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X9 500 Evo User Manual

1. otn eter 90 Helmet compartment lighting bulb esses 90 Brake light irc tete rre ere reri Dette tre eas 90 nonc 91 Front and rear disc 91 P nct re tere ee c ed denda 93 5 Of INACTIVITY 2 1 94 Cleaning the Vehicle ceceeeeseeeeeeseeeeeeseteeeeaeeeeeaeeeeeaeeeeee 94 TECHNICAL DATA oou inneren 99 Kit costes ete reped Ete gage 105 SPARE PARTS AND 107 VUE deus 108 PROGRAMMED MAINTENANCE eren 111 Scheduled maintenance 112 X9 Evolution 500 PIAGGIO Chap 01 Vehicle 1 Vehicle Dashboard 01 01 01 02 01 03 A z Key switch B Start up button C Accelerator control D Front brake control E Saddle electric opening button F Digital instrument panel G Direction indicator switch H z Light switch Combined braking control front and rear L Horn button M Engine lock RUN OFF switch Emergency flashing light start button 4 direction indicators Indicator unir P Electro hydraulic stand button R z Analogue instrume
2. 72 Removing the air filter 03_16 Proceed as follows 1 remove the lower left side panel 2 unscrew the 8 screws C one with a knob and remove the air filter cover 3 replace the filter with a new one and refit all the components in the opposite order The air filter needs to be checked and possibly blown down every 6000 km at an Authorized Piaggio Service Center Air blasts must directed from the inside towards the outside of the filter i e the opposite direction of air flow during normal engine operation CAUTION IF THE VEHICLE IS USED ON DUSTY ROADS IT IS NECESSARY TO SERVICE THE AIR FILTER MORE OFTEN TO AVOID DAMAGING THE ENGINE Cooling fluid level 03 17 03 18 The engine cooling system is of the forced liquid circulation type The coolant circuit contains approx 1 8 litres of coolant consisting of a mixture of 50 demineralised water and glycol ethylene based antifreeze solution with corrosion inhibitors The liquid supplied with the scooter is already mixed and ready for use For the engine to work properly coolant temperature must range between a minimum value of 60 and a maximum value of 105 as indicated by coloured references on the indicator D on the analogue instrument panel If the needle of the gauge enters the red zone switch off the engine allow to cool down and check the coolant level if the result is normal turn to an Authorised Piaggio Service Centre The fluid i
3. Driving belt replacement Coolant level check Steering adjustment Brake control levers greasing Brake fluid level check Safety locks check Suspensions check Electrical system and battery check Headlight adjustment 120 Tyre inflation and wear Check Electro hydraulic stand control joint Grease Stand control roller replace Vehicle and brake test road test AT 72 000 KM Engine oil replacement Hub oil change Spark plug electrode gap check replacement Air filter change Engine oil change Fuel filter check Valve clearance check Carburetion check adjust Seals injection system hoses visual check Base vent check Variable speed rollers replacement Roller support sliding blocks check change Driven pulley bushing check grease Driving belt replacement Coolant level check 121 9 6 Programmed maintenance Radiator external cleaning check Steering adjustment Brake control levers greasing Flexible brake tubes replacement Brake fluid level check Safety locks check Suspensions check Electrical system and battery check Headlight adjustment Tyre inflation and wear Check Electro hydraulic stand control joint Grease Stand
4. Spark plug electrode gap replacement Air filter cleaning Engine oil change Carburetion check adjust Seals injection system hoses visual check Base vent check Variable speed rollers replacement Roller support sliding blocks check change 114 Driving belt replacement Coolant level check Steering adjustment Brake control levers greasing Brake fluid level check Safety locks check Suspensions check Electrical system and battery check Headlight adjustment Tyre inflation and wear Check Electro hydraulic stand control joint Grease Stand control roller replace Vehicle and brake test road test AT 18 000 KM AND 54 000 KM Engine oil replacement Hub oil level check Spark plug electrode gap check Air filter change Engine oil change Valve clearance check 115 9 6 Programmed maintenance Base vent check Variable speed rollers replacement Driving belt checking Coolant level check Radiator external cleaning check Brake fluid level check Electrical system and battery check Tyre inflation and wear Check Electro hydraulic stand control joint Grease Stand roller Check Vehicle and brake test road test AT 24000 KM Engine oil
5. 3 Remove the two screws C 4 Remove the screw D 5 Pull the light unit out of its housing by removing the three screws E Repeat the operations in reverse order for reassembly WARNING HIGH AND LOW BEAM LIGHT ARE OF THE HALOGEN TYPE DO NOT TOUCH WITH YOUR FINGERS TO AVOID DAMAGING THEIR FUNCTION N B IF MISTING IS NOTICED ON THE INSIDE OF THE HEADLAMP GLASS THIS DOES NOT INDICATE A FAULT AND IS RELATED TO THE HUMIDITY AND OR TO LOW TEMPERATURES THE PHENOMENON SHOULD QUICKLY DISAPPEAR WHEN THE LIGHT IS SWITCHED ON THE PRESENCE OF DROPS OF WATER ON THE OTHER HAND COULD INDI CATE THAT WATER IS INFILTRATING CONTACT THE PIAGGIO AFTER SALES SERVICE NETWORK 86 Headlight adjustment 03 33 03 34 Proceed as follows 1 Position the unloaded scooter in running order and with the tyres inflated to the prescribed pressure on a flat surface 10 m away from a half lit white screen ensure that the longitudinal axis of the scooter is perpendicular to the screen 2 Turn on the headlight and check that the borderline of the projected light beam should be lower than 9 10 of the distance from the ground to the centre of the vehicle s headlight and higher than 7 10 3 If not adjust the projection by turning the central screw A set inside the glove box 87 2 3 Maintenance N B THE ABOVE PROCEDURE COMPLIES WITH THE EUROPEAN STANDARDS RE GARDING MAXIMUM AND MINIM
6. Press M again to return to the outside temperature display Keep pressed for more than seconds to reset the selected function except the tem perature WARNING WARNING THE FLASHING FUNCTION WHEN A TEMPERATURE OF 3 AND LESS IS REACHED HAS PRIORITY ON THE MEAN AND MAX SPEED INDICATION SO IT IS AUTOMATICALLY DISPLAYED HOWEVER YOU CAN PRESS BUTTON M TO DISPLAY THE SPEED AND DISTANCE COVERED IN RESERVE VALUES Kilometres miles covered in reserve symbol 01 10 01 11 The symbol is automatically displayed when the fuel reserve light indicator E turns on along with indicator 8 of the kilometres mph covered in reserve This function has the utmost priority over the previous three ones so when the vehicle is in reserve icon 7 is automatically displayed along with the kilometres being covered in reserve are displayed Press to return to the other information N B THE AVERAGE MILEAGE IS CALCULATED BASED ON EACH RESET AND IS AFFECTED BY THE VEHICLE S ROUTE AND AMOUNT OF TIME 12 rc ic pex 7 NX7 88888 Clock date display 01 12 Press CLOCK to display the date day month Press CLOCK to display the chronometer Press CLOCK to return to the clock display 12 se cts 88888 88 88 l Setting the hour minutes function 01 13 Press CLOCK for more than 3 seconds and set the time by button S Wait until the minutes begin flashing
7. pay particular attention when parking the vehicle on uneven ground and on streets with grades over 10 in the latter sit uation park the vehicle with the front part facing uphill This is both for safety reasons and to make it easier to use the stand Straddle the vehicle and keeping it perpendicular to the ground continuously press button I to activate the electro hydraulic stand Once finished a buzzer indicates that the vehicle is completely parked on its stand The electric stand can only be activated with the VEHICLE STOPPED ENGINE ON The device ONLY LIFTS THE VEHICLE To avoid running the battery down after EACH COMPLETE ACTIVATION of the stand it is necessary to wait 60 SECONDS before another activation During these 60 Seconds a buzzer will sound each time the button is pressed indicating that you must wait IF THE BUTTON IS ACCIDENTALLY PUSHED WHILE RIDING AT SPEEDS OVER 5 KM H THE STAND WILL NOT OPERATE AND THE BUZZER WILL GO OFF WARNING THAT YOU ARE ATTEMPTING TO DO SOMETHING THAT IS NOT CORRECT THIS SAFETY FUNCTION IS GUARANTEED BY CORRECT OPERATION OF THE SPEEDOMETER IF THE SPEEDOMETER DOES NOT WORK YOU NEED TO GO TO AN AUTHORIZED PIAGGIO SERVICE CENTER AS SOON AS POSSIBLE TO HAVE IT REPAIRED CORRECT OPERATION OF THE ELECTRIC PART OF THE STAND IS CONTIN UOUSLY MONITORED BY THE RED LIGHT ALARM L ON THE INSTRUMENT 42 PANEL IF THE LIGHT IS CONSTANTLY ON AND THE BUZZER GOES OFF CON TINUOUSLY DO NOT
8. AND THE SCROLL COVER CAUTION NEVER WASH THE SCOOTER IN DIRECT SUNLIGHT ESPECIALLY IN SUMMER WHEN THE BODYWORK IS STILL HOT AS THE SHAMPOO COULD DAMAGE THE PAINTWORK IF IT DRIES BEFORE BEING RINSED OFF NEVER USE CLOTHS SOAKED IN ALCOHOL PETROL DIESEL OIL OR KEROSENE FOR CLEANING THE PAINTED OR PLASTIC SURFACES IN ORDER NOT TO DAM AGE THE LUSTRE FINISH OR ALTER THE MECHANICAL PROPERTIES USING SILICONE BASED WAX CAN DAMAGE THE PAINTED SURFACES DEPENDING 95 eoueuelule wN 3 Maintenance ON THE VEHICLE COLOUR SATIN COLOURS FOR FURTHER INFORMATION ON THIS MATTER CONTACT AN AUTHORISED SERVICE CENTRE IN ORDER TO MAINTAIN PROPER CLEANING AND BRILLIANCE OF THE MUF FLER WE RECOMMEND THE USE OF A PRODUCT SPECIFICALLY FOR CHROME PLATED SURFACES PIAGGIO RECOMMENDS AND DISTRIBUTES A PASTE SPECIALLY FOR THE GLOSS OF STAINLESS STEEL MUFFLERS IT CAN BE ORDERED UNDER THE NUMBER 602683M FROM THE DEALER NETWORK STARTING FAILURE Emergency switch in OFF Set the switch back to ON Fuse blown Replace the blown fuse and have the vehicle checked by an Authorised Service Centre STARTING DIFFICULTIES SEE START UP PROBLEMS SECTION Lack of fuel in tank Refuelling Injection system fault Contact an Authorised Service Centre 96 Faulty fuel pump Contact an Authorised Service Centre Battery flat Recharge the battery IMPORTANT DO NOT USE THE SCOOTER TO THE COMPLETE EXHA
9. USE THE ELECTROHYDRAULIC STAND AND GO TO AN AUTHORIZED PIAGGIO SERVICE CENTER AS QUICKLY AS POSSIBLE TO RE STORE CORRECT OPERATION THE ELECTRIC STAND MUST ONLY BE ACTIVATED WITH THE VEHICLE STOP PED AND ENGINE ON FOR SAFETY REASONS AND TO AVOID RUNNING THE BATTERY DOWN WARNING WARNING THE ELECTRO HYDRAULIC STAND CANNOT BE ACTIVATED IF THE SIDE STAND IS LOWERED OR THE EMERGENCY STOP SWITCH IS ON OFF TO AVOID INJURY BE VERY CAREFUL NOT TO GET YOUR FEET IN THE WAY WHEN ACTIVATING THE ELECTRO HYDRAULIC STAND IF THE VEHICLE IS OVERLOADED THE STAND SAFETY SYSTEMS MAY OP ERATE PREVENTING IT FROM WORKING DO NOT WORK ON THE COMPONENTS OF THE ELECTRO HYDRAULIC STAND AND IN PARTICULAR ON THE CONSENSUS AND LIMIT SWITCHES INCOR RECT SETTING OF THESE SWITCHES MAY AFFECT THE MECHANICAL AND OR ELECTRICAL STRUCTURE OF THE STAND 43 5 Z 2 Use Automatic transmission 02 14 To ensure simple pleasurable riding the vehicle is equipped with automatic trans mission with regulator and centrifugal clutch The system is designed to provide the best performance acceleration and consumption while riding on both flat roads and uphill If you have to stop on an uphill slope traffic lights traffic jam etc use only the brake to keep the vehicle still leaving the engine running at idle speed Using the engine to keep the vehicle still can cause the clutch to overheat due to the friction of the clutch mechanism itself
