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1. 0 FBFixedControl Word low byte 1 FBFixedControl Word high byte 2 FBSpeedReference low byte 3 FBSpeedReference high byte 4 ProcessDataln1 low byte 5 ProcessDataln1 high byte 6 ProcessDataln2 low byte 7 ProcessDataln2 high byte 8 ProcessDataln3 low byte 9 ProcessDataln3 high byte 10 ProcessDataln4 low byte 11 ProcessDataln4 high byte 12 ProcessDataln5 low byte 13 ProcessDatalnb high byte 14 ProcessDataln6 low byte 15 ProcessDataln6 high byte 16 ProcessDataln7 low byte 17 ProcessDataln7 high byte 18 ProcessDataln8 low byte 19 ProcessDataln8 high byte Note This is the reference 1 to the frequency converter and is used normally as speed reference The allowed scaling is 0 10 000 In the application the value is scaled in percentage of the frequency area between set minimum and maximum frequency 0 0 00 10 000 100 0096 Control Word Description Bit Value 0 Value z 1 0 STOP RUN 1 Clockwise Counterclockwise 2 Rising edge of this bit will reset active fault Rising edge of this bit will reset active fault 3 15 Not in use Not in use 22 OPTCO EtherNet IP Option Card MN04002005E August 2012 www eaton com Assembly Instances Implemented by the OPTCO Option Board Input Instances Assembly Instance 70 Instance 70 Input Length 4 Bytes
2. Identity Description Data Type Access Rule Class Attributes 01h Revision Get 02h Maximum Instance UINT Get Class Services 01h Get Attributes All OEh Get Attribute Single Instance Attributes 01h Status DWORD Get 02h Configuration capability DWORD Get 03h Configuration control DWORD Get set 04h Physical link STRUCT of Get Path size UINT Path Padded EPATH 05h Interface configuration STRUCT of Get set P address UDINT etwork mask UDINT Gateway address UDINT ame server UDINT ame server 2 UDINT Domain name STRING 06h Host name STRING Get set Instance Services 01h Get Attributes All OEh Get Attribute Single 10h Set Attribute Single Note Attribute configuration control supports only value 0 device is using configuration values that are stored in non volatile memory Attribute host name is used just for information purposes 14 OPTCO EtherNet IP Option Card MN04002005E August 2012 www eaton com Common Industrial Objects Implemented by the OPTCQ Option Board Ethernet Link Object Class OxF6 Identity Description Data Type Access Rule Class Attributes 01h Revision UINT Get 02h Maximum instance UINT Get 03h Number of instances UINT Get Class Services 01h Get Attributes All OEh Get Attribute Single Instance Attributes 01h Interface speed UDINT Get 02h Interface flags DWORD Get 03h Physical address ARRAY of 6 USINTs Ge
3. setassempy USH MUV Ms 0 JE ne Shot Rising CBD Move Type CIP Generic EN Storage Bit os 0 lt SB gt Source 107 Message Control Input Assy Set J lt DN gt Output Bit os 1 XEFD Dest Input amp ssyNumber forSet Del setassembly DSA MOV MSG 1 JE ne Shot Rising Move Type CIP Generic SEND Storage Bit os 3 Source 101 Message Control Output_Assy_set E Dhb Dutput Bit os 4 ER Dest Output ssyNumber_forSet De getassembly OSR MSG 2 JE One Shot Rising DB Type CIP Generic Storage Bit os 5 CSB Message Control Input Assy Get E Output Bit os 6 XEFO getassembly DSA MSG 3 JE One Shot Rising lt DE gt Type CIP Generic EN Storage Bit os 7 5B Message Control Dutput Assy Get E Dhtb Dutput Bit os 8 I EFO Closing the SetAssembly contact fires a one shot which in turn sets the variable InputAssyNumberForSet to a value of 107 This variable is used as the source element in the message configuration dialog see figure below You must also set the device path on the communication tab to the name of the drive you wish to send the message to in this case Drive1 This device path determines which drive receives the explicit message Message Configuration for RSLogix5000 Message Configuration Input Assy Set xj Configuration Communication Tag Message Type fcr Generic x oe set Attribute Single Source E
4. Byte Bit7 Bit 6 Bit 5 Bit 4 Bit 3 Bit2 Bit 1 Bit 0 0 Running1 Faulted 1 E 2 Speed actual low byte RPM 3 Speed actual high byte RPM Assembly Instance 71 Default Instance 71 Input Length 4 Bytes Byte Bit 7 Bit 6 Bit 5 Bit4 Bit 3 Bit 2 Bit 1 Bit 0 0 AtReference RefFromNet CtrlFromNet Ready Running2 Running1 Warning Faulted 1 Drive state see Page 24 2 Speed actual low byte RPM 3 Speed actual high byte RPM Assembly Instance 73 Instance 73 Input Length 6 Bytes Byte Bit 7 Bit 6 Bit 5 Bit4 Bit 3 Bit2 Bit 1 Bit 0 0 AtReference RefFromNet CtrlFromNet Ready Running2 Running1 Warning Faulted 1 Drive state see Page 24 2 Speed actual low byte RPM 3 Speed actual high byte RPM 4 Torque actual low byte Nm 5 Torque actual high byte Nm Note Torque reference is not functional in NXL Assembly Instance 75 Instance 75 Input Length 6 Bytes Byte Bit 7 Bit 6 Bit 5 Bit4 Bit 3 Bit2 Bit 1 Bit 0 AtReference RefFromNet CtrlFromNet Ready Running2 Running1 Warning Faulted Drive state see Page 24 Speed actual low byte rpm Speed actual high byte rpm Process actual low byte aj eI j Nj gt o Process actual high byte OPTCQ EtherNet IP Option Card MN04002005E August 2012 www eaton com 23 Assembly Instances Implemented by the OPTCO Option Board Assembly Instance 107 Instance 107 Input Length
5. 2 Protocol settings O Software OPTCO_10531VO001_TEST2 V Expander board S NO 369803340084 3 Drive S NO 3473181P Step 4 Send configuration to boards In the table view check the boxes for boards whose configuration you want to send and select Configuration then Configure Your changes are sent to the network and will be valid immediately NCIPConfig Untitled Plant File Edit Configuration Software View Help D g Scan Node Mac IP Subnet Mask Gateway OPTIONCARD 00 21 33 00 03 7F 182 168 0110 255 25525 192 168 0 1 Ping Tardes C Ethemet settings C Protocol settings D Software OPTCQ_10531V001_TEST2v Expander board S NO 369809340094 3 Drive S NO 3473181P Update OPTCO Option Board Program with the NCIPConfig Tool In some cases it may be necessary to update the option board s firmware Differing from other OPTC option boards the EtherNet IP option board s firmware is updated with the NCIPConfig tool Note The IP addresses of the PC and the option board must be in the same area when the software is loaded To start the firmware update scan the nodes in the network according to the instructions in Assembly Instances Implemented by the OPTCO Option Board section on Page 20 Once you can see all nodes in the view you can update the new firmware by clicking the VCN packet field in NCIPCONFIG s table view on the right OPTCO EtherNet IP Option
6. v Other IV Specialty 1 0 Select All IV Analog I Digital v Communication v Motion v Controller Clear All OK Cancel Help 5 Data Types i User Defined Ca Strings Predefined Oy Module Defined 1 HO Configuration 28 OPTCO EtherNet IP Option Card MN04002005E August 2012 www eaton com Appendix A Process Data Variables For All In One Application After the bridge module is added a dialog box will appear requesting the configuration of the bridge module parameters Enter a name and the IP address used by the bridge module on the first tab see figure below Select next and enter a polling interval for the bridge A polling interval of 200 ms to 1000 ms is recommended Module Properties E3 Ungrouped Axes 3 Trends 3 3 Data Types Of User Defined Type 1756 ENET B 1756 Ethernet Bridge H E Strings Vendor Allen Bradley i Parent Local Ce Predefined Ei Module Defined Name BrdgeModle SS Address Host Name 3 6 1 0 Configuration 1756 ENET B Module Properties Local 1756 ENET B 2 1 xx PAddess 192 168 0 1 Description 1 Slot fi R fi zi Electronic Keying Compatible Module Cancel lt Back Next gt Finish gt gt Help Revision The next step is to add a drive to the bridge module Right click on the bridge module and add a new Generic Ethernet Module see figure be
7. OPTCO EtherNet IP Option Card User Manual Effective August 2012 New Information E T N Powering Business Worldwide OPTCO EtherNet IP Option Card Disclaimer of Warranties and Limitation of Liability The information recommendations descriptions and safety notations in this document are based on Eaton Corporation s Eaton experience and judgment and may not cover all contingencies If further information is required an Eaton sales office should be consulted Sale of the product shown in this literature is subject to the terms and conditions outlined in appropriate Eaton selling policies or other contractual agreement between Eaton and the purchaser THERE ARE NO UNDERSTANDINGS AGREEMENTS WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES In no event will Eaton be responsible to the purchaser or user in contract in tort including negligence strict liability or other wise for any special indirect incidental or consequential damage or loss whatsoever including but not limited to damage or loss of use of equipment plant or power system cost of capital loss of power additional expenses in the use of existing power facilities
