RAILSTOP RS S
Contents
1. QR code Travel direction 16 17 BORNACK Identification of LMB ladders Product classification Logo Read observe user manual Product name type gt veraces i ee lt Standards rpc O G Contat gt SE Zia Matching ladder systems Only use ladder with fall arrester Symbols of allowed fall arresters and full body harness BORNACK Skylotec Product name type Symbols of allowed fall arresters amp Product name type Assembly year i Application temperature SE Repair Application temperature MW Test Ay Assembly year Production Read observe user manual Risk of falling Ladders over 3 min height may not be used without a fall arrester gt aye ae hate Nes Pep ews Only use ladder with fall arrester and _ gt full body harness Read observe user manual A Useful Risk of falling Ladders over 3 m in height m Werkateataat Steigieter load per may not be used without a fall arrester gt pi fant re b gees Sameer lt Minimum Only use ladder with fall arrester and gt ES mibr P paranee full body harness Logo Identification of fall arresters Only use with full body harness Product classification i name type 4 Product name Sav Sats cimoing aya LSTOF S eee lt Standards ves OOM ce Contact gt Reg aa me Stren eee Logo of the manufacturer of the climbing systems R2. specific person The personal protective equipment may only be used by qualified staff that are familiar with the material They must be proficient in handling the persona protective equipment and must have been briefed about the possi ble risks associated wi th its use In accordance with the accident prevention guidelines UVV the equipment Category retical training course users of fall protective Il must attend a theo and a practical training course Make use of the training competence of the BORNACK traini hotline bornack de ng centres Accessories from other manufacturers may only be used if approved by BORNACK and may not impair the function and safety of the protective equipment Clothing and shoes must be suitable for the task at hand and the weather conditions Only use the equipment if you are fully fit Health impairments can jeopardise the safety of the user when working at heights or depths Health impairments e g the consumption of medication alcohol heart or respiratory problems can impact on the safety of the user working at heights or depths Protect personal protective equipment during storing use and transportation against the effects of heat e g welding flames or sparks burning cigarettes and chemicals e g acids alkalis oils and mechanical effects e g sharp edges Before starting work the responsible person must draw up
3. time before using A If even the slightest of faults is detected during the inspection this protective equipment may not be used Faulty protective equipment components may only be tested and repaired in a workshop authorised by BORNACK VISUAL INSPECTION Check to ensure there is no obvious damage to karabiners joints rivets the basic unit pawls lanyard and that they are not bent Check to ensure that the karabiner fastener and the lock are functional e Check to ensure that all rails ladder attachments and arrester equipment are complete Check that the rail joints are tight and the distance between the rails is max 3 0 mm Check that the last expert inspection is not older than 1 year Check that the identification is legible Check to ensure that all rails ladder attachments exit and entry securing points removal flaps and fall arresters are complete and undamaged Check that the end stops at the start and end of the ascent path are in place FUNCTION TEST The fall arrester runs freely on lug A with a horizontal pull and locks when pulled downwards Check the spring function on pawl and karabiner Are the karabiner fastener and the lock functional BORNACK RS S IN USE CAUTION RISK TO LIFE A Only use suitable full body harnesses Set the full body harness to your personal size so it sits tight on the body PUTTING ON AND CLOSING THE FALL ERRESTER A