10. WHILE RIDING BY TIGHTENING THE FIXING SCREWS WELL 29 1 9 9IU9A 30 X9 Evolution 500 PIAGGIO Chap 02 Use 2 Use Checks Before using the vehicle check 1 That the petrol tank is full 2 The level of the front and combined brake fluid 3 That the tyres are correctly inflated 4 That the sidelights the headlight and the direction indicators are in good working order 5 The operation of the front and combined brakes 6 The oil level in the gearbox 7 The engine oil level 8 The cooling fluid level Refuelling 02 01 02 02 Fuel open the port as described in section Accessing the fuel tank and open plug A Recommended fuel Lead free fuel minimum 95 octanes The fuel level is indicated by the analogue instrument B WARNING SWITCH OFF THE ENGINE BEFORE REFUELLING WITH PETROL PETROL IS HIGHLY INFLAMMABLE 32 DO NOT SMOKE KEEP OPEN FLAMES A DISTANCE FIRE HAZARD DO NOT INHALE FUEL FUMES DO NOT ALLOW PETROL TO COME INTO CONTACT WITH HOT ENGINE OR ANY PLASTIC PARTS CAUTION PETROL DAMAGES THE PLASTIC PARTS OF THE BODYWORK WARNING DO NOT RIDE WITH THE FUEL TANK ALMOST EMPTY LACK OF FUEL CAN DAMAGE THE CATALYTIC CONVERTER CAUTION USING NON RECOMMENDED PETROL REDUCES THE EFFICIENCY OF THE EXHAUST AND FUEL SUPPLY SYSTEMS CAUTION DO NOT USE THE VEHICLE TO THE COMPLETE EXHAUSTION OF THE FUEL IN THE EVENT THAT THIS SHOUL
11. against the clutch bell It is therefore recommended to avoid conditions of prolonged clutch slippage other than those previously indicated like driving uphill fully laden on steep slopes or starting off with driver and passenger at slopes with steepness greater than 25 Observe the following precautions if the clutch overheats 1 Do not continue riding in such conditions 2 Let the clutch cool down with the engine at idle speed for a few minutes Safe driving Some simple tips are provided below that will enable you to use your scooter on a daily basis in greater safety and peace of mind Your skill and your mechanical knowl edge are the basis of a safe ride We recommend trying out the vehicle in traffic free zones in order to acquire a good knowledge of the vehicle it self 1 Before riding off remember to put on your helmet and fasten it correctly 2 Reduce speed on rough roads and ride with care 3 After riding on a long stretch of wet road without using the brakes the braking effect is initially lower In these conditions it is a good idea to apply the brakes from time to time 4 Do not brake hard on wet unsurfaced or slippery road surfaces 44 5 Avoid riding off by mounting the scooter when resting on the support In any case the rear wheel should not be turning when in comes into contact with the ground in order to avoid abrupt departures 6 If riding over roads affected by sand mud snow mixed with salt
12. and set by button S Wait approx 8 seconds or press CLOCK to return to the updated hours minutes function 13 1 Vehicle Setting the date function 01 14 Press CLOCK for more than 3 seconds and set the day by button S Wait until the month begins flashing and set by button S Wait until the year begins flashing and set by button S Wait approx 3 seconds or press CLOCK to return to the date function Setting the chronometer function 01 15 9 T Press S to enable and stop the chronometer Press CLOCK and S together to reset the chronometer 3E E Yai 7 WARNING 88 spes iu TO KEEP TRACK OF THE JOBS FOR SERVICE THE CLOCK MUST BE RESET EACH TIME THE BATTERY IS DISCONNECTED FROM THE VEHICLE SYSTEM 4 CAUTION IT IS STRONGLY ADVISED NOT TO USE THE FUNCTIONS OF THE DIGITAL DISPLAY PANEL WHILE THE VEHICLE IS MOVING 14 Key switch 01 16 LOCKc Ignition barred key can be removed mechanical antitheft device activated OFF Ignition barred key can be removed mechanical antitheft device deactivated Prestarting position key cannot be removed mechanical antitheft device deac tivated Locking the steering wheel Turn the handlebar to the left as far as it will go turn the key to LOCK and remove the key CAUTION DO NOT TURN THE KEY TO LOCK OR OFF WHILE RIDING Releasing the steering wheel Reinsert
13. etc We advise you to frequently clean the brake disc with a mild detergent to prevent the accumula tion of abrasive elements inside the eyelets leading to premature wear on the brake pads CAUTION ALWAYS RIDE WITHIN YOUR LIMITS RIDING UNDER THE INFLUENCE OF AL COHOL OR OTHER DRUGS AND CERTAIN MEDICATIONS IS EXTREMELY DAN GEROUS CAUTION IN ORDER TO PREVENT ANY ACCIDENTS RIDE VERY CAREFULLY WHEN ADDING ACCESSORIES AND CARRYING LUGGAGE THE ADDITION OF AC CESSORIES AND BAGGAGE CAN REDUCE THE STABILITY AND PERFORM ANCE OF THE SCOOTER AS WELL AS DECREASE THE LEVEL OF SAFETY DURING ITS USE NEVER RIDE THE SCOOTER WITH ADDED ACCESSORIES FASTER THAN 130 km h WITHOUT THESE ACCESSORIES THE VEHICLE MAY BE DRIVEN AT A HIGHER SPEED WITHIN THE LEGAL LIMITS IF THERE SHOULD BE NON PIAGGO ACCESSORIES INSTALLED OR AN ABNORMAL LOAD OR IF THE SCOOTER IS NOT IN A GENERALLY GOOD CONDITION OR WHENEVER WEATHER CONDITIONS DEMAND IT SPEED SHOULD BE RE DUCED FURTHER 45 Z 2 Use CAUTION DO NOT ADJUST THE MIRRORS WHILE RIDING THIS COULD CAUSE YOU TO LOOSE CONTROL OF THE VEHICLE CAUTION ANY CHANGES TO THE VEHICLE PERFORMANCE AS WELL AS ALTERATIONS TO ORIGINAL STRUCTURAL PARTS IS STRICTLY FORBIDDEN BY LAW AND RENDERS THE VEHICLE NO LONGER CONFORMING TO THE APPROVED TYPE AND DANGEROUS FOR RIDING Introduction 02 15 PICS Piaggio Integrated Communication System is an advanced communication System between the driv
14. helmet passenger crossed out Passenger headphone inserted Tuner source Speakerphone Driver passenger helmet driver crossed out Driver and passenger headphones Tuner source Speakerphone inserted Driver and passenger Intercom helmets Use and general functions When the ignition key is put in the ON position the PICS effects a control cycle and all the icons appear on the display in sequence The system stops atthe last active function when the vehicle was turned off To turn on off the PICS press key for more than 4 seconds The radio and intercom volume can be adjusted for the driver and passenger using the and keys located in the rear part of the control device To adjust the volume of telephone call it is necessary to change the mobile phone volume based on driving conditions TURNING ON OFF THE DEVICE VEHICLE RUNNING Specification Function Keys Desc Quantity Duration to press keys Turn off M gt 4 sec on M gt 4 sec 50 MANUAL INTERCOM Intercom operation The intercom can be operated in two ways automatic or manual Entering the keys M and S in sequence makes it possible to select the type of operation automatic low automatic high manual AUTOMATIC ACTIVATION Recommended for use with a full helmet Communication is activated by the voice of the driver or passenger Two levels of activation are available High high sensitivit
15. is raised 5 Pull either the front G or the combined brake lever D while pressing the starter button E WARNING THE AUTOMATIC TRANSMISSION MAKES THE REAR WHEEL TURN EVEN WHEN THE THROTTLE IS SLIGHTLY TWISTED RELEASE THE BRAKE CARE FULLY AFTER STARTING AND THEN ACCELERATE GRADUALLY NEITHER PUSH THE START BUTTON WHEN THE TANK IS EMPTY NOR TURN THE KEY SWITCH TO ON TO AVOID DAMAGING THE INJECTION SYSTEM 38 CAUTION DO NOT START UP THE ENGINE IN CLOSED AREAS BECAUSE EXHAUST GASES ARE TOXIC CAUTION DUE TO THE HIGH TEMPERATURES THE CATALYTIC CONVERTER CAN REACH ALWAYS TAKE CARE WHEN PARKING THE SCOOTER THAT THE EXHAUST DOES NOT COME INTO CONTACT WITH FLAMMABLE MATERIALS TO AVOID SERIOUS BURNS CAUTION DO NOT SWITCH OFF THE ENGINE WHILE THE VEHICLE IS MOVING UN BURNED FUEL COULD ENTER THE CATALYTIC CONVERTER AND BURN CAUSING IT TO OVERHEAT AND POSSIBLY DESTROYING IT Precautions CAUTION NEVER STRESS THE ENGINE AT LOW TEMPERATURES IN ORDER TO AVOID POSSIBLE DAMAGE BE CAREFUL NEVER TO EXCEED THE MAXIMUM SPEED WHILE RUNNING DOWNHILL IN ORDER TO AVOID DAMAGING THE ENGINE IN ANY CASE IN ORDER TO PRESERVE THE ENGINE FROM PROLONGED EX 39 5 Z 2 Use CESSIVE REVOLUTIONS THE REVOLUTION LIMITER WILL BE ACTIVATED IF THE ENGINE SPEED EXCEEDS THE ESTABLISHED THRESHOLD WARNING AFTER ALONG DISTANCE COVERED AT THE MAXIMUM SPEED DO NOT STOP THE ENGINE IMMEDIATELY BUT LET IT RUN AT
16. rear view mirrors fold in when hit for enhanced safety To set the mirror back to its position operate manually as indicated Front and rear disc brake 03 43 The brake disc and pad wear is automatically compensated therefore it has no effect on the functioning of the front and rear brakes For this reason it is not necessary to adjust the brakes An excessively elastic brake lever stroke may indicate the presence of air in the braking circuit or a failure in the braking system In this case mainly due to the importance of brakes to guarantee safe riding conditions the vehicle should be taken to an Authorised Service Centre or Dealer 91 eoueueljure wN 3 Maintenance CAUTION THE BRAKING ACTION SHOULD BEGIN AFTER ABOUT 1 3 OF THE BRAKE LEVER STROKE CAUTION HAVE THE BRAKE PADS CHECKED BY THE DEALER ACCORDING TO THE CHECKS SPECIFIED IN THE SCHEDULED MAINTENANCE TABLE HOWEVER IN THE EVENT OF NOISES COMING FROM THE FRONT AND OR REAR BRAKE SYSTEM DURING OPERATION IT IS ADVISABLE TO HAVE THE BRAKE SYS TEM CHECKED BY A PIAGGIO DEALER OR AUTHORISED SERVICE CENTRE AFTER REPLACING THE BRAKE PADS DO NOT USE THE SCOOTER BEFORE HAVING USED THE BRAKE LEVER SEVERAL TIMES IN ORDER TO ALLOW THE PISTONS TO SETTLE AND THE LEVER STROKE TO BE SET TO THE CORRECT POSITION CAUTION THE PRESENCE OF SAND MUD SNOW MIXED WITH SALT ETC ON THE ROAD CAN DRASTICALLY REDUCE THE DURATION OF THE BRAKE PADS IN ORDER TO AVOID THIS WE RECOMME
17. the OFF or ON position it is possible to open the front glove box by pressing on the key switch Then use lever A to open the saddle N B PAY SPECIAL ATTENTION WHEN PLACING OBJECTS ON THE SADDLE AS THE AUTOMATIC OPENING OF THE SADDLE CAN CAUSE THEM TO FALL WARNING OBJECTS INAPPROPRIATELY PLACED INSIDE THE HELMET COMPARTMENT MAY DEFORM THE SADDLE AND PREVENT THE COURTESY LIGHT FROM TURNING OFF WHICH MAY RESULT IN BATTERY DISCHARGE 27 9 9IU9A 1 Vehicle Identification 01 41 01 42 The identification registration numbers consist of a prefix stamped on the chassis and engine B respectively followed by a number These numbers must always be indi cated on spare parts requests To read the chassis number remove the relevant port A in the helmet compartment placed under mat We recommend checking that the chassis registration number stamped on the scooter corresponds with that on the scooter s documents CAUTION BE REMINDED THAT ALTERING IDENTIFICATION REGISTRATION NUMBERS CAN LEAD TO SERIOUS PENAL SANCTIONS IMPOUNDING OF THE VEHICLE ETC Adjusting the windscreen 01 43 The windscreen can be set in three positions depending on the driver s needs Un Screw the 3 screws A remove the upper part of the windscreen and position it as desired Retighten the 3 set screws 28 WARNING CARRY OUT THIS OPERATION WITH EXTREME CARE SO AS NOT TO SCRATCH THE WINDSHIELD PREVENT WINDSHIELD DETACHMENT
