Mirage Model 4000 Mirage Model 3000 Hydraulic Patient Chair
Contents
1. TPC Lucent Operatory Dental Light Operation and service manual TPC 851 S Lawson St City Of Industry CA 91748 P626 810 43 ix 626 810 4245 TPC Table on Contents Page GENERAL INFORMATION 3 Installation 4 Overview of components 5 Operation instructions 6 Light head and vertical arm adjustment 7 replacement of light bulb 8 Replacement Parts List 9 CLEANING amp DISINFECTING GUIDE 12 Warranty 13 TROUBLE SHOOTING GUIDE 14 Technical Assistance is available Monday through Friday 8 00 Am to 5 00 PM PST General Information Definitions of symbols Risk of electrical shock present Make sure power is disconnected before attempting this procedure Type B equipment Protected against electrical shock Caution Failure to carefully follow the described procedure may result in damage to the equipment or Dangerous Voltage OO 22 operator AC Alternating Current Off Protective earth Ground On Model L800 Lucent Dental Light Serial No L800 8675309 Input Voltage 120V mu 60Hz Current Warning RISK OF FIRE CLASS 1 Replace fuse as marked LA Fuses Manufactured 7 2009 Reference Owner s Manual A 18525 E Gale Ave ity Of Industry CA 91748 Operatory Light Installation The Lucent Operatory Light is designed to fit into the top end of a chair or floor mounted post2. er 2 24 ES elon 2 5 T nou Y an E TA Ej E Tr es Al Ei Tr BT 16 www tpedental com Wiring schematic RC IN 18 www tpedental com Operating Speed Controls Operating speeds are preset at factory but can be changed if desired Base up flow control TV2 Base down Flow Control Back up flow control TV4 Back down flow control When adjusting the flow control valves counter clockwise turns will open increase flow Turning the valve clockwise will close the valve and decrease the flow Don t open or close a flow control valve completely Its best to make adjustments in quarter turn rotations only 19 www tpedental com Mirage Model 4000 Replacement parts list NO Description Part Number 1 Roller Bas
3. voided warranty 25 www tpedental com Mirage Model 4000 Troubleshooting Problem Cause Solution Dental Chair does not move power Check power source up or down Chair makes no Blown fuse Check fuse sound Power switch off Blown transformer Check power switch Check transformer voltage 12vac Dental Chair will not move but makes a beep sound when controls are pressed Safety switch plate Limit switch memory erased Check safety plate Re program limit switches Refer to motions of limit controls Chair makes noise when motor is running Squealing Chair is low on hydraulic fluid Re fill hydraulic reservoir Dental Chair does not go low or high enough Program limits Re program limit switch settings Unable to program pre set position 1 2 and 3 Chair is in program mode and not operational mode Put chair in normal operation mode Change SWI on Main PCB When T auto return the chair with button 0 the chair goes down and then raises about 3 once its down Safety switch is being tripped Check safety switch and area around chair base My chair is on but there is control out of the touch pad Touch pad is not connected Touch pad is burnt out Connect touch pad Replace touch pad My head rest does not stay in the position that put it in Set screws in backrest are loose Tighten set screws Chair arm rest moves very easley Screw i
4. 11 12 13 14 16 17 19 20 24 25 26 GENERAL INFORMATION The dental chair is marked with a product identification label including manufacture serial number and date of manufacture This label is located on the front lower left cover under the seat cushion The dental chair is marked with a caution symbol This label is located on the front of the dental chair base next to the main power switch The dental chair is marked with a Risk Class symbol This label is located on the front of the dental chair base next to the main power switch The dental chair is marked with a main electrical grounding point symbol This label is located on the front left side of the dental chair steel base frame under the plastic cover The dental chair is marked with a fuse label symbol This label is located under the pump cover on the front right side of the chair frame Model Mirage Chair 4000 Serial No M4000 8675309 11 Rated Voltage 120V 60Hz Rated Current 6A Classification Mode of Operation 1 Cool down period 10 min Manufactured 1 2011 TPC 851 S Lawson St City of Industry CA 91748 Reference owner s manual A L GND The fuse isa 6 amp time lag Fuse 3AG 1 1 47 Lx 1 4 Dia 31 8mm x 6 4mm Transportation Storage Information Do not store the dental chair in temperatures exceeding 130 degrees Do not store the dental chair on its side Always store upright on pallet Do not
5. Also verify if the PMU is aligned straight with dental chair armrest Then proceed to tighten the set screws 5 Verify the PMU is level before tightening the set screws on chair bracket There are 8 set screws that will be used for leveling If the PMU is not level the unit arms may drift Small adjustments to the set screws will level the PMU Level the PMU in the following directions left to right and front to back 5 www tpedental com 6 Place the assistant s suction arm on the PMU as shown in the image below If the arm is not level use the leveling screw shown below right to adjust its angle Turning this screw clockwise will raise the angle of the arm Turning counter clockwise will lower the angle of the arm 7 Remove the PMU side cover To remove it pull on the lower lip to detach its magnetic connection Place it out of the way to ensure it does not get damaged This side cover will remain detached until the end of the installation 6 www tpedental com 8 If you are installing a post mounted light insert it as shown in the images below Make sure you place the cosmetic ring over the light post before inserting Tighten the set screw to secure the light post in place ll 9 Take the delivery unit flex arm out and place the additional cosmetic ring on it as shown below Once
