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7 Steps to Specifying a DL205 System

1. CPU 16 pt in 8 pt in 4 pt out 8 pt out 12 pt out i zD a aR o 3E aE Rg e 0 oO oo oo oO oo oO ol oo 2 2 X0 X7 X20 X27 YO Y3 Y10 Y17 Y20 Y25 10 X17 Y30 Y35 v4_Y7 Y26 Y27 a 7 Y36 Y37 gt D ol SAUER unused N m Inputs start at XO Outputs start at YO 4 pt module has 12 pt module skips points four points unused and has four unused points i a i LI ao oo oe iB oo 0 oo oo B oo oo 2 xo X20 i YO Y10 D 2 2 i X7 X27 Y7 Y17 g o x10 Y20 3 ail X17 Y27 i 1 0 base with a slot left empty The examples below show the addressing changes if an input or an output module is added to the system Hy 7 N LI LJ LJ LJ LI oo oo oo oo oo oo E on on ao om oo 0 oa oo oo oo oo 2 xo X20 X30 YO Y10 O O cr n O x7 X27 X37 Y7 Y17 sal X10 x40 Y20 l ET D X17 X47 y27 D C C C C Add Input module Addresses follow existing
2. Use port 2 on D2 260 or D2 250 1 to network slaves T BBY 88 88 Use D2 DCM module if D2 240 is slave or if D2 250 1 D2 260 port 2 is occupied 16 PID loops with auto tuning The D2 260 CPU can process up to 16 PID loops directly in the CPU You can select from various control modes including automatic manual and cascade There are also a wide variety of alarms including Process Variable Rate of Change and Deviation The loop opera tion parameters Process Variable Setpoint Setpoint Limits etc are stored in V memory which allows easy access trom operator interfaces or HMls Setup is accomplished with easy to use setup menus and monitoring views in DirectSOFT programming The auto tuning feature is easy to use and can reduce setup and maintenance time Basically the CPU uses the auto tuning feature to automatically determine near optimum loop settings See the D2 250 1 CPU section for a PID loop control block diagram Note All bases in the system must be 1 bases D2 EXCBL 1 als Category 5 SSS straight through E PEPEE cable with RJ45 X connectors SSS SQV SS The D2 260 offers Up to four expansion bases e Up to 1 024 inputs and 1 024 outputs e Up to 30m 98 ft total expansion system cable 1 800 633 0405 OGOOGO D2 260 Key Features Full array of instructions The right instruction can greatly simplify your programming task and can save hours of p
3. 8 pt 18 220 VAC D2 08TA 8 pt 20 125 VAC F2 08TA 12 pt 18 110 VAC D2 12TA Relay output 4 ot 4A pt Isolated D2 04TRS 8 pt 1A pt D2 08TR 8 pt LOA pt F2 08TR 8 pt 7A pt Isolated F2 08TRS 12 pt 1 5A pt D2 12TR Combination discrete modules 4 pt 24 VDC in 4pt Relay Out D2 08CDR Analog modules Analog input 4 ch in 12 bit current F2 O04AD 1 4 ch in 12 bit voltage F2 OFAD 2 8 ch in 12 bit current F2 O8AD 1 8 ch in 12 bit voltage F2 O8AD 2 Analog output 2 ch out 12 bit current F2 02DA 1 2 ch out 16 bit current Isolated F2 02DAS 1 2 ch out 12 bit voltage F2 02DA 2 2 ch out 16 bit voltage Isolated F2 02DAS 2 8 ch out 12 bit current F2 08DA 1 8 ch out 12 bit voltage F2 08DA 2 Combination analog in out 4 ch in 2 ch out 12 bit current F2 4 AD2DA 8 ch in 4 ch out 16 bit current F2 8AD4DA 1 8 ch in 4 ch out 16 bit voltage F2 8AD4DA 2 www automationdirect com dl205 Temperature input 4 ch in RTD F2 04RTD 4 ch in Thermocouple F2 04THM Communications networking modules Ethernet Communications Module H2 ECOM F H2 ECOM 100 Data Communications Module D2 DCM Remote I O modules Ethernet Ethernet Remote Master Module H2 ERM F Ethernet Base Controller slave H2 EBC F H2 EBC 100 Serial Remote Master Module D2 RMSM Remote Slave Module D2 RSSS Specialty modules Bas
4. For Help press F Pin labeling conforms to IBM DTE and DCE standards D2 DSCBL D2 230 240 250 1 260 CPU Ports Personal Computer RS 232C ONAABRRHUWNH 123456 6 pin Phone Plug 6P6C 9 pin D Connector female D2 DSCBL 1 Personal Computer D2 250 1 260 bottom port RS5232C ON ABA UWNH 9 pin D Connector female 15 pin HD connector male D2 HPP Handheld programmer cable included DV 1000CBL 4 33 PLC Products DATs 240 qong ON oN E ae Automation Direct PLC Overview DLO5 06 PLC DL105 PLC DL205 PLC DL305 PLC DL405 PLC Field I O Software C more HMIs Other HMI AC Drives Motors Steppers Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Ee Lights Process Relays Timers Comm TB s amp Wiring Power Circuit Protection Enclosures Appendix Part Index DL205 WinPLC Windows CE based CPU DL205 WinPic PC control with a WinPLC The WinPLC provides a Windows CE oper ating system environment in our DL205 CPU hardware The small size and low cost of DL205 products is desirable but the oper ating systems of the D2 230 240 250 1 and 260 CPUs are proprietary like most PLCs The WinPLC provides a hybrid PC PLC solution that brings the best of the PLC and PC control worlds together A WinPLC system is
5. Ribbon cable connector for 32 pt modules e D4 103264S Solder type connector for 32 pt modules DINnectorsand ZIPLinks Refer to the Terminal Blocks and Wiring section of this catalog for the complete line of products available DINnectors terminal blocks DINnectors are DIN rail mounted connectors or terminal blocks They provide a means of connecting and iden tifying two or more wires All DINnectors are UL CSA VDE SEV RINA and IEC approved For more information reter to the Terminal Blocks and Wiring section ZIPLink connection systems ZIPLinks consist of PLC interface cables and connector modules that offer plug and play capability by plugging one end of the ZIPLink cable into an I O module and the other end into the ZIPLink connector module This eliminates the tedious process of wiring PLC I O termi nals to terminal blocks individually For more information refer to the Terminal Blocks and Wiring section to determine compatibility among PLCs cables and I O modules 1 800 633 0405 I 0 Availability Table D2 240 D2 250 1 D2 260 WinPLC Profibus H2 EBC F2 SDS 1 F2 DEVNETS 1 Catalog Pages 4 31 4 29 4 26 4 34 4 60 4 52 4 64 4 62 4 78 V V V V y J J except 32 pt y 4 83 y except 32 pt 4 80 4 88 4 90 4 95 Analog Modules V V V V V V V V y y V V V V y V V V V y
6. D2 CTRINT if your application requires e More than one quadrature encoder e More than two single up counters e Compatibility with the WinPLC e High speed inputs or outputs gt 5 kHz e Output operations on the module based on counts without interacting with the CPU The CTRIO is contigured using CTRIO Workbench a Windows based Wizard utility eliminating the need for ladder logic programming to configure the module Multiple CTRIO modules can be used in a base to support additional input output pulse trains 4 39 PLC Products IN a i 4 v PLC Overview DL05 06 PLC DL105 PLC DL205 PLC DL305 PLC DL405 PLC Field I O Software C more HMls Other HMI AC Drives Motors Steppers Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pushbuttons Lights Process Relays Timers Comm TB s amp Wiring Power Circuit Protection Enclosures Appendix Part Index 4 40 GOOO Step 5 Choose an I O Configuration I O configurations The DL205 system offers local local expansion and remote O system configu rations A DL205 system can use a combi nation of the configuration arrangements The tables along with the contiguration diagrams list the number of I O points bases etc that are available with each contiguration I O bases I O bases are used in local local expan sion or remote I O c
7. Ethernet commu nications module or the D2 DCM serial communications module These modules add more ports for networking or connec tion to an HMI etc The H2 SERIO serial communications module can be used with the WinPLC to add more communications ports www automationdirect com dIl205 Before you begin selecting products for your DL205 PLC system be sure to evaluate all of your application needs and any future growth potential i s ate ee ee z j m ET we bm jei pee pon me pna mam to PLC Products Te a wears teed cae eee eee ms a 2 4 21 pee Automation Direct PLC Overview DLO5 06 PLC DL105 PLC DL205 PLC DL305 PLC DL405 PLC Field I O Software C more HMls Other HMI AC Drives Motors Steppers Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pushbuttons Lights Process Relays Timers Comm TB s amp Wiring Power Circuit Protection Enclosures Appendix Part Index 7 Steps to Specifying a DL205 System Select the discrete analog and specialty I O modules Since there are several different types of I O and specialty modules available for the DL205 system it is important to review the module specifications in detail when selecting them for your system The hard ware specifications for the modules are described at th
8. allows you to assign one starting address for all of the input modules and one starting address for the output modules Leaving empty slots You may be tempted to leave empty slots for future expansion This is pertectly acceptable but it is very important that you understand the implications of placing a module in the empty slot at a later time Since the CPU automatically assigns the I O addresses it is possible to cause problems by adding a module to the system Examine the example system shown below If you added an input module to the empty slot the new input addresses would start after the existing input addresses so no problems would occur However if you added an output to the empty slot your remaining output addresses would change Therefore you would have to edit your RLL program to reflect the address changes The manual addressing feature supported by the D2 250 1 and D2 260 is especially useful when adding an I O module between existing I O modules or removing a module You should always add extra modules to the right of existing modules of the same type to avoid any re addressing of your I 0 points
9. DTE 11 RTS2 RS 422 12 RTS2 RS 422 13 RXD2 RS 422 K sequence slave DireciNET 14 CTS2 RS 422 a Modbus RTU Master Slave 15 CTS2 RS 422 ASCII OUT Remote 0 Master Can connect w many devices such as PCs running DireciSOFT DSData HMI packages C more DV 1000 other O I panels any DireciNET or Modbus RTU master or Slave or ASCII devices BATT C E DL250 1fg Id eat CPU stor HD15 connector RS 232 422 300 600 1200 2400 4800 9600 19 2 K 38 4 Kbaud Odd even or no parity Selectable address 1 90 HEX 1 5A 8 data bits one start one stop Asynchronous Half duplex DTE Battery Optional Coin type 3 0 V Lithium battery 560 mA battery number CR2354 Note Batteries are not needed for program back up However you should order a battery if you have parameters in V memory that must be main tained in case of a power outage D2 BAT 1 DL205 analog output or discrete output module Eog E E Eog O E E valve etc PID loop control block diagram C more DV 1000 or other OI Units Setpoint Process Value heater etc DL205 Analog or Temperature Input Modules Process Variable Sensor Process Variable Input 1 800 633 0405 D2 230 240 Key Features D2 240 CPU D2 240 for basic applications The D2 240 provides a subset of the D2 250 1 s capabilities If you need a good CPU with multiple communications ports and complex mat
