SMS Sanayi Malzemeleri ve Satısı A.S.
Contents
1. SMS TORK Trouble shooting 110 220VAC 1Ph 380 440VAC 3Ph standard actuator sonoma operation is Switch is not at remote position Put the switch at remote position not possible PCU option PCU doesnit Input signal is not applied Check input signal work PIU signal is failed Check the resistance of potentiometer and change it if resistance is not correct PCU card is damaged Change the PCU card Output signal PIU signal is failed Check the resistance of potentiometer and change if is not resistance is not correct detected PCU card is damaged Change PCU card SMS Sanayi Malzemeleri Uretim ve Satisi A S Head Office Bostanc Yolu Cad Kuru Sok No 16 Y Dudullu 34776 mraniye Istanbul Turkey Factory erke li OSB Mah Dilovas MES OSB 5 Cad No 6 Kocaeli Turkey Tel 90 216 364 34 05 pbx Fax 90 216 364 37 57 Tel 90 262 290 2020 Fax 490 262 290 20 21 www sms tork com TORK SMS TORK CPT Option Counter plan Output signal PIU signal is failed Check the resistance of potentiometer and change if is not resistance is not correct detected PCU card is damaged Change PCU card Maintenance Lubrication Lubrication is already done by factory and generally no need to refill it again But in the places such as very dry condition below R H 15 or high temperature higher than 30 oC it is required to do lubr ication once two year through Grease Nipple Regular op2. SMS Sanayi Malzemeleri ve Sat s A S REA 80 3000 Electric Actuator Manual TORK SMS TORK CONTENTS Check points before using actuator Introduction of REA actuator Setting Location of actuator on the pipeline Electrical wiring Others Precaution before using actuator Troubleshooting Maintenance SMS Sanayi Malzemeleri Uretim ve Satisi A S Head Office Bostanc Yolu Cad Kuru Sok No 16 Y Dudullu 34776 mraniye Istanbul Turkey Factory erke li OSB Mah Dilovas MES OSB 5 Cad No 6 Kocaeli Turkey Tel 90 216 364 34 05 pbx Fax 90 216 364 37 57 Tel 490 262 290 20 20 Fax 90 262 290 20 21 www sms tork com TORK SMS TORK CHECK POINTS BEFORE USING ACTUATOR Mechanical Check external Check if drive bushing painting handle and lever are OK or not e Compare specification Compare if specification of the delivered actuator is suitable for your specification of application e Check options Check if all options are correct or not Electrical e Check if electrical specification is correct or not Wiring diagram inside of actuator name plate e Check if the electrical power is correct or not Other checking points Check if instruction manual test report Warranty papers and electrical wiring diagram are supplied or not INTRODUCTION OF REA ACTUATOR Name of Main Parts Externals DRIVE BUSHING REA 80 1200 SMS Sanayi Malzemeleri Uretim ve Sati
3. Space heater Space heater is installed for preventing damage caused by condensed water inside of actuator and includes thermostat inside to prevent overheating Temperature of heater can be set as per environmental condition Stopper bolt Stopper bolt installed both close and open direction prevents actuator s travel over the limit during manual operation and also protects internal gearing from its breakaway Indicator Indicator directly driven by 2nd output drive shaft has 4 signal LEDs to show the current operating situation of actuator Open Close Over torque Power ON Off Operator perceives exact current operating situation even from a distance Terminal block Spring loaded terminal strip is very strong against vibration and to add the number of strip for additional connection is so simple Wiring Basic wiring is standardized to be simplest and optimal so that variation depending on electrical specification and options can be so easy and simple Adaption Mounting base is designed according to 1505211 but d ifferent dimension depending on application is also possible Removable dr ive bushing provides convenient machining for adaption SMS Sanayi Malzemeleri Uretim ve Satisi A S Head Office Bostanc Yolu Cad Kuru Sok No 16 Y Dudullu 34776 mraniye Istanbul Turkey Factory erke li OSB Mah Dilovas MES OSB 5 Cad No 6 Kocaeli Turkey Tel 430 216 364 34 05 pbx Fax 490 216 364 37 57 Tel 90 262 29
