WEG-cfw-11- Converter of frequency
Contents
1. I l E I 18 CFW 11 www weg net lu Drive Ratings Normal Duty ND Cycle Heavy Duty HD Cycle 110 during 60 seconds every 10 minutes 150 during 60 seconds every 10 minutes 150 during 3 seconds every 10 minutes 200 during 3 seconds every 10 minutes Sizing the drive The correct way to select a VSD is matching its output current with the motor rated current However the tables below present the expected motor power for each VSD model Use the motor power ratings below only as a guidance Motor rated currents may vary with speed and manufacturer IEC motor powers are based on WEG 4 pole motors NEMA motor powers are based on NEC table 430 150 Motor voltages between 220V and 230V Comes 6 13 15 os LM LC emos 7 15 2 3 TT 150 0 o Lemon wo 22 3 m 22 3 j mm 6 r 15 5 on j 3 Comores 7 15 2 7 L ts T 2 j x uman 7 15 2 895 ou L3 emo 39 _ 22 3 5 15 z j Lemos 19 ar 3 a Cewe 6 a 8 3 3 emos a 55 15 2 5 5 eme 5 2 3 72 C so emo s o 0 2 3 emos 180 59 6 uu so 9 emo m s 5 ss os ic Mo2. Flexibility j The CFW 11 adapts itself to the customer s needs through j a broad range of accessories which are easily installed W Besides this the standard product comes with the SoftPLC function that attributes PLC functions to the VSD which M allows the customer to create his her own applications user programs through the WLP software programming in NW LADDER W if w W vs f wg 9 PLI LA n 2 CFW 11 Technology Patents Vectrue Technology WEG VARIABLE SPEED DRIVE CONTROL TECHNOLOGY Linear and adjustable V f VVW Voltage Vector WEG and vector controls are available in the same product Two types of vector control Sensorless and closed loop Vector contro Encoder Interface required Sensorless vector control permits high torque and quick response in open loop even at low speeds The self tunning function automatically matches the vector control or VVW to the motor and load used Through the adjustable V f control it is possible for example to adjust a quadratic V f curve providing energy savings for quadratic torque loads e g centrifuge pumps and fans Optimal Braking9 In applications where inertia is a relevant point and short deceleration times is required great amount of energy is returned from the motor to the VSD To handle this energy traditional VSDs have to dissipate it as heat in power resistors Such resistors are usually heavy and some instala
3. X Standard NA KN1A 01 Conduit kit for frame size A KN1B 01 Conduit kit for frame size B KN1C 01 Conduit kit for frame size C KIP21D 01 Conduit kit for frame size D KN1E 01 NEMA type 1 kit for frame size E models CFW110142T2 CFW110105T4 and CFW110142T4 KN1E 02 NEMA type 1 kit for frame size E models CFW110180T4 and CFW110211T4 Note in the KN1X 01 Conduit kit Frames size A B and C power cable shielding is also provided Safety stop in accordance with EN 954 1 category lll With the activation of the safety stop function the PWM pulses of the IGBTs are disabled Since no voltage is available in the VSD output no torque is applied to tje motor Thus it is ensured that the motor remains stopped providing system safety pending certification CFW M 11 lu B www weg net Accessories Blank cover HMID 011 Blank cover to replace the standard VSD keypad when not used Remote keypad frame RHMIF 01 Frame for Keypad installation on panel door or machine console Degree of protection IP56 External control supply in 24 Vdc Used with communication networks Profibus DP DeviceNet EtherNet IP etc so that the control circuit and the interface for the communication network continue working even if the AC supply is removed E PELIS Ionuoo nouo 9 SGAS vez ot v9 eo enoa Mer EL ET GS 1 ypZ20 0E0IA UN o lt LI RFI suppressor filter for the VSD to be in accordance with EN
4. JOG key d mo a a 7 Remote Keypad The Keypad can be installed on panel doors or machine consoles with a protection degree of l 5 CFW 11 7 l B www weg net Monitoring Modes The keypad can be configured to display reading parameters in three different modes Status Indication B Run E Ready E Configuration E Self tuning VSD disabled by fault and the fault number E Last alarm NUMERIC VALUES LARGE CHARACTERS uias Time indication Soft key function Local Remote Indication FWD REV Inaication Motor speed BAR GRAPHS The keypad displays parameters in a hierarchy mode organized by groups Oriented Start up For simlpified Start up CFW 11 guides the user through the necessary programming to adjust the VSD to the motor and power supply Basic Application The Basic Application Group contains the basic parameters which need to be adjusted in most applications The CFW 11 guides the user through these parameters Fault History Group It shows the parameters with the last 10 faults and the day month year and time when they occured Read Only Parameters Group It shows reading parameters only Backup Parameters Group The Backup Parameters Group allows CFW 11 parameters to be transferred to the Keypad or FLASH Memory Module available in the standard product and vice versa During CFW 11 operation the modified parameters are saved in the FLASH Memory M