10. Diei LOGIC Expansion Controller EEEREN 7 17 7 ANANA Direc t205 1250 LOGIC D2 250 CPU www automationdirect com dl205 Pik Cry Cit ot Use port 2 on D2 260 or D2 250 1 to network slaves D2 EM lt a D2 EM Use D2 DCM module if D2 240 is slave or if D2 250 1 D2 260 port 2 is occupied Four PID loops with auto tuning The D2 250 1 CPU can process up to 4 PID loops directly in the CPU You can select from various control modes including automatic manual and cascade control There are a wide variety of alarms including Process Variable Rate of Change and Deviation The loop operation parameters Process Variable Setpoint Setpoint Limits etc are stored in V memory which allows easy access from operator interfaces or HMls Setup is accomplished with easy to use setup menus and monitoring views in DirectSOFT programming The auto tuning feature is easy to use and can reduce setup and maintenance time Basically the CPU uses the auto tuning feature to automatically determine near optimum loop settings See the next page for a PID loop control block diagram The D2 250 1 offers e up to two expansion bases e up to 768 physical I O points up to 30m 98 ft total expansion system cable SS ass LOGIC eZ Expansion D2 CM D2 EXCBL 1 Category 5 straight through cable with RJ45 connectors 4 29 PLC Products Sf Automation Direct PL
11. GOOO Step 6 Check the Power Budget Managing your power resource When determining the types and quantity of I O modules you will be using it is important to remember there is a defined amount of power available from the base power supply The chart on the next page indicates the power supplied and used by each DL205 device The adjacent chart shows an example of how to calculate the power used by your particular system These charts should make it easy for you to determine if the devices you have chosen will operate within the power budget of your system configuration If the I O you have chosen exceeds the maximum power available from the power supply you may be able to resolve the problem by using local expansion or remote I O bases DL205 power supply specifications The table below lists base power supply specitications including maximum inrush current and maximum power consumed from your power source Power budget example The example on the right shows how to calculate the power budget for the DL205 system The examples are constructed around a single 9 slot base using the devices shown It is recommended you construct a similar table for your DL205 system Follow the steps to the right to determine your power budget Specification Part Numbers D2 03B 1 D2 04B 1 D2 06B 1 D2 09B 1 1 Using a chart similar to the one below fill in column 2 2 Using the tables on the next page enter the curren
12. It is highly recommended that a dedicated Ethernet remote I O network be used for the ERM and its slaves While Ethernet networks can handle a very large number of data transactions and normally handle them very quickly heavy Ethernet traffic can adversely affect the reliability of the slave I O and the speed of the I O network Ensure ERM networks multiple ERM networks and ECOM oftice networks are isolated from one another Serial remote O The DL205 Serial Remote O system also allows you to locate I O bases at a remote distance trom the CPU The Remote Master module D2 RMSM is placed in an I O slot of the local CPU base The Remote Slave module D2 RSSS is placed in the CPU slot of one or more remote bases You can use stan dard DL205 modules in the remote bases The Remote Slaves are connected to the Master module in a daisy chain manner over a twisted pair communication cable You can assign input and output addresses to the remote I O points by using setup logic in your RLL program The Remote Master polls the slaves and sends the remote I O information to the CPU The communication between the Remote Master and the CPU is asynchronous to the CPU scan For this reason Remote I O applications should be limited to those that do not require the Remote I O points to be updated with every scan The number of bases supported depends on your choice of Remote I O communi cations protocol Remote Master RM NET or Slic
13. Operator interface Handheld programmer 150 0 200 0 Maximum Current Required 1730 80 Remaining Current Available Power Supply Specifications AC Powered Bases 2600 1520 1080 300 80 220 24 VDC Powered Bases 125 VDC Powered Bases D2 03BDC1 1 D2 04BDC1 1 D2 06BDC1 1 D2 09BDC1 1 D2 03BDC 2 D2 04BDC 2 D2 06BDC2 1 D2 09BDC2 1 Voltage Withstand dielectric 1 minute 1 500 VAC between primary secondary field ground and run relay Insulation Resistance gt 10MQ at 500 VDC Input Voltage Range 85 132 VAC 110 range 170 264 VAC 220 range 47 63Hz 10 2 28 8 VDC 24 VDC with less than 10 ripple 100 264 VDC 125 VDC with less than 10 ripple Auxiliary 24 VDC Output 300mA max none 300mA max Maximum Inrush Current 30A 10A 20A Maximum Power 80 VA 25W www automationdirect com dl205 30W PLC Products 4 45 aS ter v PLC Overview DL05 06 PLC DL105 PLC DL205 PLC DL305 PLC DL405 PLC Field I O Software C more HMIs Other HMI AC Drives Motors Steppers Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pushbuttons Lights Process Relays Timers Comm TB s amp Wiring Power Circuit Protection Enclosures Appendix Part Index GOOO Power Requirements
14. Power Supplied These charts help Device 5V mA 24V Auxiliary Device 5V mA 24V Auxiliary determine your power Rages Bases requirements D2 03B 1 D2 06BDC1 1 This section shows the amount of power D2 03BDC11 D2 06BDC2 1 supplied by each of the base power R204B 1 D2 09B 1 supplies and the amount of power D2 04BDC1 1 D2 09BDC1 1 consumed by each DL205 device The D2 09BDC2 1 Power Consumed charts list how much INTERNAL power from each power source Power Consumed Power Consumed is required for the DL205 devices Use this 5V mA 24V Auxiliary 24V Auxiliary information when calculating the power for ie 7T 7 n addition to the internal power sources 90 mA 12V the DL205 bases offer a 24 VDC auxiliary e 4 power supply with external power connec 330 80 tions This auxiliary power supply can 330 90 mA 12V power external devices H2 WPLC 680 80 DC Input Modules 80 Use Z PLinks to reduce ore 60 note 1 power requirements D2 16ND3 2 70 12V note 1 If your application requires a lot of relay 02 32ND3 60 outputs consider using the ZIPLink AC or D2 32ND3 2 70 12V DC relay output modules These modules AC Input Modules 50 channel can switch high current 10A loads 02 08NA 1 50 60 channel without putting a load on your base power Sar a 30 50 note 1 budget Refer to the Terminal Blocks and 60 140 Wiring Solutions secti
15. T1H EBC remote slave RJ12 6 pin modular serial port supports K sequence or any protocol from Windows CE RJ45 8 pin modular Ethernet 10MBPS 1 0 Interface Backplane to DL205 Up to 9 Slot base expandable with H2 ERM Power Consumption 680 mA at 5VDC Weight 6 oz Operating Temperature 0 60 C Storage Temperature 20 70 C Agency Listings UL Listing Manufacturer e H2 ERM module for Ethernet remote I O limited to one ERM and one EBC slave per system e H2 CTRIO Counter I O module DL205 specialty modules not listed above are not supported by the WinPLC Built in Ethernet port The WinPLC is programmed via a built in 10 MB Ethernet port WinPLCs can use OPC or DDE to link to an HMI or other application using this high speed port or share tags with any controller running Think amp Do software for coordinated control with a PC system The built in Ethernet port can also be used for peer to peer communications between multiple WinPLCs Built in serial port A built in RS 232 serial port lets you connect a C more or other operator intertaces to the WinPLC You can also connect to devices such as barcode readers weight scales or serial modems to the serial port Unlike most RLL programming the Think amp Do program ming method is designed for easy commu nication programming and string manipulation Up to nine additional serial ports can be added to a W
16. V V V V V V V V y y Analog Current Out Analog Voltage Out Analog Isolated Current Out Combination Analog Temperature Input Speciality Modules L e E mee mee me Communications Remote 1 0 H2 ERM CoProcessor Counter I O CTRIO Counter Interface Sinking and sourcing for DC field devices If you are using a DC type of field device then you should consider whether the device is a sinking or sourcing configura tion This may affect your module selec tion since it determines the manner in which the device must be wired to the module AUTOMATIONDIRECT offers both sinking and sourcing modules Reter to the sinking sourcing appendix for a complete explanation on how this affects your system selection Analog module selection tips If you re going to control the speed of an AC inverter or drive with the DL205 analog module make sure you select either the current sourcing F2 O2DAS 1 or voltage sourcing F2 O2DAS 2 isolated analog output module Complete module specifications are listed later in this section If you need to operate within a 12 VDC environment the analog module part numbers that end with L will operate at 12 VDC Most of the other modules require 24 VDC www automationdirect com dl205 H2 CTRIO vs D2 CTRINT high speed counter module Select the H2 CTRIO instead of the
17. is usually used to detect a change in an ASCII string Compared data types must be of the same format i e BCD ASCII etc Swap Bytes SWAPB Usually used to swap V memory bytes on ASCII data that was written directly to V memory trom an external HMI or similar master device via a communications protocol The AIN and AEX instructions have a built in byte swap feature Example of VPRINT instruction in DirectSOFT MIE YPRINT All but null Print to starting memory address V 1400 Starting memory address Byte count Starting memory address 1 Start of data Message Temperature 2000 B degrees FSN Pressure 2001 B psifN 1 800 633 0405 D2 250 1 replaces D2 250 Our D2 250 1 CPU replaces the D2 250 CPU The D2 250 1 offers all the features and functionality of the D2 250 with the addition of local I O expansion capability The D2 250 1 offers an incredible array of features for a CPU that costs so little Release 2 1 or higher of DirectSOFT is required to program the D2 250 1 Release 4 0 or higher is required if you intend to use local expansion O If you re using a handheld programmer at least version 2 10 of the handheld programmer firmware is required A few key features of the D2 250 1 CPU follow Local expansion I O The D2 250 1 supports local expansion up to three total bases one CPU base and two expansion bases Expansion bases are commonly us
