Aerosol Photometer 2i
Contents
1. gt gt pb Photometer 21 80 Aerosol Photometer AN ATI Photometer 21 81 BTA Aerosol Photometer APPENDIX K Svenska Forsiktighetsatgarder A O gt e pe o Varning Allm nt L s och f rst alla instruktioner Fel i handhavandet kan resultera i elektrisk st t brand eller alvarlig personlig skada Alla varningar som anges i denna instruktion kan inte t cka alla eventuella uppkomna situationer Det r d rf r helt avg rande att operat ren r medveten om dessa risker Varsamhet Transportrisk Varsamhet Underh ll Felaktig s kring kan ge alvarliga skador p filtertestaren Varning Elektrisitet e En elektronisk st t kan inneb r alvarlig skada eller d d e I elektroniken och n tdelen finns h gsp nning F r aldrig in n gonting under skyddskapan Varning Skada apparat e K r aldrig enheten med skada sladd kontakt eller vid annan felaktighet p enheten e Kontakta a2. The Downstream Aerosol Noise Suppression DANS is selected The Continuous reporting function is selected The Monitoring reporting function is selected The Summary reporting function is selected The iProbe is connected The mute function is enabled The Audible alarm is enabled The Audible alarm is disabled The Vibratory alarm is enabled The Vibratory alarm is disabled The Visual alarm is enabled The Visual alarm is disabled The instrument is sending data to the USB and Printer port The data transmission to the USB and Printer port is paused when in Summary reporting mode 3 23000098855 gt Vt 010 Toggle the running mode and the main menu on the Probe Aerosol Photometer 21 40 Aerosol Photometer CHAPTER 6 Software Reference This section describes the software supplied with the 2i Aerosol Photometer It includes the following sections A general description of the 2i software and user interface hardware Q Instructions for making selections or typing entries A An overview of the menus and options Q Detailed reviews of all the functions and screens Q A list of error messages Refer to CHAPTER 5 Operating the 2i Basic Operation for a description of the basic procedure to be followed to perform a filter test Software Description The software controls all aspects of instrument including reading the
3. Connecting Electrical Power Voltage and current requirements for the Aerosol Photometer Model 2i are Q 100 to 120 VAC 5 amps or Q 220 to 240 VAC 25 amps The Aerosol Photometer automatically adjusts to operate at the correct AC voltage for the destination country given this voltage is within the specifications described in APPENDIX D Specifications page 70 This voltage is noted on a label attached to the back panel of the instrument The power cord contains a plug which is specifically adapted to the destination country You are responsible for plugging the power cord into a matching receptacle To connect the Aerosol Photometer to electrical power do the following Aerosol Photometer 21 22 ATA Aerosol Photometer A A 1 Check to make sure the Aerosol Photometer is turned off Refer to Figure 2 Rear Panel Overview for the location of the power switch 2 Plug the power cord into a matching power outlet Warning Before connecting the power cord to the power outlet make sure the cord has not been cut or otherwise damaged during shipment Caution To prevent damage to the Aerosol Photometer make sure the voltage listed on the back panel matches the power outlet where you plug it in Connecting the Scanning Probe If using the Aerosol Photometer 2i with the Scanning Probe you should first connect the iProbe to the umbilical To do so connect the umb
4. A Return Authorization can also be obtained using ATP s website or by sending an e mail requesting service information to info atitest com A customer service representative will process your information and contact you with a Return Authorization necessary instructions and information within 48 hours Replacing the Main Power Fuses Disconnect the power cord from the machine and from electrical source Using a small flat blade screwdriver open the fuse cover and remove the fuse holder from the power inlet module Remove old fuses and install two new fuses with ATI part number according to Table 17 Replacement Fuses for the 2i Replace the fuse holder by gently inserting it back into the power inlet module until the tabs snap back into their original location Close the fuse cover Reconnect the power cord Table 17 Replacement Fuses for the 2i For 115 V or ATI Part Number 6400001 220 V 5 X 20 mm 2A 250V SLOW BLO Cleaning the Lint Screens The aerosol port connectors on the main unit contain a wire screen to prevent fibers and large particles from being drawn into the photometer If the screens accumulate a significant amount of debris and become partially clogged it can interfere with the airflow and affect the accuracy of the photometer and may put an unnecessary strain on the vacuum pump Aerosol Photometer 21 62 Aerosol Photometer Note It is recommended that all screens b
5. gt gt gt Advertencia Reglas Generales de Seguridad Lea y comprenda todas las instrucciones La falta de seguimiento de todas las instrucciones listadas abajo podra ocasionar una descarga el ctrica fuego o una seria lesi n personal Las advertencias cautelas y las instrucciones discutidas en este manual de operaci n y mantenimiento pueden no cubrir todas las posibles condiciones y situaciones que podr an presentarse El operador debe entender que el sentido com n y la cautela son factores que no pueden incorporarse al equipo por lo que deben ser suministrados por el operador Advertencia Riesgos del transporte Cautela Mantenimiento Cuando reinserte el portafusibles en el m dulo de alimentaci n de energ a verifique que se haya seleccionado el voltaje apropiado para su red el ctrica El reemplazo incorrecto del fusible puede da ar a los componentes internos del equipo Advertencia Riesgo El ctrico e Riesgo el ctrico que puede ocasionar lesiones severas o la muerte e El compartimento el ctrico contiene m ltiples fuentes de alto voltaje No inserte ning n objeto bajo la cubierta Advertencia Equipo Da ado Aerosol Photometer 21 76 MRTA Aerosol Photometer e No opere el equipo con el cable o el conector da ados o luego de que el equipo ha sufrido un mal funcionamiento o ha sido da ado de cualquier manera e Cont
6. 21 17 Aerosol Photometer E minute fpm when using a 1 cfm 28 3 L min sample rate How the Photometer Operates Theory of Operation When air or gas is drawn through the instrument particulate matter in the sample passes through the focal point of the scattering chamber Particulate matter scatters light into the dark cone and onto the photomultiplier tube which converts the light into an electrical signal The signal is amplified and digitized then analyzed by a microprocessor to determine the intensity of the light scattered by the signal This signal is then compared to a reference signal to provide an output that is normalized by the reference signal A photometer is ideally suited to detect particulate matter in air or gas reporting the mass concentrations encountered on a display Particles from less than 0 1 micron to approximately 600 microns can be detected by the 2i Since the photometer reports concentration of particulate matter many applications are possible By using a baseline of 100 micrograms per liter of aerosol it is possible to directly read the concentrations of aerosols Sampling System A vacuum pump in conjunction with a flow meter onboard sensors and closed feedback loop provides a constant volumetric sample flow rate of 1 cfm 28 3 liters per minute The 2i uses an oil free dual head diaphragm pump with a direct coupled DC motor Solenoid actuated valving directs the airflow throug
7. Actual Concentration Upstream Value Leakage Alarm Aerosol Photometer 2i 37 ATA Aerosol Photometer Start Time Field Separator Data Set Time Leakage Alarm Leakage Alarm Exceeded Value Footer Field Separator End Time Field Separator Figure 7 Sample Monitoring Mode Data Output ATI Photometer 21 serial 123456 Cal Due 26 Feb 2013 Date 29 Feb 2012 ID Setup Internal Ref Reagent PAO Actual Con Upstream val 100 Start Time 09 19 Timestamp Leakage Alarm Alarm Exceeded Maximum Penetration 16 02 y y No 0 0046 No 0 0049 No 0 No 0 No 0 No 0 No 0 No 0 0052 Continuous The continuous reporting mode will output one leakage reading approximately every second to the USB port of the instrument The data consists of the penetration value followed by a comma Note The Continuous reporting mode provides a data output identical to the legacy equipment TDA 2G and TDA 2H To use an existing data acquisition system with the 21 adjust the port settings as described in Connecting the Interface Ports page 24 Aerosol Photometer 21 38 ATI Aerosol Photometer Alarms Modes and Set Point O Alarm Set Point The alarm set point will trigger the selected alarms when the leakage measured exceeds the set point The operator can