5. CFW110038T4 M dU er 378 220 293 20 5 36 CFWI10058T4 1 CFWI10058T4 1 14 88 8 67 11 54 45 2 2 625 350 298 79 4 24 61 13 78 11 73 4 CFW110070T4 504 300 305 32 6 CFW110088T4 19 84 11 81 12 01 71 8 ERST CFW110105T4 675 335 358 65 Optional CFW110180T4 26 58 13 19 14 09 143 3 aa CFW110211T4 SOM INM SSA WA Au ma MAMAA ANNA N qa ia Frame Size B A WN OM Frame Size A Yih OA Sy AI NNN AMM Frame Size E Y Frame Size C Frame Size D 20 CFW 11 www weg net lu Mechanical Mounting Standard Installation 30mm 30mm 1 18 in lt 7 1 18 in When one VSD is assembled on the top of another use the distance A B and deflect the hot air coming from the VSD below Side by side Installation Only for Frame Size A B and C side by side assembly without lateral spacing and with the removal of the top cover Space Saving CFW M 21 l B www weg net Mechanical Installation Panel Assembly Surface Assembly 115 4 53 250 9 85 150 5 91 300 11 82 150 5 91 375 14 77 200 7 88 525 20 67 200 7 88 650 25 60 1 Airflow Flange Assembly IP 54 rated when mounting the heat sink outside the enclosure s mew msmz we wem amos _ DE som 3049 we mmm oem o msmm sumo we 260123 ana aseos sso um
6. Heavy Duty Cycle Torque 200 for 3 sec every 10min Control Range 20 to 180 Acceleration 0 to 999 seconds Sensorless Vector Regulation 10 of rated Time ramps Deceleration 0 to 999 seconds torque above 3 Hz 10 to 45 C 14 to 113 F for frame S Size E models Digital 6 isolated inputs 24 Vdc programmable functions Temperature of Up to 60 C 140 F for frame Size A B C D and 55 C 133 F T I I f Operation for frame Size E with current derating 2 for each 1 C 2 differential inputs isolated by differential above rated value or 1 1 for each 1 F above rated value amplifier programmable functions rated value or 1 1 for each 1 F above rated value pe VES Resolution Humidity 5 to 90 without condensation UE Al 12 bits 0 to 1000 meters Analog Al2 11 bits signal Altitude Up to 4000 meters with current reduction 196 for every 100 meters above 1000 meters SEU ON dO HAM po on rado Impedance OM 500 Q for signal 0 to 20mA or 4 to 20mA Frame Size A B and C without upper cover and conduit kit and as frame size E without conduit kit Rela 3 relays with NO NC contacts 240 Vac 1A pro Frame Size D without IP21 kit y grammable functions NEMA 1 IP20 os Frame size E with conduit kit IP21 Frame Size A B and C with upper cover and conduit kit 2 isolated outputs programmable functions Frame Size A B and C
7. sem eem II THD Airflow 22 CFW 11 www weg net lu Technical Data 200 240Vac 10 15 AO Sigle Phase 1 5 to HP 1 1 to 2 2 kW Regulation 1 of rated speed Voltage and 200 240Vac 10 15 inti E power range 1 5 to 75HP 1 1 to 30 kW UB Nous 380 480Vac 10 1596 Ons 0 i 40 2 to 175HP 1 5 to 45KW Voltage Vector Regulation 1 of rated speed Frequency 50 60Hz 2 48 to 63Hz Motu Speed variation range 1 30 Displacement factor Greater than 0 98 Regulation 0 596 of rated speed Efficiency Greater than 0 97 Sensorless Vector m T Speed variation range 1 100 Eo 0 94 for three phase input at rated condition p 0 70 for single pahse input at rated condition Control Regulation 0 01 of rated speed with 14 bit analog input IOA Voltage range Three Phase 0 up to power supply voltage digital reference keyboard serial d Vector with fieldbus electronic potentiometer Frequency range 0 to 3 4x motor rated frequency Encoder multispeed with accessory Switching Frequency Ru A B CD ENC 01 or ENC 02 Regulation 0 05 of rated speed Options available 2 5 5 10kHz most of frame size E models with 12 bit analog input 110 for 1 min every 10min Normal Duty Cycle Range 10 to 180 150 for 3 sec every 10min Overload 150 for 1 min every 10min Regulation 5 of rated torque
8. 3 5 Manzana 5 Lote 1 Fraccionamiento Parque Industrial Huehuetoca Estado de M xico C P 54680 Phone s 52 65 5321 4275 Fax 52 55 5321 4262 info mx weg net www weg net mx Av Prefeito Waldemar Grubba 3000 89256 900 Jaragua do Sul SC Brazil Phone 55 47 3276 4002 Fax 55 47 3276 4060 www weg net NETHERLANDS WEG NETHERLANDS Sales Office of WEG Benelux S A Hanzepoort 23C 75 75 DB Oldenzaal Phone s 31 0 541 571080 Fax 31 0 541 571090 info nl weg net www weg net nl PORTUGAL j WEG EURO INDUSTRIA ELECTRICA S A Rua Eng Frederico Ulrich Apartado 6074 4476 908 Maia Phone s 351 229 477 705 Fax 351 229 477 792 info pt weg net www weg net pt RUSSIA WEG RUSSIA Pochainskaya Str 17 Nizhny Novgorod 603001 Russia Phone s 7 831 2780425 Fax 7 831 2780424 info ru weg net www weg net ru SPAIN WEG IBERIA S L Avenida de la Industria 25 28823 Coslada Madrid Phone s 34 916 553 008 Fax 34 916 553 058 info esOweg net www weg net es SINGAPORE WEG SINGAPORE PTE LTD 159 Kampong Ampat H06 02A KA PLACE Singapore 368328 Phone s 65 6858 9081 Fax 65 6858 1081 info sg weg net www weg net sg SWEDEN WEG SCANDINAVIA AB Box 10196 Verkstadgatan 9 434 22 Kungsbacka Phone s 46 300 73400 Fax 46 300 70264 info se weg net www weg net se UK WEG ELECTRIC MOTORS U K LTD 28 29 Walkers Road Manorside Industrial Estate North Moon
