusted as a pair and should only need adjustment to assist in masking mounting or transducer related prolems The result of changes can be seen immediately as the unit pulses during adjust ment of this parameter and displays the distance found in SPACE mode without damping This parameter is duplicated under the Tracking menu only seen in code 195 Changes made either here or in Tracking will result in a change to both It is included twice in order to simplify user access under code 0 Distance Step Ds This value represents the distance from the transducer face in metres or feet as per the user selection over which a gain limit of Gs will be applied This gain limit can be used to lessen the effect of poor mountings and is the only one of the three gain steps which should be used for field problem correction G1 D1 and G2 D2 steps are normally only used at default values to hide transmit pulse ringing Normally Gs and Ds must be considered and adjusted as a pair and should only need adjustment to as
60. ing the fixed unit in a direct line of sight AIl control system connections are made ONLY to the Master unit No control connec tions are required nor available at the slave end The customer may choose which part Master or Slave is located on the moving machine ac cording to the location and availability of control system inputs Generally it is likely that placement of the Master unit at a fixed location and the Slave on the moving machine will provide the simplest and least costly installation as control system cabling then only needs to connect to a fixed point not via any moving cable system to the moving machine The customer may also choose to use Integral or Remote systems for either the Master or Slave parts It is likely that the most convenient installation style will include a Remote unit for the Master and an Integral for the Slave as there is rarely any need to access or adjust the Slave and an Integral unit is more compact and has a lower purchase cost At the Master end however a Remote unit allows a convenient local display of the measured position and provides a neat solution for connection of control wiring and easy adjustment of operating parameters at a user accessible location rather than directly at the sensor position The Slave unit requires only power supply con nections and the Master requires power supply and control system signal connections Software Setup for Positioning
61. inking controlling current Voltage to drive current loop must be provided by PLC indicator or external DC supply NOTE RL Max 7500 pcs RLMax4000 if user DC Supply 24V IND shielded cable 22 SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 WIRING 4 20mA Output Connection Terminal Connections for DC Powered Operation AWST models and all 234 models with SIM card positioned for 3 4 wire mode d 4 Wire DC Driving from Internal Isolated Supply Is SULTAN Terminal Connection DC Supply Sultan output is NOTE sourcing current Isolated current output can and provides voltage to drive be made common with D load DC or GND if required PLC input o e g RL connected to GND indicator User DC Supply _ Sultan output is sinking controlling PLC current Voltage to DCS drive current loop NOTE IND N must be provided by RL Max 7500 PLC indicator or if user DC Supply 24V external DC supply User DC Supply _ T Sultan output is sinking controlling PLC current Voltage to DCS drive current loop NOTE IND must be provided by RL Max 7500 PLC indicator or ifuser DC Supply 24V _ external DC supply 23 SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 WIRING 4 20mA Output Connection Terminal Connections for DC 2 Wire 4 20mA Loop Powered Operation AWSTA Sultan 2 and 234 models with SIM Card positioned for 2 wire mode
62. ion of the leads to the use of the weir in open channel channel Since practical liquids are flow measurement If the cross sectional essentially incompressible the volume area of a channel is reduced the liquid of liquid flowing past an obstruction must level must rise as it flows past this leads equal the volume flowing towards it It to the flume follows that the liquid must divert around the obstruction If a barrier to flow is installed across the bottom of a channel surface of liquid rise above weir increases with flow volume flow weir The height of the liquid surface above Flumes in which the channel width the Weir is called the Flow Head h The is narrowed have become preferred head is known to be related to the Volume for accuracy and robustness eg self Flowrate q allowing the flowrate to be scrubbing Many flume profiles have been calculated from measurement of the head developed each having its advantages and disadvantages for a given application The formula is of me form A similar exponential relationship exists between head and flowrate these flumes q kh and each type has a different exponent where the exponent a is typically about commonly in the range of 1 3 to 1 8 1 5 and the constant k depends upon the channel and weir dimensions Different shapes of weir have been developed to provide improved accuracy under different conditions but the principle is the same for all
63. ise in data lines or one of data lines A or B being open circuit 1 Make sure wiring is correct especially look to the screen earth 2 If it still doesn t work you should then disconnect the Transducer from AWA and check modbus ID s of both AWA and Tx through GosHawkll ID Search If the ID numbers don t match write down Transducer ID number and then connect AWA to GosHawkll and change its Modbus ID to recorded value through Info Screen window 3 If the Transducer can t communicate with GosHawkll send it back to Factory for replacement SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 SAFETY INSTRUCTIONS HAWK SULTAN SERIES The ST Series Sonar transducers are similar to the AWRT series Sultan Acoustic Wave Remote Transducers 1 General They are normally installed submerged in a liquid or slurry rather than in an air The Hawk Sultan Series Acoustic Wave medium equipment uses high frequency acoustic waves to measure the distance from The TE Series and TD Series the sensor face to the material product transducers are alternatives to surface The equipment is available as the AWRT series Sultan Remote an Integral Transmitter or as a Remote Transducer models Consult the factory system with an Ex or non Ex rating or local distributor for application and interface details on these The AWI series Sultan Acoustic Wave Integral Transmitter models as well as the AWS series Sultan 2 Category 1 2 E