8. 5 FAX 800 752 8602 After Hours Emergency 800 543 7038 6 00 p m 8 00 a m Eastern Time U S UTC 5 If you are in the U S or Canada and have OI or PLC questions you can take advantage of our toll free line for technical assistance with hardware and software product selection system design and installation and system debugging and diagnostics Technical support engineers are available for calls during regular business hours Drives Technical Resource Center Voice 800 322 4986 or 1 828 651 0984 8 00 a m 5 00 p m Central Time U S UTC 6 Fax 1 920 262 6070 e mail TRCDrives Eaton com ii OPTCO EtherNet IP Option Card MN04002005E August 2012 www eaton com Table of Contents SAFETY Definitions and Symbols Hazardous High Voltage Warnings and Cautions GENERAL INFORMATION OPTCO EtherNet IP Communication Interface Option Card ETHERNET IP BOARD TECHNICAL DATA OVVIE WE 26e nier 4a rs DIE B TRIP RETINA UR LED Indications EtherNet IP Connections and Wiring INSTALLATION Installing the EtherNet IP Option Board in an Eaton 9000X Variable Frequency Drive COMMISSIONING Expander Board Menu M6 DHCP IPzAddtG658S 4 2 eie tmm tac etr de e a e x Communication TIMEOUT mes rosassa aoth EDE EEE R Static IPAddress aves usu tak baka a alin b tanti Manual IP Address Configuration ETHERNET IP OVEINIE Witte Benet en cos d ete ta ee teo aE AC DC Drive Profileren mes der c RR eR ER a EDS File Explicit Messagin
9. 8 Bytes Byte Bit7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 AtReference RefFromNet CtrlFromNet Ready Running2 Running1 Warning Faulted Drive state see below speed actual low byte speed actual high byte Process DataOut1 low byte Process DataOut1 high byte Process DataOut2 low byte S OD om wl Nj gt o Process DataOut2 high byte Note This is the actual value from the frequency converter The value is between 0 and 10 000 In the application the value is scaled in percentage of frequency area between set minimum and maximum frequency 0 0 00 10 000 100 00 Drive State Reference 0x00 DN NON EXISTANT 0x01 DN STARTUP 0x02 DN NOT READY 0x03 DN READY 0x04 DN ENABLED 0x05 DN STOPPING 0x06 DN FAULT STOP 0x07 DN FAULTED 24 OPTCO EtherNet IP Option Card MN04002005E August 2012 www eaton com Assembly Instances Implemented by the OPTCO Option Board Assembly Instance 117 Instance 117 Input EIP Drive Status Length 34 Bytes Byte Bit7 Bit 6 Bit5 Bit4 Bit3 Bit2 Bit 1 Bit 0 0 FBStatusWord low byte 1 FBStatusWord high byte 2 speed actual low byte 3 speed actual high byte 4 RPM speed actual low byte 5 RPM speed
10. Class Services OEh Get Attribute Single Instance Attributes 01h Vendor ID UINT Get 02h Device type UINT Get 03h Product code UINT Get 04h Revision STRUCT of Get Major revision USINT Minor revision USINT 05h Status WORD Get 06h Serial number UDINT Get 07h Product name SHORT STRING Get Instance Services 01h Get Attributes All 05h Reset OEh Get Attribute Single Note Only reset type 0 reset of the option board 12 OPTCO EtherNet IP Option Card MN04002005E August 2012 www eaton com Common Industrial Objects Implemented by the OPTCO Option Board Connection Manager Object Class 0x06 Identity Description Data Type Access Rule Class Attributes 01h Revision Get 02h Maximum instance Get Class Services 01h Get Attributes All OEh Get Attribute Single Instance Attributes 01h Open requests UINT Ge 02h Open format rejects UINT Ge 03h Open resource rejects UINT Ge 04h Open other rejects UINT Ge 05h Close requests UINT Ge 06h Close format requests UINT Ge 07h Close other requests UINT Ge 08h Connection timeouts UINT Ge Instance Services 01h Get Attributes All OEh Get Attribute Single 4Eh Forward close 52h Unconnected Send 54h Forward Open OPTCO EtherNet IP Option Card MN04002005E August 2012 www eaton com 13 Common Industrial Objects Implemented by the OPTCQ Option Board TCP IP Interface Object Class OxF5
11. drives and electronic controllers there may be exposed components with housings or protrusions at or above line potential Extreme care should be taken to protect against shock Stand on an insulating pad and make it a habit to use only one hand when checking components Always work with another person in case an emergency occurs Disconnect power before checking controllers or performing maintenance Be sure equipment is properly grounded Wear safety glasses whenever working on electronic controllers or rotating machinery Warnings and Cautions A WARNING Internal components and circuit boards are at high potential when the frequency converter is connected to the power source This voltage is extremely dangerous and may cause death or severe injury if you come into contact with it A WARNING MAKE SURE THAT THE FREQUENCY CONVERTER IS SWITCHED OFF BEFORE AN OPTION OR FIELDBUS BOARD IS CHANGED OR ADDED Notice THIS SOFTWARE IS PROVIDED BY THE AUTHOR AS IS AND ANY EXPRESS OR IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE DISCLAIMED IN NO EVENT SHALL THE AUTHOR BE LIABLE FOR ANY DIRECT INDIRECT INCIDENTAL SPECIAL EXEMPLARY OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES LOSS OF USE DATA OR PROFITS OR BUSINESS INTERRUPTION HOWEVER CAUSED AND ON ANY THEORY OF LIABILITY WHETHER
12. or claims against the purchaser or user by its customers resulting from the use of the information recommendations and descriptions contained herein The information contained in this manual is subject to change without notice OPTCO EtherNet IP Option Card MN04002005E August 2012 www eaton com i OPTCO EtherNet IP Option Card Support Services The goal of Eaton is to ensure your greatest possible satisfaction with the operation of our products We are dedicated to providing fast friendly and accurate assistance That is why we offer you so many ways to get the support you need Whether it s by phone fax or e mail you can access Eaton s support information 24 hours a day seven days a week Our wide range of services is listed below You should contact your local distributor for product pricing availability ordering expediting and repairs Web Site Use the Eaton Web site to find product information You can also find information on local distributors or Eaton s sales offices Web Site Address www eaton com drives EatonCare Customer Support Center Call the EatonCare Support Center if you need assistance with placing an order stock availability or proof of shipment expediting an existing order emergency shipments product price information returns other than warranty returns and information on local distributors or sales offices Voice 877 ETN CARE 877 386 2273 8 00 a m 6 00 p m Eastern Time U S UTC
13. 3 Ungrouped Axes ap Dive Data FE Drivel C Data P Melo Data Types ji i User Defined H E Strings E Predefined Module Defined amp AB ETHERNET MODULE C O fj AB ETHERNET MODULE INT 8Bytes I D lj AB ETHERNET MODULE INT 8Bytes O 0 1 0 Configuration z 8 1 1756 ENET B BridgeModule 8 ETHERNET MODULE Drivel H Drive1 0 Data 3 Drive1 0 Move Instructions MOV Move F Source drivedcontrol gre Dest Drive4 0 Data 0 ge MOV Move L 34 Source drivedspeed 300 Dest Drive4 D Data 1 1800 30 OPTCO EtherNet IP Option Card MN04002005E August 2012 www eaton com Appendix A Process Data Variables For All In One Application Explicit Messages The ladder logic in the figure below creates and sends an explicit message that changes the input and output assembly instance numbers used by the drive It does this by using a message block configured to send a Set Attribute Single CIP message The configuration of the drive s input and output assemblies is done by changing attributes 3 and 4 of the selector class OBE hex instance 1 These items are used in the class instance and attribute argument fields of the configuration dialog in the figure at bottom Ladder Logic Message Blocks in RSLogix5000