9. and simplified programming Highly reliable and robust For large power ratings modular topology can be used CFW 11M Cement and Mining Robust and large overload capacity models sized in HD Provided in a compact design the CFW11 Series allows the assembly directly next to one another with no reduction of ambient temperature Possibility to be integrated in a variety of communication protocols mainly used in the industry Quick and simplified programming Highly reliable and robust For large power ratings modular topology is used CFW 11M Chemical and Petrochemical Highly reliable and robust Provided in a compact design the CFW11 Series allows the assembly directly next to one another with no reduction of ambient temperature Plug and play system for additional modules ensuring elevated flexibility in adapting to existing systems Possibility to be integrated in a variety of communication protocols mainly used in the industry Ironworks and Metallurgy Highly precise speed and torque control Large overload capacity models sized in HD Flexible hardware programming and configuration Possibility to be integrated in a variety of communication protocols mainly used in the industry Provided in a compact design the CFW11 Series allows the assembly directly next to one another with no reduction of ambient temperature For large power ratings modular topology is used CFW 11M CFW M 5 lu B www weg net Applications Over
10. with upper cover and conduit kit TUS NEMA 1 IP21 Outputs Resolution 11 bits Frame Size D with IP21 kit Analog Load 0 to 20 mA or 4 to 20 mA R lt 5000 Supply available to user standard for frame size A B C and Rheostatic Braking D and option for frame size E External braking resistor not provided Available Optimal Braking Does not need braking resistor supply 24 Vdc 20 500 mA to user DC Braking Direct current applied to the motor This maximum value can change according to the used control mode and switching frequency The maximum permissible speed is 18000rpm CFW M 23 lI B www weg net Technical Data Profibus DP PROFIBUS DP 05 slot 4 CAN RS485 01 slot 3 DeviceNet CAN 01 slot 3 DEVICENET 05 slot4 CAN RS485 01 slot 3 CANopen CAN 01 slot 3 CANopen Master Slave PLC11 01 1 2 and 3 Ethernet TCP IP ETHERNET IP 05 slot 4 RS485 01 slot 3 ModBus RTU RS 485 CAN RS485 01 slot 3 RS485 05 slot 4 ModBus RTU RS232 01 slot 3 u RS232 05 slot 4 Built in the standard product n Communication with SuperDrive G2 Software Communication with WLP Software used for programming and monitoring the SoftPLC function and the PLC11 accessories UL 508C Power conversion equipment UL 840 Insulation coordination including clearances and creepage distances for electrical equipment EN 61800 5 1 Safety requirements el
11. 4Vdc Sizes A B C D E Without external eletronic power supply 24vdc in the standard product 13 Special hardware Blank factory standard without H1 special hardware nr 1 Blank factory standard without S1 special software nr 1 15 End of Code indicator digit Z end of code indicator CFW M 25 lu B www weg net CFW11M Modular Drive The CFW 11M modular drive is the new generation of WEG VSDs for large powers It is available at power ratings from 400 to 2500 HP and voltages from 500 to 690 V with 6 and 12 pulse input rectifier Book Power Unit Bridge Rectifier NETWORK excu cts ici S a MOTOR Control Unit CFW 11M AFW 11M DRIVE INVERTER Notes The fuses presented in the block diagram above are not included in the VSD CFW 11M but are part of the AFW 11M arive Maximum AFW 11M configuration with 5 power units 2500 HP DC Link connected to rectifier Power Units Compact modular VSD units that can be configured to the applicable motor power Easy servicing Configurable up to 5 power units DC supplied by an input rectifier Compact book format width much smaller than the depth Configurable up to 5 power book units Power Book Unit Output to motor 26 CFW f www weg net lu CFW11M Drive Ratings Sizing the Drive The correct way to select a VSD is matching its output current with the motor rated current However the tables below present
12. 61800 3 and EN 55011 CFW 11 models with built in REI filter when properly installed meet the requirements of the electromagnetic compatibility directive EMC Directive 2004 108 EC Example EU CFW11 0007 T 2 O FA Z For models from frame size A to D the RFI filter is optional But for models in frame size E the RFI filter is included in the standard product These options must be provided already installed in the CFW 11 please see coding on page 26 12 CFW 11 www weg net lu Accessories PLC Accessory PLC11 PLC11 accessory provides the CFW 11with PLC speed reference generator and motion control functions It comes in two options PLC11 01 and PLC11 02 see differences in the table below In many applications this accessory allows the CFW 11 to replace an external PLC reducing this way application costs Features Motion control with trapezoidal S profiles absolute and relative m l Machine initial position search homing Pe aw aei LIE EY CT R o Ladder programming through WLP Software with timers counters LT TE coils and contacts RS 485 serial interface with Modbus RTU protocol 100 configurable parameters available to the user via keypad or WLP Master Slave function Electronic Gearbox CAN interface for CANopen and DeviceNet protocols CANopen Master which allows CFW 11 to control up to 25 slave devices WLP WSCAN software network configuration and programming software in the same envir
