CPI GTR180 User manual - Absolutely Scooters & Supply
Contents
1. R HANDLE SWITCH NX 7 SDAR 5 N Br R W Br L B IN IG Y LY G COIL SPARK PLUG OFF OFF OFF ON e e ON G PA qe COMB SW monie sw JE ae cum a Lee Sw 1 REG REC ERN Ecce om ON eius om B wIBIR Er GENERTOR LOCK oo I LIGHT SW C bi OFF obo ai ci f ON Oto i cm RaW R METER e t Ley Bret S R WB Br Y Y Y L w B L sd AUTO B B u m w Br RW m 7 C W R Br B S ES R WB Br Y Y Y B B R L w Br T B R G N B COOLANT B D W TEMPERATURE ent L L B G Y DN B SENSOR Li B i l S S n jr a afa H G Y R Br Ic w Bre LB L wR w L Br Me Ut Zz g GIR L Ld T at W B R alo ca Hr r L nanm G J B ce a a Dg Si We t t R RR WINKER 12V10W als e ich n n f n b z B E ZW e e G Y2. em AM L B h Br W br L B G v d Bezw is LT BIB M Do PDI ASIN 2 RROIWN Au Jos N WINKER RELAY E EA g m P3 B BLACK Br BROWN L W BLUE WHITE Dee x uHibr v Br W Br LBd gr L BLUE Gy GRAY G Y GREEN YELLOW C BRE JJBIP ChBr w Dg ean UNS Vu Hil lolol 1 GFF eee G GREEN Ch Chocolate Y B YE z 2 i a ON olo m oloo Y mE CNW YR DARK GREEN v S N E speen sensor YCYELLOW Dg DARK GREEN Y R YE T o DIMMER sw HORN WINKER lt R RED VH ITE Br W BROV P PINK B R BLACK RED L B BLUE BLACK LAT CM O ORANGLE B W BLACK WHITE L R BLUE RED 1 Key number Your key s identification number is engraved on the plastic plate beside Your key is as shown in the above photo Record this number at the scooter certificate and store carefully Provide for reference if you need a new key 2 Manufacturer s data plate and frame number You can see the manufacturer s data plate sitting between the handle and the front wheel Take off the right side cap on the right leg shield s cover the frame number will appear om
3. 10 Setengine stop switch to Q gt Open the throttle about 1 4 turn USA version When starting the engine the light will be simultaneously on by a relay connection Pressthe START button in the right handlebar controls the starter starts the engine Fold up side stand Turnon the ignition If the lights are on switch off the light on the left handlebar controls to make all the battery power available e T 1 amp The electric power of engine is turned off and engines stops You can take off the key 2 0 The electric power of engine is connected and you can Start You cannot take off the key 3 The steering handing is locked You can take off the key e 122 If there is any damage or The inspection of front fork 1 leaking oil you should Make sure to keep scooter on stable location to j o take it to your dealer to prevent turn over fs 73 J check i Visual inspection The inspection of steering bearing Check the surface of front fork internal tube whether The worn or loose of steering bearing can be scratched damaged or leaking oll dangerous Place a wooden case under buttom of 2 Operation inspections engine to keep wheel away from floor Hold the PACE SCOOP DNO piace buttom of front fork and shake fork forth and back If a Put your hands on the grips keep scooter on the T E E E vertical position and hold the f
4. and Don t operate E G without installing filter to avoid free clearance Make sure grips will return to screw serious worn away of piston and cylinder l ON mE l When it looses it will return to initial location automatically because of elasticity 26 Checking the brake fluid level in the front wheel brake gt Normal fluid level is between UPPER and LOWER gt When the fluid level is near the lower level mark check brake pads gt If brake pads are not in good condition it usually Please note that new brake oil hose have to be worn in means somewhere is leaking during the first 500km in order to develop their optimal braking effect If there is not enough brake fluid air may get into the braking system and reduce the braking efficiency For your own safety your CPI dealer should carry out bleeding the brake fluid Observe the legal tread depth in your country In any case the tires should be changed at the latest Tire Pressure 1 The pressure of tire You must adjust tire pressure to meet standard before riding TIRE PRESSURE INFORMATION 1 PERSON 32PSI 2 3BAR 2 PERSONS 36PSI 2 5BAR 1 PERSON 32PSI 2 3BAR 2 PERSONS 36PSI 2 5BAR Remark When you measure tire pressure you have to wait until the tire is cool 28 Attention Warning Don t carry stuff overweight to prevent tire gets burned and cause danger U
