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User Manual Communication Modules for Real-Time

1. Parameter Description Maximum number of cyclic input data 64 bytes Maximum number of cyclic output data 64 bytes Maximum number of receive PDOs 8 Maximum number of transmit PDOs 8 Exchange of process data Via PDO transfer synchronized remotely requested and event driven change of date event timer On request of the host application program by packet Acyclic communication SDO upload download server only Emergency message producer Timestamp producer consumer Functions Node guarding life guarding Heartbeat 1 producer max 4 consumer PDO mapping NMT Slave SYNC protocol consumer Error behaviour configurable in state operational change to state pre operational in any state no state change in state operational or pre operational change to state stopped Baud rates 10 kBits s 20 kBits s 50 kBits s 100 kBits s 125 kBits s 250 kBits s 500 kBits s 800 kBits s 1 MBits s Auto baudrate detection is supported CAN layer 2 access Send receive via API supported 11 bit 29 bit Data transport layer CAN Frames CAN Frame type for CANopen 11 Bit Reference to firmware stack version V3 6 x x Table 95 Technical Data CANopen Slave Protocol comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Technical Data 12 3 15 CC
2. Table 13 Steps for the Hardware Installation of a comX Communication Module Master und Slave comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Getting Started comX Communication Modules 37 183 4 2 Configuration of the comX Communication Module Slave The following table describes the steps on how to configure a comX Communication Module Slave as it is typical for many cases The comX Communication Module Slave can be configured using the cifX Test Application In many cases the corresponding DTM in the configuration software SYCON net can be used alternatively Step Description For detailed information Page see section 1 Driver Installation Install the required driver s cifX Device See separate manual Driver USB Driver For a serial connection Software Installation and no special driver is required Documentation Overview 2 Download Firmware a with the cifX Test Application Updating the Firmware 112 a and Configuration The cifX Test Application is delivered and using an Adapter Card installed with the cifX Device Driver and a PC 2 1 cifX Test Application If not already happened in Step 1 install the a Installation cifX Test Application 2 2 Configuration steps In the cifX Test Application Updating the Firmware 112 a comX Slave select and downlo
3. COMX SOCAREFO Rev 1 10V Grieion amp skVCrteron 2 kV Grterons COMX 10CA DPS Rev 1 8 kV Criterion B 6 kV Criterion B 2 2 kV Criterion B 1 kV Criterion B COMX 10CN DPS Rev 1 10 kV Criterion B 6 kV Criterion B 2 5 kV Criterion A 1 kV Criterion A Table 80 Electrical Immunity to Interference and Radio Frequency COMX Modules COMX 100CA DP Rev 2 10 kV Criterion A 6 kV Criterion A 2 kV Criterion A 1 kV Criterion A COMX 100CN DN Rev 1 10 kV Criterion B 6 kV Criterion B 2 kV Criterion B 0 5 kV Criterion B The criteria are specified according to the definition given in EN 61131 2 2007 comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Technical Data 151 183 12 3 Technical Data of Communication Protocols 12 3 1 EtherCAT Master Parameter Description Maximum number of EtherCAT slaves Maximum 200 Slaves The number of usable slaves depends on the available memory for the configuration file See configuration file below Maximum number of cyclic input data 5760 bytes Maximum number of cyclic output data 5760 bytes Minimum bus cycle time 205 us depending on the used number of slaves and the used number of cyclic input data and output data Recommended is a cycle time of 1 ms and higher Acyclic communication CoE CANopen over EtherCAT CoE Upload CoE Download Maximum 1
4. Flashing cyclic Waiting for Communication green with 5Hz OMB task is configured On Connected green OMB task has communication at least one TCP connection is established ERR Duo LED red green Name in P Off No communication error the W off device red Flashing cyclic System error drawing with 2Hz COM 1 On Off Ratio 25 red On Communication error active LINK RJ LED green sig On A connection to the Ethernet exists green oft Off The device has no connection to the Ethernet ACT RJ LED yellow nn d Flashing The device sends receives Ethernet frames yellow Table 47 LEDs Open Modbus TCP comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 LEDs 102 183 8 3 7 LEDs POWERLINK Controlled Node Slave The subsequent table describes the meaning of the LEDs for the comX Real Time Ethernet communication modules COMX 100CA RE COMX 100CN RE when the firmware of the Powerlink Controlled Node Slave protocol is loaded to the comX communication module LED Color State Meaning BS Duo LED red green Name in Off Slave initializing the device off drawing Flickering Slave is in Basic Ethernet state COM green Single Slave is in Pre Operational 1 O Flash 0 Double Slave is in Pre Operational 2 Flash Triple Flash Slave is
5. e to host a comX communication module and e to be plugged into slot C1 of the PCI carrier board CIF50 CB COM ABC which is accessible through the slot plate of the PCI carrier board even if this is built in within a PC The following picture shows the adapter board CIF50 DB COM CA without mounted comX communication module 2 sehen ar l Tg fd 1 Schei Hilscher GmbH in Germany E D CIF S DB CON C 0131813 ER EU 2y sngplat4 sssaas Figure 33 Photo of Adapter Board CIF50 DB COM CA SMT Connectors of the CIF50 DB COM CA Connection to Host Connector for plugging in a comX communication module amp 4 Connector to PCI carrier board DSub connector of the CIF50 DB COM CA Serial diagnosis connector RS232 The following picture shows the adapter board CIF50 DB COM CA with mounted comX communication module namely a PROFIBUS DP module COMX 100CA DP comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Device Photos Position of Switches LEDs and Interfaces 85 183 pe N an Ay 1 Selves Hilscher GmbH made in Germany CIF 58 DB CON C 18131013 G gt Figure 34 Photo of Adapter board CIF50 DB COM CA with mounted COMX 100CA DP comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMOA4EN Revision 4 English 2013 12 Released Public
6. ERR Duo LED red green Name in F Off Master has no errors the W off device red On Master has detected a communication error The error is drawing indicated in the DPM COM 1 LINK LED green RJ45 Cho On A link is established green ot Off No link established ACT LED yellow RJ45 4 Flashing The device sends receives Ethernet frames Cho yellow Table 41 LEDs EtherCAT Master LED State Definition for EtherCAT Master for the RUN and ERR LEDs Indicator state Definition On The indicator is constantly on Off The indicator is constantly off Blinking The indicator turns on and off with a frequency of 2 5 Hz on for 200 ms followed by off for 200 ms Flickering The indicator turns on and off with a frequency of approximately 10 Hz on for approximately 50 ms followed by off for 50 ms Single Flash The indicator shows one short flash 200 ms followed by a long off phase 1 000 ms Double Flash The indicator shows a sequence of two short flashes each 200 ms separated by a short off phase 200 ms The sequence is finished by a long off phase 1 000 ms Table 42 LED State Definition for EtherCAT Master for the RUN and ERR LEDs comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 LEDs 97 183 8 3 3 LEDs EtherCAT Slave The subsequent table describes the meaning of the LE
7. Ethernet A file containing configuration information about a device being a part of a network that can be read out by masters for system configuration Device Description Files use various formats which depend on the communication system Often these formats are based on XML such as EDS files or GSDML files Contains configuration information A special kind of Device Description File used by Ethernet A communication system for industrial Ethernet designed and developed by Beckhoff Automation GmbH A networking technology used both for office and industrial communication via electrical or optical connections It has been developed and specified by the Intel DEC and XEROX It provides data transmission with collision control and allows various protocols As Ethernet is not necessarily capable comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Glossary EtherNet IP Ethernet Powerlink Full duplex Function code GSD file GSDML file Half duplex Hub Industrial Ethernet netX Object Dictionary 174 183 for real time application various real time extensions have been developed see Real Time Ethernet A communication system for industrial Ethernet designed and developed by Rockwell It partly uses the CIP Common Industrial Protocol A communication system for industrial Ethernet designed and developed
8. Public Hilscher 2010 2013 Introduction 17 183 Protocol API Documentation 7 Programming Manuals EN 3 Protocol Documentation 7 Programming Manuals EN 3 API PROFINET IO Device V3 4 PROFINET IO Device Protocol API PROFINET IO Device V3 5 PROFINET IO Protocol API 14 EN pdf Device V3 5 Protocol API 07 EN paf TCP IP Packet Interface API 13 EN pdf PROFINET IO Device Migration from Version 3 4 to 3 5 MG 05 EN pdf Table 8 PROFINET IO Device Firmware Version 3 4 and 3 5 Header GSDML and Protocol API Manual comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Introduction 18 183 1 2 3 2 EtherCAT Slave Firmware Versions 2 5 and 4 2 The EtherCAT Slave firmware was revised and completed and is available in version 4 2 since the third quarter 2013 Use the EtherCAT Slave firmware in version 4 2 for a new installation when you create or develop your application program for the first time If you want to change in an existing system from the EtherCAT Slave firmware version 2 5 to the version 4 2 note the following guidelines 1 Customize your application program according to the Migration Guide EtherCAT Slave Migration from V2 5 to V4 2 EtherCAT Slave Migration from V2 5 to V4 2 which changes are If you want to change to V4 2 please check in the Migration Guide necessary in the application program in orde
9. SYS com red reen COM CAN LRUN MNS LERR LED Name Meaning System Status SYS System COM Communication Status CAN CANopen Status Communication Status LRUN LERR Run Error MNS Module Network Status comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 LEDs 89 183 8 2 2 LEDs PROFIBUS DP Master The subsequent table describes the meaning of the LEDs for the comX PROFIBUS DP Master communication modules COMX 100CA DP COMX 100CN DP when the firmware of the PROFIBUS DP Master protocol is loaded to the comX communication module LED Color State Meaning COM Duo LED red green wW Flashing No configuration or stack error green acyclic Flashing Profibus is configured but bus communication is not yet green cyclic released from the application On Communication to all Slaves is established green Flashing Communication to at least one Slave is disconnected red cyclic On Communication to one all Slaves is disconnected red Table 28 LEDs PROFIBUS DP Master 8 2 3 LEDs PROFIBUS DP Slave The subsequent table describes the meaning of the LEDs for the comX PROFIBUS DP Slave communication modules COMX CA DP COMX CN DP when the firmware of the PROFIBUS DP Slave protocol is loaded to the comX communication module LED Color State Meaning
10. uuunssnneeesssnnnnnensnnnnnnennnnnnnnnnnnnnnn 131 11 3 Hardware Modification of comX Module for Recognition of comX Reset at a Connected Windows Diagnosis PC c cscscsesesssssssssseseeesesscsesssesenseetesscensesesensees 131 12 TEGENISALDATA Ss a an era are a oe er 132 12 1 Technical Data of COMX Modules 22222444s40Hnnnnnnneennnnnnnennnnnnnnnnnnnnnnnnnnnnnnnn 132 12 1 1 EOMXTOOGASRE nen al uud E 132 12 1 2 GOMX TO0OCN REi n nn een ann Ale 133 12 1 3 COMX100CA CO ccna RR RS LEER RR Pe Daun 134 12 1 4 COMX TOGN GO neri ar a EE E E A AEE EEEE E OEA 135 12 1 5 COMX 100CA DN aotroa aa e ee A a A E AREER 136 12 1 6 COMX 100CN DN arroa o E A A EE ERS 137 12 1 7 GOMXAQOGA DP raue rn een ER AERA EERE Ran BERKER A Ben Kane 138 12 1 8 GEOMXTODEN BRE aan een na nern dehehrinne 139 12 1 9 GCOMX5OGA REFO nn nenn erahnen rei 140 12 1 10 EOMXSTGARE an a cat nl ale alain 141 12 1 11 COMX TOCA GO En ERE eE AE E EERE 142 12 1 12 CONX TOGN CG Se t ail A S A aAA ine 143 12 1 13 GOMXTOGA GOS a Rs ie A GEA 144 12 1 14 COMX TOCN COS vaa Ae eE A SEa ARAE EA EE REEE RAAN et 145 12 1 15 COMX TOCA DN S oera ere A E E EEEE ATE OREA 146 12 1 16 CONA TOGN DNS arena aE EA a A EEEa TE ESAE LEARE 147 12 1 17 SDE B e nn nn ran E EE 148 12 1 18 GOMXTOEN DPS Anne ae an a anne een ARAE 149 12 2 Electrical Immunity to Interference and Radio Frequency uunseesersssnnneennnnenenn 150 12 3 Technical Data of Communicatio
11. 2010 2013 Technical Data 158 183 12 3 9 PROFINET IO Device V3 5 Parameter Description Maximum number of cyclic input data 1440 bytes Maximum number of cyclic output data 1440 bytes Maximum number of submodules 255 submodules per Application Relation at the same time 1000 submodules can be configured Multiple Application Relations AR The Stack can handle up to 2 IO ARs one Supervisor AR and one Supervisor DA AR at the same time Acyclic communication Read Write Record max 1024 bytes per telegram Alarm types Process Alarm Diagnostic Alarm Return of SubModule Alarm Plug Alarm implicit Pull Alarm implicit Supported protocols RTC Real Time Cyclic Protocol class 1 unsynchronized class 3 synchronized RTA Real Time Acyclic Protocol DCP Discovery and configuration Protocol CL RPC Connectionless Remote Procedure Call LLDP Link Layer Discovery Protocol SNMP Simple Network Management Protocol MRP MRP Client Topology recognition LLDP SNMP V1 MIB2 physical device Identification amp Maintenance Read and write of I amp M1 4 Minimum cycle time 1 ms for RT_CLASS 1 1 ms for RT_CLASS_3 COMX 50XX RE 500 us for RT_CLASS_3 COMX 51XX RE 250 us for RT_CLASS_3 COMX 100XX RE IRT Support RT_CLASS_3 Media Redundancy MRP client is supported Additional features DCP VLAN and priority tagging Shared Device Baud ra
12. 40 C 85 C 10 95 relative humidity non condensing Table 77 Technical Data COMX 10CN DNS Frequency apply for the communication module COMX 10CN DNS oO The data mentioned under Electrical Immunity to Interference and Radio Revision 1 comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Technical Data 148 183 12 1 17 COMX 10CA DPS Important All data specified here apply for the COMX 10CA DPS Revision 2 COMX 10CA DPS Part number 1561 420 Communication Controller netX 10 Processor Integrated Memory RAM FLASH 4 MB SPI Flash EPROM System interface Size of Dual Port Memory 16 KB 14 address lines where 8 KB used by fee 13 address lines lowest 8 KB Width for DPM data access 8 16 Bit switchable 50 Pin SMT Connector female Corresponding male connector SAMTEC TFM 125 02 S D A or TFC 125 02 F D A PROFIBUS Communication Supported communication PROFIBUS DP standard PROFIBUS Interface Interface type Potential free RS 485 Interface Transmission rates 9 6 kBit s 19 2 kBit s 31 25 kBit s 45 45 kBit s 93 75 kBit s 187 5 kBit s 500 kBit s 1 5 MBit s 3 MBit s 6 MBit s 12 MBit s Diagnostic interfaces signals UART RXD TXD USB RX0 TX0 USB USB Display LED Display SYS System Status green RUN yellow RDY COM Communication status green STA re
13. All data specified here apply for the COMX 10CA COS Revision 2 COMX 10CA COS Part number 1561 540 RAM FLASH 4 MB SPI Flash EPROM System interface Size of Dual Port Memory 16 KB 14 address lines where 8 KB used by fee 13 address lines lowest 8 KB Width for DPM data access 8 16 Bit switchable 50 Pin SMT Connector female Corresponding male connector SAMTEC TFM 125 02 S D A or TFC 125 02 F D A CANopen Communication Supported communication CANopen standard CANopen Interface Interface type Potential free ISO 11898 interface According to CANopen specification EN 50325 4 Transmission rates 10 kBit s 20 kBit s 50 kBit s 100 kBit s 125 kBit s 250 kBit s 500 kBit s 800 kBit s 1 MBit s Diagnostic interfaces signals UART RXD TXD USB RX0 TX0 USB USB Display LED Display SYS a ee Status green RUN yellow RDY CAN Communication status green STA red ERR Communication status green STA red ERR Rotary Switch Adjustment of Address and 2 Rotary Switches for Address Baudrate Operation 20 C 70 C Storage 40 C 85 C 10 95 relative humidity non condensing Table 74 Technical Data COMX 10CA COS The data mentioned under Electrical Immunity to Interference and Radio Frequency apply for the communication module COMX 10CA COS Revision 1 comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 E
14. COM Duo LED red green green On RUN cyclic communication red On Wrong configuration at PROFIBUS DP slave red Flashing cyclic STOP no communication connection error red Flashing acyclic not configured Table 29 LEDs PROFIBUS DP Slave comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 LEDs 90 183 82 4 LEDs PROFIBUS MPI The subsequent table describes the meaning of the LEDs for the comX communication module when the firmware of the PROFIBUS MPI protocol is loaded to the device LED Color State Meaning COM Duo LED red green On Status green The device currently holds the PROFIBUS token and is able to transfer telegrams of data Blinking Status green regularly The device is configured to be a part of the PROFIBUS ring 5 Hz but it must share the PROFIBUS token with other PROFIBUS Master devices present on the PROFIBUS ring Blinking Status green regularly Automatic baudrate detection is running 0 5 Hz On Error red Communication error at the PROFIBUS Dom Off Status Error The device has not been integrated into the PROFIBUS ring i e it has not been configured correctly or has a wrong configuration or has not received the PROFIBUS token Table 30 LEDs PROFIBUS MPI 8 2 5 LEDs CC Link Slave The subsequent table describes the mean
15. If you have installed this combination successfully at your PC a new entry NXSB PCA will appear in the Device Manager of Microsoft Windows This looks like 4 u cifX Communication Interface a NXSB PCA Adapter Figure 36 Entry NXSB PCA comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 LEDs 8 LEDs 8 1 SYS LED 88 183 The following table describes the meaning of the system LED green yellow green yellow LED Color State Meaning SYS Duo LED yellow green On Operating System running green Blinking Second Stage Boot loader is waiting for firmware defect On Second Stage Boot loader missing contact technical yellow support Off Power supply for the device is missing or hardware Table 27 System LED The SYS LED is located at the left edge of the COMX 100CA RE on the left hand side of the netX Processor and is denominated as L1 within the context of the preceding section At the COMX 100CN RE there are no LEDs at the communication module itself but the LED signals are connected outside by connector X2 8 2 LEDs Fieldbus Systems 8 2 1 LED Names of individual Fieldbus Systems a a LED 2 x 2 Q rs 3 2 2 lt 3 a oO 8 SYS yellow green SYS SYS SYS
16. strictly adhere to the manuals of this device gt Step 2 Definitely avoid touching open contacts or ends of wires gt Step 3 Plug in the comX communication module carefully but solidly in to its connector 50 pin SMT connector male grid width 1 27 mm at COMX CN modules additionally 30 pin SMT connector male grid width 1 27 mm gt Step 4 If you had opened the housing of the device in step 1 then close it now Again strictly adhere to the manuals of this device anyway gt Step 5 Connect the device with its supply voltage and switch it on again Check whether the device behaves normally gt Step 6 If this is the case connect the device to the corresponding communication partner Master in case of Slave Module Slave in case of Master Module via Ethernet or Fieldbus depending on the type of comX communication module 5 4 Decommissioning In order to avoid personal injury material and environmental damage strictly obey the rules on putting the comX modules out of service and on disposal given in section Decommissioning Replacement and Disposal on page 170 comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Installing the Software 51 183 6 Installing the Software The installation of the software delivered with the device on the Communication Solutions DVD Configuration software drivers tools is
17. 2 comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Descriptions and Requirements 29 183 3 Descriptions and Requirements 3 1 Description The products of the comX family are communication modules for Real Time Ethernet and Fieldbus for the integration into host systems comX communication modules provide I O data to the host in a dual port memory Each Real Time Ethernet protocol has special requirements to the communication technology such as switch or hub functionality for instance The comX communication module covers these requirements for the respective protocols Table 3 Reference to Firmware on page 11 explains for any comX communication module which protocols are applicable Highlights e 2 Port Ethernet with switch and hub for line topology e System Status Link and Activity LEDs e Host Interface with 8 or 16 Bit data width e USB and UART diagnostic interface e Direct access onto the process data within the Dual Port Memory e SYCON net based on FDT DTM standard available as configurator e comX 10 Address and baudrate switches e comX 50 CA REFO Fiber optic interface according to AIDA e If used as embedded system SYCON net can be used if at least one of the interfaces USB and UART is connected to outside of the system e For all other cases a PC adapter card is available for firmware update co
18. 61 DeviceNet Communication Module COMX 100CA DN uunsszsssennsssnnnennnnnnnnnnnn 62 7 7 1 COMX 100CA DN weit iii adv ale a anne 62 7 7 2 DeviceNet Interface of COMX 100CA DN snnesenennennennnnnnnennnnnnnnennnnnennn 63 DeviceNet Communication Module COMX 100CN DN ec ceeeeeeeeeeeeeeeeeeeeeeeeneeees 64 7 8 1 COMX 1QOCN DN DA E AEA A E 64 7 8 2 DeviceNet Interface of COMX 100CN DN u22unnesensnnnnnenennnnnennnnennennnnnnennn 64 PROFIBUS DP Communication Module COMX 100CA DP uuunesnnssennsnnnennnnn 65 7 9 1 COMX T00 A DP ihe ieaiai aea een ananahi ea aaea neka Saane atina Naa NARE aea 65 7 9 2 PROFIBUS DP Interface of COMX 100CA DP eneenseenssensnnennennnnen nn 66 PROFIBUS DP Communication Module COMX 1000N DP uuunsnnnsennennneeennnn 67 7 10 1 COMX 100CGN DP neenon neran nu n hn pete teed eee 67 7 10 2 PROFIBUS DP Interface of COMX 100CN DP eneenseenseennnnnnennnnn nn 67 CC Link Communication Module COMX 10CA CCS uuuunnnnneeenssnennennnnennnennnnnen 68 7 11 1 COMX TOCA COS a a ARE HERE ena 68 7 11 2 Description of the Address and Baudrate Switches cccesceeeteeeeeeeeeeeneeees 69 7 11 3 CC Link Interface of COMX 10CA COS uuuueesnssnnessnnnnnennnnnnnnnennnnnennn nme 69 CC Link Communication Module COMX 10CN CCS uuunnennnesnssnnnnnensnnnnnnennnnn en 70 7 12 1 COMX 10CN CCS unnnuenneennennsnnnsnnnnnnnnennnnnnnnnnnnnnnnnennnnnnnnnnnennnenn
19. 75 kBits s 187 5 kBits s 500 kBits s 1 5 MBits s 3 MBits s 6 MBits s 12 MBit s Auto baudrate detection is supported Data transport layer PROFIBUS FDL Limitations SSCY1S Slave to slave communication state machine not implemented Data exchange broadcast not implemented I amp M LR services other than Call REQ RES are not supported yet Reference to firmware stack version V2 7 X X Table 100 Technical Data PROFIBUS DP Slave Protocol comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Technical Data 12 3 20 PROFIBUS MPI 170 183 Parameter Description Maximum number of MPI connections 126 Maximum number of write data 216 bytes Maximum number of read data 222 bytes Functions MPI Read Write DB data block M marker Q output C Counter T Timer MPI Read Input Data type bit to access to DB data block M marker Q output and Input read only MPI Connect automatically when first read write function is used MPI Disconnect MPI Disconnect All MPI Get OP Status MPI transparent expert use only Baud rate Fixed values ranging from 9 6 kBits s to 12 MBit s Auto detection mode is supported Data transport layer PROFIBUS FDL Reference to firmware stack version 2 4 X X Table 101 Technical Data PROFIBUS
20. 88 8 2 2 LEDs PROFIBUS DP Master c ccccceeeeceeeeeeeeceeeceaeeeeeeeereeeeeseseeseeeseeeeneeeeaes 89 8 2 3 LEDs PROFIBUS DP Slave urnensensennsnnnnnnnnnnnnsnnnnennnnnnnnnnnennnennnennnen 89 8 2 4 LEDs PROFIBUS MPI pranine itane edatean e aeaea aa aaiae a aaa eiad 90 8 2 5 LEDs CG Link Slave 4 aeaa aa aeaa ara a aa Ta aa A Ta anaana aana iE 90 8 2 6 LEDs CANopen Masten oii anidan tiaa iaaea e N atia iea aeta 91 8 2 7 LEDs CANopen Slave uursnsnnsssnnnsnnnnnnnnnannnnnnnnnnnnnonannnnnnnnnnnnnnnnnnnnnnnnnnannn 92 8 2 8 LEDs DeviceNet Master cccccceececceeeeseeeeeeeeeeeeeeeeneeeeseseeneeeeeneeeeeeeseneeeeenneees 93 8 2 9 LEDs DeviceNet Slave iirinn miadi ei i di a a 94 8 3 LEDs Real Time Ethernet Systems c cceeessscceeeeeeceeeeeeeseeeeeeenaaeeeesnenaeeeseenneeees 95 8 3 1 LED Names of individual Real Time Ethernet Systems nn 95 8 3 2 LEBS Ether amp AT Master 2a iunkiel 96 8 3 3 EEBs EtherCAl Slave un 2aa ee ii Adil sian eeu re 97 8 3 4 LEDs EtherNet IP Scanner Master 240424000nnnnnnnnnnnnnnnnnnnnnnennnnnnnn 99 8 3 5 LEDs EtherNet IP Adapter Slave uurnuerssennsnennannennnnnnnnnnnnnnnnnnnnnn nenn 100 8 3 6 LEDs Open Modbus TCP 2 c2 cccsceeeceeeeeeeeeceaeceaeceaecesaeceaeseaeccaeseaeeeeeeeeeeeeneeaes 101 8 3 7 LEDs POWERLINK Controlled Node Slave cccccccssceeeceeceeeeesteeeeeneeseaes 102 8 3 8 LE
21. Address switch 2 comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Device Photos Position of Switches LEDs and Interfaces 81 183 7 18 2 Description of the Address Switches The address switches of the COMX 10 CN DPS are described in the comX Design Guide 7 18 3 PROFIBUS DP Interface of COMX 10CN DPS The pin assignment of the PROFIBUS DP interface of the COMX 10CN DPS is described in the comX Design Guide within subsection 3 2 3 comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Device Photos Position of Switches LEDs and Interfaces 82 183 7 19 PCI Carrier Board CIF50 CB COM ABC The PCI carrier board CIF50 CB COM ABC easily allows testing and diagnosis of comX communication modules within a PC running Microsoft Windows It can be simply plugged into a free PCI slot of a PC It has a slot for plugging in an adapter board from outside of the PC This adapter board itself has the necessary connector s for testing and analyzing a comX communication module The following picture shows the PCI carrier board CIF50 CB COM ABC mm 13 num Figure 31 Photo of Carrier Board CIF50 CB COM ABC Connector for Adapter Boards Connector for Adapter Boards PCI Connectors of the CIF50 CB COM ABC
22. DNS SYS LED COM LED OO SMT Connectors of the COMX 10CA DNS Connection to Host System Interface Fieldbus connector COMX 10CA DNS connected to outside DeviceNet Interface Address switches of COMX 10CA DNS Address Switch 1 Address Switch 2 O 7 15 2 Description of the Address Switches The address switches of the COMX 10CA DNS are described in the comX Design Guide comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Device Photos Position of Switches LEDs and Interfaces 75 183 7 15 3 DeviceNet Interface of COMX 10CA DNS The following figure shows the DeviceNet interface of the COMX 10CA DNS Combicon plug 5 pin 5 4 3 2 1 Figure 26 DeviceNet Interface CombiCon Pug 5 pin of the COMX 10CA DNS V Black Data reference potential of the DeviceNet power supply Connection with CombiCon plug CAN_H CAN High signal lv Red 24 V DeviceNet supply voltage Table 25 Pinning of the DeviceNet Interface of the COMX 10CA DNS CAN_L CAN Low signal comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Device Photos Position of Switches LEDs and Interfaces 76 183 7 16 DeviceNet Communication Module COMX 10CN DNS 7 16 1 COMX 10CN DNS Figure 27 Photo of Communication
23. Description Maximum number of cyclic input data 1490 bytes Maximum number of cyclic output data 1490 bytes Acyclic data transfer SDO Upload Download Functions SDO over ASND and UDP Baud rate 100 MBit s half duplex Data transport layer Ethernet Il IEEE 802 3 Ethernet POWERLINK version V2 Limitation No slave to slave communication Reference to firmware stack version V2 1 x x Table 86 Technical Data POWERLINK Controlled Node Slave Protocol comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMDOA4EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Technical Data 156 183 12 3 7 PROFINET IO RT Controller Master Parameter Description Maximum number of PROFINET IO Devices 128 Maximum number of total cyclic input data 5712 bytes including IOxS status bytes Maximum number of total cyclic output data 5760 bytes including IOxS status bytes Maximum number of cyclic input data 1440 bytes per device IOCR data length including IOxS status bytes Maximum number of cyclic output data 1440 bytes per device IOCR data length including IOxS status bytes Acyclic communication Read Write Record Limited to 1392 bytes per telegram Limited to 4096 bytes per request Alarm processing yes but requires handling in host application program Diagnostic data One 200 byte buffe
24. ETG homepage www ethercat org or directly over info ethercat org 1 5 Licenses If a comX Communication Module is used as a Slave neither for the firmware nor for the configuration software SYCON net a license is required Licenses are required if the comX Communication Module is used with a firmware with master functionality The master license includes the comX Communication Module operating as master and the license for the configuration software SYCON net for the respective comX comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Safety 24 183 2 Safety 2 1 General Note The user manual the accompanying texts and the documentation are written for the use of the products by educated personnel When using the products all Safety Instructions Property Damage Messages and all valid legal regulations have to be obeyed Technical knowledge is presumed The user has to assure that all legal regulations are obeyed 2 2 Intended Use 2 2 1 Intended Use of comX Communication Modules The comX Communication Modules described in this user manual provide an interface from the device into which the module is integrated Target system to one of the networks mentioned below Depending from the chosen model and the loaded firmware the Real Time Ethernet or Fieldbus systems listed in the following table can be realized
25. English 2013 12 Released Public Hilscher 2010 2013 Appendix Figure 50 Matrix Label 15 7 List of Tables Table 1 Reference to Hardware Table 2 Reference to Software Table 3 Reference to Firmware Table 4 Reference to old Firmware still available for Legacy Applications Table 5 Device Description Files comX Modules Real Time Ethernet Slave Table 6 Device Description Files comX Modules Fieldbus Slave Table 7 Device Description Files comX Modules Real Time Ethernet Master Table 8 PROFINET IO Device Firmware Version 3 4 and 3 5 Header GSDML and Protocol API Manual 17 Table 9 EtherCAT Slave Firmware Version 2 5 and 4 2 Header XML and Protocol API Manual Table 10 Table 11 Table 12 Table 13 Table 14 Table 15 Table 16 Table 17 Table 18 Table 19 Table 20 Table 21 Table 22 Table 23 Table 24 Table 25 Table 26 Table 27 Table 28 Table 29 Table 30 Table 31 Table 32 Table 33 Table 34 Table 35 Table 36 Table 37 Table 38 Table 39 Table 40 Table 41 Table 42 Table 43 Table 44 Table 45 Table 46 Table 47 Table 48 Safety Symbols and Sort of Warning or Principle Signal Words Supply Voltage and Signaling Voltage for comX Communication Modules Steps for the Hardware Installation of a comX Communication Module Master und Slave Configuration Steps for the comX Communication Module Slave Configuration Steps for the comX Communication Module Master Not
