2 & #3 SF&C User Manual
Contents
1. SKIP PRESET MAIN EDIT SEQO READY 20 www takenterprises com _ ENTENERIE System Screens View while normal running condition RUN SCREEN SKIP PRESET PART PRESET 123 123 123 RUN ACTUAL PARTS 123 123 TOTAL 123 123 BATCH PRESET BATCH ACTUAL 1234 221233 123 123 View with cleared alarm pop up condition RUN SCREEN ACTUAL SKIFF FRESET PART PRESET ane PARTS 00 000 TOTAL 000 DDD SPEED BATCH BATCH ACTUAL 000 000 000 00 ALARM START RESET i ALARM i STOP SILENCE EDIT SEQ READY View with system paused condition BEEN RUN SCREEN SKIF PRESET PART PRESET 000 0 MACHINE PAUSE STOP CLEAR EDIT MAIN SEQ NOT READY 50 System Manual www takenterprises com 88 ENTENERIE System Screens View with run complete condition RUN SCREEN RUN ACTUAL SKIP PRESET PART PRESET Sears OOO DOO RUN COMPLETE System Edit Program Screen This screen is where the presets for parts batch and skip quantities are entered The machine speed factor can be entered here The only entry on this screen that can be changed during operation is the speed delay PART SET BATCH SET QTY 1 234 512 1 234 512 SKIP VALUE AUDIBLE S2. PRESET TO2 PRESET TUS PRESET R RIP ON FGRIF ON BAND ON 12345 12345 II 12345 4 PRESET JOS PRESET T S PRESET E RGRIP OFF BAND OFF 2 42345 12345 12345 CUT TYPE TOB PRESET 10 PRESET oEBBU T DWELL CUT BATCH CELA TIMED 12345 12345 Cut Select Touching this button will give option of a sensor controlled cut action or default time based cut T06 Preset Select Touching this button will open a keypad to enter the cutter time for the default time based cut System Run Screen This screen is the main monitoring screen to run or view the system operation RUN SCREEN SKIP PRESET PART PRESET 123 123 123 RUN ACTUAL PARTS 122 723 TOTAL 123 123 SPEED BATCH PRESET BATCH ACTUAL 1233 bios Tea 125 ALARM ALARM STOP EDIT SEQONOTREADY 5122 Skip Preset This is a view only indication of how many skips were preset in the program setup on the edit screen System Manual www takenterprises com Part Preset Run Actual Parts Run Actual Total Speed Batch Preset Batch Actual Start Stop Alarm Reset Alarm Silence Pause Edit Resume Main Clear System Screens This is a view only indication of how many parts were preset in the program setup on the edit screen This 1s a view only indication of how many parts have been made in the
3. Audible alarm switching for On or Off Operator job setup Batch mode cut A cutting mode where the operator can choose the number of batches to cut tons Operator job setup Batch mode clear To clear the count in a currently running batch to start the current batch over Operator run mode System Manual www takenterprises com Screen Operational information explanations Single lot mode A cutting mode where the operator can choose the total number of parts to cut n Operator Job setup Batch number The operator will choose the number of batches to cut In a Job Operator Job setup Batch run quantity The operator will choose the number of parts to cut In each batch sa Operator Job setup Job guantity The operator will choose the total number of parts to cut In the current Job Operator Job setup Skip value The number of feed strokes before a cut cycle AA Operator Job setup NN start running in pre determined operational mode Pause Stop To suspend runnin of a Job for any reason other than a complete Job restart Resume To resume running after clearing an error or