18. the key and turn it to OFF CAUTION DO NOT TURN THE KEY TO LOCK OR OFF WHILE RIDING 15 1 Vehicle Switch direction indicators 01 17 Lever to S left direction indicators on Lever to D right direction indicators on The lever automatically returns to position 0 and the indicators B remain on press the lever to turn them off WARNING WARNING THE ONBOARD COMPUTER DISABLES THE FLASHING LIGHTS AFTER 1 KM Horn button 01 18 Push the C button to sound the horn 16 Light switch 01 19 0 Low beam light 1 High beam light 2 Passing flashing Emergency flashing light button 01 20 It starts the 4 direction indicators at the same time The control H can only be en abled with key set to ON but once it has been enabled it remains on with key set to OFF and LOCK as well This function can only be disabled with key switch set to ON 17 1 1 Vehicle Start up button 01 21 Starter button G Engine stop button 01 22 01 23 0 OFF 1 RUN Use of the emergency stop switch causes the lights I and D to go on The light which indicates the check of the injection system which other than going on temporarily after switching from OFF to RUN of the emergency stop switch goes on also in the following conditions Moving the key switch from OFF to ON Side stand from
19. the remote control or push lever A and adjust the position of screws B The saddle is provided with a protective covering that may be used for example in case of rain To use the covering raise the saddle and pull it out Fit it onto the saddle without pulling too much to prevent breakage then close the saddle CAUTION DO NOT USE THE VEHICLE WITHOUT THE PROTECTION COVER 25 9 9IU9A 1 Vehicle Opening the saddle to access the helmet compartment by remote conirol With the key in LOCK or OFF position it is possible to open the saddle by remote control It cannot be opened with the key in the ON position WARNING THE REMOTE CONTROL OPERATES WITHIN A DISTANCE OF ABOUT 3 5 ME TRES WITH FULLY CHARGED BATTERIES WHEN YOU ARE NEAR THE SCOOTER HANDLE THE REMOTE CONTROL CAREFULLY SO AS TO AVOID 26 UNINTENTIONAL OPENING OF THE SADDLE REFER TO THE OPENING THE SADDLE WITH REMOTE CONTROL SECTION TO REPLACE BATTERIES Opening the saddle 01 39 With the key in the OFF or ON position or with the engine off the saddle can be opened electrically by pressing button C If the electrical opening does not work see paragraph Opening the saddle to access the helmet compartment in an emer gency The key must be in the LOCK position to prevent the saddle from being opened with button C Opening the saddle to access the helmet compartment in an emergency 01 40 With the key in
20. 7 SN 2 Use 48 02_17 Installing the microphone earphone 02 17 The microphone must be attached to the lower left edge of the helmet with the metal clip O The ear phone J must be positioned at the height of the left ear using velcro N For the best intercom quality for full helmets bend the rod so that the microphone is completely inside the chin piece of the helmet with the white point PB turned towards your mouth for Jet helmets bend the rod so that the microphone is as close as possible to your mouth with the white point PB turned towards your mouth WARNING IMPORTANT do not remove the foam rubber protection from the microphone The wire that connects the microphone earphone kit must be connected for the driver to the front connector on the vehicle and to the rear connector for the passenger N B N B The Piaggio helmet equipped for the PICS system integrates a microphone through a larynx phone inserted in the fastening belt padding an earphone inside the helmet near the left ear To connect the system insert the supplied wire into the jack on the lower edge of the helmet STARTING USING THE VEHICLE KEY Specification Condition Displaying Desc Quantity Available functions No helmet inserted Logo X9 Tuner source Speakerphone with external speakers 49 SN Z 2 Use Driver headphone inserted Tuner source Speakerphone Driver passenger
21. 79 Brake 75 90 91 D Disc brake 91 Display 10 12 13 E Engine oil 62 64 Engine stop 18 F Fuel 23 Fuses 81 H Headlight 87 Horn 16 Hub oil 65 Identification 28 Immobilizer 19 21 Instrument panel 9 K Key switch 15 Keys 19 L Light switch 17 125 TABLE OF CONTENTS Maintenance 11 61 111 112 Mirrors 91 S Saddle 23 25 27 Scheduled maintenance 112 Shock absorbers 36 Spark plug 70 Stand 41 42 Start up 18 T Tank 23 Technical Data 99 Transmission 44 Tyre pressure 34 Tyres 68 PIAGGIO The descriptions and illustrations given in this publication are not binding While the basic specifications as described and illustrated in this manual remain unchanged PIAGGIO GILERA reserves the right at any time and without being required to update this publication beforehand to make any changes to components parts or accessories which it considers necessary to improve the product or which are required for manufacturing or con struction reasons Not all versions models shown in this publication are available in all countries The availability of single versions should be checked at the official Piaggio sales network O Copyright 2007 PIAGGIO amp C S p A Pontedera All rights reserved Reproduction of this publication in whole or in part is prohibited PIAGGIO amp C S p A After Sales V le Rinaldo Piaggio 23 56025 PONTEDERA Pi
22. ACITY 7 5A PROTECTED CIRCUITS beam and dipped beam lamp LOCATION Saddle compartment Horn High beam lamp passing Accessories CAPACITY 15A PROTECTED CIRCUITS Horn High beam lamp passing Accessories LOCATION Glove box Start consensus Stop lamp CAPACITY 7 5A PROTECTED CIRCUITS Start consensus Stop lamp 83 eoueuelule wN 3 Maintenance LOCATION Glove box Front and rear position lamps and license plate light CAPACITY 7 5A PROTECTED CIRCUITS Front and rear position lamps and license plate light LOCATION Glove box PICS Saddle opening by remote control CAPACITY 7 5A PROTECTED CIRCUITS PICS Saddle opening by remote control LOCATION Glove box General Main circuits CAPACITY 30A PROTECTED CIRCUITS General Main circuits LOCATION Battery compartment right side of vehicle Electro hydraulic stand CAPACITY 70A PROTECTED CIRCUITS Electro hydraulic stand LOCATION Battery compartment left side of vehicle 84 85 3 Maintenance Front light group 03 28 03 29 03 30 03 31 03 32 In order to remove the light unit proceed as follows 1 Remove the rearview mirrors by removing the stoppers at the screws A and removing the 2 screws A on the right and left side and disconnect the electric con nections of the direction indicators 2 Remove the two screws B
23. AIL URES WARNING THE SPARK PLUG MUST BE REMOVED WHEN THE ENGINE IS COLD THE SPARK PLUG SHOULD BE CHECKED EVERY 6 000 KM AND CHANGED EVERY 12 000 KM THE USE OF ELECTRONIC CENTRAL UNITS OR ELECTRONIC IG NITIONS DIFFERING FROM THOSE RECOMMENDED CAN SERIOUSLY DAM AGE THE ENGINE IF THE REMOVAL OF THE SPARK PLUG IS ATTEMPTED AFTER FLOODING THE ENGINE EXPULSION OF EXCESS FUEL IN THE SEC TION SAFE RIDING IT IS RECOMMENDED THAT THE SMALL PIPE TO THE SPARK PLUG IS KEPT CONNECTED AND THE LATTER IS IN CONTACT WITH A GROUND FAR FROM THE SPARK PLUG HOLE ITSELF IN ORDER TO AVOID THE EXPELLED FUEL CATCHING ON FIRE Characteristic Spark plug 70 CR7EKB e Champion RG6YC Electrode gap 0 7 0 8 mm Locking torques N m spark plug 12 to 14 Removing the sides 03_11 03_12 03_13 03_14 03_15 Proceed as follows 1 Loosen the two fixing screws C and then remove the seat lock cap 2 Loosen the two fixing screws D and then remove the stop light support 3 Undo the two upper screws D and the two lower unions with the side fairings 4 Undo the screw A on the fairing rear side 5 Remove the screw B on the fairing lower side 6 To remove the fairing slide it towards the vehicle rear part so as to release the fixing tongues The figure shows the removal of the LHS fairing the RHS can be removed following the same procedure 71
24. ATA Version 500 Engine Single cylinder four stroke four valves cam mounted single crankshaft chain driven on magneto side Bore x stroke 92 X 69 mm Cubic capacity 460 cm Compression ratio 10 5 1 Ignition advance before TDC Variable advance controlled by the injection control unit Fuel supply 38 mm throttle body and single injector Spark plug CR7EKB e Champion RG6YC Max speed 160 km h Valve clearance intake 0 15 mm discharge when cold 0 15 mm when cold RPM 1500 50 revs min TECHNICAL DATA Maximum width 910 mm 100 Maximum length 2130 mm Maximum height 1450 mm Saddle height 780 mm Wheelbase 1530 mm Fuel supply Electronic injection with electric Exhaust muffler fuel pump absorption type exhaust muffler with catalytic converter Electronic ignition inductive high efficiency integrated with the injection System with variable timing and Separate HV coil Lubrication Engine lubrication with trochoidal pump inside the crankcase oil filter and pressure adjustment by pass Cooling Forced fluid circulation with engine driven pump 3 way thermostat to pump intake Transmission Automatic expandable pulley speed variator V belt dry self ventilating automatic centrifugal clutch gear reduction unit and transmission casing with forced air circulation cooling Front bra
25. D OCCUR DO NOT ATTEMPT TO START THE ENGINE TURN THE KEY SWITCH TO OFF AND TOP UP THE TANK AS SOON AS POSSIBLE FAILURE TO FOLLOW THESE GUIDELINES COULD DAMAGE THE FUEL PUMP AND OR THE CATALYTIC CONVERTER 33 SN Z 2 Use WARNING IT IS HIGHLY INADVISABLE TO REFUEL USING METHODS OTHER THAN NOR MAL FUEL PUMPS IF PETROL IS NOT COMPLETELY CLEAN IT CAN DAMAGE THE FUEL SUPPLY SYSTEM FILTERS CAUTION USING OILS OTHER THAN THOSE RECOMMENDED CAN SHORTEN THE LIFE OF THE ENGINE Characteristic Fuel tank capacity 14 5 approx Reserve 2 51 02_03 Check the tyre pressure and wear periodically around every 500 km The tyres are equipped with a wear indicator and should be replaced as soon as these indicators become visible on the tread Also check that there are no cuts on the sides of the tyres or irregular tread wear in this case refer to authorized garages or those equipped to replace the tyres 34 CAUTION TYRE PRESSURE SHOULD BE CHECKED WHEN TYRES ARE COLD INCOR RECT TYRE PRESSURE CAUSES ABNORMAL TYRE WEAR AND MAKES RID ING DANGEROUS TYRES MUST BE REPLACED WHEN THE TREAD REACHES THE WEAR LIMITS SET FORTH BY LAW Characteristic Front tyre pressure 2 2 bar Rear tyre pressure 2 4 bar Rear tyre pressure rider and passenger 2 6 bar Attention IF THE ACCESSORY TRUNK IS PRESENT REGULATE THE FRONT WHEEL PRESSURE FROM 2 2 TO 2 4 BAR 35 5 Z 2 Use Sh
