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bio controller adi 1030

1. ee sr rss mr r i a EE a DEPENDABLE INSTRUMENTS SERIAL MANUAL ADI 1030 SERIAL COMMUNICATION Firmware V2 2x March 1989 mm M lt er LL LICET DIET RIEN RR RI rr RR na te TL n nn ss a a ah 2 5 DATA SECTION The DATA section holds the data to be used for the function s When the HOST sends data to the Bio Controller it uses the Data section to transport it when the HOST requests data from the Bio Controller the Data section must be empty in fact an empty data section normally marks a request When a function is an implicit command 1 6 a function that doesn t need data to perform some action the Data Section 15 also empty When the command separator indicates an error the data section contains the The error code is a 2 digit number representing the type of error see the ERROR CODES section for a complete list and discussion of all possible errors The contents of the data section can be numeric digits as well as alpha numeric characters and digits depending on the function The fast float notation 15 an alpha numeric notation of numeric data The length of the data sections is restricted by the maximum length of the command string which is 128 bytes When all sections in the command string are used to the maximum only 92 characters remain for the da
2. EE r lt T c n r 1190202 DEPEHDABLE INSTRUMENTS V1UECE0012d SERIAL COMMUNICATION MANUAL ADI 1030 Bio Controller CONTENTS Firmware V2 2x March 1999 _ ed Ae Eh IR en ee EE R A ee x r su J URS Lun FL m TABLE OF CONTENTS Chapter Description Page Introduction 1 2 Command String 4 2 1 Node Section 6 2 2 Instruction Section 7 2 3 Unit 11 2 4 Command Seperator 12 2 5 Data Section 13 2 6 Checksum Section 15 3 Function Codes 16 4 Additional Remarks 23 5 Error Codes 25 6 Compatiblity with former Communication Protocol 27 7 Identical Functions in Oid and New Protocol 31 DEPEHDABLE INSTRUMENTS SERIAL COMMUNICTION MANUAL ADI 1030 SERIAL COMMUNICATION Firmware V2 2x March 1999 aan a LM M m arrr naa wara ee DESTRO Ae r SERIAL COMMUNICATION 1 INTRODUCTION The ADI 1030 bas a serial interface that can be used for several purposes l Connection with a PRINTER print out configuration etc 2 Connection witha COMPUTER through RS232 or RS422 communication reading values changing settings etc 3 Connection with NETWORK through RS485 communication
3. DEPENDABLE INSTRUMENTS 15 FID CONTROL MANUAL ADI 1030 Firmware V2 2x March 1999 dO CONTROL system 1 Continuous air sparging and stirrer speed control Setpoint P gain Integr time Deriv time Dead zone Bias Cycle time Note The low and high limit for stirrer speed contro must be selected in such a way that the required minimum and maximum stirrer speed are not exceeded System 2 Continuous air sparging N and O controlled head space only Setpoint P gain Integr time Deriv time Dead zone Bias Cycle time DEPENDABLE INSTRUMENTS Braak ter Dennis From Rob Claeijs servicebio applikon com sent Friday May 07 2004 10 07 AM To Braak ter Dennis Cc Service Frank van den Subject ADI1030 FEF i ADI1030_jumpa rs for analog out Geachte heer Ter Braak Bijgevoegd vindt u een tekening van het processord bord van de ADI1030 In de linker bovenhoek ziet u 2 x 2jumpers Voor uitgang 1 worden jumpers X3 en X5 gebruikt Voor uitgang 2 worden jumpers X7 en X9 gebruikt Op de tekening staat rechts boven hoe de jumpers moeten staan aan de hand van welk uitgangssignaal u nodig heeft De uitgang zal nu op 4 20mA staan dit moet gewijzigd worden naar O0 20mA With best regards Applikon Biotechnology Department Technical Service Rob Claeijs 44 4444444444444444444444 444444444444444444444444444444444444444
4. w r PT pb ur x m ui r m 43 OIOOIKOfT 25 DEPENDABLE INSTRUMENTS SERIAL COMMUNICTION MANUAL ADI 1030 SERIAL COMMUNICATION Firmware V2 2x March 1999 s gt gt gt 2 Ns L ae er AER ERR a ALIOD TINTO P AER EE den x LL Lu mur HL CL wr 6 L C LO C GN UL mYrr P 6 COMPATIBILITY WITH FORMER COMMUNICATION PROTOCOL An ADI 1030 Bio Controller with a previous firmware version e g V1 3X uses a different old protocol For this reason the firmware version V2 0X also supports this old protocol however its application is limited Note The format of the first request by the host after power up of the ADI 1030 Bio Controller determines which protocolisselected by the ADI 1030 Switching of communication protocol 15 only valid after power off on Communication with use of the old protocol is based on the following strings Data request or command string B1 B2 B3 B4 B5 Start of text ASCII 2 CHRS 2 Bio Controller device number to be addressed A71 to 99 followed command separator lt gt Request or command followed by command See tables next pages separator lt gt Value optional only in case of a command String termination Reply string B1 B2 B3 B4 B5 Start of text ASCII 2 CHR 2 Bio Controller device
5. m 5 3 CONFIGURATION DOSE The CONFIGURATION DOSE menu can be used to specify which outputs must be recorded by a dose monitor function output action is integrated in time First the output number must be defined after which the desired engineering unit can be selected and the conversion factor conversion of time to actuator action can be set CONFIG DOSE MONITOR SELECT OUTPUT NEXT PREVIOUS DELETE EDIT DEFINE e rj e Ce The proposed output number is 1 with F1 the output number can be incremented only digital outputs F5 defines the actual selection If the actual output is already defined as a dose monitor the edit and delete option are displayed F4 and F5 After selecting an output number for a dose monitor function the desired option and engineering unit can be defined CONFIG DOSE MN SELECT OPTION TIME VOLUME WEIGHT POWER Col De s After option selection the desired engineering unit can be selected with the function keys F1 and F2 Available engineering units Time minutes or hours mn or hs Volume milliliters or liters ml or 1 Weight grams or kilograms g or kg Power Joules or kiloJoules J or kJ M F ee ee mri n rar em 1 AEN KA AR Sr KA AR AER mrar mm a 5 25
6. USER MANUAL ADI 1030 CONFIGURATION MENU Firrmware 2 March 1999 Ah LLLA ra FR UU lU eee u n 5 4 2 VIEW OUTPUT In the VIEW OUTPUT menu the function of the digital and analog outputs can be scanned VIEW DIGITAL ANALOG OUTPUT FUNCTION NEXT PREVIOUS e Lee e Le Les Possible functions are Control in case of digital outputs the dose monitor function is also presented Alarm only digital outputs the dose monitor function is also presented Timer only digital outputs the dose monitor function is also presented Recorder only analog outputs e Manual only analog outputs Not Defined The VIEW OUTPUT menu starts with digital output 1 after digital output 9 analog output 1 is presented 1 r eee r w m u E LENA eee eee oe ei 5 29 DEPENDABLE INSTRUMENTS USER MANUAL ADI 1030 UTILITY MENU Firmware V2 2x March 1999 ee m M OR s n m r ARA u cs mr CHAPTER 6 UTILITY MENU The UTILITY menu is used for additional settings and verifications it has the following lay out UTILITY SELECT OPTION LOGOUT SET VERIFY TEST INITIATE After selection of F1 the Logout procedure is executed UTILITY LOGOUT ENTER PASS CODE x m De De Aft
7. input n n 1 4 First calibration value for dCO input n n 1 4j 0 100 Second calibration value for dCO inp 1 0 100 Slope of mV mA input n n 1 4Y Offset of mV mA input n n 1 4y First calibration value for mV mA input n 1 4 1000 Second calibration value for mV m input n n 1 4 1000 Correction Sample value and command n 1 4 Correction Method 1 fixed Ek use inputyn 1 4 see 1 4 ternpe 1 t 1 pH t 2 t 3 dO t 4 dCO t 5 Level 6 Redox t 7 mVimA n 1 4 Atn Alarm status of input 0 alarm 1 low 2 high ala 241 2 Low alarn limit not valid for level input 2 4 t0 3 High alarm limit not valid for level input 2 4 tn 4 Hysteresis on alarm limits not valid for ievel input 2 44 5 Digital output number for Low alarm 241 Digital output number tor High alarm 2 4tn 7 Low alarm to display 0 no 1 yes 2 4 tn B High alarm to display 0 no 1 yes 2 41 9 Low alarm freezes controller 0 no 1 yes 2 4t n 10 High alarm freezes controller 0 no 1 yes h A h h gei h w e KOM 47 DEPENDABLE INSTRUMENTS SERIAL COMMUNICTION MANUAL ADI 1030 SERIAL COMMUNICATION Firmware V2 2x March 1999 pnr M dni ss s F code Functional Description n 1 4 Setpoint of pH control loop Dead zone of pH control loop currently not i
8. 25 AD11030 MAIN MENU BIO CONTROLLER PROCESS MANUAL LOGIN line 1 shows the maximum four measured process variables line 2 shows for each running controller the controlled output number the trend of the process value below or above setpoint approaching setpoint or drifting away F below setpornt drifting away F below setpoint approaching at setpoint above setpoint approaching BL above setpoint drifting away the controller output value 26 line 3 showes the menu line of the firmware line 4 showes the functions of the function keys F1 through F5 these functions depend on the selected menu see line 3 When de power was switched off in the and the power is switched on again press F3 to continue the lowest two display lines show the MAIN MENU status and the available MENU FUNCTIONS ADI 1030 MAIN MENU BIO CONTROLLER PROCESS MANUAL LOGIN Note Shaded function keys are active CEO DEPENDABLE INSTRUMENTS USER MANUAL 1030 Firmware V2 2x March 1999 s A r ORO um AE m rr LLL ICT um A A CHAPTER 2 PROCESS MENU PROCESS MENU After accessing the PROCESS menu use F1 in the MAIN menu the lowest two display lines show PROCESS SELECT ACTION CONTROL SETPOINT DISPLAY r
9. 88 This gives a range in seconds of 0 35999999 The On Off and Delay times have a resolution of 1 sec The sum of On and Off time cycle time may not exceed 35999999 sec Values become effective immediately if possible otherwise at the beginning ofthe next cycle In case the temperature correction method and corresponding data is done by serial communication the following procedure must be used In case a fixed correction needs to be changed in a temperature input correction first write the temperature mput number to 2 2 1 3 next write value 2 to 2 2 1 n 2 In case a temperature input correction needs to be changed to a fixed correction first write the value 1 to 2 2 1 n 2 next write the correction temperature to 2 2 1 n 3 CIOOIKOfCT 23 DEPENDABLE INSTRUMENTS SERIAL COMMUNICTION MANUAL ADI 1030 SERIAL COMMUNICATION Firmware V2 2x March 1988 QO m nm en CT r yr ar rr R HET ENTRANT 5 ee RR LE TELLE EFT RR m ke a ms m 5 ERROR CODES Whenever and error occurs in receiving or interpreting the command string the ADI 1030 Bio Controller responds with an error message n error message is coded by using an E character at position of the command separator lt stx gt Nio from Fcode BcodelLcode Uunit Ecode lt cr gt lt lf gt The data section contains a number that represent an error code Each error erro