8. 100 base line for the upstream concentration The 2i is adjusted as described in the Operating Section to set the 100 reading and the stray light is adjusted automatically The stray light adjustment compensates for light reflection off internal surfaces of the scattering chamber After these adjustments have been made the 2i instrument is ready to check for filter leaks integrity downstream The filter test is performed with the use of the scanning probe The filter and the perimeter of the filter pack should be scanned by passing the probe in slightly overlapping strokes so the entire area of the filter is sampled The end of the probe should be held one inch from the filter surface Separate passes should be made around the entire periphery of the filter along the bond between the filter pack and the frame and around the seal of the filter Readings on the meter will indicate percent of penetration The display indicates the percent of leakage through or around the filter The iProbe is supplied with the industry standard rectangular blue isokinetic nozzle This nozzle is used for fast scanning and is accepted by many standards including NSF 49 2002 Other optional probes are available a round black 1 inch 25 mm in diameter nozzle which complies with NSF National Sanitation Foundation Standard 49 1992 and a round red nozzle The isokinetic nozzles are designed for face velocities of 90 20 feet per Aerosol Photometer
9. Modes and Set Point Alarm Set Point Alarm modes Icons CHAPTER 6 Software Reference Software Description Start up Screen Making Entries Entering Numerical Values Turning Options Flags On or Off Using the Alphanumerical Keypad General Screen Structure Menu Structure and Options Menu Structure Run Mode Screen Top Level Menu Options Alarm Set Point Alarms Set 100 to Upstream Concentration Instructions Measuring the Upstream Aerosol Accepting the Result Set Internal Reference Use Previous 100 Settings Re establish Zero Setup Aerosol Noise Suppression Reporting Functions Date and Time Display Error Messages CHAPTER 7 Application Notes Abbreviations List Aerosol Correction Factors CHAPTER 8 Maintaining the Photometer Definitions and Features Recommended Scheduled Maintenance Daily Aerosol Photometer 21 Aerosol Photometer 30 31 31 32 35 35 37 38 39 39 39 40 41 41 41 42 42 43 43 44 45 45 46 47 48 49 49 49 50 50 51 51 52 53 53 55 56 57 58 60 60 60 61 61 61 61 ATA Aerosol Photometer Annually Replacing the Main Power Fuses Cleaning the Lint Screens CHAPTER 9 Troubleshooting Guide Instrument Will Not Power Up Error E1 Sample Line Blockage Error E2 Out of Temperature Range Error E3 Photomultiplier Tube PMT Inoperable APPENDIX A Contacting ATI For Technical Support or Application Questions For Customer Service APPENDIX B Warranty APPENDIX C Declaration of Conf
10. The Downstream Aerosol Noise Suppression mode is selectable by the operator when performing non scanning applications on each port The DANS performs applies an averaging function on the data collected It is not available when the probe is connected Aerosol Photometer 21 53 MRTA Aerosol Photometer An icon indicates when DANS is ON The default condition is OFF Note When the operator connects the probe the DANS function will automatically be disabled if it was previously selected This will preserve the integrity of the test results while performing a filter scan Figure 21 Aerosol Noise Suppression Screenshot without Probe 16 Feb 2012 09 59 Setup Aerosol Noise Suppression O Upstream UANS 30s a w L Downstream DANS 10s a w 16 Feb 2012 09 59 Setup Aerosol Noise Suppression Upstream UANS 30s a w Noise Suppression IOUANS 30s a vi Table 10 Noise Suppression Options List Parameter Function Icon Limits UANS Dampens variations ES 30 to 120 s in upstream aerosol Increments measurements UANS of 10s DANS Applies an 10 to 30s averaging function un Increments on the data DANS of 10s collected Aerosol Photometer 21 54 Aerosol Photometer Reporting Functions Figure 23 Reporting Functions Screenshot 5 r 16 Feb 2012 09 59 Setup Reporting Functions O Monitoring 10s a w O Continuous Reporting Functio
11. This is done by pressing the OK button Table 14 List of Operator Error Messages Error ID Reason Remedy E1 Obstruction in the line Max Refer to Pump flow reached troubleshooting guide in appendix E2 Unit too hot or cold for Refer to operation troubleshooting guide in appendix E3 PMT error call ATI Refer to troubleshooting guide in appendix Aerosol Photometer 21 59 CHAPTER 7 Application Notes Abbreviations List Aerosol Photometer Table 15 Abbreviations List Abbreviation Meaning g Grams Liter u micro 1x10 m milli 1 x 107 ug l micrograms per liter mg m milligrams per cubic meter lpm liters per minute STP standard temperature and pressure LSC light scattering chamber Aerosol Correction Factors The values are for use when substitute liquids are used in place of the liquid specified for the Factory equipment calibration and setup Aerosol Correction Factors used in the 2i are specified in the following table Table 16 Aerosol Correction Factors List ee PAO Internal PAO Substitute Liquid Reference Setting DOP DEHP 137 PAO Emery 3004 100 DOS DEHS 132 Mineral Oil 123 Ondina Oil Ondina EL 108 Kaydol 126 Polyethylene Glycol PEG400 152 Paraffin Oil 122 Corn Oil 121 Aerosol Photometer 21 60 Aerosol Photometer CHAPTER 8 Ma
12. choice can be made Using the Alphanumerical Keypad Prior to starting a test in summary or monitoring reporting mode the operator can enter a filter location ID using the integrated alphanumeric keypad The operator must press the keypad function key to bring up the keypad on the screen Navigate to a character using the arrow keys and press Enter to select it To toggle between the alpha and numerical keypads select the 1 2 3 orthe A B C selection and press Enter When the operator has finished entering his selection he may select the enter key or the Exit key Aerosol Photometer 21 43 Aerosol Photometer __ Figure 9 Alphanumeric Keypad General Screen Structure The screen is generally divided in three sections e The top section of the screen provides the user with an indication of the date and time as well as an icon tray indicating the status of peripherals and some setup selections e The middle section contains the actual menu items or the penetration display e The bottom section contains quick access to the most commonly used functions Figure 10 Screen Structure TOP SECTION MIDDLE SECTION BOTTOM SECTION Aerosol Photometer 21 44 SENS Aerosol Photometer Menu Structure and Options Menu Structure The following figure giv
13. collection point for recycling of electrical and electronic equipment By ensuring this product is disposed of correctly you will help prevent potential negative consequences for the environment and human health which could otherwise be caused by inappropriate waste handling of this product The recycling of materials will help to conserve natural resources For more detailed information about recycling of this product please contact your local Civic Office your household waste disposal service or the Company where you purchased this equipment Aerosol Photometer 21 15 Aerosol Photometer CHAPTER 2 Photometer Overview Instrument Description The 2i is a forward light scattering linear digital photometer It operates on 100 to 240 Volts 50 or 60 Hz adjusting automatically Its most basic function is to sample air or other gases and report the mass concentration of particulates in the sample The primary application for the 2i is integrity leak testing of HEPA ULPA filtration systems The 2i is a compact and lightweight instrument The instrument case is constructed of rugged die cast aluminum The pressure sensitive keypad and large bright LCD display and indicators provide ease of operation and readability The auto ranging and one step zeroing features assure the accuracy of all readings Using the 2i is extremely intuitive through the use of a basic menu structure Operation of the instrument is simple and straig
14. forward light scattering photometer pressure transducer flow meter temperature sensor as well as controlling the valve manifold and outputting test data Start up Screen The software version as well as other useful information is displayed during the instrument initialization The message block located in the bottom left corner of the screen is similar to the following Aerosol Photometer 21 41 ATI Aerosol Photometer Figure 8 Start up Screen 2i Photometer 16 Feb 2012 09 59 Serial Number XXXXX Software Version Calibration Due in DDD days Hours of Operation HH H hrs Making Entries Initialization Initialization Serial Number XXXXX Serial Number is your instrument unique identifier and is assigned during the manufacturing process Software Version will have a numeric character as the leading number followed by a decimal point and one or more numbers representing the revision level e g 1 2 or 1 23 Calibration Due in indicates the number of days remaining until the manufacturers recommended calibration for the instrument Hours of Operation indicates the amount of run time for the instrument since the last calibration Entering Numerical Values After highlighting the desired option to modify the operator should move the selection to the arrow representing his desired action The arrow pointing up will increase the selected value while the arrow point