4. D rectangular triangular is a simple adjustment loosen four screws and move the rear stop to the desired length Q Will still need a 12 machine when my part length is never over 4 A No the TAK series 02 amp 03 SF amp C systems are available in several standard stroke lengths The series 02 is available 1 3 6 and 12 stroke length The series 03 is not available in 4 stroke length Usually the shorter stroke system will provide a little faster production rate than the 12 stroke unit on smaller length parts Q What types of options and configurations are available on the TAK feed and cut off systems A The TAK feed and cut off systems can be fitted with many special items amp options Call to discuss yours Overseas power requirements Process line interface with remote mounting of controller Motorized wire payoffs de coilers Customized simple end forming stations Cut piece collection and packaging Wire straighteners Cleaner Lubricators Fine Adjustment Device etc See section 4 for some standard items System Manual www takenterprises com ie w ENTENERIE Basic Troubleshooting List This list is intended to guide you to some common solutions and all the following checks should be read and or tried prior to contacting technical support The proper function of this machine depends upon but not limited to the following 4 categories NOTIC
5. Series 02 System Details Feed Area Accumulating Guide Plates A T d Accumulating Guide Shafts g 7 Forward Gripper Air Valve 4 Rear Gripper Air Valve 3 Rear Gripper Air Cylinder 3 Series 02 System Details Air Valves Band Cylinder Air Valve 5 Fig 8 Air Regulator Cutter Head Air Cylinder Valve 6 3 ES Series 02 System Details Setting Length Material Flow Adjustable Gas Shock Stop Shock Stop Plunger Hard Stop Button Rear Stop Block MM i i d ll ii Floating Clamp Mount Accumulating Guide Shaft indicates the actual single stroke distance the gripper will travel Fig 9 miu 7 7 ES INSTALLATION OF SWING IN ACCUMULATING GUIDE PLA TES Step 1 Install the new swing in guide plates with the larger chamfered hole side towards the wire in side as shown Step 2 Separate the first set of washers and insert one end of a new plate so that the cutout portion slips over the shaft and between the washers Step 3 Separate the corresponding washers on the other shaft and pull them apart far enough to swing the other end of the guide plate between the shafts and slip the cutout end of the plate over the shaft fig 1 Step 4 Release the springs was
6. Count Reached Remote Device Error Cover Optional System Status Light Low Air Sensor Extra I O Auto Shut Down Self Monitoring Optional Application Specific up to 2 000Lb Available Spool or Coil Configured Optional Application Dependant Usually Required Includes Interface Adaptor Optional Recommended for all tight tolerance straightness applications Series 02 Only Optional Series 02 only PRESET FART FRESET 123 123 123 23 17 Pra regani BATH ACTUAL 1234 123 123 123 123 52 T BLADY 123 Message Mestage 2 488585 3 Messaged 655356 8 PART aon SET eiel bele Hl HU bi Yw Y Y Y Y En tarp 858 Driyg 285151 S 50 583 051 7 Fs Minds a com Precision Straighten Feed and Cut off SF amp C System Features 2 CE Series 02 007 to 070 0 18mm to 1 8mm 43 Lx23 Hx 137 W 72 Lbs System Options Series 03 065 to 125 1 6mm to 3 13mm 51 Lx 23 Hx 13 W 74 Lbs Wire payoff Batching Series 04L 100 to 187 2 5mm to 4 67mm 57 L x 22 Hx 19 W 195 Lbs Series 04H 150 to 500 3 75mm to 12 5mm 57 L x 22 H x 19 W 210 Lbs Touch Screen Some material restrictions apply Industr
7. Pd NO OTHERWISE STATED 101 IO FRACT 1 16 DWN GDH PART SEM X 032 28 s SYSTEM IO t t XXX 005 SCALE CUSTOMER 0005 DATE 010307 MATERIAL REQ D 27 110 ROCKER SWITCH SYSTEM GROUND SONIC BLUE Q POWER INDICATOR RED E STOP NC O CPU INDICATOR el O TxD RxD RED GREEN PLC COMMUNICATIONS GREEN AMBER BLACK LOOP RESUME LOOP PAUSE BATCH HANDSHAKE e REMOTE ERROR 9 REMOTE RESUME REMOTE PAUSE e REMOTE STOP e REMOTE START OPTION LOOP CONTROL CLOSE BATCH END CYCLE RUN CLOSE CYCLE START gt AUDIBLE ALERT AMBER LIGHT GREEN LIGHT COMMON 24VDC RED LIGHT SPARE CUTTER CYLINDER SNAG SENSOR BAND CYLINDER FEED AWAY FRONT GRIP FEED HOME SNAG SENSOR CUT AWAY CUT HOME CONTROL POWER iig mm WIRE OUT LOW AIR SENSOR SPARE 9 SAFETY COVER 24 VDC BLACK OPTION a LOW AIR MICROLOGIX 1100 OPTION FRONT E GRIP REAR FEED STROKE UT VALVE BODY NOTES ALL PHOTO SENSORS ARE NPN DARK ON ON 3 WIRE SENSORS USE BLACK ON 4 WIRE SENSORS USE WHITE 24 VDC ALL DRY CONTACTS ARE TO BE NO B _ 2308 072707