18. so no program modification is required JA 3 ae oo ao ao ao oo 0 oo ao ao ao na 2 xo X20 YO Y20 Y30 e Kem 2 x X27 Y7 Y27 Y37 e a xio Y10 Y40 m F d m X17 Y17 y47 fp Add output module Addresses are re numbered and program modification is required www automationdirect com dl205 4 43 PLC Products IN A ee PLC Overview DLO5 06 PLC DL105 PLC DL205 PLC DL305 PLC DL405 PLC Field I O Software C more HMIs Other HMI AC Drives Motors Steppers Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pushbuttons Lights Process Relays Timers Comm TB s amp Wiring Power Circuit Protection Enclosures Appendix Part Index Verify planned I O module locations There are very few I O module placement restrictions in the DL205 family In general any mix of analog and discrete module types can be used in any local expansion or remote base However there are a few situations with the analog and specialty modules that warrant some special considerations Reference the Module Placement Restrictions table to the right tor the DL205 Analog
19. the best solution if your applications requires e Complex math e Heavy serial communications can use the H2 SERIO module e Advanced data manipulation e Advanced handling of string or array data Up to 64 PID loops Here s how it works The WinPLC module is plugged into the CPU slot of the DL205 base It uses Windows CE a real time operating system combined with the advantages of open standard software such as OPC ActiveX and other Microsoft communications tools The WinPLC offers both deterministic control and open communications It uses advanced sottware development tools for control data management communica tion and integration with business systems The WinPLC supports the following DL205 modules only All discrete and analog modules e Temperature input modules e H2 SERIO serial communications module 4 34 PLC Products Specifications Processor H2 WPLG2 EN H2 WPLC3 EN Hitachi SH3 Series 7708 Processor Processor Speed 100 Mrz Pre loaded Software Runtime engine compatible with Think amp Do Studio or Think amp Do Live Memory 4MB FLASH EE ROM 2MB RAM 64kB battery backed RAM10Mbps 8MB FLASH EE ROM 8MB RAM 64kB battery backed RAM10Mbps Indicators Power Link Act Run Error Local I O Points 256 224 if using H2 ERM in module slot for Ethernet remote 1 0 Ethernet Remote 1 0 points 256 using H2 ERM master in local WinPLC base and H EBC or
20. the next page covers some of the basic instruction categories but for more details see our complete list of instructions at the end of this section If you already have DirectSOFT and or a Handheld Programmer you may have to upgrade the sottware tirmware to accommodate the D2 260 Built in CPU communications Every DL205 CPU provides at least one built in RS 232 communication port It you re using an operator interface then you should choose the D2 240 D2 250 1 or D2 260 CPU The D2 240 D2 250 1 and D2 260 CPUs offer two built in communication ports The D2 240 supports our DirectNET slave protocol on the bottom port which provides a quick and easy network connection to any DirectNET master If you need the most flexibility possible then consider the D2 250 1 or D2 260 CPU These CPUs offer built in DirectNET slave support capability on the top and bottom ports and DirectNet Modbus RTU master slave support on the bottom The bottom port supports baud rates up to 38 4K baud The D2 260 provides support for ASCII IN OUT communications If you require more than two ports we also Ethernet Module that can be used to quickly add a offer an Communications communication port to a DL205 system with a D2 240 D2 250 1 or D2 260 CPU The D2 DCM module can also be added to these CPUs to provide an addi tional serial communications port D2 250 1 D2 240 D2 230 H2 WPLC 4 24 PLC Produ
21. to 70 C Ambient operating temperature 32 F lol FiO t055 C Ambient humidity 30 95 relative humidity non condensing Vibration resistance MIL STD 810C Method 514 2 Shock resistance MIL STD 810C Method 516 2 Noise immunity NEMA ICS3 304 Atmosphere No corrosive gases Storage temperature for the Handheld Programmer is 4 to 158 F 20 to 70 C Storage temperature for the DV 1000 is 4 to 158 F 20 to 70 C Operating temperature for the Handheld Programmer is 32 to 122 F 0 to 50 C Operating temperature for the DV 1000 is 32 to 122 F 0 to 50 C This logo is placed by each I O module that supports ZIPLink connection systems The O modules are listed at the end of this section See the Terminal Blocks and Wiring section for details on ZIPLinks PLC Products iPr 7 CONNECTION SYSTEMS Review O hardware specifications The hardware specitications for every DL205 module are described later in this section Take time to understand the specification charts the derating curves and the wiring diagrams The module specifications should help you determine if this module is right tor your application Factors affecting field termination DL205 modules use three types of field terminations They include a low density removable terminal block used on modules with eight or tewer points a high density removable terminal block European style te
22. you can use this port to add up to seven of our remote slave stations see the D2 RSSS for additional information later in this section ZIPLink communications adapter modules ZIPLink cables and communications adapter modules offer fast and conven ient screw terminal connections for the D2 250 1 lower port They are RS232 422 DIP switch selectable For part numbers and descriptions see the Terminal Blocks and Wiring section DN 15TB PLC Products CPU Status Indicators CPU is in RUN mode CPU is in PROGRAM mode Battery backup voltage is low Battery backup voltage is OK or disabled CPU internal diagnostics detects error CPU is OK CPU pwR J E run BATT EJ CPU ee 0 u CPU power good Sj om CPU power failure F Mode Switch al Puts CPU into RUN mode Port 1 Pinouts Allows peripherals HPP DirectSOFT to Pin Signal ogo select the mode of operation 1 2 2 Forces CPU out of RUN mode 3 RXD RS 232 aie 5 ee K sequence slave DirectNET slave 6 OV Modbus RTU slave Can connect w HPP DireciSOFT C more DV 1000 O I panels or any DireciNET Port 2 Pinouts Pin Signal T SvoC master To o 6P6C phone jack connector RS 232 a o a ixed address 6 RXD2 RS 422 Odd rit nl 7 OVDC pa i 0 y 8 OVDC 8 data bits one start one stop 9 TXD2 RS 422 2 T TXD2 RS 422 asynchronous half duplex
23. 7 Steps to Specifying a DL205 System The following 7 steps will help you specify a DL205 PLC system They are also covered in more detail on the pages that follow Your first priority when designing a system should be safety Please make sure that all of the components in your system will operate within the product s environmental and operating specifications This catalog is intended to provide abbreviated product descriptions benefits and prices It is not intended to be a substitute for the product manuals Review the DL205 family of products The DL205 family offers a wide variety of products Please review the product offering starting on page 4 23 Select a CPU programming tool and cable The DL205 family offers tour traditional CPUs the D2 260 D2 250 1 D2 240 and D2 230 The WinPLC a Windows CE based CPU is also covered in this step Please take the time to understand the features and specifications of each CPU model i e built in communications ports protocols instructions etc To program the DL205 CPUs choose between the Windows based DirectSOFT programming software and PC cable or handheld programmer The WinPLC requires Think amp Do Studio or Think amp Do Live tor programming CPU slot slave base controllers are also introduced in this step Additional communications ports needed If your application requires more than the built in CPU communications ports then select the H2 ECOM 100
24. C Overview DLO5 06 PLC DL105 PLC DL205 PLC DL305 PLC DL405 PLC Field I O Software C more HMIs Other HMI AC Drives Motors Steppers Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pushbuttons Lights Process Relays Timers Comm TB s amp Wiring Power Circuit Protection Enclosures Appendix Part Index 4 30 OOOO D2 250 1 Key Features Full array of instructions The D2 250 1 supports over 210 powertul instructions such as Four types of drum sequencers e Leading and trailing edge triggered one shots Bit of word manipulation Floating point conversions e Four PID loops For a complete list of instructions supported by all DL205 CPUs see the end of this section On board memory The D2 250 1 has 7 6K words of flash memory on board for your program plus 7 1K words of V memory data registers With tlash memory you don t have to worry about losing the program due to a bad battery If you have critical data stored in the capacitor backed V memory simply purchase the optional lithium battery D2 BAT 1 to permanently maintain these parameters Built in remote I O connection In addition to providing outstanding communications capabilities the bottom port on the D2 250 1 can also be a master for remote I O networks If you need extra I O at a remote distance trom the CPU
25. CPU base can be located at any point in the expansion system layout The maximum total expansion system cable length is 30m 98 ft For more information refer to the Expansion Module specifica tion pages later in this section SASS SQ SES SSsa_sg SSAXYR Direct Y D2 260 CPU NAN SSS DireCtN05 Expansiot Controller Do not use Ethernet hubs to connect the modules i en D2 CM act 2 105 Conaller Say CRRV Directa LOGIC WOOK N Direct205 er ean LOGIC xpar Controller www automationdirect com d 1205 D2 250 1 local expansion system The D2 250 1 supports local expansion up to three total bases one CPU base and two expansion bases The CPU base can be located at any point in the expansion system layout The maximum total expansion system cable length is 30m 98 ft SSN RR NSS SSSA Ws ANANN h NDAN Direct205 D2 250 1 CPU xpal Controller D2 CM WSS SSas x S Die AS a 2 sg The D2 EXCBL 1 is a Category 5 straight through cable that connects the D2 EM modules together The cable can be user made in custom lengths up to 30m depending upon the configuration Total 1 0 Max Outputs CPU D2 250 1 768 512 D2 260 1280 1024 DL 230 DL240 CPUs and WinPLCs do not support local expansion systems 4 41 PLC Products PLC Overview DL05 06 PLC DL105 PLC DL205 PLC DL305 PLC DL405