5. fit to ride for Adjust your way of riding and speed accordingly Do instance when you are under the influence of not exceed the maximum authorized load alcohol drugs or medication Always adjust your speed to road and traffic conditions 44 The GTR is not designed for carrying a large amount of baggage However if you want to take baggage with you please observe the following instructions gt Keep the baggage weight as low as possible gt Place the baggage as near as possible to the center of gravity of the scooter gt Distribute the weight as evenly as possible gt Check regularly that the baggage is secure No part of the baggage or securing gear may come into contact with any of the scooter s moving parts e g a wheel s s Using moderate acceleration reduces the fuel consumption environmental damage and engine wear considerably When the engine is idling it takes a very long time for it to reach operating temperature During the warm up period the wear and pollutant emissions are especially high Therefore ride off with a low engine speed shortly after starting the engine Fuel consumption exhaust gases and vehicle noise increase disproportionately at high speeds 46 Unnecessary acceleration and braking may result in higher fuel consumption P x All maintenance work should be carried out at regular intervals The distance intervals speci
6. oa N e i a L5 B W 6 Jv ila sy y pus L G Y G ULLA i 5 uL LAT n BIB B TAIL LIGHT R FR WINKER 12V 16W D Ch t POSTION LIGHT 12V 5W D 1 B CK B B f Dg LRR WINKER 12V10W LOW BEAM LIGHT BD GW Br B w B s B AWB 12V 55W Lif c C G l G Y FRAME EARTH m HIGH BEAM LIGHT i B E SW 12V 55W LEY 7 A 3 E AMT Bl Iv o e START RELAT POSITION LIGHT 12V W p Ch JG Y B 2 CDI UNIT L_6 L FR WINKER 12V 16W n cH 29 G IL as E BATTER 12VBAH STARTER MOTOR
7. to touch any parts of the exhaust system Only wear clothing that fully covers your legs Amendments Always wear a helmet as well as boots gloves or protective clothing You should also wear a face shield or protective goggles if necessary Do not wear any loose clothing This could get caught in the operating elements the foot rests the driving chain or the wheels MODEL NO GTR 180 Displacement 169 cc Rear suspension E pneumane s NoCkabsorbers adjustable stare Electronic Kick Electronic Kick Dimensions LxWxH LxWxH 1932x725x1163 mm 1932x725x1163 mm mm 1 Battery voltage alarm When battery voltage is equal or lower than 12 0V the system starts the alarm routine and it begins to blink on the battery logo and the MIN indication This feature has no effect on the other dashboard function Alarm is reset when the battery voltage rises up to 12 5V Alarm is operative every time the system detects a low voltage condition 2 Average speed function AVE This information is displayed on the small 7 segments digits 1 5 followed by the AVE logo The value shows the average speed of the vehicle Km h or Mph depending on the selected measurement unit calculated in relation of the distance TD and the time needed to cover it LAP Date is refreshed every 0 I not stored in the resident memory It s possible to reset this value in the AVE function pressing for 3 seconds the pushbutton until all digits
8. 8 0 9 mm As shown 3 Recommended spark plug NGK DPR7EA 9 Too large gap deposit and electrode erosion will result in incomplete spark gt Do not use the spark plug not recommended Frequent and thorough cleaning not only improves the appearance of your scooter but also improves its overall operating performance The life expectancy of many of the engine components is also increased and corrosion prevented Seal the end pipe of the exhaust to prevent water entering Soften up heavy soiling with copious water before the actual washing process 37 High pressure water e g from a high pressure cleaner can damage certain components of the scooter Therefore spray with a low pressure spray The following areas are to be protected from water getting In Carburetor and the intake area below the Seat Wheel hubs Instruments Ignition switch Exhaust outlet Main brake cylinder 238 x V Use detergents which do not attack the painting or other protective surface layers to remove dirt Pay attention to the information provided by the manufacturer of the cleaning substance A brush helps to clean heavily soiled places Thoroughly rinse dirt and cleaner off with Water Immediately after washing dry all surfaces with compressed air or a soft cloth Clean the seat with vinyl upholstery cleaner to keep the cover soft and shiny Car wax can be app