64. istances are measured from the transducer face or flange face 4 L1 must be equal to or less than L2 Relay Action Relay Status Remote Amplifier terminal function labels LED Status DE 0 O 224 b b 25 SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 WIRING Cross Talk Prevention The term Cross Talk is used to refer to interfer Cross Talk may cause one or more of a group of ence between acoustic wave units of the same sensors located near to one another to generate frequency located near to one another randomly false measurements and outputs whilst giving correct performance at other times Sultan units emit high powered acoustic waves so only a small loss of signal will and occur Cross Talk is more likely to cause problems through the environment where a sensor is work where the applications require units to be pro ing As a result transducers located near to one grammed to accept fast changes of level another or in a common space are likely to hear direct or reflected signals from one It is recommended that units working near to another one another be linked according to the following steps to eliminate the possibility of Cross Talk 1 All units to be linked must be connected to a common ground or have wiring between their GND or their DC terminals parallel connection of all units GND and DC terminals are electrically connected inside Sul
65. kHz 0 6m 2ft 0 7m 2 2ft 10kHz 1 0m 3 3ft 1 1m 3 5ft okHz 1 2m 3 9ft 1 4m 4 6ft Manual Rev 1 71 Mar 2011 Stockpiles Stackers Reclaimers NS Conservative 0 35m 1 2ft 0 4m 1 4ft 0 5m 1 6ft 0 8m 2 6ft 1 0m 3 9ft 1 3m 4 2ft 1 5m 5ft o4 Always use conservative nominated distances if possible 11 SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 INSTALLATION GUIDE AMPLIFIER FIELD MOUNT Select a suitable mounting position that is not in direct sunlight If necessary utilize a sunshade Observe the minimum and maximum temperature limits 20 C 4 F to 60 C 140 F Do not mount near sources of high E M F such as high current cables motor starters or S C R variable speed drives Avoid mounting in high vibration areas such as handrails and rotating plant Use rubber absorption mounts if mounting in light vibration areas Remove the P C B assembly before knocking out the cable and conduit entry holes AMPLIFIER PANEL MOUNT Select a suitable position within a panel layout which allows clearance arround the outside of the front panel of the unit Ensure that sufficient space is available behind the panel to accommodate the depth of the amplifier housing and also allow cabel bend clearance for wiring to the terminals on the rear of the amplifier Mark and cut a 90x90mm 3 54x3 54 square cut out throught the panel in the disired position Ins
66. ll 1 GD EEx ia Tamb 20 C to 70 To be compliant the equipment must be installed with Intrinsic Barrier devices as described in Intrinsic Safe Installation Cables from both hazardous and safe areas must be segregated from each other according to the appropriate Intrinsic Safe installation standards Sonar transducers are rated and marked 68 for up to 1 metre submersion depth IP67 DIP rated Equipment for Category 1 2 Dust areas Zone 20 21 Sultan AWR AWI AWRT AWST ST TE and TD series equipment models having a Dust Ingress Protection rating can be identified from information on the additional marking label according to ATEX Type Examination Certificate number ITSO4ATEX12896X c Manual Rev 1 71 Mar 2011 Ex Il 1 D T85 C Tamb 20 C to 75 C To be compliant the equipment must be installed with suitable protection for the cable It must be protected in a suitable manner and terminated in an enclosure suitable for the environment such as a suitably certified EEx e junction box IP67 Encapsulated Ex m rated Equipment for Category 2 Gas and Dust areas Zone 1 21 Sultan AWRT AWST ST TE and TD series equipment models with an Ex m rating can be identified from information on the additional marking label according to ATEX Type Examination Certificate number 504 82808 Ex Il 2 GD EEx m Il IP68 T6 Tamb 20 C to 50 C T5 Tamb 20 C to 65 C To be compliant
67. ltan Only used for ORCA Sonar Clarity output 41 SULTAN Acoustic Wave Series MULTIDROP CONNECTION COMMUNICATION Gladiator Admittance Switch Gladiator Admittance Switch Gladiator Admittance Switch Gladiator Admittance Switch em b E L lt 9 Cf p T Silo bin levels coal plastic powder woodchip sawdust cement clinker iron ore lime etc Gladiator Conductivity Orca Sonar Interface _ Gladiator Thickener CCD s k Conductivity Switch c E a E NA Orca Sonar Interface Clarifier oa OOOO Sultan Master Slave Positioning System GSM or CDMA Network Typically up to 31 transmitters or switches per string e Maximum 250 transmitters or switches e Using GSM CDMA network transmitters and switches can be monitored calibrated remotely e Alarm status diagnostics can be monitored e Support from factory engineering for customer application problems Manual Rev 1 71 Mar 2011 Sultan Acoustic Wave Transmitter Floatation Cells Sultan Acoustic Wave Transmitter Slurries Gladiator Vibration Switch a Sultan Smart Transducer Farm Tanks Grain Terminals e e uu onere Wave Switch Blocked Chute Detection ffr 9 9 GSM Network or CDMA Network e Y Sultan Acoustic Wav
68. m No of Echo H I Charge 1 Do not change fields with no values shown 2 Circled Values shown are suited only for the example application Set according to your application specifics Heavy Medium Sump Tx Setup Quick Start 20 0 Low 6 000 Gain Step 3 12 0 0 500 Level m i 0 500 Info Factory Slope Dist m 0 450 Slope Inc 0 7 Serial No Recover First Recover Max 30 0 or o J lt Recover Inc 1 5 Dist Step 3 m 0 750 Application ModbusID w GainStep1 1 1 Window m 1 000 Threshold 0 50 Rate of Fill Tx Serial No EE DistStep1 m 0 500 Win Fwd m 0 100 Blanking m 0 500 Damp Fill 20 GainStep2 0 150 DistStep2 m GainMax Win Back m EmptyDist m Temp Adj Dist Adj m 30 000 Rate of Empty 51 Confirm 2 Hold 10 1 0 700 Fail Safe Time Lock Code l PulsePwr Tx Voltage Velocity Noise Sw MapDist m Echo Width m 0 100 MapUsed m Search First 2 4 MapMargin PulseRate Use 15 kHz Filter I Waste AdvFilter 64 Movement m No of Echo J I Charge 1 Do not change fields with no values shown 2 Values shown are suited only for the example application Set according to your application specifics i 59 SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 201