8. System Out put for Lengths Sized System Tooling System Hand Tools System Controller 4 Modes of Operation Parts Collection System Alarms Option Dependant Production Performance Package Wire Payoff Decoiler Wire Straightener Wire Cleaner Lubricator Fine Adjustment Device All SF amp C Series Types Automatic Fast Versatile Reliable Standard Standard Standard Standard Standard Clear Molded Lexan Interlock 6 or 12 Standard 4 amp 3 on Series 02 1 to 300 Programmable 110 VAC 2 amps Standard Others Optional 80 psi Clean amp Dry Standard with Filter Various Application Dependant Carbide Typical Manual Set by Caliper Gauge Block Standard Manual 002 Typical 0005 Achievable Application Dependant lt 12 Up to 450 ppm Feed amp Cut off System General Specifications Run Screen Speed Count Alarms Alarm Screen Type Reset History Program Screen Batch Quantity Skip Value Main Screen Admin Setup Alarms Run Set includes Grippers Guides and Quills Application Dependant amp Sized to fit Allen Wrench Set Included Torque Wrench with Optional Straightener Allen Bradley PLC Touch Screen Activated Single Stroke Single Stroke Batch Multi Stroke Multi Stroke Batch Customer Responsibility TAK will supply upon request Wire Out Payoff Snag Low Air
9. 294 9404 038 FILTER 1 31 4003 3KK STATONARY QUILL 1 32 9400 509 GRIPPER CYLINDER 1 1 3531 4000 074 GRIPPER PIN 32 MM 1 1 34 4001 8XX X FEED GRIPPER SET OF 2 2 56 4001 405 GRIPPER BOY Cl 1 E LLL 1 18 __1__ L1 1 wir T 86 __1__ __1__ 9011 19 SPHERICAL LOCATOR BUTTON 1 4002 402 REAR STOP 9401 2 1 GAS STOP SHOCK 1 4000 08 W O SENSOR BACK PLATE 1 9002 118 W O SENSOR BUTTON HEAD SCREW 1 1 ERES MES 1 1__ eines 1 1 85 27 1 50 51 55 56 4000 090 W O SENSOR ARM PIVOT p 57 4000 091 W O SENSOR ARM amp TARGET 58 60 61 65 66 H 9007 024 DOWEL RWA 9802 007 W O SENSOR NYLON TIP ll 4000 09 SENSOR MOUNT BRACKET 4000 096 PIVOT Yu H 68 9101 036 GROMMET 1 69 9007 052 DOWEL 70 9000 121 5 16 18 X 1 25 2 711 9008 102 5 16 HARD WASHER 0 2 72 4000 060 SLEEVE NUT 2 73 9003 109 5 16 18 X 375 SET SCREW 2 RH TORSION SPRING NOT SHOWN 1 75 9020 036 1 TORSION SPRING NOT SHOWN 1 76 4000 51 8 X 10 INNER BOX PANEL NOT SHOWN 1 SERIES 02 PWS UP TO 4 ASSY SERIES 02 PWS 4002 409 MOUNTING BRKT P T T SERIES 03 PWS 4003 501 MOUNTING BRKT 1 OTHERWIS
10. Coil or Combination 24 OD Standard 30 Optional Spool ID Range 625 to 2 40 Tapered Retainer with Threaded Locking Brace Coil Set up Extras Included 8 Adjustable Coil ID Limit Spokes Top Coil Retainer Maximum Weight Capacity 50 Pounds Base Stand Height Adjustable Standard with Leveling Screws Wire Sizes 006 up through 050 of Guide Arms Six Free Floating Arm Position Adjustable Electrical Requirements 110 VAC 2 amps Standard Others Optional Q Air Requirements None Spring Tension Guide Roller Assemblies Six 1 Cable 1 Traveling 1 Switch and 3 General Plastic System Controls Adjustable Rate Forward Reverse Selectable DC Gear Drive Feed Rate 83 RPM Maximum Adjustable Floor Space Footprint Maximum Envelope H 57 W 43 D 43 Loop Control Reservoir Built in 4 feet of reserve material Micro switch w Adjustable Set Point Standard Low Stress French Curve Unwind Standard Special Long Wear Ceramic Lined V Rollers Standard Employs low friction roller bearings with float tracking Wire Snag Sensor Standard Includes Auto Shut Down amp Extra Control Output Precision Wire amp Strip Straighteners rik T ele pes Standard 120 degree V Grooved Bearings Apples less drastic pressure angle reducing wire deformation and marking Closest