15. or above 40 C temperature in the range Thermistor damaged Call ATI for service Probe nozzle obstructed Move the probe to an area free of obstructions that could prevent flow through the instrument Error E3 Photomultiplier Tube PMT Inoperable Probable Cause Remedy No voltage to PMT Call ATI for service Scattering chamber dirty or Call ATI for service contaminated Aerosol Photometer 21 65 Aerosol Photometer Aerosol Photometer APPENDIX A Contacting ATI For Technical Support or Application Questions If you experience any difficulty setting up the 2i Photometer or have application questions contact ATI at 410 363 9696 or via email at info atitest com For Customer Service If the 2i Photometer is not operating properly or if you are returning the instrument for service contact ATI Customer Service at 410 363 9696 or by email at info atitest com Customer Service will need this information when you call Q The Aerosol Photometer serial number located on the Instrument Identification on the back of the machine see Rear Panel General Overview page 27 A purchase order number unless under warranty A billing address A purchasing point of contact A technical point of contact A shipping address OOO C O DO The preferred return shipping carrier Use the original packing material to return the generator to ATI If you no longer have the original pac
16. or at the conclusion of the test When the test is paused the play pause button LED lights up yellow and the data transmit icon changes to indicate the new status 2 The maximum penetration value is reset when the operator presses the play pause button to resume the test allowing the report to show all leaks present during the filter Scan Note If the probe is disconnected when the instrument is in play or pause it will not synchronize with the base until the stop button is pressed Note If a leak is detected while scanning the operator should press the play pause function key to pause the reporting and acquisition of data while he fixes the leak Pressing the play pause function key will also stop the effective scanning time until it is pressed again Aerosol Photometer 21 35 MAN Aerosol Photometer When the operator has concluded the testing he must press the stop function key to end the reporting When the key is pressed the footer is sent out to the ports and the reporting is terminated A ticket consists of the following Table 2 Summary Reporting Mode Ticket Header Photometer Model Unit Serial Calibration Due Date Date Field Separator Location or Filter ID Setup Reagent Actual Concentration Upstream Value Scanning Start Time Field Separator Data Set Leakage Alarm Value Exceeded Alarm Value Max Lea
17. two standard Interface Ports a USB port and a printer port USB Port The USB port is intended to interface with a computer to provide serial data acquisition capability The port connection requirements are described in the following table Table 1 Serial Port Settings Setting Value Transfer Speed 9600 Data Bits 8 Stop Bits 1 Parity Control N Flow Control None Printer Port A 5 pin mini din circular connector provides the interface with the optional thermal printer The connector is keyed to prevent connection mistakes To connect orient the arrow toward the top and insert the connector in the receptacle Aerosol Photometer 21 24 A Aerosol Photometer Note Port Usage Do not use the Printer Port with equipment other than those designed and supplied by ATI Damage to the equipment might result from such action Aerosol Photometer 2i 25 Aerosol Photometer CHAPTER 4 Know Your Equipment Front Panel General Overview Figure 1 Front Panel Overview Upstream Sample Port Downstream Sample Port Valve Selection with LED Indicator LCD Display Y E A 2i Aerosol Photometer gr I I l 1 1 CO 1 r Function Keys iProbe Connector Description Function LCD Display The color LCD display is the primary interface with the 2i During operation percent leakage readings are displayed as well as icons informing the use
18. 21 28 r Aerosol Photometer Thermal Printer Overview Figure 4 Thermal Printer Overview Paper Feed Button Blue LED Status Printer Connection Cable Description Function Latch Pulling on the latch will unlock and open the cover to allow changing the paper roll Paper Feed Pressing this button feeds blank paper from the roll Button Blue LED Status Indicate the status of the printer See Troubleshooting Guide page 64 for more information Printer Connects the printer the 2i base unit Connection Cable Aerosol Photometer 21 29 Function Keys Sampling Ports Aerosol Photometer The function keys on the iProbe are identical to those of the 2i front panel The iProbe however does not have a power button Power Button To turn the instrument ON and OFF Arrow Pad Buttons of To navigate the menus change values and validate choices The center button is the enter key BA Play Pause Button To start the summary or monitoring reporting functions as well as pause them Stop Button To stop the summary or monitoring reporting functions Mute Button To mute the audible and vibratory alarms Keyboard Button To call the keyboard to the screen for entering a scanning location aof e The sampling ports connect the instrument to either the scanning probe or 12 feet of cl
19. 5 Amps Electrical Fuses Two Required 5 x 20 mm 2A 250V SLOW BLO Operating Conditions Ambient 10 C to 35 C Temperature Ambient 5 to 95 non condensing or Humidity icing Ambient altitude From 0 to 10 000 ft Storage 20 to 60 C requirements Less than 95 Relative Humidity non condensing Aerosol Detection Technique Near Forward Light Scattering Photometer Dynamic Range 0 0001 to 120 mg m3 Sample Flow Rate Full flow through detection 28 3 liters per minute volumetric Data Output Formats USB Port 9600 8 1 N Thermal Printer Thermal Paper 57 mm 2 in wide Aerosol Photometer 21 70 Aerosol Photometer Outputs Display 10 9 cm 4 3 in LCD screen Communication USB Port Aerosol Photometer 21 71 Aerosol Photometer APPENDIX E Maintenance and Spare Items Table 18 Maintenance and Spare Items Part Number Description oes 0800217 Scanning Probe Umbilical 1ea 5200116 Ya ID PVC sample tubing specify 12 ft length 6700001 Replacement Line Cord 120V USA 1ea T2E0 0063 Replacement Line Cord 220V Europe 1 ea 6400001 Fuse 2 amp 5 x 20 mm 2ea 4300236 Base Unit Quick Connect O ring 2ea 1000445 Lint Screen 2 ea 2500123 Thermal Paper 1 roll 1 ea 5100001 Probe Segment 3 ea 5100002 Probe Male threade
20. Aerosol Photometer Aerosol Photometer 2i Operation and Maintenance Manual P N 1800224 Revision A March 2012 Aerosol Photometer This Page Intentionally Left Blank Aerosol Photometer 21 2 RTA Content Aerosol Photometer Chapters CHAPTER1 Introduction and Precautions Scope of Manual Definitions Definiciones D finitions Definitioner User Responsibility Precautions For Customers in Canada For Customers in the USA For Customers in Europe For All Customers CHAPTER 2 Photometer Overview Instrument Description Filter Leak Testing The Most Common Application How the Photometer Operates Theory of Operation Sampling System Light Scattering Chamber LSC Capabilities Input Output features Utility Requirements CHAPTER 3 Unpacking and Setting Up the Photometer Packing List Unpacking Installation Before you begin Connecting Electrical Power Connecting the Scanning Probe Connecting the Interface Ports USB Port Printer Port CHAPTER 4 Know Your Equipment Front Panel General Overview Rear Panel General Overview Scanning Probe Overview Thermal Printer Overview Function Keys Aerosol Photometer 21 O0 CONNANN 10 12 12 14 15 16 16 16 18 18 18 19 19 19 20 21 21 21 22 22 22 23 24 24 24 26 26 21 28 29 30 Sampling Ports CHAPTER 5 Operating the 2i Basic Operation Before You Begin Basic Operation Reporting Modes Summary Mode Monitoring Continuous Alarms
21. D MM YYYY 16 Feb 2012 09 59 Setup Display Monitor Setup Display Monitor Table 12 Date and Time Menu Options List Parameter Function Language Change the default language the unit operates in Monitor Menu to change the screen setup Aerosol Photometer 21 57 SENS Aerosol Photometer Figure 29 Display Setup Screenshot Y op 16Feb2012 09 59 Setup Display 4 a w Base Brightness 100 a v Probe Brightness 100 a w Setup Display Bright 2i 100 al v Bright Pr 100 a v Table 13 Date and Time Menu Options List Parameter Function Limits Decimal Displays the Penetration with 3 or 4 three or four decimal places Base Adjust the base unit screen 25 50 75 Brightness brightness 100 Probe Adjust the Probe screen 25 50 75 Brightness brightness 100 Error Messages The 2i has multiple error or abnormal operation checks built into the software Figure 30 Error Message Screenshot 16 Feb 2012 09 59 WARNING Equipment Failure Check Sample Line for Blockage Error E1 Equipment Failure Pump Blockage Reagent Alarm SetPoint Alams pao oo Error E1 Serial Number XXXXX When an error occurs the operator is prompted for a course of action Software generated alarms require Aerosol Photometer 21 58 Aerosol Photometer the operator acknowledgement to proceed
