XPower XREG100 HV OPTO BRUSHLESS ESC
Contents
1. a long beep tone should be emitted means self test is OK and then the motor begin to play music now the aircraft helicopter is ready to go flying If nothing is happened please check the battery pack and all the connections If a special tone is emitted after 2 beep tone beep beep means the ESC has entered the programming mode i e the throttle channel of your transmitter is reversed please set it correctly If avery rapid beep beep beep beep tone is emitted means the input voltage is too high or too low please check your battery 3 After the motor begin to play music several beep tone should be emitted present the setting value of each program item You can move throttle stick upwards to go flying at this time It is unnecessary to wait the beep tone finished VERY IMPORTANT Different transmitter has different throttle range we strongly suggest you using the Throttle Range Setting Function to calibrate throttle range Please read the instruction on page 3 Throttle Range Setting Sc 1 Input voltage abnormal alert tone The ESC begin to check the voltage of battery pack when power on when the voltage is not in acceptable range such a alert tone will be emitted obeep beep beep beep beep beep every beep beep has a time interval about 1 second 2 Throttle signal abnormal alert tone When the ESC can t detect the normal throttle signal su2. emitted means programming mode is entered 2 Selecting Items Now you ll hear 8 tones in a loop When a long beep tone is emitted move throttle stick to bottom select the Startup Mode item 3 Set Item Value Beep wait for 3 seconds Beep beep wait for another 3 seconds then you ll hear beep beep beep move throttle stick to top then a special tone 1515 is emitted now you have set the Startup Mode in Super soft Startup 4 Exit Programming After the special tone 1515 move throttle stick to bottom within 2 seconds TROUBLE SHOOTING TROUBLE POSSIBLE REASON ACTION After power on motor can t work no The connection between battery pack Check the power connection sound is emitted and ESC is not OK Replace the connector After power on motor can t work sucha Input voltage abnormal too high or Check the voltage of battery pack alert tone is emitted too low beep beep beep beep beep beep every beep beep has a time interval about 1 second After power on motor can t work sucha Throttle signal is abnormal Check the receiver and transmitter alert tone is emitted Check the cable of throttle channel beep beep beep every beep has a time interval about 2 seconds After power on motor can t work sucha Throttle stick not in bottom lowest Move the throttle stick to bottom alert tone is emitted position beep be
3. USER MANUAL FOR XPower Brushless controllers Dear Valued Customers Thank you for purchasing XPower Electronic Speed Controller ESC for sensorless brushless motor High power system for RC model can be very dangerous we strongly suggest you reading this manual carefully before operation That high quality controllers series can be programmed either from your transmitter or with the XPower programming card 099PC SPECIFICATION Controllers XREGIOOHV XREGSO XREG6O XREG40 XREG30 XREG25 XREG18 XKREG10 XREG6 XPower 099REGIOOHV O099REG8O0 O099REG60 O99REG40 099REG30 O099REG25 O99REG18 O099REGiO 099REG6 Continuous current 100A 80A 60A 40A 30A 25A 18A 10A 6A Burst current t lt 10 120A 100A 80A 55A 40A 35A 22A 12A 8A BEC Mode No OPTO Switch Switch Switch Linear Linear Linear Linear Linear BEC Output 5V 3A 5V 3A 5V 3A 5V 2A 5V 2A 5V 2A SV TA 5V 0 8A Lixx Input 2 12 2 6 2 6 2 6 2 4 2 4 2 4 2 4 2 3 Nixx Input 5 36 5 18 5 18 5 18 5 12 5 12 5 12 5 12 5 9 Weight 120g 62g 60g 35g 25g 22g 19g 9g 6g Size Lxlxh 78x55x15mm 70x31x14mm 70x31x14mm 55x28x12mm 45x24x1imm 45x24xlimm 45x24x11mm_ s27x17x6mm 24x12x6mm WIRING DIAGRAM BEC CONTROLLERS Brushless ESC Connect Connect to cli eRe to battery brushless lt Mower motor Teee f WIRING DIAGRAM OPTO CONTROLLER Xreg100HV Connect to receiver Inter Switch Vers carte de pro To program card Note There are 2 control wires on the HV controller The longe
4. ch a alert tone will be emitted beep beep beep every beep has a time interval about 2 seconds 3 Throttle stick not in bottom alert tone When the throttle stick is not in bottom lowest position a very rapid alert tone will be emitted beep beep beep every beep has a time interval about 0 25 second PROTECTION FUNCTIONS FUNCTIONS 1 Start up protection If the motor failed to start up in 2 seconds while the throttle stick moving up the ESC will cut off the output power In this case the throttle stick MUST be moved to bottom again to restart the motor Such a situation happens in the fol lowing cases The connection between ESC and motor is not reliable Propeller is blocked Gearbox is damaged etc 2 Over heat protection When the temperature of control circuit PCB is over 110 C the ESC will reduce the output power 3 Throttle signal lost protection The ESC will reduce output power if throttle signal lost for 1 second further lost for 2 seconds will cause its output cut off NORMAL STARTUP PROCEDURE Switch on When self test transmitter Connect battery Begin to Several Move throttle stick upwards to go flying IS move packs to ESC finished along play music beep tone throttle special tone like 2r ready to go should be emitted stick to 1 2 3 means one flying present the value of bottom power supply is OK ae each program item THROTTLE RANGE SETTING Throttl
