OWNER`S MANUAL
Contents
1. AC DC AC i Controller gt Inverter gt DC Joc L s DC load Battery Bank Normal i Brake Brake A A S Al LL Le STOP gt CL TE S S oOo E Ei SS ol i olol nG Ho olo tolol io Normal Wind Input Inverter Battery Dumpload GN ololo L Wind Turbine A B C sal E alili attery Wind Turbine po gt ac fall R ry al Off gir inverte AC LOAD When connecting the wires do it according to the order from right to left When connecting the wires make the Wind Turbine be in the status of stop and the Battery On off is in that of Off Please refer to Appendix C for the inverter and battey s allocations or contact Phono Wind Please refer to Appendix D for the cable s specifications 29 On grid System Connections AC DC AC lt _ Controller gt inverter C i Normai le Brake Brake A A2. _Flange OOO O TOT QUOTO Ground uae The Installation of Generator Controller The controller dimensions are as follows TYPE a mmb mm C mm Phono W 1 0 2 0 440 570 250 Phono W 3 0 550 650 250 5 0 10 0 e 6 or The controller s installation is as follows e Choose the solid wall to punch and fix the controller s support e Fix the controller on the support and tighten the fixed bolt which is in the bottom ST af a i oP SN ge 00 e o 00 o o B Cable Recommended Configuration from tower to controller 1KW 3kw 2KW 5kw 10kw 4X12 AWG 1 600V 4X10 AWG 600V CE 05 C 105 C 05 C 300 500V 4X6mm2 105 C 300 500V Note PHONO WIND will not provide the cable from tower to controlle Users can purchase cable by above recommended information 27 28 1 2 3 4 Off grid System Connections
3. A Notice When wind driven generator first starts after installation suggests run system at wind speed lt 5m s Normal k Brake Brake A A ee e e e STOP JI C I o n he fe S rele eel Rio io fio flo kokoj totol folio pad HH isis kJ Normal L elele ind Input Inverter Battery Dumpioad GNI lolo l 3 warem AIBC T 1 attery Shut Down When wind speed lt 10m s press BRAKE switch at Brake then controller Display will display voltage reduce to LOCK at that time the wind wheel rotating speed slow down obviously then push down Wind turbine at STOP wind driven generator will stop working Check turbine Switch on Turn Brake to status battery Normal status Starting Up Process Check outside urn Brake to Press STOP Shut Down Process wind speed Brake status button T B k 30 Emergency shut Down Process RT prase W Fress STOP Brake status button 31 Starting On gird 1 Make sure finishing installation according to above procedures and any parts of wind driven generator in good condition 2 Switch on controller pon power on then the controller Display starts to work displaying stop if not please check Gird and wiring 3 After 30 seconds turn BRAKE right at Normal push up Wind turbine at Normal wind driven generator will start to work If now Wind spe
4. 1 2 5 6 7 8 9 10 11 12 13 SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE This manual contains important instructions for Phonowind that must be followed during installation and maintenance READ and UNDERSTAND all warnings before installation Install Phonowind in accordance with National Electric Code NEC and local building codes Always obtain a building permit before construction Always Use safety equipment Non skid safety shoes hard hat work gloves and safety glasses must be used for appropriate conditions Ordinary eye or sun glasses are NOT eye protection Turn Phonowind Stop if ice accumulates on blades to avoid possible injury resulting from ice blocks dropping from the blades and tail runnder This wind generator complies with international safety standards and therefore the design or its installation must never be compromised a Do not change the structure and function of the generator b Do not modify the control software c Apply the proper torque to all fasteners d Install only on a Professional Engineer PE certified tower Do not enter the danger area in the process of installation and maintenance Workers should circle the danger area with warnings and barries The danger area s diameter is 20m with the tower as the center Use only proper grounding techniques as established by the NEC Ensure the battery and inverter is swithed off and the generator is in the sto
5. 2 LL eee iS OHO yO oo folto SRlssiss e pm Input lad rad Dame toed GND o lolo Wind Turbine e te Ic LIN H a Wind Turbine DC gt AC R On gird Inverter l Gird 1 When connecting the wires do it according to the order from right to left 2 When connecting the wires make the Wind Turbine be in the status of stop and the Gird is in that of Off 3 Please refer to Appendix C for the inverter allocations or contact Phono Wind 4 Please refer to Appendix D for the cable s specifications Use of Phonowind Starting Off gird 1 Make sure finishing installation according to above procedures and any parts of wind driven generator in good condition 2 Switch on controller push up Batter on off to ON then the controller Display starts to work displaying Battery Voltage normal range should be 42 60 if not please check storage battery and wiring 3 After 30 seconds turn BRAKE right at Normal push up Wind turbine at Normal wind driven generator will start to work If now Wind speed gt 2 5m s system will start to generate electricity