26. Hilscher 2010 2013 Device Photos Position of Switches LEDs and Interfaces 86 183 7 21 Install Carrier Board and Adapter Board into PC The combination of PCI carrier board and adapter board with mounted comX communication module looks like Figure 35 Combination of Carrier Board CIF50 CB COM ABC and Adapter Board CIF50 DB COM CA This is all hardware required to operate a comX communication module in a PC In all cases strictly adhere to the following safety instruction Lethal Electrical Shock caused by parts with more than 50V HAZARDOUS VOLTAGE may be present inside the PC into which the PCI carrier board is integrated Strictly obey to all safety rules given in the documentation supplied by the manufacturer of the PC Plug off the PC into which the comX module is to be integrated Make sure that this PC is separated from the supply voltage and free of current before you continue A Open the housing and install the PCI carrier board only after disconnecting power comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Device Photos Position of Switches LEDs and Interfaces 87 183 USA A WARNING Lethal Electrical Shock caused by parts with more than 50V HAZARDOUS VOLTAGE may be present inside the PC into which the oe PCI carrier board is integrated OD Strictly
27. Link Slave 165 183 Parameter Description Firmware works according to CC Link Version 2 0 Station Types Remote Device Station up to 4 occupied stations Maximum input data 368 bytes Maximum output data 368 bytes Input data remote device station 112 bytes RY and 256 bytes RWw Output data remote device station 112 bytes RX and 256 bytes RWr Extension cycles 1 2 4 8 Baud rates 156 kBit s 625 kBit s 2500 kBit s 5 MBit s 10 MBit s Limitation Intelligent Device Station not supported Firmware works according to CC Link Version 1 11 Station Types Remote I O station Remote device station up to 4 occupied stations Maximum input data 48 bytes Maximum output data 48 bytes Input data remote I O station 4 bytes RY Output data remote I O station Input data remote device station 4 bytes RX 4 bytes RY and 8 bytes RWw per occupied station Output data remote device station 4 bytes RX and 8 bytes RWr per occupied station Baud rates 156 kBit s 625 kBit s 2500 kBit s 5 MBit s 10 MBit s Firmware Reference to firmware stack version V2 9 x x Table 96 Technical Data CC Link Slave Protocol comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Technical Data 12 3 16 DeviceNet Master 1
28. MPI Protocol comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Decommissioning Replacement and Disposal 171 183 13 Decommissioning Replacement and Disposal 13 1 Put the Device out of Operation For the deinstallation of the comX communication module from the device into which the comX module had been integrated also called host system or target environment proceed as follows Lethal Electrical Shock caused by parts with more than 50V e Hazardous Voltage may be present inside the device into which the comX communication module is integrated e Strictly obey to all safety rules given in the documentation supplied by the manufacturers of this device e Therefore first disconnect the power plug of the device into which the comX module had been integrated e Make sure that this device is separated from the supply voltage and free of current before you continue Consequences of Removal of Device In order to avoid personal and material damage do not remove this device from a production line without having ensured a secure operation of the production line during and after the removal of the device Now you are ready to either remove or replace the comX communication module gt Step 1 If necessary remove the housing of this device In all cases strictly adhere to all rules given in the manuals of thi
29. Manual This manual contains a description of the communication modules of the comX product family from Hilscher based on the communication controllers netX The comX product family consists of the comX Real Time Ethernet modules with electrical RE types or optical Ethernet interface REFO types and comX Fieldbus Master modules into which also a slave firmware of the matching communication system may be downloaded This manual contains information about the installation configuration commissioning and use of the modules The comX communication modules for Real Time Ethernet and Fieldbus have been designed as part Embedded System of an electronic device or system This electronic device is denominated as target system or host system of the comX communication system within the scope of this document However the integration of the comX modules as embedded systems into their target system Host is not topic of this manual It is described in detail in a separate manual namely the comX Design Guide for details see section Documentation Overview comX on page 15 1 1 1 Mandatory read Manual Important Read and understand all instructions before installation of the communication module to avoid injury First read the Safety chapter comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Introducti
30. Maximum number of cyclic input data 512 bytes Maximum number of cyclic output data 512 bytes Maximum number of receive PDOs 64 Maximum number of transmit PDOs 64 Exchange of process data Via PDO transfer synchronized remotely requested and event driven change of date event timer On request of the host application program by packet Acyclic communication SDO upload download server only Emergency message producer Timestamp producer consumer Functions Node guarding life guarding Heartbeat 1 producer max 64 consumer PDO mapping NMT Slave SYNC protocol consumer Error behaviour configurable in state operational change to state pre operational in any state no state change in state operational or pre operational change to state stopped Baud rates 10 kBits s 20 kBits s 50 kBits s 100 kBits s 125 kBits s 250 kBits s 500 kBits s 800 kBits s 1 MBits s Auto baudrate detection is supported CAN layer 2 access Send receive via API supported 11 bit 29 bit Data transport layer CAN Frames CAN Frame type for CANopen 11 Bit Reference to firmware stack version V3 6 x x Table 94 Technical Data CANopen Slave Protocol comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Technical Data 164 183 12 3 14 2 CANopen Slave COMX 10
31. Module COMX 10CN DNS LED Displays of COMX 10CN DNS SYS LED COM LED OO SMT Connectors of the COMX 10CN DNS Connection to Host System Interface DeviceNet Interface OO Address Switches of COMX 10CN DNS E Address switch 1 Address switch 2 comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Device Photos Position of Switches LEDs and Interfaces 77 183 7 16 2 Description of the Address Switches The address switches of the COMX 10 CN DNS are described in the comX Design Guide 7 16 3 DeviceNet Interface of COMX 10CN DNS The pin assignment of the DeviceNet interface of the COMX 10CN DNS is described in the comX Design Guide within subsection 3 2 3 comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Device Photos Position of Switches LEDs and Interfaces 78 183 7 17 PROFIBUS DP Communication Module COMX 10CA DPS 7 17 1 COMX 10CA DPS Figure 28 Photo of Communication Module COMX 10CA DPS LED Displays of COMX 10CA DPS SYS LED COM LED OO SMT Connector of the COMX 10CA DPS Connection to Host System Interface Fieldbus connector COMX 10CA DPS connected to outside PROFIBUS DP Interface Address Switches of COMX 10CA DPS E Address switch 1 Address switc
32. Rev CC Link Slave To configure the Master a CSP file device description file is required The settings in the used Master must comply with the settings in the Slave to establish communication Important parameters are Slave Station Address Baudrate Station Type and Vendor Code Table 16 Notes for the Configuration of the Master Device AB Further information to the device description files can be found under section Device Description Files on page 13 comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Getting Started comX Communication Modules 42 183 4 5 Device Names in SYCON net The following table contains the device names displayed for the single communication protocols in the configuration software SYCON net The table shows the card type of the comX Communication Interface and which protocol can be used Furthermore the table shows for which protocol which device must be selected from the device catalog to configure the comX Communication Module with SYCON net comX Module Protocol DTM Specific Device Name in Type Group SYCON net Real time Ethernet EtherCAT Master COMX 100XX RE ECM EtherCAT Slave Gateway Stand COMX 100XX RE ECS Alone Slave EtherNet IP Scanner Master COMX 100XX RE EIM Master EtherNet IP Adapter Gateway Stand COMX 100XX RE EIS Slave Alone Slave Open Modbus
33. TCP Gateway Stand COMX 100XX RE OMB Alone Slave Powerlink Gateway Stand COMX 100XX RE PLS Controlled Alone Slave Node Slave PROFINET IO RT Master COMX 100XX RE PNM Controller PROFINET IO RT Gateway Stand COMX 100XX RE PNS Device Alone Slave S rcos Sl Ve Gateway Stand COMX 100XX RE S3S Alone Slave Real time Ethernet EtherCAT Slave Gateway Stand COMX 51XX RE ECS Alone Slave EtherNet IP Adapter Gateway Stand COMX 51XX RE EIS Slave Alone Slave Open Modbus TCP Gateway Stand COMX 51XX RE OMB Alone Slave PROFINET IO RT Gateway Stand COMX 51XX RE PNS Device Alone Slave Gateway Stand COMX 51XX RE S3S PROFINET IO RT Gateway Stand COMX 50XX Device Alone Slave REFO PNS CANopen CANopen Master COMX 100XX CO COM CAN SI Gateway Stand COMX 100XX CO COS open Slave Alone Slave COMX 10XX COS COS DeviceNet SI Gateway Stand COMX 100XX DN DNS eviceNet Slave Alone Slave COMX 10XX DNS DNS PROFIBUS DP PROFIBUS DP Master COMX 100XX DP DPM Master PROFIBUS DP Gateway Stand COMX 100XX DP DPS Slave Alone Slave comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Getting Started comX Communication Modules 43 183 CC Link CC Link Slave Gateway Stand COMX 10XX CCS CCS Alone Slave XX means CA or CN Table 17 Device Names in SYCON net by Communication Protocol comX Communication
34. a firmware suited for comX but a firmware suited for another Hilscher device Load a correct comX firmware file Error message below Last error 0x800A000F Invalid The loaded firmware file does neither contain a comX firmware nor a firmware suited for Load a correct comX firmware file file type any other Hilscher device Table 59 Possible Causes of Errors their Consequences and necessary Actions for their Removal at Firmware Update with SYCON net If problems should occur during the firmware download please also check the following topics e If you intend to load a Master firmware check whether a Master license present and loaded If not a Master license has to be purchased at Hilscher and must be loaded e Is the switch Byte Word of the PCI carrier board CIF 50 CB COM ABC in position Word If necessary switch to Word e Check the revision number of the PCI carrier board CIF 50 CB COM ABC This revision number must be greater or equal to 5 In case of working with a comX50 communication module this revision number must be greater or equal to 7 Revisions 1 to 4 of the PCI carrier board are not capable for connecting comX modules e Check whether the cifX Device Driver has been installed correctly comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Diagnostic Interfaces 130 1
35. cases and for the results produced when utilized by the user Liability for any damages that may result from the use of the hardware or software or related documents is limited to cases of intent or grossly negligent violation of significant contractual obligations Indemnity claims for the violation of significant contractual obligations are limited to damages that are foreseeable and typical for this type of contract It is strictly prohibited to use the software in the following areas for military purposes or in weapon systems for the design construction maintenance or operation of nuclear facilities in air traffic control systems air traffic or air traffic communication systems in life support systems in systems in which failures in the software could lead to personal injury or injuries leading to death We inform you that the software was not developed for use in dangerous environments requiring fail proof control mechanisms Use of the software in such an environment occurs at your own risk No liability is assumed for damages or losses due to unauthorized use 1 4 4 Warranty Although the hardware and software was developed with utmost care and tested intensively Hilscher Gesellschaft fur Systemautomation mbH does not guarantee its suitability for any purpose not confirmed in writing It cannot be guaranteed that the hardware and software will meet your requirements that the use of the software operates without interru
36. connecting cable from the comX to the Master or Slave Important dd When using Ethernet TCP UDP IP EtherNet IP or Modbus TCP exclusively use switches or 10 100 MBit s dual speed hubs and ensure that the network is operated at a speed of 100 MBit s or in full duplex mode Failure in 10 MBit s Half 178 Duplex Mode and Workaround Note Use the RJ45 Connector only for LAN connections but not for telecommunication connections Ethernet Interface of 53 COMX 100CA RE comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Getting Started comX Communication Modules 36 183 Step Description For detailed information Page see section When using PROFINET IO Controller take See according User 15 care of the following Manual at Documentation ay Important hint for cabling Overview comX Only connect ports with different cross over settings with each other Otherwise no connection will be established between the devices If the port settings of the comX PROFINET IO Controller have not been set to AUTO then port 0 will be set to uncrossed and port 1 to crossed Plug target system to Plug the target system to its supply voltage supply voltage and switch it on If a PC has been connected for diagnostic purposes do the same for the PC
37. in ReadyToOperate On Slave is Operational Blinking Slave is Stopped BE Duo LED red green Name in Off Slave has no error the device off drawing red On Slave has detected an error COM 1 L A LED green u Chi On Link A connection to the Ethernet exists green Flashing Activity The device sends receives Ethernet frames green Dom Off The device has no connection to the Ethernet RJ45 LED yellow Cho amp Ch1 This LED is not used Table 48 LEDs Powerlink Controlled Node Slave LED State Definition for Powerlink Controlled Node Slave for the BS BE LEDs Indicator Definition state On The indicator is constantly on Off The indicator is constantly off Blinking The indicator turns on and off with a frequency of approximately 2 5 Hz on for approximately 200 ms followed by off for 200 ms Red and green LEDs shall be on alternately Flickering The indicator turns on and off with a frequency of approximately 10 Hz on for approximately 50 ms followed by off for 50 ms Red and green LEDs shall be on alternately Single Flash The indicator shows one short flash approximately 200 ms followed by a long off phase approximately 1 000 ms Double Flash The indicator shows a sequence of two short flashes each approximately 200 ms separated by a short off phase approximately 200 ms The sequence is finished by a long off phase approximately 1 000 ms Triple Flash The indicator shows a s
38. of used IO Devices the number of used input and output data The cycle time the number of configured IO Devices and the amount of IO data depend on each other For example it is not possible due to performance reasons to have 128 IO Devices communication with cycle time 1ms The size of the bus configuration file is limited by the size of the RAM Disk 1 MByte WriteMultiple Record service is not supported comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Technical Data 157 183 Parameter Description Reference to firmware stack version V2 6 x x Table 87 Technical Data PROFINET IO RT Controller 12 3 8 PROFINET IO Device V3 4 Parameter Description Maximum number of cyclic input data 1024 bytes Maximum number of cyclic output data 1024 bytes Acyclic communication Read Write Record max 1024 bytes per telegram Alarm Types Process Alarm Diagnostic Alarm Return of SubModule Alarm Plug Alarm implicit Pull Alarm implicit Supported protocols RTC Real Time Cyclic Protocol Class 1 and 2 unsynchronized Class 3 synchronized RTA Real Time Acyclic Protocol DCP Discovery and configuration Protocol CL RPC Connectionless Remote Procedure Call LLDP Link Layer Discovery Protocol SNMP Simple Network Management Protocol MRP MRP Client Us
39. subject of a separate manual comX which is also contained on that DVD see there There you will find descriptions of the installation of the following software under Windows XP 7 and 8 e cifX Device Driver e SYCON net e netX Configuration Tool e USB Driver comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Device Photos Position of Switches LEDs and Interfaces 52 183 7 Device Photos Position of Switches LEDs and Interfaces 7 1 Real Time Ethernet Communication Module COMX 100CA RE 7 1 1 COMX 100CA RE Figure 3 Photo of Communication Module COMX 100CA RE with Cooler LED Displays of COMX 100CA RE SYS LED COMO LED O COM1 LED n MT Connectors of the COMX 100CA RE Connection to Host System Interface Connectors of the COMX 100CA RE connected to outside Ethernet Interface Channel 0 Ethernet Interface Channel 1 OO comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Device Photos Position of Switches LEDs and Interfaces 53 183 7 1 2 Ethernet Interface of COMX 100CA RE gaaadaagaaaaana WW hig gpl Ethernet Ethernet Channel 1 Channel 0O Figure 4 Pinning of Ethernet Interface of COMX 100CA RE Pin Signal Description 2 DC Transmit data negati
40. the comX Communication Module Operating the comX with a supply voltage above of the specified range comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Hardware Installation Deinstallation and Replacement 49 183 leads to device destruction 5 2 2 Device Destruction by exceeding allowed Signaling Voltage Adhere for all comX Communication Modules described in this manual the instruction hereafter NOTICE Device Destruction All I O signal pins at the comX Communication Module tolerate only a specified signaling voltage Operation the comX with a signaling voltage other than the specified signaling voltage may lead to severe damage to the comX Communication Module USA NOTICE Device Destruction All I O signal pins at the comX Communication Module tolerate only a specified signaling voltage Operation the comX with a signaling voltage other than the specified signaling voltage may lead to severe damage to the comX Communication Module For detailed information on the supply and signaling voltage of the comX Communication Modules described in this manual refer to section Supply Voltage and Signaling Voltage on page 33 5 2 3 Electro statically sensitive Devices Adhere to the necessary safety precautions for components that are vulnerable with electrostatic discharge KAJ NO
41. 0 1 2 1 Set up B1 Updating the Firmware with SYCON net via the cifX Device Driver This set up is used for updating the firmware of a comX communication modules connected to a PC via PCI carrier board and adapter board see above using SYCON net Necessary preconditions 1 Carrier board CIF50 CB COM ABC has been mounted into the PC Obey safety guidelines for mounting PC cards 2 Adapter board CIF50 DB COM CA has been plugged into the slot of the PCI carrier board C F50 CB COM ABC 3 comX communication module is plugged into the module socket of the adapter board C F50 DB COM CA 4 SYCON net has been installed at the PC Real Time Ethernet or Fieldbus Protocol Figure 39 Set up B1 Firmware Update with SYCON net via the cifX Device Driver using Carrier and Adapter Board Note Read in section Update the Firmware with SYCON net on page 116 how you can update the firmware of a comX module with SYCON net comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Updating the Firmware 114 183 10 1 2 2 Set up B2 Updating the Firmware with SYCON net via the Serial Interface This set up is used for updating the firmware of a comX communication modules connected to a PC via PCI carrier board and adapter board see above using SYCON net via the Serial Interface Necessary preconditions
42. 010 2013 Device Photos Position of Switches LEDs and Interfaces 55 183 7 3 Real Time Ethernet Communication Module COMX 50CA REFO with Fiber Optic 7 3 1 COMX 50CA REFO The COMX 50CA REFO communication modules conform with the AIDA specifications Figure 6 Photo COMX 50CA REFO LED Displays of COMX 100CA RE SYS LED COMO LED COM1 LED n MT Connectors of the COMX 100CA RE Connection to Host System Interface Optical Connectors of the COMX 50CA REFO connected to outside Ethernet Interface Channel 0 Fiber Optic OO Ethernet Interface Channel 1 Fiber Optic comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Device Photos Position of Switches LEDs and Interfaces 56 183 7 3 2 Optical Ethernet Interface of COMX 50CA REFO The COMX 50CA REFO has 2 optical Ethernet interfaces with Transceivers of type Avago QFBR 5978 comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Device Photos Position of Switches LEDs and Interfaces 57 183 7 4 Real Time Ethernet Communication Module COMX51CA RE 7 4 1 COMX51CA RE Figure 7 Photo of Communication Module COMX51CA RE with Cooler LED Displays of COMX51CA RE SYS LED COMO LED COM1 LED n MT Connectors of the COMX
43. 059 000 revision number must be at least 5 for using comX100 and 7 for using comX50 and an additional adapter board CIF50 DB COM CA Hilscher part number 1059 010 In the following illustrations the yellow marked elements show on which way the transfer of the firmware to the comX communication module happens at the various update possibilities 10 1 1 Update the comX Firmware in built in State Embedded System For firmware update in built in state i e as embedded system the following two solutions are available comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Updating the Firmware 111 183 10 1 1 1 Set up A1 Updating the Firmware with SYCON net via the USB Interface This set up is used for updating the firmware of an embedded system via the USB interface from an external PC Necessary preconditions The USB interface of the comX communication module must be leaded through and connected to the outside of the device into which the comX communication module has been built in SYCON net has been installed at the PC Embedded System PC Application program SYCON net Driver Toolkit Figure 37 Set up A1 Updating the Firmware with SYCON net via the USB Interface an Note Read in section Update the Firmware with SYCON net on page 116 how you can update the firmware of a comX communicati
44. 1 Carrier board CIF50 CB COM ABC has been mounted into the PC Obey safety guidelines for mounting PC cards 2 Adapter board CIF50 DB COM CA has been plugged into the slot of the PCI carrier board C F50 CB COM ABC 3 comX communication module is plugged into the module socket of the adapter board C F50 DB COM CA Serial connection exists between adapter card and external PC SYCON net has been installed at the PC SYCON net cifX Device Driver Real Time Ethernet or Fieldbus Protocol Figure 40 Set up B2 Firmware Update with SYCON net via the Serial Interface using Carrier and Adapter Board Note Read in section Update the Firmware with SYCON net on page 116 how you can update the firmware of a comX communication module with SYCON net comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Updating the Firmware 115 183 10 1 2 3 Set up B3 Updating the Firmware with cifX Test Application via the cifX Device Driver This set up is used for updating the firmware of a comX communication modules connected to a PC via PCI carrier board and adapter board see above using the cifX Device Driver and the cifX test application Necessary preconditions 1 Carrie r board CIF50 CB COM ABC has been mounted into the PC Obey safety guidelines for mounting PC cards 2 Adapter board CIF50 DB
45. 12 3 4 EtherNet IP Adapter Slave Parameter Description Maximum number of input data 504 bytes Maximum number of output data 504 bytes IO connection types implicit 1 exclusive owner 1 listen only 1 input only IO Connection trigger types Cyclic minimum 1 ms Application Triggered minimum 1 ms Change Of State minimum 1 ms depending on number of connections and number of input and output data Explicit Messages Connected and unconnected Maximum number of connections 8 explicit and implicit connections Unconnected Message Manager UCMM Supported Quick connect Supported Predefined standard objects Identity Object Message Route Object Assembly Object Connection Manager DLR Object QoS Object TCP IP Object Ethernet Link Object Reset services Identity Object Reset Service of Type 0 and 1 Maximum number of user specific objects 20 DLR V2 ring topology Supported ACD Address Conflict Detection Supported DHCP Supported BOOTP Supported Baud rates 10 and 100 MBit s Duplex modes Half duplex Full duplex Auto negotiation MDI modes MDI MDI X Auto MDIX Data transport layer Ethernet Il IEEE 802 3 Switch function Integrated Limitations CIP Sync Services are not implemented TAGs are not supported Reference to firmware stack version V2 7 X X Table 84 Technical Data EtherNet IP Adapt
46. 15 in the orange Slave s Device Control indicating remote address allocation or configuration errors between Master and Slaves for details refer to sercos Slave V3 Protocol API Manual e Flashing 4 Hz MST losses 2 S 0 1003 2 Depends on IDN S 0 1003 green The LED flashes for details refer to sercos Slave Protocol API manual red at least for Corresponds to S DEV Bit 15 in the Device Status 2 seconds from indicating a communication warning Master SYNC green to red telegrams have not been received ev Flashing 4 Hz Application error C1D See GDP amp FSP Status codes red class error See sercos Slave V3 Protocol API Manual orange red Flashing 4 Hz Watchdog error Application is not running not yet implemented red On Communication Error C1D Error detected according to sercos Class 1 Diagnosis see SCP Status codes class error See sercos Slave V3 Protocol API Manual Name in Duo LED red green the device 2 This LED is not used drawing COM 1 LIA RJ45 LED green Een On Link A connection to the Ethernet exists green Flashing Activity The device sends receives Ethernet frames green Dom Off The device has no connection to the Ethernet RJ45 LED yellow Cho amp Chi 7 This LED is not used Table 54 LEDs sercos Slave comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 LED
47. 2 S D A or TFC 125 02 F D A Size of Dual Port Memory 16 KB Width for DPM data access 8 16 Bit standard DeviceNet specification see COMX Design Guide Display Signals for external LEDs only Power supply Current 3 3V 5 DC Environment Operation 20 C 65 C Storage 40 C 85 C 10 95 relative humidity non condensing According to IEC EN 61000 4 1995 see below Configuration software System configurator SYCON net Table 67 Technical Data COMX 100CN DN The data mentioned under Electrical Immunity to Interference and Radio Frequency apply for the communication module COMX 100CN DN Revision 1 comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Technical Data 138 183 12 1 7 COMX 100CA DP Integrated Memory RAM FLASH 8 MB SDRAM 4 MB SPI Flash EPROM Corresponding male connector SAMTEC TFM 125 02 S D A or TFC 125 02 F D A PROFIBUS Communication Supported Communication PROFIBUS DP Standard Firmware PROFIBUS Interface Interface type Potential free RS 485 Interface Transmission rate 9 6 kBit s 19 2 kBit s 31 25 kBit s 45 45 kBit s 93 75 kBit s 187 5 kBit s 500 kBit s 1 5 MBit s 3 MBit s 6 MBit s 12 MBit s Diagnostic interfaces signals UART RXD TXD USB RX0 TX0 USB USB COM Communication status green STA red ERR Power sup
48. 2 7 LEDs CANopen Slave The subsequent table describes the meaning of the LEDs for the comX CANopen Slave communication modules COMX CA CO COMX CN COS when the firmware of the CANopen Slave protocol is loaded to the comX communication module LED Color State Meaning comX CAN Duo LED red green gt off Off RESET The device is executing a reset green Single flash STOPPED The device is in STOPPED state green Blinking PREOPERATIONAL The device is in the PREOPERATIONAL state green On OPERATIONAL The device is in the OPERATIONAL state ee Flickering Auto Baud Rate Detection active The Device is in the Auto Baud Rate red green alternatively Detection mode red green red Single flash Warning Limit reached At least one of the error counters of the CAN controller has reached or exceeded the warning level too many error frames red Double flash Error Control Event A guard event NMT Slave or NMT master or a heartbeat event Heartbeat consumer has occurred red On Bus Off The CAN controller is bus off Table 34 LEDs CANopen Slave 1 Communication Status LED current Hardware Revision LED State Definition for CANopen Slave for the CAN LED Indicator state Definition On The indicator is constantly on Off The indicator is constantly off Flickering The indicator turns on and off with a frequency of 10 Hz on for 50 ms fol
49. 2 and B2 The firmware download has been finished with an error due to the serial or USB connection to the comX communication module having been lost during the firmware download Action At update possibility A1 A2 and B2 Check whether the serial cable or the USB cable has correct contact Table 58 Possible Causes of Errors their Consequences and necessary Actions for their Removal at Firmware Update with SYCON net If problems should occur at the firmware download you should also check the following additional topics e If you intend to load a Master firmware is a Master license present and loaded If not a Master license has to be purchased at Hilscher and must be loaded e Is the switch Byte Word of the PCI carrier board CIF 50 CB COM ABC in position Word If necessary switch to Word e Especially for update possibility B1 Check the revision number of the PCI carrier board CIF 50 CB COM ABC This revision number must be greater or equal to 5 Revisions 1 to 4 of the PCI carrier board are not capable for connecting comX modules e Has the System Configurator SYCON net been installed correctly e ls the correct device selected within SYCON net comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Updating the Firmware 126 183 10 3 Update the Firmware with the cifX Test Application A firmwa
50. 200 ms separated by a short off phase 200 ms The sequence is finished by a long off phase 1 000 ms Table 53 LED State Definition for Sercos Master for the STA and ERR LEDs comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 LEDs 8 3 11 LEDs Sercos Slave 107 183 The subsequent table describes the meaning of the LEDs for the comX Real Time Ethernet communication modules COMX CA RE COMX CN RE when the firmware of the sercos Slave protocol is loaded to the comX communication module LED Color State Meaning STA Duo LED red green orange orange red green simultaneously Name in Dorf Off NRT Mode No sercos Communication the device off drawing On CP4 Communication phase 4 Normal operation no COM 0 green error Flashing 4 Hz Loopback The network state has changed from fast green forward to loopback Ow Flashing 4 Hz CP1 CP3 Communication phase 1 to Communication green phase 3 Flashing green once for CP1 twice for CP2 orange and three times for CP3 Flashing 4 Hz HPO HP2 Hot plug modes not yet implemented orange g flashing reen orange permanently for HPO once for HP1 and twice for HP2 we On CP0 Communication phase 0 orange w Flashing 4 Hz Identification Corresponds to C DEV Bit