6. Button Head 95 35 52035 N C Valve 8 20 36 52036 Hand Piece Tubing W Coupler 24 00 37 52038 Syringe Tubing 8 70 Per Foot Mirage Post Mount Utility Box T Item Part Number _ Description Price 1 53001 Frame PMU 95 00 2 53002 Support Plate Clamp 89 60 3 53003 Support Post 99 00 4 53004 Front Cover 30 00 5 53005 Rear Cover 30 00 6 53006 Top Cover 60 00 7 53007 Side Cover 60 00 8 53008 Solids Collector body 33 90 9 53009 Bracket Solids Collector 3 95 10 53010 Syringe Block Assembly 19 90 53011 Water Bottle Air Regulator 25 20 12 53012 Q D Outlet W Shutoff 14 00 13 52007 Flow Control Needle Valve 16 00 14 53014 Toggle Selector Valve 14 20 15 53015 Umbilical Retainer Bracket 3 95 16 53016 Trap Solids Collector 17 53017 Cap Solids Collector 18 53018 Solids Collector 60 19 53019 HVE Connector 14 95 20 53020 SE Connector 14 95 21 53021 Umbilical Per Foot 4 70 22 53022 Bottle Cap Assembly 25 00 23 53023 Gasket Water Bottle 2 80 24 53024 Water Bottle 56 30 25 53025 Magnet 2 95 26 53026 Screw Magnet 595 27 53027 Plate Magnet SREF Part 7 28 53028 Screw Plate Magnet SREF Part 7 29 53029 Screw Clamp Mount Allen 1 95 30 53030 Spacer Top Cover 5 50 31 53031 Washer Top Cover 8 15 32 53032 Screw Top Cover 25 33 53033 Screw Rear Front Cover 25 34 53034 Screw Bracket Umbilical 25 35 53035 Screw Bottle Cap Assembly 25 36 53036 Screw Solids Collect
7. The size of the included bushing is 1 11 16 For all other light post sizes you will need to obtain an additional light post adaptor bushing Insert the end of wire through the silver light bushit Place the end of the wire through the light post and insert the light bushing into the light post and press down to insure proper seating of the bushing gt Connect the wires to the corresponding terminals on the plug Or hard wire the connections using the included wire nuts Overview of components Transformer lid Transformer Housing Horizontal Arm lt gt Wo Vertical arm bar Light bushing Power Switch Light Post Light Knuckle Glass Reflector Light Handle Deflector Operating Instructions Move power switch to the left to set the light to high intensity Move the power switch back to the center position to turn it to the off position Move the power switch to the right to right to turn it to low intensity adjust the position of the light place your hand on the light handle and move it to the desired location You can move the light head up and down and left and right When turning the light head left and right it will stop don t force any further movement of the light head as damage may occur To bring the light closer to the patient or desired illuminated location pull down on the light handle to move the vert
8. connects the light bulb to the wiring harness the red wire Replace the light bulb with replacement light bulb part number P709 or similar Halogen lamp 12 Volts 55 Watts Replacement Parts List Item Part Number Description 1 56051 2 56052 Support Yoke 3 56053 Handle Frame 4 56054 Socket Bushing 5 56055 Reflector 6 56056 Shield 7 56057 Rear Cover 8 56058 Tension Covers 9 56059 Light Bulb Tension Spring 10 P709 Light Bulb m 56061 Light bulb Socket 12 56062 Reflector Holder Bushing 13 56063 Washer 14 56064 Rubber Grommet 15 56065 Large Washer 16 56066 Round Nut 17 56067 Deflector 18 56068 Cover Switch 19 56069 Power Switch 20 56070 Sensor PCB 21 56071 Screw 22 56072 Light Head Wire Harness 3 4 10 2 8 Part Number Description 1 56001 Light Bushing 2 56002 Rigid Arm 3 56003 Cover Transformer 4 56004 Transformer 5 56005 PCB Board 6 56006 Fuse 7 56007 Switch 8 56008 Screw X4 9 56009 Transformer Cover Screw 10 56010 Set Screw 10 2 0 10 c 5 4 2 2 m 12 20 n 9 18 a a4 78 ag 14 3 09 a Item Part Number Description 1 56021 Cover Flex Arm 2 56022 Knuckle Rigid Arm 3 56023 Knuckle Head 4 56024 Spring Rod 5 56025 Extension Support 6 56026 Bushing 7 56027 Bezel 8 56028 Bushing 9 56029 Block Spring Tensioner 10 56030 Friction Block 56031 Tensioner Rod 12 56032 End Cap Cover 13 56033 Retainer Ring 14 56034 Long Pi
9. in place take all lines and feed it through the bushing assembly as shown Verify that the arm seats completely down in the bushing assembly Lower the cosmetic ring to cover the seam between the assistant s arm and the delivery unit flex arm www tpedental com 10 You may now remove the plastic from the bundle of tubing s that you fed through in the previous step Take the touch pad wire shown below and feed it through the chair bracket as shown 11 Route the touch pad cable along the chair bracket channel Then feed it through the cut out in the plastic shroud Connect the touchpad wire and place it aside as shown 8 www tpedental com 12 Take the delivery systems foot control and feed it through the bottom of the PMU Make the following connections from your foot control to the tubing within the PMU side box 13 Tubing connections Grey female from foot control to Black supply to the flex arm Grey male from foot control to Yellow supply from Umbilical Green female from foot control to Green male from the flex arm Grey female from umbilical to Grey male from the flex arm Purple female from umbilical to Purple male from the flex arm Dark Red female from umbilical to Dark Red male from the flex arm Blue female from umbilical to Blue male from the flex arm Yellow female from umbilical to Yellow male from the flex arm Yo