11. current batch This is a view only indication of the total parts that have been made in the current job This is a view only indication of the parts per minute that the system is producing at the current settings This is a view only indication of how many batches were preset in the program setup on the edit screen This is a view only indication of how many batches have been made in the current run This initiates the system to run This will Stop the system For detailed information please see the Cause amp Effect section of this manual This button will clear reset an alarm condition This button will silence the audible alert if the system has this option This will pause the system For detailed information please see the Cause amp Effect section of this manual This button will bring you to the edit screen where you can set the parameters for the job run This will resume the system For detailed information please see the Cause amp Effect section of this manual This button will bring you to the Main intro screen By momentarily pressing this button it will clear the Run Actual parts count By holding this button for more than 5 seconds it will clear the Total and Batch Actual also Reference Screen Shots View with alarm condition System Manual RUN SCREEN 0 OOO 000 ALARM PRESENT ACTUAL PARTS 000 000 meee 000
12. EATCH ACTUAL 1234 123 125 123 123 ALARM STOP EDIT SEQO READY 123 Fig 4 Alarm Message Displayed Here Maintenance The complete system is designed to operate on clean dry un lubricated air Always keep the Feed and Cut System moving components clean and lightly oiled Keep the traveling quill block greased And if you have a Precision Wire Straightener please keep all moving parts clean and lightly oiled The system has as part of its software program an admin screen that displays a re settable maintenance counter This counter allows the user to establish a number of cut cycles depending on their application they wish to use as a targeted maintenance value This number is password protected and has a maximum value of 999 999 999 When reset the counter returns to zero and the count value is once more monitored by the software and identifies via the touch screen when this value is reach again There is a system life count value which 1s not accessible by anyone other than TAK Enterprises Inc System Manual www takenterprises com 89 EM TE ISIS iG I Sp Maintenance ADMIN SCREEN TAK Enterprises Count System Life MAINTENANCE COUNTER LIFE COUNTER Count 123 1235 125 Jo j FEE CONF IG Disclaimer TAK Enterprises Inc assumes no responsibility for neither injury of person or product or any liability resulting from the purchase of products sold wi
13. based on parts produced System Manual www takenterprises com ENTENERIE System Screens Life Count Reset A Factory Only password 15 necessary to reset this counter OIT Screen Configure A Factory Only password is necessary to access this feature CONFIGURATION VOLUME CONTROL ADJUST DISPLAY EERE E 10 E w CLOCK INCDEC HOUR SCREENSAVER 12 30 00 Activate Exit Returns you the Main TAK Intro screen System Alarm Screens Alarm Count Alarm Message SAFETY DOOR OFEN PRESSURE LOWY WIRE QUT ALARM HISTORY ALIDIBLE SILENCE On this screen you can view the last 3 alarm conditions and the of times that the specific alarm has been triggered System Manual www takenterprises com ENTENERIE System Screens If an alarm 15 active this will be shown on the screen This Alarm Present pop up will show on all system screens if an alarm condition is detected Touching OK will remove the pop up if the condition has been fixed or it will return after a few seconds if the condition is still present The actual alarm description will be shown in the lower left portion of the screens to make identification of the problem easier to detect Alarm count Alarm Crt Message CAC Tr Maso MOC ALARM PRESENT ALARM AUDIBLE RESET SILENCE ku Alarm History Touching this button will o