6. 480 480 585 870 Wind turbine controller Specification Project Phono W 1 0 Phono W 2 0 Phono W 3 0 Phono W 5 0 Phono W 10 0 Model No PWC01 B 48 PWC02 B 48 PWC03 A 250 PWC06 A 280 PWC11 A 450 System oo Grage 48 VDC 48 VDC 250 VDC 280 VDC 450 VDC Output a Range 42 60 VDC 42 60 VDC 0 260 VDC 0 290 VDC 0 450 VDC a i Power 1 2 3 6 11 Rectifier DC A 16 32 12 5 22 25 Manual Brake YES YES YES YES YES Automatic Unloading YES YES YES YES YES Protection Grade 1P54 1P54 1P54 1P54 1P54 NEMA Type Type 3 Type 3 Type 3 Type 3 Type 3 35 36 Appendix B Phono w 1 0 Wind Driven Generator Bolt Connections Phono W 1 0 Rudder Pole M10x40 Force Nut NeM Measurement Rudder Plate Nose Cone Turbine amp Tower a M12x55 Connection Torque Table of Towers and Bolts Phono W 1 0 A Force Nut 1 Ins e ra 0 orso sm eee oe ome Hexagon Wrench 37 Appendix B Phono w 2 0 Phono w 3 0 Wind Driven Generator Bolt Connections Phono W 2 0 3 0 l HT Force Nut i Pole M10x60 18mm ua Plate 2 Biades amp Hub amp Hub miexi20 120 240m 4 Rudder axis Axis 02 Nose Cone 3 each E Wrench 6 Turbine amp Tower amp Tower miex60 24mm Connection Torque Table of Towers and Bolts Phono W 2 0 3 0 im ia Force Nut IS a lentes e ma se ro sm Tower Middle 38 Appendix B Phono w 5 0 Wind Driven G
7. 50 280 PWA10 75 450 Wind Rotor s Diameter 3m 4m 4 4m 5m 7 5m Blade Quantity 3 3 3 3 3 Yaw Mechanic Mechanic Mechanic Mechanic Mechanic Inlet A r Way horizontal axis horizontal axis horizontal axis horizontal axis horizontal axis upwind upwind upwind upwind upwind Stop Way Manual Manual Manual Manual Manual Cut in Wind Speed 3 m s 3 m s 3 m s 3 m s 3 m s Cut out Wind Speed 18 m s 18 m s 18 m s 18 m s 18 VDC Rated Wind Speed 10 m s 10 m s 10 m s 11 m s 11 m s Survival Wind Speed 40 m s 40 m s 40 m s 40 m s 40 m s Cut in Voltage 37 5 VDC 37 5 VDC 50 VDC 50 VDC 50 VDC Rated Output Voltage 48 VDC 48 VDC 250 VDC 280 VDC 450 VDC Rated Power 1 Kw 2 Kw 3 Kw 5 Kw 10 Kw Rated Speed 380 rpm 330 rpm 330 rpm 280 rpm 190 rpm 34 Appendix A Specification Turbine Specification Project Phono W 1 0 Phono W 2 0 Phono W 3 0 Phono W 5 0 Phono W 10 0 Model No PWG01 10 90 Three phase PWG02 10 90 PWG03 10 180 Three phase Three phase PWG06 16 220 Three phase PWG11 20 420 Three phase Generator Type PMSM PMSM PMSM PMSM PMSM Nominal Line Voltage 90 VAC 90 VAC 180 VAC 220 VAC 420 VAC Nominal Line Current 6 7A 13A 10A 16A 15A Rated Frequency 31 66 27 5 275 37 33 31 66 Insulation Grade A A A A A Protection Grade 1P54 1P54 1P54 1P54 1P54 Blade Mass kg 3 58 8 45 10 14 4 46 Rotor Mass kg 18 74 46 11 50 76 63 6 227 87 Turbine Mass kg 92 5 132 150 282 700 Tower Mass kg 320
8. Turn over the wind rotor again measure the distance of the blades as the common difference should be 3mm to make sure that the angle of the three blades is 120 After the measurements and adjusting install the plain washers and spring washers of the bolts and tighten the nuts Please refer to Appendix B for the specifications and moment of forces of the bolts 19 Notice do add the spring washer and the plain washer to each bolt tighten them and keep the moment of force same Step 1 Step 2 Step 3 21 L1 L2 L3 3mm 22 23 Connections of Rotary Table and Generator Put the installed wind rotor to the to motor shaft fix it with nuts plain washer spring washer and cotter pin Install the nose cone and fix it with bolts Use three screws connecting bolts flat washers and spring washers to fix the nose cone on the wind rotor Please refer to Appendix B for the specifications and moment of forces of the bolts WARNING When installing keep the wiring short circuit switch on which is on the bottom of the tower or to avoid the accidents causing because of the wind rotor s rotating make the three phase wires of generator be in short circuit status Wind Rotor Deepa Cotter Pin Motor Shaft 24 Connections of Tail Rudder and Generator i ire held liga 2 put the tail cover through rudder pole 3 connect the rudder pole and rudder se