4. A The karabiner of the fall arrester must be hooked into the central fall arrester D ring of the full body harnesses on vertical rail guides and may not be extended Only use correctly mounted rail guides During inspection pay close attention to the rail joint connectors and the ladder attachments COMBINING G When combining this product with other parts there is a risk of mutual impairment of safety therefore only use or combine with compatible personal fall protection equipment that bears a CE symbol PPEgA and rescue equipment BORNACK 10 11 RS S IN USE USING THE FALL ARRESTER CAUTION A Before using ensure there is enough clearance to the ground below the user to prevent a fall onto a protruding obstacle or the ground CAUTION A When starting to ascend near the ground approx 1 5 m it is possible under unfavourable circumstances that the legs will hit the ground when the fall is arrested When ascending slightly lean into the fall arrester horizontal pull back support and keep unlocked in this way Ascend or descend evenly and allow the fall arrester to slide Do not allow loads to be exerted onto the chest attachment Keep the upper body upright If the upper body tilts out of the normal position due to a fall unconscious ness etc the additional pawl B will block immediately The user can achieve an ergonomic resting position quickly and safely by manu
5. Insert a fall arrester at the end of the rail or at the removal point in the rail profile Pull the locking pin of the climbing lock downwards and hold Guide the fall arrester with the pin pointing to the right into the C profile and past the locking pin The securing device prevents incorrect engagement B The paw must swing back automatically into the locked position after passing through the fall arrester C Pull the locking pin backwards and turn the removal flap in a clockwise direction until it reaches the stopper Insert the fall arrester with the locking pin pointing to the right The integrated securing device prevents it from being inserted the wrong way round Close the removal flap again Swing back to the passing position and allow the locking pin to snap into the hook position D Ensure that the arrow is pointing upwards When the fall arrester is released the device locks into the rail automatically Manually check the function on the rail by lifting and lowering the fall arrester The device must block when jerked down or released RS S IN USE E Hook attachment point A of the fall arrester into the central attachment D ring fall arrester multifunction D ring on the waist harness F Hook the fall arrester into the central attachment D ring on the front at chest height attachment point B CAUTION RISK TO LIFE
6. a plan of rescue measures that defines how to rescue casualties quickly and safely and ensures first aid measures Casualties must be rescued within 10 to 30 minutes BORNACK can help you draw up tailor made rescue plans in specific training courses hotline bornack de The local safety guidelines e g in Germany the guidelines issued by the professional associations BGR 198 and BGR 199 and the accident prevention guidelines for the specific industry UVV must be observed Application temperature 30 C to 80 C Check compatibility with other PPE parts This PPE may only be used with a full body harness in compliance with EN 361 OTHER APPROVAL Complies with the EC Directive 89 686 EEC Type testing and production monitoring by DEKRA EXAM GmbH Dinnendahlstr 9 D 44809 Bochum CE 0158 Quality management system certified to DIN EN ISO 9001 Production monitoring by notified office in accordance with Category III SALES The dealer must ensure that the user manual is supplied in the language of the designated country The respective translation must be authorised by BORNACK SERVICE If you have any further questions about safe use of this PPE or other BORNACK services such as Risk analysis Rescue plans Training courses Expert inspections Please send your question to our e mail hotline hotline bornack de We will be happy to help REGULAR INSPECTIONS This person
7. impact on the strength of the textile material and will reduce the life span Do not allow personal protective equipment to come into contact with aggressive substances e g oils grease acids chemicals Store the personal protective equipment in the device case or device bag TRANSPORT Transport the personal protective equipment in the device case or device bag OTHER PRODUCT IDENTIFICATION The identification on this PPE contains the following information Identification label pouch Components of connecting loop Product type gt Article no Useful load Charge Serial no gt gt gt Typ RS Verbindungsschlaufe Art Nr 961003 1 max 150kg ra min 50kg Charge 13 1005062 SN 005 Identification basic unit Product name gt Product classification matching gt ladder systems Standards Product type gt Articleno gt Usefulload gt Charge gt Serial no Serial no Product name gt product type RAILSTOP Fangeinrichtung Fou ladders For guide rails T280CC LMS C Proti TW2733CC LB C Proti CC T 280 W2733 EN 353 1 2002 CNBP 11 073 ar C 0158 ew bere Oe Typ RS 505 Swivel At Nr 361075 ae ola om BS mn 50kg Charge 13 1005077 SN 002 3 as os ae Es at as es lt Logo Read observe user lt manual lt CE symbol Contact lt