9. Charge the battery and fit it making sure that the polarity is correct black cable is negative and red cable positive Fill the tank with new petrol Check the oil level Check the brake fluid level Check the tire pressure VV VV WV Check operating safety in accordance with the road traffic regulations nd e Driving Instructions Lights and horn Saf e driving Check the headlight rear and brake lights indicators warning lights and horn are functioning properly Warning Tires Check the condition and pressure of the tires Fuellevel Check that your scooter is roadworthy before driving It is essential to carry out a complete safety check Warning Pre ride checks The following list of checks does not take very long but the increased safety gained is worth much more than the few If you notice any irregularities before driving the moments needed for the checks necessary repairs must be made before riding the r Front and rear brakes scoote Individual riding styles Always observe traffic regulations strictly especially the speed limits Warning Loading Your safety on the road is very much determined by your personal conduct and the way you drive Warning Therefore Donot drive when you are tired Carrying baggage affects the scooter s performance and stability because it changes the center or gravity gt Never drive when you are not
10. Please pay special attention to the statements and instructions that follow these signs Each one of these safety What kind of danger is at hand precautions informs you of What may happen the following What you can do to avoid or reduce the risk of injury or damage to equipment EE Make yourself easy to see to avoid an accident which is not your fault Wear bright or reflective clothing Do not ride in the blind spot of other motorists Be especially alert at crossroads exists and entrances and at side street junctions Observe the local laws and regulations of the country you are riding in Keep within the speed limits and never gt Always make a pre ride inspection before you ride faster than conditioned warranty start the engine By doing this you protect the l signal well before you make a turn or change machine from damage and may prevent an lanes Your size and maneuverability could accident surprise other motorists gt Persons in possession of a valid scooter driver s license must only drive the scooter When driving keep both hands on the handlebars and keep both feet on the foot rests The passenger must always hold onto the motorcycle or the driver with both hands and have both feet on the pillion footrests The exhaust system becomes very hot when the engine is running and remains hot for a while after the engine has been switched off Be careful not
11. acity Unleaded regular petrol with an octane rating of Total 9L 89 or higher PUT If you also drive your scooter in winter and live in gt At the end of winter remove all protective a country with a moderate or cold climate please measures observe the following instructions Before winter starts protect the chromium plated and unprotected metal and painted parts with a corrosion protection agent recommended by a specialist dealer Apply this corrosion protection agent to the scooter as specified in the maintenance schedule Before the winter period starts treat the ignition lock with a commercially available lock lubricant OUT This user s guide contents some information about maintenance However a proper torque wrench to lock screws 18 necessary 0 s 2 Take off oil plug and drainage screw to release gear oil 3 Tight drainage screw to 1 8 kgf m 4 Add gear oil 1 Place scooter on the level location then take off the 5 Install oil plug and check gear oil if it is leaking cover Total gear oil 0 16L Switch 0 1L The series of gear oil SAE9O oiler screw Drainage screw 24 l draw the Air cleaner filter Y LT Warning Don t fold and twist filter otherwise it will be damaged 2 Cover proper SAEIOW30 oil after filter is wrenched to dry 3 Install filter filter cover and left side cover Grips Turn around grips check the operation situation
12. are set to zero This operation is possible whether the vehicle is moving or is stationary Another reset is foreseen when LAP or TD have reached their maximum value 3 Automatic chronometer function LAP This feature works together with TD and AVE and it is displayed on the 1 5 digits followed by the LAP indication This value is the effective time of travel of the vehicle and it could be expressed in MM SS if time is less then 1 hour and HH MM if time is more than 1 hour Working together with TD counter it starts automatically at the first pulse of the speed sensor and it stops automatically in 3 sec after the last pulse When LAP is operative the separation digit between hour and minute is blinking this does not happen when the LAP function is not in action The LAP date is not saved in memory and it is possible to reset it by pushing the relative button for three seconds this operation is possible whether the vehicle is moving or is stationary By resetting LAP also TD and AVE will be set to zero 4 Fuel indicator The system turns on the indicator when the connector input 15 is low fill with gasoline as soon as possible 5 Oil indicator The system turns on the indicator when the mileage counter meets 300km at the first time and every 1000km afterwards please replenish 4 cycle CPI mixed oil as soon as possible 6 Radiator temperature liquid indicator The system turns on the indicator when the connector input 16 is low 7 Dire