9. adjust Adjust or change blade Tighten loose part Lubricate Exchange Repair or exchange Lubricate maintenance Clear up lubricate maintain Correct Clear up lubricate maintain Tighten Exchange Change bearing and correct Clean up and exchange LED display panel no display System is not at work or LED wiring loose Reconfirm the wiring BRAKE has no LED or did not The BRAKE button wiring no good or BEAKE Check the wiring or exchange indicate STOP broken BRAKE button LED has no STOP or DXXX Resistance is still in heat state indication DUMP LOAD still Contact the local dealer or heating Unload IGBT at short circuit Phonowind Storage capacity is small Exchange allocation Off grid system the storage battery voltage is higher than 60v DC DC mold malfunction Contact to local dealer or Phono wind Unloading IGBT at short circuit In corresponding wind speed wind driven generator rotate DC DC mold malfunction Contact to dealer or Phono wind slow obviously abnormal Wind driven generator wire short circuit Now the wind driven generator output voltage or power abnormal in protection alarm status Waiting for the wind become small return to work LED has Err mark Appendix A Specification System Specification Project Phono W 1 0 Phono W 2 0 Phono W 3 0 Phono W 5 0 Phono W 10 0 Model No PWB01 30 48 PWB02 40 48 PWA03 44 250 PWA05
10. assembly and running work after reading the complete instructions WARNING Before the installation work please refer to the packing list to check whether the generator components are complete WARNING For the off grid system workers should prepare the batteries and ground terminals while the workers should prepare the terminal boxes that connecting with the power network as well as the terminal boxes for the On grid system Installation Guidelines 1 2 3 4 5 6 7 8 9 Keep this manual as the content of this manual is very important In the process of assembly installation and maintenance do please follow the content Please read understand and take all the warnings seriously Do not do the installation work under the bad weather or when the wind speed is over 5m s Follow the connection requirements in this manual including the recommended specifications Use the wires and the joints that meet the local law and regulations where the generators are installed If you notice the abnormal noise or the situation of the generator please turn off the machine and contact the qualified service staff When installing the wind driven generator users must follow the related regulations of this manual and the nation If users don t follow the related regulations of this manual and the nation it may influent the warranty of the products you bought and make it invalidated the rotating bla
11. can only be done by the well trained workers There must be one experienced worker to supervise constantly if the workers who are undergoing training want to do any operation on the generator At least two workers do the generator installation and maintenance work simultaneously The personnel s protection to avoid being hit by the falling objects the workers must put on the safety helmets with locking belts when they are working around the towers And they must wear the life jackets if the generator is near to the water sites Improper Use WARNING The generator cannot work without the controller If there s no controller make the generator short circuited When the controller hasn t work put the Wind Turbine of controller on the place of Stop e Without the manufacturer s written permission do not change the structure and function of the generator e Do not modify the control software e The unqualified personnel are not allowed to do the work of the generator s installation and maintenance e Phono wind will not be responsible for the losses caused by improper use Mechanical Hazards WARNING To avoid being hit by the falling objects do not enter the danger area in the process of installation and maintenance Workers should circle the danger area with warning marks and the red and white barriers The danger area s diameter is 20m with the tower as the center e Do not approach the b
12. noise Wind speed lt 8m s yaw Wind speed gt 13m s normal Yaw slowly or stuck Generator tail rudder ii Tail rudder vibrate dramatically in 1 vibrate abnormal vertical direction Abnormal flashing no display Starting slow and turning slow tons or ess tren orgue regut ryer Torque wrench Loose or less than torque regulated At working time three phrase voltage difference is greater than voltage value of 5 no working time three phrase resistance is not equal No diode characteristic 14 Unloading resistance Multimeter More than 20 difference with nominal resistance 1 year 1 year Tower controller shell resistance to 15 Resistance to earth Multimeter earth s more nap 100 Basic Problems and Solutions of Merchanical Parts Breakdown Wind driven generator shake dramatically Rotor speed reduces significantly Speed governing and direction governing ineffective Abnormal noise Wind blade loose Blade deform or defect Tower bolt loose Generator lacks of lubrication or maintenance Generator bearing broken Rotor blade broken Rotary bearing lacks grease oil Rotary inside has sand or foreign matter Tower deform upper end Tail shaft rudder inside has foreign matter wear down or lack of grease oil Parts loose Bearing broken Generator stator and rotor friction Blade frozen or broken Basic Problems and Solutions of Electrical Parts Breakdown Tighten loose part and
