Operating Manual
Contents
1. 12 5 2 System Checks and Working 5908 12 POPON a a 13 0 1016008 000 31400 13 6 2 SMmUCIUIE Ol 00100 at 13 J FUNCTIONS IN DOAI orasan e a ENNEN 15 FA Smag INOS 1 2 111 e ar E EA T TENAN 15 7 2 Log on to the Megapixel Print Inspection MPI 000 16 PSO Main MONU renerne e 18 KA FORMICA GOING esekese a RN 19 7 5 Creating new Format for Label Inspection 20 FO EGNING 00 0 2 6111 110 a Gilead anaes here eich ata 29 7 6 1 Getting to the Tolerances 5099 lt lt 29 7 6 2 Editing the Format 100001083 lt lt 31 7 7 Loading Format and Starting 00061011 36 PIOCUCTION 37 l SIAM OF OCU COM a 3 7 CZ EGO CGUCION Ra 3 7 GSE MORAN GIVSIS urririk na 38 9 Management Administration lt 39 10 Administration of Users and Groups ccccesccsseeeeeeeeeeeeeaeeeeeeeeeeeeees 40 10 1 User 10 6 1 0 6 saicsie 40 10 1 1 Creating 0 NE2. 1 19 36 PM 8 23 2013 You can change the tolerances of the current format by clicking into a white text Figure 7 19 Main gt Production gt Tolerances SPS tab The screen shown in Figure 7 19 provides the following options Allowed Description values Hardware good Do not change this value signal Press Save to apply the changes Camera movement Functions in Detail 35 Button Print Inspection At the Genera tab you see the button Print Inspection click it 0 get to the screen where you can change the barcode fields PCE System ID Megapixel Printinspection User admin istrator Pharma Vision Inspection Format 66 General Preprocessing Datamatrix Codes SPS Enable camera 0 1 Top camera active 0 1 0 Save error images 0 5 5 No images to save 1 5 5 Log production results 0 1 0 Code proccess time 0 1 1 Show region of interest 0 1 1 Save 12 48 19 PM 8 23 2013 You can change the tolerances of the current format by clicking into a white text Figure 7 20 Main gt Production gt Tolerances General tab The production window can be achieved by pressing Back 7 7 Loading Format and Starting Production After starting the program the last used format will be loaded and production can be Started See chapter 8 1 36 Functions in Detail 8 8 8 2 Production The menu picture appears after
3. Figure 6 2 Structure of control window Program messages 14 Operation 7 1 Functions in Detail starting the System To open the camera software perform the following steps summarized Steps 1 Switch on the 360 Inspection Station 2 Start the PLM and Log on at the PLM 3 Switch fo the MPI Software The steps are described below Sep 1 Switch on the 360 Inspection Station The PLM and the camera software are started automatically after switching on the 360 Inspection Station Regard the sequence of starting the stations see chapter Starting The PLM at the PLM Manual Sep 2 Start the PLM and Log on at the PLM When you have logged in to the PLM you are automatically logged in to the MPI Switch to the MPI Software iy At the PLM screen you have 0 switch to the MPI screen Use the Switch Button MPI 0 the lower left corner to switch between PLM and MPI Megapixel Print Inspection software The MPI software is in Ready for Production mode The screen looks as follows Functions in Detail 15 16 7 2 Functions in Detail System ID Megapixel Printinspection User admin istrator Pharma Vision Inspection Format Figure 7 1 Ready for Production screen At this screen you see the last picture taken at production From here you can get to the MAIN screen by pressing S op Log on to the Megapixel Print Inspection MPI Software I
4. Export W Reset counters Error review Take a look at the last images Figure 8 2 error images 38 Production Management Administration The management menu covers all system settings In this menu a wide variety of parameters affecting the configuration and operation of the Megapixel Printinspection software can be set This menu is generally accessible to users who have administrator rights The management menu comprises the following areas e User management e Audit Trail e Standard tolerances e Advanced camera parameters e Software setting e Audit PDF The individual areas are organized in tab form and can be selected by touching the tab name in the top of the window Select Back if you want to exit the management area CAUTION The settings in the management area directly affect the function and precision of the various inspections and of the software in general An improper configuration can have serious consequences malfunction non recognition of defective products and high rate of false exclusions The changing of these parameters must be restricted to technicians with the appropriate professional training and knowledge _ Note client specific configuration Depending on the configuration the display and the available operating _ controls may differ from the illustrated screenshots Management Administration 39 10 Administration of Users and Groups 10 1 User mana
5. User admin istrator Bad 132 Pharma Vision Inspection Format 700 Figure 13 3 When the software has stopped the screen should look like the picture above Click on the Back button see 2 to go 0 the main menu 46 Appendix 2 System restoration for Pilot and Printinspection PCE System ID Megapixel Printinspection P min _ User admin istrator Pharma Vision Inspection Format 70P Please create a new format or load an existing format Figure 13 4 At the main menu click at the Management button see 3 PCE System ID Megapixel Printinspection Good 61 P min 0 0 c User admin istrator Bad 132 User management Audit Trail Standard tolerances Userlist User Details Tester Password Active User Rights Operator O Allow Exit Application Create SW Administrator Allow Shutdown System Backup Viewer O Allow Change Tolerances Delete error images A username must unige and match the selected password guidelines j j Changes are accepted by pressing Save Delete PDF Audit files Generally Parameters A Password alpha numeric in minutes Automtic logout 30 Password upper lower case Add a user or set some values ae Figure 13 5 Click on Additional Options see 4 in this menu and go 0 Create SW Backup see 5 Appendix 2 System restoration for Pilot and Printinspection 47 48 PCE