26. I O with a D2 230 CPU DL205 analog modules map into the CPU as 16 point discrete modules They actu ally consume discrete I O points With a D2 240 D2 250 1 or D2 260 CPU analog I O modules can reside in any I O slot If you are using a D2 230 CPU then the analog module must start on one of the word addresses boundaries You may have to rearrange your modules to ensure this happens Analog O with expansion bases When using an analog module in an expansion base the analog update time to the CPU will be asynchronous to the scan time I O point usage The table to the right indicates the number of I O points consumed by each module Use this information to ensure you stay within the maximum I O count of the I O system you have chosen Module Placement Restrictions Local CPU Base Local Expansion Remote Base CPU slot only Relay Output Analog Input amp Output Local Expansion2 D2 260 amp D2 250 1 only Base Expansion Unit D2 J Base Controller Unit D2 CPU slot only Remote 0 Remote Master J Remote Slave Unit Ethernet Remote Master J CPU slot only CPU Device Ethernet Base Controller WinPLC CPU slot only CPU slot only DeviceNET CPU slot only Profibus CPU slot only SDS CPU slot only Specialty modules Counter Interface D2 CTRINT Slot 0 only Counter 1 0 H2 CTRIO Any slot except Slot 0 Simulator J Data Communications Any slot except Slot 0 Ethernet Communications An
27. Mysto Meratrp a S E 000 Embiphin Fiipiiai Buie Humi of E ra ELE Higa Disia coma Bee mi 4E noche Empi Fiir Batic poo you Ld pwr EA run BATT C EA cpu Dee ORS QJ AUN KO g Port 1 Pinouts Pin Signal oco 1 OV se 2 5V oo 3 RXD RS 232 ovo 4 TXD RS 232 O 5 5V l 6 OV Port 2 Pinouts Pin Signal 1 5VDC TXD2 RS 232 3 RXD2 RS 232 4 RTS2 RS 232 5 CTS2 RS 232 6 RXD2 RS 422 485 7 OVDC 8 OVDC 9 TXD2 RS 422 485 10 TXD2 RS 422 485 11 RTS2 RS 422 485 12 RTS2 RS 422 485 13 RXD2 RS 422 485 14 CTS2 RS 422 485 15 CTS2 RS 422 485 ZIPLink communications adapter modules ZIPLink cables and communications adapter modules offer fast and conven ient screw terminal connections for the D2 260 bottom port They are RS 232 422 DIP switch selectable See the Terminal Blocks and Wiring section in this catalog tor ZIPLink part numbers and descriptions www automationdirect com dl205 CPU Status Indicators CPU is in RUN mode CPU is in PROGRAM mode Battery backup voltage is low Battery backup voltage is OK or disabled CPU internal diagnostics detects error CPU is OK CPU power good CPU power failure Mode Switch Puts CPU into RUN mode Allows peripherals HPP DirectSOFT to select the mode of operation Forces CPU out of RUN mode Port 1 K sequence slave Direct
28. NET slave Modbus RTU slave Can connect w HPP DirecfSOFT C more DV 1000 O I panels or any DireciNET master 6P6C phone jack connector RS 232 9 600 baud Fixed address Odd parity only 8 data bits one start one sto asynchronous half duplex DTE Port 2 K sequence slave DireciNET Master Slave Modbus RTU Master Slave ASCII IN OUT Remote 1 0 Master Can connect w many devices such as PCs running DirectSOFT DSData HMI packages C more DV 1000 other O I panels any DireciNET or Modbus RTU master or slave or ASCII devices HD15 connector RS 232 RS 422 485 300 600 1200 2400 4800 9600 19 2K 38 4K baud Odd even or no parity Selectable address 1 90 HEX 1 5A 8 data bits one start one stop Asynchronous Half duplex DTE Battery Optional DAT Coin type 3 0V Lithium battery 560mA D2 BATI battery number CR2354 Note Batteries are not needed for program backup However you should order a battery if you have parameters in V memory that must be maintained in case of a power outage RS485 for Modbus protocol only On board memory The D2 260 has 15 5K words of flash memory on board for your program plus 14 2K words of data registers With flash memory you don t have to worry about losing the program due to a bad battery Built in remote I O connection The bottom port on the D2 260 can be used as a master
29. PLC Field I O Software C more HMls Other HMI AC Drives Motors Steppers Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pushbuttons Lights Process Relays Timers Comm TB s amp Wiring Power Circuit Protection Enclosures Appendix Part Index GOOO Remote O Configurations Ethernet remote I O configuration using H2 ERM and EBC slaves N ease a ne Le PC running ERM Workbench to configure the ERM and its slaves Specifications H2 ERM H2 ERM F Communications WOBase T 40Base FL Ethernet Data Transfer Rate 10Mbps Cr CE Ml LELETET EEE E Link Distance 10O REISS 2km 6560 t Ethernet Port RJ45 ST style fiber optic H2 ERM Ethernet Protocols TCP IP IPX Ethernet Remote 1 0 Configuration Max of Discrete Analog Remote Slaves 10 pts yo 1 0 pts Channel His Channel D2 230 N A N A N A N A N A limited to 896 Not recom D2 240 16 Slaves y CPU mended 896 H2 EBC I O Max of CPU Channels Limited by D2 250 1 ower EEC 2048 16 384 e budget TESCO Map into D2 260 MED 192 aane 116 3841 registers H2 WPLC 1 system 1 Slave 256 T1H EBC I O 116 384 I O pts can be achieved with 16 fully expanded H4 EBC slaves using V memory and bit of word instructions 2 1024 I O points can be achieved using 1
30. S 232 Yes Yes No No 19 2K port 2 Port 2 RS 232 422 Port 2 RS 232 422 485 Yes Yes Yes Yes Yes Yes OUT IN OUT 38 4K port 2 38 4K port 2 PLC Products 4 2 5 Yo ion ao PLC Overview DLO5 06 PLC DL105 PLC DL205 PLC DL305 PLC DL405 PLC Field I O Software C more HMIs Other HMI AC Drives Motors Steppers Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pushbuttons Lights Process Relays Timers Comm TB s amp Wiring Power Circuit Protection Enclosures Appendix Part Index D2 260 Key Features D2 260 Our most powertul DL205 CPU Our D2 260 CPU provides all the capa bilities of the other DL205 CPUs as well as our D4 450 CPU plus several addi tional features rarely found in a PLC of this size With such an incredible array of features you may be able to replace PLCs costing hundreds or thousands more Release 4 0 or higher of DirectSOFT is required to program the D2 260 If you re using a handheld programmer version 2 10 of the handheld programmer firmware is required Here are a few key features about the D2 260 CPU Local expansion I O The D2 260 supports local expansion up to five total bases one CPU base and four expansion bases Expansion bases are commonly used when there are not enough slots available in the CPU base when the base power budget will be exceede
31. application For 2 example it is recommended that approx Blocks amp imately 3 of space is left in front PLC D2 03B 1 D2 03BDC1 1 148mm 184mm Wiring surface for ease of access and cable clear D2 04B 1 D2 04BDC1 1 179mm 215mm ae ances Also check the installation guide 92 06B 1 D2 06BDC1 1 D2 06BDC2 1 241mm 277mm C Ci it lines for recommended cabinet p 998 1 D2 09BDC1 1 D2 09BDC2 1 334mm 370mm Protection clearances Enclosures OK Tools 3 Ui Appendix With D2 DSCB 1 on port 2 pl 3 54 Part Index With 32pt ZipLink cable or 4 45 90mm a hase expansion unit cable 113mm Bs 3 62 With 16pt y0 H gomm A With 8pt 1 0 Airflow DIN rail slot 35mm a www automationdirect com dI205 PLC Products 4 47
32. com d l1205 4 37 PLC Products PLC Overview DLO5 06 PLC DL105 PLC DL205 PLC DL305 PLC DL405 PLC Field I O Software C more HMls Other HMI AC Drives Motors Steppers Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pushbuttons Lights Process Relays Timers Comm TB s amp Wiring Power Circuit Protection Enclosures Appendix Part Index 4 38 Step 4 Select the I O Modules There are several factors you should consider when choosing an I O module 1 Environmental specifications What envi ronmental conditions will the O module be subjected to 2 Hardware specifications Does this product have the right features performance and capacity to adequately serve your applica tion 3 Field termination How does this module connect to field devices Do you need a sinking or sourcing DC module 4 Power budget It is very important that your module selections operate within the base power budget Refer to the power budget description later in this section Check the environmental specifications The following table lists the environmental specifications that globally apply to the DL205 system CPUs bases and I O modules Be sure the modules you choose are operated within these environ mental specifications Specifications and ratings Storage temperature 4 F 158 F 20 C
33. cts The WinPLC brings PLC and PC technologies together by providing a Windows CE operating system environment for DL205 hardware See the WinPLC pages later in this section for details on the WinPLC 1 800 633 0405 DL205 CPU Specifications DL205 CPU Comparison System Capacity D2 230 D2 240 D2 250 1 D2 260 Total memory available words 2 4K 3 8K 14 8K 30 4 Ladder memory words 2048 EEPROM 2560 EEPROM 7680 Flash 15872 Flash V memory words 256 1024 7168 14592 Battery backup Yes Yes Ae 3 Total CPU memory 1 0 pts available actual 0 pts 256 896 1024 X 1024 Y depend on 1 0 confgiraton method soled 320 X 320 Y 256 CR 512 X 512 Y 1024 CF 2048 CR 2048 GX 2048 GY Local 1 0 pts 256 256 7 oat ei one j exp bases max exp bases max Local Expansion 1 0 pts nee ane Including te 10 Including a 1 0 j 2048 max 8192 max Serial Remote 1 0 pts N A ne focal yO Including local and exp 1 0 Including local amp exp 1 0 Remote 1 0 channels N A 2 8 7 1 CPU port 8 7 1 CPU port I O per remote channel N A 2048 limited to 896 2048 2048 Ethernet Remote 1 0 N A Yes a He max Discrete 1 0 pts N A eee 1 0 Including local and exp O Including local and exp 0 Analog 1 0 channels N A Map into V memory Map into V memory Map into V memory Remote 1 0 channels N A Limited by power budget Limited by power budget Limited by power budget 0 per remote channel N A 16 384 limit
34. d or when placing an I O base at a location away trom the CPU base but within the expansion cable limits All local and expan sion I O points are updated on every CPU scan Each local expansion base requires the D2 CM module in the CPU slot The local CPU base requires the D2 EM Expansion Module as well as each expan sion base For more information on local expansion refer to the Expansion Modules pages later in this section 4 26 PLC Products Connect operator interfaces to port 1 on the slaves Powerful built in CPU communications The D2 260 offers two communications ports that provide a vast array of commu nication possibilities The top RJ 12 RS 232 port can be used for connection to a C more or DV 1000 operator interface panel or as a single K sequence or DirectNET slave The 15 pin bottom port port 2 supports RS 232 or RS 422 RS485 This port offers several different protocol options such as e K sequence e DirectNET Master Slave e Modbus RTU Master Slave e ASCII In Out Communications Port 2 can also serve as a remote O master The D2 260 supports the Ethernet Communication module and Data Communication Module for additional communications ports D2 260 local expansion system SAA spans ale N ENNS WO SQQr oo Si 1919 qo Expans Contre D2 CM K MRM nang TY SSS