51. 301 xml or GSDML V2 3 HILSCHER COMX 51XX RE PNS 20131010 xml 3 Update the PROFINET IO Device firmware in your device to version 3 5 Note also e SYCON net V1 360 x x can configure the PROFINET IO Device firmware V3 4 as well as V3 5 e netX Configuration Tool V1 0510 x x can configure the PROFINET IO Device firmware V3 4 as well as V3 5 e The development of the PROFINET IO Device firmware V3 4 will not be continued but this firmware version will be delivered furthermore On the Communication Solutions DVD software and manuals relating to both firmware versions V3 4 and V3 5 are available PROFINET IO Device V3 4 PROFINET IO Device V3 5 Directory on the DVD File Directory on the DVD File Firmware COMX comxpns nxf Firmware COMX PNS V3 5 X comxpns nxf For comX51 Firmware COMX PNS V3 5 X cx5 1pns nxf Header Examples and API 0 Header Firmware PROFINET IO Examples and API 0 Header Firmware PROFINET IO Device V3 4 X Device V3 5 X GSDML EDS PROFINET V3 4 X GSDML V2 3 HILSCHER COMX EDS PROFINET V3 5 X GSDML V2 3 HILSCHER 50XX REFO PNS 20130225 xml COMX 50XX REFO PNS 20130301 xml EDS PROFINET V3 4 X GSDML V2 3 HILSCHER COMX EDS PROFINET V3 5 X GSDML V2 3 HILSCHER 100XX RE PNS 20130225 xml COMX 100XX RE PNS 20130301 xml EDS PROFINET V3 5 X GSDML V2 3 HILSCHER COMX 51XX RE PNS 20131010 xml comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released
52. 500 bytes Functions Get OD List Get object description Get entry description Emergency Slave diagnostics Bus Scan Supported Redundancy Supported but not at the same time with Distributed Clocks Distributed Clocks Supported but not at the same time with Redundancy Topology Line or ring Baud rate 100 MBit s Data transport layer Ethernet Il IEEE 802 3 Configuration File ethercat xml or config nxd COMX 10CA RE COMX 100CN RE Maximum 2 MByte Limitations The size of the bus configuration file is limited by the size of the RAM Disk 1 MByte or FLASH disk 2 MByte All CoE Uploads Downloads and information services must fit in one TLR Packet Fragmentation is not supported Distributed Clock and Redundancy cannot be used at the same time Reference to firmware stack version V3 0 x x Table 81 Technical Data EtherCAT Master Protocol comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Technical Data 12 3 2 EtherCAT Slave 152 183 Parameter Description Description COMX 51XX RE COMX 100XX RE Maximum number of cyclic input data 1024 bytes 256 bytes Maximum number of cyclic output data 1024 bytes 256 bytes Acyclic communication SDO SDO SDO Master Slave SDO Slave Slave depending on Master capability SDO Master Slave SDO Slave Slave d
53. 51CA RE Connection to Host System Interface Connectors of the COMX51CA RE connected to outside Ethernet Interface Channel 0 Ethernet Interface Channel 1 OO comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Device Photos Position of Switches LEDs and Interfaces 58 183 7 4 2 Ethernet Interface of COMX51CA RE See section Ethernet Interface of COMX 100CA RE on page 53 comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Device Photos Position of Switches LEDs and Interfaces 59 183 7 5 CANopen Communication Module COMX 100CA CO 7 5 1 COMX 100CA CO Figure 8 Photo of Communication Module COMX100 CA CO LED Displays of COMX 100CA CO SYS LED COM LED OO SMT Connectors of the COMX 100CA CO Connection to Host System Interface Fieldbus connector of COMX 100CA CO connected to outside CANopen Interface comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Device Photos Position of Switches LEDs and Interfaces 60 183 7 5 2 CANopen Interface of COMX 100CA CO The following figure shows the CANopen interface D Sub plug male 9 pin 12345 6 7 8 9 Figure 9 C
54. 66 183 Parameter Description Maximum number of DeviceNet slaves 63 Maximum number of total cyclic input data 3584 bytes Maximum number of total cyclic output data 3584 bytes Maximum number of cyclic input data 255 bytes connection Maximum number of cyclic output data 255 bytes connection Maximum Configuration data 1000 bytes slave Acyclic communication Explicit connection All service codes are supported Connections Bit Strobe Change of State Cyclic Poll Explicit Peer to Peer Messaging Function Quick Connect Fragmentation Explicit and I O UCMM Supported Objects Identity Object Class Code 0x01 Message Router Object Class Code 0x02 DeviceNet Object Class Code 0x03 Connection Object Class Code 0x05 Acknowledge Handler Object Class Code 0x06 Baud rates 125 kBits s 250 kBit s 500 kBit s Auto baudrate detection is not supported Data transport layer CAN frames Reference to firmware stack version V2 3 x X Table 97 Technical Data DeviceNet Master Protocol comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMDO4EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Technical Data 12 3 17 DeviceNet Slave 167 183 Parameter Description Maximum number of cyclic input data 255 bytes Maximum number of cyclic output data 255 bytes Acyclic communication Get_Attribute_
55. 83 11 Diagnostic Interfaces In general as Diagnostic Interfaces USB and serial interface are available 11 1 Support of Diagnostic Interfaces by comX Firmware The following table indicates from which firmware version on the firmware supports the diagnostic interface Firmware file name Fieldbus system Minimum allowed version number of firmware for use of USB or serial interface COMXCOM NXF CANopen Master From V2 2 5 0 COMXCOS NXF CANopen Slave From V2 4 4 0 M0505000 NXF CANopen Slave comX10 From V3 0 3 0 M0509000 NXF CC Link Slave comX10 From V2 6 1 0 COMXDNS NXF DeviceNet Master From V2 2 7 0 COMXDNS NXF DeviceNet Slave From V2 2 7 0 M0507000 NXF DeviceNet Slave comX10 From V2 3 5 0 COMXECM NXF EtherCAT Master From V2 4 4 0 COMXECS NXF EtherCAT Slave From V2 5 13 0 MO60F000 nxf EtherCAT Slave V4 comX51 From V 4 2 11 x COMXEIM NXF EtherNet IP Scanner From V2 2 4 1 COMXEIS NXF EtherNet IP Adapter From V2 3 4 1 MO60HO000 nxf EtherNet IP Adapter comX51 From V 2 7 13 x COMXOMB NXF Open Modbus TCP From V2 3 2 1 MO60L000 nxf Open Modbus TCP comX51 From V 2 5 11 x COMXPLS NXF POWERLINK Controlled Node From V2 1 22 0 COMXDPM NXF PROFIBUS DP Master From V2 3 22 0 COMXDPS NXF PROFIBUS DP Slave From V2 3 31 0 M0502000 nxf PROFIBUS DP Slave comX10 From V2 4 1 0 M0203000 nxf PROFIBUS MPI From V2 4 2 0 COMXPNM NXF PROFINET
56. ANopen Interface D Sub plug 9 pin of the COMX 100CA CO Connection with Description D Sub Plug CAN_L CAN Low bus line CAN_GND CAN reference potential CAN_H CAN High bus line Figure 10 Pinning of CANopen Interface of the COMX 100CA CO comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Device Photos Position of Switches LEDs and Interfaces 61 183 7 6 CANopen Communication Module COMX 100CN CO 7 6 1 COMX 100CN CO Figure 11 Photo of Communication Module COMX100 CN CO SMT Connectors of the COMX 100CN CO Connection to Host amp System Interface D CANopen Interface 7 6 2 CANopen Interface of COMX 100CN CO The pin assignment of the CANopen interface of the COMX 100CN CO is described in the comX Design Guide within subsection 3 2 1 comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Device Photos Position of Switches LEDs and Interfaces 62 183 7 7 DeviceNet Communication Module COMX 100CA DN 7 7 1 COMX 100CA DN Figure 12 Photo of Communication Module COMX 100CA DN 4 Note Please take care of the following The figure above shows the COMX 100CA DN communication module without the metal blocks required for mounting LED Displays of COMX 100CA DN SYS LED COM LED OO SM
57. CA DP COMX 100CN DP The comX Communication Module may only be operated as part of a communication system as described in this document and in the comX Design Guide It has been exclusively designed for creating connections to such networks Typically the comX communication module is integrated within a device 2 3 Personnel Qualification The comX Communication Module must only be installed configured and removed by qualified personnel Job specific technical skills for people professionally working with electricity must be present concerning the following topics e Safety and health at work e Mounting and connecting of electrical equipment e Measurement and Analysis of electrical functions and systems e Evaluation of the safety of electrical systems and equipment e Installing and Configuring IT systems 2 4 Commitment to read and understand the Manual Important To avoid personal injury and to avoid property damage to your system or to your communication module you must read and understand all instructions in the booklet and all accompanying texts to your communication module before installing and operating your communication module First read the safety chapter comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Safety 26 183 2 5 Safety Instructions To ensure your own personal safety and to avoid perso
58. CAT Slave V4 EtherCAT Slave V4 Protocol API Protocol API 21 EN paf 03 EN pdf EtherCAT Slave Migration from Version 2 5 to 4 2 MG 02 EN paf Object Dictionary V3 03 API EN pdf Table 9 EtherCAT Slave Firmware Version 2 5 and 4 2 Header XML and Protocol API Manual comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Introduction 19 183 1 3 Ensuring Access Security The firmware of the protocols e EtherNet IP Scanner e EtherNet IP Adapter e Open Modbus TCP e PROFINET IO Device e sercos Slave include an integrated web server The access to the device by the integrated web server via Internet and Intranet brings with it the danger of misuse You should therefore always protect the access to the device with passwords Beyond this also restrict access to your network with suitable security mechanisms Important In any case change the default password otherwise you allow l everyone the right to execute functions without authorization To protect the device from unauthorized access you can restrict access to authorized users How you set up an own user authentication is described in manual Application Note Functions of the Integrated WebServer in chapter User Authentication comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilsc
59. COM CA has been plugged into the slot of the PCI carrier board C F50 CB COM ABC 3 comX communication module is plugged into the module socket of the adapter board C F50 DB COM CA 4 cifX Device Driver including the cifX test application has been installed at the PC Real Time Ethernet or Fieldbus Protocol Figure 41 Set up B3 Updating the Firmware with cifX Test Application via the cifX Device Driver Note Read in section Update the Firmware with the cifX Test Application on page 126 how you can update the firmware of a comX communication module with SYCON net comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Updating the Firmware 116 183 10 2 Update the Firmware with SYCON net For comX communication modules which are used as embedded systems and already mounted into their target environment this is the only possibility to perform a firmware update In order to access the comX module SYCON net has to be used in conjunction with the netX driver This can be accomplished both via a USB connection and via a serial connection This complies with the update possibilities described in sections Set up A1 Updating the Firmware with SYCON net via the USB Interface and Set up A2 Updating the Firmware with SYCON net via the Serial Interface A firmware update with SYCON net is also possib
60. CiR requires host application program support Timestamp Master functionality Redundancy Supported requires host application program support Baud rate 9 6 kBits s 19 2 kBits s 31 25 kBits s 45 45 kBits s 93 75 kBits s 187 5 kBits s 500 kBits s 1 5 MBits s 3 MBits s 6 MBits s 12 MBit s Auto baud rate detection is not supported Data transport layer PROFIBUS FDL Limitations DPV2 isochronous mode and slave slave communication are not supported The redundancy function can not be used if the master is configured by the host application program by packets Reference to firmware stack version V2 6 x x Table 99 Technical Data PROFIBUS DP Master Protocol comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 169 183 Technical Data 12 3 19 PROFIBUS DP Slave Parameter Description Maximum number of cyclic input data 244 bytes Maximum number of cyclic output data 244 bytes Maximum number of acyclic data read write 240 bytes telegram Maximum number of modules 24 Configuration data Max 244 bytes Parameter data 237 bytes application specific parameters Acyclic communication DP V1 Class 1 Read Write DP V1 Class 1 Alarm DP V1 Class 2 Read Write Data Transport Baud rate 9 6 kBits s 19 2 kBits s 31 25 kBits s 45 45 kBits s 93
61. Connection to PCI slot of PC PCI Interface Switches of CIF50 CB COM ABC Switch S1 for Byte 8 Bit COM mode and Word 16 bit comX mode Access comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Device Photos Position of Switches LEDs and Interfaces 83 183 amp Important OP In any case switch S1 at the upper edge of the CIF50 CB COM ABC must always be in position Word as shown in the figure below e Putthe switch S1 to position Word Only this position is designed for testing and diagnosis of comX communication modules e Position Byte of switch S1 has only been designed for testing and diagnosis of COM communication modules and not for comX e The PCI carrier board CIF50 CB COM ABC requires the cifX Device Driver if the switch S1 is in position Word and the CIF Device Driver if the switch S1 is in position Byte e In all cases after any change of position of switch S1 the PC must be started again Figure 32 Switch S1 of CIF50 CB COM ABC in correct Position Word for comX communication modules comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Device Photos Position of Switches LEDs and Interfaces 84 183 7 20 Adapter Board CIF50 DB COM CA The adapter board CIF50 DB COM CA is designed
62. D Supported Storage location of object dictionary mixed mode Limitations Max 2 connections 1 for consumer and 1 for producer Modifications of the Service Channel Object Dictionary will be volatile after reset if it resides on device Hot plug is not supported yet Cross communication not supported yet NRT Channel only forwarding Reference to firmware stack version V3 1 x x Table 91 Technical Data sercos Slave Protocol comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Technical Data 12 3 12 VARAN Client 161 183 Parameter Description Maximum number of cyclic input data 128 bytes Maximum number of cyclic output data 128 bytes Memory Area Read Memory Area 1 Write Memory Area 1 Functions Memory Read Memory Write Integrated 2 port splitter for daisy chain topology Supported Baud rate 100 MBit s Data transport layer Ethernet Il IEEE 802 3 VARAN protocol version 1 1 1 0 Limitations Integrated EMAC for IP data exchange with client application not supported SPI single commands optional feature not supported Memory area 2 is not supported Reference to firmware stack version V1 0 x x Table 92 Technical Data VARAN Client Protocol comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 E
63. Ds PROFINET IO RT Controller ecccccsceeeceeeceeeeeeeeeeeeeeeeeeeeeeeeeeeeseeeees 103 8 3 9 LEDs PROFINET IO RT IRT Device ccccceeeceeeceeeceeeeeeeeceaeseeesereteeeeeneeaes 104 8 3 10 LEDs Sercos Master ccccccceesceceeeeeceeeeeeaaeeeeneeceeeeeeaaeseeaeeseeeeesaeeeeaaeseeneeeeaas 105 8 3 11 LEDs Ser s Sla Ve ee agiert Ta a aAa ENRE Ras 107 8 3 12 EEDS VYARAN GIIeNt 4222 2 2 nee RR Hirn tans 108 9 TROUBLESHOOTING ass 223er 109 10 gt UPDATING THE BIRMWARE 2224522 ea 110 10 1 Possibilities of Firmware Update 1 una 110 10 1 1 Update the comX Firmware in built in State Embedded System 110 10 1 2 Updating the Firmware using an Adapter Card and a PC nen 112 10 2 Update the Firmware with SYCON net u 222420usnnnnnnnnnnennnnnnnnnnnnnennnnnnnnnnnnnnn 116 10 2 1 Troubleshooting ea eaves ev aaiae ia aidia 121 10 3 Update the Firmware with the cifX Test Application ee eeeeeeeeeeeeeeeeeeeeeenneaeees 126 10 3 1 Troublesh66ting 28 tec een iaa Taa aaa Aa aE aAa ae 129 Ti DIAGNOSTIEINEERFAGES nn anne See Ae eA ee ee A as ts 130 11 1 Support of Diagnostic Interfaces by comX Firmware unersenserssnnennnnnnsnnnnennnnnnn nn 130 comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Introduction 6 183 11 2 Hint concerning the Usage of the Software
64. Ds for the comX Real Time Ethernet communication modules COMX 100CA RE COMX 100CN RE when the firmware of the EtherCAT Slave protocol is loaded to the comX communication module LED RUN Name in the device COM 0 drawing Color State Meaning Duo LED red green off Off INIT The device is in state INIT Blinking PRE OPERATIONAL The device is in state PRE green OPERATIONAL Single Flash SAFE OPERATIONAL The device is in state SAFE green OPERATIONAL On OPERATIONAL The device is in state OPERATIONAL green ERR Name in the device COM 1 Duo LED red green amp off Off No error The EtherCAT communication of the device is in working condition drawing e red Blinking Invalid Configuration General Configuration Error Possible reason State change commanded by master is impossible due to register or object settings red Single Flash Local Error Slave device application has changed the EtherCAT state autonomously Possible reason 1 A host watchdog timeout has occurred Possible reason 2 Synchronization Error device enters Safe Operational automatically red Double Flash Application Watchdog Timeout An application watchdog timeout has occurred Possible reason Sync Manager Watchdog timeout L A IN LED green ieee On A link is established green an Flashing The device sends receives Etherne
65. F hilscher COMPETENCE IN COMMUNICATION User Manual comX Communication Modules for Real Time Ethernet and Fieldbus Hilscher Gesellschaft f r Systemautomation mbH www hilscher com DOC100903UM04EN Revision 4 English 2013 12 Released Public Introduction 2 183 Table of Contents 1 INTRODUG HON zes 8 1 1 POOULTMIS IMU aaa en ee 8 1 1 1 Mandatory read Manual uuuu2s44444ennnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nenn ern ann 8 1 1 2 Listo Revision e a 2 a BE ae ost Beveled AAEN 9 1 1 3 Reference to Hardware Software and Firmware ccccccccccccccceseeeeeeseeeeeeeeeeees 10 1 1 4 Conventions in this Manual 24404444400nnnnnnennnnennnnnnnnnnnnnnnnnnnnennn anne 12 1 2 Contents of Product DVD 3 A ne see le 13 1 2 1 Device Description Files nn4400444 e a a E SEE RE RN 13 1 2 2 Documentation Overview COMX ccccccessesececseeceeeecseeceeeseeeaeeeseeeaeeeseesaeeeseeenaees 15 1 2 3 Important Changes cccecccecececeeeseeeeeeeeceaeeeeaaeseeaeeeeeeeeeeeaeseeaeeseeeeesaeeeeaaeeseneeess 16 1 3 ENSuring ACCESS SOCUINY ces 19 1 4 EEGAalNG OS ea E eet ee Ne a ala 20 1 4 1 Copyright 3 Aina caida He eid aiden lead he 20 1 4 2 Important NOt s a 2er Rn 20 1 4 3 ExXelusion of Eiability 3 2 2 Geese nn eel dene ee LI 21 1 4 4 ETA AIE AERE EA EE TEE A E E TA Coo tree ORTEN 21 1 4 5 Export Regulations seysen 2 4 22 ie E EE E higher 22 1 4 6 Register
66. IO Controller From V2 4 10 0 COMXPNS NXF PROFINET IO Device From V3 4 9 0 cx51pns nxf PROFINET IO Device comX51 From V3 5 26 x COMXS3M NXF Sercos Master From V2 0 14 0 COMXS3S NXF Sercos Slave From V3 0 13 0 MO60J000 nxf Sercos Slave From V3 1 19 x Table 60 Firmware Versions with Support for Diagnostic Interface The following firmwares do not provide any support of diagnostic interfaces USB or serial interface e CC Link Slave e PROFINET IO Device V2 however PROFINET IO Device from V3 4 9 0 contains the required support comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Diagnostic Interfaces 131 183 11 2 Hint concerning the Usage of the Software The USB interface the serial interface as well as the cifX Device Driver may only be used exclusively by one software that is e the SYCON net configuration software with integrated ODM V3 or e the netX Configuration Tool or e the cifX Test Application or e the cifX Driver Setup Utility or e the application program Important Never use the listed software simultaneously otherwise this will result in communication problems with the device If the SYCON net configuration software was used on the PC then stop the ODMVS3 service before you use one of the other software listed above gt Therefore s
67. L A L A LINK green IN Ethernet ACT ACT ACT RXTX ACT Connectors yellow L A LINK L A LINK LINK L A L A LINK green OUT Ethernet ACT ACT RXTX ACT Connectors yellow LED Name Meaning RUN Run ERR Error STA Status SF System Error Communication Status BF Bus Error MS Module Status NS Network Status BS Bus Status BE Bus Error LINK L Link ACT A Activity RJ45 L A Link Activity L A IN Link Activity Input L A OUT Link Activity Output Table 40 LED Names of individual Real Time Ethernet Systems comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 LEDs 8 3 2 LEDs EtherCAT Master The subsequent table describes the meaning of the LEDs for the comX Real Time Ethernet 96 183 communication modules COMX 100CA RE COMX 100CN RE when the firmware of the EtherCAT Master protocol is loaded to the comX communication module LED Color State Meaning RUN Duo LED red green Name in P Off INIT The device is in state INIT the W off device Blinking PRE OPERATIONAL The device is in PRE drawing green OPERATIONAL state como Flickering BOOT Device is in BOOT state green Single Flash SAFE OPERATIONAL The device is in SAFE green OPERATIONAL state On OPERATIONAL The device is in OPERATIONAL state green
68. M01EN 15 3 EtherNet IP Adapter Slave Instance ID of I O Data VO Data Instance ID Remark Consumed I O Data 100 I O Data EtherNet IP Scanner Master gt EtherNet IP Adapter Slave Produced I O Data 101 I O Data EtherNet IP Adapter Slave gt EtherNet IP Scanner Master Table 102 EtherNet IP Adapter Slave Instance ID of I O Data comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Appendix 178 183 15 4 Use of VARAN Client In order to use the comX communication module with VARAN you need a license which you can acquire at the VNO VARAN Bus Nutzerorganisation Burmooser Stra e 10 A 5112 Lamprechtshausen info varan bus net after getting a member of VON The license as well as the Vendor ID and the Device ID can be adjusted with the SYCON net configuration software or with the netX Configuration Tool 15 5 Failure in 10 MBit s Half Duplex Mode and Workaround Important The failure described here only affects older COMX 100CA RE modules with serial numbers up to 21557 and COMX 100CN RE with serial numbers up to 20529 Affected Hardware Hardware with the communication controller netX 50 netX 100 or netX 500 netX Internal PHYs When can this Failure occur When using standard Ethernet communication with 10 MBit s half duplex mode the PHY gets stuck in case of network coll
69. Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Getting Started comX Communication Modules 44 183 4 6 Exchange of comX Communication modules Master and Slave 4 6 1 Steps for Exchange of Hardware In the following table the steps for the exchange in the replacement case of a comX communication module Master oder Slave are described as they are typical for many cases of application Step Description For detailed information Page see section Hardware Installation Deinstall comX communication module to be Decommissioning 50 replaced Take the required safety precautions Take all necessary safety precautions for the installation ofthe comX Take safety Carefully read the documentation of the Electrical Shock Hazard 26 precautions device into which the comX is to be mounted Especially obey precisely to the safety rules demanded by the device s manufacturer In any case take care of the following Lethal Electrical Shock caused by parts with more than 50V a Disconnect the power plug of Old the connecting device Make sure that the power supply is off at the connecting device Open housing Now open the housing of the host system if present Take care of the host system being not connected to its supply voltage as long as the case is open Remove screws fixing First remove both screw
70. OMX 10CN CC 0507000 nxf DeviceNet Slave 2 3 X X COMX 10CA DN COMX 10CN DN 0502000 nxf PROFIBUS DP Slave 2 7 X X COMX 10CA DP COMX 10CN DP Table 3 Reference to Firmware comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Introduction 12 183 The following firmware is still available for legacy applications but development of this firmware has been discontinued For new developments use version 3 4 instead Protocol Firmware For Hardware Version comXpns nxf PROFINET IO Device V2 2 1 45 x COMX 100CA RE COMX 100CN RE Table 4 Reference to old Firmware still available for Legacy Applications 1 1 4 Conventions in this Manual Operation instructions a result of an operation step or notes are marked as follows Operation Instructions gt lt instruction gt or 1 lt instruction gt 2 lt instruction gt Results lt result gt Notes Important lt important note gt Note lt note gt ne ER lt note where to find further information gt a comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Introduction 13 183 1 2 Contents of Product DVD The Communication Solutions DVD for the comX communication modules contains installation information the req
71. Overview 2 Download using SYCON net Firmware and Possibly use the corresponding DTM in the Configuration configuration software SYCON net Diagnosis I O Data Alternatively for this purpose also the usage of the cifX Test Application is possible 2 1 Installing SYCON net Run the SYCON net Setup and follow to the See separate manual instructions of the installation wizard Software Installation and Documentation Overview 2 2 Firmware Download Start configuration software SYCON net Update the Firmware with 116 Create new project Open existing project SYCON net Insert Master into configuration Also see corresponding Select driver and assign device user manual under Select and download the firmware Documentation Overview 15 2 3 Configuration comX Configure the comX Master com Master Device Names in 42 2 4 Download Download the configuration to the comX SYCON net Configuration Master EtherCAT Master EtherNet IP Scanner Master PROFINET IO Controller Master Sercos Master PROFIBUS DP Master CANopen Master DeviceNet Master 2 5 Diagnostic Right click on device symbol Select context menu entry Diagnosis then select Diagnosis gt General Firmware or Master Diagnosis or select Diagnosis gt Extended Diagnosis 2 6 I O Monitor Right click on device symbol Table 15 Configuration Steps for the comX Communication Module Master comX Communication Modules f
72. RT Device Protocol 12 3 10 Sercos Master Parameter Description Maximum number of cyclic input data 5760 bytes including Connection Control per Connection Maximum number of cyclic output data 5760 bytes including Connection Control per Connection Maximum number of configured slave devices 511 Minimum cycle time 250 us Acyclic communication Service channel Read Write Commands Functions Bus Scan Communication phases NRT CPO CP1 CP2 CP3 CP4 Topology Line and double ring Redundancy supported Hot Plug supported Cross Communication supported but only if the master is configured by the host application program by packets Baud rate 100 MBit s full duplex Data transport layer Ethernet Il IEEE 802 3 Auto crossover supported Supported sercos version Communication Specification Version 1 3 TCP IP stack integrated Limitation NRT channel not usable via the API Reference to firmware stack version V2 1 x x Table 90 Technical Data sercos Master Protocol comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Technical Data 12 3 11 Sercos Slave 160 183 Parameter Description COMX 51XX RE Maximum number of cyclic input data Tx of all slaves 254 bytes including Connect
73. Single All Max 240 bytes per request Set_Attribute_Single All Max 240 bytes per request Connections Poll Change of state Cyclic Bit strobe Explicit messaging Supported Fragmentation Explicit and I O UCMM Not supported Baud rates 125 kBits s 250 kBit s 500 kBit s Auto baudrate detection is not supported Data transport layer CAN frames Reference to firmware stack version V2 3 x x Table 98 Technical Data DeviceNet Slave Protocol comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Technical Data 12 3 18 PROFIBUS DP Master 168 183 Parameter Description Maximum number of PROFIBUS DP slaves 125 DPVO DPV1 Maximum number of total cyclic input data 5712 bytes Maximum number of total cyclic output data 5760 bytes Maximum number of cyclic input data 244 bytes per slave Maximum number of cyclic output data 244 bytes per slave Configuration data Max 244 bytes per slave Parameterization data per slave 7 bytes standard parameter per slave Max 237 bytes application specific parameters per slave Acyclic communication DPV1 class 1 read write DPV1 class 1 alarm DPV1 class 2 initiate read write data transport abort Maximum number of acyclic read write 240 bytes per slave and telegram Functions Configuration in Run
74. Steps comX Communication Hilscher 2010 2013 Getting Started comX Communication Modules 47 183 4 7 Updating the Firmware Driver and Software Ey Note As a prerequisite for the software update the project files the configuration files and firmware files have to be saved At existing hardware installation the firmware the driver and the configuration software must be updated according to the versions given in section Reference to Hardware Software and Firmware on page 10 This is illustrated by the following graphic System Overview on Which Software Elements must be actualized Step 4 If necessary import new Device Description i Configuration Software Files to SYCON net to parameterize Slave s or to configure Master SYCON net Step 3 Master or Slave netX Configuration Tool Actualize only Slave or Configuration Software another Application Program Master or Slave Step 1 Actualize Real Time Ethernet Protocol Master or Slave Step 2 Actualize Firmware Slave s or Master For detailed information about firmware update also see chapter Updating the Firmware on page 110 comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Hardware Installation Deinstallation and Replacement 48 183 5 Hardware Installation Deinstallation and Replacement 5 1 Warnin
75. T Connectors of the COMX 100CA DN Connection to Host System Interface Fieldbus connector COMX 100CA DN connected to outside DeviceNet Interface comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Device Photos Position of Switches LEDs and Interfaces 63 183 7 7 2 DeviceNet Interface of COMX 100CA DN The following figure shows the DeviceNet interface of the COMX 100CA DN Combicon plug 5 pin 5 4 3 2 1 Figure 13 DeviceNet Interface CombiCon Plug 5 pin of the COMX 100CA DN Connection with Color Description CombiCon plug Data reference potential of the DeviceNet power supply Drain Shee fs v Red 3284 DeviceNet suppiyvokage Table 22 Pinning of the DeviceNet Interface of the COMX 100CA DN comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Device Photos Position of Switches LEDs and Interfaces 64 183 7 8 DeviceNet Communication Module COMX 100CN DN 7 8 1 COMX 100CN DN Figure 14 Photo of Communication Module COMX 100CN DN SMT Connectors of the COMX 100CN DN Connection to Host System Interface DeviceNet Interface 7 8 2 DeviceNet Interface of COMX 100CN DN The pin assignment of the DeviceNet interface of the COMX 100CN DN is described in the comX Des
76. T Device V3 5 GSDML V2 3 HILSCHER COMX 50XX RI netX 50 Fiber Optic PNS 20130301 xml Table 5 Device Description Files comX Modules Real Time Ethernet Slave Note If you use a sercos Master which is using SDDML files for configuration and one of the defaults for vendor code device ID input data size or output data size was changed then you have to export a new updated SDDML file from SYCON net and import this SDDML file into the configuration software for the sercos Master The device description file is required to configure the used Real Time Ethernet Master e EtherCAT Master comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Introduction 14 183 e EtherNet IP Scanner e POWERLINK Managing Node e PROFINET IO Controller e Sercos Master e VARAN Client Device Description Files for comX Modules Fieldbus Slave CC Link Slave For COMX 50 comx50xx ccs_l csp comx50xx ccs_2 csp comx50xx ccs_3 csp comx50xx ccs_4 csp comx50xx ccs io_l csp For COMX 10 comx10xx ccs_1l csp comxl10xx ccs_2 csp comx10xx ccs_3 csp comx1l10xx ccs_4 csp comx10xx ccs io_l csp CANopen Slave For COMX 10 COMX 10XX COS COS eds DeviceNet Slave For COMX 10 COMX_10XX DNS_DNS EDS For COMX 100 coMx_100XX DN_DNS EDS PROFIBUS DP Slave For COMX 10 HIL_0D82 GSD For COMX 100 HIL_OCOF GSD Table 6 Device Descrip