6. 8 23 2013 You can change the tolerances of the current format by clicking into a white text Figure 7 18 Main gt Production gt Tolerances Datamatrix Codes tab The screen shown in Figure 7 18 provides the following options Allowed values Description Pos Teaching mode 1 to 4 10 2 Not applicable 3 Manual Mode 4 Automatic mode Default Offset width 10 1000 Offset for the region width Offset height 10 1000 Height of the region Readonly mode 0 or lf Readonly mode is set 0 1 the software will return a good signal if a barcode is found so 1 is not compared with a reference barcode Wild card Oor 0 Wild card active active Wild card inactive Polarity Oor When Polarity is set to O it means that there is a black barcode on white background When it is set fo one it is the other way around Contrast 1 of 200 Defines the smallest contrast for the barcode with respect to background 30 to 1000 The maximum time in ms the finding of a barcode can last Press Save to apply the changes Tab SPS PCE System ID Megapixel Printinspection Good 0 P min 0 0 User admin istrator Bad 0 Pharma Vision Inspection Format 6 General Preprocessing Datamatrix Codes SPS Hardware good signal Camera movement Fixed focus diamater Fixed focus distance Movement position 2 g ae lt lt gt gt Save pun m lt lt lt gt gt gt lt gt
7. Functions in Detail Creating new Format for Label Inspection In this chapter it is described how to create a new format for a bottle The format includes the label at the side and the label on the cap of the bottle cif applicable To create a new format for a bottle go to the FORMAT MANAGEMENT screen See chapter 7 4 User level authorization to be respected Visualization of the buttons depends on the user level authorization To create a new format for label inspection perform the following steps Summarized Steps 1 2 fo 9 10 Enter a name for the new format at the field New product code format name Press New Format Enter product diameter and height Press next Press Image select Mode External Trigger Wait for message camera initialized successfully Found Cameras lt 6 gt Press Machine start Press nexfonce a good image was taken Press Next 100 Press Barcode Cif in manual mode 10b Select the ROI cif in manual mode Press PLM The steps are described below At the format Management screen perform the following steps Sep 1 Enter a name for the new format at the field New product code format name 2 Press New Format See screen PCE System ID Megapixel Printinspection Good 61 P min e User admin istrator Bad 132 Nc Log out Pharma Vision Inspection Format 70P Hx Create new format New product code format name New prod
8. This symbol can be found in the operations manual 0 all references concerning operational safety if not adhered to there will be danger to body and life of persons Always observe the instructions carefully and perform with extreme attention and wariness This symbol indicates the appropriate handling of PCE componenis Basic Safety Measures For safe operation of the PCE components the following points must be observed e The components must be mounted on a stable mechanical permanently fixed attachment e During operation the components must be protected against the influence of external light e The power supply of the components is provided by 24 V DC technique and supplied by an external power source All necessary safety measures for this type of technique are to be adhered to The device may only be operated by persons trained on and authorized to use the device who are familiar with the Instruction Manual and are able to operate the device accordingly DANGER Lightning e Lightning causes damage fo the eyes e Do not look into the lightning without adequate eye protection To ensure safe operation of the system repeated inspections are to be carried out on all the relevant safety parts and particularly the above mentioned points and Instruction Manual are to be observed Operator s Duty to Exercise Due Care The PCE components are developed and constructed under consideration of the harmonized norms
9. _ ser admin istrator Bad 132 Pharma Vision Inspection Format 70P 5 Production Figure 7 3 Main menu The main menu is displayed e after start and successful log on procedure The indicated buttons can vary depending on user level authorization e if Back has been pressed once or repeatedly in a submenu The following table gives an overview of the functions the MAIN MENU screen provides Detailed steps are described in the following chapters a ______ _ 4 Create a new format Press Formarin the main menu 4 Load a new format Press Formarin the main menu 6 Conduct systems installations Press Management requires admin rights 7 Exit program Press Exif 5 Start production Press Prodauciion available only upon creating a valid format 1 4 Format Handling To display the FORMAT MANAGEMENT press Format in the MAIN MENU User level authorization is to be respected Visualization of the buttons depends on the user level authorization PCE System ID Megapixel Printinspection P min User admin istratar Pharma Vision Inspection Format 702 Create new format New product code format name New product code format Enter a new product code format atthe foot of the page Confirm the input with New Format 10 IS New Format Press Next to continue Format available Load format Select a format name fram the listbox 2 a oad Eoma Confirm the selec