26. EMENTIONED ACCESSORIES 108 WITHIN THE LIMITS ESTABLISHED LAW IF NON ORIGINAL PIAGGIO AC CESSORIES ARE INSTALLED ON THE SCOOTER THERE IS AN ANOMALOUS LOAD THE SCOOTER IS NOT IN OPTIMAL GENERAL CONDITIONS AND WHEN THE ATMOSPHERIC CONDITIONS DO NOT ALLOW IT THE SPEED SHOULD BE FURTHER REDUCED IN ORDER TO MAINTAIN PROPER CLEANING AND BRILLIANCE OF THE MUF FLER WE RECOMMEND THE USE OF A PRODUCT SPECIFICALLY FOR CHROME PLATED SURFACES PIAGGIO RECOMMENDS AND DISTRIBUTES A PASTE SPECIALLY FOR THE GLOSS OF STAINLESS STEEL MUFFLERS IT CAN BE ORDERED UNDER THE NUMBER 602683M FROM THE DEALER NETWORK 109 souossoooe pue sued souossoooe pue sped ejeds 110 X9 Evolution 500 PIAGGIO Chap 06 Programmed maintenance 111 6 Programmed maintenance Scheduled maintenance table Adequate maintenance is fundamental to ensuring long lasting optimum operation and performance of your vehicle To this end a series of checks and maintenance operations at the owner s expense have been suggested which are included in the summary table on the following page Any minor faults should be reported without delay to an Authorised Service Centre or Dealer without waiting until the next scheduled service to solve it All scheduled maintenance services must be carried out at the specified intervals even if the stated mileage has not yet been reached Punctual scooter servicing is essential to ensure your warra
27. IDLE FOR A FEW SECONDS WARNING TAMPERING MAY CAUSE SERIOUS ENGINE MALFUNCTION Difficult start up In the rare case of flooding the engine to facilitate start up it is possible to try to put the vehicle into action with the gas hand grip partially or completely open It is however necessary once the engine is started to take your vehicle to an Authorised Service Centre to determine the cause of this problem and to re establish the vehicle proper functioning 40 Stopping the engine 02 10 Fully untwist the throttle grip then rotate the key in the switch A to KEY OFF extractable key Stand 02 11 SIDE Push with your foot on the stand s prong L until it releases into position while low ering the vehicle onto the stand WARNING THE SIDE STAND CAUSES THE ENGINE TO CUT OUT EVERY TIME THAT IT IS LOWERED THIS CONDITION IS INDICATED BY THE RESPECTIVE WARNING LIGHT ON THE INSTRUMENT PANEL 41 esnz 2 Use Electro hydraulic stand Correct operation of the electric stand is ensured by a control system which automat ically checks the system operating conditions Read the warnings below to avoid any faults that may be caused from incorrect use The electro hydraulic central stand can be used like the traditionnal one press on the with the feet and contemporarily raise back the vehicle acting on the side grips Activation conditions 02 12 02 13 Check the stableness and slope of the ground
28. ND WASHING THE VEHICLE FRE QUENTLY WHEN RIDING IN THESE ROAD CONDITIONS 92 Puncture 03 44 The vehicle is equipped with Tubeless tyres without inner tube In the event of a puncture contrary to the situation with a tyre with inner tube the tyre deflates more slowly resulting in a greater steering safety In the event of a puncture it is admissible to make an emergency repair using an inflate and repair spray can For a final repair take your vehicle to an Authorised Service Centre or Dealer The replacement of a tyre involves removing the wheel in question Take your vehicle to an Authorised Service Centre or Dealer for these operations CAUTION TO USE THE INFLATE AND REPAIR SPRAY PROPERLY FOLLOW THE IN STRUCTIONS ON THE PACKAGING WARNING THE WHEELS FITTED WITH TYRES SHOULD ALWAYS BE BALANCED RIDING THE VEHICLE WITH VERY LOW TYRE PRESSURE OR WITH INCORRECTLY BALANCED TYRES CAN LEAD TO DANGEROUS STEERING VIBRATIONS 93 eoueuelule N 3 Maintenance Periods of inactivity 03 45 We recommend carrying out the following operations 1 Clean the scooter thoroughly and then cover it with a canvas 2 With engine off and piston at the bottom dead centre remove the spark plug fill with 1 2 cm of oil adding more than this quantity is dangerous for the engine Op erate the starter button 1 2 times for roughly 1 second to turn the engine over slowly then insert the spark plug again 3 Drain all the f
29. PIAGGIO WOULD LIKE TO THANK YOU for choosing one of its products We have prepared this booklet to help you to get the very best from your scooter Please read it carefully before riding the scooter for the first time It contains information tips and precautions for using your scooter It also describes features details and devices to assure you that you have made the right choice We believe that if you follow our suggestions you will soon get to know your new vehicle and it will serve you well for a long time to come This booklet forms an integral part of the scooter should the scooter be sold it must be transferred to the new owner X9 Evolution 500 PIAGGIO The instructions given in this manual are intended to provide a clear simple guide to using your scooter this booklet also details routine maintenance procedures and regular checks that should be carried out on the vehicle at an authorised Dealer or Service Centre The booklet also contains instructions for simple repairs Any operations not specifically described in this manual require the use of special tools and or particular technical knowledge to carry out these operations refer to any authorised Dealer of Service Centres 22 8 Personal safety Failure to completely observe these instructions will result in serious risk of personal injury Safeguarding the environment Sections marked with this symbol indicate the correct use of the vehicle to prevent dam aging th
30. R THE FIRST 1000 KM GRADUALLY INCREASE SPEED UNTIL REACHING THE MAX IMUM PERFORMANCE 37 5 Z 2 Use Starting up the engine 02 06 02 07 02 08 02 09 The vehicle is fitted with an ignition disabling system controlled by the side stand and the engine cut off switch The engine cannot start if the side stand is down or if the emergency cut off switch is set to OFF If the engine is on it turns off when the side stand is lowered or the emergency cut off switch is turned to OFF The appropriate warning light on the digital instrument panel D signals this situation The scooter is equipped with automatic transmission with direct drive so that starting is effected by turning the throttle grip to idle speed to start off from still progressively twist the throttle grip In order to start the engine and before pressing the starter button E it is necessary to pull and hold pulled the front brake lever G or the combined brake lever D to actuate the safety switches The fuel supply system can control ignition based on the engine condition hot cold or the ambient temperature and pressure 1 Put the scooter on the centre stand F making sure the rear wheel is raised from the ground 2 Keep the throttle grip C completely untwisted 3 Insert the key into the ignition switch A and turn to position ON 4 Make sure that switch B RUN OFF is set to RUN position and that the side stand L
31. RED HANDGRIP KEY IN A SAFE PLACE NOT ON YOUR VEHICLE Immobilizerdevice enabled indicator led 01 28 The enabling of the PIAGGIO IMMOBILIZER system is indicated by the flashing of a special led U see Analogue instrument panel To prevent discharging the battery the led automatically turns off after about 48 hours of continuous operation In the event of system failure the indicator led informs the Authorised Piaggio Serv ice Centre of the nature of the failure based on the type of flashes emitted 20 Operation Every time the starter key is removed in the OFF or LOCK position the safety System activates the immobilizer system Turning the key to ON disables the engine lock provided that the safety system recognises the code transmitted by the key If the code is not recognised turn the key first to OFF and then to ON if the lock cannot be disabled try with the other key supplied red coloured If the engine cannot be started contact an authorised Piaggio service centre which is provided with the electronic equipment required to detect and repair the system The immobiliser is ac tivated even when the engine is switched off with the engine cut off switch This happens even if the starter key is in position ON When additional keys are required please note that data storage up to 7 keys max must be done on all keys both new ones and existing ones Take the key with the red grip and all the black k
32. T DISCONNECT THE BATTERY CABLES WITH THE ENGINE RUNNING THIS CAN CAUSE PERMANENT DAMAGE TO THE VEHICLE ELECTRONIC CON TROL UNIT Electric characteristic Battery 12V 14 Ah 78 Use of a new battery Make sure that the terminals are connected correctly CAUTION DO NOT REVERSE THE POLARITY RISK OF SHORT CIRCUIT AND DAMAGE TO THE ELECTRICAL SYSTEM WARNING SPENT BATTERIES ARE HARMFUL FOR THE ENVIRONMENT COLLECTION AND DISPOSAL SHOULD BE CARRIED OUT IN COMPLIANCE WITH CURRENT REGULATIONS Checking the electrolyte level The electrolyte level which should be checked regularly must always be at the max imum level To reach this level use only distilled water Should it become necessary to top up the battery with water too frequently check the scooter s electrical system because the battery is being overloaded causing it to lose power quickly CAUTION ELECTROLYTE CONTAINS SULPHURIC ACID AVOID CONTACT WITH EYES SKIN AND CLOTHES IN THE CASE OF ACCIDENTAL CONTACT RINSE WITH ABUNDANT OF WATER AND CONSULT A DOCTOR 79 eoueuelule wN 3 Maintenance Long periods of inactivity Battery performance will decrease if the vehicle is not used for a long time This is the result of the natural phenomenon of battery discharging plus residual absorption by vehicle components with constant power consumption Poor battery performance may also be due to environmental conditions and the cleanness of the poles In order t
33. T FOR THE ONE INDICATING THE MAX LEVEL REFER TO OTHER MODELS BY THE MANUFACTURER AND HAVE NO SPECIFIC FUNCTION FOR THIS MODEL CAUTION RIDING THE VEHICLE WITH INSUFFICIENT HUB LUBRICATION OR WITH CON TAMINATED OR IMPROPER LUBRICANTS ACCELERATES THE WEAR AND TEAR OF THE MOVING PARTS AND CAN CAUSE SERIOUS DAMAGE 65 eoueuelule N 3 Maintenance CAUTION USED OILS CONTAIN SUBSTANCES HARMFUL TO THE ENVIRONMENT FOR OIL REPLACEMENT CONTACT AN AUTHORISED SERVICE CENTRE WHICH IS EQUIPPED TO DISPOSE OF USED OILS IN AN ENVIRONMENTALLY FRIEND LY AND LEGAL WAY CAUTION UPON REPLACING HUB OIL AVOID THE OIL COMING INTO CONTACT WITH THE REAR BRAKE DISC Recommended products AGIP ROTRA 80W 90 Rear hub oil SAE 80W 90 Oil that exceeds the requirements of API GL3 specifications Characteristic Rear hub oil Capacity approximately 250 cc 66 REPLACEMENT 1 Remove the dipstick 2 Unscrew the oil drainage screw B and drain out all the oil 3 Screw back the drainage screw and refill the hub using the recommended oil quan tity and type 67 2 3 Maintenance Tyres 03 09 Check the tyre pressure and wear periodically around every 500 km The tyres are equipped with a wear indicator and should be replaced as soon as these indicators become visible on the tread Also check that there are no cuts on the sides of the tyres or irregular tread wear in this case turn to authorized gar