77. TICE Electro statically sensitive Devices To prevent damage to the device and the comX Communication Module make sure that the comX is grounded via the endplate and the PC and make sure that you are discharged when you install deinstall the comX Communication Module comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Hardware Installation Deinstallation and Replacement 50 183 5 3 Installing the comX Communication Module in its Target Environment For the installation of the comX communication module into the device into which the comX module is to be integrated also denominated as host system or target environment proceed as follows e Hazardous Voltage may be present inside the device into which the comX communication module is integrated e Strictly obey to all safety rules given in the documentation supplied by the manufacturers of this device e Plug off the device into which the comX module is to be integrated e Make sure that this device is separated from the supply voltage and free of current before you continue NOTICE e Adhere to the necessary safety precautions for components that are vulnerable with electrostatic discharge described in section 5 2 3 Electro statically sensitive Devices on page 49 gt Step 1 If necessary remove the housing of this device In all cases
78. X 100CN RE eeeenn 54 7 2 1 COMA TOCNA Eere a a e E E SEA EE R OTSE 54 7 2 2 Ethernet Interface of COMX 100CN RE ueesenseseenennennennnnnnnennnnnnnnennnnnnnnn 54 7 3 Real Time Ethernet Communication Module COMX 50CA REFO with Fiber Optic 55 7 3 1 GOMX506GA REFO un an e AAE ET Midevdid eE A diveediitat 55 7 3 2 Optical Ethernet Interface of COMX 50CA REFO cccceccecessseeeeeesteeeeeeaes 56 7 4 Real Time Ethernet Communication Module COMXS51CA RE een 57 7 4 1 GOMXSTGA REN ee en ae IRRE RER 57 7 4 2 Ethernet Interface of COMX51CACRE ccccsscceceesescceeeseeeeeeeeeeeeeeseeeeeeessenaees 58 comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Introduction 7 5 7 6 7 7 7 8 7 9 7 10 7 11 7 12 7 13 7 14 7 15 7 16 7 17 4 183 CANopen Communication Module COMX 100CA CO uunseeessssessennnnnennennnneneennn nn 59 7 5 1 COMX 100CA CO a aia ie die ee ha be a eens 59 7 5 2 CANopen Interface of COMX 100CA CO uuunseesseennsnnnnnnnnnnnnnnnnnnnnnnennnnnnnn 60 CANopen Communication Module COMX 100CN CO uuueeeessssssesennnnennennnnenenennnn 61 7 6 1 COMX 100CN CO unnuennneenseensnennennnnnnennnnnnnnnnnnnennnnnnnnnnnnnnennnennnennnnnnnnenn 61 7 6 2 CANopen Interface of COMX 100CN CO uusnsesseennnnnnnnnnnnnnnnnnnnnnnnnnennnnnn
79. X 10CA DNS COMX 10CN DNS COMX 10CA DPS COMX 10CN DPS Table 1 Reference to Hardware Software Software SYCON net V 1 360 x x Table 2 Reference to Software comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Introduction 11 183 Firmware Protocol Firmware For Hardware Version Real Time Ethernet zoxx COMX 100CA RE 2534x COMX 1000N RE comXpnm nxf PROFINET IO Controller cx50pns nxf PROFINET IO Device V3 3 4 x x COMX 50CA REFO Fiber Optics cx50pns nxf PROFINET IO Device V3 5 3 5 xX x Fiber Optics MO60F000 nx f EtherCAT Slave v4 4 2 11x COMX 51CA RE M060H000 nxf EtherNevIP Adapter 2 7 13 x MO060L000 nx OpenModbus TCP 2 5 11 x cx5lpns nxf PROFINET IO Device V3 5 3 5 26 x M060J000 nx Sercos Slave 2 3 1 19x comXcom nxf CANopen Master 2 11 x x COMX 100CA CO COMX 100CN CO comXcos nxf CANopen Slave 3 6 X X COMX 100CA CO COMX 100CN CO comXdnm nxf DeviceNet Master 2 3 X X COMX 100CA DN COMX 100CN DN comXdns nxf DeviceNet Slave 2 3 X X COMX 100CA DN COMX 100CN DN comXdpm nxf PROFIBUS DP Master 2 6 X X COMX 100CA DP COMX 100CN DP comXdps nxf PROFIBUS DP Slave 2 7 X X COMX 100CA DP COMX 100CN DP M0203000 nxf PROFIBUS MPI 2 4 X X COMX 100CA DP COMX 100CN DP 0505000 nxf CANopen Slave 3 6 X X COMX 10CA CO COMX 10CN CO 0509000 nxf CC Link Slave 2 9 X X COMX 10CA CC C
80. ad the firmware using an Adapter Card adjust the device parameters for comX and a PC Communication Module Slave 2 OR b using SYCON net b Download Possibly use the corresponding DTM in the Firmware and configuration software SYCON net Configuration Diagnosis I O Data 2 1 Installing SYCON net Run the SYCON net Setup and follow to the See separate manual b instructions of the installation wizard Software Installation and Documentation Overview 2 2 Firmware Download Start configuration software SYCON net Update the Firmware with 116 b Create new project Open existing project SYCON net Insert Slave into configuration Also see corresponding Select driver and assign device user manual under Select and download the firmware Documentation Overview 15 2 3 Configuration Configure the comX Communication Module comX b comX Slave Slave Device Names in 42 2 4 Download Download the configuration to the comX SECONDS b Configuration Slave EtherCAT Slave EtherNet IP Adapter Slave Open Modbus TCP Slave Powerlink Controlled Node Slave PROFINET IO Device Slave Sercos Slave PROFIBUS DP Slave CANopen Slave DeviceNet Slave 2 5 Diagnosis Right click on device symbol Select context menu entry Diagnosis then select Diagnosis gt General or Firmware Diagnosis or select Diagnosis gt Extended Diagnosis comX Communication Modules for Real Time Ethernet a
81. antly off Blinking The indicator turns on and off with a frequency of 5 Hz on for 100 ms followed by off for 100 ms Table 57 LED State Definition for VARAN Client for the RUN and ERR LEDs comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Troubleshooting 109 183 9 Troubleshooting T In case of any error please follow the hints given here in order to solve the problem General gt Check whether the requirements for comX communication module operation are fulfilled Important In any case update older versions of the cifX Device Driver to the current version see Table 2 Reference to Software Further information on this topic you can find in section Prerequisites for the Operation of the comX Communication Modules on page 32 SYS LED gt Check the status of the SYS LED A solid green SYS LED indicates that the firmware of the comX communication module is operational LINK LED gt Check using the LINK LED status whether a connection to the Ethernet has been established successfully Depending on the environment of the comX communication module proceed as follows e If the comX communication module is mounted in its target environment Check signals LINKO at pin 1 for channel O and LINK1 at pin 3 for channel 1 respectively Mounting gt Check that the comX communic
82. ate Meaning MS Duo LED red green Name in On Device operational If the device is operating correctly the the device green module status indicator shall be steady green an Flashing Standby If the device has not been configured the module green status indicator shall be flashing green On Major fault If the device has detected a non recoverable red major fault the module status indicator shall be steady red Flashing Minor fault If the device has detected a recoverable minor red fault the module status indicator shall be flashing red NOTE An incorrect or inconsistent configuration would be considered a minor fault Flashing Self test While the device is performing its power up testing red green the module status indicator shall be flashing green red Off No power If no power is supplied to the device the module status indicator shall be steady off NS Duo LED red green Name in wo On Connected If the device has at least one established the device green connection even to the Message Router the network status drawing indicator shall be steady green vom Flashing No connections If the device has no established green connections but has obtained an IP address the network status indicator shall be flashing green On Duplicate IP If the device has detected that its IP address is red already in use the network status indicator shall be steady red Flas
83. ation module is mounted correctly in the socket Configuration gt Check the configuration in the master and the slave device The configuration has to match comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Updating the Firmware 110 183 10 Updating the Firmware 10 1 Possibilities of Firmware Update This section introduces the various possibilities of firmware update for the COMX C communication modules and explains when which possibility should be considered During the construction of the device it must be taken into account that at least one of the two diagnostic interfaces which are suited for firmware update must be accessible i e connected to the outside This not only enables an easy way for the firmware update but also provides extensive diagnosis possibilities via the configuration software SYCON net see sections Diagnosis and Extended Diagnosis of the SYCON net DTM manuals being a sophisticated and powerful diagnostic tool or alternatively via the cifX test application as a lean and compact diagnostic tool which is easy to use If neither the serial nor the USB interface is connected to the outside of the device a firmware update can only be performed by removing the comX communication module from the device and connecting itto a PC using a PCI carrier board CIF50 CB COM ABC Hilscher part number 1
84. awing green module status indicator shall be steady green COM 0 Flashing Standby If the device has not been configured the module green status indicator shall be flashing green On Major fault If the device has detected a non recoverable red major fault the module status indicator shall be steady red Flashing Minor fault If the device has detected a recoverable minor red fault the module status indicator shall be flashing red NOTE An incorrect or inconsistent configuration would be considered a minor fault ev Flashing Self test While the device is performing its power up testing red green the module status indicator shall be flashing green red Off No power If no power is supplied to the device the module status indicator shall be steady off NS Duo LED red green Name in wW On Connected If the device has at least one established the device green connection even to the Message Router the network status drawing indicator shall be steady green Som wW Flashing No connections If the device has no established green connections but has obtained an IP address the network status indicator shall be flashing green On Duplicate IP If the device has detected that its IP address is red already in use the network status indicator shall be steady red Flashing Connection timeout If one or more of the connections in red which this device is the target has timed
85. ber 20082 DPM Size 16384 Firmware Name PROFIBUS DP Slave Firmware Version 2 3 32 0 Build 32 Firmware Date 10 28 2010 Cancel Figure 46 Dialog Channel Selection within the cifX Test Application comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Updating the Firmware 127 183 gt Here select the comX communication module to be updated and click at Open The window should still remain empty Note In the left part of the dialog cifX cards and comX communication modules which are accessible for the driver are displayed You can distinguish comX communication modules from cifX cards in this display by their device number For comX communication modules the device number always begins with 1531 or 1561 Both values are not used by cifX cards gt Now select menu entry Device gt Download The cifX Test Application allows some other kinds of downloads beside firmware downloads Therefore the kind of download to be applied must be adjusted first with the combo box Download Mode gt To determine the kind of download to be applied select option Firmware Download with the combo box Download Mode 3 Now the screen should look like cifX Test Application cifX0 a File Device Information Data Transfer Download Test Download Mode Firmware Download v Configuration Download C
86. blished state It has data exchange with at least one of the configured Slaves Minor or recoverable fault No data exchange with one of the configured Slaves One or more Slaves are not connected Connection timeout lt 0 On Critical Fault orCritical Link Failure Critical connection failure device has detected a network error duplicate MAC ID or severe error in CAN network CAN bus off W off Off Device is not powered The device may not be powered Device is not on line and or No Network Power The device has not completed the Dup_MAC_ID test yet The device is powered but the network power is missing Table 36 LEDs DeviceNet Master LED State Definition for DeviceNet Master for the MNS LED Indicator state Definition On The indicator is constantly on Off The indicator is constantly off Flashing 1 Hz The indicator turns on and off with a frequency of appr 1 Hz green on for appr 500 ms followed by off for appr 500 ms Flashing 1 Hz The indicator turns on and off with a frequency of appr 1 Hz red on for appr 500 ms followed by off for appr 500 ms Table 37 LED State Definition for DeviceNet Master for the MNS LED comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 LEDs 94 183 8 2 9 LEDs DeviceNet Slave The subsequent table describes the m
87. by B amp R It partly uses CANopen technologies Full duplex denominates a telecommunication system between two communication partners which allows simultaneous communication in both directions is called a full duplex telecommunication system At such a system it is possible to transmit data even if currently data are received Full duplex is the opposite of Half duplex A function code in the meaning defined by Modbus terminology is a standardized method to access i e read or write coils or registers via Modbus A special kind of Device Description File used by PROFIBUS GSD General Station Description A special kind of XML based Device Description File used by PROFINET GSDML General Station Description Markup Language Half duplex denominates a telecommunication system between two communication partners which does not allow simultaneous but alternating communication in both directions is called a half duplex telecommunication system At such a system receiving data inhibits the transmission of data Half duplex is the opposite of _ Full duplex A network component connecting multiple Communication partners with each other A hub does not provide own intelligence thus it does not See Real Time Ethernet networX on chip next generation of communication controllers An object dictionary is a storage area for device parameter data structures It is accessed in standardized manner comX Communication Modules for R
88. c output data 5760 bytes Maximum number of cyclic input data 504 bytes per slave per telegram Maximum number of cyclic output data 504 bytes per slave per telegram IO Connection type Cyclic minimum 1 ms depending on used number of connections and used number of input and output data Maximum number of unscheduled data 1400 bytes per telegram UCMM Class 3 Supported Explicit Messages Client and Server Services Get_Attribute_Single All Set_Attribute_Single All Quick connect Supported Predefined standard objects Identity Object Message Route Object Assembly Object Connection Manager Ethernet Link Object TCP IP Object DLR Object QoS Object Maximal number of user specific objects 20 Topology Tree Line Ring DLR Device Level Ring Beacon based Ring Node ACD Address Conflict Detection Supported DHCP Supported BOOTP Supported Baud rates 10 and 100 MBit s Data transport layer Ethernet Il IEEE 802 3 Switch function Integrated Limitations CIP Sync Services are not implemented TAGs are not supported Reference to firmware stack version V2 6 x x Table 83 Technical Data EtherNet IP Scanner Master Protocol comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Technical Data 154 183
89. cation module COMX 10CA DNS Revision 1 comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Technical Data 147 183 12 1 16 COMX 10CN DNS Important All data specified here apply for the COMX 10CN DNS Revision 1 COMX 10CN DNS Part number 1562 520 Communication Controller netX 10 Processor Integrated Memory RAM FLASH 4 MB SPI Flash EPROM System interface Size of Dual Port Memory 16 KB 14 address lines where 8 KB used by fee 13 address lines lowest 8 KB Width for DPM data access 8 16 Bit switchable 50 Pin SMT Connector female Corresponding male connector SAMTEC TFM 125 02 S D A or TFC 125 02 F D A DeviceNet Communication Supported communication DeviceNet standard DeviceNet Interface Interface type Potential free ISO 11898 interface according to DeviceNet specification Connector 30 pin SMT connector female grid distance 1 27 mm see COMX Design Guide 125 kBit s 250 kBit s 500 kBit s Diagnostic interfaces signals UART RXD TXD USB RX0 TXO USB USB Display LED Display SYS NEI ene ae Status green RUN yellow RDY MNS Module Network Status green MS red NS Module Network Status green MS red NS Rotary Switch Adjustment of Address and 2 Rotary Switches for Address Baudrate Power supply Current 3 3V 5 DC Environment Operation 20 C 65 C Storage
90. cription D Sub Plug eo CAN_L CAN Low bus line CAN_GND_ CAN reference potential fo CAN_H CAN High bus line Figure 23 Pinning of CANopen Interface of the COMX 10CA COS comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Device Photos Position of Switches LEDs and Interfaces 73 183 7 14 CANopen Communication Module COMX 10CN COS 7 14 1 COMX 10CN COS Figure 24 Photo of Communication Module COMX 10CN COS LED Displays of COMX 10CN COS SYS LED COM LED OO SMT Connectors of the COMX 10CN COS Connection to Host System Interface OO CANopen Interface Address Switches of COMX 10CN COS Address Switch 1 Address Switch 2 OO 7 14 2 Description of the Address Switches The address switches of the COMX 10CN COS are described in the comX Design Guide 7 14 3 CANopen Interface of COMX 10CN COS The pin assignment of the CANopen interface of the COMX 10CN COS is described in the comX Design Guide within subsection 3 2 2 comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Device Photos Position of Switches LEDs and Interfaces 74 183 7 15 DeviceNet Communication Module COMX 10CA DNS 7 15 1 COMX 10CA DNS Figure 25 Photo of Communication Module COMX 10CA DNS LED Displays of COMX 10CA
91. d ERR Rotary Switch Adjustment of Address and 2 Rotary Switches for Address Baudrate Power supply Current Supply voltage 3 33 V 5 DC consumption Typical current power at 3 3 V Approx 200 mA 0 66 W at 3 3 V max 1005 mA at bus short circuit Operation 20 C 70 C Storage 40 C 85 C 10 95 relative humidity non condensing According to IEC EN 61000 4 1995 see below Configuration software System configurator SYCON net Table 78 Technical Data COMX 10CA DPS The data mentioned under Electrical Immunity to Interference and Radio Frequency apply for the communication module COMX 10CA DPS Revision 1 comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Technical Data 149 183 12 1 18 COMX 10CN DPS Important All data specified here apply for the COMX 10CN DPS Revision 1 COMX 10CN DPS Part number 1562 420 Communication Controller netX 10 Processor Integrated Memory RAM FLASH 4 MB SPI Flash EPROM System interface Size of Dual Port Memory 16 KB 14 address lines where 8 KB used by fee 13 address lines lowest 8 KB Width for DPM data access 8 16 Bit switchable 50 Pin SMT Connector female Corresponding male connector SAMTEC TFM 125 02 S D A or TFC 125 02 F D A PROFIBUS Communication Supported communication PROFIBUS DP standard PROFIBUS Int
92. d Output Data Size are part of the SDDML device description file If for the configuration of the sercos Master SDDML files are used and a default value of one of these parameters was changed then a SDDML file must be created in the configuration software via Export SDDML and then used in the configuration of the SERCOS Master comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Getting Started comX Communication Modules 41 183 Fieldbus System PROFIBUS DP To configure the Master a GSD file device description file is required Slave The settings in the used Master must comply with the settings in the Slave to establish communication Important parameters are Station Address Ident Number Baudrate and Config Data the configuration data for the output and input length CANopen Slave To configure the Master an EDS file device description file is required The settings in the used Master must comply with the settings in the Slave to establish communication Important parameters are Node Address and Baudrate DeviceNet Slave To configure the Master an EDS file device description file is required The settings in the used Master must comply with the settings in the Slave to establish communication Important parameters are MAC ID Baudrate Produced Size Consumed Size Vendor ID Product Type Product Code Major Rev Minor
93. ded 12 3 10 Section Sercos Master updated 12 3 11 Section Sercos Slave updated 12 3 14 Section CANopen Slave updated 12 3 18 Section PROFIBUS DP Master updated comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMDO4EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Introduction 10 183 1 1 3 Reference to Hardware Software and Firmware Remark concerning Software Update The hardware revisions mentioned in this section and the versions of firmware driver and configuration software belong together functionally The firmware the driver and the configuration software must be updated according to the specifications of this section at present hardware installation An overview on firmware update issues is given in section Updating the Firmware on page 110 Hardware Real Time Ethernet Modules Master Slave with netX 100 Processor COMX 100CA RE Revision 8 COMX 100CN RE Revision 2 Real Time Ethernet Modules Slave with netX 51 Processor COMX 51CA RE Revision 1 Real Time Ethernet Modules Slave with netX 50 Processor Fiber Optic COMX 50CA REFO Revision 2 Fieldbus Master Slave Modules with netX 100 Processor COMX 100CA CO Revision 4 COMX 100CA DN Revision 4 COMX 100CA DP Revision 4 COMX 100CN CO Revision 3 COMX 100CN DN Revision 3 COMX 100CN DP Revision 3 Fieldbus Slave Modules with netX 10 Processor COMX 10CA CCS COMX 10CN CCS COMX 10CA COS COMX 10CN COS COM
94. ding to national and local regulations Waste Electronic Equipment This product must not be treated as household waste This product must be disposed of at a designated waste electronic equipment collecting point comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Glossary 14 Glossary AIDA Auto Crossover Auto Negotiation Baud rate CRC DDF 173 183 Automatisierungs Initiative deutscher Automobilhersteller AIDA is a joined initiative of the German automotive industry founded by Audi BMW Daimler Chrysler and Volkswagen AIDA conforming products are based on PROFINET Auto Crossover is a feature of an interface An interface with Auto Crossover capability will automatically detect and correct if the data lines have been exchanged vice versa Auto Negotiation is a feature of an interface An interface with Auto Negotiation will automatically determine a set of correct communication parameters Data transmission speed of acommunication channel or interface Cyclic Redundancy Check A mathematic procedure for calculating checksums based on polynomial division in order to detect data transmission errors For a more detailed description see the Wikipedia article http en wikipedia org wiki Cyclic redundancy_check Device Description File Device Description File EDS file EtherCAT
95. e Ethernet RX TX RJ45 LED yellow Cho amp Ch1 Flashing The device sends receives Ethernet frames yellow Table 50 LEDs PROFINET IO RT Controller comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 LEDs 104 183 8 3 9 LEDs PROFINET IO RT IRT Device The subsequent table describes the meaning of the LEDs for the comX Real Time Ethernet communication modules COMX CA RE COMX CN RE when the firmware of the PROFINET IO RT Device protocol is loaded to the comX communication module LED Color State Meaning SF Duo LED red green Name in the red On Watchdog timeout channel generic or extended diagnosis device present system error drawing Flashing DCP signal service is initiated via the bus COM 0 red i cyclic at 2 Hz for 3 sec Dom Off No error BF Duo LED red green Name in the red On No configuration or low speed physical link or no physical device link drawing COMA red Flashing No data exchange cyclic at 2 Hz iof Off No error LINK RJ45 LED green Cho amp Chi On A connection to the Ethernet exists green Dom Off The device has no connection to the Ethernet RX TX RJ45 LED yellow ChO amp Ch1 Flashing The device sends receives Ethernet frames yellow Table 51 LEDs PROFINET IO RT Device comX Communication Modules f
96. e installed comX communication module requires a Master Scanner Controller firmware If a change from Master to Slave or vice versa is intended and a Master license is present then click at Yes to perform the intended change In all other cases click at No Action Use a firmware of the correct type for your comX communication module i e a Master firmware for a Master module and a Slave firmware for a Slave module Problem The error message Select Firmware File Invalid Firmware for the assigned device The protocol classes do not match Required EtherNet IP Firmware File SERCOS III The communication classes do not match Required Scanner Firmware File Master Shall the Firmware file nevertheless be applied for the download Ja ji appears Explanation The protocol classes do not match The selected firmware does not support any protocol suited for the selected comX communication module This error situation mostly occurs in conjunction with the two error situations discussed directly above see the illustration Action Use a suitable firmware for a protocol that is supported by your comX communication module If a change of the Real Time Ethernet System is intended and you use a comX Real Time Ethernet Module such as COMX 100CA RE COMX 100CN RE click at Yes in order to perform the intended change In all other cases click at No comX Communication Modules for Real Time Etherne
97. eal Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Glossary Open Modbus TCP PROFINET Real Time Ethernet Register RJ45 RoHS RS232 RS485 175 183 A communication system for Industrial Ethernet designed and developed by Schneider Automation and maintained by the Modbus IDA organization based on the Modbus protocols for serial communication A communication system for Industrial Ethernet designed and developed by PROFIBUS International It uses some mechanisms similar to those of the PROFIBUS field bus Real Time Ethernet Industrial Ethernet is an extension of the Ethernet networking technology for industrial purposes with very good Real Time features and performance There is a variety of different Real Time Ethernet systems on the market which are incompatible with each other The most important systems of these are e EtherCAT e EtherNet IP e Ethernet Powerlink e Open Modbus TCP e PROFINET e Sercos e VARAN A register in the meaning defined by Modbus terminology is a 16 bit wide storage area for data which can be accessed and addressed as a unit by some of the Modbus Function Codes A connector type often used for Ethernet connection It has been standardized by the Federal Communications Commission of the USA FCC Restriction of Hazardous Substances This abbreviation denominates the directive of the European Union on the u
98. eal Time Ethernet and Fieldbus DOC100903UMDOA4EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Getting Started comX Communication Modules 46 183 4 6 3 Load Firmware amp Configuration into Replacement Module comX Master The following table describes the steps on how to download the firmware and the configuration of a comX Communication Module Master exchange service replacement case as it is typical for many cases The download can be performed for the Master using the configuration software SYCON net Step Description For detailed information Page see section 1 Download using SYCON net Firmware and Configuration 1 1 Firmware Download Start configuration software SYCON net Update the Firmware with 116 open existing project SYCON net if so select driver See corresponding user assign device manual under Select and download the firmware Documentation 15 1 2 Download Configuration Download the configuration to the replacement comX Master EtherCAT Master EtherNet IP Scanner Master PROFINET IO Controller Master Sercos Master PROFIBUS DP Master CANopen Master DeviceNet Master modules Master at Module Exchange Replacement Case comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Table 20 Steps Firmware and Configuration Download
99. eaning of the LEDs for the fieldbus when the firmware of the DeviceNet Slave protocol is loaded to the device LED Color State Meaning MNS Duo LED red green W green On Device Operational AND On line Connected Device is online and has established all connections with all Slaves green Flashing 1 Hz Device Operational AND On line Device is online and has established no connection in the established state Configuration missing incomplete or incorrect we Flashing Selftest after power on green red oft Green Red Off Green on for 250 ms then red on for 250 ms then off red Flashing 1 Hz Minor Fault and or Connection Time Out Device is online and has established one or more connections in the established state It has data exchange with at least one of the configured Slaves Minor or recoverable fault No data exchange with one of the configured Slaves One or more Slaves are not connected Connection timeout red On Critical Fault orCritical Link Failure Critical connection failure device has detected a network error duplicate MAC ID or severe error in CAN network CAN bus off D off Off Device is not powered The device may not be powered Device is not on line and or No Network Power The device has not completed the Dup_MAC_ID test yet The device is powered but the network power is missing Table 38 LEDs DeviceNet Slave LED State Definition
100. eate connection to the comX communication module This includes the e Selection of the correct driver e and the selection of the comX communication module to be used 3 Performing the main part of the firmware update The selection of the driver must be done taking into account the update method to be applied as described above comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Updating the Firmware 117 183 e For the update method described in section Set up AT Updating the Firmware with SYCON net via the USB Interface and Set up A2 Updating the Firmware with SYCON net via the Serial Interface the access from SYCON net to the Dual Port Memory is done via the cifX Device Driver gt Inthis case select the cifX Device Driver by checking the option cifX Device Driver an Note This is described in section 3 2 1 Selecting the Driver of the corresponding SYCON net DTM Manual More valuable information concerning this topic can also be found in section 3 2 3 cifX Device Driver of the SYCON net DTM Manual gt netDevice Configuration COMX DP DPS COMX DP DPS lt 2 gt a 10 Device COMX DP DPS Device ID Ox0COF vendor Navigation Area EJ Settings um Hilscher GmbH vendor ID Version nets Drive CIFX Device Driver 1 0 3 2 368BECSB 0E92 4C0E B4A9 64F62AE7AAFA D