10. 111 eee mamaru LL e r ee ee a eee MM eee 3 1 4 dCO CALIBRATION After selection of the dCO calibration menu the following options are available MANUAL CALIBRATION dCO SELECT OPTION EXECUTE DATA DEFAULT e Lel e Le After pressing F1 the actual two point calibration is started Apart from the possibility to specify the buffer temperature the dCO calibration procedure is identical to the calibration Refer to the calibration instructions that come with the electrode F2 DATA and F3 DEFAULT have the same function as in the pH calibration procedure 3 1 5 LEVEL CALIBRATION Level calibration only contains a sensitivity selection for level detection when conductance drops below the selected level contact is detected Possible selections F1 198 F2 15 uS F3 23 8 F4 100 S n Demu RA RER E RR pee A E WEE BERNAR r au A AER a rr E E m 42 DEPENDABLE INSTRUMENTS 3 7 OPERATOR MANUAL ADI 1030 MANUAL MENU Firmware V2 2x March 1999 x lt mm rT TAAA A ru LL wa DEET am a 0 _ L n rw 3 2 RESET DOSE MONITOR VALUES In the RESET DOSE MONITOR menu lines three and four of the display are presented in the following manner
11. ADI 1030 Firmware V2 2x March 1933 Actuators for oxygen addition stirrer speed controller air solenoid valve air mass flow controller oxygen solenoid valve oxygen mass flow controller Actuators for oxygen dissipation nitrogen solenoid valve nitrogen mass flow controller Aeration sparging sparging with filter head space overlay spin filter silicon tubing 6 4 LEVEL CONTROL Sensor application CC MC CC MC CC MC CC MC CC MC output gt DS gt output application D CC MC A CC MC application MC CC CC CC CC A level detector is used as a sensor this sensor will or will not detect a closed circuit Actuator for level control pump for anti foam reagent output application D MC apokon DEPENDABLE INSTRUMENTS 13 PID CONTROL MANUAL 1030 Firmware 2 March 1999 7 3 EXAMPLES When the Bio Controller 1s operated for the first time setting the PID parameters might be bit complicated therefore some examples are given below as a rule of thumb for different applications temperature pH and dO TEMPERATURE CONTROL Direct heating heating blanket hot finger or jacket and cooling cold finger or jacket X Setpoint P gain Integr time Deriv time Dead zone Bias Cycle time pH CONTROL System 1 Pump for acid and pump for alkali Setpoint P gain Integr time time Dead zone
12. Ce F2 only has the function PREVIOUS after pressing F1 once when the final parameter is reached F1 becomes functionless After pressing F5 EDIT the parameter value can be updated with the numerical key board the menu now remains in the EDIT mode until the UP or EN Ter key is issued a r ere eae ee ee et es ee 3 4 1 DEPENDABLE INSTRUMENTS USER MANUAL ADI 1030 CONFIGURATION MENU Firmware V2 2x March 1599 Se et mmr ce ee ee ee mai 5 CONFIGURATION MENU After accessing the CONFIGURATION menu use F4 in the MAIN menu the lowest two display lines show CONFIGURATION SELECT OPTION SETUP SERIAL DOSE MN VIEW e e es es Configuration Setup hardware definition Configuration Serial definitions and setting of the serial port Configuration Dose Mn dose monitor definition of actuators that are connected to control loops Configuration View possibility to recall the defined configuration k CEA 185 i ml 8 VY He oe apokon DEPENDABLE INSTRUMENTS USER MANUAL ADI 1030 CONFIGURATION MENU Firmware 2 2 March 1999 M re L ama E FU DLL LIBER A manam rra uum AAR T The proposed output number is the one with the lowest number that is undefined F5 DEFINE or already defined in this co
13. DEPENDABLE INSTRUMENTS USER MANUAL ADI 1030 CONFIGURATION MENU Firmware 2 2 March 1999 a ee eee c oL ee vd Ar ct eee ro bk ie VLL r s rr r ww 5 4 CONFIGURATION VIEW The CONFIGURATION VIEW menu can be used to recall the different configuration definitions VIEW SELECT OPTION INPUT OUTPUT e 161 e Le Le 5 4 1 VIEW INPUT In the VIEW INPUT menu first the process variable must be selected VIEW INPUT SELECT OPTION VAR1 VARS Le e Les e After selection of the required process variable the following three options can be selected VIEW VARE SELECT OPTION CONTROL ALARM RECORD e e es If no alarm limits or record configuration is programmed the corresponding function key are omitted After pressing F1 the outputs that are assigned to this process variable are displayed VIEW VAR 1 CONTROL x X X SP x x x e Lee e sa Les On the positions x configured output numbers are be displayed max 4 positions left of SP are active below setpoint positions right of SP are active above setpoint Inverse outputs are presented as rna HT bt LL u iu ERR ee L ENTTTRCHRLOLEN CT 1 Gn FIOR Hm 0 0 s CC 5 27 asp DEPENDABLE INSTRUMENTS
14. MANUAL RESET DOSE MONITORS ALL SELECT e e Le es After selection of F1 a confirmation is requested before all dosed values are reset RESET ALL DOSED VALUES YES NO e Lee Les Lee Le In case F1 is pressed all dosed values are reset set to 0 pressing F5 will return to the previous menu After selection of F2 the display shows the lowest output number that is defined as dose monitor RESET DOSED VALUE OUTPUT UNITS NEXT PREVIOUS RESET Leo F2 is functional after pressing F1 once Pressing F5 will reset the dose monitor value to 0 When the highest output number is displayed F1 has no function If no output is defined as dose monitor the error message NO DOSE MONITORS DEFINED is generated The UP key will return to the MANUAL menu 45 DEPENDABLE INSTRUMENTS OPERATOR MANUAL ADI 1030 MANUAL MENU Firmware V2 2x March 1989 5 At X a a err Maa ee es ee 3 4 MANUAL PRINT In case in the CONFIGURATION SERIAL menu the printer option is selected F4 in the MANUAL menu can be used to select manual print outs MANUAL PRINT SELECT ACTION STATUS INTERVAL CONFIG PARAM Note In case the non graphical printer mode is configured manual print commands are valid at any time In case the graphical printer mode is configured manual print commands ca
15. em IL OG themen NN L ar ER Cuben TEATA L aa VET Sun Tra an a E 3 8 25 33 DEPENDABLE INSTRUMENTS OPERATOR MANUAL ADI 1030 MANUAL MENU Finrpvare V2 2x March 1999 TE L r a rr aer UU 3 1 2 CALIBRATION TEMPERATURE The temperature calibration is required to ensure accurate readings over the full measuring range The temperature calibration display shows MANUAL CALIBRA TION Temp SELECT OPTION EXECUTE DATA DEFAULT Le Le Les Lee Les After pressing F 1 the actual two point calibration is executed In a cycle the following data is requested FIRST VALUE SECOND VALUE After entering a temperature value the sensor signal is scanned display shows MEASURING until it is stable drift lt 0 2 C 6 sec With help of these values and the two measured electrode signals the calibration parameters are calculated SLOPE in relation to the theoretical slope and OFFSET at 0 C of the electrode At the end of the calibration procedure the slope and offset are displayed at line three 5 sec The UP key returns to the MANUAL CALIBRATE menu F2 DATA and F3 DEFAULT have the same function as in the pH calibration procedure AN u DEPENDABLE INSTRUMENTS OPERATOR MANUAL ADI 1030 MANUAL MENU Firmware V2 2x March 1999
16. reading values changing settings etc at multiple devices The Printer option is already discussed in the chapter Manual Operation The options RS232 422 and R5485 provide a bidirectional communication link between the Bio Controller and a HOST e g PC The serial interface should be set to R232 or RS422 RS485 see the Configuration Serial menu in order to communicate with a HOST Note that the interface selection in the Configuration Serial menu only selects the firmware interface i e the way the firmware handles the serial interface the hardware selection is done on the Controller Board refer to the ADT 1030 Installation Manual When the serial interface is set to RS232 the Bio Controller can communicate with a HOST only a one to one connection can be made single Bio Controller single HOST When the serial interface is set to RS422 up to 10 Bio Controllers can be connected to a single HOST Note When the RS 422 interface is used with multiple Bio Controllers a strict master slave mechanism should be used the host should not send a next command before the reply to the previous command is returned else undetectable data collision will occur e DEPENDABLE INSTRUMENTS SERIAL MANUAL ADI 1030 SERIAL COMMUNICATION Firmware V2 2x March 1999 eee Agen Am ee
17. 0 0 060 reply second Unit this process continues until the last Unit is replied by the ADI Instrument command L4U4c acknowledge Unit 4 reply L4UOa0 00000 00 0 reply last Unit always Unit 0 The last unit is always marked as Unit 0 so the receiver can see that this is the last unit The host does not have to acknowledge the last unit When the ADI Instrument decides to switch to the Unit mode because the reply string exceeds 128 characters and the host does not acknowledge this but requests another function error 39 compound message error is generated whenever error 39 1s generated the internal Unit mode mechanism is put in hold until the proper reply is received The UNIT mode mechanism can be reset without generating an error by sending from Host to ADI Instrument the command PO The UNIT mode can also handie the REPEAT command to request last unit once again In that case the ADI Instrument simply replies the same unit again example command L4U3c acknowledge Unit 3 reply L4U4a0 900 0 0 reply unit 4 command LAUACR repeat command Unit 4 reply L4U4a0 0 0 0 reply umt 4 agam Note The ADI 1030 Bio Controller does not make use of up down loadable user programs so the application of the unit mode will not occur very often An example where the unit mode will be used 1s requesting all four display lines in a block A ee ee rrr d ee n
18. 010 2983555 FAX 2110 4379048 SIZE