34. Time indication symbols AM or PM 10 di M go dag Maintenance icons 01_07 The icons warn the user when the scheduled maintenance interventions are required If the OIL icon flashes the engine oil needs to be changed If the SERVICE icon flashes scheduled servicing indicated on the coupons needs to be effected If the BELT icon flashes the distribution belt needs to be changed WARNING REFER TO THE SCHEDULED MAINTENANCE TABLE FOR FURTHER MAIN TENANCE OPERATIONS Setting the total and trip odometers 01 08 The TRIP button displays partial distances T1 and T2 and the total distance if pressed repeatedly for less than 1 second Press it for over 3 seconds to reset the trip odometer Press TRIP again to return to the total odometer 5 11 9 9IU9A 1 Vehicle Setting the outside temperature display 01 09 The temperature value 8 updates automatically at every variation of 1 C When the external temperature reaches 3 C the display flashes for 40 seconds the same occurs at every decrease of temperature Press M to display the mean speed identified by symbol MEAN which updates automatically every 30 seconds even if the key is set to OFF Press M to display the maximum speed reached by the vehicle and identified by the symbol MAX press again to display the kilometres traveled in reserve the value is stored also with key set to OFF
35. UID LEAKS WHILE RIDING IT IS IMPORTANT TO MAKE SURE THAT THE LEVEL NEVER EXCEEDS THE MAXIMUM VALUE IN ORDER TO GUARANTEE THE PROPER FUNCTION OF THE ENGINE IT IS NECESSARY TO KEEP THE RADIATOR GRILLE CLEAN Recommended products AGIP PERMANENT SPEZIAL coolant Monoethylene glycol based antifreeze fluid CUNA NC 956 16 Checking the brake oil level 03 19 03 20 03 21 The front and rear brake fluid tanks are located on the pumps under the small covers on the handlebar cover Proceed as follows 1 Rest the vehicle on the central support with the handlebars in a central position 2 Remove the control display unit for the PICS A for the combined brake pump by unscrewing the screws B 3 To check the oil level in the front brake pump unscrew screw D and remove cover C on the right side of the handlebars 4 Check the fluid level through the relative indication light E The level will go down to a certain extent due to lining wear If the level is below minimum turn to an Authorized Piaggio Service Centre in order to carry out an accurate inspection of the braking system 75 eoueuelule N 3 Maintenance Braking system fluid top up Proceed as follows Remove the reservoir cap and the intermediate rubber membrane by loosening the two screws and top up the level using the prescribed fluid without exceeding the max imum level In normal weather conditions the fluid should be replaced ever
36. UM HEIGHT OF LIGHT BEAMS REFER TO THE STATUTORY REGULATIONS IN FORCE IN EVERY COUNTRY WHERE THE ve hicle IS USED Front direction indicators 03 35 To replace the burnt light bulb remove screw F on the left and right side 88 Rear optical unit O3 36 03 37 03 38 To remove the rear light assembly proceed as follows 1 Open the saddle and remove the lock cap by undoing the two screws A 2 Loosen the two fixing screws B and then remove the stop light support 3 Remove the screw C of the light assembly being tested as shown in the figure Now the tail headlight bulbs or the turn indicator bulbs can be reached Release the fixing tongues to remove the assembly bulb holder 89 2 3 Maintenance Number plate light Remove the snap on bulb holder by working from below the rear mudguard Helmet compartment lighting bulb 03 39 Open the helmet compartment take out the pressure mounted transparent cover D and replace the bulb Brake light 03 40 In order to slide off the whole assembly open the helmet compartment remove the saddle lock cap as described above and remove the 3 screws E one top and the other 2 side screws Burnt out bulbs can be replaced by turning the bulb holder 30 anticlockwise 90 Rear view mirrors 03 41 03 42 Adjust the mirrors by applying slight pressure to the side of the mirror to move it to the desired position The
37. USTION OF FUEL SHOULD THIS OCCUR DO NOT ATTEMPT TO START THE ENGINE TURN THE KEY SWITCH TO OFF AND TOP UP THE FUEL TANK AS SOON AS POSSIBLE FAILURE TO FOLLOW THESE GUIDELINES COULD DAMAGE THE FUEL PUMP AND OR THE CATALYTIC CONVERTER IGNITION PROBLEMS Faulty spark plug Contact an Authorised Service Centre Faulty ignition injection control Contact an Authorised Service unit Due to the presence of high Centre voltage this check should only be carried out by an expert LACK OF COMPRESSION Loose spark plug Screw in the spark plug tightly Oylinder head loose piston gas Contact an Authorised Service rings worn Centre Valve stuck Contact an Authorised Service Centre 97 eoueuelule wN 3 Maintenance HIGH CONSUMPTION AND LOW PERFORMANCE Clogged or dirty air filter Try to blow out with compressed air otherwise replace the filter INSUFFICIENT BRAKING Greasy disc Worn pads Faulty Contact an Authorised Service braking system Presence of airin Centre the front and rear brake circuit INEFFICIENT SUSPENSIONS Shock absorber fault oil leak end Contact an Authorised Service buffer damaged shock absorber Centre preloading incorrectly set IRREGULAR AUTOMATIC TRANSMISSION Variator rollers and or driving belt Contact an Authorised Service damaged Centre 98 X9 Evolution 500 PIAGGIO Chap 04 Technical data 4 Technical data D
38. ages or those equipped to replace the tyres CAUTION THE USE OF TYRES OTHER THAN THOSE INDICATED MAY CAUSE INSTABIL ITY IT IS HIGHLY ADVISABLE TO USE ORIGINAL PIAGGIO TYRES CAUTION TYRE PRESSURE SHOULD BE CHECKED WHEN TYRES ARE COLD INCOR RECT TYRE PRESSURE CAUSES ABNORMAL TYRE WEAR AND MAKES RID ING DANGEROUS TYRES MUST BE REPLACED WHEN THE TREAD REACHES THE WEAR LIMITS SET FORTH BY LAW Characteristic Front tyre pressure 2 2 bar Rear tyre pressure 2 4 bar Rear tyre pressure rider and passenger 2 6 bar 68 Attention IF THE ACCESSORY TRUNK IS PRESENT REGULATE THE FRONT WHEEL PRESSURE FROM 2 2 TO 2 4 BAR FRONT TYRE Front tyre Michelin 120 70 14 M C REINF TL 55S GOLD STANDARD REAR TYRE Rear tyre Michelin 150 70 14 M C TL 66S GOLD STANDARD 69 eoueuelule N 3 Maintenance Spark plug dismantlement 03 10 Proceed as follows 1 Remove the spark plug cover located on the left side of the vehicle and reach in to access the spark plug 2 Disconnect the cap A of the spark plug HV wire 3 Unscrew the spark plug using the spanners supplied 4 Upon re assembly insert the spark plug at the correct angle screwing it in tightly by hand 5 Only use the spanner supplied for the final tightening work 6 Insert the cap A over the spark plug N B THE USE OF SPARK PLUGS OTHER THAN THE INDICATED TYPE OR OF SHIELDLESS SPARK PLUG CAPS CAN CAUSE ELECTRICAL SYSTEM F
39. control roller replace Vehicle and brake test road test TABLE OF RECOMMENDED PRODUCTS Product Description Specifications AGIP ROTRA 80W 90 rear oil hub SAE 80W 90 Oil that exceeds the requirements of API GL3 specifications AGIP CITY HI TEC 4T Oil to lubricate flexible transmissions throttle control Oil for 4 stroke engines AGIP PERMANENT SPEZIAL coolant Monoethylene glycol based antifreeze fluid CUNA NC 956 16 122 Product Description Specifications AGIP GP 330 Grease brake control levers throttle grip Calcium complex soap based grease with NLGI 2 ISO L XBCIB2 AUTOSOL METAL POLISH Muffler cleaning paste Specific product for cleaning and polishing stainless steel mufflers AGIP CITY HI TEC 4T Engine oil SAE 5W 40 API SL ACEA A3 JASO MA Synthetic oil AGIP GREASE SM 2 AGIP GREASE PV2 Grease for the tone wheel revolving ring Grease for the steering bearings pin seats and swinging arm Soap based lithium grease containing NLGI 2 Molybdenum disulphide ISO L XBCHB2 DIN KF2K 20 White anhydrous calcium based grease to protect roller bearings temperature range between 20 C and 120 C NLGI 2 ISO L XBCIB2 AGIP BRAKE 4 Brake fluid FMVSS DOT 4 Synthetic fluid 123 9 9 124 Air filter 73 Battery 78
40. d every time the oil is changed For top ups and replacements use new oil of the recommended type CAUTION RUNNING THE ENGINE WITH INSUFFICIENT LUBRICATION OR WITH INADE QUATE LUBRICANTS ACCELERATES THE WEAR AND TEAR OF THE MOVING PARTS AND CAN CAUSE IRRETRIEVABLE DAMAGE TOPPING UP THE ENGINE WITH AN EXCESSIVE AMOUNT OF OIL MAY CAUSE MALFUNCTION AND OR A DROP IN PERFORMANCE OF THE VEHICLE USING OILS OTHER THAN THOSE RECOMMENDED CAN SHORTEN THE LIFE OF THE ENGINE CAUTION USED OILS CONTAIN SUBSTANCES HARMFUL TO THE ENVIRONMENT FOR OIL REPLACEMENT CONTACT AN AUTHORISED SERVICE CENTRE WHICH IS EQUIPPED TO DISPOSE OF USED OILS IN AN ENVIRONMENTALLY FRIEND LY AND LEGAL WAY Recommended products AGIP CITY HI TEC 4T 64 Engine oil SAE 5W 40 API SL ACEA AS JASO MA Synthetic oil Characteristic Engine oil at oil and filter change 1 5 It Hub oil level 03 06 03 07 03 08 Check that there is oil in the rear hub Proceed as follows in order to check the hub oil level 1 Place the vehicle on its central stand on a level surface 2 Unscrew the oil bar A dry it with a clean cloth and reinsert it screwing it in completely 3 Remove the dipstick and make sure the oil level is between MIN and MAX If the level is under MIN the correct amount of oil needs to be added to the hub 4 Screw the bar back in checking that it is tightly in place N B THE REFERENCE MARKS ON THE HUB OIL LEVEL DIPSTICK EXCEP
41. dre Engine stop button Electric kickstand operation button The immobilizer system eseeeennne Immobilizerdevice enabled indicator led Operation esee Programming the immobilizer system Saddle opening remote Accessing the Power supply We saddles icc callie aaa Can AM hae INDEX Opening the saddle to access the helmet compartment by remote control 26 Opening the saddle 27 Opening the saddle to access the helmet compartment in an emergency 27 Identification 28 Adjusting the windscreen 28 USE 31 Checks 32 Refuelling 32 Tyre pressure 34 Shock absorbers adjustment 36 Anti overturning sensor 37 Running in 37 Starting up the engine 38 Precautions 39 Difficult start up 40 Stopping the engine 41 Stand 41 Electro hydraulic stand 42 Activation conditions 42 Automatic transmission 44 Safe driving 44 Introduction 46 Logandi a 47 Installing the microphone earphone 49 Use and general functions 50 Intercom 51 Speakerphone kit for
42. e environment Vehicle intactness The incomplete or non observance of these regulations leads to the risk of serious damage to the vehicle and sometimes even the invalidity of the guarantee The signs that you see on this page are very important They are used to highlight those parts of the booklet that should be read with particular care As you can see each sign consists of a different graphic symbol making it quick and easy to locate the various topics ze Bc Dashboard aa iit aa nae ten nettes Analogue instrument Instruments Anii nitentes Digital led display iere Maintenance 1 5 Setting the total and trip odometers Setting the outside temperature display Kilometres miles covered in reserve symbol Clock date 5 2 Setting the hour minutes Setting the date function essen Setting the chronometer Koy SWITCH cene rtt rtt terr ee Locking the steering Releasing the steering wheel Switch direction indicators Horn button ian e eh ee Emergency flashing light Start Up ioi aetate nen ent