22. If you encounter a defective product or discover a malfunction please call ATI Customer Service to obtain a return authorization at 410 363 9696 Aerosol Photometer 21 68 APPENDIX C Aerosol Photometer Declaration of Conformity AIR TECHNIQUES INTERNATIONAL 11403 Cronridge Drive Owings Mills Maryland 21117 2247 USA Tel 410 363 9696 Fax 410 363 9695 Website http www atitest com Declare under our sole responsibility that the product 2i Photometer Manufactured beginning April 2012 is in conformity with the following directives Application of Council Directive s Standard s to which Conformity is Declared Electromagnetic Compatibility Directive 2004 108 EC EN61326 1 2006 EN61000 3 2 2006 EN61000 3 3 2006 Low Voltage Directive 2006 95 EC EN61010 1 2010 Design documentation is maintained at Air Techniques International 11403 Cronridge Drive Owings Mills Maryland 21117 2247 USA Eric Hanson Date of Issue President Place of Issue 15 April 2012 Owings Mills Air Techniques International Maryland 21117 2247 USA Aerosol Photometer 21 69 APPENDIX D Specifications Aerosol Photometer Main Unit Physical Characteristics Dimension L x W x H 15 2 cm 6 in x 15 2 cm 6 in x 33 cm 13 in Weight 8 6 kg 19 Ib Operational Requirements Power 115 VAC 60 Hz 5 Amps 220 VAC 50 Hz 2
23. Revision History 74 Aerosol Photometer 21 6 Aerosol Photometer CHAPTER 1 Introduction and Precautions Scope of Manual These instructions cover the specifications features operation maintenance and troubleshooting for the 2i Photometer These instructions also contain important information required for the safe operation of the instrument Before using this instrument all personnel associated with the operation must read and understand this entire manual and become familiar with the terminology Failure to follow the specified procedures and precautions could result in PERSONAL INJURY or DAMAGE to the unit Definitions The following defines the warnings cautions and notes used throughout this manual Warning Indicates a strong possibility of severe personal injury or death if instructions are not followed Caution A Indicates a possibility of equipment damage if instructions are not followed Note Indicates that helpful information is provided Aerosol Photometer 21 7 RTA Definiciones A A D finitions A A Aerosol Photometer Las siguientes anotaciones definen los peligros cuidados y notas usadas a lo largo de este manual Advertencia Indica una fuerte probabilidad de serias lesiones personales o muerte si no son seguidas las instrucciones Cautela Indica una posibilidad de da os al equipo si no son seguidas l
24. Step 4 Main Menu Once the zero level is established the instrument will display the main menu The operator can then choose to change parameters such as the reporting function date and time or the alarm settings He must then decide the method he wants to use to set the 100 reference for the instrument Step 5 Selecting an Aerosol Before proceeding with setting up the 100 it is good practice to verify that the correct reagent is selected Aerosol Photometer 21 33 Aerosol Photometer Note The instrument saves the last reagent selected in memory even after a power cycle Step 6 Choosing a Setup Method a Set 100 to Upstream Concentration The instrument will attempt to establish its reference baseline to the aerosol introduced in the upstream aerosol port If it is successful an estimate of the aerosol concentration and stability will be communicated to the user b Set Internal Reference The instrument will set its reference baseline and internal gain based upon settings stored during factory calibration C Use Previous 100 Settings The instrument will reset its reference and internal gain setup to the prior settings After successfully setting up the 100 reference the instrument will automatically display the running mode screen and set the sampling valve to the downstream aerosol port Step 7 Performing Leak Testing The unit is now ready to perform leak testing or aerosol m
25. acte al Departamento de Servicio de ATI para obtener consejos de revisi n de reparaci n o de ajustes el ctricos o mec nicos e La falta en el seguimiento de los procedimientos prescriptos puede producir una situaci n riesgosa Aerosol Photometer 2i 77 BTA Aerosol Photometer APPENDIX Fran ais Precautions Avertissement R gles g n rales de s curit A O Lire et comprendre toutes les instructions Ne pas suivre les instructions list es ci dessous peut engendrer un choc lectrique un incendie ou des blessures graves Les mises en garde avertissements pr cautions et instructions d taill es dans ce manuel d utilisation et de maintenance ne peuvent pas couvrir toutes les situations et conditions pouvant se produire L op rateur doit comprendre que le bon sens et la prudence sont des facteurs qui ne peuvent pas tre int gr cet quipement et doivent donc tre apport s par l op rateur Pr caution Risque li au transport Pr caution Maintenance Le remplacement incorrect des fusibles peut endommager les composants internes de l appareil Avertissement Risque lectrique eLes risques lectriques peuvent causer des blessures graves voire mortelles e La partie lectrique contient plusieurs sources a haut voltage N ins rez aucun objet sous le couvercle Avertissement Equipment endommag gt g
26. as instrucciones Nota Indica que se suministra informaci n til Les informations suivantes d finissent les symboles pr cautions et notes pr sentes dans ce manuel Avertissement Indique la possibilit de dommages corporels graves pouvant entra ner la mort si les instructions ne sont pas suivies Attention Indique la possibilit d endommager l quipement si les instructions ne sont pas suivies Note Indique que des informations utiles sont fournies Aerosol Photometer 21 8 MTV Definitioner A A O A gt Aerosol Photometer Efterfoljande text betraffande varningar varsamhet och noteringar r genomg nde f r hela manualen Varning Inneb r att allvarlig personlig skada eller d d kan intraffa om instruktionerna inte f ljs Varsamhet Inneb r att skador p utrustning kan intr ffa om instruktionerna inte f ljs Notera Inneb r att anv ndbar information ges Aerosol Photometer 21 9 MTV Aerosol Ph
27. change the set point by selecting the alarm set point option and pressing the Enter button Note The Alarm Set Point option is not accessible while the instrument is setting up to the 100 Upstream Concentration while navigating the main menu or once data acquisition has been started in summary or monitoring reporting modes Alarm modes There are three types of alarms available on the 2i audible visual and vibratory The alarms will be set off when the measured leakage value exceeds the Alarm Set Point The user can select which alarms are enabled from the Alarm menu For a detailed description of the different alarms see CHAPTER 6 Software Reference page 49 The operator can quickly mute the activated alarm by pressing the Mute button Note vibratory alarms if they are enabled but will not affect the visual alarm if it is enabled The alarms revert back to their original state when the Mute The Mute function will disable the audible and button is pressed again Aerosol Photometer 21 39 Aerosol Photometer The following table describes the different icons displayed on the 2i user interface Table 4 Icons Description Icon Displayed when The optional thermal printer is plug into the instrument A computer is interfaced with the USB port Le The Upstream Aerosol Noise Suppression UANS is selected
28. d end segment 1 ea 5100004 Probe Female threaded end segment 1 ea 5100101 Probe Male close nipple 1 ea T2E0 0005 Probe NSF 49 1992 nozzle 1 ea T2E0 0572 Probe 1 Isokinetic round red 1 ea T2E0 0798 Probe NSF 49 2002 Isokinetic 1 ea rectangular blue Aerosol Photometer 21 72 Aerosol Photometer APPENDIX F Accessories Scanning Probe The scanning probe allows the remote operation of the 2i It allows access to virtually all the functionalities of the base unit from a convenient remote location Thermal Printer Module The Thermal Printer module is designed to provide certifiers with a mean to maintain test results traceability Transport Case The rugged Transport Case with its custom foam offers the best protection available for the 2i and its accessories for shipment or daily use Table 19 Accessories List Description Part Number Scanning Probe 9300236 Thermal Printer 0200477 Transport Case 9300243 Aerosol Photometer 21 73 Aerosol Photometer APPENDIX G Manual Revision History The following is a revision history of the Operation and Maintenance Manual P N 1800224 Table 20 Manual Revision History Revision Date A 04 24 2012 Aerosol Photometer 21 74 Aerosol Photometer 21 Aerosol Photometer 75 BTA Aerosol Photometer APPENDIX H Espa ol Precauciones A O gt
29. e wiped clean with a lint free cloth before use each day If the screens are punctured replace them immediately Spare nozzles and replacement scanning probe components can be ordered from ATI see APPENDIX E Maintenance and Spare Items page 72 Aerosol Photometer 21 63 SENS Aerosol Photometer CHAPTER 9 Troubleshooting Guide Note If any remedy listed is not effective contact ATI for repair service Note Battery Information The battery type used in the 21 Aerosol Photometer is a 3V lithium ion battery type CR2032 Instrument Will Not Power Up Probable Cause Remedy Plug power cable into an Power cable not plugged in appropriate power outlet Fuse blown Check system fuse s Error E1 Sample Line Blockage Probable Cause Remedy Excessive debris in lint Check lint screen in hose screen adapter and clean if necessary An object has been pulled Inspect probe and umbilical for into the line by vacuum pump foreign object Remove object if possible Probe nozzle obstructed Move the probe to an area free of obstructions that could prevent flow through the instrument Pressure transducer or Call ATI for service thermistor damaged Aerosol Photometer 21 64 MTV Error E2 Out of Temperature Range Probable Cause Remedy Ambient temperature is below Move instrument to 1 C