69. ng distance away from highest product level in the bin tank or silo at all times refer to table below MONITORING SOLIDS In general the transducer mounting position can be determined by measuring the distance from the infeed to the vessel wall and mounting the transducer 3r this distance from the wall refer diagrams pages 11 13 15 SULTAN Acoustic Wave Series INSTALLATION GUIDE MONITORING LIQUIDS Mount the transducer perpendicular to the liquid surface and away from the infeed MOUNTING POSITION NOZZLE MOUNT Manual Rev 1 71 Mar 2011 Avoid mounting near ladders baffles agitators etc refer to Typical Applications FLUSH MOUNT STAND PIPE MOUNT 4 50mm 2 TRANSDUCER MOUNTING SOLID Granular LIQUID Transducer should be as perpendicular to product as practicable Aim transducer at point of outfeed 13 Minimum A Minimum 50mm 2 DUAL OUTFEED POWDER Use two transducer and select sequence option to avoid cross talk Mount away from infeed SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 INSTALLATION GUIDE TRANSDUCER MOUNTING 2 VERSION Correct Incorrect Non preferred Vessel roof LJ min 20mm inside tank Intrugiv Intrusj i Hawk recommends a focaliser i cone for all transducers as they are Bevel pipe end at 45 degrees designed specifically to increase t
70. nsducer and Remote Amplifier Ui 9 Volts Ii 120 mA Pi 0 54 W Transducer Power from Remote Amplifier 0 12 6 Volts Li 0 Io 2 41 Amps Uo 5 9 Volts Po 1 2 W Io 1 13 Amps Co 13 5 uF 0 66 W Lo 25 uH Co 1000 uF L R Ratio 37 5 wH Q Lo 223 uH L R Ratio 170 uH O Barrier Eg MTL 7758 Barrier Eg MTL 7766Pac 90 SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 PART NUMBERING Sultan AW REMOTE ELECTRONICS AWR2 Remote 2 Wire Housing Facia Display Connection Board Process Module No relays AWR234 Remote 2 3 4 Wire Housing Facia Display Connection Board Process Module 5 relays AWFR234 Remote 2 3 4 Wire Housing Facia Display Connection Board Process Module 5 relays for Flow HOUSING S Standard polycarbonate electronics housing P Panel Mount Housing POWER SUPPLY B 24 VDC standard C 48 VDC for 2 3 4 units only U Universal AC power supply 90 260 VAC input for 234 units only ADDITIONAL COMMUNICATIONS Switch only 5 relays for AWR234 only 4 20mA analogue output module includes Modbus comms HART 2 wire only HART Isolated 4 wire 2 3 4 only Modbus Comms only not available for 2 wire Sultan Profibus DP Ethernet DeviceNet Special Request INTERNAL HAWKLINK MODEM available with ATEX 0 20 approval X Not required G2 GSM Frequency 800 1900 MHz 19200 Baud for USA Canada Chile Argentina for Sultan 234 only G4 GSM Frequency 900 1800 MHz 19200 Baud for Au
71. nual Rev 1 71 Mar 2011 HiLevel Analogue LowLevel output span 4 20 mA action may be reversed according to setting of the Analog parameter in the Output Adjustment menu Accessing both Sensors Parameters Both sensor1 and sensor 2 parameters can be accessed through KeyPad and GosHawkIl Via KeyPad The parameter Sensor in the TxSetup Tracking and Factory menus determines which sensor 1 or 2 will be currently accessed via that menu Via GosHawkll When on Run mode press the down key once to get the Tx value on the display If Tx is 1 then GosHawkll will communicate with Sensor 1 and the diagnostics displayed will refer to Sen sor 1 To swap to the other sensor hold both the Up and Down arrow buttons simultaneously SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 AVERAGE LEVEL Junction Box AWR2 AWR234 46 SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 DIFFERENTIAL LEVEL What is Differential Level Differential Level is the term used to define the measured difference between two material levels Measurement of Differential Level is achieved by using two sensors and one amplifier Below is reference as to how the tw
72. o GainStep2 96 Tx SoftVer 2 DistStep2 m 1 500 Tx ModbusID GainMax PulsePwr 0 7 Recover Max Recover Inc 0 100 EmptyDist m Confirm Hold N M E Tx ModbusID Failsafe 20 00mA Fail Safe Time Lock Code MapUsed m Disp Model Matrl J Tx Voltage Noise Sw 9 Use 10 kHz Frequency Echo Width m 0 030 Filter Search First I Waste AdvFilter Velocity Ml PulseRate MapbDist m MapMargin Movement m No of Echo 1 Do not change fields with no values shown 2 Circled Values shown are suited only for the example application Set according to your application specifics 61 SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 SPECIAL APPLICATION SETUP EXAMPLES Coal on Belt Detector Info Factory Track Tx Setup Quick Start ra 3 0 050 Gain 30 0 Low Level tees E 0 7 Recover Gain Step 3 96 26 0 Hi 0 839 Dist Step 3 m 0 700 Application Solids Serial No Slope Dist m Recover First it Slope Inc 96 0 4 2 7 Window m 6 000 0 350 Win Fwd m 0 500 15 1 Win Back m 0 500 EmptyDist m 0 500 1 Temp Adj 40 Dist Adj m SoftVer ModbusID GainStep1 Tx Serial No DistStep1 m Tx Model No GainStep2 96 Tx SoftVer E vn
73. o 35 metre coal surge bins that fill and empty simultaneously Comments The client tried radar from the three major suppliers The problem was that over a long range 35 m the beam angle of the radar transmitters was too wide The radar system became unreliable beyond 20 metres The radar also suffered with build up in the focal izer cone requiring cleaning on a periodic basis Solution The new acoustic wave level transmitter was installed and worked reliably over the full range of the 35 m silo during filling and emp tying operations The active pulse generated by the acoustic wave transducer produced self cleaning Ordering information Part number AWRT10T4XXXC15XX FA10A 4 C10 10 4 AWR234SUXXXX SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 APPLICATION REFERENCE Coal Mine Aerial conveyor tripper control This type of control can be applied to all types of tripper conveyer for optimizing stockpile bunker levels and also providing protection for blockages etc Application Problem The client wanted to optimize the stockpile height and automate the movement of the tripper conveyer The client also wanted block chute detection for the coal feeder chutes The level transmitters also allowed the control room to see the stockpile profile for inventory control Solution The best technology solution for the level transmitters was acoustic wave The low fre quency acoustic transmitte