43. ed to the driver only while the radio continues to operate for the passenger The call signal can be accompanied by ringing of the mobile phone if the phone model is equipped with this function It is also possible to temporarily interrupt the call with key W to pass to the intercom to resume the call press the key again transfer the call to the passenger with key Y The automatic answering function needs to be set on your mobile phone to avoid having to use the phone keys to answer a call For models which do not have this function it is advisable to set the answer with any key function The maximum volume should be set on the phone If a call is underway the PICS stays on until the call is finished even if the vehicle is turned off All communication phases arrival of the call conversation etc are shown on the display as seen in the icon legend SPEAKERPHONE TELEPHONE 52 Specification Function Keys Desc Quantity Duration to press keys Driver passenger conversation Short passage Intercom telephone passage v Short Radio rds function 02 19 The radio is activated with the key S Radio functions are shown in the TUNER SOURCE table Station tuning can be manual or automatic To manually tune in the stations press the key M and hold down key Y or W until you tune in the station you want To automatically tune in a station press the key M and Y or W in se
44. er and passenger and between them and the external world PICS combines the traditional function of an intercom for motorcyclists with RDS radio and telephone communication Speakerphone Kit via connection to a mobile phone PICS has been designed for use with both full helmets and open helmets Jet and is composed of an electronic CPU integrated in the vehicle and a micro phone earphone kit for the driver and passenger the CPU which regulates operation of the radio and intercom is controlled by a digital device located on the handlebars including a graphic display the earphone microphone kit is connected to the sys tem by a wire which must be inserted in the socket on the vehicle To make telephone communication possible it is necessary to connect your mobile phone to the CPU located in a specific compartment see the instructions below using the optional wire D available for the more popular brands of mobile phones at Piaggio Dealers 46 Legend 02 16 A z Control Device B CPU Mobile Phone D Mobile Phone Wire E Outlet for External Speakers Optional H Sparkplug Inspection Door I Headphone Twisted Wires J Loudspeaker L Microphone M Mode Key N Loudspeaker Velcro O Helmet Clip R Volume Key S Selection Key T Wire Support Plate U Connection to Driver V Connection to Passenger W DOWN key X Volume Key Y UP key Z External Source Socket CV To vehicle wiring 4
45. eys supplied to an authorised Piaggio service centre The codes of keys not submitted for the new storage procedure are deleted from the memory Any lost keys will therefore not be enabled to start the engine WARNING EACH KEY HAS ITS OWN AND UNIQUE CODE WHICH MUST BE STORED BY THE SYSTEM CONTROL UNIT VIOLENT SHOCKS MAY AFFECT THE ELECTRONIC COMPONENTS OF THE KEY IF OWNERSHIP OF THE VEHICLE IS TRANSFERRED THE RED HANDGRIP KEY AS WELL AS THE OTHER KEYS AND THE CODE CARD MUST ALSO BE TRANSFERRED TO THE NEW OWNER Programming the immobilizer system The procedure for programming the PIAGGIO IMMOBILIZER system and or for storing other key codes is described below 21 1 1 Vehicle Procedure start red key Insert the red handgrip key in the switch key in OFF position and turn it to ON After 1 3 seconds turn the key to OFF again and pull it out Intermediate step black key After pulling out the red key insert the black key within 10 seconds and promptly turn it to ON After 1 3 seconds turn the key to OFF again and pull it out In this way a maximum of 3 black keys can be programmed by repeating the above procedure keeping the indicated times Final step red key After pulling out the last black key insert the red key again and turn it to ON this operation should be performed within 10 seconds of pulling out the previous key Leave it in this position for 1 to 3 seconds and
46. fter Short Continuous Automatic tuning DOWN M go after v Short Short Memory scanning UP Short Memory scanning DOWN v Short AUTOSTORE memorization gt 2 sec RDS M go after AF PTY Short Short PTY functions can only be selected after enabling PTY Vol Short Manual station memorization Select station go after S go after o V select station and after S to confirm 4 sec short short 54 WARNING The outside source cable should be installed by professional mechanic Special functions The CPU housed in the vehicle countershield is setup for connection to an external source CD player or walkman using a cable with 3 5 mm stereo jack optional The volume is adjusted using the keys on the rear part of the control device with the same procedure described for listening to the radio or communicating via intercom Icon description 1 02 20 Volume adjustment icon ul VOLUME Icon description 2 02 21 Intercom on icon PASSENGER 02 21 55 es 2 2 Use Icon description 3 02 22 Incoming call icon only with passenger headphone inserted PASSENGER 02 22 Icon description 4 02 23 Headphone inserted icon PASSENGER 02 23 Icon description 5 02 24 Manual intercom icon PASSENGER 02 24 56 Icon description 6 02 25 Telephone call with driver icon PASSENGER 02 25 Icon descri
47. iuuoe 2 p 0 1 Kit equipment A socket wrench a lever for socket wrench a double screwdriver a hexagonal wrench 6 mm a special wrench for adjusting the rear shock absorbers The tools are located in the helmet compartment 105 ejep eoiuuoe 106 X9 Evolution 500 PIAGGIO Chap 05 Spare parts and accessories 107 5 Spare parts and accessories Warnings 05 01 WARNING IT IS ALSO RECOMMENDED THAT ORIGINAL PIAGGIO SPARE PARTS BE USED AS THESE ARE THE ONLY ONES OFFERING YOU THE SAME QUALITY GUARANTEE AS THOSE INITIALLY FITTED ON THE SCOOTER THE USE OF NON ORIGINAL SPARE PARTS RENDERS THE WARRANTY VOID WARNING PIAGGIO MARKETS ITS OWN LINE OF ACCESSORIES THAT ARE RECOG NISED AND GUARANTEED FOR USE IT IS THEREFORE ESSENTIAL IN ORDER TO CHOOSE AND MOUNT THE ACCESSORIES CORRECTLY TO CONTACT AN AUTHORISED DEALER OR SERVICE CENTRE THE USE OF NON ORIGINAL ACCESSORIES MAY AFFECT THE STABILITY AND OPERATION OF YOUR VE HICLE AND REDUCE SAFETY LEVELS WITH POTENTIAL RISKS FOR THE RIDER WARNING TO PREVENT ACCIDENTS AND TO GUARANTEE PROPER STABILITY PER FORMANCE AND SAFETY RIDE THE VEHICLE VERY CAREFULLY WHEN IT IS FITTED WITH ACCESSORIES OR WITH UNUSUAL LOADS NEVER DRIVE THE SCOOTER FITTED WITH ACCESSORIES TRUNK AND OR WINDSCREEN AT A SPEED OF OVER 130 KM H THE VEHICLE CAN BE DRIV EN AT A HIGHER SPEED WITHOUT THE AFOR
48. k up and top up should be carried out every 3000 Km by authorised personnel at any Authorised Piaggio Gilera Service Centre Warning light insufficient oil pressure 03 03 The scooter is equipped with a warning light H that lights up when the key is turned to ON However this light should switch off once the engine has been started If the light comes on while braking at idle speed or while turning a corner it is necessary to check the oil level and top it up if required If after having topped up the oil the warning light keeps on turning on while braking at idling speed or while turning a corner it will be necessary to take your vehicle to an Author ised Piaggio Service Centre 63 eoueualure N 3 Maintenance Engine oil change 03 04 03 05 Changing the oil and filter must be done every 6 000 km at an Authorized Piaggio Service Center The engine must be emptied by draining the oil from cap B on the mesh filter transmission side Loosen cap dipstick A to drain the oil Unscrew the cartridge oil filter and remove it Then fit a new oil filter making sure to lubricate the filter o ring with engine oil Since a certain amount of oil remains in the circuit should be poured in cap A Then start up the vehicle leave it running for a few minutes and switch it off after around 5 minutes check the level and top up if necessary without ever exceeding the MAX level The cartridge filter should be replace
49. ke disc brake 260 right side of the vehicle with idraulic command activated from handlebars with right hand lever Combined brake with dual disc front 260 diameter left side of the vehicle and rear 101 ejep eoiuuoe 4 Technical data 240 diameter with hydraulic control with left hand lever The system is equipped with a pressure distribution valve Front wheel Alloy wheels 14 x 3 50 Rear wheel Alloy wheels 14 x 4 50 Tyres Without air chamber Front tyre Michelin 120 70 14 M C REINF TL 555 GOLD STANDARD Rear tyre Michelin 150 70 14 M C TL 66S GOLD STANDARD Front suspension hydraulic telescopic steering tube with 40 41 diameter rods double acting and rear pin with coupling for dual brake calipers Rear suspension engine based on swing arm connected to chassis by arm with degree of torque freedom dual effect hydraulic shock absorbers and 4 position preload adjustment Chassis Welded tubular steel structure with asymmetrical frame structure front beams and union elements in stamped sheets Kerb weight 206 kg Maximum load 180 kg Petrol Fuel reserve Total capacity 14 5 It indicative value approx 2 5 litres indicative value 102 Engine oil empty 1 7 It Engine oil at oil and filter change 1 5 It Rear oil hub Capacity 250 cc Cooling system Capacity approx 1 8 litres 103 ejep eo
50. lowered to raised position Emergency stop switch from OFF to RUN If the light remains on or goes on while normally using the vehicle contact an Au thorized Piaggio Service Center to solve the problem 18 Electric kickstand operation button 01 24 Electro hydraulic stand button The immobilizer system In order to enhance theft protection the scooter is equipped with a PIAGGIO IM MOBILIZER electronic engine locking device that is activated automatically when the starter key is removed Upon start up the PIAGGIO IMMOBILIZER system checks the starter key and only if this key is recognised will the immobilizer system allow the scooter to be started Keys 01 25 01 26 01 27 Two types of keys come with the vehicle The red handgrip key A is the MAS TER key Only a single copy of this key is supplied which is necessary to program all your other keys and for your dealer to perform some maintenance operations For this reason it is advised that it be used only in exceptional circumstances The black key B single copy supplied is used for normal operations such as engine start up glove box opening Together with the keys comes a CODE CARD which is imprinted with the mechanical code of the keys 19 1 1 Vehicle WARNING LOSING THE RED KEY PREVENTS ANY REPAIRS OF THE PIAGGIO IMMOBIL IZER SYSTEM AND THE ENGINE CONTROL UNIT WARNING KEEP THE CODE CARD AND THE