14. lubricant with 4P 124lb every straightener fast drymg moisture displacing dry film solidified grease cissobang Series 200 350 5 08 8 89 2 2746 0 300 500 762 127 2P 364Ib 07 Torque Wrench AE supplies a torque wrench with every series 00 to 805 straightener that controls the precise amount of torque Available in 1 2 3 or 4 plane configurations preventing unintentional damage or abuse regardless of the operator level of experience TAK s Wide Range of Options TAE offers a many PWS options 1 Radius Shaped Sealed or EN Polished Bearings 2 Quick Release Feature 3 Pivot amp Pole Mounts 4 Multi plane Series 00 Two Plane Tot amp Pole Mounts 4 Multi plane upgrade www wirestraighteners com WCL Wire Cleaner Lubricator Wire Z Straightener TAK PWS series featured 6 Lube Restrictor gt Snap Latch Leak Proof 2 8 Lubricati an N Clear Plastic eservoir B A GS Height Adjustable Ww Ceramic Wire Groove Transfer Lead Guides Wheel 9 Groove C Sediment Lubricating Drain Plug Wheels i Wire Sizes Up to 050 in Diameter Wire Shapes Round and Shaped Materials All Metals L Fluid Capacity 4 Fluid Ounces L Operation Passive Floating Film L Dimensions 10 2 x 3 Weight 14 Ounces LJ In
15. operation set up and problem resolution Additionally some of the alarm history information can be applied to cause and effect studies like machine down time due to loss of air Lastly alarm information in conjunction with maintenance count values will assist the maintenance personnel in the performance of their duties Alarm Count 1 Message Z 3 4 5 Message 7 ALARM ALARM ALARM HISTORY Fig 3 Alarm Types Alarm types fall into two general categories The first deals with the basic TAK feed and cut system The second deals with integrated ancillary equipment or system inputs Type I Alarms Wire out or no wire Safety Cover not attached Cut home Cut away Feed home Feed away FREE RE Type H Alarms Low Air Remote Item Error System Manual www takenterprises com ENTER WI SEE Resetting When an alarm is activated the message appears on the bottom of all display screens with the exception of the Alarm History and the Alarm Details screens The alarm message remains displayed until the Alarm Reset section of the screen is touched The alarm will not reset unless the problem 15 resolved first then the reset button pushed on the screen RUN SCREEN SKIP PRESET PART PRESET 123 12437123 RUN ACTUAL PARTS 123 723 TOTAL 123 123 SPEED PPM EATCH PRESET
16. the attaching screws to keep from stripping the threads as the majority of the threads are into aluminum Step 1 Select the proper tooling items for the application and check the condition of each item for operational use Feed Guides Accumulating Guide Plates Cutting Quills Fig 1 Series 02 tooling shown Tooling Note Typically the tooling provided is as pictured in figure 1 above Applications for material sized 020 and under will employ a set of Square Shaped cutting quills The square quills will only fit into the Square Cutting Block Assembly In the series 402 system the short quill is the stationary and the long one is the traveling Also in the series 02 one guide is shorter and is always placed in the Front Gripper System Manual www takenterprises com ENTER Step 2 Remove lexan safety cover by unscrewing the 4 plastic knobs Step 3 Remove any existing material from the system Remove any installed tooling and check system for signs of wear Check maintenance count number on admin screen and if needed perform scheduled maintenance and reset the counter Step 4 Place the wire out sensor in the up position Wire Out Sensor Special Notes If your feed and cut system has a straightening unit attached roll type or rotary type completely read the Instructions for straightening before proceeding The material should be straightened prior to setting the feed an