13. BY ANY PERSON ALL OTHER WARRANTIES ARE EXPRESSLY WAIVED BY THE CUSTOMER Limitation of Liability UNDER NO CIRCUMSTANCES WILL PHONOWIND ENERGY OR ITS AFFILIATES OR SUPPLIERS BE LIABLE OR RESPONSIBLE FOR ANY LOSS OF USE INTERRUPTION OF BUSINESS LOST PROFITS LOST DATA OR INDIRECT SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND REGARDLESS OF THE FORM OF ACTION WHETHER IN CONTRACT TORT INCLUDING NEGLIGENCE STRICT LIABILITY OR OTHERWISE RESULTING FROM THE DEFECT REPAIR REPLACEMENT SHIPMENT OR OTHERWISE EVEN IF PHONOWIND ENERGY OR ITS AFFILIATE OR SUPPLIER HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGE Note some states and provinces do not allow the exclusion or limitation of incidental or consequential damages so these limitations may not apply to you Neither Phonowind nor its affiliates or suppliers will be held liable or responsible for any damage or loss to any items or products connected to powered by or otherwise attached to the Hardware The total cumulative liability to Customer from all causes of action and all theories of liability will be limited to and will not exceed the purchase price of the product paid by Customer This Warranty gives the Customer specific legal rights and the Customer may also have other legal rights that vary from state to state or province to province Introduction The Phono Wind generator is made of the three phase permanent direct driving generator three blades the rotary tabl
14. NING Do not approach the blade and the tail rudder when the generator works High Temperature Mark WARNING This mark mentions the temperature of some parts in the controller exceed 65 centigrade take care and avoid the possibility of burns Ventilation Mark WARNING This mark mentions that the controller use natural heat dissipation method pay attention to ventilation High Voltage Electric Mark WARNING this mark mentions that there is high AC or DC voltage in the controller the operator should know the proper practices of high voltage Warranty Hardware Warranty Phonowind will repair or replace free of charge any part or parts of the Phonowind generator determined by Phonowind to be defective in materials and or workmanship under normal authorized use consistent with product instructions for a period of two years from the date the original purchaser Customer receives the wind generator Start Date This warranty extends only to the original purchaser The Customer s sole and exclusive remedy and the entire liability of Phonowind its suppliers and affiliates under the warranty is at Phonowind s option either i to replace the wind generator with new or reconditioned wind generator ii to correct the reported problem or iii to refund the purchase price of the wind generator Repaired or replaced products are warranted for the remainder of the original warranty period Re
15. OWNER S MANUAL Installation Operation Maintenance LH Ln E BWW WN PF KA NN DDO 10 11 12 12 13 14 15 16 17 17 17 18 Contents Welcome Safety General Safety Rules The Requirement of Personnel Improper Use Mechanical Hazards Electrical Hazards Bad Weather Storage Battery Unloading Resistance Storage Battery Warranty Hardware Warranty Restrictions Disclaimer Limitation of Liability Specification Wind Driven Generator System Wind Generation Controller Wind Generator Inverter Storage Battery Wires Joints and Switches Installation Installation Guidelines Slection of Installation Sites Installation Flow Chart Requirement of Foundation Two Towers Connection Generator Connection Installation of Blades 23 24 26 27 28 29 30 30 31 32 32 33 33 34 36 39 40 41 43 Connections of Rotary Table and Generator Connections of Tail Rudder and Generator Installation of Individual Tower Generator Installation of Generator Controller Off grid System Connections On grid System Connections Use of Phonowind Starting amp Shutdown Off gird Starting amp Shutdown On gird Maintenance Contents and Frequencies of Maintenance and Overhaul Basic Problems and Solutions of Merchanical Parts Basic Problems and Solutions of Electrical Parts Appendix A Appendix B Appendix C Appendix D Appendix E After sales Service Welcome Phonowind Congratulation