101. ect Position Word for comX communication modules83 Figure 33 Photo of Adapter Board CIF50 DB COM CA 84 Figure 34 Photo of Adapter board CIF50 DB COM CA with mounted COMX 100CA DP 85 Figure 35 Combination of Carrier Board CIF50 CB COM ABC and Adapter Board CIF50 DB COM CA 86 Figure 36 Entry NXSB PCA 87 Figure 37 Set up A1 Updating the Firmware with SYCON net via the USB Interface 111 Figure 38 Set up A2 Updating the Firmware with SYCON net via the Serial Interface 112 Figure 39 Set up B1 Firmware Update with SYCON net via the cifX Device Driver using Carrier and Adapter Board 113 Figure 40 Set up B2 Firmware Update with SYCON net via the Serial Interface using Carrier and Adapter Board 114 Figure 41 Set up B3 Updating the Firmware with cifX Test Application via the cifX Device Driver 115 Figure 42 Selection of cifX Device Driver 117 Figure 43 Selection of netX Driver 118 Figure 44 Starting the Search Process for Devices and Selection of Device 119 Figure 45 Firmware Download with SYCON net after Selection of the Firmware 120 Figure 46 Dialog Channel Selection within the cifX Test Application 126 Figure 47 cifX Test Application Display after Device gt Download 127 Figure 48 cifX Test Application Selection of Firmware File to be used 128 Figure 49 cifX Test Application Display during Firmware Download Process 128 comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4
102. ed Protocols subset UDP IP ARP ICMP Ping Topology recognition VLAN and priority tagging LLDP SNMP V1 MIB2 physical device yes Context Management by CL RPC Supported Identification amp Maintenance Read and write of I amp M1 4 Minimum cycle time 1 ms for RTC1 and RTC2 250 us for RTC3 Baud rate 100 MBit s Data transport layer Ethernet Il IEEE 802 3 Limitations RT over UDP not supported Multicast communication not supported Only one device instance is supported DHCP is not supported IRT flex synchronized RT Class 2 is not supported FastStartUp is not supported Media Redundancy except MRP client is not supported Access to the submodule granular status bytes IOCS is not supported The amount of configured IO data influences the minimum cycle time that can be reached Supervisor AR is not supported Supervisor DA AR is supported Only 1 Input CR and 1 Output CR are supported Multiple WriteRequests are not supported Using little endian LSB MSB byte order for cyclic process data instead of default big endian MSB LSB byte order may have an negative impact on minimum reachable cycle time Reference to firmware stack version V3 4 x x Table 88 Technical Data PROFINET IO RT IRT Device Protocol comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher
103. ed Trademarks orriei teii ioio E TNA aA E ENN TRAK KEANE 22 1 4 7 EtherGAl DISCIAIME erra sea E EEEa 23 1 5 LICENSES e a Oa a aa in hai a aa 23 22 YSAFETV aorin E E E e Ueber EEEa Ul 24 2 1 EIEE OT sn E E E T ehitenge 24 2 2 Intended USE AEEA E A E A SEA EE TE E E A E T E E 24 2 2 1 Intended Use of comX Communication Modules s s 24 2 3 Personnel Qualificatio N scerna ee aa EREEREER EE 25 2 4 Commitment to read and understand the Manual cccecceceeeeeeeeeneeeeeeeneeeeeeeeees 25 2 5 salely lnstrleti ns nn ae N es oe aN 26 2 5 1 Electrical Shock Hazard cecccceceseceeeeseeeeeeceeeeeeeceneeeeeeseeeaeesseneaeeseeeeaeeessnsaeess 26 2 6 Safety Instructions to avoid Property Damage cccceececeeeeeeceeeeeeeteeeteeeeneeeeeenaes 26 2 6 1 Device Destruction by exceeding allowed Supply Voltage 26 2 6 2 Device Destruction by exceeding allowed Signal Voltage nnen 27 2 6 3 Electro statically sensitive Devices 40rsnsusnsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nen 27 2 7 Labeling of Safety Messages ce a 28 2 7 1 References Safety sungen 28 3 DESCRIPTIONS AND REQUIREMENTS unnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nn 29 3 1 BESErpliOnsnsnne ee eek Habe 29 3 1 1 Block Diagrams n a ana a a 30 3 1 2 System Requirements 444400rn400nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnannnn 31 3 2 Prerequisites for the Operation of the comX Communication Modul
104. ed in the comX Design Guide 7 12 3 CC Link Interface of COMX 10CN CCS The pin assignment of the CC Link interface of the COMX 10CN CCS is described in the comX Design Guide within subsection 3 2 1 comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Device Photos Position of Switches LEDs and Interfaces 71 183 7 13 CANopen Communication Module COMX 10CA COS 7 13 1 COMX 10CA COS Figure 21 Photo of Communication Module COMX10 CA COS LED Displays of COMX 10CA COS SYS LED COM LED OO SMT Connectors of the COMX 10CA COS Connection to Host System Interface Fieldbus Connector of COMX 10CA COS connected to outside CANopen Interface Address Switches of COMX 10CA COS Address Switch 1 Address Switch 2 OO 7 13 2 Description of the Address Switches The address and baudrate switches of the COMX 10CA COS are described in the comX Design Guide comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Device Photos Position of Switches LEDs and Interfaces 72 183 7 13 3 CANopen Interface of COMX 10CA COS The following figure shows the CANopen interface D Sub plug male 9 pin 12345 6 7 8 9 Figure 22 CANopen Interface D Sub plug 9 pin of the COMX 10CA COS Connection with Des
105. een installed Windows XP Service Pack 3 Windows Vista 32 bit Windows 7 Service Pack 1 32 bit or Windows 7 Service Pack 1 64 bit The PCI carrier board CIF50 CB COM ABC must have been mounted correctly into the PC Check for good contact and correct fitting of the PCI carrier board in the PC slot connector The PC adapter board CIF50 DB COM CA must be solidly mounted within the slot of the PCI carrier board Again check for good contact and correct fitting of the PC adapter card in the slot of the PCI carrier board The comX communication module must be mounted correctly in the 50 pin SMT connector of the PC Adapter Card CIF50 DB COM CA when using comX modules of the CN series this is additionally valid for the 30 pin SMT connector of the host system The connector must be connected according to the specifications given in the comX Design Guide The module must be loaded with the correct firmware for the communication system protocol to be applied on the module Please find out the correct firmware for the applied system to be installed on your communication module using the reference table Table 3 Reference to Firmware on page 11 within section 1 1 3 Reference to Hardware Software and Firmware The comX communication module must have been configured correctly for instance with the system configurator SYCON net which is delivered with the comX modules for more information see SYCON net documentation For t
106. elect Service gt Stop from the context menu of the ODMV3 system tray icon 11 3 Hardware Modification of comX Module for Recognition of comX Reset at a connected Windows Diagnosis PC The following table indicates at which hardware revision of the comX module the electronic circuit of the USB interface has been changed Communication module Hardware Revision COMX 100CA CO 4 COMX 100CN CO 3 COMX 100CA DN 4 COMX 100CN DN 3 COMX 100CA DP 4 COMX 100CN DP 3 COMX 50CA CCS 3 firmware does not support USB COMX 51CA RE 1 COMX 100CA RE 7 COMX 100CN RE 2 Table 61 First Hardware Version with new USB Interface This modification was necessary in order to enable recognition of a comX reset by a Diagnosis PC running Microsoft Windows Windows closes the USB driver and automatically restarts it when the comX executes a reset and is then again ready to communicate over USB Note If you use a comX communication module of a former hardware revision it is necessary to pull away the USB cable from the USB connector and then plug it again after a reset of the comX communication module which for instance occurs after a firmware download comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Technical Data 132 183 12 Technical Data gt Note All technical data in this section are s
107. epending on Master capability Type Complex Slave Complex Slave Functions Emergency Emergency FMMUs 8 3 SYNC Manager 4 4 Distributed Clocks DC Supported 32 Bit Supported 32 Bit Baud rate 100 MBit s 100 MBit s Data transport layer Ethernet Il IEEE 802 3 Ethernet Il IEEE 802 3 Limitation LRW is not supported LRW is not supported Reference to firmware stack version Table 82 Technical Data EtherCAT Slave Protocol V4 2 x x V2 5 x x and V4 2 x x Note for COMX 100XX RE The loadable firmware supports for the number of cyclic input data and for cyclic output data in total up to 512 bytes If more than 256 bytes for input data or for output data shall be exchanged via EtherCAT then a customer specific XML file is necessary Additionally the following formula applies The sum of the input data length and the ouput data length may not exceed 512 bytes where each length has to be rounded up to the next multiple of 4 for this calculation comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Technical Data 153 183 12 3 3 EtherNet IP Scanner Master Parameter Description Maximum number of EtherNet IP connections 64 connections for implicit and explicit Maximum number of total cyclic input data 5712 bytes Maximum number of total cycli
108. equence of three short flashes each comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 LEDs 103 183 approximately 200 ms separated by a short off phase approximately 200 ms The sequence is finished by a long off phase approximately 1 000 ms Table 49 LED State Definition for Powerlink Controlled Node Slave for the BS BE LEDs 8 3 8 LEDs PROFINET IO RT Controller The subsequent table describes the meaning of the LEDs for the comX Real Time Ethernet communication modules COMX 100CA RE COMX 100CN RE when the firmware of the PROFINET IO RT Controller protocol is loaded to the comX communication module LED Color State Meaning SF Duo LED red green Name inthe red On together with BF red ON device No valid Master license drawing r a COM 0 red Flashing System error Invalid configuration Watchdog error or cyclic at 2 Hz internal error off Off No error BF Duo LED red green Name inthe rea On No Connection No Link device or together with SF red ON Er No valid Master license red Flashing Configuration fault not all configured IO Devices are cyclic at 2 Hz connected off Off No error LINK RJ45 LED green ENDEN On A connection to the Ethernet exists green Dom Off The device has no connection to th
109. er Slave Protocol comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Technical Data 155 183 12 3 5 Open Modbus TCP Parameter Description Maximum number of input data 2880 Registers Maximum number of output data 2880 Registers Acyclic communication Read Write Register Maximum 125 Registers per Read Telegram 4 23 FC 3 Maximum 121 Registers per Write Telegram FC 23 Maximum 123 Registers per Write Telegram FC 16 Read Write Coil Maximum 2000 Coils per Read Telegram FC 1 2 Maximum 1968 Coils per Write Telegram FC 15 Modbus Function Codes NOOROND 15 16 23 Function Code 23 can be used via the packet API but not with the Command Table Protocol Mode Message Mode Client Mode Client using the Command Table The data is stored in the I O process data image Client using the packet API The I O process data image is not used Server using the packet API The I O process data image is not used I O Mode Server Mode Server only The data is stored in the I O process data image Baud rates 10 and 100 MBit s Data transport layer Ethernet Il IEEE 802 3 Reference to firmware stack version V2 5 x x Table 85 Technical Data Open Modbus TCP Protocol 12 3 6 Powerlink Controlled Node Slave Parameter
110. erface Interface type Potential free RS 485 Interface Connector 30 pin SMT connector female grid distance 1 27 mm see COMX Design Guide Transmission rates 9 6 kBit s 19 2 kBit s 31 25 kBit s 45 45 kBit s 93 75 kBit s 187 5 kBit s 500 kBit s 1 5 MBit s 3 MBit s 6 MBit s 12 MBit s Diagnostic interfaces signals UART RXD TXD USB RX0 TXO USB USB Display LED Display SYS System Status green RUN yellow RDY COM Communication status green STA red ERR Rotary Switch Adjustment of Address and 2 Rotary Switches for Address Baudrate Power supply Current Supply voltage 3 33 V 5 DC consumption Typical current power at 3 3 V Approx 200 mA 0 66 W at 3 3 V en max 1005 mA at bus short circuit Operation 20 C 65 C Storage 40 C 85 C 10 95 relative humidity non condensing wooo Table 79 Technical Data COMX 10CN DPS comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Technical Data 150 183 12 2 Electrical Immunity to Interference and Radio Frequency Electrostatic discharge ESD according Fast transient Surge voltage to IEC EN 61000 4 2 1995 interferences according to Burst according IEC EN 61000 4 to IEC EN 61000 4 5 1995 4 1995 Method Air discharge Contact discharge Communication and Communication and method method data lines data lines Module Revision
111. es 32 comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Introduction 3 183 3 2 1 Prerequisites for the Operation as Embedded System 32 3 2 2 Prerequisites for the Operation with PC Adapter Card nnnn 33 3 2 3 Remarks on Storage Stability and Contact Reliability of Host side Connector 33 3 3 Supply Voltage and Signaling Voltage 4 uu44444annnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnen 34 3 4 Prerequisites for the Software Installation c ceeeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 34 3 4 1 Prerequisites for the System Configurator SYCON net neseenennnnnn 34 4 GETTING STARTED COMX COMMUNICATION MODULES nnuueeeeneeneennn 35 4 1 Hardware Installation as Embedded System Master and Slave 35 4 2 Configuration of the comX Communication Module Slave 4 gt 37 4 3 Configuration of the comX Communication Module Master 44 39 4 4 Notes for the Configuration of the Master Device 22440ssnn sn nnneenn nennen 40 4 5 Device Names in SYCON net uuuussssssnnsnnnennnneneeennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnenssssnnnnnnen 42 4 6 Exchange of comX Communication modules Master and Slave 44 4 6 1 Steps for Exchange of Hardware 0u 240
112. es for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Device Photos Position of Switches LEDs and Interfaces 69 183 7 11 2 Description of the Address and Baudrate Switches The address and baudrate switches of the COMX 10CA CCS are described in the comX Design Guide 7 11 3 CC Link Interface of COMX 10CA CCS The following drawing shows the CC Link interface D Sub male connector 9 pole of the COMX 10CA CCS Isolated RS 485 interface Figure 19 CC Link Interface Screw terminal connector 5 pin Connection with Signal Description Screw terminal Connector oa Data Table 24 CC Link Interface of COMX 10CA CCS comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Device Photos Position of Switches LEDs and Interfaces 70 183 7 12 CC Link Communication Module COMX 10CN CCS 7 12 1 COMX 10CN CCS Figure 20 Photo of Communication Module COMX 10CN CCS SMT Connectors of the COMX 10CN CCS Connection to Host System Interface amp CC Link Interface Address and Baudrate Switches of the COMX 10CN CCS E Address Switch 1 Address x 10 2 Address Switch 2 Address x 1 Baudrate Switch 7 12 2 Description of the Address and Baudrate Switches The address and baudrate switches of the COMX 10CN CCS are describ
113. es for the Configuration of the Master Device Device Names in SYCON net by Communication Protocol Steps how to replace the comX Communication modules Master and Slave 180 183 177 10 10 11 12 13 14 14 18 28 28 34 36 38 39 41 43 44 Firmware and Configuration Download Steps comX Communication modules Slave at Module Exchange Replacement Case 45 Steps Firmware and Configuration Download Steps comX Communication modules Master at Module Exchange Replacement Case Pinning of Ethernet Connector at Channel 0 and Channel 1 Pinning of the DeviceNet Interface of the COMX 100CA DN Pinning of the PROFIBUS DP Interface of the COMX 100CA DP CC Link Interface of COMX 10CA CCS Pinning of the DeviceNet Interface of the COMX 10CA DNS Pinning of the PROFIBUS DP Interface of the COMX 10CA DPS System LED LEDs PROFIBUS DP Master LEDs PROFIBUS DP Slave LEDs PROFIBUS MPI LEDs CC Link Slave LEDs CANopen Master LED State Definition for CANopen Master for the CAN LED LEDs CANopen Slave 1 Communication Status LED current Hardware Revision LED State Definition for CANopen Slave for the CAN LED LEDs DeviceNet Master LED State Definition for DeviceNet Master for the MNS LED LEDs DeviceNet Slave LED State Definition for DeviceNet Slave for the MNS LED LED Names of individual Real Time Ethernet Systems LEDs EtherCAT Master LED State Definition for EtherCAT Master for the RUN and ERR LEDs LEDs EtherCAT Slave LED State Definitio
114. et and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Technical Data 140 183 12 1 9 COMX 50CA REFO Integrated Memory RAM FLASH 8 MB SDRAM 4 MB SPI Flash EPROM Corresponding male connector SAMTEC TFM 125 02 S D A or TFC 125 02 F D A Ethernet Communication Ethernet Standard Frame type IEEE 802 3 Ethernet Il Supported Real Time Ethernet PROFINET IO Device Slave communication standard firmware Optical Ethernet interface Hardware 2 x fiber optical transceiver Avago AFBR 5978Z with SC RJ connector Half duplex full duplex Display LED Display SYS System Status green RUN yellow RDY COMO COM1 Communication Status both green or red TX RX0 TX RX1 Ethernet activity status yellow LINKO LINK1 Ethernet link status green Power supply Current 3 33 V 5 DC Operation 20 C 55 C Storage 40 C 85 C nommen areen omame ene _ 10 95 relative humidity non condensing Table 70 Technical Data COMX 50CA REFO comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Technical Data 141 183 12 1 10 COMX 51CA RE Integrated Memory RAM FLASH 8 MB SDRAM 4 MB SPI Flash EPROM Corresponding male connector SAMTEC TFM 125 02 S D A or TFC 125 02 F D A Supported Real Time Ethernet Determined by loaded firmware Ethe
115. evice Assignment 35Gateway Driver for netX V3 x 0 9 1 2 787CD349 4CF6 4259 8E4D 109B646BEA91 Firmware Download netX Driver 1 101 1 5347 B54C8CC F333 4135 8405 6E 12FC88EE62 Configuration General Modules Parameters Groups Extensions DPV1 Address Table Device Settings Device Description Device GSD Disconnected Cancel Apply Help Data Set SF Figure 42 Selection of cifX Device Driver Note The driver selection list is available under the menu entry Settings gt Driver e For the update method described in the sections Set up AT Updating the Firmware with SYCON net via the USB Interface and Set up A2 Updating the Firmware with SYCON net via the Serial Interface the access from SYCON net to the comX communication module is done via the netX driver gt In these cases select the netX Driver by checking the according checkbox for netX Driver comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Updating the Firmware 118 183 Note This is described in section 3 2 1 Selecting the Driver of the corresponding SYCON net DTM Manual More valuable information concerning this topic can be found in section 3 2 4 netX Driver of the SYCON net DTM Manual The necessary adjustment of interfacing parameters is explained in section 3 2 4 2 Driver parameters for netX Dri
116. face of the COMX 100CA DP comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Device Photos Position of Switches LEDs and Interfaces 67 183 7 10 PROFIBUS DP Communication Module COMX 100CN DP 7 10 1 COMX 100CN DP Figure 17 Photo of Communication Module COMX 100CN DP SMT Connectors of the COMX 100CN DP Connection to Host amp System Interface D PROFIBUS DP Interface 7 10 2 PROFIBUS DP Interface of COMX 100CN DP The pin assignment of the PROFIBUS DP interface of the COMX 100CN DP is described in the comX Design Guide within subsection 3 2 3 comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Device Photos Position of Switches LEDs and Interfaces 68 183 7 11 CC Link Communication Module COMX 10CA CCS 7 11 1 COMX 10CA CCS Figure 18 Photo of Communication Module COMX 10CA CCS LED Displays of COMX 10CA CCS SYS LED COM LED Address and Baudrate Switches of the COMX 10CA CCS E Address Switch 1 for CC Link Slave Address x10 E Address Switch 2 for CC Link Slave Address x1 6 Baudrate Switch SMT Connectors of the COMX 10CA CCS Connection to Host System Interface Fieldbus connector of COMX 10CA CCS connected to outside CC Link Interface comX Communication Modul
117. for DeviceNet Slave for the MNS LED Indicator state Definition On The indicator is constantly on Off The indicator is constantly off Flashing 1 Hz The indicator turns on and off with a frequency of appr 1 Hz green on for appr 500 ms followed by off for appr 500 ms Flashing 1 Hz The indicator turns on and off with a frequency of appr 1 Hz red on for appr 500 ms followed by off for appr 500 ms Table 39 LED State Definition for DeviceNet Slave for the MNS LED comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 LEDs 8 3 LEDs Real Time Ethernet Systems 95 183 8 3 1 LED Names of individual Real Time Ethernet Systems gt Note Depending on the loaded COMX 100CA RE COMX 100CN RE firmware the LEDs of the COMX 100CA RE COMX 100CN RE communication modules are configured as follows Color A o S a of LED a leere 2 r r St 2 E Wu D o 095 S n Z Z gt x lt Oe I Pollees Eal ez ime cle 2 E 23 28 258 228 58 Sez f J 3 s in oa coz2 os ao A a gt RUN RUN MS BS RUN STA S3 RUN green M BF s3 red red green Duo LED z NS 2 z 2 green ERR ERR NS BE ERR BF ERR ERR red red green Duo LED LINK L A LINK L A LINK LINK
118. g Messages on Personal Injury Obey to the following safety advices when installing deinstalling or replacing the comX Communication Modules described in this manual 5 1 1 Electrical Shock Hazard 3 A nen Lethal Electrical Shock caused by parts with more than 50V HAZARDOUS VOLTAGE may be present inside the device into which the comX communication module is integrated forse B Strictly obey to all safety rules provided by the device s manufacturer in the documentation Therefore first disconnect the power plug of the device Make sure that the power supply is off at the device Open the housing and install or remove the comX Communication Module only after disconnecting power Strictly obey to all safety rules given in the documentation supplied by the manufacturers of this device 5 2 Property Damage Messages Obey to the following property damage messages when installing deinstalling or replacing the comX Communication Module 5 2 1 Device Destruction by exceeding allowed Supply Voltage Adhere for all comX Communication Modules described in this manual the instruction hereafter N NOTICE Device Destruction Use only the mandatory supply voltage to operate the comX Communication Module Operating the comX with a supply voltage above of the specified range leads to device destruction USA NOTICE Device Destruction Use only the mandatory supply voltage to operate
119. gure 45 Firmware Download with SYCON net after Selection of the Firmware see right at the top gt In this dialog select the firmware file to be loaded Then the screen should look like this comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Updating the Firmware 120 183 netDevice Configuration COMX DP DPS COMX DP DPS lt 2 gt m IO Device COMX DP DPS Device ID OxO0COF Vendor Hilscher GmbH Vendor ID Navigation Area SQ Settings 3 Driver Name nets Driver version 2 3 build 32 Device Assignment tay Firmware Download CAUTION J Configuration A General 4 firmware download Modules stops the bus communication erases the configuration database and overwrites the existing firmware in the device PROFIBUS DP Slave for COMX Parameters Groups Extensions To complete the update and to make the device operable again please re download the configuration when this DPV1 operation has Finished Address Table Device Settings EJ Device Description Device GSD Download KD Disconnected Data Set Figure 45 Firmware Download with SYCON net after Selection of the Firmware gt In order to start the firmware update process click at Load Figure 45 Firmware Download with SYCON net after Selection of the Firmware see window A reconstruction of the state prior to
120. h 2 7 17 2 Description of the Address Switches The address switches of the COMX 10 CA DPS are described in the comX Design Guide comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Device Photos Position of Switches LEDs and Interfaces 79 183 7 17 3 PROFIBUS DP Interface of COMX 10CA DPS The following figure shows the PROFIBUS DP interface D Sub plug female 9 pin 54321 98 7 6 Figure 29 PROFIBUS DP Interface D Sub plug female 9 pin of the COMX 10CA DPS Connection with Description D Sub Plug 3 RxD TxD P Receive Send data P Line B at plug DGND Data reference potential Power supply positive je ae RxD TxD N Receive Send data N Line A at plug Table 26 Pinning of the PROFIBUS DP Interface of the COMX 10CA DPS comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Device Photos Position of Switches LEDs and Interfaces 80 183 7 18 PROFIBUS DP Communication Module COMX 10CN DPS 7 18 1 COMX 10CN DPS Figure 30 Photo of Communication Module COMX 10CN DPS LED Displays of COMX 10CN DPS SYS LED COM LED OO SMT Connectors of the COMX 10CN DPS Connection to Host System Interface PROFIBUS DP Interface OO Address Switches of COMX 10CN DPS Address switch 1
121. hannel File Download Filename Firmware Download N Firmware comx comxdps nxf f z License Download Download Progress Last Error iver was successfully opened Figure 47 cifX Test Application Display after Device gt Download gt Channel selection As next step select the intended channel to be used at comX communication modules supporting more than a single channel At comX communication modules supporting only a single channel specify the value 0 here gt Selection of firmware file In the input field Filename specify the filename of the firmware file to be loaded into the comX communication module or select it respectively see Figure 48 cifX Test Application Selection of Firmware File to be used on page 128 comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Updating the Firmware 128 183 Suchen in comx z a e E I E comxdps nxf Recent Desktop Eigene Dateien Arbeitsplatz Dateiname Netzwerkumgeb Dateityp net Firmware Files nxf nxm mod Abbrechen ae M Schreibgeschiitzt ffnen Figure 48 cifX Test Application Selection of Firmware File to be used Note You can find suitable firmware files on the Communication Solutions DVD and on http www hilscher com in the download area below comX Note The rule system of file names for the
122. he specifications given in the comX Design Guide A suitable supply voltage in the voltage range 3 3 V 5 must be connected The module must be loaded with the correct firmware for the communication system protocol to be applied on the module Please find out the correct firmware for the applied system to be installed on your communication module using the reference table Table 3 Reference to Firmware on page 11 within section 1 1 3 Reference to Hardware Software and Firmware The comX communication module must have been configured correctly for instance with the system configurator SYCON net which is delivered with the comX modules for more information see SYCON net documentation For the communication with the comX module either the cifX Device Driver or the toolkit must have been installed correctly at least V1 0 5 x In order to avoid thermal damage the allowed temperature range needs to be obeyed See specifications in section Technical Data of COMX Modules on page 132 comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Descriptions and Requirements 33 183 3 2 2 Prerequisites for the Operation with PC Adapter Card The following prerequisites must be fulfilled for the operation of the comX communication modules with PC Adapter Card C F50 DB COM CA 1 On the PC Microsoft Windows must have b
123. he communication with the comX module the cifX Device Driver must have been installed correctly at least V1 0 5 x 3 2 3 Remarks on Storage Stability and Contact Reliability of Host side Connector For the host side connectors used in the comX communication modules Samtec Types SFC 115 T2 L D A K TR and SFC 125 T2 L D A K TR the following applies concerning storage stability and long term immunity against contact failure 1 Hilscher only uses highly reliable connectors in the comX modules The supplier of the connector warrants a minimum expected storage time of 5 years without any loss of spring tension when the connectors have been mounted According to its general terms and conditions Hilscher assures this warranted storage time to you In order to preserve the spring tension and to improve the immunity against contact failure of the host side connectors the following storage conditions are recommended o Storage in dry package such as ESD bags which additionally can be heat sealed o Alternatively Controlled storage at a temperature of max 25 C and 50 relative humidity comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Descriptions and Requirements 34 183 3 3 Supply Voltage and Signaling Voltage The following table provides the required and permissible supply voltage for each of the devices as well as the
124. he device is executing a reset Single flash STOPPED The Device is in STOPPED state green Blinking PREOPERATIONAL The Device is in the green PREOPERATIONAL state On OPERATIONAL The Device is in the OPERATIONAL state green Single flash Warning Limit reached At least one of the error counters red of the CAN controller has reached or exceeded the warning level too many error frames Double flash Error Control Event A guard event NMT Slave or NMT red master or a heartbeat event Heartbeat consumer has occurred On Bus Off The CAN controller is bus off red Table 32 LEDs CANopen Master LED State Definition for CANopen Master for the CAN LED Indicator state Definition On The indicator is constantly on Off The indicator is constantly off Blinking The indicator turns on and off with a frequency of 2 5 Hz on for 200 ms followed by off for 200 ms Single Flash The indicator shows one short flash 200 ms followed by a long off phase 1 000 ms Double Flash The indicator shows a sequence of two short flashes each 200 ms separated by a short off phase 200 ms The sequence is finished by a long off phase 1 000 ms Table 33 LED State Definition for CANopen Master for the CAN LED comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 LEDs 92 183 8
125. her 2010 2013 Introduction 20 183 1 4 Legal Notes 1 4 1 Copyright Hilscher 2010 2013 Hilscher Gesellschaft fur Systemautomation mbH All rights reserved The images photographs and texts in the accompanying material user manual accompanying texts documentation etc are protected by German and international copyright law as well as international trade and protection provisions You are not authorized to duplicate these in whole or in part using technical or mechanical methods printing photocopying or other methods to manipulate or transfer using electronic systems without prior written consent You are not permitted to make changes to copyright notices markings trademarks or ownership declarations The included diagrams do not take the patent situation into account The company names and product descriptions included in this document may be trademarks or brands of the respective owners and may be trademarked or patented Any form of further use requires the explicit consent of the respective rights owner 1 4 2 Important Notes The user manual accompanying texts and the documentation were created for the use of the products by qualified experts however errors cannot be ruled out For this reason no guarantee can be made and neither juristic responsibility for erroneous information nor any liability can be assumed Descriptions accompanying texts and documentation included in the user manual do not present a guarantee no