5. e range should be set each time when a new transmitter is used together with this ESC l Connect Beep tone Switch on battery Beep beep tone Move throttle should be transmitter packs to ESC should be emitted stick to emitted means move and then wait means throttle range bottom wait throttle See aisles throttle for about 2 highest point has been for about 1 range lowest point ready to go stick to top seconds confirmed second has Hie been confirmed PROGRAMMING WITH TRANSMITTER 4 steps 1 Entering program mode 2 Select programmable items 3 Set item value programmable value 4 Exit program mode Begin to 2 Selecting items After entering programming mode you can hear 8 tones in a loop in following sequence After one tone within 3 seconds if you move the throttle stick to bottom then this item is selected 1 Entering programming mode 1 beep brake 1 short tone 1 Switch on transmitter move throttle eC EDeeP A cael De 2 soe iene stick to top connect the battery packs to Seca Deep GUION moge Sou ong 4 beep beep beep beep cutoff threshold 4 short tone controller 7 5 beep startup mode 1 long tone 2 Wait for 2 seconds the controller should r i a 6 beep beep timing 1 long 1 short emul one like beep beep 7 beep beep beep LiPo battery cells 1 long 2 short 3 Wait for another 5 seconds special tone 8 beep beep b
6. eep beep set all to default 1 long 3 short like 56721 should be emitted this means 9 beep beep Exit 2 long tone programming mode is entered Remark 1 long beep 5 short beep 3 Set item value You will hear tones in loop Set the value matching to a tone by moving throttle 4 Exit prgramming Stick to top after hearing this tone then you can hear the special tone 1515 There are 2 ways means the value is set and saved Keeping the stick at top you will go back 1 In step 3 after special tone 1515 move throttle stick to bottom within 2 seconds beep beep beep beep beep beep 2 in step 2 after tone beep a deh or on a pae EE to step 2 and you can select other items Moving the stick to bottom within 2 seconds you will exit the programming mode directly bottom within 3 seconds ff Cutoff mode Soft Cutoff Hard Cutoff Ow Startup mode Super soft LiPo cells number N beep tones represent N cells LiPo BATTERY n lt 4 means Auto Detect Lilt PROGRAMMING EXAMPLE EXAMPLE Setting startup mode to super soft i e value 3 in program item 5 1 Entering Programming Mode Switch on transmitter move throttle stick to top connect battery pack to ESC wait for 2 seconds beep beep tone should be emitted Then wait another 5 seconds special tone like should be
7. ep beep every beep has a time interval about 0 25 second After power on motor can t work a spe The direction of throttle channel is Set the direction of throttle channel cial tone 56721 is emitted after 2 beep reversed so the ESC has entered the correctly tones beep beep programming mode The motor runs in opposite direction The connection between ESC and the Swap any two wire connections motor need to be changed between ESC and motor Throttle signal is lost Check the receiver and transmitter Check the cable of throttle channel The motor stop running while in working state ESC has entered Low Voltage Land RC model as soon as possible Protection mode Replace the battery pack Some Connections are not reliable Check all the connections battery pack connection throttle signal cable motor connections etc VL ower Distribu par Distributed by TOPMODEL S A S Le jardin d entreprises de SOLOGNE F 41300 SELLES SAINT DENIS www topmodel fr TOPMODEL 2009 V4 1 MARCH
8. r one is close to the positive battery wire which is connected with the receiver and the shorter one is close to the negative battery wire which can be connected with the program card to set the programmable parameters of the controller FEATURES EXPLANATIONS 1 Brake Settings brake enabled brake disabled default is brake disabled 2 Battery Type Li xx Li ion or Li poly Ni xx NiMh or Nicd default is Li xx 3 Low Voltage Protection Mode Cutoff Mode Soft Cutoff Gradually reduces the output power or Hard Cutoff Immediately stops the output power default is Soft Cutoff 4 Low Voltage Protection Threshold Cutoff Threshold low medium high default is medium cutoff voltage For Li xx battery number of battery cells are judged automatically low medium high cutoff voltage for each cell are 2 6V 2 85V 3 1V For example 3 Cell Li Poly when medium cutoff voltage is set the cutoff voltage is 2 85 3 8 55V For Ni xx battery low medium high cutoff voltages are 0 45 60 of the startup voltage For example 20 cell NiMH battery fully charged voltage is 1 44 20 28 8V when medium cutoff voltage is set the cutoff voltage is 28 8 45 12 96V 1 5 Startup mode normal soft super soft default is normal startup Normal is good for fixed wing aircraft Soft super soft are good for helicopters The initial soeeds of soft super soft mode are pretty slow 1sec soft startup 2secs super soft startup from
9. startup to full speed But if throttle is closed throttle stick moves to bottom and opened again throttle stick moves up within 3 seconds after the first startup the startup will be in normal mode to get rid of the chances of crash caused by slow throttle response in aerobatic fly 6 Timing low medium high default is low timing In normal cases Low or Medium timing can be suitable for most motors In order to get higher speed try the High timing value Note After you changing the timing setting please test your RC model on ground firstly SPECIAL HINT Some high KV out rotor motors have very special configuration the space between each alnico is very large and some ESC can t startup these motors After program updating our ESCs have very good compatibility with these motors But some RC fans still have several questions about the programming value for special motors So we just give some suggestion as follows Programming value suggestion Timing Startup Mode Motors types Low General outrunner motors Medium High H licopter use super soft startup mode BEGIN TO USE YOUR NEW ESC Before using your new ESC please check all the connections to make sure that they are reliable then start up the ESC in the following sequence 1 Move the throttle stick to bottom and then switch on the transmitter 2 Connect battery pack to ESC Bat Rx in case of OPTO controllers the ESC begin the self test process after 2 seconds
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