74. o reference at the face or flange of the Master sensor Select only Position for the Application Type parameter of the Sultan Software to provide optimal performance when used for a position ing application Normally select Space for the Display Mode parameter of the Sultan Software The display will then show the separation distance between the two sensor faces Set the Fill Rate and Empty Rate found under Application Type according to the maximum possible speeds of movement of the machine Fill Rate to the maximum speed in metres per hour which the machine may move toward the fixed sensor and Empty Rate to the maximum speed in metres per hour which the machine may move away from the fixed sensor Transducer Setup Set the Gain as required by the application to achieve a reliable signal 0 8 2 5V The setting of Gain required for a positioning 52 application should generally be significantly lower than that which would be needed for a level application over a similar distance Positioning signals are direct from Master to Slave or Slave to Master and do not suffer the losses in reflection or absorption in a round trip that would occur in a level application If gain is set higher than needed then echo signals from nearby structures can generate reflections and give false outputs Check that the Gain Step is set to a slightly lower value than the value
75. o sensors need to be setup and connected to the amplifier Sensor Addressing Parameters 1 SenAdd and 2 SenAdd in Quickset menu are the MODBUS addresses of sensor 1 and sensor 2 saved in the unit The default MODBUS addresses of sensor 1 and sensor 2 are 1 and 2 Important notes Changing SenAdd does not change the transducer modbus address change the transducer address change the TxAdd To get to TxAdd parameter press CAL twice when on SenAdd Both sensors which are connected to the amplifier must have different MODBUS addresses then the following needs to be carried out 1 Set the application type to Diff on the Sultan unit 2 Connect the sensor that is used as sensor No2 3 Set 2 SenAdd to 1 and press Cal twice 4 Set the 2 TxAdd to 2 5 Connect Sensor No1 47 SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 DIFFERENTIAL LEVEL Analog Output Analog output is calculated based on the differential value The span of the analog output is according to the Lowlevel1 and Hilevel1 The analog output is calculated according the following equation Current mA 16 Diff LowLevel1 HiLevel1 4mA Relays The relays are switched based on the diff value This means that the relay set points L1 and L2 should be set to diff values that the relay is required to switch Relay Mode 11 lt L2 Relay Mode DEN L1 L2 OFF ON L2 Diff2 L2 Diff2 L1 Diff
76. oftware as a potential level echo 56 SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 SETTING THE SYSTEM 2 DISPLAY DISTANCE FURTHER THAN ACTUAL LEVEL If the distance displayed is greater than the actual level increase Gn until the distance is displayed on the diagnostic E value then go to S value and increase Gn to read an approximate S value of 2 0 volts Echo Size Volts E1 Actual Level E2 Reflected larger echo Threshold Value Distance m By increasing Gn it is possible to then monitor the correct level echo Echo Size Volts E1 Actual Level E2 Reflected larger echo n Threshold Value Distance m Note It would be possible to lower the Threshold Value to ensure E1 is larger than the Threshold Value 57 SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 SPECIAL APPLICATION SETUP EXAMPLES Diesel Tank Info Factory Track Tx Setup Quick Start Low Level m C 12 620 Slope Dist m 0 300 Recover First 0 7 30 0 Gain Step 3 24 0 Dist Step 3 m 0 900 Threshold 0 40 0 3 Blanking m 0 400 Damp Fill 100 Damp Empty Failsafe 20 00mA Serial No Hi 0 429 Application Recover Max Slope Inc lt Detector 0 1 Modbus ID GainStep1 96 2 7 Window m 0 160 Tx Serial No DistStep1 m 0 350 Win Fwd m 0 001 Tx Model No 2
77. oise levels Measured signals are temperature compensated to provide maximum accuracy of the outputs and display Manual Rev 1 71 Mar 2011 FEATURES The SULTAN 234 Series Acoustic Wave Range offers a wide and comprehensive range of advantages Large selection of transducers Self cleaning transducers Nocontact between the transducer and the material e Suitable for measuring rocks powders viscous and aggressive media Power supply flexibility allows for 2 wire loop power AC and DC supplies all within a single amplifier Easyto calibrate and commission Wide spectrum of applications Multiple head capability to reduce cost per unit max 128 points Open channel flow Differential Level Crane positioning Average of 2 inputs Transducer cross talk prevention SULTAN Acoustic Wave Series TYPICAL APPLICATIONS SOLID PRODUCT LEVEL High Low Continous Granular Powder Conveyed pneumatic air slide Optional Remote GSM CDMA Feeder pipe Manual Rev 1 71 Mar 2011 LIQUID PRODUCT LEVEL High Low Continous Liquid Chemical Slurry Remote wam Amplifier or 9 Mount SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 APPLICATION REFERENCE Reliable acoustic wave level technology for water treatment plants for monitoring sand filter bed tanks Application problem The customer had used conductivity probes to c
78. ontrol high and low level water in their sand filter tanks The probes were a problem because the coated up with slime and required routine cleaning Solution Hawk installed Sultan Acoustic Wave 2 wire loop powered 20kHz transmitter The lower frequency 20kHz transducer provided excellent reliable control during all sequences of the sand filter process Maximum range of the 2 wire 20kHz transmitter is 20 m 65 ft When the sand filter was drained the instrument had no trouble monitoring the sand and the backwash sequence which the client could not achieve with the conductivity probes Using the 20 kHz frequency transmitter provided a solution to cover all environment changes including rain fog snow condensa tion some frothing during back wash etc Hawk manufactures the largest range of acoustic wave 2 wire loop powered transmit ters in the world to suit all applications Note Remote mounted transmitters for the 2 wire loop powered range can be mounted up to 700 m 2300 ft from the transducer using belden 3084A cable Ordering information complete system Part no integral version AWI2SB20T4XXXX FA4A 4 C04 Part no remote version AWR2SBXXXX AWRT20T4XXXC6 FA4A 4 C 04 4 SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 APPLICATION REFERENCE Reliable level technology for coal surge bins Application problem The client had been looking for a reliable level technology to monitor level in tw