19. 1030 MANUALE MENU Firmware V2 2x March 1999 3 1 1 pH CALIBRATION After selection of pH the following options are available MANUAL CALIBRATION pH SELECT OPTION DATA DEFAULT CORRECT e e e Leo Des After pressing F1 the actual two point calibration is started In a cycle the following data is requested BUFFER TEMP FIRST BUFFER SECOND BUFFER The buffer temperature is used for the Nernst potential correction after entering a buffer value the sensor signal is scanned display shows MEASURING until it is stable drift 0 02pH 6 sec If a calibration is executed once the used buffer values are supposed to be default With help of these values and the two measured electrode signals the calibration parameters are calculated SLOPE in relation to Nernst potential and OFFSET differance from pH 7 at 0 mV of the electrode At the end of the calibration procedure the slope and offset are displayed at line three for five seconds the UP key returns to the MANUAL CALIBRATE menu F2 DATA displays the calibration data on the two lower display lines CALIB SLOPE OFFSET VALUE1 VALUE2 X XXX XX XX XXX XX XXX XX e Le es Les The UP key returns to the MANUAL CALIBRATE VARZP menu F3 DEFAULT resets the calibration data to default values slope 1 00 offset 0 00 display message for 5 sec CALIBR RESET TO DEFAULT VALUES
20. 2b Calibration Y 1 4 input number F2Y1 Value of first buffer p 2 8 R F2Y2 Value of second buffer p 2 8 R F2Y3 Obptained slope p 2 8 R F2Y4 Obtained offset p 2 8 R F2Y5 Buffer temperature p 2 8 R F2YG Temp correction pH calib only p 2 11 R 1 fixed temp correction 2 automatic temp correction F2Y Data for F2Y6 R temperature for fixed correction or number of temp amplifier auto corr N vr df im Cam e ee gt DEPENDABLE INSTRUMENTS SERIAL COMMUNICTION MANUAL 1030 SERIAL COMMUNICATION Firmware V2 2x March 1999 w 7 IDENTICAL FUNCTIONS IN OLD AND NEW PROTOCOL The firmware V2 0 does not use the following parameters any longer Process Time F1Y5 Range Low F1Y6 and Range High F1Y7 In the firmware V2 0 the Freeze values are defined per control loop in stead of per output 5 4 and F7Y5 As a result these functions can not be found in the function list of the new Applikon communication protocol In the list below the corresponding functions can be found if a direct replacement does not exist due to changes in the firmware the alternative is given between braces Old protocol Description New protocol Fx Sensor input value x I 4 F5 Uref value 0 1 1 F6 Ubat value 0 1 2 F7 Firmware version 0 2 2 F62 Device number 0 2 3 Parameter list x 0 9 3 l t n y F2Y Digital output status
21. 5 2 0 F2Y1 First buffer value 2 1 t n 3 F2Y2 Second buffer value 2 1 t n 4 F2Y3 Obtained slope 2 1 t n 1 2 4 Obtained offset 2 1 t n 2 F2Y5 Buffer temperature 2 1 t n 5 F2Y6 Temperature correction 2 2 t n 2 F2Y7 Data for F2Y6 2 2 t n 3 F3Y Analog output value 5 1 0 F3Y0 Dosed value 4 6 0 5 Addition rate of dose monitor 4 6 o 6 2 To output 10 11 analog 1 2 4 6 0 8 F4YO Value to output 10 11 analog 1 2 2 5 t n 4 Low alarm limit 2 4 t n 2 F4Y2 High alarm limit 2 4 t n 3 F4Y3 Low alarm output 2 4 1 0 5 F4Y4 High alarm output 2 4 t n 6 F5Y0 Low limit of analog output 4 5 0 3 F5Y1 High limit of analog output 4 5 0 4 F5Y2 Engineering unit 4 5 0 2 F5Y3 Suffix code 4 5 0 5 4 Freeze value 3 1 t n 9 DEPENDABLE INSTRUMENTS PID CONTROL MANUAL ADI 1030 Firmware V2 2x March 1999 mura a RA rr ee Amar LLL IR CONTROLLER ADI 1030 PID CONTROL MANUAL es w m www em re a 2T ERR x m ru Lawa EE rw r 59 DEPENDABLE INSTRUMENTS PID CONTROL MANUAL ADI 1039 Firmware V2 2x March 1999 r ma w r s m ER ee s r s er r rrwYv TABLE OF CONTENTS Chapter Description Page Introduction 1 1 Controller Vari
22. Li RS 422 CONFIGURATION Using the RS422 interface one or more Bio Controllers max 10 can be connected to a personal computer using the multi drop principle see figure below RS 422 multidrop CH ee EC wie U H EA A gm i p Cmn When more than one Bio Controller is connected to a computer using RS422 interface the computer uses the station number of each Bio Controller as an ID this 15 called multi drop The typical characteristic is that this is always a master slave configuration RS 485 CONFIGURATION When using the RS485 interface the computer and Bio Controllers can be configured as a network see figure below maximum 32 devices 22 QOO KOM 3 DEPENDABLE INSTRUMENTS Di SERIAL COMMUNICTION MANUAL ADI 1030 SERIAL COMMUNICATION Firmware V2 2x March 1999 The Command separator has 3 possible forms the character C the character A or the character E When the command string 15 send by the HOST C is used to denote COMMAND this can be a request for data or a command When the Bio ControHer replies to the command A is used to return the requested data or to acknowledge the command E is used to report an error The DATA section holds the data to be used for the function s When the HOST sends data to the Bio Controller it uses the Data section to transport it when the HOST requests
23. be configured for manual operation in this case the output value can be manually controlled In this case the following data must be specified the engineering units of the available options see table below the maximum value that can be obtained corresponds to 20 mA the low limit of this output the high limit of this output SETUP MANUAL ANALOG1 ANALOG2 DELETE EDIT DEFINE Le Lee Les Key F1 toggles between ANALOG2 and ANALOGY In case one of the analog outputs is configured in the RECORD mode only one output remains when both analog outputs are configured in the RECORD mode the error message NO ANALOG AVAILABLE is generated If an analog output was already defined as manual the EDIT key can be used to change the maximum value low and high limit values of this output F5 defines the actual selection If the analog output is already configured for manual operation it can be edited or deleted Next the desired option must be specified MANUAL SELECT OPTION FLOWRTE UNDEF e e Les 42 5415 DEPENDABLE INSTRUMENTS USER MANUAL ADI 1030 CONFIGURATION MENU Firtrware V2 2x March 1989 m E en Eh AER EN r w ee Ed SO L EL TRA AAR 5 2 CONFIGURATION SERIAL This menu is used to define the type and settings of serial communication CONFI
24. characters calculated by the receiver ifthe checksum is not equal the Bio Controller returns error 24 checksum error If the Host uses the checksum option the ADI 1030 Bio Controller will also return it example of checksum calculation command lt STX gt F0 1 1C byte values 2 70 48 46 49 46 49 67 47 sum 424 checksum 424 mod 256 168 low nibble 168 mod 16 8 character 8 high nibble 168 div 16 10 character command string STA FO 1 1C 8J CR 1000 02 DEPENDABLE INSTRUMENTS SERIAL COMMUNICTION MANUAL ADI 1030 SERIAL COMMUNICATION Firmware V2 2x March 1999 a a L TLT LAL E TLA iM A AEN EELER ERR TT a FDA LOW rw AER Kg tb E Be i UL BL LP INL RR ee eee U eee FUNCTION GROUP 2 INPUT CONTROL F code Functional Description Slope of pH input n n 1 4 Offset of pH input n n 1 4y First buffer value for pH input n n 1 4 second buffer value for pH input n n 1 4 Buffer temperature for pH i Slope of temp input n n2 1 4Y Offset of temp input n n 1 4 First calibration value for temp input n n 1 4 Q 150 Second calibration value for temp i 1 0 150 Slope of dO input n n 1 4 Offset of dO input n n 1 4y First calibration value for dO input n n 1 4 0 500 Second calibration value for dO ing 1 0 500 Slope of dCO input n n 1 4y Offset of
25. e Lee Les Le 2 3 1 DISPLAY DOSE MONITOR VALUES After selecting F1 three groups of recorded values of dose monitor outputs 1 3 4 6 and 7 9 can be selected PROCESS DISPLAY DOSE MONITORS 1 3 4 6 7 9 es The function keys are used to select a group pressing F1 will result in the following display DM 1 3 3000 X xxx 2000 X xxx 4 6 7 9 ej Lee Led Le After use of key F2 or F3 key F1 will select Dose Monitors 1 3 The dose monitor values can be configured see chapter 5 to present values in the following dimensions time mn or hs volume ml or 1 weight g or kg power J or kJ The dose monitor values are presented with floating point When a dose monitor value reaches 99999 it will be reset to 0 oll iy DEPENDABLE INSTRUMENTS 2 5 OPERATOR MANUAL ADI 1030 PROCESS MENU Firmware V2 2x March 1999 a rrr mr FEN FII qASASU M A s Dr RT LR Ss 2 3 3 DISPLAY PROCESS TIME After selection of F3 in the DISPLAY menu the process time will be displayed DISPLAY PROCESS TIME HHHH MM SS C Fel s S The key returns to PROCESS DISPLAY menu Note Using this menu the PROCESS TIME can only be recalled not started or stopped see the PROCESS CONTROL ALL menu 2 3 4 DISPLAY SETPOINTS Key 4 m the DISPLAY menu can be used to change the normal display lay out by
26. point calibration is started Apart from the possibility to specify the buffer temperature the dCO calibration procedure is identical to the pH calibration Refer to the calibration instructions that come with the electrode F2 DATA and F3 DEFAULT have the same function as in the pH calibration procedure 3 1 5 LEVEL CALIBRATION Level calibration only contains a sensitivity selection for level detection when conductance drops below the selected level contact is detected Possible selections F1 10 F2 15 uS 23 uS F4 100 45 es ee eee ee E i _ DEPENDABLE INSTAUMENTS MT e 4 4 USER MANUAL ADI 1030 MANUAL MENU Firmware V2 2x March 1999 TEN TI Aen FAE 4 UI uu rc TS TR n T i o s n n K Fn o EE TUUS F sa s 3 2 RESET DOSE MONITOR VALUES In the RESET DOSE MONITOR menu lines three and four of the display are presented in the followmg manner MANUAL RESET DOSE MONITORS ALL SELECT e e Le Le After selection of Ff a confirmation is requested before all dosed values are reset RESET ALL DOSED VALUES YES NO e Lee e e Les In case F1 is pressed all dosed values are reset set to 0 pressing F5 will return to the previous menu After selection of F2 the display shows the lowest output numbe
27. 44444 telephone 31 10 2983404 faxcimile 31 10 4379648 email 44 4444 44444444444444444444444444444444444444444444444444444444444444 i 1 i 22 EARTH 1 25 X220tAR CHANNEL 1 X5 amp CHANNEL 2 X7 amp X9 x19 Jumper settings 0 4 20 OUTPUT U 24 ISOL GROUND X14 SENSOR CONTROL BOARD 5VREF AGND 2 SERIAL X11 SOLID STATES X16 123 x23 H DISABLE WATCHDOG SOFTWARE GROUND CHD 20 l WATCHDOG R20 X28 x18 8578 5 Rtune RSTZ5 Xl X29 QUT2 15 15V X17 jr15V 15 POWER SUPPLY DEn AD R39 12 DISPLAY X12 1 X13 OFFSET Baur X13 RA 2 CHANNEL 1 SPAN R5 CHANNEL 2 OFFSET xq 21 Rc Sel E SPAN EARTH QEARTH R39 DISPLAY ANGLE ran X16 DISABLE WATCHDOG SOFTWA X1 X18 Rtune XI KEYBOARD 4 14 TYPE CHANGED 29 jan 2002 C RH fun 1995 16 jun 95 REV CHECKED rar CONTROLLER BOARD PART wer VILEO4O012 o9 apokon e mee S1030 2d 04 001 120 1991 _ 2003 Applikon Despandobie Insirumanis m port of the drawing moy be copied of reproduced in any form or by ony means or ORE IN m 5 it to any third porty without wrillen consent of Applkon Dependoble Instruments B V Or 149 3100 AC SCHIEDAM HOLLAND 31