4. 9 Change the direction of indicator for HQ200 and 300 change window also Put actuator about 50 open position and check rotating direction is correct SMS Sanayi Malzemeleri Uretim ve Satisi A S Head Office Bostanc Yolu Cad Kuru Sok No 16 Y Dudullu 34776 mraniye Istanbul Turkey Factory erke li OSB Mah Dilovas MES OSB 5 Cad No 6 Kocaeli Turkey Tel 490 216 364 34 05 pbx Fax 490 216 364 37 57 Tel 490 262 290 20 20 Fax 90 262 290 20 21 www sms tork com TORK SMS TORK REA 150 REA 3000 Proportional control Open the cover using L wrench Change wires each other which are connected to terminal no P1 and P3 in the PCU card Change wires each other which are connected to terminal no 9 and 10 and do same way for 11 and 12 Change the direction of indicator For REA 2000 and 3000 change the window also Put actuator about 50 open position and just push the auto setting button Supply 4 20mA and check the operation Potentiometer setting Put actuator full close position and check resistance between P1 Orange and P3 Grey it should be around 10000hm Put the resistance between P1 Orange and P2 Purple of potentiometer around 80 1200hm Engage potentiometer gear with pointer shaft gear and tighten the bolt Put spring between potentiometer and pointer shaft and fix both If user wants to use revere direction actuator change the wires of P1 Orange and P3 Grey of PIU each othe
5. 0 20 20 Fax 90 262 290 20 21 www sms tork com SMS TORK PERFORMANCE E e EUREN RN mem A STANDARD SPECIFICATION Enclosure Weatherproof enclosure IP67 NEMA 4and6 Z o Z Motor i Induction motor Reversible moto cc Additional limit switches Indicator Continuous position indicator Materials Steel Aluminium alloy Al bronze Polycarbonate Ambient humidity SMS Sanayi Malzemeleri Uretim ve Satisi A S Head Office Bostanc Yolu Cad Kuru Sok No 16 Y Dudullu 34776 mraniye Istanbul Turkey Factory erke li OSB Mah Dilovas MES OSB 5 Cad No 6 Kocaeli Turkey Tel 90 216 364 34 05 pbx Fax 90 216 364 37 57 Tel 490 262 290 20 20 Fax 90 262 290 20 21 www sms tork com SMS TORK OPTIONAL SPECIFICATION Explosion proof enclosure actuator Eexd B T4 REASeries ___ Potentiometer unit 0 1 Proportional control unit input output 0 10V DC 4 20mA DC Current position transmitter output 4 20mA DC REA series Extension 120 180 270 turn except REA 2000 3000 2000 REA 80 100 150 200 R Rechargeable battery backup 300 REA 80 100 150 200 D DC motor 24V DC 300 00 REA 80 100 150 200 ADCM Multi AC DC 24V integral 3 except REA 80 100 SLU Signal lamp unit white power on red open green close yellow over torque except REA 80 100 Engineering consult in FPA1 Fire Proofing Actuator 1050
6. 0 2020 Fax 90 262 290 20 21 www sms tork com TORK SMS TORK Lubrication Using Greas Moly EP type no need to refill lubricant for the long time Others REA guaranty high performance high quality product throughout various and severe test and inspection MOUNTING BASE Mounting base 1505211 4 M8TAP DP12 4 M8TAP DP12 ISO 5211 F07 ISO 5211 F07 4 M10TAP DP15 ISO 5211 F10 REA 80 REA 150 200 4 M10TAP DP15 ISO 5211 F10 4 M16TAP DP24 ISO 5211 F14 4 M12TAP DP18 ISO 5211 F12 4 M12TAP DP18 ISO 5211 F12 REA 300 600 REA 800 1200 4 M20TAP DP30 ISO 5211 F16 REA 200 3000 SMS Sanayi Malzemeleri Uretim ve Satisi A S Head Office Bostanc Yolu Cad Kuru Sok No 16 Y Dudullu 34776 mraniye Istanbul Turkey Factory erke li OSB Mah Dilovas MES OSB 5 Cad No 6 Kocaeli Turkey Tel 90 216 364 34 05 pbx Fax 90 216 364 37 57 Tel 90 262 290 2020 Fax 490 262 290 20 21 www sms tork com TORK SMS TORK ACTUATOR DRIVE BUSHING REA 800 1200 REA 200 3000 SMS Sanayi Malzemeleri Uretim ve Satisi A S Head Office Bostanc Yolu Cad Kuru Sok No 16 Y Dudullu 34776 mraniye Istanbul Turkey Factory erke li OSB Mah Dilovas MES OSB 5 Cad No 6 Kocaeli Turkey Tel 90 216 364 34 05 pbx Fax 90 216 364 37 57 Tel 90 262 290 2020 Fax 490 262 290 20 21 www sms tork com TORK
7. 4 34 05 pbx Fax 90 216 364 37 57 Tel 490 262 290 20 20 Fax 90 262 290 20 21 www sms tork com SMS TORK ELECTRICAL WIRING Cable and conduit Cable entries are machined with PF3 4 tap and sealed by Plug before delivery e Please remain the plug as it is if user doesn t use both cable entries e Please make sure to Seal the entries by using rubber or metallic packing after wiring so that water may not come in e When user use actuator as ex proof please make sure to use the certified connection component which is at least same grade with actuator This is not our scope of supply but if users don t use suitable component factory won t guaranty the performance of ex proof actuator Electrical wiring Check if electrical specification like as power wiring amp etc are correct or not One sheet of wiring diagram is to be supplied together with actuator Do the wiring as per the given wiring diagram such as power control power internal wiring and ground Make sure to supply electric power to heater for keeping inside of actuator clean and dry Make sure to check wiring to the terminal is strong enough Make sure that one relay operates one actuator only Can not operate two or more actuators simultaneously e Make sure to clean inside of actuator and no foreign material inside Check rotating direction e n3 phase actuator operator should check the rotating direction of actuator before electrical operation e If operati
