User Manual - Makita New Zealand
Contents
1. 005801 E DOUBLE INSULATION ENGLISH Original instructions SPECIFICATIONS Model 9556NB 9557NB 9558NB Depressed center wheel diameter 100 mm 115 mm 125 mm Max wheel thickness 6 4mm 6 4mm 6 4mm Spindle thread M10 M14 M14 Rated speed n No load speed no 11 000 min 11 000 min 11 000 min Overall length 271mm 271mm 271 mm Net weight 1 9 kg 2 0 kg 2 1 kg Safety class Bill Due to our continuing program of research and development the specifications herein are subject to change without notice Specifications may differ from country to country Weight according to EPTA Procedure 01 2003 END202 8 Symbols The following show the symbols used for the equipment Be sure that you understand their meaning before use Oli Read instruction manual o 00 DOUBLE INSULATION Wear safety glasses Only for EU countries Do not dispose of electric equipment together with household waste material In observance of the European Directive on Waste Electric and Electronic Equipment and its implementation in accordance with national law electric equipment that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility ENE048 1 Intended use The tool is intended for grinding sanding and cutting of metal and stone materials without the use of water ENF002 2 Power supply The tool should b2. cord suitable for outdoor use reduces the risk of electric shock 9 If operating a power tool in a damp location is unavoidable use a residual current device RCD protected supply Use of an RCD reduces the risk of electric shock 10 Use of power supply via a RCD with a rated residual current of 30mA or less is always recommended Personal safety 11 12 13 14 15 16 17 Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Use personal protective eguipment Always wear eye protection Protective eguipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries Prevent unintentional starting Ensure the switch is in the off position before connecting to power source and or battery pack picking up or carrying the tool Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents Remove any adjusting key or wrench before turning the power tool on Awrench or a key left attached to a rotating part of the power tool may result in personal injury Do not overreach Keep proper footing and balance at all times This enables better control of the power
3. power tool and position your body and arm to allow you to resist kickback forces Always use auxiliary handle if provided for maximum control over kickback or torque reaction during start up The operator can control torque reactions or kickback forces if proper precautions are taken b Never place your hand near the rotating accessory Accessory may kickback over your hand c Do not position your body in the area where power tool will move if kickback occurs Kickback will propel the tool in direction opposite to the wheel s movement at the point of snagging d Use special care when working corners sharp edges etc Avoid bouncing and snagging the accessory Corners sharp edges or bouncing have a tendency to snag the rotating accessory and cause loss of control or kickback e Do not attach a saw chain woodcarving blade or toothed saw blade Such blades create frequent kickback and loss of control Safety Warnings Specific for Grinding and Abrasive Cutting Off Operations a Use only wheel types that are recommended for your power tool and the specific guard designed for the selected wheel Wheels for which the power tool was not designed cannot be adeguately guarded and are unsafe b The grinding surface of centre depressed wheels must be mounted below the plane of the guard lip An improperly mounted wheel that projects through the plane of the guard lip cannot be adeguately protected c The guard must be securely attached
4. wheel do not work the grinder in the B direction or it will cut into the workpiece Once the edge of the wheel has been rounded off by use the wheel may be worked in both A and B direction Operation with wire cup brush wire bevel brush optional accessory 1 Wire cup brush Wire bevel brush A CAUTION Check operation of brush by running tool with no load insuring that no one is in front of or in line with brush Do not use brush that is damaged or which is out of balance Use of damaged brush could increase potential for injury from contact with broken brush wires Unplug tool and place it upside down allowing easy access to spindle Remove any accessories on spindle Thread wire cup brush wire bevel brush onto spindle and tighten with supplied wrench When using brush avoid applying too much pressure which causes over bending of wires leading to premature breakage Operation with abrasive cut off diamond wheel optional accessory Lock nut Abrasive cut off wheel diamond wheel 3 Inner flange 4 Wheel guard for abrasive cut off wheel diamond wheel Na The direction for mounting the lock nut and the inner flange varies by wheel thickness Refer to the table below 100 mm 4 Abrasive cut off wheel Diamond wheel Thickness Less than 4 mm 5 32 Thickness 4 mm 5 32 or more Thickness Less than 4 mm 5 32 Thickness 4 mm 5 32 or more I PD sp 16 mm