13. Head Crane Lifting SoftPLC function Three modes of vector control Highly compact Intelligent control of ventilation system Cooling SoftPLC function built in the standard product enabling the use of two controllers simultaneously This characteristic is for HVAC applications Three monitoring parameters displayed at once on the HIM USB communication port at the front of the VSD for data monitoring and parameters configuration via software Superdrive Sugar and Alcohol Modular and compact 12 pulse rectifier for reduction of harmonic content Regenerative rectifier for centrifuges Highly robust and reliable Process Machines Built in PLC and Real Time Clock High connectivity Fieldbus Highly precise speed and torque in all speed ranges User friendly interface and programming 6 CFW 11 Keypad www weg net lu he CFW 11 keypad was developed for simple and fast interaction while providing excellent visibility for the user Easy to use Interface Tools Graphic display Soft keys for easy operation Backlight Real time clock Copy function Plug in connection with CFW 11 turned on Language selection Remote Keypad Left soft key function defined by the display FWD REV Selection Local Remote Selection Right soft key function defined by the display Key for scrolling through menus and parameters and for modifying parameter content Start key Stop key
14. Motors Energy Automation Coatings Varlable Speed Drives e D QE o o o o o M OUO o w w o o c 9 o UO UO UO o a a AAA D A 50 0 HZ E Menu E S008 AL ELL pO lu B www weg net CFW 11 he CFW 11is a variable speed drive series with state of the art technology for three phase induction motors It can be used in a wide range of applications since it is designed for running on either Normal or Heavy Duty loads lts performance is excellent providing increased productivity and an improvement in the quality of the process in which it is used young pri X 1 1 to 2 2kW 1 5 to 3HP 200 240V Single phase 1 1 to 55kW 1 5 to 75HP 200 240V Three phase 1 5 to 132kW 2 to 175HP 380 480V Three phase Innovative and simple The CFW 11 presents many innovations that are helpful and C beneficial to customers mainly due to the simplicity of its C US E installation and operation The CFW 11 was developed based on Plug and Play philosophy connect and use allowing simple and fast installation of the VSD and its accessories The Keypad has a navigation and programming system similar to mobile phones with soft key buttons It is possible to access the parameters sequentially or through groups of parameters The Keypad also makes the Oriented Start up function available guiding the user through the necessary programming
15. RS232 02 RS 232C Serial Communication Module with DIP switches for microcontroller s flash memory programming CAN RS485 01 CAN RS 485 Interface Module CANopen DeviceNet and Modbus m CAN 01 CAN Interface Module CANopen and DeviceNet RS232 05 RS 232 Interface Module passive Modbus RTU RS485 05 RS 485 Interface Module passive Modbus RTU PROFDP 05 Profibus DP Interface Module DEVICENET 05 DeviceNet Interface Module ETHERNET IP 05 EtherNet IP Interface Module 1 1 2 2 3 3 3 3 4 4 4 4 4 PLC11 01 Module with PLC Functions see page 14 l 2 and o PLC11 02 Module with PLC Functions see page 14 10 CFW 11 www weg net lu Accessories Kit for power cable shielding CFW 11 has a kit to make easier the connection of the motor cable shield to the ground providing a low impedance connection for high frequencies PCSA 01 Kit for power cable shielding for frame size A PCSB 01 Kit for power cable shielding for frame size B PCSC 01 Kit for power cable shielding for frame size C PCSD 01 Kit for power cable shielding for frame size D PCSE 01 Kit for power cable shielding for frame size E Note 1 The kit for power cable shielding is provided PCSD 01 PCSE 01 along with VSDs that have internal RFI filter Example EU CFW11 0007 T2 O FA Z 2 In frame sizes D and E the power cable shielding kit is factory standard even for VSDs without internal RFI filter Enclosures Cox o wa
16. Xinkai South Road Nantong Economic amp Technical Development Zone Nantong Jiangsu Province Phone s 86 0513 85989333 Fax 86 0513 85922161 info cnOweg net www weg net cn COLOMBIA WEG COLOMBIA LTDA Calle 46A N82 54 Porter a Il Bodega 7 San Cayetano Il Bogota Phone s 57 1 416 0166 Fax 57 1 416 2077 info co weg net www weg net co WEG Equipamentos El tricos S A International Division FRANCE WEG FRANCE SAS Z de Chenes Le Loup 13 Rue du Morellon BP 738 38297 Saint Quentin Fallavier Phone s 33 0 4 74 99 11 35 Fax 33 0 4 74 99 11 44 info fr weg net www weg net fr GERMANY WEG GERMANY GmbH Industriegebiet Turnich 3 Geigerstrasse 7 D 50169 Kerpen Turnich Phone s 49 0 2237 9291 0 Fax 49 0 2237 9291 10 info de weg net www weg net de INDIA WEG Electric India Pvt Ltd 38 Ground Floor 1st Main Road Lower Palace Orchards Bangalore 560 003 Phone s 91 80 4128 2007 91 80 4128 2006 Fax 91 80 2336 7624 info in weg net www weg net in ITALY WEG ITALIA S R L V le Brianza 20 20092 Cinisello Balsamo Milano Phone s 39 02 6129 3535 Fax 39 02 6601 3738 info it weg net www weg net it JAPAN WEG ELECTRIC MOTORS JAPAN CO LTD Matsumoto Bldg 2F 3 23 7 Kamata Ohta ku Tokyo Japan 144 0052 Phone s 81 3 3736 2998 Fax 81 3 3736 2995 info jp weg net www weg net jp MEXICO WEG MEXICO S A DE OV Carretera Jorobas Tula Km