8. BORNACK RAILSTOP RS S BORNACK RAILSTOP RS S Guide type fall arrester RAILSTOP RS S05 Technical changes reserved BRIEF DESCRIPTION INTENDED USE The fall arrester RS So5 in combination with a full body harness in compliance with DIN EN 361 with a central fall arrester D ring at waist height also called a ventral attachment D ring and with an arrester D ring at chest height only serves to secure one person ascending or descending a ladder Users of this equipment must be familiar with handling personal fall protective equipment and the risks of working at heights The fall arrester RS So5 may only be used in combination with the tested rail guide This PPE may only be used for vertical applications The angle of inclination of the ladder may be max 75 to 103 5 Max number of users 1 person per fall arrester Max user weight incl clothing and equipment 150 0 kg Min user weight incl clothing and equipment 50 0 kg Application temperature 80 C to 30 C All other uses are deemed improper The company BORNACK will not be liable for any ensuing damages The user bears the sole risk PASSENDE STEIGSYSTEM COMPONENTS RS S Ladder types LMB Tr280 LMB Tr273 3 LMB Tr280 CC LMB Tr273 3 CC Rail types LMB arrester rail C profile LMB arrester rail C profile CC Rail attachments at a distance of 1 1 m or adder attachments at a distance of 1 7m Rail end
9. al protective equipment must be inspected at least once a year by an expert The result must be documented in the test card at the end of this user manual MAINTENANCE Oil mobile parts on karabiners and other devices to ensure they run smoothly Do not use grease Bearings are permanently lubricated balls If necessary oil joints with resin free sewing machine oil Maintenance work may only be carried out by trained experts The instructions in this user manual must be observed strictly Protective equipment that is well looked after will last longer CLEANING Dry damp personal protective equipment in the air not on artificial heat sources Dry metal components with cloths Clean soiled textile components e g arrester harnesses and ropes with lukewarm water and a little detergent for delicates Then rinse thoroughly and allow them to dry in the air No other cleaning agents may be used For information about disinfection please contact the email hotline hotline bornack de If the personal protective equipment comes into contact with saltwater keep it wet until it can be rinsed with distilled water Wipe and clean soiled parts with a cloth brush or clean with lukewarm water and a delicates detergent rinse with clean water No other detergents are allowed Use compressed air to blow on the unit BORNACK 14 15 OTHER LIFE SPAN Recommendations for the use of personal fall protect
10. ally lifting and blocking the fall arrester and assuming a sitting suspended position in the full body harness Does not serve workplace positio ning CAUTION A The fall arrester must be blocked before the user is suspended or sits in the harness CAUTION A When using the fall arrester ensure that the function of the pawls and their attachments are not obstructed Otherwise the locking function may be disabled The arrested fall arrester can be released by slightly lifting the karabiner When working on the ascent always secure with an additional holding rope in compliance with EN 358 e g MANUSTOP or with a fall arrester rope in compliance with EN 354 355 e g BFD 1 5 m Lateral inclined loads on the fall arrester are not allowed Application situation in the fall arrester RS S IN USE CAUTION A If several persons use the ladder at the same time maintain a minimum clearance of 3 0 m Also the operator s risk analysis must take into account the number of users Only release from the fall arrester if there is no longer a risk of falling If necessary secure temporarily with a lanyard REMOVAL OF THE FALL ARRESTER H Move the fall arrester close to the pawl but do not set onto the locking pin If necessary move the fall arrester back a bit Press down the bracket of the pawl and hold The locking pin in the C profile is released and releases the C profile Slide the fall arrest