10. choosing the area press Stop Datainput The barcode will be detected automatically The selected height of the ROI depends on the tolerances in the position of the code Functions in Detail 27 28 Functions in Detail Sep 11 Press PLM See screen PCE System ID el ola spection P min 0 0 J c User a nin istrato D Ww Log out Pharma Vision Inspection Format Start Reference code BLV Figure 7 12 Start Production Screen y When this screen is shown you can go back to the PLM using the Switch Button Pilot and use the new format there e When you have changed a format which already exists in the PLM you can start the production and changes are taken over You do not need fo load the fields in the PLM e When you have created a new format in the MPI you have to load the format and the fields in the PLM Please refer to section Line Format in PLM Manual Once the production is started by the PLM the MPI software is switched to the READY FOR PRODUCTION Screen see below 7 6 7 6 1 System ID Megapixel Printinspection 3 E P min 0 0 User admin istrator 2 Log out Pharma Vision Inspection Format 70 Figure 7 13 Ready for Production Screen Production has been started Editing a Format Getting to the Tolerances Screen A format can be edited manually if the automatic teaching did not lead fo the expected result This is done at the TOLERANC
11. to be adhered to as well as further technical specifications They meet the latest technical requirements and ensure the highest level of security during operation The safety of the system during everyday operation can however only be ensured if all the necessary relevant measures are taken Planning these measures and controlling their implementation is part of the system operator s responsibility for exercising due care The operator must ensure that e the system is used in accordance with the stipulations e the system is only operated in perfect fully functional condition 1 4 1 5 1 6 e the Instructions Manual is always in a readable condition and is available in full where the machine is installed e only respectively qualified and authorized personnel operate and service the system e this personnel is instructed on a regular basis on all the relevant aspects concerning work safety and that they are familiar with the Instruction Manual and the safety instructions it contains e all the system features relating to safety are carefully tested at regular intervals e the higher the safety risks are protected against by this device the more frequent regular inspections must be carried 00 Protection against Injuries Caused by Electrical Power DANGER The system is operated with supply voltage Contact with live parts can cause perilous state of shock and severe burns e Operate system with duly mounted
12. transmitted assigned recorded in a data processing system or translated into another language in any form without prior written consent Pharmacontrol Electronic GmbH A member of the METTLER TOLEDO group Gernsheimer Str 2 64673 Zwingenberg Germany Phone 49 6251 85 45 0 Fax 49 6251 85 45 111 E Mail MITPCE info mt com www mt com pce
13. 9 Triggered Image Once all the cameras are ready Message Camera initialized successfully Found Cameras lt 6 gt appears the Machine start button has to be pressed in order to start the conveyer Press the Machine Start button Images of the bottles passing through the 360 Inspection Station will now be captured as shown below in Figure 3 1 Once a suitable image is obtained that can be used as a reference image press next Functions in Detail 25 26 Functions in Detail After taking the image there are 7 pictures one for each camera from the side The picture at the left bottom as shown in Figure 7 10 is the image from the top camera PCE System ID Megapixel Printinspection Good 61 P min 0 0 User admin istrator Bad 132 J Log out Pharma Vision Inspection Format 700 y Sea SO ae Barcode Check additional print ey Redo Format Figure 7 10 Teaching in a barcode If you are in automatic teaching mode 08000 keep on with Step 11 If you are in manual mode keep on with Step 10a Select the 0 Press the Barcode and select the ROI where the barcode may be in all images Drag pull and drop the red lines to configure the size of the ROI PCE System ID Megapixel Printinspection Good 61 P min 0 0 2 m ser admin istrator Bad 132 IA Log out Pharma Vision Inspection Format a Datainput A Figure 7 11 Teaching in a barcode After
14. ES screen To create a new format for label inspection perform the following steps summarized Steps 1 Load the Format 2 Goto MAIN screen Press Production Press o erances lc ne Press tab General The steps are described below Sep Load the Format as described in chapter 7 4 The format which should be edited has to be loaded previously Functions in Detail 29 30 Functions in Detail The MAIN screen is available in two ways 0 If you are at the READY FOR PRODUCTION screen press S op b If you are in any other screen press Back Press Production See screen PCE System ID Megapixel Printinspection Good 61 Pimin 0 0 a User admin istrator Bad 132 Pharma Vision Inspection Format 7OP Please create a new format or load an existing format Figure 7 14 Main The PRODUCTION menu is Opening See below Action Press o erances PCE System ID Megapixel Printinspection m User admin istrator Log out Pharma Vision Inspection Format ae Error review Figure 7 15 Main gt Production 5 Press tab General 7 6 2 Editing the Format Tolerances The editing options for the selected camera format are described in this chapter Button description To increase or decrease the values of a field put the curser into the field and use the arrow keys as described in the following table Increase decrease value in intervals of one Increase de