28. DEPENDABLE INSTRUMENTS OPERATOR MANUAL ADI 1030 PROCESS MENU Firmware V2 2x March 1999 rr ee ee rene r gt a REM Go i ma m ee ee LL ee ee 1 1 ETA wr CHAPTER 2 PROCESS MENU After accessing the PROCESS menu use F1 in the MAIN menu the lowest two display lines show PROCESS SELECT ACTION CONTROL SETPOINT DISPLAY e re Les Le es The functions in this menu are explained m the following paragraphs The UP or the MAIN key will return to the MAIN menu The FREEZE key can be used to freeze active control loops display message PROCESS FREEZE SELECT CONTROL LOOP VARZ VAR83 VAR 4 ALL The function keys F1 through 4 can be used to freeze one of the active loops F5 can be used to freeze all loops at the same time Function keys of loops that are not active are not presented When one or more control loops are frozen the PROCESS CONTROL menu will contain the UNFREEZE option see chapter 2 1 1 and 2 1 2 When no control loops are started active the FREEZE function can not be used error message NO ACTIVE CONTROL LOOP ee er ee ee ee eee ee ee ee ee E ee s LRL ara ma 1 1 7 ci RTL mamam T 1 a arar TTL URL maxw RON 9 DEPEHDABLE INSTRUMENTS OPERATOR MANUAL ADI 1030 Firmware M2 2x Marc
29. G SERIAL SELECT OPTION INTERF SETTINGS CONNECT e e ie Lee Les Information about the Applikon communication protocol and function codes to perform serial communication can be found in the ADI 1030 Serial Communication Manual 5 2 1 INTERFACE SELECTION In case F1 is selected in the SERIAL menu the following menu is presented CONFIG SERIAL INTERF RSXXX RS232 R5422 R5485 CONFIRM With function keys F1 through F3 followed by F5 an interface type can be selected Default interface selection is RS232 in case one of the other interfaces is selected printer functions are pot longer valid However if in the CONNECT menu the option PRINTER is selected the options 5422 and RS485 are not present since the printer cannot communicate with these types of interfaces Note If serial communication using RS442 RS485 15 required the switch positions 1 2 and 3 at the controller board of the ADI 1030 must be altered Refer to the Installation Manual of the ADI 1030 Bio Controller chapter 1 3 5 Serial Communication DEPENDABLE INSTRUMENTS USER MANUAL ADI 1030 CONFIGURATION MENU Firmware V2 2x March 1999 Lem LEE m A T AN F AR EE TW VR LM u a ER r x F ron aam 5 2 3 PRINTER COMPUTER CONNECTION In case F3 is selected in the SERIAL menu the following menu is presented SERIAL CONNECTION COMPUTER _ PRI
30. HEATEXCHANGER HEATING BLANKET OUTPUT 1 OUTPUT 2 Temperature control with two actuators This paragraph is continued on the next page r m q DEPENDABLE INSTRUMENTS PID CONTROL MANUAL AD 1030 Firmware 2 2 March 1999 2 3 DERIVATIVE TIME D time units Derivative time is the parameter for derivative control Derivative control is used to compensate for very fast changes of a process value The mathematical expression for derivative contro is COd P D ASP PV of Due to the fact that biotechnological processes are relatively stable and slow this derivative part of P LD control 1s normally not in use in these kind of applications 2 4 BIAS B 96 The bias can be used to compensate for a constant offset from setpoint and is defined as the controller action at setpoint in the absence of integral and derivative action Bias is added to the controller output which results in CO B COp COI COd BIAS 0 5 20 100 Bias in temperature control If the integral part of the controller action is constant it can be replaced by a bias value as a result the controller will reach the setpomt more quickly since no history is required to reach the optimum value DEPENDABLE INSTRUMENTS 5 FID CONTROL MANUAL 1030 Firmware V2 2x March 1999 3 ACTUATOR VARIABLES 3 1 ACTUATOR OUTPUT AO 96 The actuator output relates to the actua
31. IAL COMMUNICTION MANUAL ADI 1030 SERIAL COMMUNICATION Firmware V2 2x March 1999 Dd AAL q wa EELER M UG RT RR n ii s 4 ADDITIONAL REMARKS Senal configuring of outputs is only valid when the controller is not running or not configured at all Low and high limits of outputs can only be editted when the controller is not running List of commands for seria keyboard emulation gt Enter Clear Freeze M Main 0 F F2 F4 5 0 0 1 1 2 2 3 3 4 4 5 2 6 6 7 7 8 9 9 period minus Table of number codes used in operation control 6 1 t n Controller 6 2 Process Timer 5 3 0 Timer 6 4 0 Dose Monitor Command ER Read Comrnand Rea kel s oz at sec Undefined Undefine sun start nl Controller unn LJ pe unito __ The and D intervals 3 1 t n 6 and 3 1 t n 7 must be given in seconds Writing data to outputs using the functions 4 5 0 and 4 6 0 x is only valid when these outputs are properly configured Mapping a Dose Monitor output 1 9 to a recorder is only valid when the corresponding analog output was not yet in use Writing function 4 6 0 8 will define the analog output as a recorder and copy the engineering unit from the dose monitor to the analog output The maximum time value m the ADI 1030 display is 9999 59 59
32. NTER CONFIRM Lei Led e Les With function key F2 followed by key F5 the option PRIN FER is selected after which the following message 1s presented SERIAL PRINTER GRAPHICAL PRINTING YES CONFIRM e Lee When NO is confirmed the CONFIGURATION SERIAL menu is presented again When YES is confirmed the graphical printing mode must be defined GRAPHICAL PRINTER SELECT OPTION GRAPH EVENT e Les After selecting F1 the trend of six signals can be configured however first the time HH MM per 20 cm paper feed must be selected default value 12 hours GRAPH PRINT TIME PER 20 CM HHMM CONT EDIT e e s Lr Lei Lm dh ARS e ee er r ur u mi 53 w Aen DEPENDABLE INSTRUMENTS INS USER MANUAL AD 1030 CONFIGURATION MENU Firmware V2 2x March 1999 ys mr ee DUT ee AE AER LG s rn a a a n nR VY nn R E sN The input definition is finalized by the setting of low and high limits GRAPHIEXX VAR LL HL XXXXX UNITS LOW LIM HGH LIM s e XX can be IN for input or CO for control signal After pressing F1 and F2 the values can be editted by use of the numeric key board The UP key will return to the GRAPH PRINTER menu other graph can now be defined If the sixth was just defined
33. ON OF URE The temperature calibration 1s required to ensure accurate readings over the full measuring range The temperature calibration display shows MANUAL CALIBRA TION Temp SELECT OPTION EXECUTE DATA DEFAULT ra es After pressing F 1 the actual two point calibration is executed In a cycle the following data is requested FIRST VALUE SECOND VALUE After entering temperature value the sensor signal 1s scanned display shows MEASURING until it is stable drift lt 0 2 C 6 sec With help of these values and the two measured electrode signals the calibration parameters are calculated SLOPE in relation to the theoretical slope and OFFSET at 0 C of the electrode At the end of the calibration procedure the slope and offset are displayed at line three 5 sec The UP key returns to the MANUAL CALIBRATE menu F2 DATA and F3 DEFAULT have the same function as in the pH calibration procedure Se DEPENDABLE INSTRUMENTS USER MANUAL ADI 1030 Firmware 2 2x March 1999 ur m wr Lra m l u nra M rw ATEM 17 17 rr s a ma oe ae kr ER rs MANUAL MENU 3 1 4 dCO CALIBRATION After selection of the dCO calibration menu the following options are available MANUAL CALIBRA TION dCO SELECT OPTION EXECUTE DATA DEFAULT e Les e Les After pressing F1 the actual two
34. USER MANDAL ADI 1030 Bio Controller Firmware Version 2 2X March 1999 AAR e AEN MLIERETT NI T T3 1 M Aii HILL RA LR er 175 rr _ amam een a ak CONTROLLER ADI 1030 USER MANUAL 4 DEPENDABLE INSTRUMENTS Ue ee ee ge V 1UECE0012b CE CONFORMITY _ 1 DE F AULA ELS LENT s H x i F r r Or EU DECLARATION OF CONFORMITY The company Applikon Dependable Instruments B V Schiedam The Netherlands hereby certifies that the instrument 1030 BIO CONTROLLER meets the requirements of the EU Directives 89 336 EEC Electromagnetic Compatibility and 73 23 EEC Low Voltage SOURCE OF THE SPECIFICATIONS 89 336 50081 1 1992 Generic emission standard Residential commercial and light industry EN 61000 3 2 1995 EMC Limits for harmonic current emissions equipment input current lt 16 per phase EN 61000 3 3 1995 Limits concerning voltage fluctuations and flicker for equipment having an input current up to and including 16 A per phase EN 50082 1 1992 Generic immunity standard Residential commercial and fight industry EN 50082 2 1995 EMC Generic immunity standard Industrial environment including table A 4 73 23 EEC EN 61010 Safety requirements for electr
35. W LIM HGH LIM e Lee Les Leo Les After pressing F1 and F2 the values can be editted by use of the numerical key board After setting the limits the UP key is used to retum to the SETUP RECORDER When DOSE is selected the dose monitor digital output number and the high limit value to correspond to 20 mA must be defined RECORDER SELECT DOSE MONITOR NEXT PREVIOUS EDIT DEFINE e Le Les When no Dose Monitors are defined the error message NO DOSE MONITOR CONFIGURED will be generated The proposed output number is the lowest digital output that is configured as a dose monitor see also chapter 5 3 with F1 the output number can be incremented only digital outputs F5 selects the actual dose monitor F4 deletes an already selected dose monitor output The dose monitor values can be expressed in the following units see chapter 5 3 configuration dose Time hs or mn Volume ml or 1 Weight g or kg Power J or kJ beara FP TTA Imam AE ER UR Kn E Yr ns A r j rs a r a m r r i aa ER DEPENDABLE INSTRUMENTS USER MANUAL AD1 1030 CONFISURATION MENU V2 2x March 1999 u a rera w urum wr rn RSEN ITUR ma ge ee M LLL a d wa um u n m Ae 5 1 5 MANUAL DEFINITIONS An analog output can also
36. XXXX sec CONT EDIT Le Les Use numeric keyboard to enter this value Now the output can be defined to be a Normal or Inverse output Inverse output means Actuator Output 100 when process value is at setpoint CONTROL VAR OUTPUT NORMAL INVERSE CONFIRM Lei e Lea F1 toggles between NORMAL and INVERSE After the Normal Inverse definition of the output the output configuration is finished the configured output can be edited see page 5 7 or an additional output can be configured by returning to the CONFIGURATION SETUP CONTROL menu DANGER INVERSE definition of an output means that the actuator output is 100 when the process value is at setpoint or the control loop 15 not running Before INVERSE definition of an output disconnect the power supply of the output module of the ADI 1030 Do not reconnect this power supply of the output module before alle precautions are taken to prevent any accidents DEPENDABLE IHSTRUMENTS USER MANUAL ADI 1030 CONFIGURATION MENU Firmware 2 2x March 1999 sr var ERR u m er meae ee ee ee a eee EDITTING DELETING OUTPUTS FROM A CONTROLLER SETUP Ifa controller setup outputs assignment or corresponding data needs to be updated this can easily be done according to the following procedure Enter the SETUP CONTROL and sel