11. b Horizontal pull Cardan joint pulley Basic unit ergonomic form Attachment point A J for ventral attachment D ring multifunction fall arrester D ring on waist harness self locking safety hook RS S05 SWIVEL ART NO 361 075 Large roller with ball bearings Locking pin to prevent Identification wrong insertion into rail s Label bag identification Attachment point B for chest D ring with connecting strap and karabiner I Pawl A Climb Horizontal pull Basic unit Cardan joint pulley ergonomic form Attachment point A T for ventral attachment D ring multifunction fall arrester D ring on waist harness self locking safety hook BORNACK LADDER Climbing path end gt C profile rail Treaded plate gt F Climbing path start gt SECURING DEVICE CLIMBING LOCK Locking pin amp O H _ Locking pin Securing gt device PAWL aA e Treaded plate 4 _ __ Pawl gt REMOVAL FLAP Removal flap gt N Locking pin RESTING PLATFORM N Treaded plate gt a Resting platform BEFORE USING Always check every
12. ead observe user Logoofthe Matching manual manufacturer climbing of the fall systems arrester Only use with full body harness Product classification Product name type Ec BAILSTOP S osc Product name Oe eo lt Standards type gt Rss CEDIS Contact gt Eames Arem ay lt Logo of the manufacturer of the climbing systems Read observe user lLogoofthe Matching manual manufacturer climbing of the fall systems arrester 18 19 BORNACK TEST CARD FOR ANNUAL MONITORING The test card must be completed in full by Type RS Sos the expert during the annual inspection Manufactured on This test card does not claim to cover all test criteria and does not relieve the expert Serial no from his decision about the overall condition Purchase date Date of first use Life span at the latest Next Date Signature inspection Reason for inspection Year 1 Year 2 Year 3 Year 4 Year 5 Year 6 Year 7 Year 8 Year 9 Year 10 TEST CARD FOR ANNUAL MONITORING Please complete X Year Year Year Year Year Year Year Year Year Year 10 Harness undamaged No chem soiling Seams undamaged No deformation of metal parts Karabiners in place and functional Condition of springs rivets axles OK No co
13. er toward the end of the C profile and remove Release the bracket the pawl must automatically swing back to the locking position ROOF EXIT WITH REINFORCEMENT SPAR Move the fall arrester to just below the climbing lock At an attachment point in compliance with EN 795 temporarily secure with a lanyard or directly into the fall guard of the roof system Now open the climbing lock and remove the fall arrester from the rail of the ladder Descend via the roof exit in reverse order BORNACK 12 13 SAFETY INSTRUCTIONS There is a risk to life if these safety instructions are not observed The personal protective equipment may no longer be used even in the case of very minor faults Damaged fall stressed dubious personal protective equipment or safety devices must be immediately withdrawn and not used The equipment may only be inspected by an expert or a workshop authorised in writing by BORNACK This must be documented in the test card It may only be used further if a written release is given by the expert No independent changes or repairs may be carried out The horizontal path fall arrester up to attach ment point A or B may not be extended or shortened horizontal path A at RS So5 155 0 mm horizontal path A at RS Sos Swivel 190 0mm The rope protection arrester harness is part of the personal protective equipment to prevent falling and should be assigned to a
14. ion no ZP B092 13 issued by DEKRA Exam GmbH Zertifizierungsstelle CE 0158 Dinnendahlstr 9 D 44809 Bochum is subject to production monitoring acc to Art 11 Section B of the EU Directive 89 686 EEC monitored by the notified test institute DEKRA Exam GmbH Dinnendahlstr 9 D 44809 Bochum 10 02 2013 BORNACK GmbH amp Co KG 4 Weno Klaus Bornack General Manager Wy BORNACK FALLSTOP Safety equipment for securing and rescuing at heights and depths SAFEPOINT Permanently installed safety systems for architects and industry BORNACK GmbH amp Co KG Bustadt 39 74360 Ilsfeld Germany Tel 49 0 70 62 26 90 0 0 Fax 49 0 70 62 26 90 0 550 info bornack de www bornack de BORNACK Schweiz Oholten 7 5703 Seon AG Switzerland Tel 41 0 62 886 30 40 Fax 41 0 62 886 30 41 info bornack ch www bornack ch BORNACK Subject to technical changes Reprinting or duplication even of excerpts is only permitted with written consent Status 04 2014 GAL No 000 002 ebo