14. Card MN04002005E August 2012 www eaton com 35 Appendix B IP Tool NCIPConfig NCIPConfig Untitled Plant File Edit Configuration Software View Help Os te Aa oe _ gt Plant Ce Subnet Mask EUTTNERESTTUIUN Drive S NO Same _ Dive S 5 4 OPTIONCARD MIOPTIONCARD 00 21 99 00 09 7F 192 168 0 10 255 255 25 192158041 369809340 3473181P OPTCO_10 stop Ethemet settings J Protocol settings Il Software OPTCQ 10531v001 TEST2 V Expander board S NO 369809340094 nh Drive S NO 3473181P Click After clicking the VCN packet field a file open window where you can choose a new firmware packet is displayed Look in cx vcn e ey EB lloPTCQ 10531v001 VCN Filename OPTCO_10531V001 VCN Files of type VCN fles ven Cancel Send the new firmware packet to the option board by checking its box in the VCN Packet field at the right corner of the table view After selecting all nodes to be updated by checking the boxes send the new firmware to the board by selecting Software then Download 36 OPTCO EtherNet IP Option Card MN04002005E August 2012 www eaton com Appendix B IP Tool NCIPConfig Wi NCIPConfig Untitled Plant File Edit Configuration So i Help a Download D CA amp 5g Plant ee amp L OPTIONCARD C Ethemet settings 2 Protocol settings 3 Software OPTCQ 10531V001 VCN 5 Expander board NO 36
15. IN CONTRACT STRICT LIABILITY OR TORT INCLUDING NEGLIGENCE OR OTHERWISE ARISING IN ANY WAY OUT OF THE USE OF THIS SOFTWARE EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE vi OPTCO EtherNet IP Option Card MN04002005E August 2012 www eaton com General Information Eaton 9000X variable frequency drives can be connected to Ethernet using an EtherNet IP fieldbus board OPTCO OPTCO EtherNet IP Communication Interface Option Card Features e Provides a means to control configure and collect data over an Ethernet network 10 100 Mbps full duplex operation e Explicit messaging for example parameter read write e Diagnostics device items and events The OPTCO EtherNet IP communication interface option card features standard EtherNet IP communication allowing you to easily manage drive control and data over EtherNet IP networks dv 00219900C534 OPTCQ General Information Flash Upgradeable The OPTCO EtherNet IP communication interface option card can be flash updated in the field to take advantage of new firmware features as they are made available The OPTCO can be installed in the card slots D or E Every appliance connected to an Ethernet network has two identifiers a MAC address and an IP address The MAC address address format 00 21 99 xx yy zz is unique to the appliance and cannot be changed The EtherNet IP board s MAC address can be found on the sticker attached to the board Please
16. IP messaging forms e Unconnected messaging is used for connection establishment and for infrequent low priority messages e Connected messaging uses resources that are dedicated in advance to a particular purpose such as real time I O data transfer EtherNet IP messaging connections e Explicit messaging connections are general purpose point to point connections Messages are sent through TCP protocol e Implicit I O data connections are established to move application specific I O data at regular intervals They are often set up as one to many relationships in order to take full advantage of the producer consumer multicast model Implicit messages are sent through UDP protocol AC DC Drive Profile In order to provide interoperability between devices from different manufacturers there must be a defined standard in which those devices e Exhibit the same behavior e Produce and or consume the same basic set of I O data e Contain the same basic set of configurable attributes The formal definition of this information is known as a device profile OPTCO EtherNet IP Option Card MN04002005E August 2012 www eaton com EtherNet IP EDS File EDS Is the abbreviation for Electronic Data Sheet a file on disk that contains configuration data for specific device types You can provide configuration support for your device by using a specially formatted ASCII file referred to as the EDS An EDS provides information about th
17. Reference frequency not reached Reference frequency reached 6 Motor not running at zero speed Motor running at zero speed 7 Flux ready Flux not ready 8 15 Not in use Not in use Assembly Instance 127 Instance 127 Length 20 Bytes Byte Bit 7 Bit 6 Bit 5 Bit4 Bit 3 Bit2 Bit 1 Bit 0 0 Status Word low byte 1 Status Word high byte 2 Speed Actual low byte in of maximum speed 3 Speed Actual high byte in of maximum speed 4 Process Data Out 1 low byte 5 Process Data Out 1 high byte 6 Process Data Out 2 low byte 7 Process Data Out 2 high byte 8 Process Data Out 3 low byte 9 Process Data Out 3 high byte 10 Process Data Out 4 low byte 11 Process Data Out 4 high byte 12 Process Data Out 5 low byte 13 Process Data Out 5 high byte 14 Process Data Out 6 low byte 15 Process Data Out 6 high byte 16 Process Data Out 7 low byte 17 Process Data Out 7 high byte 18 Process Data Out 8 low byte 19 Process Data Out 8 high byte Assemblies 117 and 127 Semantics Assembly 127 is a shortened version of assembly 117 If FB Status Type of the Selectors object 0 x BE is O for Speed Actual and Process Data Out 1 8 are the same for assembly 117 the status word is defined the same as bytes 0 both assemblies But the Data Select Sync Word is only and 1 of assembly 75 and for assembly 127 it is
18. find the software installation at www Eaton com drives In a local network IP addresses are determined by the network server using DHCP protocol The user can also manually define the network address for the OPTCO as long as all units connected to the network are given the same network portion of the address For more information about IP addresses contact your network administrator Overlapping IP addresses can cause conflicts between appliances For more information about setting IP addresses see Installation on Page 5 Note EtherNet IP is a trademark of the Open DeviceNet Vendor Association ODVA A WARNING Internal components and circuit boards are at high potential when the frequency converter is connected to the power source This voltage is extremely dangerous and may cause death or severe injury if you come into contact with it OPTCO EtherNet IP Option Card MN04002005E August 2012 www eaton com 1 EtherNet IP Board Technical Data EtherNet IP Board Technical Data Overview EtherNet IP Board Technical Data Description Specification General Card Name OPTCO Ethernet connections Interface RJ 45 connector Communications Transfer cable Shielded twisted pair Speed 10 100 Mb Duplex Half full Default IP address 192 168 0 10 Protocols EtherNet IP e Environment Ambient operating temperature 10 C to 50 C Storing temperature 40 C to 70 C Humidity lt 95 no condensation allo
19. removed a fieldbus error is immediately generated OPTCO EtherNet IP Option Card MN04002005E August 2012 www eaton com 37 Appendix B IP Tool NCIPConfig Additional Information Handling of the NetCtrl bit Network Control If NetCtrl bit is set then Output Instance s Control Word is sent to the Drive Additionally BusCtrl bit of the FBFixedControlWord is set Handling of the NetRef bit Network Reference If NetRef bit is set then Torque Reference and Speed Reference are sent to the Drive Additionally BusRef bit of the FBFixedControlWord is set Handling of the NetProc bit in Assembly Instance 25 Net Process If NetProc bit is set then Process Reference is sent to the Drive Handling of RefFromNet and CtrlFromNet bits RefFromNet and CtrlFromNet bits are set if value of REMOTEIndication Drive Parameter Index 552 is more than O License for LWIP Copyright c 2001 2002 Swedish Institute of Computer Science All rights reserved Redistribution and use in source and binary forms with or without modification are permitted provided that the following conditions are met 1 Redistributions of source code must retain the above copyright notice this list of conditions and the following disclaimer 2 Redistributions in binary form must reproduce the above copyright notice this list of conditions and the following disclaimer in the documentation and or other materials provided with the di