30. ear tubing They are quick connect type connectors and are removable Each port contains a lint trap that should be cleaned periodically to prevent clogging see Maintaining the Photometer page 61 for the procedure Aerosol Photometer 2i 30 Aerosol Photometer CHAPTER 5 Operating the 2i Basic Operation Before You Begin 1 Attach the supplied power cord and connect to an appropriately rated electrical outlet 110V 10 amps or 220V 5 amps Check the cleanliness of the upstream and downstream port lint traps They should be free of fibers and debris Connect the iProbe electrical connector and sampling line to the main unit if desired Connect the printer accessory or data acquisition system if desired Enable operational power by switching the power entry module to the ON position N CD 5 use the instrument At a minimum he should have read this User Manual Note User Manual Make sure that the operator has been properly trained to Aerosol Photometer 21 31 SENS Aerosol Photometer Basic Operation Figure 5 Basic Operation of the 2i Aerosol Photometer Step 1 Power On Step 2 Initialization Step 3 Establishing Zero Level Step 4 Main Menu Step 5 Selecting an Step 5 Selecting an Aerosol Aerosol Step6 a Step 6 b Step 6 c Set 100 to Upstream Set Internal Reference Use Previous 100 Concentration Settings Proceed Step 7 Performi
31. er to verify the reagent selection as well as the aerosol line connection to the upstream port To continue with setting up the instrument to the upstream aerosol select Proceed Aerosol Photometer 21 49 SENS Aerosol Photometer and press Enter To return to the main menu and change you selection select Back button and press Enter Figure 16 Set 100 to Upstream Concentration Initial Screenshot 3 op 16 Feb 2012 09 59 Measure Upstream Concentration Connect 100 line to the Upstream port Verify you Reagent Selection Select Proceed when done or Exit to change your 100 Reference selection Measure Upstream Connect 100 Line Verify Reagent Alarm SetPoint Alarms Measuring the Upstream Aerosol After the operator selects Proceed the instrument will attempt to set its 100 reference to the upstream aerosol An animated icon will be displayed on the screen during this operation During this operation the reagent alarm set point and alarms options are disabled Figure 17 Set 100 to Upstream Concentration Measurement Screenshot 5 r 16 Feb 2012 09 59 Measure Upstream Concentration Reading Upstream Concentration ee Measure Upstream Reading Upstream Concentration e e gt Accepting the Result Once the instrument has set its reference to the upstream aerosol the calculated concentration will be displayed as well as an estimate
32. es an overview of the 2i menu structure Menu depth has been limited to facilitate the navigation between the different options Figure 11 Overview of the 2i Menu Structure Set 100 to Upstream Concentration Set Internal Reference Aerosol Noise Suppression Use Previous A i 100 Setting Reporting i Functions Main Menu sub Set Time Date amp Time Set Date Running Set Format Mode Re establishing Language Display Reagent Decimal Alarm Set Point Alarms Aerosol Photometer 21 45 Aerosol Photometer Run Mode Screen Figure 12 Running Mode Screenshot ap 16 Feb 2012 09 59 0 0001 28 3 ALPM y 4100 M 0 0001 ER 28 3 ALPM Pao E Table 5 Running Mode Options Description Function Alarm Set Point Allows the operator to change the instrument alarm set point Alarms Allows the operator to select which alarms are enabled Sampling Allows the operator access to the Main Menu Aerosol Photometer 2i 46 SENS Aerosol Photometer Top Level Menu Options Figure 13 Main Menu Screenshot Y op 16 Feb 2012 09 59 Main Menu Set 100 to Upstream Concentration Set Internal Reference Use Previous 100 Settings Setup Re establishing Zero Alarm SetPoint Alarms gt Set 100 Upstream Set Internal Ref Previous Settings Setup Re Zero Table 6 Main Menu Options Description Function Set 100 to U
33. h the sampling system to the scattering chamber from three possible sources The CLEAR position directs clean air from an internal ULPA filter to the scattering chamber for zeroing the instrument The UPSTREAM position permits sampling of the air above the filter being challenged and the DOWNSTREAM position permits sampling of the air that penetrates the filter Aerosol Photometer 21 18 SENS Aerosol Photometer Light Scattering Chamber LSC The scattering chamber is not only an integral part of the sampling system it is a major component in itself The scattering chamber is a complex electro optical unit that consists of a pair of hollow cones connected at the apexes A pair of collimating lenses first straightens the light emerging from the light source and then focuses it at the center of the sampling cone An aperture forms a dark cone around the photomultiplier preventing light from arriving directly on the photomultiplier A condensing lens opposite the LED source focuses light scattered into this dark cone onto the photomultiplier tube Capabilities The Aerosol Photometer 2i will measure percentage leakage or absolute aerosol concentration Note Before attempting to operate this unit become familiar with the features and functions Input Output features Alarms The 2i when used in conjunction with the iProbe provides the user three sensory alarm
34. here are no user serviceable parts inside the instrument Refer all repair and maintenance to a qualified factory authorized technician Aerosol Photometer 21 10 MRTA gt gt gt gt Aerosol Photometer Caution Maintenance Incorrect fuse replacement may damage internal components of the photometer Warning Electrical Hazard e Electrical hazard that can cause severe injury or death e The electrical housing contains multiple high voltage sources Do not insert any objects under the cover Warning Damaged Equipment e Do not operate the equipment with a damaged cord or plug or after the equipment has malfunctioned or been damaged in any way e Contact ATI Service Department for advice on examination repair electrical or mechanical adjustment e Failure to follow the prescribed procedures may result in a hazardous situation Aerosol Photometer 21 11 MRTA Aerosol Photometer For Customers in Canada O Note Regulatory Information This Class B digital apparatus complies with Canadian ICES 003 Cet appareil num rique de la Classe B est conforme la norme NMB 003 du Canada For Customers in the USA Declaration of Conformity Trade Name ATI Model Number 21 Responsible Party Hamilton Associates Inc Address 11403 Cronridge Drive Owings Mills MD 21117 USA Telephone No 410 363 9696 This device c
35. ht forward Use of the fully compatible Probe affords full unit control from the scanning probe The 2i provides easy access to real time results via USB or optional printer while remaining versatile enough to accommodate special testing needs that have become commonplace in today s filter testing industry When all of these elements come together as they have in the 2i the testing process ceases to be a training intensive exercise and becomes a set and forget secondary routine performed as part of the daily work requirements in clean room testing Filter Leak Testing The Most Common Application The most common application of the Aerosol Photometer 2i is to detect leaks in high efficiency Aerosol Photometer 21 16 Aerosol Photometer filtration systems HEPA amp ULPA To validate the integrity of a filtration system a known challenge agent consisting of an airborne test aerosol is generated and introduced upstream of the filter The challenge agent provides particulate matter upstream of the filter to allow measurements downstream of the filter The test aerosol is introduced into the upstream side of the filter s as far from the filters as is practical to insure adequate mixing Ideally a distance of 10 duct diameters upstream is considered the minimum A sample of the aerosol air mixture should be taken from the upstream side close to the center of the filter filter bank This sample is used to establish a