15. ion equipment in industrial environ ments Maximum storage period before using for the first time up to 3 years Maximum usage period after being used for the first time up to 8 years The service life can only be prolonged by means of regular expert inspections and the replace ment of age related worn parts harness fatigue For reasons of safety after intensive use and or extreme conditions e g sharp edges and chemical influences the usage period may be reduced The company owner must ensure this in the risk analysis of the workplace The company owner must ensure compliance with the maximum usage period by documenting first time use in the test card or the rope log The test card at the end of this user manual must be presented during the regular expert inspections and completed by the expert Information about the typical applications must be provided For more details please visit the website www bornack de in the BORNACK brochure Life span of textile personal protective equipment components REPAIRS For reasons of liability repairs may only be carried out by the manufacturer or authorised workshops Only original spare parts from the manu facturer may be used STORAGE Dry damp personal protective equipment before storing Store away from light in a dry place Do not store personal protective equipment close to radiators Permanent temperatures of over 50 C have a negative
16. locks rigid or releasable both at top and bottom Rail joint connector Removal flap Fall arrester BORNACK RS Sos Resting platform hinged on the ladder Rood exit with reinforcement spar For more information please refer to the product information for the listed accessories There are separate assembly instructions explaining how to assemble the various ladder types See pages 16 17 for information about the ladder type identification BRIEF DESCRIPTION EQUIPMENT FALL ERRESTER Ergonomic aluminium casing Separate pawls to prevent falls and tilting Pawl A Climb with cardan joint and depending on the model with a safety hook made of steel or a safety hook made of aluminium with Twistlock Plus fastener and swivel Pawl B Horizontal pull with textile connecting loop and safety hook with aluminium Twistlock fastener Maintenance free bearings rollers and joints ACCESSORIES Full body harness in compliance with V2 EN 361 equipped with two fall arrester D rings at the front sternal D ring at chest TAN height ventral D ring on waist harness e g j z FS4T Full body harness with elastic harnesses are not compatible BORNACK RS S05 ART NO 361 065 Large roller with ball bearings Locking pin to prevent 4 Identification wrong insertion into rail Label bag identification Attachment point B for chest D ring with Pawl A Clim
17. nd functional Climbing lock at the start of the ascent in place and functional Any mounted pawls are correctly deactivated and OK Resting platform at a distance of 6 m OK and functional Safety ladder and rails are free of dirt Screw connections are complete undamaged tight No foreign parts on the ladder attachment elements 22 23 BORNACK Year Year 9 Year 8 Year 7 Year 6 Year 5 Year 4 Year 3 Year 2 FOR ANNUAL MONITORING Year 1 TEST CARD x Only original parts were used Please complete User manual available EU DECLARATION OF CONFORMITY hy BORNACK CE Declaration of conformity The manufacturer or its authorised representative based in the EU BORNACK GmbH amp Co KG Bustadt 39 D 74360 Ilsfeld Germany hereby declares that the following personal protective equipment Guided type fall arrester with rigid anchor line EN 353 1 2002 CNB P 11 073 Type RAILSTOP RS S satisfies the requirements of the EU Directive 89 686 EEC and if applicable the national harmonised standard EN 353 1 2002 according to article 8 4 of the personal protective equipment and the additional requirements of the catalogue of measures CNB P 11 073 is identical to the personal protective equipment that is the object of the CE type tested certificat
18. rrosion damage Smooth running snapper function Function test sliding clamping Mechanical damage Label legible User manual available Guide rollers functional undamaged OK Blocked 20 21 BORNACK TEST CARD FOR ANNUAL MONITORING The test card must be completed in full by Rails ladder type the expert during the annual inspection Manufactured on This test card does not claim to cover all test criteria and does not relieve the expert Serial no from his decision about the overall condition Purchase date Date of first use Life span at the latest Next Date Signature inspection Reason for inspection Year 1 Year 2 Year 3 Year 4 Year 5 Year 6 Year 7 Year 8 Year 9 Year 10 TEST CARD FOR ANNUAL MONITORING Please complete X Year Year Year Year Year Year Year Year Year Year 10 Identification and warnings in place An inspection tour was carried out No damage deformation of the guide rail ladder Attachment straps are undamaged Attachment bracket and attachment material show no signs of fatigue C profile connection OK Gap max 0 3 0 mm Securing device at start of ascent mounted on the left Rigid climbing lock at the end of the ascent in place a
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