35. e Communication prod y ucts section DCM as Master T R8232 to RS422 Converter ya en iT D2 DCM Slave DL 405 CPU bottom port Peer to peer network DCM as Peer ji The D2 DCM can be used for e DirectNet networking of PLCs only one DCM or PC can serve as master Peer to peer networking of two DCM modules each can serve as a master or slave e CPU programming with DirectSOFT Programming Software e Data acquisition via HMI DSData Server LookoutDirect or other HMI software e A slave on a Modbus RTU network e Connection to a serial modem MDM TEL 1 800 633 0405 Additional Serial Ports for the WinPLC H2 SERIO serial communications module for the WinPLC Do you need serial communications ports in addition to the built in serial port on the WinPLC Do you need to connect to multiple C more or other operator inter face panels Would you like to connect devices such as barcode readers weight scales or serial modems to your WinPLC system If so then select the H2 SERIO serial communications module This module is used exclusively with the WinPLC Protocols supported The H2 SERIO module supports serial ASCII co
36. e Master SM NET In SM NET mode the communications port on the D2 RSSS remote slave can be used to connect to an operator interface or to program monitor the CPU with DirectSOFT however the communication will not be as fast as using a CPU port Remote master protocol RM NET allows you to connect up to seven remote bases to a single master The baud rate is fixed at 38 4 Kbaud with a total allowable distance of 3 900 feet Slice master protocol SM NET allows you to connect up to 31 remote bases to a single master The baud rate is selectable over several ranges with a maximum baud rate of 614 4 Kbaud 1 800 633 0405 Local and Local Expansi Local I O configurations Four Local 1 0 Configuration Total 1 0 128 256 256 256 sS Max Inputs 128 256 256 256 Max Outputs 128 256 256 256 LOGIC 6 slot base 160 pts max SAMA AO CRR N LOGIC Direct gt 3 slot base 64 pts max WiWM NOON SSA gt 4yg A Direct205 i on I O Configurations I O base configurations to select from 4 slot hase 96 pts max SQ E Wr SS SSA Qi WON W SW ND N NON pan N CPU WAX SSS Direct o LOGIC Local expansion I O configurations using D2 EM and D2 CM modules D2 260 local expansion system The D2 260 supports local expansion up to five total bases one CPU base and four expansion bases All bases in an expansion system must be 1 bases The
37. e bit is enabled the string is written to port 2 The VPRINT PRINTV instruction combi nation is more powertul and flexible than the PRINT instruction 4 lf a D2 260 PLC is a master on a network the Network Write instruction WX can be used to write embedded ASCII data to an HMI or slave device directly trom V memory via a supported communications protocol using port 2 H2 ECOM or D2 DCM Example AIN instructionin DirectSOFT Rana AIN Length Type C Fixed Length Termination Code Length C 1 Character 2 Characters Port Number Data Destination 2000 Data Destination Byte count Data Destination 1 Start of data Maximum Variable K128 Length Busy Interchar Timeout 2 ms v First Char Timeout 3500 ms v Byte Swap Complete Interchar T 0 Error First Char T20 Error All but null OOOO Additional instructions that help manage the ASCII strings The following instructions can be very helpful in managing the ASCII strings within the CPU s V memory ASCII Find AFIND Finds where a specific portion of the ASCII string is located in continuous V memory addresses Forward and reverse searches are supported ASCII Extract AEX Extracts a specific portion usually some data value from the ASCII find location or other known ASCII data location Compare V memory CMPY This instruction is used to compare two blocks ot V memory addresses and
38. e end of the DL205 section starting with the specialty modules and followed by the discrete and analog I O modules Choose an I O configuration method The DL205 offers several configurations of I O Choose among local I O local expansion O and remote I O A DL205 system can be developed using a combi nation of the configuration arrangements It is important to understand the octal addressing scheme and O module placement restrictions that are described in this step Check the power budget It is very important to verity that the selected CPU and I O modules will operate within the base power budget Tables list the power supplied and consumed by each DL205 device This step also describes base dimensions and mounting requirements Remaining cu Srani available Place your order ii Place your order either online at Th z e Ways to Order Phone or Online www automationdirect com by calling 1 800 633 0405 or by faxing your order to 1 770 889 7876 See the Ordering section in this catalog for details 4 22 W PLC Products 1 800 633 0405 OO OOOO Step 1 Review the DL205 Product Family CPUs D2 260 30 4K words total memory 2 communications ports 16 built in PID loops with auto tuning D2 250 1 14 8K words total memory 2 communications ports 4 built in PID loops with auto tuning D2 240 3 8K total memory 2 communications ports D2 230 24K total memory 1 communications port Wi
39. each scan while analog I O are asynchronous with the scan PLC Products Ethernet remote I O The DL205 Ethernet Remote I O system allows you to locate I O bases at a remote distance from the CPU For many applica tions this can reduce wiring costs by allowing I O points to be located near the devices they are controlling The Ethernet Remote Master module H2 ERM is placed in an I O slot of the local CPU base Ethernet Base Controller EBC modules serve as the remote slave units and are placed in the CPU slot of one or more remote bases You can use standard DL205 modules in the remote bases The Remote Slaves are connected to the Master using Category 5 UTP cables for cable runs up to 100 meters Use repeaters to extend distances and hubs to expand the number of nodes Our fiber optic version uses industry standard 62 5 125 ST style tiber optic cables and can be run up to 2 000 meters Each H2 ERM module can support up to 16 H2 EBC systems 16 Terminator I O EBC systems 16 fully expanded H4 EBC systems or any combination of these The PLC ERM and EBC slave modules work together to update the remote O points These three scan cycles are occur ring at the same time but asynchronously It is recommended that critical O points that must be monitored every scan be placed in the CPU base ERM Workbench is an easy to use Windows based software utility for config uring the ERM and its remote slaves
40. ections The ECOM modules use standard cables hubs and repeaters which are available trom a large number of suppliers A virtu ally unlimited number of PLCs can be connected to an Ethernet network using ECOM modules serial networking with the D2 DCM The D2 260 D2 250 1 and D2 240 CPUs support the D2 DCM _ Data Communications Module which can serve as a DirectNet master slave DirectNet peer or a Modbus RTU slave The D2 DCM supports both RS 232 and RS 422 You can program the CPU through the DCM locally or if a PC is the RS 422 master you can use DirectSOFT to program any PLC on the network 4 3 6 PLC Products H2 ECOM100 Ethernet network PCs running DirectSoft PLC programming software DSData or HMI software E SWO5U Ethernet Switch see the Communications Products section H4 ECOM H2 ECOM The H2 ECOM 100 can be used for e High speed peer to peer networking of PLCs any PLC can initiate communications e CPU programming with DirectSOFT Programming Software e High speed data acquisition via HMI DSData Server LookoutDirect or other HMI software e Virtually unlimited number of network nodes e Very easy to setup D2 DCM serial network Connect the D2 DCM to our MDM TEL serial modem see th
41. ed to 896 16 384 16 fully expanded 16 384 16 fully expanded H4 EBC slaves using V memory H4 EBC slaves using V memory and bit of word instructions and bit of word instructions Performance Contact execution Boolean 3 3US 1 4us 0 61 0 61us Typical scan 1K Boolean 4 6ms 10 12ms 1 9ms 1 9ms Programming and Diagnostics RLL Ladder Style Yes Yes Yes Yes RLL Flowchart Style Stages Yes 256 Yes 512 Yes 1024 Yes 1024 Run time editing Yes Yes Yes Yes Variable fixed scan Variable Variable Variable Variable Instructions 113 129 174 231 Control relays 256 256 1024 2048 Timers 64 128 206 206 Counters 64 128 128 256 Immediate 1 0 Yes Yes Yes Yes Subroutines No Yes Yes Yes For Next loops No Yes Yes Yes Timed Interrupt No Yes Yes Yes Integer Math Yes Yes Yes Yes Floating point Math No No Yes Yes Trigonometric functions No No No Yes Table Instructions No No No Yes PID No No Yes 4 loops Yes 16 loops Drum Sequencers No No Yes Yes Bit of Word No No Yes Yes ASCII Print No No Yes Yes Real time clock calender No Yes Yes Yes Internal diagnostics Yes Yes Yes Yes Password security Yes Multi level Multi level Multi level System and user error log No No Yes Yes Communications Built in ports Port 1 RS 232 Port 1 RS 232 and Port 1 RS 232 and Port 1 RS 232 and K sequence proprietary protocol DireciNET Modbus RTU master slave ASCII communications Maximum baud rate www automationdirect com d l1205 Yes No No No 9600 Port 2 R
42. ed when there are not enough slots available in the CPU base when the base power budget will be exceeded or when placing an O base at a location away from the CPU base but within the expansion cable limits All local and expansion I O points are updated on every CPU scan Each local expansion base requires the D2 CM module in the CPU slot The local CPU base requires the D2 EM Expansion Module as well as each expansion base For more intorma tion on local expansion refer to the Expansion Modules pages later in this section Connect operator interfaces to port 1 on the slaves Powerful built in CPU communications The D2 250 1 offers two communication ports that provide a vast array of commu nication possibilities The top RS 232 port is for programming connection to a C more operator interface panel or DV 1000 or to serve as a single DirectNET slave The 15 pin bottom port port 2 supports RS 232 or RS 422 This port offers several different protocol options such as e K sequence e DirectNET master slave e Modbus RTU master slave Port 2 can also serve as a remote O master The D2 250 supports the Ethernet Communication Module and Data Communication Module for addi tional communications ports D2 250 1 local expansion system Note All bases in the system must be 1 bases D2 CM Xow S X am