36. ilical s electrical connector to the 7 pin connector on the end of the probe Connect the aerosol sampling line quick connect fitting to the quick connect connector on the butt of the probe see Scanning Probe Overview page 28 for the probe description Note The two pneumatic quick connect fittings are different the smaller one must be connected to the iProbe while the bigger one must be connected to the 2i base Once the umbilical is connected to the scanning probe connect the other end to the main unit Connect the umbilical s electrical connector to the 7 pin connector on the front panel of the 2i Connect the aerosol sampling line quick connect fitting to the quick connect port of the photometer marked DOWNSTREAM see Front Panel General Overview page 26 for the front panel component description Aerosol Photometer 21 23 BTA Aerosol Photometer Note Always check the lint screen in both sampling ports before using the instrument see Maintaining the Photometer page 61 for the procedure Note When using the iProbe with the 2i the probe should be connected to the photometer before the power is turned on Otherwise the iProbe display will show the following message until the main unit has reached the running mode Waiting for User to complete current Base operation Connecting the Interface Ports The 2i comes equipped with
37. ing down will decrease it To change the value use the Enter button until the display indicates the desired value To save the setting move the cursor back to the highlighted selection and using the arrows select the Save option Press the Enter button to validate the choice Aerosol Photometer 21 42 Aerosol Photometer Turning Options Flags On or Off There are two types of flags in the 2i software The first type is used to toggle an action ON or OFF or change the status of an option enable disable while the second type is used to set the status of a flag from a list of possible choices The first type is a square box also called check box and is used to toggle an action ON or OFF Changing the state is accomplished by selecting the square and pressing the Enter button Depending on the context the check box status might not be saved in memory and exiting the screen will reset it to its normal operating state A checked square indicates a selection or ON state M while the empty square shows the option deselected or OFF state The second type of flag is a circle also called radio button and is used to enable or disable O a flag and the resulting choice is stored in memory When this option is present only one of the radio buttons within the group can be selected by pressing the Enter button It is used when multiple choices are available but only one
38. intaining the Photometer Definitions and Features O The 2i Aerosol Photometer is a sturdy solid state electronic instrument designed to hold up under extended field use The only moving parts are the vacuum pump the selector valve and the ventilating fan at the rear of the chassis Field level maintenance is limited to replacement of the fuses and cleaning of the lint screens Procedures for these operations are contained in this section Note The internal electronics are not user serviceable Any electronic problems must be analyzed and repaired at an authorized service center Intervals are defined as follow Day 8 hours of operation Week 40 hours of operation Annual 2080 hours of operation Recommended Scheduled Maintenance Daily e Clean the aerosol ports screens These are located in the black circular aerosol port connector on the front panel of the main unit e Remove any loose debris from the Scanning Probe and front panel sampling ports Replacement parts are available from ATI For part numbers refer to Table 18 Maintenance and Spare Items page 72 Aerosol Photometer 21 61 ATA Aerosol Photometer O Annually Return the 2i to a factory authorized facility for calibration and cleaning Please contact the ATI Customer Service Department at 410 363 9696 for a return authorization number A service date will be scheduled for your instrument at that time Note
39. kage Value Field Separator Footer End Time Effective Scanning Time Text Block Note If the operator powers off the instrument while a test is in progress or an error is generated by the instrument the message Test Interrupted will be sent to the USB and printer ports Aerosol Photometer 2i 36 SENS Aerosol Photometer la Figure 6 Sample Summary Mode Reporting Ticket ATI Photometer 21 Serial 123456 Cal Due 1 May 2013 Date 1 May 2012 ID FILTER 123 Setup Internal Ref Reagent PAO Actual Con Upstream val 100 Start Time 12 00 Leakage Alarm 0 010 Alarm Exceeded No Max Pen 0 0004 Leakage Alarm 0 010 Alarm Exceeded Yes Max Pen 0 0403 Leakage Alarm 0 010 Alarm Exceeded Yes Max Pen 0 0706 End Time 12 19 Scan Time 3 Min 24 sec Operator Monitoring The monitoring mode reporting function is similar to the summary mode reporting function It differs in the content and format of the data set and footer In this mode the data is only available on the USB port The data set is described in the following table Note In Monitoring mode the operator cannot pause the acquisition of data set Table 3 Monitoring Reporting Mode Ticket Header Photometer Model Unit Serial Calibration Due Date Date Field Separator Location or Filter ID Setup Reference Used
40. king material you can order it from ATI or use sufficient packing material so the generator is not damaged during shipping Aerosol Photometer 21 66 ATA Aerosol Photometer APPENDIX B Warranty Part Number 1800224 Revision 1 March 2012 Address Air Techniques International 11403 Cronridge Drive Owings Mills MD 21117 USA Phone No 410 363 9696 Fax No 410 363 9695 E mail Address info atitest com Limitation of Warranty and Liability Air Techniques International hereinafter referred to as ATI warrants the equipment purchased hereunder to be free from defect in materials and workmanship under normal use and service when used for the purpose for which it is designed for a period of 1 one year from the date of shipment ATI further warrants that the equipment will perform in accordance with the technical specifications accompanying the formal equipment offer ATI will repair or replace any such defective items that may fail within the stated warranty period PROVIDED a That any claim of defect under this warranty is made within thirty 30 days after discovery thereof and that inspection by ATI if required indicates the validity of such claim to ATI s satisfaction b That the defect is not the result of damage incurred in shipment to or from our factory c That the equipment has not been altered in any way whether as to design or use whether by replacement parts not
41. l Screenshot 51 Figure 19 Set Internal Reference Screenshot 51 Figure 20 Setup Menu Screenshot 53 Figure 21 Aerosol Noise Suppression Screenshot without Probe 54 Figure 22 Aerosol Noise Suppression Screenshot with Probe 54 Figure 23 Reporting Functions Screenshot 55 Figure 24 Date and Time Menu Screenshot 56 Figure 25 Set Time Screenshot 56 Figure 26 Set Date Screenshot 56 Figure 27 Set Date Format Screenshot 57 Figure 28 Display Setup Screenshot 57 Figure 29 Display Setup Screenshot 58 Figure 30 Error Message Screenshot 58 Tables Table 1 Serial Port Settings in sents Gwen cored ta a ag ati ose Gaia inst lat 24 Table 2 Summary Reporting Mode Ticket pp 36 Table 3 Monitoring Reporting Mode Ticket oi ie ee ses 37 Rable 4 Icons Description 0 ed 40 Table 5 Running Mode Op A A 46 Table 6 Main Menu Options 47 Table 7 Alarm Set Point Options italia dt dai 48 Table 8 Alarm Selection Options List nn 49 Table 9 Internal Reference Set Point uan 51 Table 10 Noise Suppression Options List 54 Table 11 Reporting Mode Options Dist 55 Table 12 Date and Time Menu Options List 57 Table 13 Date and Time Menu Options List et 58 Table 14 List of Operator Error MeSSageS Ne 59 Table TS ABbrevi tions List seca ed 60 Table 16 Aerosol Correction Factors List ad 60 Table 17 Replacement Fuses for the 2 62 Table 18 Maintenance and Spare Items Ne 72 AD ISTO ACCessoOries 1St 0 a ea aa a aa aret sr e ut ae 73 Table 20 Manual
42. lltid ATI f r r dgivning vid skada eller vid reparation och justering e Att inte f lja dessa instruktioner kan medf ra stor skada Photometer 2i 82 Photometer 21 Aerosol Photometer 83 MRTA Aerosol Photometer Notes MRTA Air Techniques International 11403 Cronridge Drive Owings Mills MD 21117 2247 U S A Web www atitest com
43. ng Leak Testing It is recommended that all routines be completed in the order they appear above to ensure reliable unit operation Completion of these routines will provide a daily confirmation of the operational state of the photometer Aerosol Photometer 21 32 MRTA Aerosol Photometer Step 1 Power On Press the power button located at the lower right of the front panel Step 2 Initialization When the unit is powered on it undergoes an initialization cycle during in which it polls the system for available sensors and verifies communication with those sensors The instrument will also regulate the sample line flow and once it reaches 28 3 ACFM the initialization phase is complete Note Other information available on the screen is the unit serial number software revision machine identification number and the total operating hours See Software Description page 41 for details Step 3 Establishing Zero Level After initializing the unit will automatically proceed with establishing the zero level This process takes approximately 10 seconds If it cannot establish a zero the operator will be prompted to retry up to three times The operator should press the Yes button to retry or the No button to shutdown the instrument The operator will have to press the Ok button to shutdown the instrument if the zero level cannot be established at the last attempt
