USER MANUAL - Clean
Contents
1. USER MANUAL MODEL BLX 600 Page 4 of 13 4 1 2014 USER MANUAL BLX 600 Single Boot Scrubber ALOIS READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Operation Instructions areas of the boot 4 When finished remove boot and repeat with second Start Up boot After completed installation of the unit A WARNING Always wear appropriate footwear 1 Ensure the brushes and grate are properly secured in Secure or remove loose items on footwear to prevent their correct positions Figure 4 entanglement N WARNING All personnel using this unit must be familiar with the information contained in the user manual Follow all installation and maintenance instructions N WARNING Use only for intended use as described in this manual N WARNING Always follow safety precautions and obey i warning labels Failure to do so could result in injury or Figure 4 death Shut Down for Maintenance To shut down the unit for service or general maintenance Figure 5 shows incorrect grate positioning 1 Press the E STOP switch down on top of the control box 2 Disconnect power to unit A DANGER Always follow plant and OSHA guidelines about the use of lock out tags with the disconnect switch The control box has 110 and 220 VAC inside it Take proper precautions to avoid personal injury or death Figure 5 3 Shut OFF the sanitizer supply and remove pressure from the line 4 The unit is now2. 2 2 l l 2 l P1117 LEGEND PLATE E STOP 3 P1247 LABELNOTICEBLX LABE 8 l 59 2 7 10 11 12 13 14 2 2 4 4 4 4 8 0 7 8 9 O 2 3 4 5 6 7 8 9 O 2 8 9 O 2 3 4 5 9 2 6 7 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 4 4 4 4 4 4 5 5 5 5 3 5 5 5 5 18 19 EU EUM 22 23 24 25 E26 Ea 28 29 EA 38 3 40 4 42 43 44 45 48 49 50 ST 52 56 EA 58 EA USER MANUAL MODEL BLX 600 Page 9 of 13 NOTICE BLX Clean Logix 4 1 2014 READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Model BLX 600 Dimensions Diagram LECS ARE ADJUSTABLE 1 1 2 5 5 8 25 5 16 USER MANUAL MODEL BLX 600 Page 10 of 13 4 1 2014 USER MANUAL BLX 600 Single Boot Scrubber READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Electrical Diagram TORQUE POWER 16 19 in lb MICS CONTROL 4 4 7 in lb 75 C CU WIRE ONLY CURRENT SENSOR WIRE MUST PASS THROUGH LOOP TWICE SENSOR PS1 24VDC POWER SUPPLY TORQUE 10 41 13 89 in llb 75 CU WIRE ONLY SOLI SOLUTION SOLENOID 24NDC a 2 PLI POWER ON TORQUE 7 1 in Ib MAX 75 C CU WIRE ONLY INDICATOR LIGHT LEGEND INDICATES FIELD WIRING INDICATES MECHANICAL LINKAGE USER MANUAL MODEL BLX 600 Page 11 of 13 h C
3. Installation Instructions 1 Set unit in desired location 2 Aspects to consider when deciding on placement Brepend aPslistietubinitdretrimer into uid e Room for entering and exiting product container e Traffic flow for unit operation 4 Cuttubing to convenient length and slip open end over e Emergency exit paths or egress in case of injector fitting emergency e Head room for personnel while using the unit e Space to access control box Figure 1 e Connections for water and electrical e Refer the the below digram Figure 3 for unit placement restrictions 3 To move the unit use a pallet jack or a hi lo and lift the unit from the bottom To protect the unit first pad the forks 4 Once the unit is in the desired location adjust the four leveling feet Figure 1 and use a level to make sure the unit is stable and level in all directions Figure 2 5 Connect a water line to the water inlet fitting Unit needs 35 PSI and a 5GPM connection to operate 6 Attention A backflow preventer must be installed in the water line to this unit Check local codes to ensure proper installation Connect unit to electrical power Fill chemical jug with sanitizer product and connect suction line to Venturi injector 9 Apply chemical product identification label to chemical jug Figure 2 MINIMUM CLEARANCE DISTANCES Figure 3 34 1 4
4. USER MANUAL MODEL NUMBER BLX 600 Compact Single Boot Scrubber English Original Instructions USER MANUAL BLX 600 Single Boot Scrubber Tw READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Specifications A CAUTI O N Frame 304 stainless steel construction Avoid Personal Injury Le n p PEER 25 1 Avoid contact of cleaning agent with skin and eyes If contact occurs see MSDS sheet for MEI Nt 46 further first aid measures Requirements Follow safety instructions of chemical manufacturer MSDS Ji olts Always follow plant and OSHA guidelines Single Phase about the use of hygiene equipment 60 Hz 10 Amps All personnel using this unit must be familiar 24 VDC Control Voltage Unit has internal power supply with the information contained in this manual Follow all installation and maintenance Water Connection instructions Cold Potable Water 35 PSI Minimum Pressure WARN NG 50 PSI Maximum Pressure 5 GPM Minimum Flow Always wear appropriate footwear Secure or remove loose items on footwear to prevent entanglement Attention A backflow preventer must be installed in the water line to this unit Check local codes to ensure proper Ensure solid footing and use both hands when installation operating the unit DANGER Always disconnect and or lock out power supply to unit before cleaning or servicing DANGER Pinch Poin