16. at with bolts nut spring washers and plain washers 4 connect tail cover and rudder flange with bolts nut spring washers and plain washers 25 Connections of Tail Rudder and Generator Step 1 Step 2 Step 3 Step 4 26 Installation of Individual Tower Generator For the independent tower it needs the 3 tons crane to lift it up the tower rod should be placed leveled and use the stand to support and tighten the base s bolts after lifting Fix the top of the tower when lifting and workers can disassemble the ropes The professional crane operators lift the tower and the wind driven generator up with the crane The hanging strips but not the steel wire ropes can be used and in the process of lifting the hanging strips should be tied to below the top flange of the tower Pay attention to the protection of the blades After lifting the tower adjust its position to make the hole under the flange be directed at the foundation s ground anchor and then gradually put all the ground anchors in the holes Install the washer and the bolt tighten them and add some solid lubricant to protect it from corrosion Please refer to the Appendix B for the bolts specifications and moment of forces Do please lay down the tower under the no wind weather and prepare a support same to the one used in installation ground anchor x Ground Flange
17. des are dangerous Do make sure that nobody will touch the blades in the process of the installation For the On grid system please choose the inverters that match the local network and you can contact Phono Wind or local dealers to get For the unclear problems please contact Phono Wind or local dealers Slection of installation Sites As each installation is diffrent the heifht of surrounding structures wire length and available open space the best place to install a wind turbine is often a compromise In general the wind turbine will produce more power if installed on a taller tower However the price of the tower increase along with the height of tower so it is important to balance performance to installed cost in order to achieve the lowest cost of energy and the quickest payback Recommendations e Install Phonowind 6 5m above any surrounding object within 50m radius e L 25D L Distance between two towers D Rotor s diameter 9 TIP Your dealer can help you to determine the best location to install Phonowind Wind Direction gt L Distance between two towers L25D i I I D Wind rotor s diameter I I U Optimal Phonowind Location Recommended ambient conditions Temperature range 30 C to 50 C Humidity condition Up to 95 Recommended elevation value Below 3000m 15 Installation Flow Chart On gird Gird prepared Off gird Battery prepared Co
18. e the passive yawing tail rudder rotors the tower the controller and dump load See system specification table for the specific parameters ses __ a__ GE fam I N I CEI I E Phono W 3 0 PWA03 44 240 2 2m Typical Phonowind system installation On Grid AC DC AC K controller gt Inverter gt Off Grid AC DC AC Controller gt Inverter gt DC Toc gt DC load Battery Bank Off Grid wind solar hybird system AC DC Controller gt DC load DC DC AC Battery Bank gt s AC load Toe ZEE see see DC ry 7 Controller Wind Driven Generator System The wind driven generator system includes the fairing the rotary table blades three phase permanent direct driving generator rotors the trail cover the tail rudder rod and the tail rudder 19 20 21 14 15 16 6 Sorina washer 15 Spring Wesher 24 nu Pain Washer 25 Nut 8 Wind Rotor 17 Tall over 26 tower 9 CotterPin 18 Rudder Pate 10 11 Wind Generator Controller WARNING The generator controller must match the dump load that conform to the technical data e The Phono generator controller changes AC of the generator s output current to DC and protects the wind driven generator system and the inverter the battery e The Phono generator controller applies only to the Phono generators of the appropriate model
19. ed gt 2 5m s system will start to generate electricity Notice When wind driven generator first starts after installation suggests run A system at wind speed lt 5m s Normal 6 lk praks Brake DD STOP Normal Ea Wind Input Inverter leie Input elele Te FIST Shut Down When wind speed lt 10m s press BRAKE switch at Brake then controller Display will display voltage reduce to LOCK then push up Wind turbine at STOP wind turbine will stop working Check turbine Switch on Turn Brake to Starting Up Process status controller Normal status Check outside urn Brake to Press STOP Shut Down Process wind speed Brake status button Turn Brake to Emergency shut Down Process Pres STOR Brake status button 32 Maintenance Contents and Frequencies of Maintenance and Overhaul Checking method Ears to hear keep distance 10m to tower i co T Electrical wiring Vision check Controller display Vision check panel Bearing lubrication Vision check Generator has abnormal noise Fan blade Vision check appearance 10 Tail rudder shaft Vision check 11 Tail rudder plate Vision check Multimeter di E ar jat N Generator output 13 Controller output Multimeter Breakdown phenomenon Abnormal noise intermittently and big