37. ables 2 2 Controller Tuning Parameters 3 3 Actuator Variables 7 4 Actuator Parameters 7 5 Types of Control 8 6 Parameters and Actuators 10 7 Optimizing Control Parameters 14 i DEPENDABLE INSTRUMENTS PID CONTROL MANUAL ADI 1 030 Firmware V2 2x March 1888 PID CONTROL MANUAL INTRODUCTION This manual deals with practice and theory of P LD control with the ADI 1030 Bio controller it is an addition to the User and Operator manual In this manual controller variables and controller parameters are defined and the way of optimizing the settings is explained Abbreviations used in this manual in alphabetical order AO Actuator Output B Bias CO Controller Output D Derivative time DZ Dead Zone HL High Limit I Integral time LI Low Limit P Proportional gain PV Process Value SP SetPoint ee ant arm n UU rr DEPEHDABLE INSTRUMENTS PID CONTROL MANUAL ADI 1030 Firmware V2 2x March 1999 2 CONTROLLER TUNING PARAMETERS 2 1 PROPORTIONAL GAIN P 96 per eng unit Proportional gain is the parameter for proportional control The controller action due to proportional control is relative to the deviation from setpoint The proportional gain is defined as the change in controller output per engineering unit The equation for proportional control is COp P SP PV CO 96 100 COLD WATER VALVE
38. data from the Bio Controller the Data section must be empty in fact an empty data section marks a request Note that when a function is an implicit command i e a function that doesn t need data to perform some action the Data Section is also empty The CHECKSUM section is optional and holds both the Checksum separator and the checksum itself The checksum consists of two characters which represent a byte value This byte value is the checksum of the transmitted data The command string always ends with a lt CR gt carriage return the use of a lt LF gt line feed is optional 3 1 S DEPENDABLE INSTRUMENTS SERIAL COMMUNICTION MANUAL ADI 1030 SERIAL COMMUNICATION Firmware V2 2x March 1999 V s Y r rir E RR RIT l uU Z U II ON U U I DEE FILLE HAC r 2 2 INSTRUCTION SECTION The instruction section is the section that addresses a specific function or group list of functions of the Bio Controller Therefore this section should always be used The Instruction Section starts with the Mode Character F B or L which selects the mode to be used The other data in the instruction section depends on the Mode being used so the different modes will be discussed now with the relevant data FUNCTION MODE The FUNCTION Mode is the primary mode used by the ADI protoco
39. e V2 2x March 1999 m n i ee ee EE RAN LU oM n Functional Description of chars Command 1 2 analog output 1 or 2 Value to correspond with 0 4 mA of analog output RW Value to correspond with 20 mA of analog output RW Low limit of analog output RW High limit of analog output RW Engineering unit of analoc RW o 1 9 digital output 1 9 Value of digital output Cycle time of digital output Low limit of digital output High limit of digital output Dose monitor value of digital output Addition rate of dose monitor Engineering unit of dose monitor Map dose monitor value to recorder 0 unmapped 1 2 output 0 1 2 h 4 h o 1 9 digital output 1 9 only valid if defined as Timer time of digital output timer function Off time of digital output timer function Delay time of digital output timer function FUNCTION GROUP 5 OUTPUTS Functional Description 1 or 2 analog output 1 or 2 Value of analog output 9 digital output 1 9 Status of digital outp a mix mm TAPAS rt n xa L mur RR e m EAR L TLLELE TTL ee eer 11 ET WI 3000 21 DEPENDABLE INSTRUMENTS pated Bark SER
40. ect the corresponding process variable control loop CONTROL VAR OUTPUT 88 NEXT PREVIOUS DELETE EDIT e e Le Les Use F1 and or F2 until the output is displayed that should be updated or deleted In case F5 EDIT is selected the definition procedure is followed same procedure as in case of the original setup definition and each definition setting can be editted In case Fd DELETE is selected the specified output is deleted from the Controller Setup Definition After deleting an output by using F4 the display message OUTPUT DELETED is displayed line 3 5 sec interval after which will be returned to the Setup Control Var menu T anui ER eo A A eh vii rwr ee ee ee ee en vr d M CR d u i BEES ee Krus E _ EELER ER ULLUS TT ir ri eee ee DEPENDABLE INSTRUMENTS USER MANUAL ADI 1030 CONFIGURATION MENU Firmware V2 2x March 1999 ERR m E r _ ER A pee ee ur vF r r urai mam ri EE mm The proposed output number only digital outputs is the one with the lowest number that is still undefined F5 DEFINE or already defined as an alarm output F4 DELETE The function of F2 PREVIOUS is only available after use of F1 when no extra outputs are available F1 becomes functionless Key F5 defines the proposed o
41. ee s 1 TEEN ATERT SERIAL COMMUNICATION LIST MODE The LIST mode can be used to request not command a predefined programmed LIST of function codes that are addressed with a corresponding List Number This list of functions is programmed using the ADI protocol LIST can be programmed the following order Clear any previous items of list x Program line of list x Program line 2 of list x Program line last of list x Clearing an existing list lt STX gt LiistNumberC0 lt CR gt Programming a new line STX L istNumberClineNumber functionCode CR Example of programming lists Command 11 0 clear Hst 1 completely Reply acknowledge ADI 1030 Command L1C1 0 3 2 program list 1 line 1 time Reply LIA acknowledge by ADI 1030 Command L1C2 3 2 1 1 program list 1 lme 2 controller output pHi Reply LiA acknowledge by ADI 1030 Command L1C3 3 2 2 1 program list 1 line 3 controller output temp1 Reply acknowledge ADI 1030 Command L1C4 3 2 3 1 program list 1 line 4 controller output DOL Reply LIA acknowledge ADI 1030 Command L1C5 3 2 5 1 program list 1 line 5 controller output levell Reply L1A acknowledge by ADI 1030 Command 1260 clear list 2 completely Reply L2A acknowledge by ADI 1030 Command L2C1 0 3 2 program list 2 line 1 time Reply L2A acknowledge by ADI 1030 Command L2C2 1 1 4 1 program list 2 line 2 i
42. enabling this option the third display line will show the setpoints of all four control loops DISPLAY SETPOINT 3RD LINE NO YES CONFIRM Le Les After pressing F1 its function will change in NO in this way the required lay out of display line 3 can be set F5 CONFIRM key activates the selected option and returns to the PROCESS DISPLAY menu Note Pressing the MAIN key will activate the DISPLAY SETPOINT mode Pressing the MAIN key a second time will interrupt the DISPLAY SETPOINT mode and the third display line will return to its normal lay out 27 DEPEHDABLE INSTRUMENTS OPERATOR MANUAL ADI 1030 MANUAL MENU Firmware V2 2x March 1999 er eee er n FN T L OxS C gt s rQa s v ns l l s CHAPTER 3 MANUAL MENU After accessing the MANUAL menu use F2 in the MAIN menu the lowest two display lines show MANUAL SELECT ACTION CALIBR D RESET OUTPUTS PRINT Lr Depending on the setting in the configuration menu serial communication with a computer or graphical printing see table below and on the PROCESS TIME status the MANUAL PRINT menu might not be available Computer Manual Print Connected Option Available Y N Y N ee ee ee ee C4 Fl ee re ee Gn ra amp 2 34 DEPENDABLE INSTRUMENTS OPERATOR MANUAL ADI
43. er entering the proper pass code the Bio Controller is logged out only the PROCESS and MANUAL menu are available for operator actions parameter settings configuration definitions and utility settings are secured 43 64 DEPENDABLE INSTRUMENTS USER MANUAL ADI 1030 UTILITY MENU Firmware 2 2 March 1999 1 Li LN RAA wee AA HF LENIN TT 1775 ER E Be u s ALL ESCH E ER ENER 3 2744 cran oer ramo rm URL RP _ Display example of verification of an analog output UTILITY VERIFY ANALOG 1 25 00 ANA 2 EDIT e e Les Le es The default value of undefined outputs is 0 After pressing F4 TEST the following menu is presented UTILITY TEST NVRAM 1 EPROM2 RSXXX re Les sa F1 will start the test of the NVR AM result or NOT F2 will start the test of the EPROMI result OK or NOT OK plus checksum will start the test of the 2 result OK or NOT OK plus checksum F4 will start the test of the serial port result SERIAL PORT OK or NOT OK in case of RS232 422 interface the operator will be prompted to disconnect the cable for serial communication and to install a loop back connector in case of RS485 interface the network should be disconnected After pressing F5 INITIATE it is possible to reset the
44. functions If the process time 0000 00 00 HHHH MM SS and not running F4 T START pressing this key will start the process time counter in this case F5 has no function If the process time is not 0000 00 00 and not running F4 T CONT and F5 RESET F4 will continue the process time counter F5 will reset the process time to 0000 00 00 conformation is requested first If the process time is running Fd T STOP pressing this key will stop the process time counter in this case F5 has no function SE 8 DEPENDABLE INSTRUMENTS USER MANUAL 1030 PROCESS MENU Firmware V2 2x March 1999 a Mr AES 8 2 3 PROCESS DISPLAY After selecting F3 in the PROCESS menu the display presents PROCESS DISPLAY SELECT OPTION DOSED OUTPUTS P TIME SETPOINT CONTROL e Led Les Le Les 2 3 1 DISPLAY DOSE MONITOR VALUES After selecting Ft three groups of recorded values of dose monitor outputs 1 3 4 6 and 7 9 can be selected PROCESS DISPLAY DOSE MONITORS 1 3 4 6 7 9 rs The function keys are used to select a group pressing F1 will result in the following display DM 1 3 e L Les After use of key F2 or key F1 wiil select Dose Monitors 1 3 The dose monitor values can be configured see chapter 5 to present values in the following di