20. to see what expander boards are connected On the lowermost line of the display you can see the number of parameter groups associated with the board If you still press the Menu Button Right once you will reach the parameter group level where there is one group in the EtherNet IP board case Parameters A further press on the Menu Button Right takes you to Parameter group EtherNet IP Parameters Number Name Default Range Description 1 Comm Timeout 10s 0 255s 0 Not used 2 IP Part 1 192 1 223 IP Address Part 1 3 IP Part 2 168 0 255 IP Address Part 2 4 IP Part 3 0 0 255 IP Address Part 3 5 IP Part 4 10 0 255 IP Address Part 4 6 SubNet Part 1 255 0 255 Subnet Mask Part 1 7 SubNet Part 2 255 0 255 Subnet Mask Part 2 8 SubNet Part 3 0 0 255 Subnet Mask Part 3 9 SubNet Part 4 0 0 255 Subnet Mask Part 4 10 DefGW Part 1 192 0 255 Default Gateway Part 1 11 DefGW Part 2 168 0 255 Default Gateway Part 2 12 DefGW Part 3 0 0 255 Default Gateway Part 3 13 DefGW Part 4 1 0 255 Default Gateway Part 4 14 InputAssembly n 0 255 See Assembly Instances Implemented by the OPTCO Option Board on 15 OutputAssembly 21 0 255 Page 20 Note These values are selected by DHCP from the network server OPTCO EtherNet IP Option Card MN04002005E August 2012 www eaton com 7 Commissioning DHCP The OPTCO EtherNet IP communication option card supports DHCP for ea
21. 9809340094 5 Drive S NO 3473181P ode N Mac IP Subnet Mask vg OPTIDNC jo 21 99 00 1921580 10 25525525 19216801 Note Do not do a power up cycle within 1 minute after downloading the option board software This may cause the option board to go to Safe Mode This situation can only be solved by re downloading the software The Safe Mode triggers a fault code F54 The Board slot error F54 may also appear due to a faulty board a temporary malfunction of the board or disturbance in the environment Configure Option Board Parameters These features are available from NCIPConfig tool version 1 6 In the tree view expand the folders until you reach the board parameters Slowly double click the parameter Comm Time out in figure below and enter the new value New parameter values are automatically sent to the option board after the modification is complete NCIPConfig Untitled Plant File Edit Configuration Software View Help Osh ae 2 2 amp 1 Plant Node Mac IP Subnet Mask Gateway OPTIONCARD V OPTIONCARD 00 21 99 00 09 7F 192 168 0 10 25525525 19216801 t Ethemet settings amp L3 Protocol settings a Comm Time out 5 5 Input Type Assembly Type 71 5 Output Type Assembly Type 21 D Software OPTCQ_10531 001 0N 4 Expander board S NO 369809340094 Drive S NO 3473181P Note f the fieldbus cable is broken at the Ethernet board end or
22. C6 Unsigned 8 bit integer value UINT C7 Unsigned 16 bit integer value UDINT C8 Unsigned 32 bit integer value BYTE D1 Bit string 8 bits WORD D2 Bit string 16 bits SHORT_STRING DA Character sting 1 byte per character 1 byte length indicator Constructed Data Types Type Code Description Al Abbreviated array type encoding A2 Formal structure type encoding Reset Service The following table lists the different types of resets supported by the identity object Resetting the OPTCO interface to its out of box configuration will set all attributes to their default values and change the response of the drive to a loss of communications with the OPTCO The device will have to be re configured for your application before resuming normal operation Reset Value Reset Type 0 Emulate as closely as possible the cycling of power to the OPTCO EtherNet IP Interface This value is the default if this parameter is omitted The 9000X drive shall be stopped if it is running OPTCO EtherNet IP Option Card MN04002005E August 2012 www eaton com EtherNet IP 11 Common Industrial Objects Implemented by the OPTCQ Option Board Common Industrial Objects Implemented by the OPTCO Option Board CIP Common Required Objects Identity Object Class 0x01 Identity Description Data Type Access Rule Class Attributes 01h Revision Get 02h Maximum instances UINT Get
23. LI 5 Data Types Module Properties BridgeModule ETHERNET MODULE 1 1 E x Cj User Defined H E Strings Type ETHERNET MODULE Generic Ethernet Module Predefined Vendor Allen Bradley Cp Module Defined Parent BridgeModule 5 1 0 Configuration Nana r Connection Parameters i d Driver J g 1 1756 ENET B BridgeModule Assembly fj ErHERNET MODULE Description x Instance Input for m E 15 bit E Output i p 3 16 bit Comm Format Data INT Configuration no pos Bbi Address Host Name Status Input PAddess 192 168 0 2 Status Output z C Host Name posu Cancel lt Back Next gt Finish gt gt Help Tags from each drive may now be accessed using standard ladder instructions For example in the bottom figure move instructions are used to move the speed and start commands for drive4 Notice that the use of INT data types in the scan list allow for simplified tag access For example the speed reference can be changed without having to use math operators to adjust the upper and lower bytes Controller Tags EtherNet IP Sample Controller Vox uu G LUIGI OLT _sampre A Controller Tags Controller Tags EthernetIP Sample controller E3 Controller Fault Handler 7l Power Up Handler Scope JEthemetIP_Sample Show Module v Sot TagNa E Tasks P TagNam igs For SG MainTask E Diivet C E MainProgram 3 Unscheduled Programs E Motion Groups
24. NVERTER IS SWITCHED OFF BEFORE AN OPTION OR FIELDBUS BOARD IS CHANGED OR ADDED Step Example 1 Eaton 9000X variable frequency drives 2 Remove the cable cover 3 Open the cover of the control unit OPTCO EtherNet IP Option Card MN04002005E August 2012 www eaton com 5 Installation Step Example 4 Install EtherNet IP option board in slot D or E on the control board of CK NT the frequency converter Make OGzNSSO0CR 2s sure that the grounding plate osree FRE S HB right fits tightly in the clamp 5 Makean opening that is wide enough for your cable by cutting the grid as wide as necessary 6 Close the cover of the control unit and re install the cable cover 6 OPTCO EtherNet IP Option Card MN04002005E August 2012 www eaton com Commissioning Commissioning The OPTCO EtherNet IP board is commissioned with the control keypad by giving values to appropriate parameters in menu M7 or with NCIPConfig tool read chapter IP Tool NCIPConfig Keypad commissioning is only possible with SVX9000 and SPX9000 type frequency converters Expander Board Menu M6 The Expander board menu makes it possible for the user to see what expander boards are connected to the control board and to reach and edit the parameters associated with the expander board Enter the following menu level G with the Menu Button Right At this level you can browse through slots A to E with the Browser buttons
25. TCO Option Board Assembly Instances Implemented by the OPTCQ Option Board Output Instances Assemblies 20 25 ODVA AC DC profile assemblies 71 75 ODVA AC DC profile assemblies gt 100 Eaton profile Assembly Instance 20 Instance 20 Output Length 4 Bytes Byte Bit7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 za FaultReset RunFwd 1 2 Speed reference low byte RPM 3 Speed reference high byte RPM Assembly Instance 21 Default Instance 21 Output Length 4 Bytes Byte Bit7 Bit 6 Bit5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 NetRef NetCtrl FaultReset RunRev RunFwd 1 E Z s me 2 Speed reference low byte RPM 3 Speed reference high byte RPM Assembly Instance 23 Instance 23 Output Length 6 Bytes Byte Bit 7 Bit 6 Bit 5 Bit4 Bit 3 Bit2 Bit 1 Bit 0 0 NetRef NetCtrl FaultReset RunRev RunFwd 1 re as EM 2 Speed reference low byte RPM 3 Speed reference high byte RPM 4 Torque reference low byte Nm 5 Torque reference high byte Nm Note Torque reference is not sent to the drive if Motor Control Mode parameter ID 600 is set to values other than e 2 torque control e 4 closed loop torque control Torque reference is sent to the drive as a Process Data 1 Note Torque reference is not functional in NXL 20 OPTCO EtherNet IP Option Card MN04002005E August 2012 www eato
26. actual high byte 6 RPM with slip speed actual low byte 7 RPM with slip speed actual high byte 8 Reserved 9 Reserved 10 Reserved 11 Reserved 12 Reserved 13 Reserved 14 Reserved 15 Reserved 16 Reserved 17 Reserved 18 ProcessDataOut1 low byte 19 ProcessDataOut1 high byte 20 ProcessDataOut2 low byte 21 ProcessDataOut2 high byte 22 ProcessDataOut3 low byte 23 ProcessDataOut3 high byte 24 ProcessDataOut4 low byte 25 ProcessDataOut4 high byte 26 ProcessDataOutb low byte 2 ProcessDataOutb high byte 28 ProcessDataOut6 low byte 29 ProcessDataOut6 high byte 30 ProcessDataOut low byte 31 ProcessDataOut high byte 32 ProcessDataOut8 low byte 33 ProcessDataOut8 high byte Notes This is the actual value from the frequency converter The value is between 0 and 10 000 In the application the value is scaled in percentage of frequency area between set minimum and maximum frequency 0 0 0096 10 000 100 0096 G The RPM speed actual is the actual speed of the motor The unit is RPM G The RPM with slip speed actual is the actual speed of the motor with slip speed The unit is RPM OPTCO EtherNet IP Option Card MN04002005E August 2012 www eaton com 25 Assembly Instances Implemented by the OPTCO Option Board Status Word Description Bit Value 0 Value 1 0 Not ready Ready 1 Stop Run 2 Clockwise Counterclockwise 3 No fault Faulted 4 No alarm Alarm 5