5. 5 8 16 mm 5 8 sa 20 mm 13 16 20 mm 13 16 23 1 Lock nut 2 Abrasive cut off wheel 3 Inner flange 4 Diamond wheel 115 mm 4 1 2 125 mm 5 Abrasive cut off wheel Diamond wheel aa Thickness Less than 4 mm 5 32 Thickness 4 mm 5 32 or more Thickness Less than 4 mm 5 32 Thickness 4 mm 5 32 or more est 1 Ze a2 22 23 mm 7 8 22 23 mm 7 8 22 23 mm 7 8 22 23 mm 7 8 3 1 1 Lock nut 2 Abrasive cut off wheel 3 Inner flange 4 Diamond wheel AAWARNING When using an abrasive cut off diamond wheel be sure to use only the special wheel guard designed for use with cut off wheels In some European countries when using a diamond wheel the ordinary guard can be used Follow the regulations in your country NEVER use cut off wheel for side grinding Do not jam the wheel or apply excessive pressure Do not attempt to make an excessive depth of cut Overstressing the wheel increases the loading and susceptibility to twisting or binding of the wheel in the cut and the possibility of kickback wheel breakage and overheating of the motor may occur Do not start the cutting operation in the workpiece Let the wheel reach full speed and carefully enter into the cut moving the tool forward over the workpiece surface The wheel may bind walk up or kickback if the
6. act with the spinning accessory could snag your clothing pulling the accessory into your body 14 Regularly clean the power tool s air vents The motor s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards 15 Do not operate the power tool near flammable materials Sparks could ignite these materials 16 Do not use accessories that require liquid coolants Using water or other liquid coolants may result in electrocution or shock Kickback and Related Warnings Kickback is a sudden reaction to a pinched or snagged rotating wheel backing pad brush or any other accessory Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncontrolled power tool to be forced in the direction opposite of the accessory s rotation at the point of the binding For example if an abrasive wheel is snagged or pinched by the workpiece the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out The wheel may either jump toward or away from the operator depending on direction of the wheel s movement at the point of pinching Abrasive wheels may also break under these conditions Kickback is the result of power tool misuse and or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below a Maintain a firm grip on the
7. d wheel cover For abrasive cut off wheel diamond wheel Depressed center wheels Abrasive cut off wheels Multi discs Diamond wheels Wire cup brushes Wire bevel brush 85 Abrasive discs Inner flange Lock nut for depressed center wheel abrasive cut off wheel multi disc diamond wheel Lock nut for abrasive disc Lock nut wrench Side grip NOTE Some items in the list may be included in the tool package as standard accessories They may differ from country to country Makita Jan Baptist Vinkstraat 2 3070 Belgium Makita Corporation Anjo Aichi Japan 8845651224 www makita com
8. e connected only to a power supply of the same voltage as indicated on the nameplate and can only be operated on single phase AC supply They are double insulated and can therefore also be used from sockets without earth wire ENG905 1 Noise The typical A weighted noise level determined according to EN60745 Model 9556NB Sound pressure level Lpa 85 dB A Sound power level Lwa 96 dB A Uncertainty K 3 dB A Model 9557NB Sound pressure level Lpa 86 dB A Sound power level Lwa 97 dB A Uncertainty K 3 dB A Model 9558NB Sound pressure level Lpa 86 dB A Sound power level Lwa 97 dB A Uncertainty K 3 dB A Wear ear protection ENG900 1 Vibration The vibration total value tri axial vector sum determined according to EN60745 Model 9556NB 9557NB Work mode surface grinding Vibration emission a ac 7 5 m s Uncertainty K 1 5 m s Work mode disc sanding Vibration emission An ps 2 5 m s or less Uncertainty K 1 5 m s Model 9558NB Work mode surface grinding Vibration emission an ac 8 5 m s Uncertainty K 1 5 m s Work mode disc sanding Vibration emission An ps 2 5 m s or less Uncertainty K 1 5 m s ENG902 1 The declared vibration emission value has been measured in accordance with the standard test method and may be used for comparing one tool with another The declared vibration emission value may also be used in a
9. es specified in this manual These must be purchased separately Mount the rubber pad onto the spindle Fit the disc on the rubber pad and screw the lock nut onto the spindle To tighten the lock nut press the shaft lock firmly so that the spindle cannot revolve then use the lock nut wrench and securely tighten clockwise To remove the disc follow the installation procedure in reverse OPERATION ZAWARNING It should never be necessary to force the tool The weight of the tool applies adequate pressure Forcing and excessive pressure could cause dangerous wheel breakage ALWAYS replace wheel if tool is dropped while grinding NEVER bang or hit grinding disc or wheel onto work Avoid bouncing and snagging the wheel especially when working corners sharp edges etc This can cause loss of control and kickback NEVER use tool with wood cutting blades and other sawblades Such blades when used on a grinder frequently kick and cause loss of control leading to personal injury A CAUTION After operation always switch off the tool and wait until the wheel has come to a complete stop before putting the tool down Grinding and sanding operation ALWAYS hold the tool firmly with one hand on housing and the other on the side handle Turn the tool on and then apply the wheel or disc to the workpiece In general keep the edge of the wheel or disc at an angle of about 15 degrees to the workpiece surface During the break in period with a new