15. No access Standard tolerances No access No access No access No access No access No access gt lt Standard parameter software settings lt gt lt lt lt lt lt gt lt 42 Administration of Users and Groups 11 Audit Trail In the window Audit Trail log files can be displayed and evaluated This system log contains all user actions e g log in procedure start stop of the production or setting changes In addition it is possible 0 view the batch data in this area 11 1 Overview of the operating controls PCE ID Megapixel Printinspection Good 61 P min 0 0 User admin istrator Bad 132 Pharma Vision Inspection Format 70P User management Audit Trail Standard tolerances Audit Trail Datei last modification Time 00 56 06 Date 2 Apr 12 a8 1 1 03 aud sala cia rte hlil 16 11 41 user 1 action Format management The format ti loaded reason old value new value 8 4208 ele ref 171 user 1 action log on reason old valu new ape 1logged on 31 03 2011 16 or 41 use al er exit applicationPCE EPV 31 03 2011 16 ar 40 use al ctiani Format management The format 123 deleted 31 03 2011 16 07 28 FN Logout Additional Options Back Audit trail review Take a look at the protokoll data Figure 11 1 example of the operating controls The screen shown in Figure 11 1 provides the
16. PCE Pharma Vision Inspection 360 Inspection Station Version A Doc No 360 INSPECTION STATION OM EN A EXT DOC O C OD O D Q Contents I Sato 1 64 6 sss otacasaseosastaanieabanecannentnysunaansentendsa vaaninbendedehardeniienten 6 Tol EX DIGNGHGM Of 0101 84044 6 Te DBOSIG SOICTY WICC SUECS A 6 1 3 Operator s Duty fo Exercise Due 606 6 1 4 Protection against Injuries Caused by Electrical POWE 7 1 5 Protection against Injuries Caused by Mechanical 2001 7 1 6 Transport Installation and 201 00 7 1 7 Do not open Camera 100801 lt lt lt 8 2 PADOU NIS MONUI erin E E N 9 PEE EEE EE E A PAE T E E E E A E E E 9 22 SCOPE ONG 1 2 101 sireci perinei R 9 2 3 Technical Support and 1100101 9 9 9 6 011 eso e a N AN 10 A FUNCOMS 1 AN COD Op 5 1 AZ Main PUNCH ONS 1 Di SIGN OF 6 6 1 0 12 5 1 Electrical Checks and Working 2808
17. System ID Megapixel Printinspection User admin istrator Pharme Vision Inspection Format 700 User management Audit Trail Standard tolerances P min Userlist User Details Ordner Tester Password Active User Rights Operator Administrator O Viewer A username must uniqe and match the selg Changes are accepted by pressing Save Generally Parameters Pag Automtic logout 30 Password upper lower case in minutes E Save Back suchen 3 95d206F7bad899d73F1295436br9 2011_05_27_ 10_03 2011_05_28_ 12_27 H g 2012_08_22_ 16 37 _BackupPrintinspection E 3739380ce2997f42bf541fdc63664b5e apps 3 8 6002 691063330 2 5 BackUp Pen Drive Data H db31f5ffbeede58a3d125a34 Dell H Lib Movies H E pilot E Projects 5 screen shots lt r a Options Add a user or set some values Figure 13 6 Connect to an usb drive and search for this folder in the window that appeared after clicking on Create SW Backup see 6 After selecting the right folder click OK J intinspection Kopieren x r D 2 7 Good 61 Pemin 0 0 Bad 132 ac 1300 30gm_21143153_Cam1 pfs svn base von text base nach text base 8 Restdauer 4 Min 1 2 Tester Password Active ca User Rights Operator Administrator Viewer Changes ar
18. W 039 lt lt lt lt 40 10 1 2 Selecting and changing current 0585 4 TOTS Saving COMINGS 4 10 L4 70000 0943 04444 4 10 1 5 Description of the POraMefers ccccceseeceeeeenseeseseeseseeneeeensensnss 4 TOZ Usar 6 6 11 6 Ss satiec cin ssatc cress aa todaclt Ronda cnsnn isis E E 4 VI Aua TON ainai ae E ee eee 43 11 1 Overview of the operating 0010013 43 12 Appendix 1 Technical Dota cccccccccseesseeeseeeeeeeeeeeeeeeeeeeaeetaenaeess 44 12 1 Description of the Megapixel Print 1508010 44 49400 K 61 11 1 610 916 6 ear a E a a 44 13 Appendix 2 System restoration for Pilot and Printinspection 45 howd BGCKUO Ol 6 61 20 6 snra a a 45 13 2 Backup of Megapixel Printlnspection 20 00 45 13 3 Centering Bottle in 1006 49 Preface General Information These operating instructions shall add to the correct and safe application of the PCE components Therefore please observe the following instructions It is necessary to read the complete operations instructions before starting up the PCE components in order to avoid false application of the systems For your own safety please observe the safety instructions in the operat
19. ce run at start up When housing is opened there is a danger of bruising When housing is opened be careful not to allow fingers or articles of clothing to get caught into any of the moving parts 1 7 Do not open Camera Housing Only personnel trained by PCE is allowed to open the housing of the 360 Inspection Station DANGER Moving parts e Never open the housing of the 360 Inspection Station e Danger of bruising by moving parts e In case of liquid has been spilled on the system immediately switch off the system and unplug electric supply Safety Instructions 2 1 2 2 2 3 About this Manual General First this operating instruction describes the system 360 Degree Inspection System After learning the application area the main components main functions and detail functions in mechanical electrical and controlling subchapters are described The following chapters characterize the beginning of operation and the use in production Appendices give detailed and additional information for experts according to several chapters scope and Audience This manual describes how 0 use and configure the 360 Inspection Station It is intended for personnel who operate the system in order to perform 360 Inspection station for packing lines This includes e Operators e Supervisors e Administrators e Engineers Technical Support and Trainings At our website you find the latest information about our