79. oop powered Gladiator Orca Sultan 234 or Smart AWSTC or AWSTD types are necessary for networked installations When using an instrument powered by 2 wire connection all current must enter and leave an instrument via the pair of loop wires and fixed connection of other terminals in parallel to other units or to a ground or common point may in terfere with the operation of the unit the current output or any communications 29 The communications terminals on 2 wire units are not designed for permanent connection and networked use Communication is possible with these units but only on a one to one basis and only without reference to any ground Communi cations on these products are provided to allow setup commissioning and diagnosis and during actual communication there may be some noise generated on the current loop It is normally best to use a laptop running on battery power only connect only the A and B terminals without the ground shield in order to minimize any noise or interference with the current loop SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 WIRING HAWKLINK GSM CONNECTING POWER AND COMMS USING DC POWER DERIVED FROM AC POWERED REMOTE OR INTEGRAL SULTAN 234 GSM SULTAN 234 COMMS DC IN AC IN COMMS DC IN AC IN AAAAAGAGAAGAaZ AAAA m lt 2 m lt 02 7 RS485 12 30VDC 80
80. quipment Smart Transducer models consist of Identification a transducer and an electronic control amplifier in a single housing They If Hawk Sultan Acoustic Wave are mounted directly at the level equipment is installed and mounted in measurement point usually at the top Category 1 or 2 hazardous areas these of a vessel and focused downwards User Manual Safety and Operating to the product surface The Integral Instructions the general Ex installation Transmitter includes a user interface regulations and the general installation keypad and display whereas the Smart regulations for electrical equipment Transducer is smaller in size and must all be observed The installation of has no user interface except for the Ex instruments should only be made by communication port trained personnel The Remote Sultan system is one where an AWRT series Sultan Acoustic Wave Remote Transducer is mounted at the level measurement point and an AWR series Sultan Remote Electronics unit is installed some distance away in a more convenient location 81 SULTAN Acoustic Wave Series SAFETY INSTRUCTIONS HAWK SULTAN SERIES a Intrinsic Safe Ex ia rated Equipment b for Category 1 Gas and Dust areas Zone 0 Sultan AWR AWI AWRT and AWST series equipment models having an Ex ia rating can be identified from information on the additional marking label according to ATEX Type Examination Certificate number ITSO4ATEX22807 Ex
81. r any pair of Level Volume points can be modified Double Click on the points to modify 8 Click on Write Volume to write the Level Volume table to the unit This also saves the application setting to the database To write successfully unit must be on RUN mode and amplifier software version must be 3 72 or above 9 After writing to the unit make sure that the display of the unit changes to Volume and the volume unit shown on the display is the same as what you selected from GosHawk 10 Click on Read Volume to read the volume table from the unit if required SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 ENTERING DATA Volume Adjustment Here is an example how to program Sultan with Volume Choose Vessel Shape Cylinder as show in Figure below Set LowLevel to 5 6 Set Hi Level to 0 5 Set diameter to 3 020 Do not select Optional Parameter Make sure that Enable is not selected in optional parameters 6 The Max Volume that is calculated by Goshawkll should be 36 531 as shown below T Setthe FSV to 200 8 Choose Cubic Meter as Volume Unit 9 Click on Write to write the Volume to the unit 10 Now Face the transducer to a target at space 1 709 meter gt m Volume Required Low Lewel mj Enn Hi pi aD d mi 20 Volume nit Cubic Volum Show Graph Show Assistant Figure 1 Volume 67 SUL
82. r 10kHz Transducer 10kg 2216 15kHz Transducer 8kg 17 616 20 or 30kHz 3 Transducer 3kg 6 616 30 2 40 or 50kHz Transducer 1kg 2 216 Configuration kg lb R6 Remote system with cable 1 2 2 R15 Remote system with 15m cable 3 6 6 R30 Remote system with 30m cable 6 13 2 R50 Remote system with 50m cable 10 22 0 98 SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 SOUND VELOCITIES oound Velocities for Sound Velocities for Gases at 0 Vapours at 0 C Metres Feet Metres Feet per per per per Second Second Second Second Dry air 331 1086 Acetone 230 755 Ammonia 415 1362 Benzene 202 663 Argon 308 1010 Carbon Tetrachloride 145 476 Carbon Dioxide 259 850 Chloroform 171 561 Carbon Monoxide 338 1109 Ethanol 269 883 Chlorine 206 676 Ethyl Ether 206 676 Dueterium 890 2920 Ethane 10 308 1010 NOTE Ethylene 317 1040 Speed of sound can vary with the Helium 965 2166 medium through which the sound pulse Hydrogen 1284 4213 travels The Sultan is set for Dry Air at 331m second To change the Velocity Hydrogen Bromide 200 656 see page 59 Hydrogen Chloride 206 676 Hydrogen lodide 157 515 Hydrogen Sulfide 289 948 Illuminating Coal Gas 453 1486 Methane 430 1411 Neon 435 1427 Nitric Oxide 10 324 1063 Nitrogen 334 1096 Nitrous Oxide 263 863 Oxygen 316 1037 sulphur Dioxide 213 699 99 HAWK MEASUREMENT SYSTEMS PTY LTD A C N 006 782 449 15 17 MAURICE COURT NUNAWADING VIC 3131 P O BOX 286 NUNAW
83. r and control system PLC Communication Power Supply Optional Current Loop Current Loop Output 2 Ui 28 Volts Supply Output Is terminal terminal Pi 0 54 W Ii 93 mA Uo 25 2 Volts i Ci 0 0 66 W Io 0 482 Amps TIS E VO Li 0 Ii 93 mA i Ci Po 0 66 W Pi20 66 W Uo 5 9 Volts Li 0 Co 2 9 uF Lap i 1 13 Amps Barrier Eg MTL 7787 Lo 1 22 mH Ci 0 Po 0 66 W L R Ratio 93 uH O 1000 uF Se SS Lo 223 uH E 3 amp 4 wire Remote Amplifier in Zone 0 Hazardous area DC power only Relays 0 Optional and Transducer also in Zone 0 Hazardous area PLC Communication Ui 9 Volts Ili 120 mA Pi 0 54 W Ci 0 Li 0 Uo 5 9 Volts To 1 13 Amps Po 0 66 W Co 1000 uF Lo 223 uH L R Ratio 170 wH Q Barrier Eg MTL 7758 I S Barriers connected between Remote Amplifier and control system Current Loop Output 1 terminal Ui 28 Volts Ii 93 mA Pi 0 66 W Li 0 Ci 0 Optional Current Loop Supply Output Is terminal Uo 25 2 Volts Io 0 482 Amps Po 0 66 W Co 2 9 uF Lo 1 22 mH L R Ratio 93 uH Q P V 7 Barrier Eg MTL 7787 Power Supply Ui 28 Volts Ii 93 mA Pi 0 66 W Ci 0 Li 0 Barrier Eg MTL 7787 F 3 amp 4 wire Remote Amplifier in Safe area DC power only Relays 0 Essential Communication and Transducer in Zone 0 Hazardous area To Transducer I S Barriers connected between Tra