10. ime Wear personal protective equipment Depending on application use face shield safety goggles or safety glasses As appropriate wear dust mask hearing protectors gloves and workshop apron capable of stopping small abrasive or workpiece fragments The eye protection must be capable of stopping flying debris generated by various operations The dust mask or respirator must be capable of filtrating particles generated by your operation Prolonged exposure to high intensity noise may cause hearing loss Keep bystanders a safe distance away from work area Anyone entering the work area must wear personal protective equipment Fragments of workpiece or of a broken accessory may fly away and cause injury beyond immediate area of operation Hold the power tool by insulated gripping surfaces only when performing an operation where the cutting accessory may contact hidden wiring or its own cord Cutting accessory contacting a live wire may make exposed metal parts of the power tool live and could give the operator an electric shock Position the cord clear of the spinning accessory If you lose control the cord may be cut or snagged and your hand or arm may be pulled into the spinning accessory Never lay the power tool down until the accessory has come to a complete stop The spinning accessory may grab the surface and pull the power tool out of your control Do not run the power tool while carrying it at your side Accidental cont
11. moving The tool may be damaged Press the shaft lock to prevent spindle rotation when installing or removing accessories Switch action 1 Switch lever A CAUTION Before plugging in the tool always check to see that the slide switch actuates properly and returns to the OFF position when the rear of the slide switch is depressed To start the tool slide the slide switch toward the I ON position For continuous operation press the front of the slide switch to lock it To stop the tool press the rear of the slide switch then slide it toward the O OFF position ASSEMBLY Acaution Always be sure that the tool is switched off and unplugged before carrying out any work on the tool Installing side grip handle Acaution Always be sure that the side grip is installed securely before operation Screw the side grip securely on the position of the tool as shown in the figure Installing or removing wheel guard For depressed center wheel multi disc abrasive cut off wheel diamond wheel For tool with locking screw type wheel guard 1 Wheel guard 2 Screw 3 Bearing box 1 Wheel guard 2 Screw 3 Bearing box AAWARNING When using a depressed center grinding wheel Multi disc flex wheel wire wheel brush cut off wheel or diamond wheel the wheel guard must be fitted on the tool so that the closed side of the guard always points toward the operator When using an abrasive cut off diamond
12. ng wheel and the power tool directly at you c When wheel is binding or when interrupting a cut for any reason switch off the power tool and hold the power tool motionless until the wheel comes to a complete stop Never attempt to remove the cut off wheel from the cut while the wheel is in motion otherwise kickback may occur Investigate and take corrective action to eliminate the cause of wheel binding d Do not restart the cutting operation in the workpiece Let the wheel reach full speed and carefully re enter the cut The wheel may bind walk up or kickback if the power tool is restarted in the workpiece e Support panels or any oversized workpiece to minimize the risk of wheel pinching and kickback Large workpieces tend to sag under their own weight Supports must be placed under the workpiece near the line of cut and near the edge of the workpiece on both sides of the wheel f Use extra caution when making a pocket cut into existing walls or other blind areas The protruding wheel may cut gas or water pipes electrical wiring or objects that can cause kickback Safety Warnings Specific for Sanding Operations Safety Warnings Specific for a Do not use excessively oversized sanding disc paper Follow manufacturers recommendations when selecting sanding paper Larger sanding paper extending beyond the sanding pad presents a laceration hazard and may cause snagging tearing of the disc or kickback Wire Brushing Ope
13. ol repaired before use Many accidents are caused by poorly maintained power tools 23 Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control 24 Use the power tool accessories and tool bits etc in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation Service 25 Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained 26 Follow instruction for lubricating and changing accessories 27 Keep handles dry clean and free from oil and grease GEBO33 7 GRINDER SAFETY WARNINGS Safety Warnings Common for Grinding Sanding Wire Brushing or Abrasive Cutting Off Operations 1 This power tool is intended to function as a grinder sander wire brush or cut off tool Read all safety warnings instructions illustrations and specifications provided with this power tool Failure to follow all instructions listed below may result in electric shock fire and or serious injury 2 Operations such as polishing are not recommended to be performed with this power tool Operations for which the power tool was not designed may create a hazard and cause personal injury 3 Do not use accesso