44. ns O Monit 10s al w O Cont Table 11 Reporting Mode Options List Parameter Function Icon Limits Summary Provides a summary N A of the test to the USB or Printer port Monitoring Provides a summary 1 to 120s of the test to the Increments USB or Printer port of 1s with data sets at A user defined intervals Continuous Provides a N A leakage reading to the USB port at approximately a 1 second interval Aerosol Photometer 21 55 TS Aerosol Photometer Date and Time Figure 24 Date and Time Menu Screenshot op 16 Feb 2012 09 59 Date and Time Menu Set Date Set Format Date and Time Menu gt Set Time Set Date Set Format Set Time Figure 25 Set Time Screenshot oP 16 Feb 2012 09 59 Setup Time MINUTE Setup Time Pour 7 oos RE MINUTE 59s al w e Set Date Figure 26 Set Date Screenshot op 16 Feb 2012 09 59 Setup Date 2012 a w Month 02 a w Date 16 a v Fm p Date er oc a Aerosol Photometer 21 56 TS Aerosol Photometer Note The 21 will automatically verify the entered date for compliance with leap years If the date entered does not comply the entry will be rejected Set Format Figure 27 Set Date Format Screenshot 5 op 16 Feb 2012 09 59 Setup Format DD mmm YYYY mmm DD YYYY MM DD YYYY DD MM YYYY DD mmm YYYY O mmm DD YYYY OMMIDDIYYYY O D
45. of the aerosol stability Aerosol Photometer 21 50 TS Aerosol Photometer Figure 18 Set 100 to Upstream Concentration Final Screenshot 5 r 16 Feb 2012 09 59 Set 100 to Upstream Concentration The 100 concentration is 2 ug L WARNING Upstream aerosol concentration too low Set 100 Upstream WARNING Back Concentration lt 5ig L A sangina a pao mo o DB Set Internal Reference Establishes the internal reference base response based upon a gain setting stored during factory calibration Figure 19 Set Internal Reference Screenshot 5 op 16 Feb 2012 09 59 Set Internal Reference Verify your reagent selection 100 pg L a w Set Internal Reference 100 pg L a Fi Alarm SetPoint Alarms Table 9 Internal Reference Set Point Parameter Function Icon Limits Internal 5 to 120 Reference Set N A Increment of Point 1 Use Previous 100 Settings When selecting this option the instrument will reset to the previous 100 setting It allows the operator to Aerosol Photometer 21 51 ATA Aerosol Photometer O move the instrument to a different electrical outlet while minimizing the startup time Note When using this function make sure that your upstream aerosol challenge stays identical Re establish Zero O If there is a concern that the zero baseline may have drifted the operator may re zero the in
46. omplies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation Aerosol Photometer 21 12 MRTA Aerosol Photometer Note Regulatory Information This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures e Reorient or relocate the receiving antenna e Increase the separation between the equipment and receiver e Connect the equipment into an outlet on a circuit different from that to which the receiver is connected e Consult the dealer or an experienced radio TV technician for help Aerosol Photometer 21 13 Aer
47. onitoring To return to the main menu select the Home Menu key and press the Enter button see CHAPTER 6 Software Reference page 41 for a full software description Note If there is a concern that the zero baseline may have drifted the operator may re zero the instrument at any time by accessing the option in the main menu Aerosol Photometer 21 34 ATI Aerosol Photometer Reporting Modes Summary Mode The summary reporting mode was implemented with certifiers doing in situ validation of high efficiency filtration systems HEPA amp ULPA in mind It provides a summary of each filter tested on the USB port and if connected on the optional thermal printer This feature is similar to that of a particle counter When this reporting mode is selected the operator has the opportunity to enter a location for the testing he is about to perform by pressing the keyboard function key This field is automatically reset at the end of the test to avoid unintended duplication of locations and should be repopulated prior to subsequent testing To start the reporting the operator should press the play pause function key The header will be sent out to the ports and the acquisition of data sets will be initiated The button LED lights up green and the data transmit icon is displayed A data set is sent every time the operator presses the play pause function key to pause the test
48. ormity APPENDIX D Specifications Main Unit Physical Characteristics Operational Requirements Operating Conditions Aerosol Detection Data Output Formats Outputs APPENDIX E Maintenance and Spare Items APPENDIX F Accessories Scanning Probe Thermal Printer Module Transport Case APPENDIX G Manual Revision History APPENDIX H Espa ol Precauciones APPENDIX I Francais Pr cautions APPENDIX J APPENDIX K Svenska Forsiktighetsatgarder Figures Figure 1 Front Panel Overview Figure 2 Rear Panel Overview Figure 3 Scanning Probe Overview Figure 4 Thermal Printer Overview Figure 5 Basic Operation of the 21 Aerosol Photometer Figure 6 Sample Summary Mode Reporting Ticket Figure 7 Sample Monitoring Mode Data Output Figure 8 Start up Screen Figure 9 Alphanumeric Keypad Figure 10 Screen Structure Figure 11 Overview of the 21 Menu Structure Aerosol Photometer 21 62 62 62 64 64 64 65 65 66 66 66 67 69 70 70 70 70 70 70 71 72 73 73 73 73 74 76 78 80 82 26 27 28 29 32 37 38 42 44 44 45 SENS Aerosol Photometer Figure 12 Running Mode Screenshot 46 Figure 13 Main Menu Screenshot 47 Figure 14 Setting the Alarm Set Point Screenshot 48 Figure 15 Setting the Alarms Screenshot 49 Figure 16 Set 100 to Upstream Concentration Initial Screenshot 50 Figure 17 Set 100 to Upstream Concentration Measurement Screenshot 50 Figure 18 Set 100 to Upstream Concentration Fina
49. osol Photometer For Customers in Europe Declaration of Conformity Application of Council Directive s 2004 108 EC Standard s to which conformity is declared EN 55011 2007 EN61000 3 2 2005 EN61000 3 3 1995 A1 2001 A2 2005 EN 61326 1 2006 Manufacturer s Name Air Techniques International Manufacturer s Address 11403 Cronridge Drive Owings Mills MD 21117 Type of Equipment Measurement Instrument Model Number 21 Photometer Year of Manufacture 2012 I the undersigned hereby declare that the equipment specified above conforms to the above Directive s and Standard s Place Air Techniques International Ga Pao Signature Full Name Eric Hanson Date 23 Apr 2012 Aerosol Photometer 21 14 Aerosol Photometer For All Customers Disposal of Old Electrical amp Electronic Equipment This symbol on the product and or accompanying documents means that used electrical and electronic products should not be mixed with general household waste For proper treatment recovery and recycling please take this product s to designated collection points where it will be accepted free of charge This symbol is only valid in the European Union If you wish to discard this product please contact your local authorities or dealer and ask for the correct method of disposal This product shall not be treated as household waste Instead it shall be handed over to the applicable
50. otometer User Responsibility Precautions A O A A The user must 1 read and comprehend the information contained in this manual before using the product 2 have an understanding of the electrical and mechanical system principles used in the operation of this photometer 3 be trained in the proper use of electro mechanical equipment 4 properly use this product for the intended purpose and follow all regulations and procedures that apply to the location where this product is used 5 maintain the product as specified in this manual 6 maintain and keep in proper working condition any other equipment associated with the operation of this product Warning General Safety Rules Read and understand all instructions Failure to follow all instructions listed below may result in electric shock fire or serious personal injury The warnings cautions and instructions discussed in this operation and maintenance manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are a factor which cannot be built into this equipment but must be supplied by the operator Caution Shipping Hazard When returning a 2i N for service the end user must remove the potentially contaminated sampling train prior to shipping the instrument Refer to the 21 N addendum for the proper procedure Caution Serviceability T
51. pstream Concentration Set Internal Reference Use Previous 100 Settings Setup Re establishing Zero Reagent Aerosol Photometer 21 47 SENS Aerosol Photometer Alarm Set Point Changing the alarm set point Figure 14 Setting the Alarm Set Point Screenshot 5 op 16 Feb 2012 09 59 Alarm Set Point 0 001 a Alarm Set Point 0 001 AM Alarm SetPoint Alarms Reagent rao oo 00 Table 7 Alarm Set Point Options List ez Parameter Function Icon Limits Alarm Set Change the alarm 0 001 to 100 Point threshold for N A leakage Aerosol Photometer 21 48 Aerosol Photometer Changing the alarms selection Figure 15 Setting the Alarms Screenshot 5 r 16 Feb 2012 09 59 Alarm Selection Audible Vibratory Visual Select Alarm x Audible Vibratory EJVisual Table 8 Alarm Selection Options List Icon Icon enabled disabled Audible Audible alarm on A F the base unit and Y Y the probe Vibratory Vibratory alarm in the probe gt EN Visual Visual alarm on the screen of the base E E unit and the probe Parameter Function Set 100 to Upstream Concentration When selecting this method to setup the instrument the user is guided through the process by a series of screen This section describes the different screens Instructions This first screens instruct the us