20. crease value in intervals of ten Functions in Detail 31 32 Functions in Detail Increase decrease value in intervals of hundred lt lt gt gt System ID Megapixel Printinspection Good 0 User admin istrator Bad 0 Pharma Vision Inspection Format 86 Enable camera 0 1 Top camera active 0 1 Save error images 0 5 No images to save 1 5 Log production results 0 1 Code proccess time 0 1 Show region of interest 0 1 1 J lt lt gt gt Save lt lt lt gt gt gt lt gt 12 48 19 PM 8 23 2013 You can change the tolerances of the current format by clicking into a white text Figure 7 16 Main gt Production gt Tolerances General tab The screen shown in Figure 7 16 provides the following options Enable camera Oor O the program will run on a file camera 1 it will work on the cameras save Error images O to 5 O Do not save error image 1 Save error screen dump 2 Save error raw image 3 Save error raw image and screen dump 4 Save all raw images 5 Save all raw and screen dumps No Images to save Number of images 0 save Maximum value is 5 0 switch off top camera switch on top camera Log production Oor O do not log production result in CSV file result 1 log production result in CSV file Code process time O or 0 Do not show datamatrix processing time in production screen 1 Show datamatrix processing tim
21. e accepted by pressing Save Generally Parameters O Allow Exit Application E Allow Shutdown System O Allow Change Tolerances A username must uniqe and match the selected password guidelines Password alpha numeric Automtic logout 30 Password upper lower case in minutes Add a user or set some values Figure 13 7 A window should appear that tells you how long the copy would last see 7 The folder is saved with a timestamp that contains date and time This folder has to be copied to the server For example The copy has started at 16 37 on 22nd august 2012 the folder is named ds Appendix 2 System restoration for Pilot and Printinspection 2012_08_22 16 37 _BackupPrintinspection If the program has 0 be restored take the backup folder rename it to Printinspection copy it fo C and overwrite the current version 13 3 Centering Bottle in Image PCE System ID Megapixel Printinspection 91 P min User admin istrator 132 2 Log out start Pharma Vision Inspection Format 700 O Show Settings Figure 13 8 Triggered Image The vertical green lines at the center of each image are used 05 0 reference line 0 adjust your trigger sensor so that center of the bottle coincides with this line in all the 6 images Appendix 2 System restoration for Pilot and Printinspection 49 Author Pharmacontrol Electronic GmbH No part of this documentation shall be re produced
22. e in production screen show region of Oor O Do not show Region of Interest interest for Code l Show Region of Interest Press Save to apply the changes Tab Preprocessing PCE System ID Megapixel Printinspection Prmin 0 0 User admin istrator Pharma Vision Inspection Format 6 General Preprocessing Datamatrix Codes SPS Rotate image 0 1 Sharpen image 0 9 lt lt gt gt anh lt lt lt gt gt gt 12 53 26 PM 8 23 2013 You can change the tolerances of the current format by clicking into a white text Figure 7 17 Main gt Production gt Tolerances Preprocessing tab The screen shown in Figure 7 17 provides the following options Pos Allowed values Description Rotate Image O Rotate Image OFF 1 Rotate Image ON sharpen Image 0 Sharpen Image OFF 1 to 4 Sharpen Image ON Press Save to apply the changes Functions in Detail 33 34 Functions in Detail Tab Datamatrix Codes PCE System ID Megapixel Printinspectiaon P min 0 0 User admin istrator Log out Pharma Vision Inspection Format 86 oy General Preprocessing Datamatrix Codes SPS f z Sa DataMatrix T Teaching mode 1 4 Offset width 1 1000 Region height 1 1000 Readonly mode 0 1 Wild card active 0 1 Polarity 0 1 Contrast 1 200 Timeout 30 1000 80 20 D Save A Pilot 1 18 25
23. following options 45 Audit Trail file listing of all existing Audit Trail and batch reports 46 Print choose Print to print out the selected file 47 lt or gt choose this button 0 select the previous or the next file Audit Trail 43 12 Appendix 1 Technical Data 12 1 Description of the Megapixel Print Inspection The operating instructions available describe the procedure of using the PCE Megapixel Print Inspection system At the PCE Megapixel Print Inspection system the PCE conirol system is operated via the user terminal 15 touch screen TFT monitor Operations are executed by touching the display functions Verification of the PCE camera system of all products ensures that only correct and therefore clearly identified products shall leave the machine The PCE Megapixel Print Inspection system consists of the following components e Illumination unit e Megapixel cameras e Computer with respective interfaces e 15 touch screen TFT monitor as operations terminal The following items are located in the integrated switchboard e Power supply for all connected cameras and PCE machines e Fuses optocoupler for the complete galvanic disconnection of all machine inputs and outputs as well as ferminal strip and trigger plate e Computer 12 2 Technical Data User terminal Optimal Resolution 1024 x 768 Monitor input voltage current 1 10 220V AC 60 50Hz PCE Me
24. ga Pixel Camera 7 pieces of 2 Megapixelkamera CCD meeting the GMP requirements 12 V DC power consumption is model specific power input max 2A Switchboard protection class IP54 CE input 110 220V AC 60 50Hz Illumination unit 24 High power white light LED panel 44 Appendix 1 Technical Data 13 Appendix 2 System restoration for Pilot and Printinspection 13 1 Backup of pilot software The camera backup can be started directly from the backup menu in the pilot program This backup contains as a zip file It can be found in the folder c pce pilot database The whole database of the program has to be copied fo a separate device Therefore copy the folder C pce pilot and c pce db to this device For further information please consult the pilot user manual 13 2 Backup of Megapixel Printinspection Software Format State Lot number Line ident Devices 29 08 12 15 22 Figure 13 1 For creating a backup of the PrintInspection the monitor has to be changed Therefore click on the icon called MPI see 0 Appendix 2 System restoration for Pilot and Printinspection 45 System ID Megapixel Printinspection Good 61 P min 0 0 User admin istrator Bad 132 VA Log out Pharma Vision Inspection Format 705 Y start Figure 13 2 After changing to the PrintInspection the software has 0 be stopped Therefore click on button Stop see 1 System ID Megapixel Printinspection Good 61