84. r had a maximum range of 100 metes and a very narrow beam angle Transducers were mounted on either side of the tripper conveyer feeder chutes High speed response of the transmitters al lowed for profile control The blocked chute control for the feeder chutes and transfer chute of the conveyor used the Gladiator microwave switches which have a pre test function and are non intrusive Both the Sultan acoustic transmitters and the Gladiator microwave switches have totally fail safe capability For more application details contact the fac tory contact details below Ordering information complete system 2 X AWRT10SAXXXC15 AWR234SUXXX Flange Cone 3 x GSASUS GMSB GMRR SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 APPLICATION REFERENCE Reliable level technology for liquid tanks in water treatment plants Application Problem Clients require reliable technology for meas urement of liquid levels in a variety of tank sizes and styles Continuous switch point and communication options are all at times required by different control systems Typical liquid tank applications are chemical storage tanks day tanks and dosing and mixing tanks Comments Smaller sized 1 5m calm liquid tanks are well suited to the compact high frequency Sultan Integral all in one Acoustic Wave product using 2 BSP NPT mounting More general applications with condensing vapour or foaming surfaces agitation or o
85. rial No Slope Dist m Recover First lt Slope Inc lt SoftVer Detector ModbuslID GainStep1 96 Tx Serial No DistStep1 m Tx Model No Lum GainStep2 96 Tx SoftVer D EE DistStep2 m Tx ModbusID GainMax PulsePwr Recover 1 0 850 N Confirm Hold Tx Voltage PulseRate Noise Sw Use 10 kHz Frequency Echo Width m Filter Search First I Waste AdvFilter Velocity Fail Safe Time Lock Code 2 MapDist m 0 030 MapUsed m MapMargin Disp Mode Matrl Movement m No of Echo I 1 Do not change fields with no values shown 2 Circled Values shown are suited only for the example application Set according to your application specifics AJ OM Bin Info Factory Track Tx Setup Quick Start gt Low Level m 4 14 000 2 0 800 Slope Inc Serial No Slope Dist m Recover First 54 Gain 5 1 Gain Step 3 16 0 0 1 Dist Step 3 m 4 500 5 000 Threshold 0 30 Rate of Fill 300 0 Win Fwd m 1 000 Blanking m 4 500 Damp Fill 5 Win Back m 1 25 000 Rate of Empty 300 0 Temp Adj Damp Empty 20 Dist Adj m 20 0 Hi Level m K 5 000 Application Type SoftVer Detector ModbusID GainStep1 96 Zell Window m Tx Serial No DistStep1 m 0 550 Tx Model N
86. s SPECIFICATIONS Frequency 4kHz 5kHz 9kHz 10kHz 15kHz 20kHz 30kHz 40kHz 50kHz Operating Voltage 12 30Vdc residual ripple no greater than 100mV 90 265Vac 50 60Hz e 48Vdc 48Vac 90Vac 50 60Hz Power Consumption e 3W 24Vdc e 10VA 240Vac 4W 48Vdc 7 VA 48Vac 90Vac Analog Output 4 20mA 750 ohms 24Vdc User supply 250 ohms internally driven Communications GosHawk HART Modbus Profibus DP DeviceNet Foundation Fieldbus Profibus PA Multidrop mode can address 1 250 units over 4 wire Relay Output 2 Integral 5 Remote Form C SPDT contacts rated 0 5A at 240Vac non inductive All relays have independently adjustable dead bands Remote fail safe test facility for one relay Blanking Distance e 50kHz 0 25 e 40kHz 0 30 2 0 35 e 20kHz 0 45 e 15kHz 0 60 10 9kHz 1 0 m 3 e 5 4kHz 1 5 5 Maximum Range e 5m 16ft 50kHz liquids e 22ft 40kHz liquids e 10m 33ft 3OkHz liquids 5m 16ft solids 20m 65ft 20kHz liquids slurries 10m 33ft solids Manual Rev 1 71 Mar 2011 e 30m 98ft 15kHz liquids slurries 20m 65ft solids e 50m 165ft 10kHz liquids slurries powders solids 60m 196ft 5kHz liquids slurries powders solids 180m 588ft 4 9 kHz for extended range Resolution 1 mm 0 04 50 40 30 20 15 10 5kHz e 4 mm 0 2 9 4kHz Sensor Accuracy e 0
87. s reversible Disconnect the power to the Sultan 234 Unit To do the modification follow the instructions in Wiring Change Sultan 234 lt gt Sultan 2 Modify the wiring to suit the new output configuration as shown in Wiring Diagrams Manual Rev 1 71 Mar 2011 Installation and Wiring Carefully follow Typical Installations Installation Guide and Wiring Diagram sections Follow all points listed in Putting Into Service above Wiring should be in accordance with relevant installation standards for hazardous area equipment or other local codes of practice Adjustment Sultan Integral AWI series models To access the user controls loosen the single captive screw sufficiently to release the lid The lid can then be raised to one of two positions 1 vertical 2 swung right back hinge unlocks to gain access to the cable wiring located under the interior hinged cover flap To close the lid ensure that the double hinge at the top of the enclosure is locked into place before re tightening the lid fastening screw SULTAN Acoustic Wave Series SAFETY INSTRUCTIONS HAWK SULTAN SERIES b c d Sultan Remote Electronics AWR series models To access the user controls unlock the clear cover using the lever on the right hand side of the clear lid Press this lever in the direction of the arrow towards the lid to release the catch The lid can then be swung open to gain access to the user
88. s not apply to the blue green and dark grey plastic enclosure parts These parts have better UV stability SULTAN Acoustic Wave Series SAFETY INSTRUCTIONS HAWK SULTAN SERIES c Cable Connection Cables must only be replaced by the same cable type If extending the cable it must be protected in a junction box and terminated in an enclosure suitable for the environment Refer to Wiring Diagrams Transducer d Earthing Hawk Sultan Acoustic Wave equipment must be earthed to ensure that shielded cabling is effective Manual Rev 1 71 Mar 2011 e Electrostatic Discharge f Hawk Sultan Acoustic Wave equipment has been certified safe to use in hazardous dust locations Marking labels for Ex ia and Ex m equipment warn not to rub the surface with a dry cloth if equipment is installed in hazardous gas locations Industrial Conditions This equipment is designed for use in normal industrial conditions relating to humidity vibration etc If the user intends to operate the equipment in more severe environmental conditions the manufacturer or local distributor should be consulted for advice 9 List of equipment types Approvals Sultan Acoustic Wave Remote Electronics AWR series 1 0 Sultan Acoustic Wave Remote Sonar Electronics AWR Sonar Series 1 0 Sultan Acoustic Wave Remote Position Electronics AWR Position Series LD Sultan Acoustic Wave Remote Transducer AWRT series Sultan Acoustic