43. ere are currently four slave base controllers or slave O controllers available for the DL205 hardware This allows you to use industry proven DL205 H2 EBC Ethernet Base Controller Module See page 4 52 H2 PBC Profibus DP Slave Base Controller Module See page 4 60 F2 DEVNETS 1 DeviceNet Slave Module See page 4 62 F2 SDS 1 Smart Distributed System I O See page 4 64 F2 DEVNETS 1 slave I O for general purpose distributed appli cations The controller modules are plugged into the CPU slot of any size DL205 base The slave controllers must be connected to a PC based control software master or PLC Ethernet remote I O network master controller module or to a PC running PC based control HMI or SCADA software Ethernet Slaves H2 EBC slave H4 EBC slave TiH EBC slave PLC or PC based Profibus master Profibus slave nodes A H2 PBC slave H2 PBC slave DeviceNet slave nodes PLC or PC based DeviceNet master A F2 DEVNETS 1 slave SDS Slave I O F2 SDS 1 slave F2 SDS 1 slave PLC or PC based SDS master www automationdirect com d 1205 4 35 PLC Products PLC Overview DLO5 06 PLC DL105 PLC DL205 PLC DL305 PLC DL405 PLC Fie
44. f the CPU to accommodate a variety of applications Consider both ladder memory and data registers V memory For ladder memory most Boolean instructions require one word Some other instructions such as timers counters etc require two or more words Our V memory locations are 16 bit words and are useful for data storage etc If you think you may exceed 256 local I O points then select the D2 250 1 or the D2 260 CPU which support local expan sion of up to two or four additional bases respectively The D2 240 D2 250 1 and D2 260 support the Ethernet and serial Remote Master module that are used to build a remote I O network Port 2 on the D2 250 1 and D2 260 can also serve as a remote O master DL 205 family CPUs Performance If you are using basic Boolean instructions and speed is not the primary concern then the D2 230 or D2 240 will do the job For applications that require fast scan times additional communications or advanced instructions choose the D2 250 1 or D2 260 CPU The D2 260 is our fastest CPU for performing even the most basic of math or data instructions and will provide better overall perform ance than the other DL205 CPUs Programming and diagnostics Our CPUs offer an incredible array of instructions and diagnostic features that can save you many hours of programming and debug time From basic Boolean contact logic to PID and floating point math we have it covered The table on
45. for serial remote O networks see the D2 RSSS later in this section tor details PLC Products 4 27 IN A rec PLC Overview DLO5 06 PLC DL105 PLC DL205 PLC DL305 PLC DL405 PLC Field I O Software C more HMIs Other HMI AC Drives Motors Steppers Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pushbuttons Lights Process Relays Timers Comm TB s amp Wiring Power Circuit Protection Enclosures Appendix Part Index 4 28 D2 260 Key Features ASCII communications instructions The D2 260 CPU supports several easy to use instructions that allow ASCII strings to be read into and written from the PLC communications ports Raw ASCII Port 2 can be used for either reading or writing raw ASCII strings but not for both Embedded ASCII characters The D2 260 can decipher ASCII embedded within a supported protocol K Sequence DirectNet Modbus Ethernet via the CPU ports H2 ECOM or D2 DCM Here s how the D2 260 can receive ASCII input strings 1 ASCII IN AIN This instruction config ures port 2 for raw ASCII input strings with parameters such as fixed and vari able length ASCII strings termination characters byte swapping options and instruction control bits Use barcode scanners weight scales etc to write raw ASCII input strings into port 2 based on the AIN instruction s para
46. fully expanded H4 EBC slave Note It is highly recommended that a dedicated Ethernet remote I O network be used for the ERM and its slaves While Ethernet networks can handle a very large number of data transactions and normally handle them very quickly heavy Ethernet traffic can adversely affect the reliability of the slave I O and the speed of the I O network Ensure ERM networks multiple ERM networks and ECOM office networks are isolated from one another Serial remote I O configuration using D2 RMSM and D2 RSSS D2 RMSM Serial Remote 1 0 Configuration Remote master RM NET protocol Slice master SM NET protocol D2 250 1 D2 260 on a uaa aa S Tr z oo 55 oo et O J O D2 250 1 D2 260 lower port fal D2 RSSS Slaves D2 RSSS Slaves RM NET protocol SM NET protocol Up to 7 bases channel Up to 31 bases channel Up to 3 900 ft 1 2Km Up to 3 900 ft 38 4 Kbaud Max baud rate 38 4K baud Up to 328 ft 614 4 Kbaud 02 250 CPU has built in port Max ba
47. h or PID isn t required then the D2 240 is the CPU for you Built in memory There is 2 5K of EEPROM program memory in the D2 240 No additional memory is required If you have critical data stored in the capacitor backed V memory simply purchase the optional lithium battery D2 BAT to permanently maintain these parameters as well Powerful instructions The D2 240 instructions cover most of the capability of our more powertul D2 250 1 and allow you to cover a wide variety of applications Instructions include Boolean logic data manipula tion integer math interrupts subrou tines FOR NEXT loops etc complete list of instructions see the back For a of this section Two built in RS 232 communications ports The D2 240 offers two communication ports The top port can be used for a direct connection to a personal computer for programming to our handheld programmer C more or to the DV 1000 The bottom port is a slave only port and supports our DirectNET or K sequence protocol at speeds up to 19 2 Kbaud If you re using an operator interface or if you plan on connecting the system to a network later on then you can choose the D2 240 The D2 240 also supports the D2 DCM Data Communication Module and the H2 ECOM Ethernet Communication Modules DL205 spare EEPROM chips There may be cases where you want to have a spare EEPROM chip available For example maybe you need to upgrade a customer s mac
48. hine with your latest enhancements You can purchase extra EEPROM chips two per pack These can be installed in the CPU D2 230 D2 240 only and programmed or they can be programmed directly with the DL205 handheld programmer CPU Side View Write Protect Jumper D2 EE 1 D2 EE 2 D2 240 EEPROM CPU CPU Program Storage Capacity mn Writing Cycle Life 10 000 10 000 Write Inhibit CPU jumper CPU jumper Memory Clear Method Electrical Electrical www automationdirect com dl205 D2 250 CPU D2 230 our lowest price DL205 CPU The D2 230 is our most economical CPU in the DL205 product family If you are looking at the DL205 primarily because of the size or for other reasons that don t require lots of CPU horsepower then give the D2 230 a try Built in EEPROM memory There is 2 0K of EEPROM program memory in the D2 230 No additional memory is required If you have critical data stored in the capacitor backed V memory simply purchase the optional lithium battery D2 BAT to permanently maintain these parameters as well One built in communications port The D2 230 has only one communica tion port If you are considering any network connections in the future you will need the D2 240 D2 250 1 or D2 260 CPU The extra port may be worth the cost especially du
49. ic CoProcessor F2 CP128 8 pt Input Simulator F2 08SIM Counter I O H2 CTRIO Counter Interface D2 CTRINT CPU slot Slave controllers Ethernet Base Controller H2 EBC DeviceNet Slave F2 DEVNETS 1 Profibus Slave H2 PBC SDS Slave F2 SDS 1 Operator interface See the C more and HMI sections in this catalog for a complete line of compatible text and touch panels and configuration software Connection systems See the Terminal Blocks and Wiring Solutions section in this catalog for infor mation on DINnector terminal blocks ZIPLink connection systems and other connection accessories for use with the DL205 system 4 23 PLC Products N 4A ee PLC Overview DLO5 06 PLC DL105 PLC DL205 PLC DL305 PLC DL405 PLC Field I O Software C more HMIs Other HMI AC Drives Motors Steppers Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pushbuttons Lights Process Relays Timers Comm TB s amp Wiring Power Circuit Protection Enclosures Appendix Part Index Step 2 Select the CPU Programmer and Cable There are many things to consider when choosing a CPU most of which depend on your particular application The facing page provides a comparison between the CPUs This section provides a quick summary of the key features for each CPU System capacity System capacity is the ability o
50. inPLC system by using the H2 SERIO serial communication module For more information on the H2 SERIO module see Additional Serial Ports for the WinPLC later in this section Host Automation Products LLC Programming the WinPLC Creating flowcharts projects for the WinPLC requires one of the following devel opment packages running on a PC equipped with an Ethernet card Think amp Do Live PC ENT LIVE the low cost T amp D Live for WinPLC programming pack PC WPLC LIVE or Think amp Do Studio PC ENT SDD Since each WinPLC includes its own run time license you can program as many WinPLCs as you need at no addi tional cost When you compile your project the PC automatically downloads the flow charts into the WinPLC Then at runtime or at power up the WinPLC will run the flow chart program CE only version WinPLC This version of the WinPLC is not precontig ured with any control software It s for qual ified OEMs or software developers who want to develop their control code in VB or C AUTOMATIONDIRECT does not sell this version of the WinPLC If you are interested in the CE only version visit www hosteng com for details See the Think amp Do PC Control software section in this catalog for information on the PC WPLC START Starter Kit and the PC WPLC LIVE Think amp Do Live WinPLC programming package 1 800 633 0405 STEP DL205 CPU Slot Slave Controllers Overview Th
51. ld I O Software C more HMIs Other HMI AC Drives Motors Steppers Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pushbuttons Lights Process Relays Timers Comm TB s amp Wiring Power Circuit Protection Enclosures Appendix Part Index Step 3 Additional Communications Ports Needed Do you need communications ports in addition to the built in CPU communica tions ports to connect to an operator inter face or HMI Would you like to connect to a network of other AUTOMATIONDIRECT products or a Modbus RTU or Ethernet network If so then choose between the H2 ECOM 100 Ethernet communications module or the D2 DCM serial data communications module Both modules specitications and communications details are covered later in this section Ethernet networking with the H2 ECOM 100 The D2 260 D2 250 1 and D2 240 CPUs support the H2 ECOM 100 Ethernet communications module Any PLC on an ECOM network can initiate communications with another PLC or use DirectSOFT to program any PLC on the network This is the fastest data transfer rate we offer for HMI or other Windows based software When monitoring your PLC you will notice much faster updates using the ECOM module The H2 ECOM 100 module supports the industry standard 10Base T with an RJ45 port The H2 ECOM F has ST style bayonet connec tors for 1 OBase FL fiber optic conn