45. h 1589 ARA LE E oe eee aasal PROCESS MENU a _urr MM 2 1 2 GENERAL VARIABLE SELECTION With function key F5 ALL all four process variables are selected at the same time the display shows PROCESS CONTROL ALL PROCESS TIME START STOP UNFREEZE T START Les Lec With F1 F2 control loops of all four process variables are started or stopped When one or more control loops are frozen can be used to undo this Key F4 has three different functions If the process time 0000 00 00 HHHH MM SS and not running F4 T START pressing this key will start the process time counter in this case F5 has no function If the process time is not 0000 00 00 and not running F4 T CONT and F5 T RESET F4 will continue the process time counter F5 will reset the process time to 0000 00 00 conformation 1s requested first If the process time is running F4 T STOP pressing this key will stop the process time counter in this case F5 has no function DEPENDABLE INSTRUMENTS OPERATOR MANUAL ADI 1030 PROCESS MENU Firmware V2 2x March 1999 mar mw w E e ell HM Jis x A T M ee r w u eee eee 2 3 PROCESS DISPLAY After selecting F3 in the PROCESS menu the display presents PROCESS DISPLAY SELECT OPTION DOSED _OUTPUTS PTIME SETPOINT CONTROL
46. ibration is started In a cycle the following data is requested BUFFER TEMP FIRST BUFFER SECOND BUFFER The buffer temperature is used for the Nernst potential correction after entering a buffer value the sensor signal is scanned display shows MEASURING until it is stable drift 0 02pH 6 sec If a calibration is executed once the used buffer values are supposed to be default With help of these values and the two measured electrode signals the calibration parameters are calculated SL OPE in relation to the Nemst potential and OFFSET differance from pH 7 at 0 mV of the electrode At the end of the calibration procedure the slope and offset are displayed at line three for five seconds the UP key returns to the MANUAL CALIBRATE menu F2 DATA displays the calibration data on the two lower display lines CALIB SLOPE OFFSET VALUE VALUE2 AAA AA Lee Les Ee The UP key returns to the MANUAL CALIBRATE VAR menu F3 DEFAULT resets the calibration data to default values slope 1 00 offset 0 00 display message for 5 sec CALIBR VAR RESET TO DEFAULT VALUES a 3 3 DEPENDABLE INSTRUMENTS USER MANUAL ADI 1030 MANUAL MENU Firmware V2 2x March 1989 eee m mmm Leen y r umr m r en uaa a m r AA LL i a mon cian 3 1 2 CALIBRATI
47. ical equipment for measurement control and laboratory use ing J van Burg President 21 08 96 Applikon Dependable Instruments De Brauwweg 13 3125 AE Schiedam The Netherlands Tel 31 0 10 2983555 Fax 31 0 10 4379648 u a ee x ee re a RTL TINTE m ooolkort DEPENDABLE INSTRUMENTS USER MANUAL ADI 1030 Bio Controtler CONTENTS Firmware 2 2 March 1999 oe i ATTE rE r RR dE rr ee DEF zf Ss D de SG en ect 4 Co O3Bo A Q TABLE OF CONTENTS Chapter Description Page Introduction and Mam Menu 1 1 2 Process Menu 2 1 21 Process Control 2 2 2 1 1 Individual Variable Selection 2 2 2 1 2 General Variable Selection 2 3 2 2 Process Setpoint 2 4 2 3 Process Display 2 5 2 3 1 Display Dose Monitor Values 2 5 2 3 2 Display Outputs 2 6 233 Display Process Time 2 7 2 3 4 Display Setpoints 2 7 23 5 Display Controller Outputs 2 8 3 Manual Menu 3 3 1 Manual Calibration 3 2 3 1 1 pH Calibration 3 3 3 1 3 Temp Calibration 3 4 3 1 3 dO Calibration 3 6 3 1 4 4 Calibration 3 7 3 1 59 Level Calibration 3 7 3 1 6 mV mA Calibration 3 8 3 2 Reset Dose Monitor Values 3 9 3 3 Manual Outputs 3 10 3 4 Manual Print 3 11 4 Parameter Menu 4 5 Configuration Menu 5 1 5 1 Configuration Setup 5 2 511 Controller Definitions 5 2 511 Alarm Definti
48. input and PID control parameters or the whole system UTILITY INITIATE SELECT OPTION PARAM SYSTEM e Le Le After pressing F1 the control variable that should be reset must be selected VAR 1 VARZ2 VAR 3 VAR 4 or ALL now all parameters are reset to default values see table on next page After pressing F2 the confirmation for system reset must be given system reset means deleting all configuration definitions see next page for default settings 42 DEPENDABLE INSTRUMENTS 6 3 OPERATOR MANUAL ADI 1030 Controller Firrmware Version 2 2X March 1999 Rb UNE W T mm CONTROLLER ADI 1030 OPERATOR MANUAL rhel eh am AAR aa ep ye ee ie EE m rT a x nra Ce aa y n ee eee eh V1UECEO0012c DEPENDABLE INSTRUMENTS OPERATOR MANUAL ADI 1030 Bio Controller CONTENTS Firmware 2 2 March 1999 m ee ee ee ee Lamm L w ee s Y er TABLE OF CONTENTS hehehe ER R21 Chapter Description Page 1 Introduction and Menu 1 1 2 Process Menu 2 1 2 1 Process Control 2 2 2 11 Individual Variable Selection 2 2 21 2 General Variable Selection 2 3 2 2 Process Setpoint 2 4 2 3 Process Display 2 5 2 3 1 Display Dose Monitor Values 2 5 2 3 2 Display Outputs 2 6 2 33 Di
49. l all other modes are supersets of the Function Mode information that 15 retrieved from or send to the Bio Controller uses the Function Code to address a specific function The Function Code is build hierarchically formed by several base groups These base groups are 0 utilities input values 2 input control 3 controller output configuration 4 output control 5 output 6 operation contro The base groups are divided into several sub groups These are discussed later in this section These groups and sub groups are addressed using numbers together these numbers form the Function Code numbers are separated by periods creating the format Fzt m o p z e g F3 3 1 The maximum number of sub groups or items is not defined by the protocol itself the ADI 1030 Bio Controller has a maximum of 6 items When a function code is not available an error will be returned example command lt STX gt F0 5 1C lt CR unknown function reply lt STX gt F0 5 1E32 lt CR gt lt LF gt 32 Note that the lt S7Y gt CR and lt LF gt character will be omitted in the examples from now on _ LA LU TENTE IO s u 5 RAR ma warwa ELE EAR wama ee eee See ee ee LLL ee Ee 1 7 DEPENDABLE INSTRUMENTS SERIAL COMMUNICTION MANUAL ADI 1030 Firmware V2 2x March 1999 T rw ERR
50. mensions time mn or hs volume ml or 1 weight g or kg power J or kJ The dose monitor values are presented with floating point When a dose monitor value reaches 99999 it will be reset to 0 NS KON DEPENDABLE INSTRUMENTS USER MANUAL ADI 1030 Firmware V2 2x March 1999 IF MILAN Lei AR rum ma ee eer AR u RAR asan E Eh x n Y rr T PROCESS MENU www 2 3 3 DISPLAY PROCESS TIME After selection of F3 in the DISPLAY menu the process time will be displayed DISPLAY PROCESS TIME HHHH 55 Le e Les The UP key retums to the PROCESS DISPLAY menu Note Using this menu the PROCESS TIME can only be recalled not started or stopped see the PROCESS CONTROL ALL menu 2 3 4 DISPLAY SETPOINTS Key F4 in the DISPLAY menu can be used to change the normal display lay out by enabling this option the third display line will show the setpoints of all four control loops DISPLAY SETPOINT ON 3RD LINE NO YES CONFIRM e s Le Les After pressing F1 its function will change in NO in this way the required lay out of display line 3 can be set F5 CONFIRM key activates the selected option and returns to the PROCESS DISPLAY menu Note Pressing the MAIN key will activate the DISPLAY SETPOINT mode Pressing the MAIN key a second time will interrupt the DISPLAY SETPOINT m
51. n only be issued when the Process Time counter is not running in case the Process Time counter is running the MANUAL PRINT menu is not accessable see also the table at page 3 1 STATUS generates a print out of all input and output values measured process variables controller outputs monitor values analog outputs F2 INTERVAL will generate the same list of all input and output values periodically the interval time must be set in minutes Interval printing is deactivated by setting the interval time to 0 min F3 CONFIG generates a print out of the configuration per control loop name and controller output normal and additional alarm limits and output also undefined or manua defined outputs are listed F4 generates the listing of all parameter settings of the four control loops Note After entering a printer command the message XXXXXXXX PRINTING will be displayed for a 3 sec period In case the connected printer is not ready for data transfer X off for an uninterrupted period of 2 minutes a printer time out message will be generated aum Laid Hen vn KR d 7s Nee ee Co FRAEN a nan dim n s amp DEPENDABLE INSTRUMENTS SERIAL COMMUNICATION MANLIAL ADI 1030 Bio Controller Firmware Version 2 2x March 1999 _ i BIO CONTROLLER ADI 1030 SERIAL COMMUNICATION MANUAL
52. n use currently not in use P gain of pH control loop I interval of pH control loap D interval of pH control loop Bias of pH control loop Freeze value of pH control loop 45400 44400 n 1 4 Setpoint of temp controt loop Dead zone of temp control loop currently not in use currently not in use P gain of temp control loop 1 interval of temp control loop D interval of temp control loop Bias of temp control loop 400 400 Setpoint of dO control loop Dead zone of dO contro loop currently not in use currenthy not in use P of dO control loop interval of dO control loop D interval of dO control loop Bias of dO control loop Freeze value of dO control loop 48400 44400 n 1 4 Setpoint of dCO control loop Dead zone of control loop currently not in use currently not in use P gain of dCO control loop I intervat of dCO control loop D interval of control loop Bias of dCO control loop Freeze value of dCO control loog 400 400 1 4 Desired situation of level control loop 0 100 currently not in use currently not in use currently not in use currently not in usa Lag time of level control loop Maximum on time of level control loop currently not in use currently not in use f f f f f f f f f 19 DEPENDABLE INSTRUMENTS SERIAL COMMUNICTION MANUAL ADI 1030 SERIAL COMMUNICATION Firrmwar
53. na c ss ee EE ET eT ken HEH Sm DEPENDABLE INSTRUMENTS OPERATOR MANUAL ADI 1030 MAIN MENU Firmware V2 2x March 1998 The display of the ADI 1030 consists of four lines example is presented below 36 7 C 29 3 96 6 50 pH 0 3 bar 13 25 31 5 6 f 75 11 25 AD 1030 MAIN MENU BIO CONTROLLER PROCESS MANUAL LOGIN line 1 shows the maximum four measured process variables line 2 shows for each running controller controlled output number the trend of the process value below or above setpoint approaching setpoint or drifting away E below setpoint drifting away V below setpoint approaching at setpoint above setpoint approaching 8 above setpoint drifting away the controller output value 96 line 3 showes the menu line of the firmware line 4 showes the functions of the function keys F1 through F5 these functions depend on the selected menu see line 3 When de power was switched off in the logout mode and the power is switched on again press F3 to continue the lowest two display lines show the MAIN MENU status and the available MENU FUNCTIONS ADI 1030 MAIN MENU BIO CONTROLLER PROCESS MANUAL LOGIN Note Shaded function keys are active Operator actions can be executed with function keys ET and F2 The login procedure and configuration instructions can be found in the User Manual 20008 8