126. hing Connection timeout If one or more of the connections in red which this device is the target has timed out the network status indicator shall be flashing red This shall be left only if all timed out connections are reestablished or if the device is reset ev Flashing Self test While the device is performing its power up testing red green the network status indicator shall be flashing green red Off Not powered no IP address If the device does not have an IP address or is powered off the network status indicator shall be steady off LINK RJ45 LED green Cho amp Ch1 1 On A connection to the Ethernet exists green Off The device has no connection to the Ethernet ACT RJ45 LED yellow Cho amp Chi Flashing The device sends receives Ethernet frames yellow Table 45 LEDs EtherNet IP Scanner Master comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMDOA4EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 100 183 LEDs EtherNet IP Adapter Slave The subsequent table describes the meaning of the LEDs for the comX Real Time Ethernet communication modules COMX CA RE COMX CN RE when the firmware of the EtherNet IP Adapter Slave protocol is loaded to the comX communication module LED Color State Meaning MS Duo LED red green Name in the device On Device operational If the device is operating correctly the dr
127. ign Guide within subsection 3 2 2 comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Device Photos Position of Switches LEDs and Interfaces 65 183 7 9 PROFIBUS DP Communication Module COMX 100CA DP 7 9 1 COMX 100CA DP Figure 15 Photo of Communication Module COMX 100CA DP EJ Note Please take care of the following The figure above shows the COMX 100CA DP communication module without the metal blocks required for mounting LED Displays of COMX 100CA DP SYS LED COM LED OO SMT Connector of the COMX 100CA DP Connection to Host System Interface Fieldbus connector COMX 100CA DP connected to outside PROFIBUS DP Interface comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Device Photos Position of Switches LEDs and Interfaces 66 183 7 9 2 PROFIBUS DP Interface of COMX 100CA DP The following figure shows the PROFIBUS DP interface D Sub plug female 9 pin 54321 98 7 6 Figure 16 PROFIBUS DP Interface D Sub plug female 9 pin of the COMX 100CA DP Connection with Description D Sub Plug RxD TxD P Receive Send data P Line B at plug DGND Data reference potential el RxD TxD N Receive Send data N Line A at plug Table 23 Pinning of the PROFIBUS DP Inter
128. in of the COMX 100CA CO 60 Figure 10 Pinning of CANopen Interface of the COMX 100CA CO 60 Figure 11 Photo of Communication Module COMX100 CN CO 61 Figure 12 Photo of Communication Module COMX 100CA DN 62 Figure 13 DeviceNet Interface CombiCon Plug 5 pin of the COMX 100CA DN 63 Figure 14 Photo of Communication Module COMX 100CN DN 64 Figure 15 Photo of Communication Module COMX 100CA DP 65 Figure 16 PROFIBUS DP Interface D Sub plug female 9 pin of the COMX 100CA DP 66 Figure 17 Photo of Communication Module COMX 100CN DP 67 Figure 18 Photo of Communication Module COMX 10CA CCS 68 Figure 19 CC Link Interface Screw terminal connector 5 pin 69 Figure 20 Photo of Communication Module COMX 10CN CCS 70 Figure 21 Photo of Communication Module COMX10 CA COS 71 Figure 22 CANopen Interface D Sub plug 9 pin of the COMX 10CA COS 72 Figure 23 Pinning of CANopen Interface of the COMX 10CA COS 72 Figure 24 Photo of Communication Module COMX 10CN COS 73 Figure 25 Photo of Communication Module COMX 10CA DNS 74 Figure 26 DeviceNet Interface CombiCon Pug 5 pin of the COMX 10CA DNS 75 Figure 27 Photo of Communication Module COMX 10CN DNS 76 Figure 28 Photo of Communication Module COMX 10CA DPS 78 Figure 29 PROFIBUS DP Interface D Sub plug female 9 pin of the COMX 10CA DPS 79 Figure 30 Photo of Communication Module COMX 10CN DPS 80 Figure 31 Photo of Carrier Board CIF50 CB COM ABC 82 Figure 32 Switch S1 of CIF50 CB COM ABC in corr
129. ing of the LEDs for the comX CC Link Slave communication modules COMX 100CA CCS COMX 100CN CCS when the firmware of the CC Link Slave protocol is loaded to the comX communication module LED Color State Meaning L RUN LED green we off Off 1 Before participating in the network 2 Unable to detect carrier 3 Timeout 4 Resetting hardware On Receive both refresh and polling signals or just the refresh green signal normally after participating in the network LERR LED red Off 1 Normal communication 2 off 2 Resetting hardware e Blinking The switch setting has been changed from the setting at the red reset cancellation blinks for 0 4 sec On 1 CRC error red 2 Address parameter error 0 65 or greater is set including the number of occupied stations 3 Baud rate switch setting error during cancellation of reset 5 or greater Table 31 LEDs CC Link Slave comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 LEDs 91 183 8 2 6 LEDs CANopen Master The subsequent table describes the meaning of the LEDs for the comX CANopen Master communication modules COMX CA CO COMX CN COM when the firmware of the CANopen Master protocol is loaded to the comX communication module LED Color State Meaning CAN Duo LED red green Off T
130. ion Control and IO Status COMX 51XX RE Maximum number of cyclic output data Rx of all slaves 254 bytes including Connection Control and IO Status COMX 100XX RE Maximum number of cyclic input data Tx of all slaves 128 bytes including Connection Control and IO Status COMX 100XX RE Maximum number of cyclic output data Rx of all slaves 128 bytes including Connection Control and IO Status Maximum number of slave devices 8 Maximum number of applicable sercos addresses 1 511 Minimum cycle time 250 us Topology Line and ring Communication phases NRT CPO CP1 CP2 CP3 CP4 Acyclic Communication Service Channel Read Write Standard Commands Baud rate 100 MBit s Data transport layer Ethernet Il IEEE 802 3 Supported sercos version sercos in the third generation Communication Specification Version 1 1 2 Supported sercos Communication Profiles SCP_FixCFG Version 1 1 1 SCP_VarCFG Version 1 1 1 SCP_VarCFG Version 1 1 3 Supported User SCP Profiles SCP_WD Version 1 1 1 SCP_Diag Version 1 1 1 SCP_RTB Version 1 1 1 SCP_Mux Version 1 1 1 SCP_Sig Version 1 1 1 SCP_ExtMuX Version 1 1 2 SCP_RTBListProd Version 1 3 SCP_RTBListCons Version 1 3 SCP_RTBWordProd Version 1 3 SCP_RTBWordCons Version 1 3 SCP_OvSBasic Version 1 3 SCP_WDCon Version 1 3 Supported FSP profiles FSP_IO FSP_Drive SCP Sync Supported S IP Supported Identification LE
131. is a registered trademark of CAN in AUTOMATION International Users and Manufacturers Group e V CiA Nuremberg CC Link is a registered trademark of Mitsubishi Electric Corporation Tokyo Japan DeviceNet and EtherNet IP are trademarks of ODVA Open DeviceNet Vendor Association Inc EtherCAT is a registered trademark and a patented technology of Beckhoff Automation GmbH Verl Germany formerly Elektro Beckhoff GmbH Modbus is a registered trademark of Schneider Electric Powerlink is a registered trademark of B amp R Bernecker Rainer Industrie Elektronik Ges m b H Eggelsberg Austria PROFIBUS und PROFINET are registered trademarks of PROFIBUS International Karlsruhe SERCOS interface is a registered trademark of SERCOS International e V Suessen Germany All other mentioned trademarks are property of their respective legal owners comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Introduction 23 183 1 4 7 EtherCAT Disclaimer EtherCAT is registered trademark and patented technology licensed by Beckhoff Automation GmbH Germany xy To get details and restrictions regarding using the EtherCAT technology refer to the following documents EtherCAT Marking rules EtherCAT Conformance Test Policy EtherCAT Vendor ID Policy These documents are available at the
132. isions Then no further network communication is possible Only device power cycling allows Ethernet communication again This problem can only occur with Ethernet TCP UDP IP EtherNet IP or Modbus TCP protocols when using hubs at 10 MBit s The issue described above is not applicable for protocols which use 100 MBit s or full duplex mode Solution Workaround Do not use 10 MBit s only hubs Use either switches or 10 100 MBit s Dual Speed hubs to make sure the netX Ethernet ports are connected with 100 MBit s or in full duplex mode This erratum is fixed with all components of the Y charge 9 digit charge number shows Y at position 5 nnnnYnnnn Reference Summary of 10BT problem on EthernetPHY RenesasElectronics Europe April 27 2010 comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Appendix 179 183 15 6 List of Figures Figure 1 Block Diagram of Real Time Ethernet Module 30 Figure 2 Block Diagram of a Fieldbus Module 30 Figure 3 Photo of Communication Module COMX 100CA RE with Cooler 52 Figure 4 Pinning of Ethernet Interface of COMX 100CA RE 53 Figure 5 Photo of Communication Module COMX 100CN RE 54 Figure 6 Photo COMX 50CA REFO 55 Figure 7 Photo of Communication Module COMX51CA RE with Cooler 57 Figure 8 Photo of Communication Module COMX100 CA CO 59 Figure 9 CANopen Interface D Sub plug 9 p
133. le if the comX communication module is mounted onto an adapter card CIF50 DB COM CA or CIF50 DB COMX C respectively which itself is plugged into a PCI carrier board CIF 50 CB COM ABC mounted within a PC In this case the update possibility described in section Set up B1 Updating the Firmware with SYCON net via the cifX Device Driver applies Here the access from SYCON net to the Dual Port Memory is accomplished via the cifX Device Driver Finally a firmware update can also be performed via the serial interface at a comX communication module connected to a PC via an adapter card This complies with the update possibilities described in section Set up B2 Updating the Firmware with SYCON net via the Serial Interface In this case SYCON net has to be applied in conjunction with the netX Driver gt In order to start the System Configurator SYCON net select the following entry in the Windows starting menu Programs gt SYCON net System Configurator gt SYCON net a The System Configurator SYCON net is opened You can find a detailed description of the update process in the manual of the DTM of the Fieldbus or Real Time Ethernet communication system of your choice see table on page below topic User Manual SYCON net In order to update the firmware of the comX communication module with SYCON net the following three steps are necessary which have to be performed exactly in the given order 1 Creation project 2 Device assignment Cr
134. lowed by off for 50 ms Blinking The indicator turns on and off with a frequency of 2 5 Hz on for 200 ms followed by off for 200 ms Single Flash The indicator shows one short flash 200 ms followed by a long off phase 1 000 ms Double Flash The indicator shows a sequence of two short flashes each 200 ms separated by a short off phase 200 ms The sequence is finished by a long off phase 1 000 ms Table 35 LED State Definition for CANopen Slave for the CAN LED comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 LEDs 93 183 8 2 8 LEDs DeviceNet Master The subsequent table describes the meaning of the LEDs for the fieldbus when the firmware of the DeviceNet Master protocol is loaded to the device LED Color State Meaning MNS Duo LED red green green On Device Operational AND On line Connected Device is online and has established all connections with all Slaves green Flashing 1 Hz Device Operational AND On line Device is online and has established no connection in the established state Configuration missing incomplete or incorrect Flashing Selftest after power on ung Green Red Off Green on for 250 ms then red on for 250 ms then off red Flashing 1 Hz Minor Fault and or Connection Time Out Device is online and has established one or more connections in the esta
135. match Required COMX 0x0004 Firmware file CIFX 0x0003 Shall the Firmware file nevertheless be applied for the download Ja appears Explanation The device classes do not match The selected firmware file contains a Hilscher firmware which is not suited for the comX communication module but for another Hilscher product in this case for instance a cifX card Action Select a firmware suitable for the comX communication module by clicking at Select and selecting the firmware within the subsequent file selection dialog See Table 3 Reference to Firmware on page 11 Finally load this firmware into the comX communication module by clicking at Download comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Updating the Firmware 123 183 Problem The error message Select Firmware File Invalid Firmware for the assigned device The communication classes do not match Required Scanner Firmware file Adapter Shall the Firmware file nevertheless be applied for the download Ja ji appears Explanation The communication classes do not match Either the firmware file to be loaded is suited for a Master Scanner Controller and the installed comX communication module requires a Slave Adapter Device firmware or firmware file to be loaded is suited for a Slave Adapter Device and th
136. mmunication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Technical Data 133 183 12 1 2 COMX 100CN RE Important All data specified here apply for the COMX 100CN RE Revision 2 COMX 100CN RE Part number 1531 101 System interface Size of Dual Port Memory Width for DPM data access Corresponding male connector SAMTEC TFM 125 02 S D A or TFC 125 02 F D A Ethernet Communication Ethernet Standard Frame type IEEE 802 3 Ethernet II Supported Real Time Ethernet Determined by loaded firmware EtherCAT communication standard Master Slave EtherNet IP Scanner Master firmware Adapter Slave Open Modbus TCP Powerlink Controlled_Node Slave PROFINET_IO Controller Master Device Slave Sercos Master Slave TCP IP VARAN Client Slave Ethernet interface Hardware 30 Pin SMT connector female Grid 1 27 mm see COMX Design Guide Fitting to a RJ45 Module with Transformer LED and termination such as ERNI 203313 or Pulse JO864D628ANL Transmission rate 100 MBit s 10 MBit s depending on the loaded firmware Interface Type 100 BASE TX isolated 10 BASE T depending on the loaded firmware Half duplex full duplex supported at 100 MBit s Auto Negotiation Auto Crossover depending on the loaded firmware Diagnostic interfaces signals UART RXD TXD USB RX0 TXO USB USB Display Signals for exter
137. mp DANGER Indicates a direct hazard with high risk which Indicates a Hazardous Situation Which if not will have as consequence death or grievous Avoided will Result in Death or Serious Injury bodily harm if it isn t avoided Indicates a possible hazard with medium risk Indicates a Hazardous Situation Which if not which will have as consequence death or Avoided could Result in Death or Serious grievous bodily harm if it isn t avoided Injury Indicates a minor hazard with medium risk Indicates a Hazardous Situation Which if not which could have as consequence simple Avoided may Result in Minor or Moderate battery if it isn t avoided Injury Indicates a Property Damage Message Indicates a Property Damage Message Note Indicates an important note in the manual Indicates an Important Note in the Manual Table 11 Signal Words In this document all Safety Instructions and Safety Messages are designed according both to the international used safety conventions as well as to the ANSI Z535 standard refer to reference safety S1 2 7 1 References Safety S1 ANSI Z535 6 2006 American National Standard for Product Safety Information in Product Manuals Instructions and Other Collateral Materials S2 IEC 60950 1 Information technology equipment Safety Part 1 General requirements IEC 60950 1 2005 modified German Edition EN 60950 1 2006 S3 EN 61340 5 1 and EN 61340 5 2 as well as IEC 61340 5 1 and IEC 61340 5
138. n Protocols 0 cccccccccsseeeeeeeeeeeeeeesseeeeeeeeeeeeees 151 12 3 1 PiherCA T MEASTE eria eea eraa E E A A Eaa e AREE TEE E AEA ESAR 151 12 3 2 EtherCA T Slave elii ib E a eddies 152 12 3 3 EtherNet IP Scanner Master cc ceceecceseeeceeeeeeeeeeeeeaeeeeaaeeeeeeeceaeeesaeeneneees 153 12 3 4 EtherNet IP Adapter SlaV c cccccceceeeeeeeeeeeeeeeeceaeeesaaeeeeeeeseeeesaeeesaeeeenes 154 12 3 5 Open Modbus TCP zoarc teiti aan nein 155 12 3 6 Powerlink Controlled Node Slave ususnnnssennssnneennennnnennnennnennennnennennnnnn 155 12 3 7 PROFINET IO RT Controller Master c cccssccecsesseceeecsteeeeesseeeesessaeeeeesaaes 156 12 3 8 PROFINET IO Device V3 4 cccccccssceseesseeeseenaeeessesaeeesscaeeesssnaeeessenaeeeeseaes 157 12 3 9 PROFINET IO Device V3 5 cccccesseceseesseceseencaeeeceesaeeeeseaeeesesaeesesesteeessaaes 158 12 3 10 SErCOS Master nn eat vate R Saa ar OA EAEE en TREE Re ragt 159 12 3 11 SELCOSZSIAVE nee a devas FRTERCHEE BET e HAARE FRVERCHERS BREITER RL ERST a a 160 12 3 12 VARAN GIIENE Ein AAE E EAE E eS AA esee R 161 12 3 13 GANopen Ma Ste iaraa 2 2 tie eee Aa ae slain aa A anai ai 162 12 3 14 GCANopenSlave sistini ha 163 12 3 15 CELMR SAVE aueri ia e es EAE a 165 12 3 16 Devi Net Mastefi sosiaa aiid adn iiaia a 166 12 3 17 DeviceNet Slave eneennesenensennennnnnnnnnnnnnnnnnnnnnnnnennnnnnnennnnnnnonnnnnsnnnenensannennn 167 12 3 18 PROFIBUS DP Master ec
139. n condensing Table 64 Technical Data COMX 100CA CO gt Important The data mentioned under Electrical Immunity to Interference and Radio Frequency apply for the communication module COMX 100CA CO Revision 2 comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Technical Data 135 183 12 1 4 COMX 100CN CO Corresponding male connector SAMTEC TFM 125 02 S D A or TFC 125 02 F D A CANopen communication Supported communication CANopen standard CANopen interface Interface type Potential free ISO 11898 interface According to CANopen specification EN 50325 4 Connector 30 Pin SMT connector female pin grid 1 27 mm see COMX Design Guide Transmission rates 10 kBit s 20 kBit s 50 kBit s 100 kBit s 125 kBit s 250 kBit s 500 kBit s 800 kBit s 1 MBit s Diagnostic interfaces signals UART RXD TXD USB RX0 TX0 USB USB LED Display SYS System Status green RUN yellow RDY Display CAN Communication status green STA red ERR Supply voltage 3 3V 5 DC consumption Operation 20 C 65 C Storage 40 C 85 C Environment 10 95 relative humidity non condensing Configurationsofware O O OSS Table 65 Technical Data COMX 100CN CO gt Important The data mentioned under Electrical Immunity to Interference and Radio Frequency apply for the communication mod
140. n for EtherCAT Slave for the RUN and ERR LEDs LEDs EtherNet IP Scanner Master LEDs EtherNet IP Adapter Slave LEDs Open Modbus TCP LEDs Powerlink Controlled Node Slave comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public 46 53 63 66 69 75 79 88 89 89 90 90 91 91 92 92 93 93 94 94 95 96 96 97 98 99 100 101 102 Hilscher 2010 2013 Appendix Table 49 Table 50 Table 51 Table 52 Table 53 Table 54 Table 55 Table 56 Table 57 Table 58 Table 59 Table 60 Table 61 Table 62 Table 63 Table 64 Table 65 Table 66 Table 67 Table 68 Table 69 Table 70 Table 71 Table 72 Table 73 Table 74 Table 75 Table 76 Table 77 Table 78 Table 79 Table 80 Table 81 Table 82 Table 83 Table 84 Table 85 Table 86 Table 87 Table 88 Table 89 Table 90 Table 91 Table 92 Table 93 Table 94 Table 95 Table 96 Table 97 Table 98 Table 99 LED State Definition for Powerlink Controlled Node Slave for the BS BE LEDs LEDs PROFINET IO RT Controller LEDs PROFINET IO RT Device LEDs Sercos Master LED State Definition for Sercos Master for the STA and ERR LEDs LEDs sercos Slave LED State Definition for sercos Slave for the S3 LED LEDs VARAN Client LED State Definition for VARAN Client for the RUN and ERR LEDs Possible Causes of Errors their Consequences and necessary Actions f
141. nal LEDs only SYS System Status available at pins COMO COM1 Communication Status lt ne oO TX RXO TX RX1 Ethernet activity status LINKO LINK1 Ethernet link status Power supply Current Supply voltage 3 3 V5 DC SES TSN Typical current power at 3 3 V Ambient temperature range Operation 20 C 60 C Storage 40 C 85 C Device Dimensions L x W x H approx 35 40 g Mounting Installation According to comX Design Guide RoHS Emission EN55011 2009 Class A CISPR 11 Class A Immunity According to IEC EN 61000 4 1995 see below Configuration software System configurator SYCON net Table 63 Technical Data COMX 100CN RE Q comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Technical Data 134 183 12 1 3 COMX 100CA CO Corresponding male connector SAMTEC TFM 125 02 S D A or TFC 125 02 F D A CANopen communication Supported communication CANopen standard CANopen interface Interface type Potential free ISO 11898 interface According to CANopen specification EN 50325 4 Transmission rates 10 kBit s 20 kBit s 50 kBit s 100 kBit s 125 kBit s 250 kBit s 500 kBit s 800 kBit s 1 MBit s a CAN Communication status green STA red ERR Power supply Current 3 3V 5 DC Environment Operation 20 C 65 C Storage 40 C 85 C 10 95 relative humidity no
142. nal injury you necessarily must read understand and follow the following and all other safety instructions in this manual before you install and operate your communication module 2 5 1 Electrical Shock Hazard The danger of a lethal electrical shock caused by parts with more than 50V may occur if you open the device to install the comX communication module e Hazardous Voltage may be present inside the device into which the comX communication module is integrated e Strictly obey to all safety rules provided by the device s manufacturer in the documentation e First disconnect the power plug of the device e Make sure that the power supply is off at the device e Open the housing and install or remove the comX Communication Module only after disconnecting power An electrical shock is the result of a current flowing through the human body The resulting effect depends on the intensity and duration of the current and on its path through the body Currents in the range of approximately 1 2 mA can cause effects in persons with good health and indirectly cause injuries resulting from startle responses Higher currents can cause more direct effects such as burns muscle spasms or ventricular fibrillation In dry conditions permanent voltages up to approximately 42 4 V peak or 60 V DC are not considered as dangerous if the contact area is equivalent to a human hand Reference Safety S2 2 6 Safety Instructions to avoid P
143. nd Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Getting Started comX Communication Modules 38 183 2 6 I O Monitor Right click on device symbol b Select context menu entry Diagnosis then Tools gt IO Monitor Check the input or output data Table 14 Configuration Steps for the comX Communication Module Slave i Important SYCON net cannot be used for the configuration of the CC Link Slave communication module COMX 50CA CC comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Getting Started comX Communication Modules 39 183 4 3 Configuration of the comX Communication Module Master The following table describes the steps on how to configure a comX Communication Module Master as it is typical for many cases The comX Communication Module Master can be configured using the configuration software SYCON net Select context menu entry Diagnosis then Tools gt IO Monitor Check the input or output data Step Description For detailed information Page see section 1 Driver Installation Install the required driver s cifX Device See separate manual Driver USB Driver For a serial connection Software Installation and no special driver is required Documentation
144. nd Selection of Device on page 119 at the red arrow in the center part of the figure comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Updating the Firmware 119 183 ZnetDevice Configuration COMX DP DPS COMX DP DPS lt 2 gt IO Device COMX DP DPS Device ID OxO0COF Vendor Hilscher GmbH Vendor ID Navigation Area SQ Settings Driver netX Driver gt Device Assignment Device selection suitable av Firmware Download E Configuration Device Hardware Port oj Channel Protocol General O carxso pp PROFIBUS nja 20019 CIFX Device D Undefined Undefined es ciFX3_SYS Modules COMX CA DP PROFIBUS nja 20082 CIFX Device D PROFIBUS DP Slave ves ciFXO_ChO Parameters Groups Extensions DPV1 Address Table Device Settings EJ Device Description Device GSD Scan progress 4 4 Devices Current device Access path 368BEC5B 0E92 4COE B4A9 64F624E744FA ciFxO_ChO Cancel Apply Help JD Disconnected J Data Set K4 Figure 44 Starting the Search Process for Devices and Selection of Device The main part of the firmware update is described in section 3 4 Firmware Download of the respective SYCON net DTM Manual Proceed as follows gt Inthe navigation area select Settings gt Firmware Download gt Open a file selection dialog by clicking at the button Select Fi
145. nennnenn nenn 70 7 12 2 Description of the Address and Baudrate Switches 70 7 12 3 CC Link Interface of COMX 10CN CCS uuceeensnensssnnnnneennnnnnnennnnnnennnnnennnnnn 70 CANopen Communication Module COMX 10CA COS uuneeesesssseesennnnnnennnnneneennnnen 71 7 13 1 COMX 10CA COS 2 i ieee nee Sa ead eve ea Se EREN 71 7 13 2 Description of the Address Switches uursnuurssenssennnnennnnnnnnnnnnnnnnnnnnnnn nn 71 7 13 3 CANopen Interface of COMX 10CA COS uusnsnsseennsnnnnnnnnnnnnnnnnnnnnnnnennnnnnnn 72 CANopen Communication Module COMX 10CN COS uuensesessennnnnenennnneeeennnnnn 73 7 14 1 COMX TOGN COS 2 222 die thee naeh pe 73 7 14 2 Description of the Address SWitChes ccccceseeceeeeeeeeeeeeeaeeeeeeeseeeeeeeaeeteneeees 73 7 14 3 CANopen Interface of COMX 10CN COS uuunsesseennnnnnnnnnnnnnnennnnnnnnnnnnnnnnnnn 73 DeviceNet Communication Module COMX 10CA DNS 2400nnnssnnnnnnnnnnnnennnn 74 7 15 1 COMX 10CA DNS arer aata eia nennen nate pete 74 7 15 2 Description of the Address Switches uursnussseennsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 74 7 15 3 DeviceNet Interface of COMX 10CA DNS nnesenssnennenennnnnnenennnnnennnnennnnnn 75 DeviceNet Communication Module COMX 10CN DNG ccc eect eeeeeeeeeeeeeeeeees 76 7 16 1 COMX 10CN DNS E 76 7 16 2 Description of the Address Switches uursnussssennsnennnnnnnnnnnnnnnnnnnnnnnnnnnnnn nen 77 7 16 3 DeviceNet Interface
146. net exists green Flashing Activity The device sends receives Ethernet frames green Dom Off The device has no connection to the Ethernet RJ45 LED yellow Cho amp Ch1 This LED is not used Table 52 LEDs Sercos Master comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 LEDs 106 183 LED State Definition for Sercos Master for the STA and ERR LEDs Indicator state Definition Off The indicator is constantly off Blinking The indicator turns on and off with a frequency of 2 5 Hz on for 200 ms followed by off for 200 ms Single Flickering The indicator turns on and off with a frequency of approximately 10 Hz on for approximately 50 ms followed by off for 50 ms Flickering The indicator turns on and off once on for approximately 50 ms followed by off for 50 ms Single Flash The indicator shows one short flash 200 ms followed by a long off phase 1 000 ms Double Flash The indicator shows a sequence of two short flashes each 200 ms separated by a short off phase 200 ms The sequence is finished by a long off phase 1 000 ms Triple Flash The indicator shows a sequence of three short flashes each 200 ms separated by a short off phase 200 ms The sequence is finished by a long off phase 1 000 ms Quadruple Flash The indicator shows a sequence of four short flashes each
147. nfiguration and diagnosis see section Updating the Firmware on page 110 comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Descriptions and Requirements 30 183 3 1 1 Block Diagrams In the following the block diagram for the Real Time Ethernet module COMX 100CA RE is depicted Host Diagnostic Ethernet Channel 1 Power on Ethernet Channel 2 Figure 1 Block Diagram of Real Time Ethernet Module Here the corresponding block diagram for the comX Fieldbus Modules Host 8 16 Bit CANopen CAN Diagnostic PROFIBUS DP COM DeviceNet MNS CC Link LRUN LERR DI 25 Mz Power on eet es an CE pay q HA Figure 2 Block Diagram of a Fieldbus Module comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Descriptions and Requirements 31 183 3 1 2 System Requirements For a sensible application of the communication modules of the comX family the following conditions must be fulfilled At the target system 1 Mechanical connection 50 pin SMT connector male grid distance 1 27 mm for instance type SAMTEC TFM 125 02 S D Aor TFC 125 02 F D A see www samtec com 2 Electrical connection Pin assignment as described in section Connector X1 in the comX Design Guide 3 Comm
148. nglish 2013 12 Released Public Hilscher 2010 2013 Technical Data 12 3 13 CANopen Master 162 183 Parameter Description Maximum number of CANopen nodes 126 Maximum number of cyclic input data 3584 bytes Maximum number of cyclic output data 3584 bytes Maximum number of receive PDOs 512 Maximum number of transmit PDOs 512 Exchange of process data Via PDO transfer synchronized remotely requested and event driven change of date Acyclic communication SDO Upload Download max 512 bytes per request Functions Emergency message consumer and producer Node guarding life guarding heartbeat PDO mapping NMT Master SYNC protocol producer Simple boot up process reading object 1000H for identification Baud rates CAN layer 2 access 10 kBits s 20 kBits s 50 kBits s 100 kBits s 125 kBits s 250 kBits s 500 kBits s 800 kBits s 1 MBits s Send receive via API supported 11 bit 29 bit Data transport layer CAN Frames CAN Frame type for CANopen 11 Bit Reference to version V2 11 x x Table 93 Technical Data CANopen Master Protocol comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Technical Data 12 3 14 CANopen Slave 163 183 12 3 14 1 CANopen Slave COMX 100 Parameter Description
149. nglish 2013 12 Released Public Hilscher 2010 2013 Technical Data 145 183 12 1 14 COMX 10CN COS Important All data specified here apply for the COMX 10CN COS Revision 1 COMX 10CN COS Part number 1562 540 Communication Controller netX 10 Processor Integrated Memory RAM FLASH 4 MB SPI Flash EPROM System interface Size of Dual Port Memory 16 KB 14 address lines where 8 KB used by fee 13 address lines lowest 8 KB Width for DPM data access 8 16 Bit switchable 50 Pin SMT Connector female Corresponding male connector SAMTEC TFM 125 02 S D A or TFC 125 02 F D A CANopen Communication Supported communication CANopen standard CANopen Interface Interface type Potential free ISO 11898 interface According to CANopen specification EN 50325 4 Connector 30 pin SMT connector female grid distance 1 27 mm see COMX Design Guide Transmission rates 10 kBit s 20 kBit s 50 kBit s 100 kBit s 125 kBit s 250 kBit s 500 kBit s 800 kBit s 1 MBit s Diagnostic interfaces signals UART RXD TXD USB RX0 TX0 USB USB Display LED Display SYS System Status CAN Communication Status Rotary Switch Adjustment of Address and 2 Rotary Switches for Address Baudrate Power supply Current 3 33 V 5 DC Operation 20 C 65 C Storage 40 C 85 C 10 95 relative humidity non condensing Table 75 Technical Data COMX 10CN COS comX Communication Modules for Real Time Ethe
150. nication Important parameters are Input Output Data Bytes Vendor ID Product Type Product Code Major Rev Minor Rev IP Address and Netmask Powerlink To configure the Managing Node Master an XDD file device description Controlled file is required The settings in the used Managing Node Master must Node Slave comply with the settings in the Controlled Node Slave to establish communication Important parameters are Vendor ID Product Code Serial Number Revision Number Node ID Output and Input length PROFINET IO To configure the Controller aGSDML file device description file is Device required The settings in the used Controller must comply with the settings in the Device to establish communication Important parameters are Station Name Vendor ID Device ID Input and Output Data Bytes Under Name of Station the name must be typed which was also used in the configuration file of the master of this device If no name chosen freely is used in the configuration file then the name from the GSDML file is used sercos Slave The sercos Master uses the sercos address to communicate with the slave Some Masters verify Device ID Vendor Code Input Data Size and Output Data Size and do further communication to the slave only if all these values match Therefore the master reads these parameters from the slave and compares them with the configuration stored in the master The parameters Device ID Vendor Code Input Data Size an