89. sist in masking mounting or transducer related problems SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 SOFTWARE MENUS SETUP TX Setup The result of changes can be seen immediately as the unit pulses during adjustment of Ds either here or in Tracking will this parameter and displays the distance found in SPACE mode without damping This parameter is duplicated under the Tracking menu only seen in code 195 Changes made result in a change to both It is included twice in order to simplify user access under code 0 Thid The Thid Threshold parameter is settable size in Volts which an echo must reach in order to be detected The instrument will accept the first echo exceeding the threshold voltage as the correct measured distance It is the user s responsibility to ensure that correct transducer positioning will always make the first echo detected the true level being measured it will be if the transducer has a clear view of the level and no obstructions Adjustment of the gain control parameters and threshold parameter can help to select a correct echo from a number of different echoes present Increasing a threshold value will also increase noise immunity if the echo from the level is sufficiently strong Do not exceed a setting of 3 00 for Threshold The result of changes can be seen immediately as the unit pulses during adjustment of this parameter and displays the distance found in SPACE mode
90. stems Head Office Hawk Measurement 15 17 Maurice Court 7 River Street Nunawading VIC 3131 Middleton MA 01949 Australia USA Phone 61 3 9873 4750 Phone 1 888 HAWKLEVEL 1 888 429 5538 Fax 61 3 9873 4538 Phone 1 978 304 3000 info hawk com au Fax 1 978 304 1462 info hawkmeasure com Global representatives on Represented by Part no DOC SU MAN
91. stralia Europe Brazil for Sultan 234 only APPROVAL STANDARD X Notrequired A0 ATEX 0 only for AWR2 Areas GD IP67 Eexia A T4 IECEx Ex ia Tamb 20C to 70C A22 ATEX Dust Grp II Cat 3 D T85C IP67 GPCSA Equip Class 2 Pollution Deg 2 Measurement II Ordinary locations RNCSA Class Div 1 2 Group D Zone 0 AEx Ex ia IIA T4 KNCSA Class Il Div 2 Grp F amp G Class 111 POSITION UNIT CRANE MASTER SOFTWARE OPTIONS PS Position Slave CM Crane Master X Not required AWR2 5 B X X X X Cannot be used with internal HawkLink only with remote HawkLink 91 SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 PART NUMBERING Sultan Remote Systems Sultan AW Remote Transducer 3 and 3 5 Model AWRT Acoustic Wave Remote Transducer Transducer Frequency 30 30kHz for applications up to 15m for 3 4 cone is recommended for 3 units 20 20kHz for applications up to 20m available in 3 only 4 cone is recommended 15 15kHz for applications up to 30m available 3 only 10 cone is recommended 10 10kHz for applications up to 40m available 3 5 only 10 cone is recommended 09 09Hz for high power extended range applications up to 170m 10 cone is recommended 05 05 2 for applications up to 60m maximum available in 3 5 only 10 cone is recommended 04 04kHz for high power extended range applications up to 170m 10 cone is recommended Process Temperature Facing ma
92. t value for the BaudRate is 125kpbs Press CAL button and use the Up and Down push buttons to modify this value 8 Press CAL button when finished 9 Use the Down push button to reach the FBusAdds The default value of the FieldBus Address is 63 Press CAL button and use the Up and Down push buttons to modify this value 10 Press CAL button again when finished Profibus Devicenet now transmit 18 bytes 9 words description of the words is as follows For firm ware version 5 54 and above 1 Displayed Distance Space Distance is the Primary Variable 2 Percentage Percent of Range 3 Hi Level Upper Range 4 Low Level Lower Range 5 Status Flags BitO Echo was received inside the span Bit1 Echo is Confirmed Bit3 Searching is searching for an Echo BitF Unit has Failed to detect an Echo 6 Displayed Distance2 Second Variable T Percentage2 Second Percent of Range 8 Displayed Distance3 Third Variable 9 Percentage3 Third Percent of Range Used for ORCA Sonar and Differential output on a Sultan Only used for ORCA Sonar Clarity output SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 PROFIBUS PROFIBUS MASTER SULTAN 234 HAWK SULTAN 234 HAWK SULTAN 234 5 B IN E 3 SHEILD k ca w o O yO EXE 2207 1 A OUT 40 SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 20
93. tan 234 units so either one may be used Jm ML mau m s NM MT MEM rs DC IN AC IN DC IN AC IN DC IN AC IN 26 SULTAN Acoustic Wave Series WIRING Cross Talk Prevention Manual Rev 1 71 Mar 2011 2 At each individual unit wire a connection between Relay 1 Common terminal and the TEST terminal of the same amplifier 3 Wire a connection between the Relay 1 Normally Open terminals of all units to be linked parallel connection of all units 4 In the software setup of each individual unit program Relay 1 to FS Fail safe mode in the Output Adjust menu You could use a different relay number in the same way if Relay 1 is needed for another function The units will now be linked so that they can not crosstalk The TEST terminal acts as an input when the unit is about to pulse and will cause the instru ment to enter a paused state not pulse if it sees a connection to ground Each unit also drives its own TEST terminal to ground when it is busy pulsing These two functions combined mean that if two or more units have their TEST termi nals connected in parallel and share a common ground then at any time when one is pulsing it will ground the TEST terminals of all units to which it is connected and temporarily pause them until it is finished then release them The next unit which becomes ready to pulse will fol low the same procedure in turn and the