54. nput value of pH1 Reply 12 acknowledge 1030 Command L2C3 1 1 2 1 program list 2 line 2 input value of temp1 Reply 12 acknowledge by ADI 1030 Command L2C2 1 1 3 1 program list 2 line 2 input value of DO1 Reply L2A acknowledge by ADI 1030 Command L2C2 1 1 5 1 program list 2 line 2 input value of levell Reply L2A acknowledge by ADI 1030 mm KA J NT E 18 RON rr a ws m s FRAEN EELER 1 w r eT L Ln Ama NINENTAA 425 9 DEPENDASLE INSTRUMENTS SERIAL COMMUNICTION MANUAL ADI 1030 SERIAL COMMUNICATION Firmware V2 2x March 1999 AA AR nr LR Mr i LL Ll 1 12 18 18 L 1 T T GNU U 2 3 UNIT MODE The maximum length of the command string is limited 128 characters The unit mode however makes it possible to exceed this maximum number of characters When one of the ADI instruments working with this ADI protocol creates a reply sirmg that contains more than 128 characters it automatically splits the string into UNITs Only the first unit 1s send example command L4c request List 4 reply L4U1a0 00008 reply of first UNIT The host must acknowledge this first unit command LAUIc acknowledge Unit 1 reply L4AU2a0 0
55. ntrol loop in cascade order F5 EDIT The function of F2 PREVIOUS is only available after use of F1 when no extra outputs are available F1 becomes functionless Key F5 defines edits the proposed output number after which the position regarding the setpoint must be specified CONTROL VAR PLACE OUTPUT SF e e Les Leo F1 will define the selected output to be active below setpoint F2 will define the selected output to be active above setpoint Note n case of LEVEL CONTROL the controller definition procedure is different since in this case only one output can be defined editted or deleted After selecting the output number the only other available selection is NORMAL INVERSE as a manner of defining the actuator type Normally Open or Normally Closed The next step is only presented in case of an analog output in case of digital outputs the next step will be LOW LIMIT CONTROL VARit AO UNITS SELECT OPTION OUTPUT FLOWRTE POWER UNDEF The engineering units that can be selected for each option are listed in the table on the next page OODIKOfFT 5 3 DEPENDABLE INSTRUMENTS USER MANUAL ADI 1030 CONFIGURATION MENU Firmware V2 2x March 1999 oe mrm nm og er MM u m w mm After entering numeric values for the limits the cycle time of the selected output must be entered only in case of digital outputs CONTROL VAR CYCLE TIME X
56. number identification A71 to 99 followed by command separator lt gt Request or command followed by command See tables on next pages separator ina termination 6 27 DEPENDABLE INSTRUMENTS SERIAL COMMUNICTION MANUAL ADI 1030 SERIAL COMMUNICATION Firmware V2 2x March 1999 A ee EE EL ER RE r r COMMANDS FOR SERIAL COMMUNICA TION old protocol On these pages the commands function codes composed like FXYZ that can be used in serial communication old protocol are listed The page number indicates at which page in the corresponding user manual the function is explained The code means read only the code R W means read and write GENERAL GROUP FX Sensor input value X 1 4 p 2 3 R F5 Uref value service menu p 2 25 R F6 Ubat value service menu p 2 25 R F7 Firmware version service menu p 2 25 R 62 Device number 2 24 R GROUP 1 P I D parameters Y 1 4 controller number F1YO Setpoint p 2 15 RAW FiY1 P gain 2 15 R W F1Y2 Integral time p 2 15 RAW F1Y3 Derivative time 2 16 RAW F1Y4 Dead zone 2 16 FIYS Process time 2 22 RAN F1Y6 Range low p 2 17 RAW FtY7 Range high p 2 17 RW 1 Output Z p 2 18 RAN F1Y9 Bias value p 2 16 RAN GROUP 2a Output status Y 1 9 solid state number F2Y Solid state output number 0 off 1 2 12 GROUP
57. ode and the third display line will return to its normal lay out AAR eS T TT _ DR EE ge ee LLL ee ee ee x u rs ER 1 uwa JE ri EH 3 DEPENDABLE INSTRUMENTS USER MANUAL ADI 1030 MANUAL MENU Firmware V2 2x March 1999 EE 11 AR ETT EAR 1 AAL A AER K F eee m rr m a CHAPTER 3 MANUAL MENU After accessing the MANUAL menu use F2 in the MAIN menu the lowest two display Hnes show MANUAL SELECT ACTION CALIBR DRESET OUTPUTS PRINT rs Note Depending on the setting in the configuration menu serial communication with computer or graphical printing see table below and on the PROCESS TIME status the MANUAL PRINT menu might not be available Computer Printer Connected Manual Print Connected Option Available YIN Graph Defined P Time Running Y N iN YIN DEPENDABLE INSTRUMENTS USER MANUAL ADI 1030 MANUAL MENU Firmware 2 2 March 1999 An EA AM LIV ee ee ee Oo SE eee o Q 3 1 1 pH CALIBRATION After selection of pH the following options are available MANUAL CALIBRA TION pH SELECT OPTION EXECUTE DEFAULT CORRECT e Leo Les Les Les After pressing F1 the actual two point cal
58. ons 5 8 5 1 3 Timer Definitions 5 11 514 Recording Definitions 5 12 5 1 5 Manual Definitions 5 15 xY de Weber FEH ia s AC 171 ee i a m JJ Jni E a DEPENDABLE INSTRUMENTS USER MANUAL ADI 1030 MAIN Firrrmware V2 2x March 1999 m m LH e LR VE Mr E uw ss ee ee en ru rrr r CHAPTER I INTRODUCTION AND MAIN MENU The ADI 1030 Bio Controller is a process controller capable of measuring and controlling up to four parameters The controller contains an 8 bit micro processor loaded with flexible firmware that can control four parameters through eleven outputs nine solid state and two analog outputs See figure below ech 85489 A Schematic confieuration of the Bio Controller ADI 1030 Controller Board ADI 1030 B Keyboard C LCD Display D Analog Outputs 2x Digital Outputs 9x F Sensor Modules 4x Process H Host Computer DEPEHDABLE INSTRUMENTS LISER MANUAL ADI 1030 MAIN MENU Firmware V2 2x March 1990 ee ee DI a A eee ee ee eee m eee eae eee 8 The display of the ADI 1030 consists of four lines example is presented below 36 7 C 29 3 6 50 pH 0 3 bar 1 V 25 3 f 5 6 75 11
59. put number is the one with the lowest number that 15 still undefined F5 DEFINE or already defined as a timer output F4 DELETE F5 EDIT The function of F2 PREVIOUS is only available after use e of F1 when no extra outputs are available F1 becomes functionless Key F5 selects the proposed output number as a timer output in case the output number was already defined as a timer function key F4 can be used to delete this timer definition If no outputs are available for timer definition an error message is generated Now the timer data must be set HH MM SS SETUP TIMER 1t DELAY ON OFF e e The UP key is used to return to the SETUP TIMER menu Note Periods between 60 and 100 seconds are illegal and must be specified as 1 minute and a number of seconds The timer function is an action that is manually defined in the configuration menu delay time an on time and an off time can be set In the MANUAL OUTPUTS menu the Timer can be started or stopped After starting a Timer first the programmed Delay time will elapse after which a continuous cycle of On and Off times will occur 2 CIOOIKOrT z DEPENDABLE INSTRUMENTS USER MANUAL ADI 1030 CONFIGURATION MENU Firmware V2 2x March 1998 m n maa BCE a AA a NEEN m s RER tg r se eee REC VAR LL XXXXX HL XXXXX UNITS LO
60. put values periodically the interval time must be set in minutes Interval printing is deactivated by setting the interval time to 0 min F3 CONFIG generates a print out of the configuration per control loop name and controller output normal and additional alarm limits and output also undefined or manual defined outputs are listed F4 generates the listing of all parameter settings of the four control loops Note After entering a printer command the message XXXAXXXX PRINTING will be displayed for a 3 sec period In case the connected printer is not ready for data transfer X off for an uninterrupted period of 2 minutes a printer time out message will be generated DEPEHDABLE INSTRUMENTS USER MANUAL ADI 1030 PARAMETER MENU Firmware V2 2x March 1999 E EE rr i eee ee T r m CHAPTER 4 PARAMETER MENU After accessing the PARAMETER menu use F3 in the MAIN menu the lowest two display lines show PARAMETER SELECT VARIABLE VARST VARZE2 VARZ3 VARI e e e De Les After selection of the required process variable the display shows PARAMETER VAR SELECT PARAM TYPE INPUT CONTROL e Del e Lee Les After selection of F1 the input parameters are presented after selection of F2 the contro parameters are presented Display in case of control PARAMETER P GAIN XXX XX NEXT PREVIOUS De
61. r source has its own error code These errors are Communication Line Errors ali starting with 1 11 parity error parity fault during the reception of the command string check for correct setting of the parity none even odd on both devices Bio Controller and host 12 framing error no stop bit is or not enough stopbits are detected at the end of the character Check the number of stop bits 1 or 2 and data bits 7 or 8 on both devices 13 USART overrun error a character of the command string is not read in time by the Bio Controller the next character has overrun its predecessor set the correct baud rate i e use a lower baudrate or use handshake X on X off Data Errors starting with 2 2 syntax error the received command string can not be interpreted by the Bio Controller 22 numerical error the numerical data in a section is not correct the numeric field i e the section where the number 1s expected contains no numerical characters contains a non numerical character or contains too much numerical characters 23 internal buffer overflow too many data is send to the Bio Controller in one command string The maximum length of the command string is 128 characters including lt stx gt and cr 24 checksum error the received checksum is not correct 25 checksum expected checksum not expected no checksum is received while expected or a checksum is received while not expected ie
62. r that is defined as dose monitor RESET DOSED VALUE OUTPUT UNITS NEXT PREVIOUS RESET e re Les Lee Les F2 is functional after pressing F1 once Pressing F5 will reset the dose monitor value to 0 When the highest output number is displayed F1 has no function If no output is defined as dose monitor the error message NO DOSE MONITORS DEFINED is generated The UP key will return to the MANUAL menu 9 Cko 3 9 DEPENDABLE INSTRUMENTS USER MANUAL ADI 1030 MANUAL MENU Firmware V2 2x March 1999 NENNT ELL AER TN u mam ee E E eee n w eee 3 4 MANUAL PRINT In case in the CONFIGURATION SERIAL menu the printer option is selected F4 in the MANUAL menu can be used to select manual print outs MANUAL PRINT SELECT ACTION STATUS INTERVAL CONFIG PARAM Le rs Note In case the non graphical printer mode is configured manual print commands are valid at any time In case the graphical printer mode is configured manual print commands can only be issued when the Process Time counter is not running in case the Process Time counter is running the MANUAL PRINT menu is not accessable see also the table at page 3 1 F1 STATUS generates a print out of all input and output values measured process variables controller outputs dose monitor values analog outputs F2 INTERVAL will generate the same list of all input and out