10. Cover 5 00 4 53052 Cup Fill Spout 30 00 5 53053 Bowl Rinse Spout 30 00 6 53054 Bezel Spout 56 00 7 53055 Boot 55 00 8 53056 Bowl Rinse Boot 5 00 9 53057 Bowl Strainer 8 30 10 53058 Cuspidor Cove Cap 10 00 1l 53059 Cuspidor Locking Screws X2 4 95 Mirage Cuspidor Assembly PI 9 224 Os que cs 2 q T 14 ATA ul Item Part Number Description 1 53071 Cuspidor 100 00 2 53072 Chassis 50 00 3 53073 Pivot Tube 10 00 4 53074 Valve Bracket 5 00 5 53075 Bracket Socket Cup Fill 2 00 6 53076 Bracket Bowl Socket SEE NO 4 7 53077 Control Valve 19 00 8 53078 Socket Spout 12 00 9 53079 Block 33 00 10 53080 Bracket Pivot Mount 10 00 53081 1 00 12 52007 Needle Valve 16 00 13 53083 Socket Bowl 5 00 14 53084 Gasket 10 00 15 53085 Drain Line 1 98 Per Ft 16 53086 Vent Tube Assembly 4 00 17 53087 Magnet 20 00 18 53088 Bracket Magnet 5 00 19 53089 Washer 1 00 20 53090 Screw Bracket Mount Allen 40 Each 21 53091 Screw Socket Mount Philips 40 Each 22 53092 Screw Bracket Cup Fill Allen 40 Each Mirage Utility Box Assembly Item Part Number Description Price 1 53101 Bracket 12 00 2 53102 Air Regulator 25 20 3 53103 Water Regulator 25 20 4 53104 Pressure Gauge 13 00 5 53105 Air Pilot Valve 44 00 6 53106 Water Pilot Valve 44 00 T 53107 Air Filter 2 00 8 53108 Water Fi
11. TPC Mirage Model 4000 Mirage Model 3000 Hydraulic Patient Chair Installation Operation amp User Manual TPC 851 S Lawson St City of Industry CA 91748 Phone 626 810 4337 Fax 626 810 4245 1 www tpedental com TPC Important it s IMPERATIVE that you read this page before continuing Failure to do so will result is wasted time during your installation All patient chairs are pre wired with low voltage wiring All patient chairs are pre wired with touch pad control cables Patient chairs that are used for swing mount delivery are pre plumed with tubing to make your installation process easier If your installation requires the installation of a touch pad DO NOT install the upholstery seat cushion till after your touch pad is installed Failure to do so will result in double work If at any time you have questions regarding your installation please don t hesitate to contact TPC toll free 800 560 8222 ext 103 or via E mail service tpcdental com 2 www tpedental com TPC Table on Contents GENERAL INFORMATION Transportation Storage Information Unpacking instructions Installation and coordination Operation instructions Overview of foot controls Overview of touchpad controls Features Main PCB Board Wiring Schematic 1 Adjusting main flow control block Replacement Parts List CLEANING amp DISINFECTING GUIDE Warranty TROUBLE SHOOTING GUIDE 3 www tpedental com Page
12. TPC Mirage Model 4000 operation instructions Please take time out to read the features and to familiarize yourself with the chair 11 www tpedental com Overview of foot control operations 1 Seat Height Adjustments To raise press down on upper area of the foot control disc To lower press down on the lower area of the foot control disc 2 Backrest Adjustments raise press down on right side of the foot control disc redline press down on left side of foot control disc 3 Preset Operation Momentarily press pre set switch 1 or 2 on the foot control 4 Adjusting Preset The preset mode is factory installed but can be changed at your convenience as shown below Set backrest angle and seat height to desired position using the foot control Press and hold the preset position 1 or 2 on foot control You will hear an initial tone when the button is pressed After about 5 seconds you will hear confirm tone Now that preset position is programmed 5 Automatic Return Momentarily press 0 switch on foot control to activate chair to return to normal position 6 Last position L P When the LP button is pressed the backrest will move to its last position that it was placed Chair Base up Preset 1 Preset 2 Chair back down Chair Back UP Auto Return Last Position Chair Base down 12 www tpedental com Overview of optional touchpad controls 1 Seat Height Adjustments raise pr
13. aldehyde Sterall Spray Coldspor Phenol Sprays Synergized Super Dis cide Cavicide Kleenaseptic Quat Phenol Water Sprays Top Cide Sporicidin Pump Spray Birex se 12 Warranty Information All of our products sold are guaranteed to be free from defects in workmanship and materials for a 1 year from date of purchase unless otherwise stated TPC will repair or replace any defective part at no charge TPC will not be responsible for labor charges or shipping charges to from the TPC facility This guarantee does not cover normal wear or stains on surface finish The guarantee does not cover damage resulting from improper installation misuse or accidents incurred in shipping and handling All claims against the freight carrier must be initiated at the time the damaged items are received The claim is the responsibility of the customer We are improving our products on a continuous basis We reserve the right to make modifications without the need for prior notification and are not obliged to modify previously manufactured items Light bulbs are not covered under any type of warranty Only authorized service technicians should attempt to service TPC equipment Service performed by any unauthorized technician may result in a voided warranty 13 Troubleshooting Guide Problem Cause Solution Light does not illuminate No power to light Check power Light bulb has expired Replace light bulb Transforme