5. Time range 1 10 seconds LN DANGER Only authorized personnel should open the control box while power is applied to the unit 3 Setting 1 second 1 Turn adjustment screw clockwise until it stops 2 Turn adjustment screw counter clockwise Pog AcelTim 1 s Pno DeelTime 2 s 001 DigtalniSel 3 N A Motor Overload Sensor Setting Automation Direct ACS 200 Current Switch 1 1 6ASetting Jumper Removed 2 Two loops of wire through sensor Turn trimpot counterclockwise for at least 5 turns Bw Turn trimpot clockwise for 3 1 2 turns 5 Test and adjust accordingly in 1 8 turn increments USER MANUAL MODEL BLX 600 Page 7 of 13 4 1 2014 h Clean Logix READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT USER MANUAL BLX 600 Single Boot Scrubber Model BLX 600 Exploded View me A D AC S f MW AR UMI Q SO Q S Se v M Y TE G V WZ 4 1 2014 USER MANUAL MODEL BLX 600 Page 8 of 13 USER MANUAL BLX 600 Single Boot Scrubber READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Model BLX 600 Parts Callout B i N E F1054 WASHER 5 16 316SS TYPEB F1056 WASHER 1 4 SS TYPE A F1078 WASHERI 2 X 7 8 X 1 16 UHMW F1079 WASHER 1 2 SS TYPE B NARROW F1080 STANDOFF 5 16 X 17 32 X 1 2 SS 15 F1083 BOLT HHC 1 4 20 X 1 1 4 SS F1085 WASHER FENDER 5 16 SS 1 F1106 TANDOFF 10 X 3 8 X 1 2 SS FO GRATE WELDMENT BLX 600
6. Asthe motor is spinning the unit will display the operating speed in Hz 7 Turn the knob counter clockwise to decrease the Hz therefore decreasing the RPMs Turning the knob clockwise will increase the RPMs USER MANUAL MODEL BLX 600 Page 6 of 13 8 Adjust the Hz on the variable frequency drive to the desired brush speed The minimum frequency is 30 Hz and the maximum is 60 Hz Clean Logix recommends 70 RPM 48 Hz Brush RPM Formula The formula for calculating Speed in RPM from Drive Fre quency in Hertz is Motor Nameplate RPM X Drive Frequency Hz Motor Nameplate Frequency Hz Gear Reduction Example Motor Nameplate RPM 1750 Motor Nameplate Frequency Hz 60 Gear Reduction 20 and Drive Frequency Hz 48 gt 1750 X 48 60 20 70 RPM The formula for calculating Drive Frequency in Hertz from Desired Speed in RPM is Desired Speed RPM X Gear Reduction X Motor Nameplate Frequency Hz Motor Nameplate RPM Example Gear Reduction 20 Motor Nameplate Frequency Hz 60 Motor Nameplate RPM 1750 and Desired Speed in RPM 70 gt 70 X 20 X 60 1750 48 Hz 4 1 2014 READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Drive Parameter Settings Timer Setting Allen Bradley 4M Variable Frequency Drive Schneider Magnecraft 821TD10H UNI Timer A DANGER Do not open control box during washdown 1 Function D Off Delay S Break conditions or if someone is cleaning the unit 2
7. of lock out tags with the disconnect switch The control box has 110 and 220 VAC inside it Take proper precautions to avoid personal injury or death 3 Shut OFF the sanitizer supply and remove pressure from the line 4 The unitis now shut down and ready for maintenance 5 Take a small phillips screwdriver to remove the connection from the solenoid to the control box 6 Take a 7 16 socket wrench and remove the locknuts holding the solenoid bracket to the unit 7 Once the locknuts and washers are removed from the bracket pull the assembly away from the unit so the Venturi injector and solenoid can be twisted off from the spray bars 8 Unscrew the Venturi injector from the 3 8 pipe nipple 9 Take a 1 4 socket wrench and remove the solenoid from the solenoid bracket The insides of the solenoid and Venturi can now be accessed and any debris can be removed USER MANUAL MODEL BLX 600 Page 13 of 13 4 1 2014
8. ic oil The synthetic lubrication provided with the reducer is good for ambient temperature ranges of 10 F to 105 F and is compatible with standard compounded oil Gear reducer oil should be changed every 2 years or 6000 operating hours whichever comes first The gear reducer is designed with a bladder type vent system This type of vent consists of an internal bladder that seals the oil chamber from the outside environment at all times as pressure builds inside the unit the bladder contracts keeping the internal pressure to a minimum The advantage to this type of vent system is that the internal oil chamber is completely sealed from the outside environment ensuring that contamination does not enter the oil chamber or that oil is not released causing contamination in the application Motor Inspect motor s at regular intervals Keep motor s clean and ventilating openings on TEFC motors clear of any obstructions Double check the mounting bolts and couplings to ensure that they are tight and properly adjusted Motor bearings are sealed and not re greasable Bearings should be replaced approximately every 5 years for 8hr day service 4 1 2014 a USER MANUAL BLX 600 Single Boot Scrubber ALAIN READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT General Overview Venturi Injector Setup 1 Choose appropriate size metering tip to achieve desired sanitizer dilution ratio stated in MSDS Screw metering tip into hose barb