25. gement All current users are managed in user management New users can be created and global settings regarding access to the software can be adjusted PCE System ID Megapixel Printinspection Good 61 P min 0 0 User admin istrator Bad 132 DA Log out Pharma Vision Inspection Format 707 a SS ee User management Audit Trail Standard tolerances Userlist 1 2 Tester Password User Details Active User Rights Operator O Allow Exit Application O Administrator Allow Shutdown System O Viewer O Allow Change Tolerances A username must 0 and match the selected password guidelines Changes are accepted by pressing Save Generally Password alpha numeric Additional Lo Options Automtic logou Password upper lower case in minutes i Back Add a user or set some values Figure 10 1 creating a new user The screen shown in Figure 10 1 provides the following options Pos Description 41 User list Listing of all current users 42 User details entry of user name and password and where appropriate the first and last name 43 Active Setting for activating or deactivating a user 43 User Rights Setting up the user group and hence the rights in the software system or change tolerances 44 Password expiration optional Password validity period in days 44 Automatic logout optional Time until automatic log
26. housing only e Unplug electric supply prior 0 cleaning and care e In case of liquid has been spilled on the system immediately switch off the system and unplug electric supply Protection against Injuries Caused by Mechanical Impact DANGER Danger of injury by movable and rotating parts Always adhere to the following rules e Wear adequate personal protective equipment e Switch off machine prior to mechanical adjustment work Transport Installation and Start up During transport if must be ensured that the device is packed and transported as such that it is protected against moisture and impact When installing the device in an indusirial environment this should typically be done where the adverse effects of dust moisture temperature and vibration are at their very lowest Safe operation of the device can only be guaranteed if specially trained personnel have conducted the installation and start up DANGER Danger of tripping and tumble accidents Tripping and tumble accidents lead to severe injuries Install machine connections cables adequately in order to avoid tripping Safety Instructions 8 DANGER Rotating axes Rotating axes Can pull in and tear hair clothing and jewelry Do not operate machine with opened housing Keep away long hair loose clothing jewelry etc from machine DANGER Bruise Moving Camera Ring at start up Camera Ring performs a referen
27. in Detail select Mode External Trigger System ID Megapixel Printinspection 300d 9 P min 0 0 User admin istrator 32 Format 74 Figure 7 7 Options of getting a reference Image An example image must be taken that serves as a reference image By pressing mage the mode of the trigger can be chosen to record an image There are three different modes e External trigger e Live Image e File Image Please click on the External trigger button as shown above When pressing this button the cameras are initialized It takes approximately 30 to 40 seconds for camera initialization See screen below Functions in Detail 23 24 Functions in Detail System ID Megapixel Printinspection 3000 9 P min 0 0 n User admin istrator Pharma Vision Inspection Format 700 EEO we start Sep 7 Wait for message Camera initialized successfully Found Cameras lt 6 gt See screen PCE System ID Megapixel Printinspection Good Pimin 0 0 User admin istrator Bad Pharma Vision Inspection Format 3 start O Camera Settings Trigger Offset 11 45 48 AM 8 2 2013 j Step Action Press Machine start Press nexfonce a good image was taken See screen System ID Megapixel Printinspection Te ee ser admin istrator Pharma Vision Inspection Format 70P Figure 7
28. ing manual Please read the instructions carefully even if you are already used 0 the application and operation of PC components This symbol displays safety instructions or the danger of injury danger of product damage and environmental damage lt Signal gt lt type of danger gt lt CONSEQUENCES gt lt Me QSUIeS gt The following symbol indicates important instructions and specific information g lt important instructions gt The Instruction Manual has to be always available for the operator in full where the machine is installed Please make sure that the Instructions Manual remains in place where the machine is installed These operating instructions do not replace installation and service by trained personnel These operating instructions are to be treated as strictly confidential The information given herein shall not be copied misused or made available fo third parties without PCE s prior written consent PCE is continuously enhancing all components Modifications of the scope of delivery in form technique and configuration are subject to change We appreciate your understanding that no claims can be made from information and illustrations of this operation manual 6 1 1 1 2 1 3 Safety Instructions safety Instructions Explanation of Symbols The following symbols and notes are warning signals of possible damage fo person or properly or assist you as guidelines DANGER