17. 3 PWS 4003 501 MOUNTING BRKT wama DIMS ARE APPROXIMATE DIMS IN X X ARE IN MM 13 60 345 4 5 90 149 9 E RE ine 13573 I 9 71 246 71 338 9 736 1 ecu DRAWING PART ND TOLERANCE UNLESS CAD OTHERWISE STATED 4003 022 A TAT 00003 X 032 ICHK 00002 xx 015 SF amp C 3 12 QQ EN TEREFRISES TUS SCALE 4 00005 xxx 005 SCALE CUSTOMER 00005 0005 DATE 110705 L PART NUMBER Description 10 1 4001 57 BASE C C 1 2 9400 501 TOLOMATIC 111 9100 044 SENSOR __________________ 4003 412 PHOTO FLOATING CLAMP 4003 413 PHOTO SENSOR TRAVELING PLATE 11 9511 001 OILITE BUSHING 1 5 6 O5 8 9002 018 4 40 X 5 16 6 9 2121 10 i 4001 6 ACCUMULATING GUIDE PLATE 8 32 1 1 1 1 1 15 9100 015 __ FOR SWITCH 16 9010 51 PLASTIC KNOBS LEXAN COVER 181 _ 4100 048 COVER SPACER EXTENTION 19 __900 041 M6 1 X 20mm SHCS 21 9020 500 GAS SPRING 1 1 22 4003 2XX IRAVELING QUILL 1 23 4003 427 BODY BOCK 1 24 4002 428 GAS COVER 1 25 4003 418 CUTTER BOY 1 261 _ 4002 079 ARM COVER 1 27 4002 438 3 4 16 CYUNDER 1 28 9400 526 4 X 187 DOUBLE ACT 1
18. 8 4000 XX FEEDGUDE 4 9 4001 8XX FEED GRIPPER SET OF 2 2 104 9007 059 DOWEL GRIPPERS 4 11 4000 074 GRIPPER PIN 32 MM 2 12 4001 555 ACCUMULATING GUIDE SHFIS 2 114 4001 6XX ACCUMULATING GUIDE PLATES 8 15 4100 0488 COVER SPACER EXTENTIION 1 16 900M 041 6 1 X 20mm SHCS 1 181 9010 011 PLASTIC 5 4 1194 4100 062 1 COVER 1 1 204 4002 427 CUTTER BASE 1 21 9020 500 GAS SPRNG 1 224 4001 4XX TRAVELING CUTOFF QUILL 1 234 4002 426 QUILL BODY BLOCK 1 24 4002 428 GAS COVER 1 251 4002 432 CUTTER BOY 1 26 4002 0709 CUITER ARM COVER 1 27 4001 465 CYLINDER EXTENDER 1 28 9400 521 CUTOFF CYLINDER 1 294 9400 5299 GRIPPER CYLINDER 2 501 4001 2XX STATIONARY CUTOFF QUILL 1 31 4001 405 GRIPPER BOY 2 1324 4002 455 SHAFT SUPPORT 1 344 9402 005 AIR REGULATOR 1 55 9402 006 AR REGULATOR GAGE 1 56 4000 057 TOUCH PANEL ADAPTER 1 37 9100 0217 EMERGENCY STOP BUITON 1 38 4000 0011 CONTROL BOX ASSY 1 59 9403 045 VALVE ASSEMBLY 1 40 4000 096 PIVOT BRACKET 2 411 9101 056 GROMMET 1 424 4000 094 AIR MOUNTING PLATE 1 PINDI 60 4100 049 COVER SPACE EXTENSION SLOT 1 66 9008 102 5 16 HARD WASHER 2 68 4000 067 SLEEVE NU
19. Bearing Position in ihe Market 5 bearings are placed closer in proximity to each other and react to fine adjustments much more aggressively Adjustments as fine as QUI can change ware direction Series 02 Four Plane www wirestraighteners com Recording Chart Every PWS straightener is supplied with a Recording Chart to accurately hist actual bearing offset values for repeat set ups Model Wire Range Wire Range Weight and addressing procedures Inches MM Series 006 012 0 15 0 30 2P 1 1 4lb 00 4P 2 Ib 5 5 Caliper Measurement Confirmation straighteners are made so precise that any standard Series 010 025 0 25 0 625 2P gauge bloch can be used to set or determine the 11 exact bearing off set value for repeat set ups or 1 1 2 Ib 5 P un 0 documentation Series 020 035 0 50 0 90 2 21 41 0 4 3 416 Series 030 065 0 76 1 65 2P 3 1 4b Quick Set Reference Chart quick zeroing 7 1 216 of the straightener that reduces set up time 2 documentation format to accurately preset the 5 l Series 060 110 150 280 2 1 on wire size and off set 3 2816 6 8 8 98 Columns 0 0 Series 100 187 2 54 4 75 2P 3716 4 AP 7518 0 0 5 High Quality Penetrating Lubricant TAK Series 150 250 3 81 6 35 based
20. E Any attempt to access or modify inner components or modify the operation of the basic machine without the express consent or direction of technical support will result in restrictions stated in the disclaimer shown elsewhere in this manual Basics Before proceeding check the following primary items first HEF Check the touch screen for any error messages first Correct identified problems Check to ensure that proper tooling items amp sizes correctly correspond to the application attempting to be run Check for proper electrical connection and power values Check that all components are in their proper place orientation and secured correctly Check to ensure that any integrated ancillary items are all running properly Pneumatics Q Will the machine make a complete cycle A I Check for proper air supply and recommended 80 PSI pressure Where in the cycle does the machine stop A 1 Check that all components are in their proper place and secured correctly 2 Check for binding in the machine or on the wire line 3 Check for proper sensor operation by referring to electrical section Does the machine cycle but not cut A 1 Check for proper air supply and recommended 80 PSI pressure 2 Manually check function of the cut off cylinder air valve by depressing the small button located on the valve Does the machine cycle but not feed A 1 Check for proper air supply and recommended 80 PSI pres