20. enerator Bolt Connections Phono w 5 0 l TT Force Nut Rudder Pole amp M12x75 18mm Rudder Plate 4 Rudder axis Axis ow Nose Cone 3 each edo Wrench Connection Torque Table of Towers and Bolts Phono w 5 0 S K Force Nut IS a Tower Middle 39 Appendix c Standard Configurations of Storage Battery and the I nverter Wind Turbine Type Controller Inverter Phono W 1 0 PWB01 30 48 Off gird PWC01 B 48 Phono W 2 0 PWB02 40 48 Off gird PWC02 B 48 Input DC42 60V 48V Output 1000W KVA 150AH Input DC42 60V 48V Output 2000W KVA 300AH Phono W 3 0 PWA03 44 250 On gird PWC03 A 250 PVI 3 0 OUTD W Phono W 5 0 F Phono W 10 0 PWA10 75 450 On gird PWC11 A 450 PVI 10 0 OUTD W 40 Appendix D Main circuit connecting cable diameters Description Generator Output Wind generator connection distance lt 100m input AC 8A Controller Output DC output 20A connection distance lt 20M Controller Unloading l connection distance lt 20m Controller Input LN connection distance lt 30m S Ground Connection Connect toaground connection distance lt 50m 9 Description Generator Output Wind generator 20 connection distance lt 100m input AC Controller Output DC output 24 connection distance lt 20M 4 Controller Unloading connection distance lt 20m Controller Input LN 0 2 connection distance lt 30m l Ground Connection gt co
21. es 2 Use the bolts to connect the two tower flanges Please refer to Appendix A for the specifications and the moment of force of bolts 3 17 Generator Connection 1 Use the crane to hoist the generator and Keep the top of the tower on the same plane 2 Make the lines go through the tower and the lines should 200 250mm longer than the installation of the tower and generator Place the lines in the lifting hook of the generator installation s tower inner bore 3 Use the crane to hoist the motor connect the lines of the tower with the outgoing lines of the motor and wrap them with sello tapes 4 Usethe bolts to connect the tower s top flange with the rotary flange 5 Please refer to Appendix B for the specifications and moment of force of the bolts 18 Installation of Blades 1 2 3 4 5 6 7 8 Lock six bolts to the wind roulette and the side B of rear hub faces up Let the side B of the blade root face down install them on the blade sockets and use the hammer to tap lightly to make the bolts close to the blade sockets The blade side A faces the wind roulette side A while the blade Side B faces blade socket side B Install another two blades as this way Use the rubber hammer to tap the three blade roots to the wind roulette bottoms Install the front hub on the rear hub Screw the nuts with hands but don t tighten them Turn over the whole wind rotor and screw another 9 bolts
22. ing Spanners 16 18 16 1pcs Tail rudder plate Connecting the Adjustable Spanners 12 inches generator with the fi tower 16 1pcs Torque Spanners Sockets 16 18 24 18 1pcs blades 24 1pcs Allen Wrenches 6 8 Cowls tail cover Other Tools Project Item Spec Quantity Application Remarks the installation of Crow Bars 25 length im 1 Tower the installation of Hammers 8 pounds 1 Tower Rubber Hammers 8pounds 1 Tail rudder plate Measuring Tool Project Item Spec Quantity Application Remarks Multimeters Universal 1 Check after installation T Measuring the distance Tape Measures 10m 1 of the blade tips Infrared Levels 1 Measuring the
23. lade and the tail rudder when the generator works e In the process of the generator s installation and maintenance make sure that the generator doesn t work its output lines are in short circuits and the blade will not move Electrical Hazards WARNING Before starting the work of any electrical component s installation and maintenance the generator must enter the Stop status and the controller storage battery and the inverter are without power The switch cabinet must have the warning sign of no starting Check whether the generator is with power grounded and in the status of short circuits or not 1 Poor connection and damaged electric cables must be dismantled and replaced 2 To avoid the over load the connections of the equipment must meet the requirements of Appendix D 3 Make the generator stop work if there are some network faults 4 5 6 7 The electrical system must be in the security status Please refer to the requirements of Chapter Five to do the regular maintenance work Only the authorized workers can test the electrical components The off grid controller and inverter cannot be directly used with the lines that connect the electric network The auxiliary equipment and tools must be insulated Do check whether there is a problem before use Bad Weather WARNING Torrential Rain Lightning Danger Do not approach the generator in the weather of thunderstorm If it s in the