14. ar in a safe place for future use Once the bolts are removed your backrest bracket should look similar to the one shown to the right Slide the backrest bracket into place Make sure when you slide the bracket into place you don t damage the plastic backrest cover by forcing it or twisting it You may loosen the screws that attach the backrest cover to the plate if you would like 6 www tpedental com the backrest bracket is in place the 4 bolt holes should be aligned Use the lock washer and bolts from step 1 to fasten the bracket in place Insert and tighten the 4 bolts with the lock washers in place Be sure not to over tighten the bolts 7 www tpedental com Installing the upholstery Open the bolt package included in your upholstery box Locate the nuts and bolts shown in figure 1 Attach the nuts to the bolts and place them in the backrest frame as shown in figure 2 Adjust the nut so that the head of the bolt and the back of the nut are able to slide up and down with little resistance in the backrest bracket 4 the space is adjusted remove the bolts with the nuts still attached and try to keep the spacing the same Place the bolts into the backrest as shown in figure 3 Slide the upholstery into the backrest bracket Press gently on the seat back cushion side so that all four bolts align properly within the backrest bracket Once aligned apply pressure to the top of the upholstery and lo
15. chet with 2 extension Turn clockwise to increase the tension Turn counter clockwise to decrease tension Only make adjustments in half turn increments 13 www tpedental com delivery head leveling and tilt adjustments 4 If you need to level the unit head or adjust the tilt use the following adjustments Loosen the 4 Allen screws that attach the unit head to the short control arm See image Once the screws are loose use the two adjustment screws in the center on each side to level the head ies To adjust the unit head tilt remove the flex arm end cap closest to the delivery unit head Loosen the stop nut and using an Allen wrench turn the adjustment screw clockwise to increase the tilt of the delivery unit head Turn the adjustment screw counter clockwise decrease the tilt Stop Nut Adjustment Screw 14 www tpcdental com Tubing and connections Junction Box 1 Yellow 6 X 4 Air Supply line 2 Blue 6 X 4 Water Supply line 3 Grey Master Switch Supply 4 Yellow Master switch return 5 Purple Air brake supply 6 Red Spare Post mount utility center from umbilical to delivery unit arm Yellow 6 X 4 Supply line to unit head Black 6 X 4 from output from foot control Small Yellow Small Yellow Master Switch retum Small Gray Small Gray supply line to master switch Small Purple Small purple Supply to break Small Blue Small blue water supply line Small b
16. ck it into place Figure 4 yup en Figure 1 Figure 3 Figure 2 8 Figure 4 www tpcdental com 1 Take the seat cushion out and place it upholstery side down 2 Locate the rivet insert holes to mount the seat cushion hardware 3 Use the Allen screws lock washers and washers shown in figure 1 to attach the s bracket shown in figure 2 to the upholstery 4 Mount the s bracket as shown in figure 3 5 Attach the two Allen screws included to the chair seat cushion frame shown in figure 3 Figure 1 Figure 2 Incorrect Mounting the S bracket this ones Notice that thes bradatis way will damage the upholstery flush with the end of the upholstery frame Damage will occur Notice that the bracket is hanging over the upholstery Figure 3 9 www tpedental com 1 Insert the chair seat cushion into the seat pan bracket notch shown in figure 1 You will notice that the seat pan is notched so that the bracket can slide into place and not move from left to right 2 locate the Allen screws lock washer and washers shown in figure 2 3 Once the bracket is securely in place you may fasten the toe of the upholstery to the frame as shown in figure 3 4 Attach the headrest upholstery to the headrest stem as shown in figure 4 Be sure to use the counter sunk Phillip head screws shown in figure 5 Don t over tighten the screws Figure 1 1 Figure 1 Figure 2 Figure 3 Figure 5 10 www tpedental com Figure 4
17. dpiece Syringe Block Pressure Adjustment Use a Mat head screw Water Adjustment _ drive to make adjustments Turning clockwise will Air Adjustment N decrease the pressure Turning counter clockwise will increase the air pressure 12 www tpedental com Post mount utility center adjustments PMU 1 There are two main adjustments that can be made in the PMU Assistant s side syringe block adjustments Turning the screw counter clockwise will increase the air water pressure Turning the screw clockwise will decrease the air water pressure Water bottle pressure adjustments Loosen the lock nut then turn the knob counter clockwise to decrease the air pressure Turn the knob clockwise to increase pressure DONT allow more then 40PSI of air pressure to supply the bottle Tension Adjustments 2 Ima situation that you need to add tension to the delivery unit flex arms please see the following locations NOTE tension adjustments are only a temporary fix for drifting arms If your arms are drifting first verify the PMU is level Check the light post to verify its plum If light post is not level make the proper adjustments by re leveling the unit Tension spring adjustment 3 Ifyou need to make adjustments to the tension spring in the flex arm follow the procedure below Remove the flex arm cap cover Use a 3 8 rat