21. E STATED 4005 022E x 1 16 PART NAME N 032 TARK i QQ 3 SF amp C 12 EN TERERISES SCALE M 7 005 CUSTOMER 5 0005 DATE 5 27 03 5 27 03 LI e DIMS ARE APPROXIMATE DIMS IN X X ARE IN MM 12 15 384 07 HUL 1 0 2 YA 5 50 Wire 139 70 eel N BJ 11 39 Wie 9 11 289 34 i 231 38 55 339 07 PWS UP IO 4 PLANE ASSY SERIES 00 PWS 1000 147 MOUNTING BRKT SERIES 0 PWS 4001 0358 MOUNTING BRKT SERIES 01 PWS 4001 039 MOUNTING BRKT j SERIES 02 PWS 4002 409 MOUNTING BRKT TOLERANCE UNLESS CAD DRAWING PART NO OTHERWISE STATED 4002 01 9E A 0 5 50 CHK SF amp C 2 12 QQ ENTERERISES SCALE 0 CUSTOMER 0 0005 DATE 093005 44 16 1121 66 02 PWS O A ONLY CCCCC amp PWS UP IO 4 PLANE ASSY SERIES 00 PWS 1000 147 MOUNTING BRKT SERIES 0 PWS 4001 0358 MOUNTING BRKT 5 SERIES 01 PWS 4001 0359 MOUNTING BRKT SERIES 02 PWS 4002 409 MOUNTING BRKT PART NUMBER Description 1 4001 57 BASE PLATE 1 2 9400 201 BAND CYLINDER 1 5 4002 492 FRONT BRACKET NUT 2 4 4002 488 FRONT SENSOR BRACKET 1 5 9100 044 SENSOR 13 6 9405 010 SLENCER C 5 7 9402 004 DUMP VALVE 2
22. E STOP amp RESET TO STAND BY COUNT ACTUAL MANUAL CLEAR REQUIRED IF DESIRED BATCH ACTUAL MANUAL CLEAR REQUIRED IF DESIRED CURRENT BATCH COUNT MANUAL CLEAR REQUIRED IF DESIRED 4 RUNNING MULTIPLE STROKE PARTS IN BATCH MODE PAUSE CONDITION STAYS IN SEQUENCE amp STOPS NEXT FEED HOME STOP CONDITION IMMEDIATE STOP amp RESET TO STAND BY COUNT ACTUAL MANUAL CLEAR REQUIRED IF DESIRED BATCH ACTUAL MANUAL CLEAR REQUIRED IF DESIRED CURRENT BATCH COUNT MANUAL CLEAR REQUIRED IF DESIRED SKIP ACTUAL AUTOMATIC CLEAR ON STOP CONDITION ERROR CONDITION CHOICES CONTINUE System Manual www takenterprises com sa ENTERESE Screen and Operational information explanations PLC and Operational information explanations Micrologix Inputs Some features optional equipped TO Control power NPN dry contact NO system sensor IL oss Safety Cover NPN dry contact NO system sensor Min air pressure NPN dry contact NO third party unit Wire ai system sensor 14 Cut home system sensor Cut away NEN N system sensor Feed hom e NPN NO system sensor IL us Feed away NPNN O kasanqa system s
23. MPLOYER must ensure that safe operating methods designed to control or eliminate hazards to operating personnel are developed and employed and that operators are trained in safe operation of the equipment It shall be the responsibility of the EMPLOYER to establish and follow a program of periodic and regular inspections and maintenance of machinery to insure that all their parts auxiliary equipment and safeguards are in a safe operating condition and adjustment Each machine should be inspected and tested no less than weekly to determine and confirm that the operating condition of the machine meets safety standards Necessary maintenance or repairs to machinery auxiliary equipment and safeguards shall be performed and completed before the machine is operated The EMPLOYER shall maintain accurate records of these inspections and maintenance work performed It is not the responsibility of TAK Enterprises to provide notification to the user of this equipment concerning future changes in State or Federal laws or construction standards SAFETY PROGRAM Accident free operation will result from a well developed management sponsored and enforced safety program Of vital importance to the success of a safety program is the proper selection of guards and devices However there is no safety device that will insure automatic or fool proof safety to your operation Of equal importance to the proper selection of machine guards and devices is effective tra