13. ction light indicator The system turns on the indicator when the status of 2 or 13 are high synchronized with the direction light indicators activation 8 Speedometer Forward speed is based on km mile per hour 9 Rev counter function RPM This information is shown by the stepper motor Maximum value displayed 11000 Round per minute as indicated by the graphic scale The value is expressed in round per minute 10 Automatic trip function TD This feature permits to visualize the automatic partial totalizer on board It is displayed on the 2 5 digits with the TD logo The displayed data are relative to the distance covered by the vehicle and it could be expressed in Km or Miles depending on the selected measurement unit Maximum resolution is 0 1 Km or Miles This counter starts automatically at the first pulse of the speed sensor Date are not saved permanently in memory in fact it is possible to reset the TD value by pressing for more than 3 seconds the pushbutton until on the display the TD value is reset to 000 0 TD resetting that is possible also while the vehicle is moving has also effect on the LAP and AVE value that will be set to 0 When the value reaches 999 9 the system sets to O on the three digits and restarts counter 11 Totalizer function TOD This feature describes the function visualization of the on board Totalizer The information is displayed on 1 5 digits and it has near the TOD indication It is possibl
14. e E G over heat Warning If you find anything wrong with E G in the period of running in you should contact your dealer at once 1 0 150 km Avoid operate over 1 2 throttle Stop the E G for 5 10 minutes after running for one hour Often change speed of scooter and avoid operate at the same location of throttle without brake Make sure the fuel tank has enough fuel C Using fuel without lead only E ES 2 150 500 km Avoid long term operation over 1 2 throttle 3 500 1000 km Avoid driving speed over 3 4 throttle Warning You must change gear oil after driving for 500km 4 above 1000 km Avoid long term operation with completely wide open throttle you should occasionally change speed Warning If you found anything wrong with E G in the period of running in you should contact your dealer at once sjes Please observe the following instructions Braking Reduce speed when approaching a curve Braking in a curve may cause skidding Always apply both brakes simultaneously Apply the brakes with care on wet roads Just using one brake reduces the braking effect On long steep downhill streets use the braking effect of the engine by shifting down You can supplement this by applying both brakes intermittently NEL Turn off the ignition to switch off the scooter Lock the steering to prevent theft and lock the fuel cock 20 Recommended fuel Fuel tank cap
15. e to choose the measurement unit the possibility are km default value and Miles This value memorized in a non volatile memory E Prom and it is updated every Km done The standard use of the instrumentation does not permit to erase the memorized value The maximum value that is possible to show is 99 999 km or Miles over that the Totalizer will be reset to zero Minimum resolution possible is 1 Km 1 Miles 12 Current time function Time This feature visualizes the current time using the 1 5 digits The time format is HH MM and it is always displayed even if the micro controller switches to Sleep Mode status The clock set up is only possible when the vehicle is stopped To modify the current time it is necessary to push the button in the TIME indication function until only the TIME logo and the dedicated digits remain active At this moment it is possible to modify the hour value first and then minute value data that could be changed is blinking at f 1Hz duty 50 A short hit to the pushbutton increases the selected value of one unit To switch from minute to hour and vice versa it is necessary a long hit on the pushbutton whereas to return to the operation mode it is necessary to press the pushbutton for 3 seconds at least Remark The system switches to operating mode if after 20 sec no setting or changes are mode Visualization sequence from 0 00 to 23 59 Clock accuracy22 5 day The current time information is not saved in memo