17. ectrical thermal and energy EN 50178 Electronic equipment for use in power installations EN 60204 1 Safety of machinery Electrical equipment of machines Part 1 General requirements Note In order to have a machine in conformity with this norm the machine manufacturer is responsible for the installation of an emergency shutdown device and an equipment for network sectioning EN 60146 IEC 146 Semiconductor converters EN 61800 2 Adjustable speed electrical power drive systems Part 2 General requirements rating specifications for low voltage adjustable frequency a c power drive systems EN 60529 Degrees of protection provided by enclosures IP Code UL 50 Enclosures for electrical equipment 24 CFW 1 Overcurrent short circuit Under overvoltage in the power circuit Phase loss Overtemperature in the VSD IGBTs rectifier and internal air in the electronic cards Overtemperature in the motor Overload in the braking resistor Overload in the IGBTs Overload in the motor Fault external alarm Fault in the CPU or memory Phase to ground short circuit at the output Fault in the heatsink fan Overspeed of motor Incorrect connection of encoder EN 61800 3 Adjustable speed electrical power drive systems Part 3 EMC product standard including specific test methods EN 55011 Limits and methods of measuremen
18. ed on the outflow demand Besides that the VSD also monitors the suction pressure and the tank level The CFW 11 also alternates the pumps according to their using time thus ensuring an uniform wear and tear of motors and pumps Two types of Multipump Control are available fixed and floating controls In fixed control the VSD is able to control one of the pumps at variable speed and to start and stop other 4 pumps at fixed speed In floating control the VSD is able to control up to 4 pumps all of them at variable speed 14 CFW t www weg net lu USB Connection SuperDrive G2 It is a Windows based software for CFW 11 programming command and monitoring The following features are available in the software Automatic CFW 11 identification Monitoring of CFW 11 parameters Online changing of parameters in the CFW 11 Offline changing of parameters in the PC Creation of application documents Trace function see below Upload of SoftPLC applicative software in the CFW 11 flash memory see page 17 Online troubleshooting nn SSA RAR This software is available free of charge at www weg net Projet Om Toss b PORRA Are del EA AA DL New User Setting P0100 Acceleration Time Range 0 999 zoo mm OC re r 13 i AMO Em ii E 5 Nam rr Monitoring and Parameter setting Status monitoring command window using virtual Keypad Start Stop fu
19. excellent static and dynamic performance precise torque and speed control dynamic response positioning precision and high overload capacity The CFW 11 was also developed for applications where the decisive factor is safety through several built in protections and alarms as well as through the safety stop function in accordance with EN 954 1 category Ill Multi Pump Control The CFW 11 features the Multipump Control which permits the CFW 11 to control up to 5 pumps in order to maintain the pipeline pressure constant regardless of the outflow fluctuations In this system an intelligent control of the pumps is done by the VSD which decides the moment to start or stop each of the pumps based on the outflow demand Besides that the VSD also monitors the suction pressure and the tank level The CFW 11 also alternates the pumps according to their using time thus ensuring an uniform wear and tear of motors and pumps Two types of Multipump Control are available fixed and floating controls In fixed control the VSD is able to control one of the pumps at variable speed and to start and stop other 4 pumps at fixed speed In floating control the VSD is able to control up to 4 pumps all of them at variable speed The Multipump Control for CFW 11 is available as an applicative software for SoftPLC function see page 17 and can be downloaded from www weg net Pumps and fans Precise control of process variables pressure flow tempe
20. nce restriction Typical power factor for rated condition 0 94 for models with three phase supply e 0 70 for models with single phase or single phase three phase supply Meets the 61000 3 12 standard related pa to low order current harmonics in the network E EGRESSOS SR E IO IO No need for external line reactor Single DC Busbar Usually used in multi motor systems common DC bus confguration is a good solution for energy savi ng S Supply Network Single DC Link In this confguration individual VSD rectifer bridges are replaced with a common input rectifer unit Each VSD is then directly fed from the DC bus to its DC link terminals This solution allows the energy in the DC bus to be shared among the VSDs connected to it thus CFW 11 optimizing the power consuption in the system The standard CFW 11 can be conected to a DC bus system When required the factory should be consulted for further details General Input Rectifier Unit Intelligent Thermal Management Monitoring of the heatsink and internal air temperatures of the electronic boards providing total protection of the IGBTs and the CFW 11 as a whole The heatsink fan is turned on and off automatically depending on the temperature of the power modules The speed and the number of hours of operation of the fan are monitored and indicated in corresponding parameters Alarm or fault messages are generated related to these variables The fan i