18. e L M4000 008A 2 Roller Base R M4000 009A 3 Cast Back Roller M4000 010A 4 Back Flange M4000 011A 5 Cushion Frame M4000 012A 6 U Bracket M4000 022 7 Backrest Frame 4000 025 8 Arm Rest flange M4000 028 9 Arm Rest Flange 2 M4000 28A 10 Arm Rest Bracket L M4000 029 Arm Rest Bracket R M4000 029A 12 Cross Support M4000 041 13 Arm Rest M4000 042 14 Cross Support Bolt M4000 043 15 Rollers 4000 1272 20 www tpedental com NO Description Part Number 1 Pump Cover M4000 015 2 Cushion cover B M4000 023 3 Bottom Cushion M4000 024 4 Backrest Cushion M4000 026 5 Head Rest 4000 027 6 Rear Flange Cover M4000 030 7 L Side Cover M4000 031 8 R Side Cover M4000 031A 9 Rear L side Cover 4000 032 10 Rear R Side Cover M4000 032A Backrest Cover M4000 033 12 Lower L Cover M4000 034 13 Lower R Cover M4000 034A 14 Head Rest Stem M4000 01 15 Cast Base M4000 A 16 Cantilever Cast M4000 B 17 Back Rest Base M4000 C 21 www tpedental com NO Description Part Number 1 Cast Base M4000 001 2 R Arm Support M4000 002 3 L Arm Support M4000 003 4 Arm M4000 006 5 Bottom Base Cover M4000 016 6 Bottom Pump T M4000 017 7 Top Pump Arm M4000 018 8 Top Pump T M4000 019 9 Connecting Rod M4000 036 10 Hydraulic Pump M4000 HYD 22 www tpedental com NO Description Part Number 1 Cantilever M4000 004 2 Rotator Base M4000 005 3 Rotator Top M4000 007 4 Rotator Insert M4000 020 5 Break Clamp M4000 021 6 Cantil
19. e the lower limit is set Press Lift DO on the main PCB board to program Reset the Slide Switch on PCB to Normal Use the touch pad or foot control to move the chair up and then use the lift down on the touch pad or foot control to verify that the new limit is set Seat Height Limit Using the manual controls raise the seat height fully At the physical top of travel the motor will continue to run but upward motion will stop oil bypass channel has opened in cylinder Lower the seat height slightly from this point and press LIFT UP button on Control PCB Reset the Slide Switch on PCB board to Normal Then use the touch pad or foot control to lower the chair raise the chair and verify the desired height limit is set Backrest Recline Limit Using the manual controls Recline the backrest fully Raise the backrest slightly from this point and press the BACK DN button on the main PCB board Reset the Slide Switch on PCB board to Normal Then raise the back rest and then lower it to verify the desired setting is set Backrest up Limit Using the manual controls raise the backrest fully Then lower the backrest slightly from this point Press the backup button on the main PCB board Reset the Slide Switch on PCB board to Normal Then use the foot control disc to lower the backrest Raise the backrest to verify the desired height limit is set 15 www tpedental com Main PCB Board 29 29 8 0 zr 7000000
20. ess down on upper area of touch pad To lower press down on the lower area of touch pad 2 Backrest Adjustments Toraise press down on right side of touch pad redline press down on left side of touch pad 3 Preset Operation Momentarily press pre set switch 1 2or 3 on touch pad 4 Adjusting Preset The preset mode is factory installed but can be changed at your convenience as shown below Set backrest angle and seat height to desired position using the touch pad Press preset position 1 2 or 3 on touch pad and hold down You will hear an initial tone After about 5 seconds you will hear confirm tone Now that preset position is programmed 5 Automatic Return Momentarily press 0 switch on foot control to activate chair to return to normal position Chair Base up Chair back down Chair Back UP Preset 1 2 and 3 Last Position Chair Base down Auto Return 13 www tpedental com 6 Safety Plate Safety plate is provided below base link cover to stop motion of chair when object is accidentally caught underneath Either armrest can be rotated outward by grasping the end portion of armrest pulling upward and turning To swivel chair release lock lever located on rear of dental chair Pull lever to the right to release lock This allows chair to swivel to the right 30 degrees and to the left 30 degrees To lock swivel pull lever to the left Height of headrest can be adjusted simply by
21. ever Rod M4000 035 7 Cantilever Pins M4000 037 8 Break Clamp Rod 4000 038 Break Clamp Arm 4000 039 10 Hydraulic Pin M4000 040 11 Bracket Base M4000 044 12 Insert Base Connector M4000 045 13 Rollers Seat Pan M4000 RSP 14 Hydraulic Piston M4000 HYD 23 www tpedental com Mirage Hydraulic Patient Chair Care and Maintenance No maintenance is required except normal care and cleaning Clean vinyl upholstery and plastic components with mild soap and water Barrier covers should be used on chairs for asepsis Surface disinfecting chemical will eventually cause some discoloring of upholstery Suggested Disinfectant Application Clean dirt and stains with mild soap and water Moisten an applicator with disinfectant mildly wipe the material with the disinfectant Do not allow the disinfectant to soak in or dry on the surface wipe off with soap and water PLEASE KEEP LIQUIDS AWAY FROM ELECTRICAL CONNECTIONS Most electrical control switches ARE NOT hermetically sealed When a switch gets wet it can self activate or perhaps short out and damage other system components Keep switches dry Avoid costly equipment damage or failure Avoid downtime by following these guidelines Please DO NOT spray disinfectants directly AT OR INTO electrical switches and controls Simply spray these solutions onto a cloth and wipe down the control surfaces Be careful not to saturate the cloth action not recommended by the manufacture