27. as a very slight speed change may result in calling the message block logic too frequently Excessive calls to message blocks can result in poor ladder logic performance 32 OPTCO EtherNet IP Option Card MN04002005E August 2012 www eaton com Appendix A Process Data Variables For All In One Application RSLogix500 Configuration of Get Attribute Single B RSLogix 500 Pro OXIDATION RSS EEM Rung 20 0 N17 0 Read Assembl Example configuration dialogs for getting and setting RSLogix 500 message blocks are shown in the figures on this page The figure above shows configuration of the read assembly message block which is used to get input information from the drives assembly number 107 The figure below shows the equivalent write assembly message block RSLogix500 Configuration of Set Attribute Single E RSLogix 500 Pro OXIDATION RSS a Bs es amp AY alae Forces Disabled a gt NUser EEM N17 60 58 Elements OPTCO EtherNet IP Option Card MN04002005E August 2012 www eaton com 33 Appendix B IP Tool NCIPConfig Appendix B IP Tool NCIPConfig You need a PC with an Ethernet connection and the NCIPConfig tool installed to set the EtherNet IP board s IP addresses To install the NCIPConfig tool start the installation program from the CD or download it from the www eaton com Web site After starting the installation program follow the on screen instructions Once the program is installe
28. c In the sample logic of figure A the explicit message that sets the I O assembly numbers is required to run only one time Once the drive is configured to use a specific I O assembly it retains that information and the logic no longer has to run This is the reason that a one shot function block is used it ensures that only one message is sent to the drive and then will not execute again until the setAssembly contact opens a closes again Using Explicit Messages with I O Assemblies Some PLCs such as the Rockwell SLC500 do not allow for polled messaging over an EtherNet IP It is possible to transfer data using an I O assembly as a template but an explicit message must be used in place of the usual polled implicit message The CIP specification provides for explicit access to the I O assemblies via the assembly object class The use of a get attribute single or set attribute single service to class 4 instance N where N is the assembly number attribute 3 assembly data is used The same ladder logic structure used in figure A may be used but a mechanism must be employed to periodically trigger the explicit messages A timer may be used for this purpose The timer should be set to a reasonable interval for reading information 100 ms The set service need only be called when control speed change or some other parameter write to the drive is required A timer is still recommended to throttle messages as event driven changes such
29. d messaging Some PLCs do not support polled messaging for EtherNet IP For example the SLC500 only supports explicit messaging Right click on I O configuration and select New Module Select the 1756 ENET B Ethernet Bridge see figure below 1756 ENET B Ethernet Bridge i RSLogix 5000 EthernetIP_Sample 1756 L1 File Edit View Search Logic Communications Tools Window Help ale EEI gals Te VE aall Wes Me mun SER rar ore A No Forces AU E ok t NoEdis amp A 4 8 me pepe gt aj 4 gt Favorites Bt K TimeriCounter K Input Output K Compare Controller EthernetIP_Sample Controller Tags C3 Controller Fault Handler 3 Power Up Handler Tasks 3 8 MainTask Cp varroa x Z3 Unscheduled Programs 3 s Motion Groups ype Major Revision C3 Ungrouped Axes fi 756 ENET B j E Trends I Description 1756 DMA50 1756 54500 Drive Interface 1756 DMB30 1756 SB3000 Drive Interface 1756 DMD30 1756 SD3000 Drive Interface 1756 DMF30 1756 SF3000 Drive Interface H 1756 DNB 1756 DeviceNet Scanner 1756 ENBT A 1756 10 100 Mbps Ethernet Bridge Twisted Pair Media 1 756 ENE T A 1756 Ethemet Communication Interface 1756 Ethernet Bridge 1 756 HSC 1756 High Speed Counter N 756 1416 16 Point 79 132V AC Input 1756 14161 16 Point 79 132 AC Isolated Input 1 756 48D 8 Point 79 132 AC Diagnostic Input xi Show Vendor Al z
30. d successfully you can launch it by selecting it in the Windows Start menu Follow these instructions to set the IP addresses Select Help Manual if you want more information about the software features Step 1 Connect your PC to the Ethernet network with an Ethernet cable You can also connect the PC directly to the OPTCO A crossover cable may be needed if your PC does not support automatic crossover function Step 2 Scan network nodes Select Configuration gt Scan and wait until the devices connected to the bus in the tree structure are displayed to the left of the screen Note Some switches block broadcast messages In this case each network node must be scanned separately Read the manual under Help menu Wi NCIPConfig Untitled Plant File Edit Configuration Software View Help Dal C3 Pli Configure Ping Targets Node Mac 34 OPTCO EtherNet IP Option Card MN04002005E August 2012 www eaton com Appendix B IP Tool NCIPConfig Step 3 Set IP addresses Change the node s IP settings according to the network IP settings The program will report conflicts with a red color in a table cell Read the manual under Help menu Wi NCIPConfig Untitled Plant File Edit Configuration Software View Help Dao ee Reet oe s Plant Node Mas iP Subnet Mask Gateway Bau L OPTIONCARD 00 21 99 00 09 7F 192 168 0 10 255 255 25 192 168 0 1 t I Ethernet settings
31. e device configuration data s Context e Content e Format The information in an EDS allows configuration tools to provide informative screens that guide a user through the steps necessary to configure a device An EDS provides all of the information necessary to access and alter the configurable parameters of a device This information matches the information provided by instances of the parameter object class The CIP object library describes the parameter object class in detail Explicit Messaging Explicit Messaging is used in commissioning and parameterizing of the EtherNet IP board Explicit messages provide multipurpose point to point communication paths between two devices They provide the typical request response oriented network communication used to perform node configuration and problem diagnosis Explicit messages typically use low priority identifiers and contain the specific meaning of the message right in the data field This includes the service to be performed and the specific object attribute address Note If Class 1 connection cyclic data has been established then explicit messages cannot be used to control output data However this restriction doesn t apply for IO Data reading EtherNet IP List of Object Classes The communication interface supports the following object classes Object Classes Class Object 0x01 Identity objects 0x04 Assembly object 0x06 Con
32. f INT Get set 1Dh RefFromNet BOOL Get Instance Services OEh Get_Attribute_Single 10h Set_Attribute_Single 18 OPTCO EtherNet IP Option Card MN04002005E August 2012 www eaton com Common Industrial Objects Implemented by the OPTCO Option Board Vendor Specific Objects Vendor Parameters Object Class 0xA0 Vendor parameter object is used in order to get access to drive parameters Because drive parameters are identified by the 16 bit length ID number it is impossible to use only attribute ID which is 8 bit in length To overcome this issue we are using the following method to calculate requested drive parameter ID Drive parameter ID instance ID higher byte attribute ID lower byte Vendor Parameters Object Identity Description Access Rule Class Attributes Not supported Class Services Not supported Instance Attributes Lower byte of the parameter ID Instance Services OEh Get Attribute Single 10h Set Attribute Single Assembly Instance Selector Object Class 0xBE Identity Description Data Type Access Rule Class Attributes Not supported Class Services Not supported Instance Attributes 03h Outputlnstance USINT Get set 04h Inputinstance USINT Get set Instance Services OEh Get Attribute Single 10h Set Attribute Single OPTCO EtherNet IP Option Card MN04002005E August 2012 www eaton com 19 Assembly Instances Implemented by the OP