21. nction JOG local remote Reverse and reset Monitoring and parameterization of Integrated environment the list of parameters Comparison to factory default is easy Trace Function Trace function is used to register CFW 11 variables like current voltage speed etc when a given event occurs in the system eg alarm fault overload overvoltage etc This event in the system is called a trigger because it triggers the data storage process The stored variables can be visualized in the form of graphs by using the SuperDrive G2 software Trace function simulates a 4 channel oscilloscope It is a very useful tool in the start up of a system and in the diagnoses of defects Trigger 05 06 07 13 31 45 FC 2 5 064 16 5 064 16 v oRBABRBABRBASR SA read configuration write configuration Trace function configuration in the SuperDrive G2 CFW M 15 l B www weg net USB Connection SoftPLC Function It is a resource that provides PLC features to the CFW 11 without the addition of any accessories It provides flexibility to the product allowing the user to create his her own applicative software user s program The SoftPLC main features are Ladder language programming using WLP software Access to all VSD parameters and I Os Configurable PLC mathema
22. odule regardless of user command Selectable Language The user can choose the Keypad language Portuguese English Spanish German etc 8 CFW 11 Functions Group There are several groups divided by functions only making available only the parameters related to the function Example Vector Control Group Communication Group I O Configuration Group etc Changed Parameters Group It shows only the parameters that are programmed different from the factory default www weg net lu Accessories CFW 11 was developed based on Plug and Play philosophy It automatically recognizes and manual configuration Slot 1 I O Expansion inputs and outputs Slot 2 Encoder Interface Slot 5 Built in flash Memory Module available in the standard product Slot 3 Communication 1 Slot 4 Communication 2 CFW M 9 l B www weg net Accessories 2 14 bit analog inputs in voltage or current 2 digital inputs IOA 01 2 14 bit analog outputs in voltage or current 2 open collector digital outputs 2 isolated 12 bit analog inputs IOB 01 2 digital inputs 2 isolated 11 bit analog outputs in voltage or current 2 open collector digital outputs Incremental encoder module 510 12 Vac ENG 100 kHz With encoder signal repeater Incremental encoder module ENC 02 5 to 12 Vdc 100 kHz RS485 01 RS 485 Serial Communication Module Modbus RTU RS232 01 HS 232C Serial Communication Module Modbus RTU
23. onment WEG Ladder Programmer Tuti Acad mico Technical Specification 1 differential input 10 10Vdc 0 20mA 14 bits guo D CS l Analog outputs 2outputs 10 10Vdc O 20mA f2bits IO Example of use of PLC11 01 as CANopen network master CANopen slave CANopen slave I I I I P WLP WSCAN Software 3 Digital and analog I Os WLP WSCAN Software O1 Master Digital and analog I O expansion Digital and analog I Os CFW 11 13 lu B www weg net CFW 11 IP 54 Drive The CFW11 IP 54 features a IP 54 enclosure that protects the drive from splashing water corrosion and dust Due to the fact that the CFW11 IP 54 Drive has improved cooling fans it ensures perfect functionality when operating at full load condition The Drive is designed to be mounted directly in severe environments without need of custom enclosure such as a Chemical industry Petrochemical Food Industry Comunication Protocol such as Profibus Devicenet CAN open Modbus RTU Ethernet IP can be added using optional cards 3 CFW 11 Multipump Control Function The CFW 11 features the Multipump Control function which is capable of controlling up to 5 pumps in order to maintain the pipeline pressure constant regardless of the outflow fluctuations In this system an control algoritm of pumps is done by the VSD which decides the moment to start or stop each of the pumps bas
24. rature etc through a PID regulator superposed to the speed control Optimization of power consumption through speed control with an adjustable V f curve Possibility of safety and maintenance signaling and alarms of pumps and fans Availability of PID regulators to control other process accessories like valves dumpers other VSDs etc Compressors Optimization of system pressurization control with energy savings and improvement of compressor efficiency Reduction of motor startup current minimizing the wear and tear of the mechanical system permitting a reduction of contracted demand Possibility of safety and maintenance signaling and alarms of pressurization system Provides startup system control of other compressor units with an increased efficiency of the pressurization system 4 CFW 11 www weg net lu Applications Paper and Cellulose Wood Three monitoring parameters displayed at once on the HIM USB communication port at the front of the VSD for data monitoring and parameters configuration via software Superdrive Highly precise speed and torque control Flexible hardware programming and confguration making easier applications where syncronism is demanded Possibility to be integratet in a variety of communication protocols mainly used in the industry Provided in a compact design the CFW11 Series allows the assembly directly next to one another with no reduction of ambient temperature Quick