24. nnection distances5om Connect to ground Maximum Current Appendix E Setting Tools Project Use the 5 ton truck to hoist Hydraulic Station Tower Hoisting 5T 215M 15mpa Stoke 1m L 2 7 Thea 1 eit Hoisting Application Remarks 450 VDC The installation of only applied to the Hydraulic Tower Hydraulic Tower Lifting Appliance and the Support Tower Assembling Project Item Spec Quantity Application Remarks Height 1 5M Load Supporting the Support bearing 2T tower Listing the wind Nylon Slings 2T 6M 2 rotor Steel Wire Ropes 14mm 10M 1 Lifting bolts Project Item Spec Quantity Application Remarks Adjustable Spanners Tae maximun 2 PAC towers baag 5KW opening 46mm installation Adjustable Spanners E maximum 2 The Lower S pasig 1 3KW opening 36mm installation Adjusting the Hammer 12 pounds 1 tower Supportive Materials Project Item Spec Quantity Application Remarks Thread Locking Glue 1 Tightening the Hand Painting Galvanized 1bottle Galvanized white White 1 bottle Repair the surface Ap pe n d IX x E Wind Driven Generator Assembly Tools Lifting Appliance 42 verticality of the towers Project Item Spec Quantity Application Remarks Nylon Slings 2T 6M 2 Lifting the Spanners Project Item Spec Quantity Application Remarks Offset R
25. ntroller and Inverter install Connect tower top flange and revolving flange Electrical Wiring gt E 16 Requirements of Foundation Pouring the Foundation Trench the excavation according to the foundation drawing you will use blind or weld the ground anchors according to its arranged sizes and then put the ground anchors into the excavation and start to pour the concrete after arranging the ground anchors well As the concrete s compressive strength is over 32 5Mpa ISO 679 Users can use the vibrating spear to make the concrete dense After pouring the foundation users should cover it to do the wet maintenance work and the wet maintenance period is 200h The foundation bolts that are above ground should be painted with the grease or wrapped with the plastic in case of rusting Notice When constructing users can do the earth terminal work as well And the resistance to the ground is lt 4Q Notice The foundation construction standards should meet the local laws and regulations Please refer to the appendix for the foundation construction drawings Notice The foundation soil is very important reference and please consult the civil engineers for the detailed requirements It should be in accordance with the foundation drawings and the requirements of the construction project Two Towers Connection 1 Following the drawing use the crane to put the two towers together and align the middle flang
26. p status before installtion and maintenance Poor Connection and damaged electric cables must be dismantled and replaced E WARNING Do not approach the generator in the weather of thunderstorm WARNING Do not change the battery connection wires when the generator controller and inverter work Please turn off the generator controller and inverter before disconnect the battery connection wires WARNING Unloading resistance is the important control brake and overload unloading protection component in the system and ensure that it connects the controller effectively Do not change the unloading resistance connection wires when the generator controller and inverter work 14 Do not insatll the generator in the bad weather or when the wind speed is over 5m s 15 Phonowind must be installed in accordance with this manual and local and national building codes Failure to comply with the manual and local codes will affect and possibly void your warranty 16 Phonowind uses high voltage and is potentially dangerous Be sure to use all safety precautions at all times The Requirement of Personnel 1 2 3 4 5 6 Only the people who have full civil capacities are allowed to do the related work Only the designated personnel who have trained by manufacturer read and got a good understanding about the manual can do the installation and maintenance work of generator The work high above the ground
27. s The principles of the On grid system and the off grid system are different DC DC MCB Buck Converter for Battery Rectifier BATTERY BATTERY Off Grid Turbine 1KW 2KW pun peo dung DC DC Rectmar Buck Converter Inverter On Grid Turbine I I I l I GRID I INVERTER 1 I I I I I I nun peog dung 3KW 5KW 10KW POWER L SUPLLY ia 12 Wind Generator Inverter e For the inverter please refer to Appendix B or contact Phono wind for details Our technicians will recommend you the suitable inverters that meet the local security standards electricity network standards and your use standards The MPP that the inverters need will also be offered e For the installation use maintenance and the warranty of the inverters please refer to instructions or user manual offered by the inverter suppliers Battery e For the battery please refer to Appendix C contact Phono for details and our technicians will recommend you the most suitable solutions e For the installation use maintenance and the warranty of the battery please refer to the instructions offered by the battery suppliers Wires Joints and Switches e Please refer to Appendix D to choose the wires power switches and joints that meet the country and region law and regulations where the generators are used 13 gt E Installation WARNING Do the generator installation