9. knobs M1057 on top of the horizontal brushes so the brushes can be pulled out 3 Next remove the grate by lifting the back end and pushing it past the stainless steel tabs in the back of the unit Then lift up on the front of the grate and pull the piece out 4 Once the grate has been removed twist the easy release lever M1032 on the right side of the unit 30 45 degrees counter clockwise and pull to slide shaft outward until it stops The horizontal brush M1026 can now be removed 6 The unit can now be washed down and cleaned by conventional means while the brushes can be cleaned in a COP tank or wash machine AN CAUTION Use of high pressure above 400 PSI is not recommended on sensitive areas such as electrical components the motors or the attached gearboxes Motor Speed Adjustment DANGER Do not open control box during washdown conditions or if someone is cleaning the unit LN DANGER Only authorized personnel should open the control box while power is applied to the unit 1 The motor defaults at a speed of 1750 RPM at 60 Hz The worm gear reducer has a ratio of 20 1 2 The speed of the motor is controlled by a variable frequency motor drive As the drive decreases the frequency of the motor the RPMs decrease 3 The V F drive displays the Hz on a small display and the knob next to it adjusts the Hz 4 To adjust the speed first open the control box Activate the sensor to turn on the motor 6
10. leanLovix 4 1 2014 USER MANUAL BLX 600 Single Boot Scrubber READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Troubleshooting Instructions Unit will not operate and E STOP is not illuminated e Make sure that the unit is plugged in e Verify the E STOP is not pushed down e Verify that there is main power going to the unit e Verify the circuit breakers in the building have not been tripped Unit will not operate and E STOP is illuminated e Check that the sensor is operating properly e Make sure all physical connections to the brushes are in place e Restart unit by pushing down the E STOP waiting 10 seconds then turning the unit on again Unit will not spray e Check that water line is attached reads at least 35 PSI and is turned on e Check spray bar and make sure the holes are not clogged with debris e Check that the water and sanitizer connections to the solenoid are firmly in place e Check that chemical jug has liquid in it Unit is leaking onto floor e Check to make sure all joints are sealed USER MANUAL MODEL BLX 600 Page 12 of 13 Clean Logix 4 1 2014 leant Six USER MANUAL BLX 600 Single Boot Scrubber READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Operation Instructions Solenoid amp Venturi Injector Maintenance 1 Press the E STOP switch down on top of the control box 2 Disconnect power to unit A DANGER Always follow plant and OSHA guidelines about the use
11. shut down and ready for service and or Turn ON sanitizing solution and water maintenance Pull the E STOP switch up and watch for the light on the switch to signal that the unit has power Shut Down for Cleaning Washdown 4 Wait for 10 seconds for unit to start up completely 1 To shut down the unit for cleaning press down on the o UN l E STOP located on top of the control box The unit is now ready for activation using the sensor l l 2 Disconnect power to unit AN DANGER Always follow plant and OSHA guidelines about the use of lock out tags with the disconnect 6 Before placing footwear into the unit test that the unit is working properly by activating the sensor Operation switch The control box has 110 and 220 VAC inside it Take proper precautions to avoid personal injury or Before beginning unit operation ensure solid footing and death use both hands when operating the unit 1 To begin unit operation place both hands on the handle bar breaking the beam on the sensor The brushes will start to spin Place single boot in between the side brushes and move back and forth allowing brushes to clean all USER MANUAL MODEL BLX 600 Page 5 of 13 4 1 2014 USER MANUAL BLX 600 Single Boot Scrubber Clean Logix READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Cleaning Washdown 1 Once the unit is properly shut down it is safe to clean the unit 2 Remove the horizontal brushes by unscrewing the fastening
12. t hazard Electrical Keep hands clear of Hazard this area Moving parts Disconnect and lockout power before cleaning or servicing USER MANUAL MODEL BLX 600 Page 2 of 13 4 1 2014 USER MANUAL BLX 600 Single Boot Scrubber Clean Logix READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT General Overview BLX General Maintenance Instructions The below maintenance procedures are recommended for normal use Units which see a high amount of daily use should be inspected more frequently as necessary Weekly e Check unit for proper sensor function and brush rotation e Ensure spring loaded grate if applicable is functioning properly e Inspect brushes for damage or wear Check for missing or deformed bristles e Inspect electrical cords and plumbing for damage e Inspect and test function of emergency stop switches Monthly e Check all fasteners to ensure they are tight e Ensure warning labels and decals are present and in good condition e Inspect motors gearboxes and reducers for signs of oil leakage e Inspect electrical enclosure for signs of water intrusion e Inspect sensors for damage e Inspect moving parts for damage or wear Quarterly e Inspect structure for cracked welds or bent components USER MANUAL MODEL BLX 600 Page 3 of 13 Gear Reducer The gear reducer is supplied filled to capacity with Mobil Cibus SHC 634 NSF H1 Food Grade or equal synthet
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