151. nt case as it is typical for many cases The download can be performed for the Slave using the cifX Test Application or alternatively the configuration software SYCON net can be used Step Description For detailed Page information see section 1 Download Firmware a With the cifX Test Application Updating the Firmware 112 a and Configuration The cifX Test Application is delivered and SEE eae Card installed together with the cifX Device Driver 244 1 1 Configuration steps In the cifX Test Application See above a comX Slave select and download the firmware adjust the device parameters for comX communication module Slave 1 OR b using SYCON net b Download Firmware and Configuration 1 1 Firmware Download Start configuration software SYCON net Update the Firmware 116 b open existing project with SYCON net if so select driver See corresponding user assign device manual under Select and download the firmware Documentation and 15 1 2 Download Download the configuration to the comX ie ae eal in 42 b Configuration Slave 1e EtherCAT Slave EtherNet IP Adapter Slave Open Modbus TCP Slave Powerlink Controlled Node Slave PROFINET IO Device Slave Sercos Slave PROFIBUS DP Slave CANopen Slave DeviceNet Slave Table Slave at Module Exchange Replacement Case 19 Firmware and Configuration Download Steps comX Communication modules comX Communication Modules for R
152. ntact problems Action 1 Check whether the comX communication module and in case of update possibility B1 the adapter card is mounted correctly Explanation 2 At update possibility A1 A2 and B2 The connection to the comX communication module has been lost due to contact problems at the serial or USB connection Action 2 At update possibility A1 A2 and B2 Check whether the serial cable or the USB cable has correct contact comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Updating the Firmware 122 183 Problem The error message Error while establishing connection Error opening device connection appears Explanation 1 The connection to the comX communication module has been lost due to contact problems Action 1 Check whether the comX communication module and in case of update possibility B1 the adapter card is mounted correctly Explanation 2 At update possibility A1 A2 and B2 The connection to the comX communication module has been lost due to contact problems at the serial or USB connection Action 2 At update possibility A1 A2 and B2 Check whether the serial cable or the USB cable has correct contact Problem The error message Select Firmware File Invalid Firmware for the assigned device The device classes do not
153. obey to all safety rules given in the documentation supplied by the manufacturer of the PC Plug off the PC into which the comX module is to be integrated Make sure that this PC is separated from the supply voltage and free of current before you continue Open the housing and install the PCI carrier board only after disconnecting power In all cases avoid to touch any contacts or ends of lines In order to install the carrier and adapter board proceed as follows 1 Put switch S1 of PCI carrier board to position Word See Figure 32 Switch ST of CIF50 CB COM ABC in correct Position Word 2 Plug off the power supply cable of the PC and obey to the safety instructions given above 3 Open the PC cabinet Strictly obey to the safety instructions given in the documentation of the PC for opening the PC cabinet 4 At first only the PCI carrier board is installed within the PC Carefully plug the PCI carrier board into a free PCI slot of the PC Screw the PCI carrier board in order to achieve good fitting and contact Carefully plug the comX communication module onto connector X1 of the adapter card 7 Plug the adapter card through the hole in the panel of the PCI carrier board until it fits well and has good contact like in the photo above 8 Now close the PC cabinet according to the PC manufacturer s documentation 9 Plug data and diagnosis lines according to your needs 10 Finally switch on the PC
154. of COMX 10CN DNG ccceesceceesececesseeeeeeesseeeeessesaeens 77 PROFIBUS DP Communication Module COMX 10CA DPS 222sn nennen 78 7 17 1 COMX 10CA DPS an ara anal Reihen 78 7 17 2 Description of the Address Switches uursusrssennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 78 7 17 3 PROFIBUS DP Interface of COMX 10CA DPS nnneenseenssennnennnennnnen nn 79 comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMDOA4EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Introduction 5 183 7 18 PROFIBUS DP Communication Module COMX 10CN DPS 00 eee eeeeeeeereeeeeeeees 80 7 18 1 COMX TOGN BPS tiice ite than ah ar eig 80 7 18 2 Description of the Address Switches suursssnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnn nen 81 7 18 3 PROFIBUS DP Interface of COMX 10CN DPS neeesser 81 7 19 PCI Carrier Board CIF50 CB COM ABC ccccccceeeesecceeeeeeeeeeeeeseaaeeeensneeeseeneeeees 82 7 20 Adapter Board CIF50 DB COM CA eccccseceeseeceeeeesecceeeenenaeeeeeaaeeeeeeesneaeeneeeeeaaeeees 84 7 21 Install Carrier Board and Adapter Board into PC uuuuns2snnssnnnnnnnnnnnnnnnnnnnnnnn nen 86 85 LEDS esate ete E se id cts cars ss Se Sedalia it deep NEE 88 8 1 RS Me e BPE EEE KEANE NEE E E ATE a E RLTERNERLADE E E E TT 88 8 2 EEBS Eieldbus Sysiems mn 88 8 2 1 LED Names of individual Fieldbus Systems 24srsnannnneennnnnnnnnnennnn nn
155. ol Technical Data CANopen Slave Protocol Technical Data CANopen Slave Protocol Technical Data CC Link Slave Protocol Technical Data DeviceNet Master Protocol Technical Data DeviceNet Slave Protocol Technical Data PROFIBUS DP Master Protocol comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public 181 183 103 103 104 105 106 107 108 108 108 125 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 155 157 157 159 159 160 161 162 163 164 165 166 167 168 Hilscher 2010 2013 182 183 Appendix Table 100 Technical Data PROFIBUS DP Slave Protocol 169 Table 101 Technical Data PROFIBUS MPI Protocol 170 Table 102 EtherNet IP Adapter Slave Instance ID of I O Data 177 comX Communication Modules for Real Time Ethernet and Fieldbus Hilscher 2010 2013 DOC100903UM04EN Revision 4 English 2013 12 Released Public Appendix 15 8 Contacts Headquarters Germany Hilscher Gesellschaft fiir Systemautomation mbH Rheinstrasse 15 65795 Hattersheim Phone 49 0 6190 9907 0 Fax 49 0 6190 9907 50 E Mail info hilscher com Support Phone 49 0 6190 9907 99 E Mail de support hilscher com Subsidiaries China Hilscher Systemautomation Shanghai Co Ltd 200010 Shanghai Phone 86 0 21 6355 5161 E Mail info hilsche
156. on 9 183 1 1 2 List of Revisions Index Date Chapter Revision 3 2012 06 04 12 1 9 Added typical current consumption of COMX50CA REFO and all COMX10 in Technical Data 8 3 3 Update of EtherCAT Slave LED descriptions 12 3 Update of technical data of CANopen Slave EtherNet IP Adapter and Sercos Slave V3 4 2013 12 18 1 1 3 Firmware names for COMX 51CA RE added 1 2 1 Names of device description files for COMX 51CA RE added 1 2 1 Table 5 and Table 6 added 1 2 3 Section Important Changes updated 3 2 3 Section on long term contact reliability of host side connector added 3 4 1 System requirements for SYCON net updated 7 1 2 Figure 4 Pinning of Ethernet Interface of COMX 100CA RE updated 7 3 2 Denomination of AVAGO transceiver chip corrected 7 4 Section COMX 51CA RE added 8 2 3 Section LEDs PROFIBUS DP Slave updated 8 2 7 Section LEDs CANopen Slave updated 8 2 8 Section LEDs DeviceNet Master updated 8 2 9 Section LEDs DeviceNet Slave updated 8 3 11 Section LEDs Sercos Slave updated 11 1 Table 60 Firmware Versions with Support for Diagnostic Interface updated 11 3 Table 61 First Hardware Version with new USB Interface updated 12 1 1 Temperature range of COMX CA RE Rev 8 12 1 10 Technical data concerning COMX 51CA RE added 12 3 2 Section EtherCAT Slave updated 12 3 3 Section EtherNet IP Scanner Master updated 12 3 4 Section EtherNet IP Adapter Slave updated 12 3 9 Section PROFINET IO Device V3 5 ad
157. on module with J SYCON net comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Updating the Firmware 112 183 Set up A2 Updating the Firmware with SYCON net via the Serial Interface 10 1 1 2 This set up is used for updating the firmware of an embedded system via the serial interface from an external PC Necessary preconditions 1 The serial interface of the comX communication module must be leaded through and connected to the outside of the device into which the comX communication module has been built in 2 SYCON net has been installed at the PC Embedded System PC Application program SYCON net Driver Toolkit serial Figure 38 Set up A2 Updating the Firmware with SYCON net via the Serial Interface Note Read in section Update the Firmware with SYCON net on page 116 how you can update the firmware of a comX communication module with SYCON net 10 1 2 Updating the Firmware using an Adapter Card and a PC For firmware update of comX communication modules connected to a PC via the above mentioned PCI carrier boards and adapter boards the following three solutions are available comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Updating the Firmware 113 183 1
158. or Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 LEDs 8 3 10 LEDs Sercos Master The subsequent table describes the meaning of the LEDs for the comX Real Time Ethernet communication modules COMX CA RE COMX CN RE when the firmware of the Sercos Master protocol is loaded to the comX communication module 105 183 LED Color State Meaning STA Duo LED red green Name in Blinking CP0 Communication phase 0 the device green on Flickering Master isn t configured and is in NRT After a status green change this isn t indicated again Single Flash CP1 Communication phase 1 green Double Flash CP2 Communication phase 2 green Triple Flash CP3 Communication phase 3 green On CP4 Communication phase 4 green Dom Off NRT Non Real time Mode ERR Duo LED red green Name in red Blinking Error in the configuration database the device drawing red Flickering Boot up was stopped due to an error COM 1 red Single Channel Init was executed at the Master Flickering red Quadruple No Master license present in the device Flash e Triple Flash DPM Watchdog has expired red Double Flash Internal Stop of the bus cycle red Single Flash Bus Sync Error Threshold Dom Off No error LIA RJ45 LED green chp Gal On Link A connection to the Ether
159. or Real Time Ethernet and Fieldbus DOC100903UMDO4EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Getting Started comX Communication Modules 40 183 4 4 Notes for the Configuration of the Master Device To configure the Master a device description file is required Please take into account the following notes during the configuration of the Master Device Real Time Ethernet System EtherCAT Slave To configure the Master an XML file device description file is required The settings in the used Master must comply with the settings in the Slave to establish communication Important parameters are Vendor ID Product Code Serial Number Revision Number Output Input Data Bytes If the XML file Hilscher COMX RE ECS V2 2 X xml is use updated the firmware with the version 2 2 x must be use updated The loadable firmware supports for the number of cyclic input data and for cyclic output data in total up to 400 bytes If more than 200 bytes for input data or for output data should be exchanged via EtherCAT then a customer specific XML file is necessary Additionally the following formula applies number of input bytes 3 4 number of output bytes 3 4 must be less or equal to 100 EtherNet IP To configure the Scanner Master an EDS file device description file is Adapter required The settings in the used Scanner Master must comply with the settings in the Adapter Slave to establish commu
160. or their Removal at Firmware Update with SYCON net Possible Causes of Errors their Consequences and necessary Actions for their Removal at Firmware Update with SYCON net Firmware Versions with Support for Diagnostic Interface First Hardware Version with new USB Interface Technical Data COMX 100CA RE Technical Data COMX 100CN RE Technical Data COMX 100CA CO Technical Data COMX 100CN CO Technical Data COMX 100CA DN Technical Data COMX 100CN DN Technical Data COMX 100CA DP Technical Data COMX 100CN DP Technical Data COMX 50CA REFO Technical Data COMX 51CA RE Technical Data COMX 10CA CCS Technical Data COMX 10CN CCS Technical Data COMX 10CA COS Technical Data COMX 10CN COS Technical Data COMX 10CA DNS Technical Data COMX 10CN DNS Technical Data COMX 10CA DPS Technical Data COMX 10CN DPS Electrical Immunity to Interference and Radio Frequency COMX Modules Technical Data EtherCAT Master Protocol Technical Data EtherCAT Slave Protocol Technical Data EtherNet IP Scanner Master Protocol Technical Data EtherNet IP Adapter Slave Protocol Technical Data Open Modbus TCP Protocol Technical Data POWERLINK Controlled Node Slave Protocol Technical Data PROFINET IO RT Controller Technical Data PROFINET IO RT IRT Device Protocol Technical Data PROFINET IO RT IRT Device Protocol Technical Data sercos Master Protocol Technical Data sercos Slave Protocol Technical Data VARAN Client Protocol Technical Data CANopen Master Protoc
161. ouch circuit components inside the equipment e If available use a static safe workstation When not in use store the equipment in appropriate static safe packaging Reference Safety 2 comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Safety 28 183 2 7 Labeling of Safety Messages e The Section Safety Messages at the beginning of a chapter are pinpointed particularly They are highlighted with a specific safety symbol and a signal word according to the degree of endangerment Inside the safety message the danger is exactly named e The Integrated Safety Messages within an instruction description are highlighted with a signal word according to the degree of endangerment and possibly by a principle symbol Inside the safety message the danger is exactly named Safety Sort of Warning or Principle Symbol Warning of Personal Injury and Property Damage Message USA Warning of Personal Injury As in the scope of the ANSI Z535 Standard for USA instructions to a property damage message may not contain a warning triangle this property damage messages are listed separately for the USA AT Warning of Lethal Electrical Shock Warning of Damages by Electrostatic Discharge ER Principle Disconnect the Power Plug O2 Table 10 Safety Symbols and Sort of Warning or Principle Signal Meaning USA Word amp DANGER a
162. out the network status indicator shall be flashing red This shall be left only if all timed out connections are reestablished or if the device is reset Flashing Self test While the device is performing its power up testing red green the network status indicator shall be flashing green red Off Not powered no IP address If the device does not have an IP address or is powered off the network status indicator shall be steady off LINK RJ45 LED green Cho amp Chi On A connection to the Ethernet exists green Off The device has no connection to the Ethernet ACT RJ45 LED yellow Cho amp Chi Flashing The device sends receives Ethernet frames yellow Table 46 LEDs EtherNet IP Adapter Slave comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMDOA4EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 LEDs 8 3 6 LEDs Open Modbus TCP 101 183 The subsequent table describes the meaning of the LEDs for the comX Real Time Ethernet communication modules COMX 100CA RE COMX 100CN RE when the firmware of the Open Modbus TCP protocol is loaded to the comX communication module LED Color State Meaning RUN Duo LED red green Name in Off Not Ready the W off OMB task is not ready nn Flashing cyclic Ready not configured yet rawing green with 1Hz OMB task is ready and not configured yet COM 0
163. ply Current 3 3V 5 DC Environment Operation 20 C 65 C Storage 40 C 85 C 10 95 relative humidity non condensing According to IEC EN 61000 4 1995 see below Configuration software System configurator SYCON net Table 68 Technical Data COMX 100CA DP comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Technical Data 139 183 12 1 8 COMX 100CN DP Integrated Memory RAM FLASH 8 MB SDRAM 4 MB SPI Flash EPROM Corresponding male connector SAMTEC TFM 125 02 S D A or TFC 125 02 F D A PROFIBUS Communication Supported Communication PROFIBUS DP Standard Firmware PROFIBUS Interface Interface type Potential free RS 485 Interface Connector 30 pin SMT connector female grid distance 1 27 mm see COMX Design Guide Transmission rate 9 6 kBit s 19 2 kBit s 31 25 kBit s 45 45 kBit s 93 75 kBit s 187 5 kBit s 500 kBit s 1 5 MBit s 3 MBit s 6 MBit s 12 MBit s Display Signals for external LEDs only Power supply Current 3 3V 5 DC Operation 20 C 65 C Storage 40 C 85 C eo ee ee 10 95 relative humidity non condensing Table 69 Technical Data COMX 100CN DP The data mentioned under Electrical Immunity to Interference and Radio Frequency apply for the communication module COMX 100CN DP Revision 1 comX Communication Modules for Real Time Ethern
164. ption and that the software is free of errors No guarantee is made regarding infringements violations of patents rights of ownership or the freedom from interference by third parties No additional guarantees or assurances are made regarding marketability freedom of defect of title integration or usability for certain purposes unless they are required in accordance with the law and cannot be limited Warranty claims are limited to the right to claim rectification comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Introduction 22 183 1 4 5 Export Regulations The delivered product including the technical data is subject to export or import laws as well as the associated regulations of different counters in particular those of Germany and the USA The software may not be exported to countries where this is prohibited by the United States Export Administration Act and its additional provisions You are obligated to comply with the regulations at your personal responsibility We wish to inform you that you may require permission from state authorities to export re export or import the product 1 4 6 Registered Trademarks Windows XP Windows Vista Windows 7 und Windows 8 are registered trademarks of Microsoft Corporation Acrobat is a registered trademark of Adobe Systems Inc In the USA and other states CANopen
165. r any information about proper use as stipulated in the contract or a warranted feature It cannot be ruled out that the user manual the accompanying texts and the documentation do not correspond exactly to the described features standards or other data of the delivered product No warranty or guarantee regarding the correctness or accuracy of the information is assumed We reserve the right to change our products and their specification as well as related user manuals accompanying texts and documentation at all times and without advance notice without obligation to report the change Changes will be included in future manuals and do not constitute any obligations There is no entitlement to revisions of delivered documents The manual delivered with the product applies Hilscher Gesellschaft fur Systemautomation mbH is not liable under any circumstances for direct indirect incidental or follow on damage or loss of earnings resulting from the use of the information contained in this publication comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Introduction 21 183 1 4 3 Exclusion of Liability The software was produced and tested with utmost care by Hilscher Gesellschaft fur Systemautomation mbH and is made available as is No warranty can be assumed for the performance and flawlessness of the software for all usage conditions and
166. r cn Support Phone 86 0 21 6355 5161 E Mail cn support hilscher com France Hilscher France S a r l 69500 Bron Phone 33 0 4 72 37 98 40 E Mail info hilscher fr Support Phone 33 0 4 72 37 98 40 E Mail fr support hilscher com India Hilscher India Pvt Ltd New Delhi 110 065 Phone 91 11 48055431 E Mail info hilscher in Italy Hilscher Italia S r l 20090 Vimodrone MI Phone 39 02 25007068 E Mail info hilscher it Support Phone 39 02 25007068 E Mail it support hilscher com 183 183 Japan Hilscher Japan KK Tokyo 160 0022 Phone 81 0 3 5362 0521 E Mail info hilscher jp Support Phone 81 0 3 5362 0521 E Mail jp support hilscher com Korea Hilscher Korea Inc Suwon Gyeonggi 443 734 Phone 82 0 31 695 5515 E Mail info hilscher kr Switzerland Hilscher Swiss GmbH 4500 Solothurn Phone 41 0 32 623 6633 E Mail info hilscher ch Support Phone 49 0 6190 9907 99 E Mail ch support hilscher com USA Hilscher North America Inc Lisle IL 60532 Phone 1 630 505 5301 E Mail info hilscher us Support Phone 1 630 505 5301 E Mail us support hilscher com comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013
167. r netX 10 Processor Integrated Memory RAM FLASH 4 MB SPI Flash EPROM System interface Size of Dual Port Memory 16 KB 14 address lines where 8 KB used by jae 13 address lines lowest 8 KB Width for DPM data access 8 16 Bit switchable 50 Pin SMT Connector female Corresponding male connector SAMTEC TFM 125 02 S D A or TFC 125 02 F D A CC Link Communication Supported communication CC Link Version 2 0 and 1 1 according to CC Link standard Standard V 2 00 BAP 05025 J CC Link Interface Interface type Potential free RS 485 interface Connector 30 pin SMT connector female grid distance 1 27 mm see COMX Design Guide 156 kBit s 625 kBit s 2500 kBit s 5 MBit s 10 MBit s Diagnostic interfaces signals E O OE a S RXD TXD USB RX0 TX0 USB USB Display LED Display SYS SYS System Status green RUN yellow RDY Status green RUN yellow RDY L RUN L ERR Communication Status green L RUN red L ERR Rotary Switch Adjustment of Address and 2 Rotary Switches for Address and 1 Rotary Switch Baudrate for Baudrate Power supply Current 3 3V 5 DC Operation 0 C 55 C Storage 40 C 85 C 10 95 relative humidity non condensing Table 73 Technical Data COMX 10CN CCS comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Technical Data 144 183 12 1 13 COMX 10CA COS Important
168. r per IO device DCP functions via API Name Assignment IO Devices DCP SET NameOfStation Set IO Devices IP DCP SET IP Signal IO Device DCP SET SIGNAL Reset IO Device to factory settings DCP Reset FactorySettings Bus scan DCP IDENTIFY ALL Supported Protocols RTC Real Time Cyclic Protocol Class 1 RTA Real Time Acyclic Protocol DCP Discovery and configuration Protocol CL RPC Connectionless Remote Procedure Call Context management by CL RPC Supported Minimum cycle time 1 ms Different IO Devices can be configured with different cycle times Functions Fast Startup of PROFINET IO Devices supported Baud rate Data transport layer 100 MBit s Full Duplex mode Ethernet Il IEEE 802 3 Configuration file Maximum 1 MByte Limitations RT over UDP not supported Multicast communication not supported DHCP is not supported neither for PROFINET IO Controller nor for the IO Devices Only one IOCR per IO Device NameOfStation of IO Controller CANNOT be set using the DCP SET NameOfStation service but only at start up while configuring the lO Controller The buffer for IO Device diagnosis data will be overwritten in case of multiple diagnostic events Only one the last event is stored at the same time If a single event produces more than 200 bytes of diagnosis data only the first 200 bytes will be taken care of The usable minimum cycle time depends on the number
169. r to use version 4 2 2 Adjust the configuration of your EtherCAT Master device Use the new XML file in the configuration software of the EtherCAT Master for this Hilscher COMX 100XX RE ECS V4 2 X xml 3 Update the EtherCAT Slave firmware in your device to version 4 2 Note also e SYCON net V1 360 x x can configure the EtherCAT Slave firmware V2 5 as well as V4 2 10 0 and higher e netX Configuration Tool V1 0510 x x can configure the EtherCAT Slave firmware V2 5 as well as V4 2 e The development of the EtherCAT Slave firmware V2 5 will not be continued but this firmware version will be delivered furthermore On the Communication Solutions DVD software and manuals relating to both firmware versions V2 5 and V4 2 are available EtherCAT Slave V2 5 EtherCAT Slave V4 2 Directory on the DVD File Directory on the DVD File mee Firmware COMX comxecs nxf Firmware COMX ECS V4 X comxecs nxf For comX51 Firmware COMX ECS V4 X MO60F000 nxf Header Examples and API 0 Header Firmware EtherCAT Examples and API 0 Header Firmware EtherCAT Slave Slave V2 5 X V4 2 X XML EDS EtherCAT Slave V2 X Hilscher COMX 100XX EDS EtherCAT Slave V4 X Hilscher COMX 100XX RE ECS RE ECS V2 2 X xml V4 2 X xml For comX51 EDS EtherCAT Slave V4 X Hilscher COMX 51XX RE ECS V4 2 X xml Protocol API Documentation 7 Programming Manuals EN 3 Documentation 7 Programming Manuals EN 3 Protocol Protocol API EtherCAT Slave V2 EtherCAT Slave API Ether
170. rCAT communication standard Master Slave EtherNet IP Scanner Master firmware Adapter Slave Open Modbus TCP PROFINET_IO Controller Master Device Slave Sercos Master Slave TCP IP Ethernet interface 2 RJ45 socket potential free 100 MBit s 10 MBit s depending on the firmware 100 BASE TX isolated 10 BASE T depending on the loaded firmware Auto Negotiation Auto Crossover Display LED Display SYS System Status green RUN yellow RDY COMO COM1 Communication Status both green or red depending on loaded firmware TX RX0 TX RX1 Ethernet activity status yellow LINKO LINK1 Ethernet link status green Power supply Current Supply voltage 3 3V 5 DC SOnzUmpNEL Maximum current power at 3 3 V Approx 700 mA 2 3 W Ambient temperature range Operation 0 C 65 C Storage 40 C 85 C Rev 1 10 95 relative humidity non condensing Table 71 Technical Data COMX 51CA RE comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Technical Data 142 183 12 1 11 COMX 10CA CCS Important All data specified here apply for the COMX 10CA CCS Revision 1 COMX 10CA CCS Part number 1561 740 Communication Controller netX 10 Processor Integrated Memory RAM FLASH 4 MB SPI Flash EPROM System interface Size of Dual Port Memory 16 KB 14 address lines where 8 KB used by fee 13 addres
171. ransmission errors and one stop bit Working asynchronously it does not use an explicit clock signal Versatile Automation Random Access Network A communication system for industrial Ethernet designed and developed by the Austrian automation company SIGMATEK A special kind of Device Description file used by Ethernet Powerlink XML means Extended Markup Language It is a symbolic language for structuring data systematically XML is standard maintained by the W3C World wide web consortium Device Description Files often use XML based formats for storing the device related data appropriately comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Appendix 177 183 15 Appendix 15 1 Matrix Label A matrix label is glued on the device It contains 3 items 1 Part number 2 Hardware Revision 3 Serial number The figure shows part number 1250 100 hardware revision 3 and serial number 23456 Sees 7 LO pa N Part number N 1 250 1 00 YD 2 Hardware Revision 3 Serial number Figure 50 Matrix Label 15 2 Wiring Instructions for Fieldbus Systems You can find detailed instructions for wiring of Fieldbus Systems such as CANopen CC Link DeviceNet and PROFIBUS DP for instance concerning termination and requirements on the cables within a separate manual Wiring Instructions Hilscher document DOC120208U
172. re update with the cifX Test Application provided by the cifX Device Driver is only possible in case of the comX communication module being mounted at an adapter card of type CIF50 DB COM CA which itself is plugged into a PCI carrier board of type CIF 50 CB COM ABC mounted in a PC The update possibility described in section Set up B3 Updating the Firmware with cifX Test Application via the cifX Device Driver applies in this case The access from SYCON net to the Dual Port Memory is then accomplished via the cifX Device Driver The cifX Test Application can be launched within the Microsoft Windows control panel Proceed as follows in order to update the firmware using the cifX Test Application gt Open the control panel of Microsoft Windows The start menu entry to be used to accomplish this depends from the version of Microsoft Windows that you use e For Windows 7 and Vista Start gt Control Panel gt All Control Panel Elements e For Windows XP Start gt Settings gt Control Panel gt The cifX Test Icon see below allows to open the cifX Test Application tom 3 The cifX Test Application is opened At first the window remains empty gt Inthe cifX Test Application select menu entry Device gt Open The dialog Channel Selection appears Channel Selection cifX1 Selection Information soli Property Value cifx3 Physical Address OxFCEACOOO cifx0 0 Interrupt Device Number 1531410 Serial Num
173. required or tolerated signaling voltage for the I O signal pins Supply Voltage Signaling Voltage All types 3 3 V DC 5 3 3 V DC 5 Table 12 Supply Voltage and Signaling Voltage for comX Communication Modules The typical current depends on the type of comX module for detailed values on current consumption see section Technical Data of COMX Modules 3 4 Prerequisites for the Software Installation 3 4 1 Prerequisites for the System Configurator SYCON net e PC with 1 GHz processor or higher e Windows XP SP3 Windows Vista 32 bit SP2 Windows 7 32 bit SP1 Windows 7 64 bit SP1 Windows 8 32 bit or Windows 8 64 bit e Administrator privilege required for installation e Internet Explorer 5 5 or higher e Free disk space min 400 MByte e DVD ROM drive e RAM min 512 MByte recommended 1024 MByte e Graphic resolution min 1024 x 768 pixel e Keyboard and Mouse e USB serial or Ethernet interface Note If the project file is saved and opened again or if it is used on another PC the system requirements must match Particularly the DTM must be installed on the used PC Restriction Touch screen is not supported comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Getting Started comX Communication Modules 35 183 4 Getting Started comX Communication Modules 4 1 Hardware In
174. rire oes ens s EEE RE EERE E OAE ERE R 168 12 3 19 PROFIBUS DP Slave arapen 42er mann E R A AS AEA pT 169 12 3 20 PROFIBUS MP e n e a ea a a a a e E E 170 13 DECOMMISSIONING REPLACEMENT AND DISPOSAL nnneeeenseennnnn 171 comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Introduction 7 183 13 1 Put the Device out of Operation r4444annnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnannn 171 13 2 Disposal of Waste Electronic Equipment uusmsesnesnnnnnannnnnnnnnnnnnnnnnnnnneen 172 Id SGELOSSART ee 173 19 APPENDIX nel 177 15 1 MU Re 8 gt E E KIELLF EBERLE NE EUR EEE ARRL FRE SUULSEENLSESERERLTRHERUADERT VRR ERERRRENELLSERREFERR 177 15 2 Wiring Instructions for Fieldbus Systems 24urs4snnnonnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nn 177 15 3 EtherNet IP Adapter Slave Instance ID of I O Data 2uuusuus0n nenne enenneeenenn 177 15 4 Use of VARAN DIENT see ei 178 15 5 Failure in 10 MBit s Half Duplex Mode and Workaround eceeeeeeeeeeeeeeeeeereeee 178 15 6 LiSEOTFIQUreS SE Ne nee nei ET 179 15 7 LiSt f Tables ana a een 180 15 8 Contacts nee 183 comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMDO4EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Introduction 8 183 1 Introduction 1 1 About this
175. rnet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Technical Data 146 183 12 1 15 COMX 10CA DNS gt Important All data specified here apply for the COMX 10CA DNS Revision 2 Communication Controller netX 10 Processor Integrated Memory RAM FLASH 4 MB SPI Flash EPROM System interface Size of Dual Port Memory 16 KB 14 address lines where 8 KB used by jae 13 address lines lowest 8 KB Width for DPM data access 8 16 Bit switchable 50 Pin SMT Connector female Corresponding male connector SAMTEC TFM 125 02 S D A or TFC 125 02 F D A DeviceNet Communication Supported communication DeviceNet standard DeviceNet Interface Interface type Potential free ISO 11898 interface according to DeviceNet specification 125 kBit s 250 kBit s 500 kBit s Diagnostic interfaces signals UART RXD TXD USB RX0 TXO USB USB Display LED Display SYS ee Status green RUN yellow RDY MNS Module Network Status green MS red NS Module Network Status green MS red NS Rotary Switch Adjustment of Address and 2 Rotary Switches for Address Baudrate Power supply Current 3 3V 5 DC Operation 20 C 70 C Storage 40 C 85 C 10 95 relative humidity non condensing Table 76 Technical Data COMX 10CA DNS The data mentioned under Electrical Immunity to Interference and Radio l Frequency apply for the communi