52. r of the selection and status of alarms selections and connected peripherals Function Keys The function keys are used to access the settings and operating parameters with the menu structure Valve Selection with LED Indicator Pressing one of the buttons will select the port as the source of aerosol and a blue LED will indicate the selection Upstream Sample Port Connects to the sample tubing that is used to measure the upstream aerosol concentration Downstream Sample Port Connects to the sample tubing that is used to measure the downstream aerosol concentration iProbe Connector A 7 pin circular connector with bayonet lock provides the electrical connection for the scanning probe Aerosol Photometer 21 26 Aerosol Photometer y _ ____ o lt lt AAA Rear Panel General Overview Figure 2 Rear Panel Overview Cooling Fan USB Port Printer Port 21 art No 9300133 C E 19984 1 ate August 2009 E jer 100 240 V 2 6 1 3A 50 60 Hz us Power Entry Instrument Module Identification Description Function Printer Port Connection port for the optional thermal printer USB Port Connection port to interface with a computer or data acquisition system Power Entry Connects the instrument to the wall outlet It also contains the Module fuses Instrument Provides the operator with useful information regarding the 2i Identification such as
53. s audible visual and vibratory When a reading exceeds the user selected alarm point the display will turn red a tone will sound and the Probe will vibrate if enabled Data Output Leakage data is sent out the units USB port This data can be logged with contemporary data acquisition software in real time Multiple types of data formatting are available to satisfy a wide range of applications see Reporting Modes page 35 for more details Data can also be printed to hard copy using the optional printer accessory when using the summary mode Aerosol Photometer 21 19 a liad Aerosol Photometer Utility Requirements Power The 2i is equipped with a Universal AC power supply capable of handling 100 to 240 VAC 50 to 60 Hz A line power conditioner and surge protector is recommended Ambient Air Conditions While the instrument was design to be operated through a wide range of environmental condition we recommend its use in a controlled environment where the temperature is between 1 C and 45 C 34 F to 120 F Fahrenheit and the relative humidity is between 20 and 95 non condensing Note La A dedicated power line is recommended for stable machine operation Aerosol Photometer 21 20 CHAPTER 3 Unpacking and Setting Up the Photometer Packing List The 2i ships complete ready to install and operate Any additional accessories purchased on the same order will be listed as separa
54. serial number and power ratings Cooling Fan Provides temperature management inside the instrument enclosure Aerosol Photometer 21 27 SENS Aerosol Photometer Scanning Probe Overview Figure 3 Scanning Probe Overview Flexible LCD Display Hose Function Keys Umbilical Electrical Connector y Umbilical Scanning Probe Aerosol Nozzle Quick connect Description Function LCD Screen The color LCD display is the primary interface with the Probe During operation percent leakage readings are displayed as well as icons informing the user of the selection and status of alarms selections and connected peripherals Flexible Hose The flexible hose allows the operator to orient the scanning probe nozzle at various angles lt facilitates filter scanning and provides for a more ergonomic position Function Keys The function keys are used to access the settings and operating parameters with the menu structure They also allow the user to change the sampling valve selection Umbilical Electrical A 7 pin circular connector with bayonet lock provides the Connector electrical connection for the scanning probe umbilical Umbilical Aerosol Connects to the scanning probe umbilical aerosol Quick connect sampling tube Scanning Probe This nozzle complies with NSF 49 2002 for isokinetic Nozzle sampling Legacy ATI nozzles are compatible with the iProbe Aerosol Photometer
55. strument at any time by selecting this option form the main menu The highlighted selection will flash until the instrument has completed the re zeroing process Once the operation is complete the display will revert back to displaying the leakage value Note When the instrument drifts too far from zero a warning will be displayed asking if the user would like to re establish the zero Aerosol Photometer 21 52 MRTA Setup Aerosol Photometer Figure 20 Setup Menu Screenshot r 16 Feb 2012 09 59 Setup D Aerosol Noise Suppression Reporting Functions Date amp Time Display gt UANS DANS Reporting Functions Date and Time Alarm Set Point Alarms mo om IO Aerosol Noise Suppression ez Note The Downstream Aerosol Noise Suppression DANS is not available when the Probe is connected to the instrument This prevents the user from accidentally skewing results by suppressing actual readings in the downstream mode Upstream Aerosol Noise Suppression UANS The Upstream Aerosol Noise Suppression mode is selectable by the operator when using the upstream port during measurement not while setting 100 When poor upstream mixing makes the measurement of the upstream concentration difficult the noise suppression should dampen these variations An icon indicates when UANS is ON The default condition is OFF Downstream Aerosol Noise Suppression DANS
56. supplied or approved by ATI or otherwise d That any equipment or accessories furnished but not manufactured by ATI or not of ATI design shall be subject only to such adjustments as ATI may obtain from the supplier thereof ATI s obligation under this warranty is limited to the repair or replacement of defective parts with the exception noted above If the equipment includes a scattering chamber ATI s warranty does not extend to contamination of the scattering chamber by foreign material At ATI s option any defective equipment that fails within the Aerosol Photometer 21 67 MTV Aerosol Photometer warranty period shall be returned to ATI s factory for inspection properly packed with shipping charges prepaid No equipment shall be returned to ATI without prior issuance of a return authorization by ATI No warranties express or implied other than those specifically set forth herein shall be applicable to any equipment manufactured or furnished by ATI and the foregoing warranty shall constitute the Buyer s sole right and remedy In no event does ATI assume any liability for consequential damages or for loss damage or expense directly or indirectly arising from the use of ATI products or any inability to use them either separately or in combination with other equipment or materials or from any other cause Service Policy Our service policy is designed to give prompt attention to any problems
57. t gt BP gt eNe pas faire fonctionner l appareil avec un c ble d alimentation ou une prise endommag e ou apres que Aerosol Photometer 21 78 MRTA Aerosol Photometer l quipement ait mal fonctionn ou a t endommag de quelque fa on e Contactez le d partement Service de chez ATI pour obtenir des conseils sur l examen la r paration l ajustement lectrique ou m canique e Ne pas suivre les proc dures prescrites peut aboutir une situation dangereuse Aerosol Photometer 2i 79 Aerosol Photometer APPENDIX J LL E
58. te line items on the shipment packing list Please confirm receipt of all line items prior to commissioning of the instrument Shipping with the standard 2i will be the following Individual items may be packaged separately or installed Sturdy Pelican Shipping instrument case Operation and Maintenance Manual Calibration Report iProbe Scanning Probe with umbilical 12 feet of clear sampling tube One set of spare o rings and lint screen Power Cord NEMA 5 15 125V or CEE 7 4 Schuko 250V configuration NSF 49 2002 Isokinetic rectangular nozzle O OOOOOUOD Unpacking Wherever possible packing materials should be retained for storage or future shipment and transportation needs After unpacking if anything is missing or appears to be damaged contact ATI Customer Service immediately at 410 363 9696 see Contacting ATI page 66 Aerosol Photometer 21 21 Aerosol Photometer SENS Aerosol Photometer Installation Warning A If the unit is used in a manner not specified within the user s manual the protection offered by the equipment may be impaired Before you begin You will need the following items to set up the Aerosol Photometer Model 2i Electrical outlet 110 VAC or 220 VAC 2i Scanning Probe or PVC Sampling Tube 1 C to 45 C ambient temperature Less than 95 RH non condensing OOOO Note High ambient temperatures may create instability in the readings
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