8. 5 C 50min advance Engineering consult in Fire Proofing Actuator 250 5 C 150min advance XT BP CM PA SPECIFICATION Features and structure General REA series actuator is designed for the 90 degree turn application such as damper ball plug butter fly valve and other equipment Range of torque Min 80Nm to Max 3000Nm In between there are 9 models and cater for various torque depending on application Models are REA 80 150 200 300 500 800 1200 2000 and 3000 Applicable size of valve Butterfly valve 50mm 2 600mm 24 Ball valve 40mm 1 1 2 350mm 16 Body Material is hard anodized AL alloy and external coating of epoxy powder is suitable for the severe condition especially against the corrosion Housing is designed in accordance with standard of ex proof and IP68 Sealing Sealing carried out by the O rings guaranties IP68 10m under water 10days Manual Override Just by pulling over the lever operating mode is switched to manual And just supplying electrical power to actuator clutch is automatically disengaged from manual an d operating mode is switched to electric operation SMS Sanayi Malzemeleri Uretim ve Satisi A S Head Office Bostanc Yolu Cad Kuru Sok No 16 Y Dudullu 34776 mraniye Istanbul Turkey Factory erke li OSB Mah Dilovas MES OSB 5 Cad No 6 Kocaeli Turkey Tel 490 216 364 34 05 pbx Fax 490 216 364 37 57 Tel 490 262 290 20 20 Fax
9. 90 262 290 20 21 www sms tork com SMS TORK Gear amp Self locking 2nd staged Double worm gearing prevents movement caused by back force transfer red from valve and it provides the exact and stable position of actuator and valve when electrical power is off High efficiency low noise level and trouble free design are another advantage Manual hand wheel The Size of hand wheel is designed according to required torque to move the actuator so that operator can easily move the actuator by hand Motor Motor specially designed for REA actuator has several features such as high output power high efficiency and thermostat installed inside of motor prevent overheat of motor and thermal damage of motor coil Limit switch Since limit switch is directly driven by the 2nd output shaft position during operation is continuous and accurate Setting of Cam is so easy and once cam setting is done position is almost permanent unless operator changes setting again Torque switch Torque switch driven by the 2nd output drive shaft for continuous and accurate torque detection Torque spring which detects the variation of torque during operation is installed for preventing damage of valve and actuator under overload condition Once actuator is under overload torque switch is tripped and actuator stops immediately Switches are installed for both open and close direction This switches set by factory can not be set again without check with factory
10. CU option MA DC Meter 0 25mA DC PCU and CPT AN PRECAUTION BEFORE USING ACTUATOR A Selection of valve and actuator Review all specification of valve and actuator carefully before making selection and reserve about 3096 torque of actuator for safety purpose If required torque is 90Kg m recommended actuator torque is about 117Kg m Option Please consult with factory before making selection if possible Before necessary setting such as limit switch please don t operate actuator either fully open or fully close After electrical wiring make sure to secure the sealing of cable entries Before operating actuator please review this manual carefully and follow the instruction without fail Please be careful at temperature humidity vibration voltage drop Storage Keep actuator dry clean and cool Trouble Please refer to following trouble shooting but please don t dismantle the actuator without consulting with factory H Ifrepair or maintenance is required please check the model electrical condition serial Number and current situation to inform factory 12 now ci m SMS Sanayi Malzemeleri Uretim ve Satisi A S Head Office Bostanc Yolu Cad Kuru Sok No 16 Y Dudullu 34776 mraniye Istanbul Turkey Factory erke li OSB Mah Dilovas MES OSB 5 Cad No 6 Kocaeli Turkey Tel 90 216 364 34 05 pbx Fax 90 216 364 37 57 Tel 90 262 290 20 20 Fax 90 262 290 20 21 www sms tork com TORK