33. g COMMON INDUSTRIAL OBJECTS IMPLEMENTED BY THE OPTCO OPTION BOARD CIP Common Required Objects Objects Present in an AC DC Drive Vendor Specific Objects ASSEMBLY INSTANCES IMPLEMENTED BY THE OPTCO OPTION BOARD Output Instances Input Instances APPENDIX A PROCESS DATA VARIABLES FOR ALL IN ONE APPLICATION Process Data Out Slave to Master Process Data In Master to Slave PEG Programming x d rcc Le enh et Rd Explicit Messages APPENDIX B IP TOOL NCIPCONFIG Update OPTCO Option Board Program with the NCIPConfig Tool Configure Option Board Parameters Additional Information OPTCO EtherNet IP Option Card MN04002005E August 2012 www eaton com OPTCQ EtherNet IP Option Card vi vi vi k WN DN o o o OO N Oo ooo 12 15 19 20 23 27 27 28 31 35 37 38 OPTCO EtherNet IP Option Card List of Figures OPTCO EtherNet IP Communication Interface Option Card User lnterface i2 cr ads deacta hd Mes e ba haat ea ede ane yaad bug Industrial Environment cott eae ate Rew Slade dw Ra ann Me RM ae le Switch Diagrams sees eats utet iv arated a nue RN UN dade whe Oy Cg ded d e s 1756 ENET B Ethernet Bridge m rya ana sA e TRTI E EOE A SEREA NA ENE ER RA E Module PropertieSs 4 reassure cater dea hh emo A ep E deg teas cele Select Mod le Type oi 22e a a a eM USA Dee oe RF SEG Ae PA ees Module Properties Bridge Module aoaaa nananana Con
34. gu mi peisea Aradea ee irae ag Awe puedo 26 Process Data Out Variables sus derri ad tE Paton eee Y Ea Y COR 27 Basic Standard Local Remote Control and Multistep Speed Control Applications min e oe ee dae du vue a a t ep rus 27 Multipurpose Control Application aas esi ier annia balan tudpceba eq da 27 PID Control and Pump and Fan Control Applications 0 0 00 02 eee 28 OPTCO EtherNet IP Option Card MN04002005E August 2012 www eaton com v OPTCO EtherNet IP Option Card Safety Definitions and Symbols A WARNING This symbol indicates high voltage It calls your attention to items or operations that could be dangerous to you and other persons operating this equipment Read the message and follow the instructions carefully A This symbol is the Safety Alert Symbol It occurs with either of two signal words CAUTION or WARNING as described below A WARNING Indicates a potentially hazardous situation which if not avoided can result in serious injury or death A CAUTION Indicates a potentially hazardous situation which if not avoided can result in minor to moderate injury or serious damage to the product The situation described in the CAUTION may if not avoided lead to serious results Important safety measures are described in CAUTION as well as WARNING Hazardous High Voltage A WARNING Motor control equipment and electronic controllers are connected to hazardous line voltages When servicing
35. lement Input ssyNumber for x ype Source Lenath 2 ES Bytes PES io Hes Class fbe Hex Destination Attibute 3 Hex z New Tag Instance 1 Q Enable Enable Waiting Start Done Done Length 0 Error Code Extended Error Code Timed Out Error Path Error Text OK Cancel Apply Help OPTCO EtherNet IP Option Card MN04002005E August 2012 www eaton com 31 Appendix A Process Data Variables For All In One Application Forcing the GetAssembly contact fires a one shot that triggers another message block that sends a Get Attribute Single message The result of the get attribute single message is then placed in the destination element InputAssyNumberForGet This message response verifies that the drive has correctly received and responded to the previous setAttributeSingle message Message Configuration Message Configuration Input_Assy_Get E xi Configuration Communication Tag Message Type g Service Get Attribute Single Source Element 7 Type Source Lenath fo Bytes Service e E 3 Code z Hex Class fbe Hex Destination Input amp ssyNumber for v Instance fi Attribute 3 Hex ia Q Enable Enable Waiting D Start Q Done Done Length 0 Error Code Extended Error Code Timed Out Error Path Error Text Cancel Help It s important to remember that explicit messages use PLC processor cycles that are best used to scan ladder logi
36. low Fill in the drive specific information Be sure to select comm Format INT Do this before entering the connection parameters In this example the input and output assemblies match the default assembly numbers used by the OPTCO Use a configuration assembly value of 1 with a length of zero see Page 30 Select Module Type 3 3 Data Types m Cg tere FI E CR Strings E Predefined Type Major Revision ETHERNET MODULE ER Module Defined x 1 0 Configuration BJ 1 1756 ENET B BridgeModule Description 1734 Ethemet Adapter Twisted Pair Media 1756 10 100 Mbps Ethernet Bridge Twisted Pair Media 1756 Ethernet Communication Interface 1756 Ethernet Bridge 1788 10 100 Mbps Ethernet Bridge Twisted Pair Media 1794 10 100 Mbps Ethernet Adapter Twisted Pair Media Generic Ethernet Module w 1755 ENET 1756 ENET B 1788 ENBT 1784 4ENT ETHERNET MODULE Show Vendor Ai z N Other v Specialty 1 0 Select All v Analog M Digital v Communication v Motion v Controller Clear All Cancel Hep OPTCO EtherNet IP Option Card MN04002005E August 2012 www eaton com 29 Appendix A Process Data Variables For All In One Application Add additional drive modules as needed remembering to assign unique names and IP addresses to each module Variable tags may then be viewed from the controller tags item in the property tree Module Properties Bridge Module 1j Trends
37. m hr t pe AS ANE NEN a ea ES 15 Motor Data Object Class 0x28 x un ston sue teles Qader avd ar b eb TV ARA UE he ats 16 Control Supervisor Object Class Ox29 2 eee 17 AC DC Drive Objects Class OX2A oe o ates Pate totae bts s os se Whee Gash o e e 18 Veridor Parameters Oblect iz ete ese oe EAR TEER ed baw 19 Assembly Instance Selector Object Class OXBE 0 eee 19 Assembly lnstance 20 i een co re ce esee DH Lege SR a ae See LE EUER 20 Assembly Instance 21 Default isc ionis ve RS Lube Mw E ELA YT dat 20 Assembly Instance 23 hac inie ado be ERA wee ad EER USA SE E Nus TN RR TS T buen 20 Assermbly Instance 25 2 suctus tee Aa suit Sadie qd nip Pp ded 21 ASsembly Instance 101 i2 euer Rei RIEN ee EE ek WR NE 21 Assembly Instance Tl iu se doc tie e tede o m Roi eee Mee wate RO acd 22 CONTON Ordea 3 eris to cdd t sut soe bcr Pipe S hc Me SAG tench Ae or eA Pea anes ect uf 22 Assembly Instance Z0 i1 se etui Gallas i aed da Pee iid rines ging 23 Assembly Instance 71 Default llis 23 Assembly INSTANCE 73 oer dw eret t hyd walle sre d TR les ay 23 Assembly Instance 75 ue rode eR Uh REAR EIN SRM DET MES 23 Assembly Instance 107 o xe eke ha tuens sede tube BG Ades LE d 24 Driver Statens ito xh eS bogie Le wee ala E au uerus Rice ag e T arbe ctt 24 Assembly Instance TIP Srp sv ERES te RU M E SES 25 Status NOTA aen euros etis du ud etre Koc anaes Pw pae ies odore nera keep ulis 26 Assembly Instance 127 ian esata ads
38. n com Assembly Instance 25 Instance 25 Output Length 6 Bytes Assembly Instances Implemented by the OPTCO Option Board Byte Bit7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 NetProc NetRef NetCtrl FaultReset RunRev RunFwd 1 Drive mode 2 Speed reference low byte RPM 3 Speed reference high byte RPM 4 Process reference low byte 5 Process reference high byte We are supporting the following drive modes e 0 Vendor specific process reference is sent to the drive as Process Data 1 e 4 Process control process reference is sent to the drive as Process Data 2 see Page 27 Other drive modes are not supported If they are used then Process Reference is not handled Assembly Instance 101 Instance 101 Output Length 8 Bytes Byte Bit 7 Bit 6 Bit 5 Bit4 Bit 3 Bit2 Bit 1 Bit 0 0 NetRef NetCtrl FaultReset RunRev RunFwd 1 2 FBSpeed reference low byte RPM 3 FBSpeed reference high byte RPM 4 FBProcessDataln1 low byte 5 FBProcessDataln1 high byte 6 FBProcessDataln2 low byte 7 FBProcessDataln2 high byte Process data is sent to the drive independently from the NetRef and NetCtrl bits settings OPTCO EtherNet IP Option Card MN04002005E August 2012 www eaton com 21 Assembly Instances Implemented by the OPTCO Option Board Assembly Instance 111 Instance 111 Output Length 20 Bytes Byte Bit7 Bit 6 Bit5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