16. fied in the maintenance schedule are guidelines They may be affected by the following factors How you ride Weather conditions Improperly performed repairs and maintenance work Road conditions may lead to the loss of warranty claims Regular maintenance work adjustments and lubrication carried out by your authorized CPI dealer provide the basis for many years of safe and efficient operation of your motorcycle 48 The on board tool kit supplied can be used not just in the case of a break down but also for carrying out some of the maintenance work specified in the maintenance schedule During the warranty period your CPI dealer should carry out all maintenance works Fire and safety at work regulations must be observed during all care and maintenance works Geographic location Depending on the severity of the above mentioned factors even shorter intervals may be necessary The instructions in this chapter provide you with information on how to perform small maintenance tasks and help in the event of a break down 49 Only use the fuel and lubricants recommended by us Top up lubricants or brake fluid only with the original fluids Mixtures can have adverse effects or cause damage Let CPI dealer determines the cause of losses of fuel lubricants and brake fluid there could be leakage 50
17. lied to all the painted and chromium plated parts of the scooter Compound cleaning and waxing agents should not be used Start the engine and go for a short test ride Slide back the protective caps on the operating levers on the handlebars dry the surfaces underneath and lubricate the joints If you are going to store your scooter for an extended period 60 days or more then a number of precautionary measures must be taken to prevent any damage during this period After the scooter has been thoroughly cleaned prepare the scooter for storage as follows Empty the fuel tank the fuel line and the float housing of the carburetor 39 40 Remove the spark plug Squirt a little engine oil SAE 20W20 into the spark plug hole and then replace the spark plug Turn the engine over a few times with the starter ground the ignition cable in order to distribute the oil over the cylinder walls gt Adjust the tire pressure to correct one gt Put the scooter on stands so that both wheels are off the ground When storing in humid or salty air a light film of oil must protect all exposed metal surfaces Do not allow oil to come into contact with rubber components or the seat Remove the battery recharge it and store it ina dry place It must be recharged once a month The battery must not be stored at either very high or very low temperatures over 30 C 86 F below 0 C 32 F asd ou
18. ront rear brake handle to prevent scooter slippery forward b Operate handlebar up and down for several times to check the operation situation of the front fork NETS Warning When the brake handler is in operation if you feel Rear Brake Front Brake loose it means something wrong with braking system and it is dangerous Don t drive it before the problem is solved and take it to your dealer to check at once Front brake Rear brake 10 20 mm 10 20 mm Disk brake 3 5 mm 3 5 mm sl s Fuel Tank Cap I Open the cover under fuel tank cap 2 Open Insert key into keyhole turn right and then draw fuel tank cap back 3 Close Push fuel tank cap to the original position turn left and take out the key Open 1 Insert switch key into the keyhole and turn it left you willbe able to pull rear seat up 2 Pull the ring in the case to pull open the seat Close Press the seat it will lock automatically 16 Change oil and clean filter at first 300km and every 1000km after 4stroke E G AE 15W 40 monopoly oil It is important for the first 1000 km of a scooter if it is to be used for long Thus please read following information carefully It must not carry stuff overweight in first 1000 km because of a new E G each part will interact to get the correct operative clearance In this period you must avoid extensive wide open throttle or any action to caus
19. ry Remark When entered in the clock set up if speed is 0 the system switches automatically to the standard operative mode All the modifications made before speed 0 are saved in the memory 13 High beam indicator If dimmer switch is at HI the indicator will light 14 Low beam indicator If dimmer switch is at LOW the indicator will light 15 Measurement unit setting Keep pressing the pushbutton in TOD function till the only information displayed is the wheel circumference and the other ones are switched off A long hit will switch to another digit of the total value When the new value setup is finished and the last significant digit is blinking It is necessary to keep pressing the pushbutton for at least 3 secs to save the new data At this point the system shows 2 possible measurement units KM H or MPH and the selected one is blinking When the new data is saved the system switches to the normal operative mode rns Starting a cold engine Fold up the side stand Turnon the ignition If the lights are on switch off the light on the left handlebar controls to make all the battery power available gt START Press the button in the right handlebar controls the starter starts the engine START ENGINE WITH KICK STARTER PEDAL gt If scooter has not been used for a long time it may be uneasy to start Turn throttle grips by 1 8 1 4 round and start engine again gt If cold start warm up engine for 2 3 minutes