94. terial selection S Standard Temperature Dry Atmosphere only Polyolfin face for 4 5 9 and 10kHz only Standard Temperature W et Atmosphere 3 teflon face High Temperature Wet and Dry Atmosphere 150C Titanium face for 10KHz only 4 Full Teflon Face for 30 and 20KHz Units only Special Request Transducer Housing Material 4 Polypropylene 6 For3 Teflon please contact factory Thread Standards for End cap Na lt 4 X Not Required Standard Flange Mount see flange amp cone selection TB BSP TN NPT Mounting Thread Sizes X NotRequired Standard Flange Mount see flange amp cone selection 20 2 thread for 50 40 30 KHz Tefzel housing only 30 3 thread on the back cap for 30 20 15 KHz only For 15kHz use type flange 50 3 5 thread on the end cap for 10 and 5KHz only Approval Standard X Not Required 0 IECEx Zone 0 Ex ia 4 ATEX Grp Cat 1 GD IP67 EEx ia T4 A1 ATEX Encapsulated Grp Il Cat 2 GD EEx m II IP68 A20 ATEX Dust Grp II Cat 1 D T85C IP67 A21 Dust Grp Cat 2 D T85C IP67 A22 Dust Grp II Cat 3 D T85C IP67 GP 5 Equip Class 2 Pollution deg 2 measurement II ordinary locations RN CSA Class Div 1 2 Group D Zone 0 AEx Ex ia T4 KN CSACIass li Div 2 Group F amp G Class III Connection C 68 Sealed unit with cable Cable Length 6 6m cable Standard 15 15m cable 30 30m cable 50 50m cable X Not Required Mounting Accessories
95. th the unit Environment and installation conditions should be checked regularly When opening the cover of the any Sultan unit prevent dust liquids or chemical substances from getting inside the unit Do not leave any cover open in rain or snow conditions Manual Rev 1 71 Mar 2011 e The LCD display is visible through f the clear lid of the AWR series Sultan Remote Electronics enclosure To view the LCD display on the AWI series Sultan Integral Transmitter open the visor by lifting up the front edge with a finger Close and click into place again after viewing so that the display is protected from environmental effects Before making any wiring or hardware configuration changes it is important to disconnect power from the equipment SULTAN Acoustic Wave Series SAFETY INSTRUCTIONS HAWK SULTAN SERIES Assembling and dismantling The only assembly that may be required by the user is to reconfigure a Sultan 234 unit 2 3 4 wire operation to that of a Sultan 2 unit 2 wire operation This flexibility is unique to Sultan equipment To safely reconfigure a Sultan 234 model to that of a Sultan 2 model Make sure that the original unit is a Sultan 234 model eg AWI234 or AWR234 It is not possible to reconfigure a Sultan 2 model eg AWI2 or AWR2 as a Sultan 234 model Only Sultan 234 models can be reconfigured to operate as Sultan 2 models and this modification i
96. tion Manual Rev 1 71 Mar 2011 Back Cover SULTAN Acoustic Wave Series GENERAL DESCRIPTION The Sultan series is a range of leading edge level instruments using Hawk s Acoustic Wave technology The range includes simple and also full featured level and position transmitters and switches Functions are included for basic level or position measurement vessel linearisation differential or average level using two sensors and open channel flow calculation Flexible design allows operation from a range of power supply configurations including two wire loop power systems Various digital communications protocols are supported as options Principle of Operation A SULTAN 234 Series sensor transmits a high powered acoustic wave pulse which is then reflected from the surface of the material or target to be measured Reflected signals are processed using highly developed algorithms to enhance the correct signal and reject false or spurious echoes The transmission of high powered low frequency waves ensures minimal losses through the environment where the sensor is working The high initial energy of the pulse at penetrating low frequencies ensures that any signal losses which do occur have far less negetive effect than would be experienced by traditional ultrasonic devices The sensitive receiver circuitry of the Sultan series is designed to identify and monitor low strength return signals even when combined with high n
97. ver a little longer range 1 10m will only be reliable us ing slightly stronger lower frequency 20kHz sensors able to self clean with every high en ergy measuring pulse mounted using Hawk s recommended flange and cone Solution Hawk provides Integral all in one and Re mote separate transmitter and transducer products from our Sultan Acoustic Wave range giving reliable continuous and switch point solutions for liquid tank level measure ment compatible with a variety of power sup ply and control output requirements Ordering information Integral unit small tank 12345030 6 20 Remote system liquid tank AWR234SUXXXX AWRT20T4XXXC6XX FA4A 4 C04 4 SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 DIMENSIONS INTEGRAL UNITS SMART UNITS AND REMOTE TRANSDUCERS Standard Flanged Type Compact Type Standard Flanged Type Compact Type 2 BSP NPT 2 BSP NPT Integrated Fixed cable 1 BSP NPT Nipple Me junction box only 2 BSP NPT c versions a A E A 82mm 3 2 5 EB 88e s 3xM16 9 E Conduit 5 2 BSP or NPT THD Y e entries C X lt pe 2 Flange B 9 amp 53 5mm 2 1 Table 535mm 2 1 A A All horns must protrude into the main volume of the vessel by at least 50 mm 2 inc
98. vice ID 0 255 1200kbps 4800kbps 9600kbps HP 19200kbps 38400kbps 57600kbps MODBUS Baud Rate SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 ADVANCED MENUS Tracking Unlock 195 Can only be entered by entering Unlock 195 t n then press CAL Output Adj CAL mn um p CAL EE caL Adjust Window Width Wind Back ea Adjust Forward Movement of window Rea Adjust Confirm Number enm Adjust Hold Number nn an m Testa gq 0 nn m Press RUN twice D D cm to revert to normal operation 78 SULTAN Acoustic Wave Series Manual Rev 1 71 Mar 2011 ADVANCED MENUS Differential Level Avg Matr 1 Diff O P Space DISPLAY MODE CAL ED Material n Volume DIFF O P Adjust number of sensors attached to amplifier LOCK CODE 79 SULTAN Acoustic Wave Series ERROR CODES ERROR CODE 01 04 Error 01 Amplifier can not talk to transducer Error 02 Amplifier can talk to transducer but transducer gives incorrect response Error 03 ProfiBus or DeviceNet is selected but ProfiBus or DeviceNet module is not connected or responding Error 04 Amplifier is programmed with incorrect software In general Error Code 01 indicates there is NO communication and Error Code 02 says there IS communication but not of sufficient quality to be read reliably ERROR CODES Error 01 Information If Error 01 exists then th

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