22. ical arm Once the light is in the desired location will stay in that positions until you move it back TPC Light Head adjustment If you experience a downward drift with your operatory light head please follow the following procedure below Remove the nut cover shown in the image below Tighten both retaining nuts on side of the light head See images below To tighten the nuts turn them clockwise Do not over tighten the nuts as damage may occur Tension Nut Vertical Arm adjustment If you experience a downward drift with your operatory lights vertical arm please follow the producer below Remove the end cap cover on the end of the vertical arm closest to the light head This requires a small Phillips screw driver Turn the nut located at the end of the light arm to adjust the tension Turn the nut clockwise to increase the tension Turn the nut counter clockwise to decrease the tension If your vertical light arm drifts down then you need to increase the tension If the vertical light arm drifts back up you need to decrease the tension Light Bulb Replacement Instructions 1 Locate the rear cover to the operatory light and remove the 4 Allen screws with a 3 32 Allen wrench 2 Locate the tension spring retainer Once you locate it press it in and rotate it counter clockwise These will UN lock the retaining spring that holds in the light bulb 3 Remove the wire that
23. ine then connect it to the cuspidor 18 The 2000C cuspidor possesses timing adjustments In the event that you need to make adjustments the timing pressure release valves are located on the bottom of the cuspidor These adjustments will shut off the water flow so that you may fill a specified cup size or bowl rinse cycle time 11 www tpedental com Junction Box Connections 19 Before making any connections in the junction box be sure to clear the supply lines If there is any debri in the air line it will collect on the micron filter Verify the line is clear 20 Once the line are verified and cleared you may connect the master controls The master controls are similar looking One is for the Air which is identified by the large yellow tubing that exits the back end of the master control valve The master control for the water line is identified by the large blue line that exits the back of the master control valve Once the connections are made you may open the angle stops or equivalent shut off valve Once the valve is open you may check the mater control gauges and verify that the pressures are set accordingly Air pressure should read approximately 80 PSI Water pressure should read 40 PSI 2 22 Once air and water pressure are set you may now make adjustments to the syringe blocks if necessary Also check your handpiece pressure and adjust accordingly Han
24. ls attached to the umbilical Misc beauty rings and quick connects HEV SE valves with tubing Water Bottle 750 ml 3 Optional 2000 C Cuspidor Cuspidor Cup fill spout Bowl rinse spout Cuspidor bowl strainer 2 f stening screws If at any time you have questions regarding your installation please don t hesitate to contact TPC toll free 800 560 8222 or via E mail service tpcdental com 3 www tpedental com Installation Instructions 1 Locate the four mounting bolts that were included with your dental chair These bolts are attached to all model 4000 dental chairs See image below for the location 2 Remove the mounting bolts and mount the bracket as shown in the image below 3 Leveling Chair bracket The chair bracket has a total of 8 set screws Use the lower set screws to adjust the PMU left right front and back This will make large adjustments to the tilt of the post that is inserted into the bracket cup Use the upper set screws to make fine adjustments and lock the post in place the post is level you may fasten the set screws tightly to ensure the post stays level If your post is not level your unit will not be level and the flex arm will drift 4 www tpedental com 4 Loosen the 8 leveling set screws and then place the PMU Post mount utility center in the cup of the chair bracket Figurel Shown in the image below Center the mounting post in the cup
25. lter 2 00 9 53109 O ring 2 80 10 53110 Dome Nut 5 00 11 53111 14 Water Line 48 FT 12 53112 14 Air line 48 FT 13 53113 Sleeve Clamp PKG 10 1 90 14 53114 Frame Utility Box 40 00 15 53115 Cover Utility Box 60 00 16 53116 Foot Control W SW 80 00 17 53117 Foot Control W O SW 50 00 18 53118 Wet Dry Toggle SW 1 00 19 53119 J Box Master Controls Complete 5195 00 Suction Components Model 2000HVE No Pari Number Description Price 1 HVEBC BaseConnecor 510 00 2 HVELV Lever 5 00 3 HVEVS Valve Spool 7 00 4 2000HVE HVE Complete 824 00 5 57392 O ring 1 00 6 67392 O ring 1 00 77392 O ring 1 00 Model 2000HVE Short No Pari Number Description Price 1 HVEBC BaseConnector 810 00 2 HVELV Lever 5 00 3 HVEVS Valve Spool 7 00 4 2000HVE Complete 824 00 5 57392 O ring 1 00 6 67392 O ring 1 00 7 77392 O ring 1 00 m Pf i Model 2000HVE s No Number Description Price RE 1 SEBC Base Connector 810 00 No g 2 SELV Lever 5 00 t oa SEVS Valve Spool 7 00 4 2000SE Saliva Ejector 24 00 N 5 5792 O ring 1 00 6 5667225 O ring SPK 5 00 7 77392 O ring 1 00 mT avans voon musu AB qandins XO8 1381333 uno ovn