25. rload system www weg net lu 200 240 V 2 200 240 V 2 200 240 V 2 380 480 V 4 0010 10A 0006 6 A 0007 7 A 0003 3A 0013 13A 0007 7A 0016 16 A 0010 10A 0024 24 A 0013 13A 0028 28A 0017 17A 0033 33A 0024 24A 0045 45A 0031 31A Voltage 0054 54 A 0038 38 A 0070 70A 0045 45A 0086 86 A 0058 58A 0105 105A 0070 70A 0142 142A 0088 88 A 0180 180A 0105 105 A 0211 211A 0142 142A 0180 180A 0211 211A 4 Number of phases 10 REI Filter S Single phase B Single phase or three phase Three phase 5 Voltage 2 200 240 V 4 380 480 V 6 Optional Accessories S standard product O product with optional accessories 7 Degree of Protection Blank factory standard Sizes A B and C IP21 D Nema 1 IP20 N1 Nema 1 2 P2 8 Keypad Blank factory standard 1 IC without interface blind cover 9 Braking Blank factory standard Sizes A B C D built in braking IGBT DB with braking IGBT valid for models of frame size E Blank factory standard FA Category C3 internal RFI filter Valid for models of frame size E built in RFI filter Size A B C and D 11 Safety Stop Blank factory standard without safety stop function Y with safety stop function according to EN 954 1 category 3 12 External Electronic Supply 24 Vdc Blank factory standard W With external eletronic power supply 2
26. s Moat Redditch Worcestershire B98 9HE Phone s 44 0 1527 596 748 Fax 44 0 1527 591 133 info uk weg net www weg net uk UNITED ARAB EMIRATES WEG MIDDLE EAST FZE JAFZA JEBEL ALI FREE ZONE Tower 18 19th Floor Office LB181905 Dubai United Arab Emirates info ae weg net www weg net ae USA WEG ELECTRIC CORP 1327 Northbrook Parkway Suite 490 Suwanee 30024 Phone s 1 770 338 5656 Fax 1 770 338 1632 info uS weg net www weg net us VENEZUELA WEG INDUSTRIAS VENEZUELA C A Avenida 138 A Edificio Torre Banco Occidental de Descuento Piso 6 Oficina 6 12 Urbanizacion San Jose de Tarbes Zona Postal 2001 Valencia Edo Carabobo Phone s 58 241 8210582 58 241 8210799 58 241 8211457 Fax 58 241 8210966 info ve weg net www weg net ve 1053 04 112009 The values shown are subject to change without prior notice
27. s easily removed for cleaning or replacement Functions Multi speed up to 8 pre programmed speeds m All CFW models from size A to D have built in braking m PID regulator automatic control of level IGBT in the standard product _ pressure flow weight etc m CFW 11 can monitor the temperature probes of the mo Ride Through operation during momentary tor PTC PT100 OR KTY84 providing thermal protection Loss of the power of thepower supply to the motor optional accessory is necessary Skip Frequency rejection of critical or resonant m Operating air temperature up to 50 C 122 F for sizes A speeds to D and up to 45 C 113 F for size E S Ramp smoothness in the acceleration m Motor overload protection according to IEC 60497 4 2 deceleration and UL 508 C CFW M 17 l B www weg net Technical Features B oT TUENTUR a s s oqa MESSA S s s TT CANTON SIII q us iQ O D DC busbar connection 2 Connection for braking resistor Power network Motor POWER e is Voltages Super Drive Software WLP Software Accessories MMI remote Digital Inputs DI1 to DI6 Alt and AI2 Analog Outputs AO1 and AO2 Digital Outputs DO1 RL1 to DO3 RL3 Mu u u s a s nd ss ss aum ll i U UU UU UU I Analog Inputs
28. t of radio disturbance characteristics of industrial scientific and medical ISM radio frequency equipment CISPR 11 Industrial scientific and medical ISM radio frequency equipment Electromagnetic disturbance characteristics Limits and methods of measurement EN 61000 4 2 Electromagnetic Compatibility Standards EMC Part 4 Testing and measurement techniques Section 2 Electrostatic discharge immunity test EN 61000 4 3 Electromagnetic Compatibility Standards EMC Part 4 Testing and measurement techniques Section 3 Radiated radiofrequency electromagnetic field immunity test EN 61000 4 4 Electromagnetic Compatibility Standards EMC Part 4 Testing and measurement techniques Section 4 Electrical fast transient burst immunity test EN 61000 4 5 Electromagnetic Compatibility Standards EMC Part 4 Testing and measurement techniques Section 5 Surge immunity test EN 61000 4 6 Electromagnetic Compatibility Standards EMC Part 4 Testing and measurement techniques Section 6 Immunity to conducted disturbances induced by radio frequency fields Coding 1 2 3 4 S 6 F 8 9 10 11 12 13 14 15 Bm ETIS E ESE nna 1 Market identification It defines the language of the manual and the factory parameterization BR Brazil NA North America MS Mercosul EU Europe SA South Africa 2 Line CFW11 WEG Frequency VSD series CFW11 3 Rated output current for normal ove