29. ject bin The bottles can be orientated in any direction User Interface Main Functions The user interface allows the operator to interact with the system for e Machine controls e Viewing system messages 0 the operator e Setting up and creating new formats Control Lamps Signal Pillar The control lamps have four stages red yellow green green flashing e Green System is running e Red System stopped caused by error or emergency stop e Yellow flashing Teach in mode e Green flashing Machine is ready waiting for the camera to start Master Slave The PLM software is the master and the MPI software is the slave This means whenever you want to stop the production you have to do this at first in the PLM and after this you can stop the production in the MPI software too Reversing this sequence leads to an error message in the PLM and production is stopped automatically When staring the production you have to start it only in the PLM software while the MPI software has to be in Ready for Production mode Functions 11 5 _ Start of Operation 5 1 Electrical Checks and Working Steps 1 Swifch on main switch 2 Verify the correct color of control lamps 3 Verify if the system components cameras user interface are ready 5 2 System Checks and Working Steps 1 Boot the System 2 Chose the format 3 Start running the machine in production run 4 Verify the correct function of the system components 12 S
30. n order 0 work with the MPI if is necessary 0 log on with user name and password The default account with administrator rights is User name 1 Password This account can be deactivated If the above user data are not available a help video optional will be displayed by pressing the help button to give you further assistance Upon starting the software the user has to log on successfully with his user name and password The log on window will be displayed affer switching on the label check station and the automatic start of the software or by pressing Log on at the screen below See Figure 7 2 Log on screen S PCE User admin istrator Bad Phormo Vision Inspection Format 70P ystem ID Megapixel Printinspection Good 61 Pimin or E ge 13 08 2010 Figure 7 2 Log on screen To log on perform the following steps at the screen shown in Figure 7 2 Pos esn S 1 Enter valid username with corresponding password 2 Confirm by pressing OK If name or password is invalid correct the entry Letters can be deleted via lt Functions in Detail 17 18 7 3 Functions in Detail Main Menu The figure below shows the main menu where new formats can be created system settings can be changed and error messages can be receipied Errors are clearly indicated by a red colored message and an error description in the footnote PCE System ID Megapixel Printinspection Good 61 P min U _
31. out in minutes 44 Password configuration Activating deactivating whether the password must be alphanumeric or case sensitive 10 1 1 Creating a new user 43 Additional rights For specifying whether users may end programs shut down the Input 0 user name that is unique and not already in use optional Input first and last name These data will be displayed in the software header after successfully logging 40 Administration of Users and Groups 10 1 2 10 1 3 10 1 4 10 1 5 10 2 On Input password This password must comply with the specifications minimum password length alphanumeric password If these conditions are fulfilled the password must then be input a second time in the field that appears select user group operator administrator line viewer select additional rights authorization to end the program authorization to shut down the system authorization to change tolerances save changes with Save After saving the new user will appear in the user list Selecting and changing current users 1 Touch and keep your finger on the desired user name in the user list until the user is selected and the user data become visible in the corresponding fields 2 Make the desired changes 3 Save changes with Save saving entries Choose Save 0 save your changes Deleting entries Choose Delete to delete the entries and reset all input fields Description of the
32. parameters Active The user has access if there is a checkmark here otherwise this user is barred Authorization to end the lf activated the button for ending the program is available in the program main menu Authorization to shut down lf activated the button for shutting down the PC system is the system available in the main menu Authorization to change lf activated the user has access to the format specific tolerances tolerances lt Tolerances gt button available in the main menu Password expiration optional Specifies how many days a user has 0 renew his her password 1 inactive Automatic logout optional Specifies the number of minutes after which a user will be automatically logged off Alphanumeric password optional If activated the password must contain letters as well as numbers Case sensitive password optional If activated the password is case sensitive User groups Administration of Users and Groups 41 The following table shows a listing of available program functions depending on the group affiliation of the logged in operator Individual user rights can also be set individually see the description of the parameters Soil Administrator Line Operator Line Viewer Load format X Create format X X X Delete format Start production X Error analysis No access tolerances Management No access No access User management No access No access Audit Trail No access
33. products and services Please visit www pharmacontrol de For any requests please do not hesitate to contact us via email or phone service line 49 0 6251 85 45 555 Email mtpce service mt com We provide extensive seminars and trainings that will help you get the most from your equipment Our application seminars focus on indusiry and application issues Individual trainings can be arranged on demand Please contact us fo request your individual training About this Manual 9 3 Components The following pictures give an overview of the most important components of the 360 Inspection Station The housing is made of stainless steel The components are separated in e Mechanical and electrical components 1 3 5 e Control components 2 4 po oe en o Electrical cabinet consist of all electrical components and wirings Touch screen software and PLM Hand wheel for bottle diameter is used Figure 3 1 360 Inspection Station Overview 10 Components 4 1 4 2 Functions scope The intended use of the system is the pharmaceutical medical or research area where printed text on the side of the caps will be checked by an automated system due 0 quality requirements The caps can be orientated in any direction The system detects wrong and poor quality prints and ejects the bottle when an error is detected Main Functions e Detect wrong poor quality barcodes of a bottle e Reject bad samples to the re