51. mobile phone operation 52 Radio rds function esses 53 Special functions 55 Icon description oO MAINTENANCE a eannan o ara eaaa eeen e ana e sue eannan 61 Engineoil level erii reir etn tn trie een hende 62 Engine oil level check eene 62 Engine oil m 63 Warning light insufficient oil 63 Engine oil changg rennen tentent aii 64 H b oll level te ener ttr fe ce etes 65 68 Spark plug 70 Removing the Sid S ccccscsessseesssctesossrenssecseteccesseetsnesanesces 71 Removing the air filter c csccsssssesscesestccsessenessesssceseseeseseesenees 73 Cooling fluid leVel 2 73 Checking the brake oil 75 Braking system fluid top up 76 Ballety oi nete teneret eene PO e Hed 78 Use of a new battery 79 Checking the electrolyte level 79 Long periods of inactivity 80 81 Front light group 86 Headlight 87 Front direction 88 Rear optical unit 89 Number plate light
52. n the right side a spare fuse is positioned below it The tables show the position and the characteristics of the fuses present in the vehicle CAUTION BEFORE REPLACING A BLOWN FUSE FIND AND SOLVE THE FAILURE THAT CAUSED IT TO BLOW NEVER TRY TO REPLACE THE FUSE WITH ANY OTHER MATERIAL E G A PIECE OF ELECTRIC WIRE 81 eoueuelule wN 3 Maintenance Fuses Electro hydraulic stand CAPACITY 5A PROTECTED CIRCUITS Electro hydraulic stand LOCATION Battery compartment left side of vehicle Immobilizer CPU decoder CAPACITY 3A PROTECTED CIRCUITS Immobilizer CPU decoder LOCATION Battery compartment left side of vehicle Fuel pump Injector H T Coil CAPACITY 10A PROTECTED CIRCUITS Fuel pump Injector H T Coil LOCATION Battery compartment left side of vehicle Consensus for electronic CPU Decoder CAPACITY 5A PROTECTED CIRCUITS Consensus for electronic CPU Decoder LOCATION Battery compartment left side of vehicle 12V socket for electrics Helmet compartment light CAPACITY 15A 82 PROTECTED CIRCUITS 12V Socket for electrics Helmet compartment light LOCATION Saddle compartment Saddle opening by button CAPACITY 10A PROTECTED CIRCUITS Saddle opening by button LOCATION Saddle compartment PICS device CAPACITY 10A PROTECTED CIRCUITS PICS device LOCATION Saddle compartment High beam and dipped beam lamp CAP
53. nspection should be carried out every 6 000 km when the engine is cold following the methods indicated below 73 3 Maintenance a Place the scooter in a vertical position on the stand b Remove the expansion tank cover A turning in anticlockwise direction C Look inside the expansion tank a mark on the plastic part indicates the maximum and minimum reference of the expansion tank d Top up if necessary if the fluid level is below the MIN level on the scale inside the expansion tank The fluid level must always be between MIN and MAX level If the fluid is near the minimum level proceed with the top up operation to be carried out when the engine is cold If it is necessary to top up the coolant frequently or if the expansion tank is completely dry you should look for the cause in the cooling system It is therefore indispensable to have the cooling system checked at an Authorised Piaggio Service Centre The coolant should be replaced every 2 years For this operation please contact an Authorised Piaggio Service Centre IF DURING A NON DEMANDING RIDE THE COOLANT WARNING LIGHT COMES ON SHUT OFF THE ENGINE AND ALLOW IT TO COOL DOWN THEN CHECK THE COOLANT LEVEL IF THE LEVEL IS NOT CORRECT CONTACT AN AU THORISED SERVICE CENTRE WARNING TO AVOID THE RISK OF SCALDING DO NOT UNSCREW THE EXPANSION TANK COVER WHILE THE ENGINE IS STILL HOT 74 WARNING IN ORDER TO AVOID HARMFUL FL
54. nsumption should be considered normal Consumption can particularly reflect the conditions of use i e when driving at full acceleration all the time oil consumption increases In order to prevent any problems it is advisable to check the oil level more frequently than indicated in the Scheduled Maintenance Table or before under taking a long trip The vehicle is equipped with an oil pressure light on the instrument panel Engine oil level check 03 01 03 02 This operation must be effected with the engine cold and using your left hand from the rear of the vehicle without disassembling the lower panel and following the pro cedure below 1 Place the vehicle on the central stand on level ground 2 Unscrew the cap dipstick dry it with a clean rag and reinsert it completely screw ing it in 3 Remove the cap dipstick again and make sure the level is between MAX and MIN top up of needed If the check is carried out after the vehicle has been used and therefore with a hot engine the level line will be lower in order to carry out a correct check it is necessary to wait at least 10 minutes after the engine has been stopped so as to get the correct level Characteristic Engine oil empty 62 1 7 It Engine oil top up Always check the oil level before carrying out top ups in order to avoid exceeding the MAX level Getting an oil level between the MIN and MAX index marks requires 400 cc of oil An oil chec
55. nt unit S PICS Piaggio Integrated Communication System T Bag clip Analogue instrument panel 01 04 A z Double scale speedometer km h and mph B Fuel level indicator C Rpm counter D Cooling fluid temperature indicator U Alarm led Instruments 01 05 A RH direction indicator B LH direction indicator C Emergency flashing light indicator 4 direction indicators D RUN OFF light stop engine side stand lowered E Fuel reverse indicator F z Light indicator Upper beam indicator Low oil pressure indicator Engine run light and injection fault indication L Electro hydraulic stand alarm light M ABS light setup LCD display Mode button 9 9IU9A 1 Vehicle z Trip button Clock button R z Set button See section Engine stop button Digital Icd display 01 06 1 Maintenance icon OIL 2 Maintenance icon SERVICE 3 Maintenance icon BELT 4 Trip odometer display symbols T1 or T2 5 Five digit display for kilometres miles covered 6 Display mode symbols Km or Mi 7 Kilometres miles covered in reserve symbol 8 2 digit display with symbols temperature display mean speed maximum speed kilometres mph covered in reserve 9 Mean speed mode display symbol MEAN 10 Maximum speed mode display symbol MAX 11 4 digit display of clock chronometer and date functions 12
56. nty remains valid For any further information concern ing Warranty procedures and Scheduled Maintenance please refer to the Warranty Booklet EVERY 2 YEARS Coolant change Brake fluid change EVERY 3 000 KM Engine oil level check top up Brake pads check condition and wear 112 AFTER 1 000 KM OR 4 MONTHS Engine oil replacement Hub oil change Carburetion check adjust Seals injection system hoses visual check Base vent check Steering adjustment Brake control levers greasing Brake fluid level check Safety locks check Electrical system and battery check Vehicle and brake test road test AT 6 000 KM OR 12 MONTHS Engine oil replacement Hub oil level check Spark plug electrode gap check Air filter cleaning Engine oil change Valve clearance check Base vent check 113 9 6 Programmed maintenance Variable speed rollers replacement Driving belt checking Coolant level check Brake fluid level check Electrical system and battery check Tyre inflation and wear Check Electro hydraulic stand control joint Check Stand roller Check Vehicle and brake test road test AT 12000 KM OR 24 MONTHS AND 60000 KM Engine oil replacement Hub oil level check
57. o avoid difficult starts and or irreversible damage to the battery follow any of these Steps Atleast once a month start the engine and run it slightly above idle speed for 10 15 minutes This keeps all the engine components as well as the battery in good working order Take your vehicle to a garage as indicated in the Vehicle not used for extended periods section to have the battery removed Have the battery cleaned charged fully and stored in a dry ventilated place Recharge at least once every two months THE BATTERY MUST BE CHARGED WITH A CURRENT EQUAL TO 1 10 OF THE RATED CAPACITY OF THE BATTERY AND FOR NOT LONGER THAN 10 HOURS CONTACT AN AUTHORISED SERVICE CENTRE TO CARRY OUT THIS OPERA TION SAFELY WHEN REFITTING THE BATTERY MAKE SURE THE LEADS ARE CORRECTLY CONNECTED TO THE TERMINALS WARNING DO NOT DISCONNECT THE BATTERY CABLES WITH THE ENGINE RUNNING THIS CAN CAUSE PERMANENT DAMAGE TO THE VEHICLE ELECTRONIC CON TROL UNIT 80 WARNING SPENT BATTERIES ARE HARMFUL FOR THE ENVIRONMENT COLLECTION AND DISPOSAL SHOULD BE CARRIED OUT IN COMPLIANCE WITH CURRENT REGULATIONS Fuses 03 25 03 26 03 27 The electric system is equipped with 1 four fuses A located in the fuse box under the saddle 2 four fuses B located in the glove box 3 four fuses C and a 70A fuse D located in the battery compartment on the left side of the vehicle 4 a 30A fuse main fuse located next to the battery o
58. ock absorbers adjustment 02 04 The preloading of the springs can be adjusted in 4 positions by working on the ring nut located in the lower part of the shock absorbers using the specific spanner sup plied Minimum preloading Position 1 only the driver Medium preloading Position 2 driver and baggage Medium preloading Position 3 diver and passenger Maximum preloading Position 4 driver passenger and baggage To make it easier it is possible to use the shock absorber wrench with the spark plug wrench CAUTION RIDING THE VEHICLE WITH THE SPRING PRELOADING NOT CORRECTLY SET FOR THE RIDER AND POSSIBLE PASSENGER COULD REDUCE THE COM FORT OF THE RIDE AND THE PRECISION OF THE STEERING WARNING WE RECOMMEND WEARING GLOVES WHILE CARRYING OUT THIS OPERA TION IN ORDER TO AVOID INJURIES 36 WARNING WE STRONGLY RECOMMEND NOT TO ADJUST BOTH SHOCK ABSORBERS WITH DIFFERENT PRELOADING Anti overturning sensor The vehicle is equipped with a special safety solution based on the high performance car and motorcycle industry which features an inclination sensor that interrupts fuel supply to the engine if the vehicle overturns WARNING CAUTION THIS DEVICE PREVENTS STARTING WITH STATIC INCLINATIONS OVER 45 Running in 02 05 WARNING DURING THE FIRST 1000 KM DO NOT RIDE THE VEHICLE OVER 80 OF ITS MAXIMUM SPEED AVOID TWISTING THE THROTTLE GRIP FULLY OR KEEP ING A CONSTANT SPEED ALONG LONG SECTIONS OF ROAD AFTE
59. plate on the printed circuit Place the new batteries type CR1616 with the positive pole turned towards the contact plate Now put the board back on the rear half shell with the button and LED turned outwards Mount the pressure rubber on the button the direction it is inserted is obligatory and snap on the front half shell To open the saddle without using the remote control it is possible to do so by following the directions given in section Opening the saddle to access the helmet compartment or Opening the saddle to access the helmet compartment in an emergency Accessing the fuel tank 01 31 01 32 Insert the key into the switch and press down until the glove box opens In the event that the key switch is in LOCK turn the key to OFF or ON before pressing down Press lever B and open the cover over the fuel tank cap C 23 9 9IU9A 1 Vehicle Power supply socket 01 33 There is a plug socket D inside the helmet compartment The plug socket may be used for external consumers mobile phone inspection light etc CAUTION PROLONGED USE OF THE PLUG SOCKET MAY RESULT IN PARTIAL DIS CHARGE OF THE BATTERY Electric characteristic Plug socket 12 V 180 W MAX Maximum power 180W 24 01_34 01_35 01_36 01_37 01_38 The saddle is provided with a back that can be moved forward or backward for your comfort To move the back raise the saddle by button C on