52. m eters 2 Write embedded ASCII strings directly to V memory from an external HMI or similar master device via a supported communica tions protocol using the CPU ports H2 ECOM or D2 DCM The AIN instruction is not used in this case 3 If a D2 260 PLC is a master on a network the Network Read instruction RX can be used to read embedded ASCII data from a slave device via a supported communications protocol using port 2 H2 ECOM or D2 DCM The RX instruction places the data directly into V memory PLC Products Here s how the D2 260 can write ASCII output strings 1 Print from V memory PRINTV Use this instruction to write raw ASCII strings out of port 2 to a display panel or a serial printer etc The instruction features the starting V memory address string length byte swapping options etc When the instruction s permissive bit is enabled the string is written to port 2 2 Print to V memory VPRINT Use this instruction to create pre coded ASCII strings in the PLC i e alarm messages When the instruction s permissive bit is enabled the message is loaded into a pre detined V memory address location Then the PRINTV instruction may be used to write the pre coded ASCII string out of port 2 American European and Asian Time Date stamps are supported 3 Print Message PRINT This existing instruction can be used to create pre coded ASCII strings in the PLC When the instruction s permissiv
53. mmunications and can also serve as a Modbus RTU slave Up to ten serial ports The WinPLC has one built in serial port Each H2 SERIO module has three serial ports on board Up to three H2 SERIO modules can be used per WinPLC system That s a total of ten serial ports that can be used in one WinPLC system to handle all of your serial communications needs Separate communication parameters for each port Use Think amp Do software packages to set baud rate parity data bits and stop bits for each serial port Choose from 300 to 57 6 Kbaud communication speeds Think amp Do Studio or Think amp Do Live allows each port to be designated as a Modbus slave or a generic serial device Each port on the H2 SERIO module is capable of full hardware handshaking Note on processing large amounts of serial data While the H2 SERIO module will support virtually any serial device processing large amounts of serial data will increase the system response time This is impor tant to consider when using multiple H2 SERIO modules especially in a WinPLC local base with an H2 ERM or H2 CTRIO module Connect the WinPLC H2 SERIO system to a variety of serial or ASCII devices Barcode scanners Weigh scales C more HMI panels ITTI z j C more HMI panels 1 C more Micro Graphics panels m Cr ae a Ba ees Se 2L amme a ree gt MDM TELSerial modems www automationdirect
54. ndows CE CPUs WinPLC H2 WPLC Programming tools DirectSOFT Programming Software for Windows Handheld Programmer D2 HPP Bases 3 slot base includes power supply 110 220 VAC D2 03B 1 12 24 VDC D2 03BDC1 1 4 slot base includes power supply 110 220 VAC D2 04B 1 12 24 VDC D2 04BDC1 1 6 slot base includes power supply 110 220 VAC D2 06B 1 12 24 VDC D2 06BDC1 1 125 VDC D2 06BDC2 1 9 slot base includes power supply 110 220 VAC D2 09B 1 12 24 VDC D2 09BDC1 1 125 VDC D2 09BDC2 1 Local expansion modules D2 250 1 or D2 260 using D2 0 B 1 or D2 0 BDC 1 only Base expansion module D2 EM Expansion base controller module D2 CM Expansion base cable D2 EXCBL 1 Discrete input modules DC input 8 pt 12 24 VDC sink source D2 08ND3 16 pt 24 VDC sink source D2 16ND3 32 pt 24 VDC sink source D2 32ND3 32 pt 5 12 VDC sink source D2 32ND3 2 Discrete inputs continued next column AC input 8 pt 110 VAC D2 08NA 1 16 pt 110 VAC D2 16NA 8 pt 220 VAC D2 08NA 2 Discrete output modules DC output 4 pt 12 24 VDC sink D2 04TD1 8 pt 12 24 VDC sink D2 08TD1 8 pt 12 24 VDC source D2 08TD2 16 pt 12 24 VDC sink D2 16TD1 2 16 pt 12 24 VDC source D2 16TD2 2 16 pt 24 VDC sink Fault protected F2 16TD1P 16 pt 24 VDC source Fault protected F2 16TD2P 32 pt 12 24 VDC sink D2 32TD1 32 pt 12 24 VDC source D2 32TD2 AC output
55. on an optional EEPROM Can be used with DLOS DLO6 DL105 DL205 and D3 350 models www automationdirect com d l1205 af DirectoOFT 5 Programming All example Ladder View i 5 n Ce ene Se eesz Sed ela a BR SSS BS he hi imua there e i a ol slat cl i Coral hay weed ba dlan gagh Start swtich on signal ihai press be in Stop Swich on j F operaloe panel one tytle mode apio panel ER Slant seitch on AE operator panel 1 eye oi Fa p t present Tt Gontrol reli used lo p k that d ar Liras that detects part signal press is in ee in fixture auboonatic rroge fae ANC weal mode drt Ma CH STR Shef pan locked i 1 Jih hee Rung 2 ifthe Fress is in automatic mode and a pari bs in place the machine begins 1 the pre i 4 ce Conbo i used rik Signal prety iF in Lirnit thal detects pant ef automaatit mode in Theture I Aidoraie mode press Conplete Aubomatic mode Pel 42 cH Ki gt MLS vs tase el FOIA O amp a 1 cycle mode Rung 3 controls the daure clamp that me pariin place Ce wae ni a thal e siat switch Contin thai the controls the releasing Motor starter for a eli H locke of the f Ti Wi Y pert present clarnp i locked ofthe Aune charh binmanar motor 0 pan locked ag bord release _ correryur pan unlocked vas a4 lepanier irrt rie a a j rE uppi lirat Clam to hold part in Ea ines A zi place or Hap Greed f1 i i F
56. on in this catalog for D2 16NA 100 z ae more information Input Simulator Module ou 35 100 note 1 35 80 note 1 90 0 110 60 Specialty Modules 50 100 130 400 300 160 160 H2 PBC 530 H2 EBC F 450 640 H2 ECOM F 450 640 300 235 This logo is placed next to the I O F2 08SIM 50 modules that are supported by the ZIPLink pe Output Modules connection systems See the I O module specitications at the end of this section D2 04TD1 60 D2 08TD1 100 D2 08TD2 100 D2 161D1 2 D2 16TD2 2 F2 16TD1P 70 F2 16TD2P 70 D2 32TD1 350 D2 32TD2 350 AC Output Modules D2 08TA 250 F2 08TA 250 D2 12TA 350 Relay Output Modules D2 04TRS 250 D2 08TR 250 2 08TR S 670 D2 12TR 450 Combination In Out Module D2 08CDR 200 I f CONNECTIONSYSTEMS Power Consumed Device 5V mA 24V Auxiliary Operator Interface Dv 1000 C more Micro Graphic oO Ol o ro o o o o o eo amp Remote 1 0 H2 ERM F 320 450 200 150 Programming Devices D2 HPP 200 requires external 5VDC for outputs Note 1 Add an additional 20 mA per output loop 4 46 PLC Products 1 800 633 0405 000060 Dimensions and Installation Understanding the installation require ments for your DL205 system will help ensure that the DL205 products opera
57. onfigurations The 1 bases are required for local I O expansion that is supported only by the D2 250 1 and D2 260 CPUs The 1 bases can be used with all DL205 CPUs and the WinPLC Older non 1 bases can be used it local expansion is not required There are four DL205 base sizes 3 4 6 and 9 slot each of which has a built in power supply Local I O All of the DL205 CPUs support local I O The D2 230 and D2 240 CPUs are limited to one base of local I O The D2 250 1 and the D2 260 CPUs support local expansion bases All local I O points are updated on every CPU scan The I O count limits are determined by the number of available I O slots the I O module point density and the power budget available for the system Local expansion The D2 260 supports local expansion up to five total bases one CPU base and four expansion bases and the D2 250 supports local expansion up to three total bases one CPU base and two expansion bases The D2 230 240 CPUs and WinPLCs do not support local expansion I O Expansion bases are commonly used when there are not enough slots available in the CPU base or when the base power budget will be exceeded Each local expan sion base requires the D2 CM module in the CPU slot The local CPU base requires the D2 EM Expansion Module as well as each expansion base The modules are connected using the D2 EXCBL 1 When using expansion bases discrete O are updated synchronously with
58. ring machine startup or troubleshooting sessions The D2 230 does not support the Ethernet or Data Communications modules Basic instruction set The D2 230 provides a subset of the D2 240 s well rounded instructions The D2 230 s instructions cover basic Boolean and simple integer math 4 31 PLC Products PLC Overview DLO5 06 PLC DL105 PLC DL205 PLC DL305 PLC DL405 PLC Field I O Software C more HMIs Other HMI AC Drives Motors Steppers Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pushbuttons Lights Process Relays Timers Comm TB s amp Wiring Power Circuit Protection Enclosures Appendix Part Index D2 230 240 Key Features The diagram to the right shows the various hardware features found on the D2 230 and D2 240 CPUs CPU Status Indicators CPU is in RUN mode CPU is in PROGRAM mode Battery backup voltage is low Battery backup voltage is OK or disabled CPU internal diagnostics detects error CPU is OK CPU power good CPU power failure Mode Switch D2 240 only Puts CPU into RUN mode Allows peripherals HPP DirecfSOFT to select the mode of operation Port 1 K sequence slave Can connect w HPP Direcf amp SOFT C more DV 1000 6P6C phone jack connector RS 232 9 600 baud Fixed address Odd parity only 8 data bit
59. rminal block available on modules with 12 to 16 points and a 40 pin connector for modules with 32 points The module diagrams indicate the connector type that is on the module You can also use our super fast and inexpen sive ZIPLink I O connector systems Module types and suggested AWG range 4 point 16 24 AWG 8 point 16 24 AWG 12 point 16 24 AWG 16 point 16 24 AWG 32 point Ribbon and Solder style Connectors Note 16 AWG Type TFFN or Type MTW can be used on 8 pt modules Other types of 16 AWG may be acceptable but it really depends on the thickness of the wire insulation If the insulation is too thick and you use all the 1 0 points then the plastic terminal cover may not close properly ERAD ZIPLink system connected 2 toanl 0 Module OO 8 Need spare parts Sometimes it is helpful to have extra I O module connectors or spare fuses The DL205 spare parts and accessories are listed below D2 FILL Filler module for empty slots D2 81OCON 8 pt 1 0 terminal blocks D2 1610CON 16 pt I O terminal blocks D2 IOCVR Spare terminal block covers D2 FUSE 1 Fuses for D2 12TA D2 FUSE 3 Fuses for D2 04TD1 D2 08TA D2 04TRS D2 08TR D2 08CDR D2 FUSE 4 Fuses for D2 12TR D2 ACC 1 Base power terminal strip Screws D2 ACC 2 Spare terminal screws for 4 pt and 8 pt 1 0 modules D2 ACC 3 Spare terminal screws for 12 pt and 16 pt 1 0 modules D4 103264R