11. SMS TORK SETTING Manual operation Pull over the lever toward hand wheel until lever stands perpendicularly If lever does not stand perpendicularly pull over it again turning hand wheel slowly There is casting mark to indicate rotating direction on hand wheel Clockwise is close direction and counter clockwise is open direction No need to position the lever to original for electrical operation Once electrical power is on the lever automatically return its original position by internal clutch mechanism Limit switch setting a Pull over the lever for manual operation and turn hand wheel to move actuator full close Or open position b Loose the bolts tightening cam by L wrench and turn CLS or OLS cam to CW or to CCW so that cam may hit the lever of close or open limit switch Then tighten the bolt by L wrench O CLAMP BOLTS mas p um TN r7 CLS CAM CLOSE LIMET SWITCH CAM hH T O lias rM ICRO SWITCHES NE TT IHR LS A 7 d E us H ua ru p a ME mm gt pu L AOLS L gt a m SSE COM p P5 A LULU L I I 00 O e cof i oS d J rN AM 1 i n 9 h OLS CAM OPEN LIMET SWITCH CAM gt Torque switches Torque Switches are set by factory before delivery and therefore no need to set the switches again but just do as follows for check if switches fun
12. ctions well a Pushthe lever of close switches by screw driver until it sounds click then actuator should stop immediately If it stops switches work well b Checkopen switches as per just same with above e Noguaranty in performance once these switches are set again e Before setting if itis compulsory please consult with factory Stopper bolt setting a Before manual operation get both nuts loose which are engaged with stopper bolts and t urn stopper bolt to come out by 3 4 threads b Move actuator full close position by manual Once cam hit the lever of limit switch to trip stop manual operation c Then turn close stopper bolt to go forward until it does not go further end of stopper bolt contacts the 2nd worm wheel d Turn close stopper bolt to come out by 2 threads and tighten the loosen nut e Doas per same with above for open stopper bolt SMS Sanayi Malzemeleri Uretim ve Satisi A S Head Office Bostanci Yolu Cad Kuru Sok No 16 Y Dudullu 34776 mraniye Istanbul Turkey Factory erke li OSB Mah Dilovas MES OSB 5 Cad No 6 Kocaeli Turkey Tel 490 216 364 34 05 pbx Fax 90 216 364 37 57 Tel 90 262 290 20 20 Fax 90 262 290 20 21 www sms tork com TORK SMS TORK Indicator setting a Move actuator full close position and turn indicator by hand until orientation of indicator is aligned to the figure of window b Tighten the bolt Be careful not to be injured by the cutting edge
13. eration Electrical power always should be supplied to actuator and it is recommended to operate actuator once a week Maintenance In order to use actuator for long time regular maintenance once a year is required Please check operating condition corrosion painting amp etc Others Should you have any further queries please contact us through Phone fax and E mail without hesitation SMS Sanayi Malzemeleri Uretim ve Satisi A S Head Office Bostanc Yolu Cad Kuru Sok No 16 Y Dudullu 34776 mraniye Istanbul Turkey Factory erke li OSB Mah Dilovas MES OSB 5 Cad No 6 Kocaeli Turkey Tel 90 216 364 34 05 pbx Fax 90 216 364 37 57 Tel 90 262 290 20 20 Fax 90 262 290 20 21 www sms tork com
14. ng direction is wrong limit switches doesn t function and it results damage from jamming or motor s overheating e So put the actuator at 50 open or Close position by manual and supply power into the actuator and check its rotating direction e If actuator moves t open as per open signal the direction it is OK but reverse need to change the wiring e Among 3 of power wires change 2 wires each other Then check the rotating direction again in order to confirm it again Commissioning e Make sure to check the rotating direction of actuator first before operation e Check the function of limit and torque switches direction of indicator signal LEDs and space heater e Check ever movement is OK Manual