28. s on your purchase and welcome to our family Dear Phonowind Owner Thank you for your purchase of Phonowind You have just selected the most technologically advanced cost effective renewable energy appliance available for a home or small business We congratulate you on your choice and are confident you will experience years of dependable service Before going any further please complete and return the enclosed Warranty Registration Card The conditions of your warranty are dependent upon the proper installation of Phonowind Furthermore this will assure you of being kept up to date with the latest developments from Phonowind These include new options performance tips updated software to maximize output and user notices It is important to know that we do not sell or distribute your information to any third party We understand your privacy is important If you have any questions or comments we would like to hear from you Please call during working hours Monday Friday 09 00 15 00 CET Our phonenumber is 86 25 58638132 86 25 58638136 Again welcome to our family and thank you for investing in the future of wind energy with Phonowind Sincerely Phonowind Enter the serial and model number below Serial Number Model Number Safety A WARNING Read all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious injury General Safety Rules
29. strictions Problems with the wind generator products can be due to improper use maintenance non Phonowind additions or modifications or other problems not due to defects in Phonowind Energy s workmanship or materials No warranty will apply if the wind generator i has been altered or modified except by Phonowind ii has not been installed operated repaired or maintained in accordance with instructions supplied by Phonowind iii or iv has been exposed to winds exceeding 40 m s or has been subjected to abnormal physical thermal or electrical stress misuse negligence or accident If Phonowind s repair facility determines that the problem with the wind generator is not due to a defect in Phonowind s workmanship or materials then the party requesting warranty service will be responsible for the costs of all necessary repairs and expenses incurred by Phonowind Disclaimer EXCEPT FOR THE EXPRESSED WARRANTY SET FORTH ABOVE PHONOWIND DISCLAIMS ALL OTHER EXPRESSED AND IMPLIED WARRANTIES INCLUDING THE IMPLIED WARRANTIES OF FITNESS FOR A PATICULAR PURPOSE MERCHANTABILITY AND NON INFRINGEMENT NO OTHER WARRANTY EXPRESSED OR IMPLIED WHETHER OR NOT SIMILAR IN NATURE TO ANY OTHER WARRANTY PROVIDED HEREIN SHALL EXIST WITH RESPECT TO THE PRODUCT SOLD UNDER THE PROVISIONS OF THESE TERMS AND CONDITIONS PHONOWIND ENERGY EXPRESSLY DISCLAIMS ALL LIABILITY FOR BODILY INJURIES OR DEATH THAT MAY OCCUR DIRECTLY OR INDIRECTLY BY USE OF THE PRODUCT
30. weather of thunderstorm the personnel who are close to the tower must leave at once Before the weather of typhoon tornado hurricane sand storms earthquakes come user should let the generator stop work and put the tower down The personnel who are close to the tower must leave at once Under certain climate conditions the blades will freeze turn the ponowind stop The blades will not work unbalancedly because of the over weight And the ice blocks may drop from the blades and tail rudder Do not install the generator in the bad weather or when the wind speed is over 5m s Please consult Phono Wind technical personnel first if you have special requests Battery WARNING Please follow the battery instructions to operate it Do not change the battery connection wires when the generator controller and inverter work Please turn off the generator controller and inverter before disconnect the battery connection wires WARNING Do connect the battery with the controller before starting the off grid generator Unloading Resistance WARNING Unloading resistance is the important control brake and overload unloading A protection component in the system Ensure that it connects the controller effectively Do not change the unloading resistance connection wires when the generator controller and inverter work Do please check whether there is a problem before use Rotating Components A WAR
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