60. ption 7 02 26 Passenger headphone not inserted icon PASSENGER 02 26 Icon description 8 02 27 Incoming call icon PASSENGER 02 27 57 es 2 2 Use PASSENGER 02 28 PASSENGER 02 29 y E PILOT B PASSENGER 02 30 Icon description 9 02 28 Telephone call with passenger icon Icon description 10 02 29 Driver headphone not inserted icon Icon description 11 02 30 Incoming call icon only with driver headphone inserted 58 Icon description 12 02 31 Telephone conversation intercom icon PASSENGER 02 31 Icon description 13 02 32 Manual intercom icon PASSENGER 02 32 TECHNICAL SPECIFICATIONS Power 10 5V 16V 1 4 A max Key 10 5V 16V 1 5 mA max Maximum output power 500 mW per channel Power consumption vehicle off mA in stand by 280 mA at maximum power 500 mA 59 es 2 2 Use Frequency response audio 200 Hz 20 kHz 3 dB intercom 200 Hz 5 kHz 3 dB Microphones 69 dB 3 dB one way Loudspeakers 8 9 0 5 60 X9 Evolution 500 PIAGGIO Chap 03 Maintenance 3 Maintenance Engine oil level Engine oil is used in 4 stroke engines in order to lubricate the timing gears the bench supports and the thermal group An insufficient quantity of oil can cause serious damage to the engine itself In all 4T engines the decay of the oil characteristics as well as a certain evel of co
61. quence the radio will tune in the previous station Y or next W in relation to the one being listened to It is also possible to memorize up to 10 stations see the TUNER SOURCE table for the procedure The Y and W keys are used to memorize stations The AUTOSTORE function to select this function use press the Y key for at least 2 seconds memorizes another stations with the strongest signal in the area being crossed in the memory from the 11th to 20th position The radio function includes the RDS system used to track the selected station while riding RDS has the following functions AF Alternative Frequencies used to search for the best frequency for the station being listened to PTY Program Type used to identify different types of musical programs by subject Sport News Info etc TA Traffic Announcement Identification used to interrupt broadcasting of the se lected station to listen to traffic news The RDS functions are activated in the above order by pressing M Y in se quence 53 Z 2 Use TUNER SOURCE Specification Function Keys Desc Quantity Duration to press keys Radio on S Short Radio off S Short Source on M go after S Short 2 sec Source off Short 2 sec Manual tuning UP M after Short Continuous Manual tuning DOWN M go after v Short Continuous Automatic tuning UP M go a
62. replacement Hub oil change Spark plug electrode gap replacement Air filter clean Engine oil change Fuel filter check Carburetion check adjust Seals injection system hoses visual check 116 Variable speed rollers replacement Roller support sliding blocks check change Driven pulley bushing check grease Driving belt replacement Coolant level check Steering adjustment Brake control levers greasing Brake fluid level check Safety locks check Suspensions check Electrical system and battery check Headlight adjustment Tyre inflation and wear Check Electro hydraulic stand control joint Grease Stand control roller replace Vehicle and brake test road test AT 30 000 KM 42 000 KM AND 66 000 KM Engine oil replacement Hub oil level check 117 9 6 Programmed maintenance Spark plug electrode gap check Air filter cleaning Engine oil change Base vent check Variable speed rollers replacement Driving belt checking Coolant level check Brake fluid level check Electrical system and battery check Tyre inflation and wear Check Electro hydraulic stand control joint Check Stand roller Check Vehicle and brake
63. return it to the OFF position Proper programming check Insert the red key disabling the transponder i e tilt the key cap by 90 and turn the key to ON Perform the engine start up operation Ensure that the engine does not start Insert the black key and repeat the start up operation Check that engine starts WARNING SHOULD THE ENGINE START WITH THE RED KEY WITH TRANSPONDER OFF OR IN THE EVENT OF WRONG OPERATION DURING PROGRAMMING REPEAT THE PROCEDURE FROM THE BEGINNING 22 Saddle opening remote control 01 29 01 30 The vehicle comes with a remote control for remote opening of the saddle The saddle is supplied together with the keys and is matched to the opening device control unit in the factory It is nevertheless possible to ask for a new one and reprogram it in the event the remote control is lost This procedure can be performed at an Authorised Piaggio Service Centre The remote control is a device powered by internal batteries So it is subject to running down with use If the green LED turns on when the button is pressed it is operating properly Battery replacement may become necessary when you notice the range of action is smaller or if it does not work In this case you have to separate the remote control s two half shells by inserting a blade or the very fine tip of a screwdriver in a point along the outside edge and then run it along the entire circumference Now extract the two batteries from the contact
64. test road test AT 36 000 KM Engine oil replacement Hub oil level check Spark plug electrode gap replacement Air filter change Engine oil change Valve clearance check 118 Carburetion check adjust Seals injection system hoses visual check Base vent check Variable speed rollers replacement Roller support sliding blocks check change Driving belt replacement Coolant level check Radiator external cleaning check Steering adjustment Brake control levers greasing Flexible brake tubes replacement Brake fluid level check Safety locks check Suspensions check Electrical system and battery check Headlight adjustment Tyre inflation and wear Check Electro hydraulic stand control joint Grease Stand control roller replace Vehicle and brake test road test 119 9 6 Programmed maintenance AT 48000 KM Engine oil replacement Hub oil level check Spark plug electrode gap replacement Air filter clean Engine oil change Fuel filter replacement Carburetion check adjust Seals injection system hoses visual check Base vent check Variable speed rollers replacement Roller support sliding blocks check change Driven pulley bushing check grease
65. uel from the scooter spread antirust grease on the unpainted metal parts keep the wheels lifted above the ground by resting the chassis on two wooden wedges 4 As regards the battery follow the instructions in the Battery section Recommended products AGIP CITY HI TEC 4T Oil to lubricate flexible transmissions throttle control Oil for 4 stroke engines Cleaning the vehicle Use a low pressure water jet in order to soften the dirt and mud deposited on the painted surfaces Once softened mud and dirt should be removed with a soft sponge for bodywork soaked in a lot of water and shampoo 2 4 of shampoo in water Then rinse with plenty of water and dry with shammy leather For the engine outside use petroleum and clean cloths Petroleum is harmful for the paint Polishing with silicone wax should always be preceded by washing 94 CAUTION DETERGENTS CAN POLLUTE WATER THE VEHICLE MUST BE WASHED AT A WASH STATION EQUIPPED WITH A SPECIAL WATER PURIFICATION SYSTEM WARNING THE USE OF A HIGH PRESSURE WATER JET IS STRONGLY DISCOURAGED FOR ANY ENGINE CLEANING OPERATION HOWEVER IF NO OTHER MEANS ARE AVAILABLE IT IS THEN NECESSARY TO ONLY USE THE FAN JET DO NOT PLACE THE NOZZLE CLOSER THAN 60 CM DO NOT USE WATER AT TEMPERATURES OVER 40 DO NOT USE HIGH PRESSURE WATER JETS DO NOT STEAM WASH DO NOT DIRECT THE JET AT THE CARBURETTOR THE ELECTRIC CABLES THE SLOT DIFFUSERS IN THE TRANSMISSION COVER
66. y a normal voice volume will activate intercom operation Low low sensitivity a higher voice volume is required to activate intercom oper ation When turned on the device goes to the Low level Enter the keys M and S in sequence to activate High level The intercom mode remains active for a period of around 20 sec at the end of the conversation MANUAL ACTIVATION Recommended for use with a Jet helmet The intercom function can be set so for only manual activation by the driver press the keys M and S in sequence from the High mode automatic activation position To speak with the passenger press the key M twice CAUTION WARNING If automatic activation is entered the driver can start a conversation also via manual activation pressing key M twice At the end of the conversation Low level automatic operation is restored During conversation in intercom mode the audio from the radio remains in the background at a lower level 51 SN Z 2 Use Specification Function Keys Desc Quantity Duration to press keys Activation M two times Short Deactivation M two times Short Speakerphone kit for mobile phone operation 02 18 A mobile phone can be connected to the PICS with wire D When a telephone cal arrives a signal is generated which can be heard by both the passenger and driver radio operation is temporarily deactivated Telephone commu nication is transferr
67. y 20 000 km or in any case every 2 years This operation requires the intervention of specialized personnel it is therefore indispensable to turn to an Authorized Piaggio Dealer or Service Centre 76 WARNING ONLY USE DOT 4 CLASS BRAKE FLUIDS COOLING SYSTEM FLUIDS ARE HIGHLY CORROSIVE MAKE SURE THAT IT DOES NOT COME INTO CONTACT WITH THE PAINTWORK CAUTION AVOID CONTACT OF BRAKE FLUID WITH EYES SKIN AND CLOTHING IN CASE OF CONTACT RINSE WITH WATER THE BRAKING CIRCUIT FLUID IS HYGROSCOPIC THAT IS IT ABSORBS HUMIDITY FROM THE SURROUNDING AIR IF THE HUMIDITY IN THE BRAKING FLUID EXCEEDS A CERTAIN VALUE IT WILL LEAD TO INEFFICIENT BRAKING NEVER USE BRAKING FLUID KEPT IN CONTAINERS THAT HAVE ALREADY BEEN OPENED OR PARTIALLY USED Recommended products AGIP BRAKE 4 Brake fluid FMVSS DOT 4 Synthetic fluid 77 eoueuelule wN 3 Maintenance Battery 03 22 03 23 03 24 To access to the battery proceed as follows 1 Rest the vehicle on the central support 2 Open the saddle as described above see section Opening the saddle to access the helmet compartment 3 Remove the fasteners A and the small cover B Remove screws C raise the stop light support D 4 Release the elastic band The battery is the electric device that requires the most assiduous surveillance and the most diligent maintenance The main maintenance regulations to be carried out are as follows WARNING DO NO

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