176. roperty Damage To avoid property damage respectively device destruction to the comX communication module and to the system into which the comX is integrated you necessarily must read understand and follow the following and all other property damage messages in this manual before you install and operate your communication module 2 6 1 Device Destruction by exceeding allowed Supply Voltage For all comX Communication Modules described in this manual adhere to the instruction hereafter e The comX Communication Module must not be operated with a supply voltage of 5V Exclusively use the mandatory supply voltage of 3 3 V 5 as specified Operation of the comX Communication Module at a voltage above the allowed range i e more than 3 3 V 5 can cause either severe damage to the comX module or even device destruction comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Safety 27 183 e The comX Communication Module must only be operated with the specified supply voltage Take care of not exceeding the limits of the allowed voltage range for the supply voltage A supply voltage below the allowed range may cause malfunction of the comX module The allowed range is given by the tolerances specified in the manual The specifications for the mandatory supply voltage for the comX modules described in this manual can be found in chap
177. s 8 3 12 LEDs VARAN Client 108 183 LED State Definition for sercos Slave for the S3 LED Indicator state On Definition The indicator is constantly on Off The indicator is constantly off Flashing 4 Hz The indicator turns on and off with a frequency of 4 Hz on for appr 125 ms followed by off for appr 125 ms Table 55 LED State Definition for sercos Slave for the S3 LED The subsequent table describes the meaning of the LEDs for the comX communication module when the firmware of the VARAN Client protocol is loaded into the device LED Color State Meaning RUN Duo LED red green Name in the F Off Not configured device P off drawing Blinking Configured and communication is inactive COM 0 green On Configured and communication is active green ERR Duo LED red green Name in the 3 Off Configured device P off drawing red Blinking Not configured COM 1 n ommunication error occurred Picea O E t d LINK LED green RJ45 j Cho amp Chi On A connection to the Ethernet exists Dom Off The device has no connection to the Ethernet ACT LED yellow RJ45 Flashing The device sends receives Ethernet frames Cho amp Ch1 yellow Table 56 LEDs VARAN Client LED State Definition for VARAN Client for the RUN and ERR LEDs Indicator state Definition On The indicator is constantly on Off The indicator is const
178. s device gt Step 2 Definitely avoid touching open contacts or ends of wires gt Step 3 Disconnect the communication cables from the device gt Step 4 Remove the comX communication module carefully from its connector 50 pin SMT connector male grid width 1 27 mm at COMX CN additionally 30 pin SMT connector male grid width 1 27 mm onto which it had been plugged during mounting gt Step 5 If the comX communication module needs be replaced by another one then replace it and reconnect the communication cables to the device gt Step 6 If you had opened the housing of the device in step 1 then close it now Again strictly adhere to all rules given in the manuals of this device anyway gt Step 7 Connect the device with its supply voltage and switch it on again Adhere of the commissioning rules of the supplier of the device Check whether the device behaves normally Obey to the subsequent disposal rules comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Decommissioning Replacement and Disposal 172 183 13 2 Disposal of Waste Electronic Equipment According to the European Directive 2002 96 EG Waste Electrical and Electronic Equipment WEEE waste electronic equipment may not be disposed of as household waste As a consumer you are legally obliged to dispose of all waste electronic equipment accor
179. s lines lowest 8 KB Width for DPM data access 8 16 Bit switchable 50 Pin SMT Connector female ng Korn connector SAMTEC TFM 125 02 S D AorTFC 125 02 F D A CC Link Communication Supported communication CC Link Version 2 0 and 1 1 according to CC Link standard Standard V 2 00 BAP 05025 J CC Link Interface Interface type Potential free RS 485 interface 5 pole screw connector RIACON Type 166 156 kBit s 625 kBit s 2500 kBit s 5 MBit s 10 MBit s Diagnostic interfaces signals UART RXD TXD USB RX0 TX0 USB USB Display LED Display SYS System Status green RUN yellow RDY SYS System Status green RUN yellow RDY Status green RUN yellow RDY L RUN L ERR Communication Status green L RUN red L ERR Rotary Switch Adjustment of Address and 2 Rotary Switches for Address and 1 Rotary Switch Baudrate for Baudrate Power supply Current 3 3V 5 DC Operation 0 C 55 C Storage 40 C 85 C 10 95 relative humidity non condensing According to IEC EN 61000 4 1995 see below Configuration software System configurator SYCON net Table 72 Technical Data COMX 10CA CCS comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Technical Data 143 183 12 1 12 COMX 10CN CCS gt Important All data specified here apply for the COMX 10CN CCS Revision 1 Communication Controlle
180. s used for fixing the the comX comX at the front panel of the device Remove comX Then pull the comX communication module to Decommissioning be exchanged carefully out of the connector s Plug in replacement Now carefully plug the replacement comX comX communication module into the connector s Take care of good fitting and contact Fix replacement comX Fix the replacement comX at the front panel of the device using the 2 screws Close housing Close the housing of the host system if any is 50 present Plug target system to Plug the target system to its supply voltage supply voltage and switch it on Table 18 Steps how to replace the comX Communication modules Master and Slave comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Getting Started comX Communication Modules 45 183 4 6 2 Load Firmware amp Configuration into Replacement Module comX Slave gt Note For comX communication module s without Rotary Switch Slot Number Module ID in terms of a device exchange service replacement case you must manually download the same firmware and configuration into the replacement cifX as into the preceding cifX Communication Interface The following table describes the steps on how to download the firmware and the configuration of a comX communication module Slave exchange service replaceme
181. se of 6 hazardous substances in electronic products It is titled Directive on the restriction of the use of certain hazardous substances in electrical and electronic equipment 2002 95 EC adopted in 2003 and was getting effective on 1 July 2006 An interfacing standard for serial communication on data lines defined by EIA Electronic Industries Alliance in ANSI EIA TIA 232 F 1997 An interfacing standard for differential serial communication on data lines defined by EIA Electronic Industries Alliance in ANSI TIA EIA 485 A 1998 comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Glossary Sercos Switch UART VARAN XDD file XML 176 183 A communication system for Industrial Ethernet designed and developed by Bosch Rexroth GmbH and supported by Sercos International A network component connecting multiple communication partners or even entire branches of a network with each other A switch is an intelligent network component which analyzes network traffic in order to decide on its own For the connected communication partners a switch behaves transparently UART means Universal Asynchronous Receiver Transmitter It is a special kind of electronic circuit which is used for transmitting data serially with a fixed frame consisting of one start bit five to nine data bits an optional parity bit for the detection of t
182. snsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnannnnnnn nn 44 4 6 2 Load Firmware amp Configuration into Replacement Module comX Slave 45 4 6 3 Load Firmware amp Configuration into Replacement Module comX Master 46 4 7 Updating the Firmware Driver and Software cccccccceeeeeeeeeeeeeeeeeeeeeeseeeeeeeeeneeees 47 5 HARDWARE INSTALLATION DEINSTALLATION AND REPLACEMENT 48 5 1 Warning Messages on Personal Injury 00 0 2 eee eee eeeeeeee eter nnnnnnnnnnnnnnnnnennnnnnnnnnnnnn nn 48 5 1 1 Electrical Shock Hazarde insine a e a a a ea en ai a ia 48 5 2 Property Damage Messages ra ea 48 5 2 1 Device Destruction by exceeding allowed Supply Voltage ee 48 5 2 2 Device Destruction by exceeding allowed Signaling Voltage 49 5 2 3 Electro statically sensitive Devices uu 2s240usnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nn 49 5 3 Installing the comX Communication Module in its Target Environment 50 5 4 Decommissioning es eher 50 6 INSTAEEINGATTHESOFTWARE vrienn eaaa aaa a oaa a raataa arani 51 7 DEVICE PHOTOS POSITION OF SWITCHES LEDS AND INTERFACES 52 7 1 Real Time Ethernet Communication Module COMX 100CA RE ceeeereeees 52 7 1 1 COMX LE o n A E A T AA E AA A E 52 7 1 2 Ethernet Interface of COMX 100CA RE cccccecsesceceseeseeeeeseeeeeeeseeeaeessseeaeens 53 7 2 Real Time Ethernet Communication Module COM
183. st edition of a manual which is available on the website www hilscher com under Support gt Downloads gt Manuals or under Products directly with the information about your product comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Introduction 16 183 1 2 3 Important Changes 1 2 3 1 PROFINET IO Device Firmware Versions 3 4 and 3 5 The PROFINET IO Device firmware was revised and completed and is available in version 3 5 since the third quarter 2013 Use the PROFINET IO Device firmware in version 3 5 for a new installation when you create or develop your application program for the first time If you want to change in an existing system from the PROFINET IO Device firmware version 3 4 to the version 3 5 note the following guidelines 1 Customize your application program according to the Migration Guide PROFINET IO Device Migration from V3 4 to V3 5 PROFINET IO Device Migration from V3 4 to V3 5 which changes are If you want to change to V3 5 please check in the Migration Guide necessary in the application program in order to use version 3 5 2 Adjust the configuration of your PROFINET IO Controller device Use the new GSDML files in the configuration software of the PROFINET IO Controller for this GSDML V2 3 HILSCHER COMX 50XX REFO PNS 20130301 xml GSDML V2 3 HILSCHER COMX 100XX RE PNS 20130
184. stallation as Embedded System Master and Slave The following table describes the steps on how to install a comX Communication Module Master and Slave as it is typical for many cases Step Description For detailed information Page see section Preparation Take all necessary safety precautions for the installation of the comX Take safety precautions Carefully read the documentation of the device into which the comX is to be mounted Especially obey precisely to the safety rules demanded by the device s manufacturer In any case take care of the following Installation Hardware Lethal Electrical Shock caused by parts with more than 50V Disconnect the power plug of the connecting device Make sure that the power supply is off at the connecting device Electrical Shock Hazard 26 Hardware Installation Deinstallation and Replacement Open housing Now open the housing of the host system if present Take care of the host system being not connected to its supply voltage Install comX Plug in and mount the comX within the host system If necessary connect diagnostic connection cable from comX to Diagnosis PC either via USB or serial connection Installing the comx Communication Module in its Target Environment Close housing Close the housing of the host system if any is present Plug the connecting cable to the Master or Slave Plug in the
185. starting the firmware dh Important Take care of the warning message issued within the update might be impossible comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Updating the Firmware 121 183 10 2 1 Troubleshooting The following table lists some known error situations explains their causes and shows possible ways to solve the respective problem Problem The error message Error while establishing connection Error Ox6004C755 x appears Explanation 1 The loaded file does not contain firmware for any Hilscher device neither for comX nor for any other Hilscher device Action 1 Load a correct firmware file see Table 3 Reference to Firmware on page 11 Explanation 2 At update possibility B1 the adapter card has either only bad contact to the PCI carrier board or no contact at all Action 2 Check whether the adapter card is mounted correctly Explanation 3 At update possibility B1 the comX communication module has either bad contact to the adapter card or no contact at all Action 3 Check whether the comX communication module is mounted correctly Problem The error message Error while establishing connection Error opening device connection x appears Explanation 1 The connection to the comX communication module has been lost due to co
186. t and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Updating the Firmware 124 183 Problem The error message Select Firmware File Invalid Firmware for the assigned device The protocol classes do not match Required EtherNet IP Firmware File SERCOS III The communication classes do not match Required Scanner Firmware file Master Shall the Firmware file nevertheless be applied for the download Ja i appears Explanation The protocol classes do not match The selected firmware does not support any protocol suited for the selected comX communication module This error situation mostly occurs in conjunction with the two error situations discussed directly above see the illustration Action Use a suitable firmware for a protocol that is supported by your comX communication module If a change of the Real Time Ethernet System is intended and you use a comX Real Time Ethernet Module such as COMX 100CA RE COMX 100CN RE click at Yes in order to perform the intended change In all other cases click at No Problem The error message Invalid Firmware for the assigned device The hardware options do not match appears Explanation The hardware options do not match i e either you use a Real Time Ethernet firmware in conjunction with a Fieldbus communication module or vice versa a Fieldbus firmware in conjunction with a Real Time E
187. t frames RJ45 green Chi ott Off No link established RJ45 LED yellow Cho RJ45 yellow Ch1 Table 43 LEDs EtherCAT Slave comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 LEDs 98 183 LED State Definition for EtherCAT Slave for the RUN and ERR LEDs Indicator state Definition On The indicator is constantly on Off The indicator is constantly off Blinking The indicator turns on and off with a frequency of 2 5 Hz on for 200 ms followed by off for 200 ms Single Flash The indicator shows one short flash 200 ms followed by a long off phase 1 000 ms Double Flash The indicator shows a sequence of two short flashes each 200 ms separated by a short off phase 200 ms The sequence is finished by a long off phase 1 000 ms Table 44 LED State Definition for EtherCAT Slave for the RUN and ERR LEDs comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 99 183 LEDs EtherNet IP Scanner Master The subsequent table describes the meaning of the LEDs for the comX Real Time Ethernet communication modules COMX CA RE COMX CN RE when the firmware of the EtherNet IP Scanner Master protocol is loaded to the comX communication module LED Color St
188. te 100 MBit s Data transport layer Ethernet Il IEEE 802 3 PROFINET IO specification V2 2 legacy startup and V2 3 but advanced startup only for RT are supported Limitations RT over UDP not supported Multicast communication not supported Only one device instance is supported DHCP is not supported FastStartUp is not supported The amount of configured IO data influences the minimum cycle time that can be reached Only 1 Input CR and 1 Output CR are supported Using little endian LSB MSB byte order for cyclic process data instead of default big endian MSB LSB byte order may have an negative impact on minimum reachable cycle time System Redundancy SR AR and Configuration in Run CiR are not supported Max 255 submodules can be used simultaneously within one specific Application Relation Advanced Startup according Profinet specification V2 3 is NOT yet supported for IRT As there is no official certification available for Profinet IO specification V2 3 at the time of release of the stack there is no guarantee that this implementation will pass such a certification once it is available comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Technical Data 159 183 Parameter Description Reference to firmware stack version V3 5 26 x Table 89 Technical Data PROFINET IO RT I
189. ter Technical Data of COMX Modules beginning on page 130 and in Table 13 Supply Voltage and Signaling Voltage for comX Communication Modules beginning on page 35 For each type of device the necessary and allowed supply voltage including the tolerance 2 6 2 Device Destruction by exceeding allowed Signal Voltage For all comX communication modules described in this manual take care of the following notice e All I O signal pins at the comX communication module tolerate only the specified signal voltage e Operation of the comX communication module at signal voltages significantly exceeding the specified maximum signal voltage of 3 3 V 5 may cause severe damage or device destruction The specifications for the maximum signal voltage of the comX modules described in this manual can be found in Table 12 Supply Voltage and Signaling Voltage for comX Communication Modules beginning on page 34 The signal voltage is equal to the supply voltage 2 6 3 Electro statically sensitive Devices Adhere to the necessary safety precautions for components that are vulnerable with electrostatic discharge This equipment is sensitive to electrostatic discharge which cause internal damage and affect normal operation Follow guidelines when you handle this equipment e Touch a grounded object to discharge potential static e Wear an approved grounding wrist strap e Do not touch connectors or pins on the cifX Communication Interface e Do not t
190. thernet communication module Action Click at No and use a firmware suitable for a protocol that is supported by your comX communication module If the option Yes is clicked at a non conforming firmware is loaded and the module will not operate correctly Problem The button Download in screen Firmware Download is grayed out and thus deactivated Explanation There is a not necessarily permanent contact problem Action Check whether the comX communication module and the adapter card are mounted correctly and have good electrical contact Then click the button Select and again select the firmware file to be loaded using the subsequent file selection dialog Afterwards the button Download should not be grayed out anymore comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Updating the Firmware 125 183 Problem The error message x Message timed out appears Explanation A message timeout has occurred The connection to the comX communication module has been lost due to contact problems while the button Select has been clicked Action Check whether the comX communication module and in case of update possibility B1 the adapter card has been mounted correctly Problem The error message x Firmware download finished with error appears Explanation At update possibility A1 A
191. tion Files comX Modules Fieldbus Slave The device description file is required to configure the used e CC Link Master e CANopen Master e DeviceNet Master e PROFIBUS DP Master Device Description Files comX Modules Real Time Ethernet Master Furthermore for the following comX communication modules Real Time Ethernet Master there are device description files available on the COMX DVD within the EDS directory Real Time Ethernet Name Extension EtherNet IP Scanner Master HILSCHER COMX 100XX RE EIM V1 0 eds Table 7 Device Description Files comX Modules Real Time Ethernet Master These device description files for EtherNet IP Master devices are required if an additional Ethernet IP Master device shall communicate with a Hilscher Ethernet IP Master device via Ethernet IP The Real Time Ethernet system Open Modbus TCP does not use device description files comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Introduction 15 183 1 2 2 Documentation Overview comX The following documentation overview gives information for which items you can find further information in which manual AB All these documents are available on the Communication Solutions DVD af delivered with the device underneath the directory Documentation in Adobe Acrobat Reader format PDF You can also use the late
192. ubject to change without any further notice 12 1 Technical Data of COMX Modules 12 1 1 COMX 100CA RE Corresponding male connector SAMTEC TFM 125 02 S D A or TFC 125 02 F D A Ethernet Communication Ethernet Standard Frame type IEEE 802 3 Ethernet II Supported Real Time Ethernet Determined by loaded firmware EtherCAT communication standard Master Slave EtherNet IP Scanner Master firmware Adapter Slave Open Modbus TCP Powerlink Controlled Node Slave PROFINET_IO Controller Master Device Slave Sercos Master Slave TCP IP VARAN Client Slave Ethernet interface 2 RJ45 socket potential free 100 MBit s 10 MBit s depending on the firmware 100 BASE TX isolated 10 BASE T depending on the loaded firmware plex full duplex supported at 100 MBit s gotiation Auto Crossover depending on the loaded firmware Display LED Display SYS System Status green RUN yellow RDY COMO COM1 Communication Status both green or red depending on loaded firmware TX RX0 TX RX1 Ethernet activity status yellow LINKO LINK1 Ethernet link status green Power supply Current Supply voltage 3 3V 5 DC SelM A Typical current power at 3 3 V Approx 700 750 mA 2 5 W Environment Ambient temperature range Operation 0 C 65 C Storage 40 C 85 C Rev 8 10 95 relative humidity non condensing Dimensions LxWxH Table 62 Technical Data COMX 100CA RE comX Co
193. uired configuration software drivers documentation and further tools for your comX communication module 1 2 1 Device Description Files The cifX DVD EDS directory includes the device description files for the following kinds of comX Real Time Ethernet Slave modules Device Description Files comX Modules Real Time Ethernet Slave Real Time Ethernet Name Extension COMX 100CA RE COMX 100CN RE EtherCAT Slave V2 Hilscher COMX 100XX RE ECS V2 2 X xml EtherCAT Slave V4 Hilscher COMX 100XX RE V4 2 X xml EtherNet IP Adapter Slave HILSCHI X 100XX RE Powerlink Controlled Node Slave 00000044_COMX 100XX RE PROFINET IO RT Device V3 4 GSDML V2 3 HIL PNS 20130225 xml PROFINET IO RT Device V3 5 GspML v2 3 HIL netX 100 PNS 20130301 xml PROFINET IO RT Device V2 GSDML V2 1 HIL on request only for legacy applications 20081210 xml Sercos Slave V3 Hilscher COMX RE S3S FixCFG FSPIO Default xml see note below COMX 51CA RE EtherCAT Slave V4 Hilscher COMX 51XX RE V4 2 X xml EtherNet IP Adapter Slave HILSCHER COMX 51XX RE PROFINET IO RT Device V3 5 GSDML V2 3 HILSCH X 51XX RE netX 51 PNS 20131010 xml Sercos Slave V3 Hilscher COMX51XX RE S3S FixCFG FSPIO Default xml see note below COMX 50CA REFO PROFINET IO RT Device V3 4 GSDML V2 3 HILSCHER COMX 50XX RI Fiber Optic PNS 20130225 xml PROFINET IO R
194. ule COMX 100CN CO Revision 1 comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Technical Data 136 183 12 1 5 COMX 100CA DN Integrated Memory RAM FLASH 8 MB SDRAM 4 MB SPI Flash EPROM Corresponding male connector SAMTEC TFM 125 02 S D A or TFC 125 02 F D A DeviceNet Communication Supported communication DeviceNet standard DeviceNet interface Interface type Potential free ISO 11898 interface according to DeviceNet specification Sa MNS Module Network Status green MS red NS Power supply Current 3 3V 5 DC Operation 20 C 65 C Storage 40 C 85 C 10 95 relative humidity non condensing Dimensions L x W x H 70 x 30 x 21 5 mm EN55011 2009 Class A CISPR 11 Class A According to IEC EN 61000 4 1995 see below Configuration software System configurator SYCON net Table 66 Technical Data COMX 100CA DN i _ The data mentioned under Electrical Immunity to Interference and Radio l Frequency apply for the communication module COMX 100CA DN Revision 2 comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Technical Data 137 183 12 1 6 COMX 100CN DN Integrated Memory RAM FLASH 8 MB SDRAM 4 MB SPI Flash EPROM Corresponding male connector SAMTEC TFM 125 0
195. unication via Dual Port Memory Access using the cifX Device Driver or based on a toolkit 4 Power supply Via pins in connector X1 see comX Design Guide The applied supply voltage must always be in the range between 3 3 V 5 At the communication system connected to the comX module i e either Real Time Ethernet or Fieldbus 5 A Master of the communication system fitting to the respective type of comX module and the loaded firmware if a Slave firmware has been loaded 6 A Slave of the communication system fitting to the respective type of comX module and the loaded firmware if a Master firmware has been loaded Concerning topics 2 and 4 also see the pin assignments provided by the comX Design Guide in chapter 3 comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMDO4EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Descriptions and Requirements 32 183 3 2 Prerequisites for the Operation of the comX Communication Modules 3 2 1 Prerequisites for the Operation as Embedded System The following prerequisites must be fulfilled for the operation of the comX communication modules as Embedded System 1 The comX communication modules must be mounted correctly in the 50 pin SMT connector of the host system when using comX modules of the CN series this is additionally valid for the 30 pin SMT connector of the host system The connector must be connected according to t
196. using the respective comX Communication Modules e EtherCAT Master with COMX 100CA RE COMX 100CN RE e Ether CAT Slave with COMX 100CA RE COMX 100CN RE COMX 51CA RE e EtherNet IP Scanner Master with COMX 100CA RE COMX 100CN RE e EtherNet IP Adapter Slave with COMX 100CA RE COMX 100CN RE COMX 51CA RE e Open Modbus TCP Server with COMX 100CA RE COMX 100CN RE COMX 51CA RE e Powerlink Controlled Node Slave with COMX 100CA RE COMX 100CN RE e PROFINET IO RT Controller Master with COMX 100CA RE COMX 100CN RE e PROFINET IO RT IRT Device Slave with COMX 100CA RE COMX 100CN RE COMX 50CA REFO COMX 51CA RE e Sercos Master with COMX 100CA RE COMX 100CN RE e Sercos Slave with COMX 100CA RE COMX 100CN RE COMX 51CA RE e VARAN Client Slave with COMX 100CA RE COMX 100CN RE e CANopen Master with COMX 100CA CO COMX 100CN CO e CANopen Slave with COMX 100CA CO COMX 100CN CO COMX 10CA CO COMX 10CN CO e CC Link Slave with COMX 10CA CCS COMX 10CN CCS e DeviceNet Master with COMX 100CA DN COMX 100CN DN e DeviceNet Slave with COMX 100CA DN COMX 100 CN DN COMX 10CA DN COMX 10 CN DN e PROFIBUS DP Master with COMX 100CA DP COMX 100CN DP comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Safety 25 183 e PROFIBUS DP Slave with COMX 100CA DP COMX 100CN DP COMX 10CA DP COMX 10CN DP e PROFIBUS MPI with COMX 100
197. various supported Fieldbus or Real Time Ethernet systems is explained in Table 3 Reference to Firmware on page 11 gt After you have finished making your specifications click at Download cifX Test Application cifX0 E x File Device Information Data Transfer Download Test Download Mode Firmware Download v Channel 0 Eilename O PROFIBUS Slave V2 3 32 0 released Firmware comx comxdps nxf fl Progress Last Error iver was successfully opened Figure 49 cifX Test Application Display during Firmware Download Process comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Updating the Firmware below Progress 129 183 The Firmware Download starts This is indicated by the progress bar 10 3 1 Troubleshooting The following table lists some known error situations and explains their causes and possible ways to solve the problem Problem Explanation Action Error message below Last error 0x800C0011 Device not ready ready flag failed Adapter card has bad contact or misses at all Plug adapter card including plugged module again Check contacts comX communication module has poor contact or misses at all Plug comX communication module again Check contacts Error message below Last error 0x000061A3 The loaded firmware file does not contain
198. ve a xe Receive data postive 4 TERM Connected and terminated 5 TERM to PE via RC combination e Rx Receive data negative 7 TERM Connected and terminated 8 TERM to PE via RC combination 1 Bob Sith Termination Table 21 Pinning of Ethernet Connector at Channel 0 and Channel 1 The Ethernet interfaces of the comX communication modules provide the Auto Crossover feature For a schematic diagram of the Ethernet Interface of COMX 100CA RE refer to the comX Design Guide comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UMO04EN Revision 4 English 2013 12 Released Public Hilscher 2010 2013 Device Photos Position of Switches LEDs and Interfaces 54 183 7 2 Real Time Ethernet Communication Module COMX 100CN RE 7 2 1 COMX 100CN RE Figure 5 Photo of Communication Module COMX 100CN RE cy Note Please take care of the following The figure above shows the COMX 100CN RE communication module without the metal blocks required for mounting SMT Connectors of the COMX 100CN RE Connection to Host System Interface D Ethernet Interface 7 2 2 Ethernet Interface of COMX 100CN RE The pin assignment of the Ethernet interface of the COMX 100CN RE is described in the comX Design Guide within subsection 3 2 4 comX Communication Modules for Real Time Ethernet and Fieldbus DOC100903UM04EN Revision 4 English 2013 12 Released Public Hilscher 2
199. ver USB RS232 Connection J netDevice Configuration COMX DP DPS COMX DP DPS lt 2 gt EIER IO Device COMX DP DPS Device ID OxOCOF gt Vendor Hilscher GmbH Vendor ID DT Navigation Area 3 Settings y Driver Driver Version ID netX Driver o CIFX Device Driver 1 0 3 2 368BEC5B 0E92 4C0E B449 64F624E744F4 Device Assignment Oo 35Gateway Driver for netX 3 0 9 1 2 787CD349 4CF6 4259 8E4D 109B646BE491 Firmware Dowie ma netX Driver 854C8CC7 F333 4135 8405 6E 12FCS88EE62 Configuration General Modules Parameters Groups Extensions DPY 1 Address Table Device Settings E Device Description Device GSD Cancel Apply Help lt Disconnected J Data Set F Figure 43 Selection of netX Driver AR Note A The selection of the device can be done as explained in section Device Assignmen of the according SYCON net DTM manual gt We recommend only to display the suitable devices when performing the following steps Select Suitable only in the combo box Device selection gt In order to start the search process for suitable devices click at the button Search see Figure 44 Starting the Search Process for Devices and Selection of Device on page 119 at the red arrow right on top gt For the selection of the device check the checkbox of the comX communication module whose firmware is to be updated also see Figure 44 Starting the Search Process for Devices a

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