29. the expected motor power for each VSD model Use the motor power ratings below only as a guidance Motor rated currents may vary with speed and manufacturer IEC motor powers are based on WEG 4 pole motors NEMA motor powers are based on NEC table 430 150 Motor Voltages between 380 480V s ommon mo o xm 3e _ 380 480 V Motor Voltages between 500 600V 500 600 V a Mm Motor Voltages between 660 690V e CFW11M 1217T6 1217 1120 1500 9 9 1250 660 690 V CFW11M 1622T6 1622 1600 2000 1292 1250 1750 CFW11M 2028T6 2028 2000 2500 1615 1400 2000 CFW M 27 WEG Worldwide Operations ARGENTINA WEG EQUIPAMIENTOS ELECTRICOS S A Headquarters San Francisco Cordoba Sgo Pampiglione 4849 Parque Industrial San Francisco 2400 San Francisco Phone s 54 3564 421484 Fax 54 3564 421459 info ar weg net www weg net ar AUSTRALIA WEG AUSTRALIA PTY LTD 3 Dalmore Drive Carribean Park Industrial Estate Scoresby VIC 3179 Melbourne Phone s 61 3 9765 4600 Fax 61 8 9753 2088 info au weg net www weg net au BELGIUM WEG BENELUX S A Rue de l Industrie 30 D 1400 Nivelles Phone s 32 67 88 8420 Fax 32 67 84 1748 info be weg net www weg net be CHILE WEG CHILE S A Los Canteros 8600 La Reina Santiago Phone s 56 2 784 8900 Fax 56 2 784 8950 info cl weg net www weg net cl CHINA WEG NANTONG ELECTRIC MOTOR MANUFACTURING CO LID No 128
30. tical and control blocks Applicative software download upload and online monitoring via USB connection Storage of the applicative software in the CFW 11 Flash Memory Module see below Memory space of 15kB for applicative storage Simple and practical programming environment User Parameters Configuration 40 User parameter settings that can be individually programmed CAL RR EUN allowing tags units minimum and maximum values number Parametro PLC of decimal digits and other characteristics to be changed elle te Parametro PLC Parametro PLC Parametro PLC Parametro PLC Parametro PLC Parametro PLC Parametro PLC Parametro PLC ococoooocoooocoo ocooooooooooooolz ocooooooooooooolz3 coooooooooooooli3 ooooooooooooof l ooooooooooooo ll cooooooooooooolfzim Be Flash Memory Module It stores the image of the CFW 11 parameters It ensures that 1 the programming will not be lost because there is a backup of the parameters It permits the transfer of parameters stored in the flash Memory Module to the CFW 11 and vice versa Excellent function for machine manufactures or in processes where parameter settings is repeated Copy Function It stores the applicative software generated by the SoftPLC function Standard on CFW11 series 16 CFW 11 www weg net lu Technical Features Built in DC link Reactor Il NM Allows the VSD to be installed in any network there is no minimum impeda
31. tion criterias must be considered due to their heat dissipation As an option to the use of braking resistors CFW 11 features a special braking method in vector control mode known as Optimal Braking This innovation delivers to the load a high performance braking torque without requiring a braking resistor The following graph shows the advantages of using Optimal Braking compared to other methods thus ensuring an ideal optimized and low cost solution for braking applications www weg net lI Braking Torque 96 100 96 o 100 200 Typical Braking Torque x Speed Graph for a 10 HP 7 5 kW motor driven by a CFW 11 B Dynamic Braking Torque Curve B Optimal Brakinge Torque Curve DCBraking Torque Curve Optimal Flux 9 TECHNOLOGY FOR MOTORS DRIVEN BY VSDs IN APPLICATIONS WITH CONSTANT TORQUE LOADS m Rated torque at low speeds eliminating the need for independent ventilation or motor oversizing m Space saving and cost reduction of the application m improved performance of the package VSD and motor an exclusive WEG solution High efficiency WEG motor CFW 11 Solution applied only to CFW 11 with high efficiency WEG motors CFW M 3 lu B www weg net Applications The CFW 11 can be used in both simple and sophisticated applications due to its broad range of functions and easy configuration installation and operation The CFW 11 through its Vectrue Inverter technology presents
32. tor voltages between 380V and 460V AILISI NJ Ne oN CFW110010T4 10 CFW110013T4 CFWI10058T4 CFWI10070T4 owsa e 4 75 6 j 180 150 150 CFW110211T4 175 150 N c o N N oo o oo S c1 c IA N al al al i L NIN Y Y al SJ al SI al al NI on ow rS o lt O O n2 al CFW M 19 l B www weg net Dimensions and Weight CFWI1000682 EUNT 1000752 or 00782 CHW11000782 247 145 227 63 10 CPWI10007T2 9 73 5 71 8 94 13 9 22 0 CFW11001082 410 255 235 ETE 16 14 10 04 9 25 EUM QFWi10013T2 QFWi10016T2 Standard EN 1 mam CPWITOO24T2 293 190 227 104 CFWI10028T2 11 54 7 48 8 94 22 9 CFW110033T2 CFW110045T2 M UE 3 ate 378 220 Fa Fa 5 14 88 8 67 11 Fa Fa 2 625 350 298 EJ 4 CFW110070T2 E 24 61 13 78 11 73 CFWT10086T2 504 300 305 326 41 CEW110105T2 19 84 11 81 12 01 71 8 90 4 EL CFW110142T2 675 335 358 65 CFW110180T2 26 58 13 19 14 09 143 3 Optional ETE 10211T2 CFW110003T4 CFW110005T4 I CFW110005T4 247 143 196 6 3 10 CFW11000714 l CFW11000714 9 73 5 63 7 72 13 9 22 0 CFW110010T4 1 CFW110010T4 0T4 1 255 295 CFW110013T4 1 CFW110013T4 3T4 10 04 9 25 CFW110017T4 1 CFW11001714 714 CFW110024T4 aie 4 E a a d D 3 ra 1 Standard CFW110031T4 1 CFW110031T4
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