20. se only those tires which are approved for your scooters see the Technical Date section and the 2 outer tires Crushed stones UL entries in the authorized documentation 1 Damaged extent Warning represent to fix it at once Change tie SUE DULCE UJ ire It is forbidden to smoke when handling fuel or cleaning fluids with similar properties there is a danger of fire and explosion Carburetor Attention The cleaning of the carburetor especially the jets and the fine filter under the float valve must only be The fine filter in the carburetor prevents dirt from performed in a workshop entering and contaminating the nozzle system For this purpose the carburetor must be dismounted Engine problems such as the engine stalling at high from the engine speed may be caused by dirt in this filter The carburetor has been adjusted optimally by the Do not confuse engine failure with the regulation of manufacturer or during the inspection done by your the speed by the speed limited in the ignition box dealer l Petrol hose and connections Any unauthorized change of the settings has a negative l gt Check the clamps are tight effect on the following gt If required replace the hose with an original hose from the CPI dealer Engine performance Petrol consumption gt Exhaust emissions gt Fnvironnment 30 L fuse gt The change of fuse Turn off the main swi
21. ssembling and disassembling ventilated location You must turn off the main switch when you If scooter stops to use for a long time please take out disassemble then take negative off but install the negative of the battery positive first then assembles negative The polarity If the screw of battery is loosened you should tight Please take screw of battery out and loosen battery screws it completely when you want to clean it If the scooter is not going to be ridden for over 6 weeks the following steps are to be undertaken before N Attention putting it in the garage uU Recharge when the battery is in the scooter gt Remove the battery and store in a dark place ED Switch off the ignition where the temperature is between 5 C 40 F and 20 C 68 F If necessary the battery must be recharged first Ensure that the polarity of the charging cables is correct l l l Ensure that the r echarging site is well When removing the battery first disconnect the l E ventilated negative lead and then the positive gt When re installing first connect the positive lead and then the negative gt Before driving the scooter again check that the battery is charged and if necessary re charge SIDE ELECTRODE 0 8 0 9mm ENTER SEALING WASHER I Cleaning gt It is the best way to clean with the cleaner of spark plug 2 Adjustment gt Normally the side electrode gap is 0
22. tch check fuse whether it is melt alt apart Please follow rule of capacity to change when fuse is changed Take offthe screw of battery open cap the fuse is in the fuse box of battery gt Open fuse box then take fuse out and pull clip out e When you change electrical parts lights WT and speedometer please use assigned specification parts e Ifthe used specification is warp fuse it is Disassemble easy to break as battery will afford Don t put to much force on wire clip when different voltage you take it off Avoid washing with strong running water Assemble Please check clip wire whether loose after fuse is installed as this is the main reason to cause temperature increasing You should note it Don t use the fuse except assigned capacity it is main reason to cause wire over heat and fire damage Please take battery away if the polarity of battery is Battery decayed Battery inspection Please cover with slightly piece of Grease or Petrolatum This type uses the battery without filling water You don t need to fill and check Vaseline on the terminal of battery and then install connector after you clean it Warning Don t open Battery cap absolutely The automatic discharge ability of battery will reduce Warning if you don t use it for a long time Take it off from You must keep away from fire when you are scooter and charge it then place it in cool and a
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