over ride e Check the lamps in the control panel e After commission please make sure to tighten the 4 bolts of the top cover and to do proper sealing Other Revere direction actuator Generally actuator is set as close for clockwise turning and open for counterclockwise turning If user want to use reverse direction actuator please do as follows REA 80 Open the cover using L wrench Change wires each other which are connected to terminal no 6 and 7 and do same way for 8 and 9 Change the direction of indicator Put actuator about 50 open position and check rotating direction is correct REA 150 REA 3000 ON OFF Open the cover using L wrench Change wires each other which are connected to terminal no 6 and 7 and do same way for 8 and
15. of indicator and leakage of electricity when power is on c Figure of Window and indicator REA 80 REA 150 1200 REA 2000 3000 SMS Sanayi Malzemeleri Uretim ve Satisi A S Head Office Bostanc Yolu Cad Kuru Sok No 16 Y Dudullu 34776 mraniye Istanbul Turkey Factory erke li OSB Mah Dilovas MES OSB 5 Cad No 6 Kocaeli Turkey Tel 90 216 364 34 05 pbx Fax 90 216 364 37 57 Tel 490 262 290 20 20 Fax 90 262 290 20 21 www sms tork com TORK SMS TORK RECOMMENDATION FOR INSTALLATION OF ACTUATOR IN THE PIPELINE Location of actuator on the pipeline COOLING MAIN LINE 2D Al CHEADER f hnh01l mn ZT Tp t n gt Y NO 6D 3D Po FROM MN LZ y d e gt CHILLER BY PASS LINE X q 6D Al 9D Al 4 6D y Orientation of installation of actuator e No limit but it is recommended to install actuator in the position which cable entry face the ground orientation for water tight function and hand wheel faces front for easy manual operation without interruption e Reserve the space for maintenance SMS Sanayi Malzemeleri Uretim ve Satisi A S Head Office Bostanc Yolu Cad Kuru Sok No 16 Y Dudullu 34776 mraniye Istanbul Turkey Factory erke li OSB Mah Dilovas MES OSB 5 Cad No 6 Kocaeli Turkey Tel 490 216 36
16. r M5 10 CASS CLAMP BOLT e POINT SHAFT x x x x x GEAR ler POTENTIOMETER POINT SHAFT GEAR IKN 1 5W sj Bs POTENTIOMETER Jamming e Incase that actuator moves wrong direction and moves over the travel limit internal worm gear contacts the stopper bolt and engaged each other This is we call jamming and can not move actuator at all e Howto solve Off the power If jamming is happened during close take close stopper bolt to come out by about 2 3 threads Pull over the lever and put it manual position Turn hand wheel to counterclockwise until 5096 open position Check rotating direction again If everything is O K put stopper bolt original position If jamming is happened during open procedure is same with close but turn hand wheel to clockwise by manual SMa pean SMS Sanayi Malzemeleri Uretim ve Satisi A S Head Office Bostanci Yolu Cad Kuru Sok No 16 Y Dudullu 34776 Umraniye Istanbul Turkey Factory erke li OSB Mah Dilovas MES OSB 5 Cad No 6 Kocaeli Turkey Tel 90 216 364 34 05 pbx Fax 90 216 364 37 57 Tel 90 262 290 20 20 Fax 90 262 290 20 21 www sms tork com TORK SMS TORK Special tools for setting L Wrench 1 set Metric Screw drivers Spanner set Metric Monkey spanner 200mm 300mm 1 each Wire stripper Long nose Light Multi Meter AC DC Volt Resistance DC signal generator 0 4mA DC P
17. si A S Head Office Bostanci Yolu Cad Kuru Sok No 16 Y Dudullu 34776 Umraniye Istanbul Turkey Factory erke li OSB Mah Dilovas MES OSB 5 Cad No 6 Kocaeli Turkey Tel 90 216 364 34 05 pbx Fax 90 216 364 37 57 Tel 90 262 290 20 20 Fax 90 262 290 20 21 www sms tork com SMS TORK n NDOW amp INDICATOR i DRIVE BUSHING MCONDUIT ENTRIES INDICATER E REA 2000 3000 SMS Sanayi Malzemeleri Uretim ve Satisi A S Head Office Bostanc Yolu Cad Kuru Sok No 16 Y Dudullu 34776 mraniye Istanbul Turkey Factory erke li OSB Mah Dilovas MES OSB 5 Cad No 6 Kocaeli Turkey Tel 90 216 364 34 05 pbx Fax 90 216 364 37 57 Tel 90 262 290 2020 Fax 490 262 290 20 21 www sms tork com TORK SMS TORK Internals tun Fai ir tee Ma ASSEMBLY CAPACITOR MOTOR MOTOR Termal A SEMBL Li DEL Ll ll LL REA 80 1200 TORQUE SWITCH L ASSEMBLY CAPACITOR lt lt LIMIT SWITCH ASSEMBLY t MOTOR HA ii _ FT Tor INI REA 2000 3000 SMS Sanayi Malzemeleri Uretim ve Satisi A S Head Office Bostanc Yolu Cad Kuru Sok No 16 Y Dudullu 34776 mraniye Istanbul Turkey Factory erke li OSB Mah Dilovas MES OSB 5 Cad No 6 Kocaeli Turkey Tel 90 216 364 34 05 pbx Fax 90 216 364 37 57 Tel 90 262 29
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