26. may cause risk of injury or shock FOR ADDITIONAL INFORMATION CONTACT YOUR TPC DEALER 24 www tpedental com TPC 5 YEAR LIMITED WARRANTY Warranty Information All of our products sold are guaranteed to be free from defects in workmanship and materials for 1 year from date of purchase unless otherwise stated TPC will repair or replace any defective part at no charge TPC will not be responsible for labor charges or shipping charges to from the TPC facility This guarantee does not cover normal wear or stains on surface finish The guarantee does not cover damage resulting from improper installation misuse or accidents incurred in shipping and handling All claims against the freight carrier must be initiated at the time the damaged items are received The claim is the responsibility of the customer We are improving our products on a continuous basis We reserve the right to make modifications without the need for prior notification and are not obliged to modify previously manufactured items Main hydraulic pumps and hydraulic parts are covered under the 5 year warranty Main chair PCB transformer and solenoids are also covered under a 5 year warranty Major cast components are covered under the TPC limited 5 year warranty Upholstery arm rests and any plastic components are covered under 1 year warranty Only authorized service technicians should attempt to service TPC equipment Service performed by any unauthorized technicians may result
27. n 15 56035 Retainer Ring Small 16 56036 Short Pin 17 56037 Retainer Ring Small 18 56038 Spring 19 56039 Screw Cap Head Socket 20 56040 Screw End Cap 21 56041 Friction Screw 11 Cleaning and disinfecting guide Table 1 Manufacturer makes no representation as to the disinfectant efficacy of these products We make no warranty expressed or implied that these disinfectants will not damage the surface finishes Damage and discoloration of the surface finishes are not covered under the warranty lodophor based disinfectants will cause yellow staining on many surfaces Regular washing with soap and water will minimize this staining lodophor neutralizers such as Promedyne are also available Unacceptable Disinfectants These disinfectants will harm the surface finishes of dental equipment and are not recommended Use of these products will void your warranty Chemical Composition Trade Names Strong Phenols Lysol Lysol 2 Lysol Phenol Alcohol Professional Coe Foam Coe combinations Spray Pump Vitaphene Omni Sodium Hypochlorite Clorox Ajax Purex Household Bleach Alcohol Household Cleaners Conditionally Acceptable Disinfectants These disinfectants have been found to be the least harmful to the equipment surfaces by our test methods Chemical Composition Trade Names lodophors Biocide Aseptic IDC Wescodyne 505 Promedyne lodo Five Mild Phenols Procide ES Asepti Steryl Aerosol Glutar
28. or 25 37 53037 Screw Bracket Solids Collector 5 25 38 53038 Screw Set Socket Post 25 39 53039 Screw Pan Head Post 25 40 53040 Light Post Not Shown 140 00 41 53041 4 Position Suction Holder 44 40 42 53041 arm Tele Arm Only 75 00 43 53041 C Complete Tele Arm W 4 pos Holder 200 00 Mirage Ridge Arm Assembly Part Number Description Prices 1 54051 Ridge Arm 2 54052 Bushing 3 54053 Bearing 4 54054 Friction Spacer 5 54055 Cap Head Screw 6 54056 Pin Rotation Stop 7 54057 Friction Set Screw 8 54058 Bezel 9 54059 Washer Mirage Flex Arm Assembly Item Part Number Description 1 54001 Bezel 4 95 2 54002 Elevation Knuckle 20 00 3 54003 Control Knuckle 20 00 4 54004 Cover Flex Arm 100 00 5 54005 Stabilizer Bar 44 95 6 54006 End Cap Flex Arm 19 00 7 54007 Spring Compression 45 95 8 54008 Tensioning Screw Cap 15 00 9 54009 Air Break 100 00 10 54010 Long Pin Stabilizer 3 95 11 54011 Washer PKG 10 11 00 12 54012 Retainer PKG 10 3 00 13 54013 Short Pin 2 95 14 54014 Control Arm 100 00 15 54015 Leveling Screw 1 95 16 54016 Washer PKG 10 11 00 17 54017 Washer PGK 10 11 00 18 54018 Set Screw 95 19 54019 Bearing 45 95 20 54020 O Ring Air Break SNA See 9 21 54021 Retainer Small PKG 10 3 00 Mirage Cuspidor Post Assembly Part Number Description Price 1 53000 Post Mount Box Sub Assembly 1 300 00 2 53050 Cuspidor Sub Assembly 300 00 3 53051 Cap Top
29. pulling headrest up or down due to friction mount incorporated in backrest Angle of articulating headrest can be changed by releasing slide bar on headrest back Automatic motion activated either by automatic return switch or preset switch can be cancelled at any time by depressing any control switches 7 Armrest Rotation 8 Chair Rotation 9 Headrest Adjustments 10 Automatic Motion 14 www tpedental com Motion Controls Function The Mirage Hydraulic Patient Chair does not use conventional mechanical or mercury limit switches Motion of the chair base and backrest move variable resistances potentiometers making it possible for the control circuitry to continuously know the exact position of the base and backrest not only when they hit the end of their travel Adjustments for all four actions seat raise lower backrest raise recline are located on the control PCB Adjustment To set a specific limit for the mirage operatory chair perform the following instructions Remove the pump cover from the chair Locate the slider switch labeled S1 The switch is located on the lower left corner of the main PCB board This will put the chair into manual mode Use the touch pad or foot control to move the chair to the desired position See below for detailed instructions on setting each limit A diagram of the PCB board is on the following page Seat Lower Limit Using the manual controls set seat height to the position wher
30. r is expired Replace transformer Only high or low function works Secondary windings on transformers are expired Replace transformer Main power switch is bad Replace main power switch Light turns on and off then the light head is moved Short or open in power line form transformer Check each power line for short or open Then replace Light head drifts down Light head tension springs are loose Tighten light head spring nuts Vertical arm drifts up or down Vertical arm tension spring needs to be adjusted Adjust vertical arm tension Light drifts from left to right Light post is not level Level light post 14