39. nection manager object 0x28 Motor data object 0x29 Control supervisor object Ox2A AC DC drive object OxA0 Vendor parameters object OxBE Assembly instance selector object OxF5 TCP IP interface object OxF6 Ethernet link object List of Services The services supported by these object classes are shown below Services Supported by Object Classes ate Service Identity Connection TCP IP Ethernet Motor Control AC DC Vendor in hex Name Object Manager Interface Link Assembly Data Supervisor Drive Parameter Selector Class Inst Class Inst Class Inst Class Inst Class Inst Class Inst Class Inst Class Inst Class Inst Class 01 Get Attributes All Ys YY Y Y 05 Reset Type 0 Y OE Get Attribute Single Y Y Y YA Y OY Y 10 Set_Attribute_Single 4E Forward Close 52 Unconnected_Send 54 Forward_Open Note See Common Industrial Objects Implemented by the OPTCO Option Board on Page 12 10 OPTCO EtherNet IP Option Card MN04002005E August 2012 www eaton com List of Data Types The attribute list that follows includes information on the data type of each attribute The following tables explain the data structure and array type codes used in the data type column Elementary Data Types Data Type Data Type Name Code in hex Data Type Description BOOL C1 Logical boolean with values true and false SINT C2 Signed 8 bit integer value INT C3 Signed 16 bit integer value USINT
40. o personal support that makes customer success a top priority For more information visit www eaton com electrical Eaton Corporation Electrical Sector 1111 Superior Ave Cleveland OH 44114 United States Eaton com 2012 Eaton Corporation All Rights Reserved Printed in USA Publication No MN04002005E Z11293 August 2012 Eaton is a registered trademark of Eaton Corporation All other trademarks are property of their respective owners
41. ocess data are used with all in one applications as follows Basic Standard Local Remote Control and Multistep Speed Control Applications ID Data Value Unit Scale 2001 ControlWord Start stop command fault reset command 2004 2011 PD1 PD8 Not used Multipurpose Control Application ID Data Value Unit Scale 2003 Reference Speed reference 0 01 2001 ControlWord Start stop command fault reset command 2004 Process Data In 1 Torque reference 96 0 196 2005 Process Data In 2 Free analogia INPUT 96 0 0196 2006 2011 PD3 PD8 Not used OPTCO EtherNet IP Option Card MN04002005E August 2012 www eaton com 27 Appendix A Process Data Variables For All In One Application PID Control and Pump and Fan Control Applications ID Data Value Unit Scale 2003 Reference Speed reference 0 01 2001 ControlWord Start stop command fault reset command 2004 Process Data In 1 Reference for PID controller 0 01 2005 Process Data In 2 Actual value 1 to PID controller 0 01 2006 Process Data In 3 Actual value 2 to PID controller 0 01 2007 2011 PD4 PD8 Not used PLC Programming ControlLogix 5000 When using a ControlLogix PLC as an OPTCO master you must first configure a compatible EtherNet IP scanner and then map ladder logic variables to the scanner The following example is for a ControlLogix5550 with an ENET B Ethernet bridge module The ENET B supports polle
42. out the manufacturing enterprise There are two common use cases of Ethernet devices are human to machine and machine to machine Basic features are presented in the pictures below 1 Human to machine graphical user interface relatively slow communication User Interface 2 Machine to machine industrial environment fast communication Industrial Environment Master Real time Start stop Reference Feedback EtherNet IP OPTCO EtherNet IP Option Card MN04002005E August 2012 www eaton com 3 EtherNet IP Board Technical Data Connections and Wiring The EtherNet IP board supports 10 100 Mb speeds in both full and half duplex modes The boards must be connected to the Ethernet network with a shielded CAT 5e cable A crossover cable at least CAT 5e cable with STP shielded twisted pair may be needed if you want to connect the EtherNet IP option board directly to the master appliance Use only industrial standard components in the network and avoid complex structures to minimize the length of response time and the amount of incorrect dispatches It is often a good practice to use a subnet that is different from other devices not related to the drive control 4 OPTCO EtherNet IP Option Card MN04002005E August 2012 www eaton com Installation Installation Installing the EtherNet IP Option Board in an Eaton 9000X Variable Frequency Drive A WARNING MAKE SURE THAT THE FREQUENCY CO
43. sier network configuration Dynamic Host Configuration Protocol DHCP is a network protocol that is used to configure network devices so that they can communicate on an IP network As a DHCP client the OPTCO option card negotiates with the DHCP server to determine its IP address and obtain any other initial configuration details it needs for network operation IP Address IP is divided into four parts Part Octet Default IP Address is 192 168 0 10 Communication Timeout Defines how much time can pass from the last received message from the client device before fieldbus fault is generated Communication timeout is disabled when given the value 0 Communication timeout value can be changed from the keypad or with NCIPConfig tool read chapter IP Tool NCIPConfig Note f the network cable is broken from OPTCO EtherNet IP board end a fieldbus error is generated immediately All EtherNet IP parameters are saved to the OPTCO EtherNet IP board not to the control board If a new OPTCO EtherNet IP board is installed in the control module you must configure the new OPTCO EtherNet IP board OPTCQ board parameters can be saved to the keypad with NCIPConfig tool or with 9000X drive Static IP Address In most cases the user may want to establish a Static IP Address for the OPTCO EtherNet IP option card based on their network configuration The user can manually define the network address for the OPTCO as long as all units connec
44. stribution 3 The name of the author may not be used to endorse or promote products derived from this software without specific prior written permission Notice THIS SOFTWARE IS PROVIDED BY THE AUTHOR AS IS AND ANY EXPRESS OR IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE DISCLAIMED IN NO EVENT SHALL THE AUTHOR BE LIABLE FOR ANY DIRECT INDIRECT INCIDENTAL SPECIAL EXEMPLARY OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES LOSS OF USE DATA OR PROFITS OR BUSINESS INTERRUPTION HOWEVER CAUSED AND ON ANY THEORY OF LIABILITY WHETHER IN CONTRACT STRICT LIABILITY OR TORT INCLUDING NEGLIGENCE OR OTHERWISE ARISING IN ANY WAY OUT OF THE USE OF THIS SOFTWARE EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE 38 OPTCO EtherNet IP Option Card MN04002005E August 2012 www eaton com E T N Powering Business Worldwide Eaton is dedicated to ensuring that reliable efficient and safe power is available when it s needed most With unparalleled knowledge of electrical power management across industries experts at Eaton deliver customized integrated solutions to Solve our customers most critical challenges Our focus is on delivering the right solution for the application But decision makers demand more than just innovative products They turn to Eaton for an unwavering commitment t
45. t Instance Services OEh Get_Attribute_Single Objects Present in an AC DC Drive Assembly Object Class 0x04 Identity Description Data Type Access Rule Class Attributes Not supported Class Services Not supported Instance attributes 03h Data ARRAY of BYTE Get set Instance Services OEh Get Attribute Single 10h Set Attribute Single Note f Class 1 connection cyclic data has been established then explicit messages cannot be used to control output data However this restriction doesn t apply for IO data reading OPTCO EtherNet IP Option Card MN04002005E August 2012 www eaton com 15 Common Industrial Objects Implemented by the OPTCQ Option Board Motor Data Object Class 0x28 Identity Description Data Type Access Rule Class Attributes Not supported Class Services Not supported Instance Attributes 03h Motor type USINT Get 06h Rated current UINT Get set 07h Rated voltage UINT Get set 09h Rated frequency UINT Get set OCh Pole count UINT Get OFh Base speed UINT Get set Instance Services OEh Get_Attribute_Single 10h Set_Attribute_Single 16 OPTCO EtherNet IP Option Card MN04002005E August 2012 www eaton com Common Industrial Objects Implemented by the OPTCO Option Board Control Supervisor Object Class 0x29 Identity Description Data Type Access Rule Class At