14. power tool is started in the workpiece During cutting operations never change the angle of the wheel Placing side pressure on the cut off wheel as in grinding will cause the wheel to crack and break causing serious personal injury A diamond wheel shall be operated perpendicular to the material being cut MAINTENANCE Acaution Always be sure that the tool is switched off and unplugged before attempting to perform inspection or maintenance Never use gasoline benzine thinner alcohol or the like Discoloration deformation or cracks may result 1 Exhaust vent 2 Inhalation vent The tool and its air vents have to be kept clean Regularly clean the tool s air vents or whenever the vents start to become obstructed To maintain product SAFETY and RELIABILITY repairs carbon brush inspection and replacement any other maintenance or adjustment should be performed by Makita Authorized Service Centers always using Makita replacement parts 11 OPTIONAL ACCESSORIES NCAUTION These accessories or attachments are recommended for use with your Makita tool specified in this manual The use of any other accessories or attachments might present a risk of injury to persons Only use accessory or attachment for its stated purpose If you need any assistance for more details regarding these accessories ask your local Makita Service Center Wheel guard wheel cover For depressed center wheel multi disc Wheel guar
15. preliminary assessment of exposure The declared vibration emission value is used for main applications of the power tool However if the power tool is used for other applications the vibration emission value may be different ZAWARNING The vibration emission during actual use of the power tool can differ from the declared emission value depending on the ways in which the tool is used Be sure to identify safety measures to protect the operator that are based on an estimation of exposure in the actual conditions of use taking account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle in addition to the trigger time ENH101 17 For European countries only EC Declaration of Conformity Makita declares that the following Machine s Designation of Machine Angle Grinder Model No Type 9556NB 9557NB 9558NB Conforms to the following European Directives 2006 42 EC They are manufactured in accordance with the following Standard or standardized documents EN60745 The Technical file in accordance with 2006 42 EC is available from Makita Jan Baptist Vinkstraat 2 3070 Belgium 31 12 2013 Yasushi Fukaya Director Makita Jan Baptist Vinkstraat 2 3070 Belgium GEA005 3 General Power Tool Safety Warnings A WARNING Read all safety warnings and all instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious inju
16. rations a Be aware that wire bristles are thrown by the brush even during ordinary operation Do not overstress the wires by applying excessive load to the brush The wire bristles can easily penetrate light clothing and or skin b If the use of a guard is recommended for wire brushing do not allow interference of the wire wheel or brush with the guard Wire wheel or brush may expand in diameter due to work load and centrifugal forces Additional Safety Warnings 17 20 21 22 23 24 When using depressed centre grinding wheels be sure to use only fiberglass reinforced wheels NEVER USE Stone Cup type wheels with this grinder This grinder is not designed for these types of wheels and the use of such a product may result in serious personal injury Be careful not to damage the spindle the flange especially the installing surface or the lock nut Damage to these parts could result in wheel breakage Make sure the wheel is not contacting the workpiece before the switch is turned on Before using the tool on an actual workpiece let it run for a while Watch for vibration or wobbling that could indicate poor installation or a poorly balanced wheel Use the specified surface of the wheel to perform the grinding Do not leave the tool running Operate the tool only when hand held Do not touch the workpiece immediately after operation it may be extremely hot and could burn your skin 25 Observe the in
17. ries which are not specifically designed and recommended by the tool manufacturer Just because the accessory can be attached to your power tool it does not assure safe operation 4 The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool Accessories running faster than their rated speed can break and fly apart 5 The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool Incorrectly sized accessories cannot be adequately guarded or controlled 6 Threaded mounting of accessories must match the grinder spindle thread For accessories mounted by flanges the arbour 10 11 12 13 hole of the accessory must fit the locating diameter of the flange Accessories that do not match the mounting hardware of the power tool will run out of balance vibrate excessively and may cause loss of control Do not use a damaged accessory Before each use inspect the accessory such as abrasive wheels for chips and cracks backing pad for cracks tear or excess wear wire brush for loose or cracked wires If power tool or accessory is dropped inspect for damage or install an undamaged accessory After inspecting and installing an accessory position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no load speed for one minute Damaged accessories will normally break apart during this test t