31. s loose that holds assembly together Tighten screw Mirage Model 4000 Don ts Don t exceed the minimum weight capacity of 650 Ibs or damage may occur Dont let more than one patient sit in the chair at one time Don t stand anywhere on the dental chair Dont operate the dental chair around any flammable liquids Don t exceed the maximum mode of operation time 3 min Keep liquids away from all electrical components 26 www tpedental com TPC Mirage Dental Delivery Unit Model 2000 2015 Installation Instructions 851 S Lawson St City Of Industry CA 91748 626 810 4337 Fax 626 810 4245 1 www tpedental com TPC Table on Contents Page GENERAL INFORMATION Unpacking and Inventory 3 Installation and coordination 4 Optional Cuspidor Installation 10 Cuspidor Plumbing Connections 11 Junction Box Connections 12 Post Mount Utility Center Adjustments 13 Pressure Adjustments Tension Screws 13 Delivery Head Tilt Adjustments 14 Tubing Connections 15 2 www tpedental com Unpacking and Inventory Each Mirage delivery unit will contain the following items in each box 1 Flex arm box This is the largest box that you will receive with the delivery unit Delivery unit flex arm Assistance arm Light post 4 Foot control Stainless steel tray Cosmetic beauty ring 2 Post mount utility center Utility center e Junction box frame amp cover e Master contro
32. stack more than 5 packaged chairs at a time on top of each other Use approved pallet jack or forklift to move the dental chair Do not attempt to move stacked dental chairs Only store the dental chair in dry cool place www tpedental com Mirage Model 4000 unpacking instructions Place the chair carton close to the planned area that you wish to install the dental chair Do not turn the carton on its side as oil will drain out of the tank reservoir Damage may occur if the chair is tipped over Remove all the staples securing the carton to pallet or cut the carton just above the staple line and remove Carton Figure 1 Figure 1 Remove the pump cover from the chair base To remove the pump cover you must first remove the three safely screws Once screws are removed lift up on the cover to remove it Figure 2 Figure 2 Loosen and remove the two packing screws holding the chair to the pallet Figure 3 When lifting the dental chair use extreme caution The chair weight is approximately 310 LBS Always use at least two people when attempting to lift the dental chair See image below for use of proper lift points Never lift the dental chair via the arm rests Figure 3 Upper lift location Lower lift location 5 www tpedental com Mirage Model 4000 Installation instructions Once the chair is in the desired location remove the 4 bolts shown in the image to the right Place the lift b
33. u will have two spare lines available the event of a tubing failure 14 There is also two additional lines that will be left unused if you are not installing the optional 2000 C cuspidor One large water supply line and a small yellow air supply line that has a cap on it 9 www tpedental com TPC Optional Cuspidor Installation If you are installing the optional 2000 C cuspidor remove the Cuspidor housing cover as shown To install the cuspidor slide the cuspidor into the cuspidor bushing housing Make sure the cuspidor is completely seated in the bushing 15 Take the cup fill and bowl rinse spout and insert them into the corresponding sockets When inserting the spouts into the sockets make note of the notches in the cuspidor socket and the spouts that are being inserted into them They will only seat properly one way Do not remove the Teflon tape that is wrapped around the spouts See images below Place the cuspidor strainer in the bowl 10 www tpedental com TPC Cuspidor Plumbing Connections 16 Connect the drain line Remove the blue locking tab to separate the quick connect from the junction Insert the removed end into the drain line tubing Connect the two ends together and replace the locking clip 17 Remove the cap from the large water supply line Connect the water supply line to the cuspidor Remove the cap from the signal air l
34. urgundy Spare line Small Green Gray wet dry toggle from F C Small Black Spare to flex arm 0 Small Red Spare to flex arm 15 www tpedental com Mirage Delivery System Diagrams and part numbers Mirage Sector Head Assembly Item Part Number Description 1 52001 Plate Base 100 00 2 52002 Cover Control Head 100 00 3 52003 Hand piece Control Block 91 50 4 52004 Tri Block Diaphragm 16 00 5 52005 Holder Asepsis Cover 15 00 52005 C Asepsis Holder Complete 30 00 6 52006 Holder Syringe Cover 15 00 52006 C Syringe Holder Complete 25 00 7 52007 Valve Flow Control Needle 16 00 8 52008 Push Button Momentary 17 00 9 52000 On Off Toggle 3 Way 19 90 10 52010 Weight Cover 12 00 11 52011 Water Relay 33 00 12 52012 Syringe Block Assembly 19 90 13 52013 Break Push Button 10 00 14 52014 Handle Right 25 95 15 52015 Bar Holder 26 95 16 52016 Grommet 1 95 17 52017 Gauge Pressure 18 52018 Hinge 19 52019 Check Valve 20 52020 Rod Holder Support 21 52021 Oil Jar 22 52022 Cap Oil Jar 23 52023 Oil Pad Use Gauze 24 52024 Hex Screw Oil Jar 1 95 25 52025 Hex Nut Oil Jar 95 26 52026 Stainless Steel Tray 30 00 27 52027 Non Slip Pad 3 00 28 52028 Screw Button Head 95 29 52029 Screw Set Socket 95 30 52030 Screw Button Head 95 31 52031 Screw Button Head 95 32 52032 Screw Button Head 95 33 52033 Screw Button Head 95 34 52034 Screw
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