60. rogramming time The D2 260 suppors over 280 powerful instructions such as Four types of drum sequencers e Leading trailing edge triggered one shots Bit of word manipulation e Floating point conversions e Trigonometric functions e Table instructions ASCII IN OUT instructions For a complete list of instructions supported by all DL205 CPUs see the end of this section Modbus RTU instructions The D2 260 CPU supports easy to use Modbus Read Write instructions that expand our existing Modbus network instruction capabilities The MRX or MWX instructions allow you to enter native Modbus addressing in your ladder program with no need to perform octal to decimal conversion We added Function codes 05 06 and the ability to read Slave Exception Codes These flex ible instructions allow the user to select the following parameters within one instruction window e 584 984 or 484 Modbus data type e Slave node 0 247 Function code e Modbus starting master slave memory address e Number of bits Exception code starting address Examples of MRX and MWX instructions in DirectSOFT Wa o mie CPU CPs i om es m eea Wai Furs itt Readinpui ECH oat E E EN A Peet Bb z wu u dirkhe DCm B Leak Uyma Beal crac ol 1 i EJ Aiie ki 4 Humi of Eiai EPE une Miocbun hate Formal Eerie DE Freret Maipi Regnen P SM ne See Eiras prey Sacchi onr ih mele Vet
61. s one start one sto asynchronous half duplex DTE Port 2 D2 240 only K sequence slave DireciNET slave Can connect w many devices such as PCs running DirecfSOFT DSData HMI packages C more DV 1000 or any DirectNET master 6P6C phone jack connector 300 600 1200 2400 4800 9600 19 2k baud Odd or no parity Selectable address 1 90 HEX 1 5A 8 data bits one start one stop Asynchronous Half duplex DTE Battery Optional D2 BAT CR14250SE Note Batteries are not needed for program back up However you should order a battery if you have parameters in V memory that must be main tained in case of a power outage PLC Products 4 32 Optional battery LED indicators Mode switch DL230 DL240 Q CPU Analog adjustments CPU TERM RS 232 communication port DirectSOFT Operator interface RS 232 communication port DirectSOFT DirectNET Operator interface DL230 240 DL240 Port 1 Pinouts Port 2 Pinouts Pin Signal Pin Signal 1 OV 1 OV 2 5V Phone jack 3 RXD RS 232 3 RXD RS 232 connector 4 TXD RS 232 4 TXD RS 232 5 5V 5 RTS 6 OV 6 OV CPU side view BATT EEN cru Turn clockwise to increase value Analog C Potentiometers O cH1 O c2 EE PROM Four external potentiometers for adjustments There are four potentiometers on the face plate of the D2 240 CPU They have a resolution of 256 steps and can be used to e
62. t supplied and used by each device columns 3 and 4 Devices which fall into the Other category Row D are devices such as the oper ator interface and the handheld programmer which also have power requirements but do not directly plug into the base 3 Add the current used by the system devices columns 3 and 4 starting with the CPU slot and put the total in the row labeled Maximum Current Required Row E 4 Subtract the row labeled Maximum Current Required Row E from the Column 1 Device Type Column 2 row labeled Current Supplied Row B Place the difference in the row labeled Remaining Current Available Row F 5 f Maximum Current Required is greater than Current Supplied in either column 3 or 4 the power budget will be exceeded It will be unsafe to use this configuration and you will need to restructure your I O configura tion Note the auxiliary power supply does not need to supply all the external power If you need more than the 300mA supplied you can add an external 24V power supply This will helo keep you within your power budget for external power Column 3 Column 4 External Power 24 VDC mA CURRENT SUPPLIED Base 300 CURRENT REQUIRED CPU SLOT SLOT 0 SLOT 1 SLOT 2 SLOT 3 SLOT 4 SLOT 5 SLOT 6 SLOT 7 D2 260 CPU D2 16ND3 2 D2 16ND3 2 D2 16NA D2 08NA 1 D2 161D1 2 C S OO OG SS S S OTHER
63. te within their environmental and electrical limits Plan for safety This catalog should never be used as a replacement for the user manual The user manual D2 USER M sold separately or downloadable online contains important satety information that must be followed The system installation should comply with all appropriate electrical codes and stan dards Environmental specifications The Environmental Specifications table at the right lists specitications that apply globally to the DL205 system CPUs bases and I O modules Be sure that the DL205 system is operated within these environmental specifications Environmental Specification Sensors Storage Temperature 4 F 158 F 20 C to 70 C Temp Base dimensions g p Sensors Ambient Operating Temperature 32 F 131 F 0 C to 55 C and mounting aika SOP Ambient Humidity 30 95 relative humidity non condensing Lights Use the diagrams below to make sure the Vibration Resistance MIL STD 810C Method 514 2 DL205 system can be installed in your Shock Resi aimee ET Process application To ensure proper airtlow for ock Resistance Us cooling purposes DL205 bases must be Noise Immunity NEMA ICS3 304 Timers mounted horizontally It is important to Atmosphere No corrosive gases check these dimensions against the condi Comm tions required tor your
64. ud rate 614 4 Kbaud i Supports RS 232 port on D2 RSSS ef S lies ilai mi rit pik 61 Remote Master One master for each channel Can he a D2 RMSM or Remote Slave Must have a D2 RSSS and hase for each slave the bottom port on a D2 250 1 or D2 260 CPUs The CPU ports only The remote 1 0 points are updated asynchronously to the CPU scan For support RM NET this reason remote 1 0 applications should be limited to those that do not require the 1 0 points to be updated on every scan 4 42 PLC Products 1 800 633 0405 0080000 I O Addressing Schemes DL205 I O addressing scheme You may have used other PLC systems prior to trying DirectLOGIC products One of the key ditferences between various PLC systems is the I O module addressing This section will show you how we address the individual I O points in a DL205 system Octal addressing The DL205 uses octal addressing That is the I O point addresses do not include any 8s or 9s The I O points start at O and continue in increments of 8 or 16 points depending on the modules being used We have designated X for inputs and Y for outputs Note Four point modules consume eight points but only the first four points are actually used by the module Twel
65. ve point modules consume 16 points but only 12 points are used The first six points are used then two points are skipped then the next six points are used and the last two are skipped Automatic addressing The DL205 CPUs automatically examine local I O modules to establish the correct O addressing on power up The D2 250 1 and D2 260 CPUs automati cally examine I O modules in expansion bases as well The modules don t have to be grouped by type and can typically be mixed in any order However there are restrictions placed on some specialty modules or combinations of modules see the next page The diagram to the right shows sample addresses for a simple system that contains a few discrete I O modules Manual addressing The D2 250 1 and D2 260 CPUs allow you to manually assign I O addresses for any or all I O slots on the local or expan sion bases This feature is useful if you have a standard contiguration that you need to change slightly to accommodate a special request i e adding or removing I O modules from a system Manual addresses are based on 16 point boundaries Remote I O addressing Remote I O allows you to assign addresses manually You can choose the data type for the remote points Ethernet remote I O H2 ERM allows you to map the analog I O channels directly into V memory 16 bit words while mapping the discrete I O points into input output bit memory Xs amp Ys Serial remote I O D2 RMSM
66. xternally adjust four predefined V memory locations inside the D2 240 CPU You specify upper and lower limits for the values and the CPU takes care of the rest 1 800 633 0405 H 2 4 4 NOOO DL205 Programming Tools and Cables Selecting a programming device There are two tools for programming the DL205 CPUs DirectSOFT PC based programming software and the D2 HPP handheld programmer DirectSOFT programming software Our powerful Windows based program ming package makes it easy for you to program and monitor your DL205 PLC system See the Software section in this catalog for detailed information on DirectSOFT DirectSott Part Number Description Programs all DirectLOGIC PLC CPUs Offers Box intelligent instructions PC DSOFT5 Free version of DirectSOFT programs all DirecfLOGIC PLC CPUs limited to 100 word program PC DS100 Note The D2 260 requires DirectSOFT version 4 0 or later DL205 programming cables Choose the proper cable to connect the DL205 CPU to your PC running DirectSott Only one D2 DSCBL Top port D2 DSCBL Bottom port D2 DSCBL Top port D2 DSCBL Bottom port D2 DSCBL 1 Top port D2 DSCBL Bottom port D2 DSCBL 1 Handheld programmer The D2 HPP handheld programmer connects to an RJ12 phone jack port on any of the DL205 CPUs The handheld unit contains a zero force insertion socket that can be used to store programs
67. y slot except Slot 0 Basic CoProcessor Any slot except Slot 0 1 With a D2 230 CPU the analog module must start on one of the word address boundaries When used in expansion bases the analog update is asynchronous to the PLC H2 CTRIO will not work in slot 0 when used with the DL 240 DL 250 1 DL 260 The H2 CTRIO is not support ed in expansion bases at this time The H2 CTRIO will work in slot 0 if used with one of the H2 WPLC units 1 0 Module Point Usage DC INPUT SPECIALTY MODULES D2 08ND3 D2 16ND3 2 D2 32ND3 D2 32ND3 2 D2 EX D2 CM AC INPUT OMBINATION D2 08CDR D2 08NA 1 D2 08NA 2 8 in 8 out ANALOG None None 8 in 8 in 8 out None None None None None None None None None None F2 04AD 1 amp 1L 04AD 2 amp 2L 16 in 16 in 16 in 16 in 16 out 8 out 8 out 8 out 16 out 16 out 16 in 16 out 16 in 16 out 32 out 32 out 16 out 16 in 16 out 32 in 32 out 32 in 32 out 32 out 32 out 16 out 8 out 16 out 8 out 32 in 16 out 32 in 4 pt modules consume eight points Only the first four points are used 12 pt modules consume 16 points The first six points are assigned two are skipped and then the next six points are assigned For example a D2 12TA installed in slot 0 would use YO Y5 and Y10 Y15 Y6 Y7 and Y16 Y17 would be unused e5 44 amp PIC Products 1 800 633 0405

7 Steps to Specifying a DL205 System

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