46. ted to the network are given the same network portion of the address This is often the case when replacing the previous generation OPTCK EtherNet IP option card In these situations the user will need to manually set the IP Address in the OPTCO option card by using the 9000X drive keypad or the PC Software tool 9000XDRIVE EXE available on the Eaton website Be aware that overlapping IP addresses can cause conflicts between devices on the network For more information about selecting IP addresses contact your network administrator Manual IP Address Configuration Using the 9000X Drive Keypad Using the 9000X Drive Keypad to set the IP Address manually in the OPTCO EtherNet IP option card 1 Make note of the desired IP Address or the address of the existing card for future use 2 Power off the drive control and wait three minutes for the internal voltages to dissipate 3 Install the new OPTCO EtherNet IP option card in slot D or E of the 9000X drive or Replace the OPTCK EtherNet IP card with the new OPTCO EtherNet IP card 4 Poweron the drive control The drive will report a Device Change Press Reset to clear the fault 5 Using the keypad set the IP address in the OPTCO card to the desired address setting or to match the old card address by a Hold the Enter key until the display shows Parameters b Press the up arrow until the display shows Expander Boards c Press the right arrow then
47. the fixed present in assembly 117 and the status word is defined status word See Page 25 and table above differently for assemblies 117 and 127 26 OPTCO EtherNet IP Option Card MN04002005E August 2012 www eaton com Appendix A Process Data Variables For All In One Application Appendix A Process Data Variables For All In One Application This appendix lists how process data variables are defined for the all in one application Other applications may define the process data variables differently Process Data Out Slave to Master The fieldbus master can read the frequency converter s actual values using process data variables All software applications use process data as follows Process Data Out Variables ID Data Value Unit Scale 2104 Process data OUT 1 Output frequency Hz 0 01 Hz 2105 Process data OUT 2 Motor speed rpm 1 rpm 2106 Process data OUT 3 Motor current A 0 1A 2107 Process data OUT 4 Motor torque 96 0 196 2108 Process data OUT 5 Motor power 96 0 196 2109 Process data OUT 6 Motor voltage 0 1V 2110 Process data OUT 7 DC link voltage V 1V 2111 Process data OUT 8 Active fault code The multipurpose control application has a selector parameter for every process data The monitoring values and drive parameters can be selected using the ID number Default selections are as in the table above Process Data In Master to Slave ControlWord reference and pr
48. the up arrow until the display shows OPTCQ d Press the right arrow to access the parameters then the right arrow to view the parameters e Step through each parameter to verify or make any changes needed Press Enter after adjustment he IP Address settings can be found at the Expander Board Menu M5 or M6 slot D or E respectively he IP Address can be set in the menu level G6 x 1 2 through G6 x 1 15 6 Check that the Output Assembly Instance is set correctly typically 101 7 Check that the Input Assembly Instance is set correctly typically 127 8 OPTCO EtherNet IP Option Card MN04002005E August 2012 www eaton com EtherNet IP Overview EtherNet IP Ethernet Industrial Protocol is a communication system suitable for use in industrial environments EtherNet IP allows industrial devices to exchange time critical application information These devices include simple I O devices such as sensors actuators as well as complex control devices such as robots programmable logic controllers welders and process controllers EtherNet IP uses CIP Control and Information Protocol the common network transport and application layers also shared by ControlNet and EtherNet IP EtherNet IP then makes use of standard Ethernet and TCP IP technology to transport CIP communications packets The result is a common open application layer on top of open and highly popular Ethernet and TCP IP protocols EtherNet
49. tributes Not supported Class Services Not supported Instance Attributes 03h Run1 BOOL Get set 04h Run2 BOOL Get set 05h NetCtrl BOOL Get set 06h State USINT Get 07h Running1 BOOL Get 08h Running2 BOOL Get 09h Ready BOOL Get 0Ah Faulted BOOL Get OBh Warning BOOL Get OCh FaultRst BOOL Get set OFh CtrlFromNet BOOL Get Instance Services OEh Get Attribute Single 10h Set Attribute Single 05h Reset Note When both Run Run1 and Run2 attributes set then no action Switch Diagram Reset Initialization Complete Non Existent Switch On Main Power On Switch Off Fault Detected Fault Stop Complete Fault Reset Fault Detected Fault Stop Fault Detected Not Ready Main Power Off Ready Stopping Enabled Main Power Off OPTCO EtherNet IP Option Card MN04002005E August 2012 www eaton com 17 Common Industrial Objects Implemented by the OPTCQ Option Board AC DC Drive Object Class 0x2A Identity Description Data Type Access Rule Class Attributes Not supported Class Services Not supported Instance Attributes 03h AtReference BOOL Get 04h NetRef BOOL Get se 05h NetProc BOOL Get se 06h DriveMode USINT Get se 07h SpeedActual INT Get 08h SpeedRef INT Get se OBh TorqueActual INT Get OCh TorqueRef INT Get se 0Dh ProcessActual INT Get OEh ProcessRe
50. troller Tags EtherNet IP Sample Controller 0000000000000 Mowe Instructions cd teer x eh ule be adore daa dosed ud S gaa eus Ladder Logic Message Blocks in RSLogixb000 0 2 2 0 0000 cee Message Configuration for RSLogix5000 0 0 eee Message Configuration mis s ea at aa Xie pud ewe E ROSE RAYS Wd s RSLogix500 Configuration of Get Attribute Single 0 0 0 00 eee RSLogix500 Configuration of Set Attribute Single llle iv OPTCO EtherNet IP Option Card MN04002005E August 2012 www eaton com OPTCO EtherNet IP Option Card List of Tables EtherNet IP Board Technical Data stese ner ynna a R NA E E 2 LED DE6SChiptlOn senseit ener dad dowd beide a Saad bane ese Ed adios 2 EtherNetIP Parameters cx ea ea CR Rec e E ROS URB EON Sg a RA ERE 7 Object Cldsses s 3 aiu IRE os ota ed e A x tp egi I t e e ge 10 Services Supported by Object Classes 0 0 eee 10 Elementary Data Types o o s uimane sa ree ko budin in biet ig Eder p ERI UR e deb 11 Gonstructed Data TyDesc sun 23502 oe Ge cae as 8 4 Bb ae ee TE Sa ee eae OS 11 RESO be ass ctc es Bat Cu t ees nr e Li t a C OR Dena aan RE e i ote dec aac ole 11 dentity Object Class OXx0dl Cu s testes ee ES REID AN XE a aes 12 Connection Manager Object Class Ox06 ii sasos eee 13 TCP IP Interface Object Class OXF5 2 ene 14 Ethernet Link Object Class OXF6 a inei edere tede Mok ahs te Whee eene dote 15 Assembly Object Class 0X04 veu d
51. wed Altitude Max 1000m Vibration 0 5G at 9 to 200 Hz Safety Fulfills EN50178 standard LED Indications OPTCO EtherNet IP Communication Interface Option Card nin M te or Yellow LED Fares 9999 Link yeg NN Green LED Activity 0000000000 R 4 Hl 000000000 LED Description LED Meaning H4 LED in ON when board is powered H1 Blinking 0 25s ON 0 25s OFF when board firmware is corrupted see note on Page 37 OFF when board is operational H2 Blinking 2 5s ON 2 5s OFF when board is ready for external communication OFF when board is not operational Activity Flashes with Ethernet message activity Link Indicates connected in 100 Mbps port 2 OPTCO EtherNet IP Option Card MN04002005E August 2012 www eaton com EtherNet IP Board Technical Data EtherNet IP EtherNet IP was introduced in 2001 and today is the most developed proven and complete industrial Ethernet network solution available for manufacturing automation EtherNet IP is a member of a family of networks that implements the Common Industrial Protocol CIP at its upper layers CIP encompasses a comprehensive suite of messages and services for a variety of manufacturing automation applications including control safety synchronization motion configuration and information As a truly media independent protocol that is supported by hundreds of vendors around the world CIP provides users with a unified communication architecture through

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