18. ry Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operated corded power tool or battery operated cordless power tool Work area safety 1 Keep work area clean and well lit Cluttered or dark areas invite accidents 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes 3 Keep children and bystanders away while operating a power tool Distractions can cause you to lose control Electrical safety 4 Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock 5 Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded 6 Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock 7 Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock 8 When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a
19. structions of the manufacturer for correct mounting and use of wheels Handle and store wheels with care 26 Do not use separate reducing bushings or adaptors to adapt large hole abrasive wheels 27 Use only flanges specified for this tool 28 For tools intended to be fitted with threaded hole wheel ensure that the thread in the wheel is long enough to accept the spindle length 29 Check that the workpiece is properly supported 30 Pay attention that the wheel continues to rotate after the tool is switched off 31 If working place is extremely hot and humid or badly polluted by conductive dust use a short circuit breaker 30 mA to assure operator safety 32 Do not use the tool containing asbestos 33 When use cut off wheel always work with the dust collecting wheel guard required by domestic regulation 34 Cutting discs must not be subjected to any lateral pressure SAVE THESE INSTRUCTIONS on any materials AWARNING DO NOT let comfort or familiarity with product gained from repeated use replace strict adherence to safety rules for the subject product MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury FUNCTIONAL DESCRIPTION Acaution Always be sure that the tool is switched off and unplugged before adjusting or checking function on the tool Shaft lock 1 Shaft lock Acaution Never actuate the shaft lock when the spindle is
20. to the power tool and positioned for maximum safety so the least amount of wheel is exposed towards the operator The guard helps to protect the operator from broken wheel fragments accidental contact with wheel and sparks that could ignite clothing d Wheels must be used only for recommended applications For example do not grind with the side of cut off wheel Abrasive cut off wheels are intended for peripheral grinding side forces applied to these wheels may cause them to shatter e Always use undamaged wheel flanges that are of correct size and shape for your selected wheel Proper wheel flanges support the wheel thus reducing the possibility of wheel breakage Flanges for cut off wheels may be different from grinding wheel flanges f Do not use worn down wheels from larger power tools Wheel intended for larger power tool is not suitable for the higher speed of a smaller tool and may burst Additional Safety Warnings Specific for Abrasive Cutting Off Operations a Do not jam the cut off wheel or apply excessive pressure Do not attempt to make an excessive depth of cut Overstressing the wheel increases the loading and susceptibility to twisting or binding of the wheel in the cut and the possibility of kickback or wheel breakage b Do not position your body in line with and behind the rotating wheel When the wheel at the point of operation is moving away from your body the possible kickback may propel the spinni
21. tool in unexpected situations Dress properly Do not wear loose clothing or jewellery Keep your hair clothing and gloves away from moving parts Loose clothes jewellery or long hair can be caught in moving parts If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of dust collection can reduce dust related hazards Power tool use and care 18 19 20 21 Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from the power source and or the battery pack from the power tool before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users 22 Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power to
22. wheel be sure to use only the special wheel guard designed for use with cut off wheels In some European countries when using a diamond wheel the ordinary guard can be used Follow the regulations in your country Mount the wheel guard with the protrusion on the wheel guard band aligned with the notch on the bearing box Then rotate the wheel guard to such an angle that it can protect the operator according to work Be sure to tighten the screw securely To remove wheel guard follow the installation procedure in reverse Installing or removing depressed center grinding wheel Multi disc 1 Lock nut 2 Depressed center grinding wheel Multi disc 3 Inner flange ZAWARNING Always use supplied guard when depressed center grinding wheel Multi disc is on tool Wheel can shatter during use and guard helps to reduce chances of personal injury Mount the inner flange onto the spindle Fit the wheel disc on the inner flange and screw the lock nut onto the spindle To tighten the lock nut press the shaft lock firmly so that the spindle cannot revolve then use the lock nut wrench and securely tighten clockwise 1 Lock nut wrench 2 Shaft lock To remove the wheel follow the installation procedure in reverse AAWARNING Only actuate the shaft lock when the spindle is not moving Installing or removing abrasive disc optional accessory 1 Lock nut 2 Abrasive disc 3 Rubber pad NOTE Use sander accessori
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