34. successful teach in of a format or pressing the Production button Operating instructions System ID User Format Figure 8 1 Starting the Production Start of Production The screen shown in Figure 8 1 provides the following options 24 Start the production modus of the software with start button End of Production The screen shown in Figure 8 1 provides the following options ps oson S 25 Error review Error pictures can be visually inspected on this screen 26 Tolerances Tolerances of the print controls can be modified with the correct user level if needed 27 Help Provides a context sensitive help that leads you to the corresponding chapters of the manual 28 Back The Back button leads back to the previous screen Production 37 8 3 Error Analysis The error analysis of the production menu shows the pictures of the latest false readings These pictures can be exported for further archiving The export path for the pictures is lt C temp gt but can be configured as desired With Reset Counter good and bad product Statistics are set fo zero and the existing pictures indicating defects are deleted System ID Megapixel Printinspection Good 61 P min 0 0 Ako User admin istrator Bad 132 44 Logout Pharmo Vision Inspection Format 700 Errorimage data Time 4 04 20 PM Date 3 26 2013 Errorimage selection Errorimage001 bmp Errorimage000 bmp
35. tart of Operation 6 Operation 6 1 Menu structure Figure 6 1 shows the menu structure of the application After login the main menu is divided into three submenus e The format menu for loading and providing a format e The control is started in the production menu as well as adjusting tolerances and analyzing occurred errors e The management menu provides basic settings for the system e g setting up 0 new user or standard settings for new formats The blue areas are optional and can be switched on if needed The orange areas can be adopted with their options Format menue Create Format Log in Log out Main Menue Production Started Production Management Figure 6 1 Menu structure of the application 6 2 Structure of control window The control window of the software is divided into 3 areas e The program head shows the current format name the logged in user and some statistic data of production Operation 13 e The area for program messages is at the bottom edge of the program window Current references assistance texts warn und error messages can be found here e The main window in the center shows the individual program menus with the camera pictures settings and assistance videos On the right side there are always the respective control buttons for the possible program functions Welcome POE ae Program head r Ba peeun apiti i s a ue
36. tion with Load Format iF PagoWhiteCapH 0106 Press Next to continue 41 Delete format Delete Select a format name from the listbox SA 13 Format Confirm the selection with Delete Format 615 Jory Format You select an existing format from the format list Figure 7 4 Main Menu gt Format The following fable gives an overview of the functions the FORMAT MANAGEMENT screen provides Detailed steps are described in the following chapters pos tak owen o 10 Create new A new format name can be entered If this format has been assigned already the button continue will not be displayed the user is asked to choose a different format name instead By clicking continue the set up assistant will be displayed 11 List of available Formats 12 Load format The blue colored format in the format list Format available on the left side of the screen 11 will be loaded for production In the Screenshot above the format PagoWhiteCap HO106 would be loaded as an example The production screen will be displayed automatically 13 Delete format The format chosen in the format list will be deleted Note This can last for a few seconds less than 10 seconds 14 Copy Format The copy feature is used 0 create a new format on basis of a copied format The new format will have the same 15 Reference image used for the format is shown Image Functions in Detail 19 20 7 5
37. uct code format Enter a new product code format at the foot of the page New Product1 Confirm the input with New Format Press Next to continue New Format Format available Load format Select a format name from the listbox Confirm the selection with Load Format PaqgoWhiteCapH 0106 Press Next to continue Delete format Delete Select a format name from the listbox Format Confirm the selection with Delete Format Load Format Copy Format You select an existing format from the format list Figure 7 5 Main Menu gt Format Enter name for new Product Once an appropriate format name has been assigned and the New formar button was clicked a progress bar will appear as long as the cameras move down 0 the reference position Functions in Detail 21 3 Enter product diameter and height pew See screen PCE System ID Megapixel Printinspection Good 61 Prmin 0 0 a User admin istrator Bad 132 oy Log out Pharma Vision Inspection Format 70 Please enter the correct product diameter in mm Please type the correct product height in mm 240 Bee aeaa RR You select an existing format from the format list Figure 7 6 Typing in the diameter and height The next button will appear after entering diameter and height After pressing next the cameras will move fo the correct position 22 Functions
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