63. s The functions this menu are explained in the following paragraphs The UP or the MAIN key will return to the MAIN menu The FREEZE key can be used to freeze active control loops display message PROCESS FREEZE SELECT CONTROL LOOP VAR VAR 2 VAR VARA ALL The function keys F1 through F4 can be used to freeze one of the active loops F5 can be used to freeze all loops at the same time Function keys of loops that are not active are not presented When one or more control loops are frozen the PROCESS CONTROL menu will contain the UNFREEZE option see chapter 2 1 1 and 2 1 2 When no control loops are started active the FREEZE function can not be used error message NO ACTIVE CONTROL LOOP ee M cht Pee ee Oe eee Ae len A L DEPENDABLE INSTRUMENTS USER MANUAL ADI 1030 PROCESS MENU Firmware V2 2x March 1989 oe Ne LEE RR ER eee s u 2 n e u r LL OLD ARCET ror TEE 2 1 2 GENERAL VARIABLE SELECTION With function key F5 ALL all four process variables are selected at the same time the display shows PROCESS CONTROL ALL PROCESS START STOP UNFREEZE T SIART T RESET With F 1 F2 control loops of all four process variables are started or stopped When one or more control loops are frozen F3 can be used to undo this Key F4 has three different
64. s are replaced by the overflow notation gt gt gt gt gt gt gt gt the number of greater than signs is equal to the maximum number of characters When the numeric value has an underflow e i too low to be represented using the maximum number of decimals the overflow notation is also used o 3 000 13 DEPENDABLE INSTRUMENTS SERIAL COMMUNICTION MANUAL ADI 1030 SERIAL COMMUNICATION Firmware V2 2x March 1999 M ERR ee ee ee ne re et NEL n 2 6 CHECKSUM SECTION The CHECKSUM section is optional and holds both the Checksum separator and checksum itself The checksum consists of two characters which represent a byte value This byte value is the checksum of the transmitted data starting with the lt STX gt character inclusive and ending at the Checksum separator inclusive The checksurn is calculated by adding all ASCII values of the characters e g A 65 discarding the carry overflow when the sum exceeds 255 result is the remainder of sum 256 The checksum is transmitted using a method like the ADI fastfloat notation in this case the fastbyie notation First the low nibble lowest 4 bits of the byte value is converted into a character on the range 0 7 second the high nibble is converted into a character in the range O see Fast Float mode for more details The transmitted checksum the checksum in the checksum section should be equal to the checksum ofthe received
65. splay Process Time 2 7 2 3 4 Display Setpoints 2 7 2 3 5 Display Controller Outputs 3 Manual Menu 3 1 Manual Calibration 3 1 1 pH Calibration 3 1 2 Temp Calibration 313 dO Calibration 3 14 dCO Calibration 3 1 5 Level Calibration 3 1 6 mV mA Calibration ia ai Cab CO tad ei G Xa C t2 k VD Gi A 1 CM Lob bo ra 32 Reset Monitor Values 3 3 Manual Outputs 10 3 4 Manual Print 11 amp DEPENDABLE INSTRUMENTS r S IER 21 ta arte Gr lama OPERATOR MANUAL ADI 1030 MAIN MENU Firmware V2 2x March 1999 ax lt T r Tr1 mr s Lann ee es ee ee eee CHAPTER 1 INTRODUCTION AND MAIN MENU The ADI 1030 Bio Controller is a process controller capable of measuring and controlling up to four parameters The controller contains an 8 bit micro processor loaded with flexible firmware that can control four parameters through eleven outputs nine solid state and two analog outputs See figure below ga echt der mmn mamam mmm x m mau e Schematic configuration of the Bio Controller ADI 1030 A Controller Board ADI 1030 B Keyboard C LCD Display D Analog Outputs 2x E Digital Outputs 9x F Sensor Modules 4x G Bio Process H Host Computer n i AO a ciam Kei wu mar SO eee
66. ta section not using the module section and not padding with 0 s e g F000 001 001 which is legal leaves 100 characters to the data section in worst case The characters in the data sections should all be readable 7 bits ASCTI characters to be precise ASCII only defines 7 bits characters Readable means that the first 32 ASCII characters which are control characters like CR lt TAB gt should not be used The IBM extension on the ASCII definition is not supported this means that the degree Celsius sign 757 which is available in the IBM extension characterset can not be transmitted by the ADI protocol When for example the contents of the display lines are requested all non ASCII characters are replaced by underscore The number of characters returned for a numeric value totally depends on the function that is requested The total number of digits including the minus and decimal point is always restricted to 8 The number of digits on the right side of the decimal point depends on the function Some functions are integer by nature e g output number others have a fixed number of decimals e g pH valuc and some have a floating number of decimals e g dose monitor values However the maximum number of decimals is restricted to 2 When the magnitude of the numeric value is too large to be represented using its predefined format first the number of decimals is diminished If the magnitude is still too large the digit
67. the GRAPH PRINTER generates message 6 GRAPHS DEFINED DEPENDABLE INSTRUMENTS USER MANUAL ADI 1030 CONFIGURATION MENU Firmware V2 2x March 1999 ELITR EN ee se CLA a s ee a ee ee U After output selection low and high limits must be specified same procedure as for inputs GRAPH 1 2 LL XXXXX HL XXXXX UNITS LOW LIM HGH LIM re e e Le If F4 DOSE MN is selected a dose monitor function can be assigned to the solid state outputs and be recorded see also 5 1 4 recording definitions GRAPHHE SELECT DOSE MN NEXT PREVIOUS CONFIRM e e e The proposed output number is the lowest digital output that is defined as a dose monitor with F1 the output number can be incremented only digital outputs F9 defines the actual selection Now the high limit must be specified GRAPH DOSE MN HIGH LIMIT JOOC XX UNITS CONT EDIT e Lee Le e Les The high limit of the dose monitor can be entered using the numeric key board The UP key returns to the GRAPH PRINTER menu Pressing the UP key again will return to the GRAPHICAL PRINTER menu du 5 23 DEPEHDABLE INSTRUMEHTS USER MANUAL ADI 1030 CONFIGURATION MENU Firmware V2 2x March 1999 s E lower ee aux i ee eee rr x RER
68. to control a process variable with more than one actuators maximum 4 The actuators will be activated sequentially as configured in configuration menu see chapter 5 in the User Manual The figures below show an example of sequential control both AO and versus Dissolved Oxygen 100 Sequential dissolved oxygen control INSTRUMENTS cocikor PID CONTROL MANUAL ADI 1030 Firmware V2 2x March 1999 infrared lamp hot finger Oc Actuators for cooling output cold water valve heat exchanger D cryostat heat exchanger A Heat exchangers Jacket finger baffles draft tube 6 2 pH CONTROL MC MC application exothermic culture exothermic culture application CC MC MC MC pH has to be controlled within a narrow range Therefore a P control with a high P value is required To prevent that salt production will occur around setpoint due to excessive addition of acid and base a dead zone is being used therefore both integral and derivative time are 0 Sensor combined pH glass electrode is used as a sensor this sensor is normally calibrated with two pH buffers Features Calibration of the pH electrode is normally executed before sterilizing the reactor Setpolnt CO Process Value controller Output Config DEPENDABLE INSTRUMENTS Acid Gase Pump COVNH Valve D A Mass Flow Contr CO NH FID CONTROL MANUAL
69. tor action The actuator output can vary in the range from 0 to 100 In case of the digital outputs 1 through 9 the actuator output relates to on time of the actuator of the cycle time In case of the analog outputs 10 and 11 the actuator output relates to force of the actuator 4 ACTUATOR PARAMETERS 4 1 LOW HIGH LIMIT LL HL 96 The low limit is the minimum output activation The high limit 15 the maximum output activation These limits are used to assign the minimum Controller Output to the Low Limit value and the maximum Controller Output to the High Limit value An example of this application 15 using a stirrer speed controller m dO control the Low Limit can be set to 350 rpm the High Limit can be set to 650 rpm Full control range is now 350 rpm to 650 rpm 4 2 CYCLE TIME time units The cycle time is only relevant for digital outputs and defines the control interval duty cycle of a digital output Furthermore the proportional integral and derivative controller action 1s updated after a time interval of one cycle time 4 DEPENDABLE INSTRUMENTS PID CONTROL MANUAL ADI 1030 Firmware Vz 2x March 1999 a a m a U 1 s H 1 RIE ILQ II II IIIIIIII lt NT GI II n L ET RAA 5 2 SEQUENTIAL CONTROL Sequential control is used
70. utput number as an alarm output If no outputs are available for alarm definition an error message is generated F2 DISPLAY in case of an occurring alarm the alarm message is presented on display line 3 F3 is used for acknowledge purposes ALARM VARE LOW HIGH TO DISPLAY NO YES CONFIRM e Lel e Les F1 toggles between YES and NO F5 confirms the selected action With F3 FREEZE the alarm status can be defined to Freeze the control loop ALARM VARIF LOW HIGH FREEZE NO YES CONFIRM Le Des F1 toggles between YES and NO F5 selects the required action Note In case an output is frozen because of an alarm this Freeze status can be reset with help of the Process Control menu r RUE a m T r s J Le eko DEPENDABLE INSTRUMENTS aaa ee ee USER MANUAL ADI 1030 CONFIGURATION MENU Firmware V2 2x March 1999 1 Lie STETIT a F T x rm A ee ee ee eee eee a s rs umumi RR 5 1 3 DEFINITIONS The function key F3 TIMER in the CONFIGURATION SETUP is used for Timer definitions a timer is a manual controlled output Display SETUP TIMER OUTPUT NEXT PREVIOUS DELETE EDIT DEFINE e e Le The proposed out

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