24. PEED DELAY 1 2 Min 3008 Max FAST 1002 SLOW 123 IF 123 SEGLIENCE benda RETURN Audible Alarm If the system is equipped the audible alarm can be turned on or off for use during the job being setup Sequence reset This button will clear all counts and reset the system to the beginning of the program run Return This button will return you to the run screen System Manual www takenterprises com ENTENERIE System Screens Part quantity entry By touching the number section on the part set quantity section of the screen a keypad will popup Enter the desired quantity to produce and touch enter Batch quantity entry Is entered the same as the part quantity entry System Manual www takenterprises com Screen Operational information explanations ERROR Messages Some features apply to optional equipment Dut not limited to the following Wire out Feed not Home Feed not Away Cut Fail Optional equipped Loss of Air Optional equipped Snag on De Coil Optional equipped Remote device Error Optional equipped System Timeout Error Safety Cover Missing ps C des oues Stack Light Sequence Only with optional Pro Pack RED Steady ia System Idle Sitting GREEN Steady System Running GREEN AMBER Alternatine System Paused AMBER RED Alt
25. R BOLT CUTTER ARM COVER 11 ors rel SIATIONARY CUTOFF QUILL SUE TES Bg FILTER PECL UN Re mR N CO gt lt gt lt REF SF amp C ASSEMBLIES 4002 006 4002 007 4002 0128 4002 019 ec UTHERVISE STATED 2 QUILL ON QUILL A PRACT 1 16 PART NAME WAM ENTEREFRISES rune XXX 005 SCALE CUSTOMER 0005 DATE 5 2 03 No 7 MATERIAL REG D L PART NUMBER p e 9405 010 EXHAUST SILENCER 9405 010 AIR EXHAUST SILENCER ls SF amp C ASSEMBLIES 4003 006 amp 006 4003 012 amp 1 4005 016 amp QIGE 4003 022 8 TOLERANCE UNLESS CAD DRAWING PART OTHERWISE STATED 3 QUILL ON QUILL FRACT 1 6 PART NAME 5 fow HEAD ASSY XX XX SCALE CUSTOMER XXXX 5 22 03 ENWTERFRISES ENTERERISES PART LISTING DESCRIPTION 4010 328 COR 4010 226 5 4010 226 4 4010 227 5 4010 225 FINE ADJUST BODY 75 55 5 TOLERANCE UNLESS OTHERWISE STATED FRACT 1 1 28 JAM NUT 1 28 X 1 SET SCREW CAD 1 16 DWN GDH DRAWING PART NO 4010 001 SERIES 02 PWS UP IO 4 PLANE ASSY SERIES 02 PWS 4002 409 MOUNTING BRKT SERIES 0
26. T SPRING SUPPORT 2 69 9005 109 5 16 18 X 3 8 SET SCREW 2 70 9020 0255 LEFT TORSION SPRING NOT SHOWN 1 1 9020 0256 RIGHT TORSION SPRING NOT SHOWN 1 __ TOLERANCE UNLESS DRAWING PART NO OTHERWISE STATED 4002 019 FRACT 1 16 PART NAME X 032 TAR SFC 2 12 QQ ENTERPRISES els CUSTOMER 6605 MATERIAL REQ D 24 0 V 24 VDC PLC INPUTS LOOP RESUME LOOP PAUSE BATCH HANDSHAKE REMOTE ERROR REMOTE RESUME REMOTE PAUSE REMOTE STOP REMOTE START SPARE SNAG SENSOR CUT HOME WIRE OUT LOW AIR SENSOR SAFETY COVER CONTROL POWER 24 0 V NZ aye ZN Oe N N 7 24 VDC 24 VDC 24 VDC PLC OUTPUTS 24 VDC 24 VDC 24 VDC 24 VDC 9 AUX AUX 0 7 0 6 24 VDC AUX AUX AUX AUX AUX AUX 0 5 0 4 0 3 0 2 o 1 0 0 0 5 0 4 0 3 0 2 0 1 0 0 GROUND 24 VDC ENTERFRISES MATERIAL REQ D 24 VDC SPARE SPARE VALVE COMMON 24 VDC CLOSE BATCH END CYCLE RUN CLOSE CYCLE START AUDIBLE ALERT AMBER LIGHT GREEN LIGHT RED LIGHT CUTTER CYLINDER BAND CYLINDER FRONT GRIP REAR GRIP SPARE SYSTEM GROUND C C s AA pul 1 i Rev ecn CHG TOLERANCE UNLESS
27. TAK Enterprises Inc Visit us on web 2 amp 3 PNEUMATIC CUT OFF SYSTEM QUILL ON QUILL CUTTER 70 Enterprise Drive Bristol CT 06010 7400 860 583 0517 860 585 0479 E mail tak takenterprises com www takenterprises com r TAK Feed amp Cut off System General Introduction The TAK family of feed and cutoff systems is designed to produce straightened precisely cut and close tolerance length pieces from wire shapes or narrow strip material Each of the styles of cutoff systems offered is a precision crafted device that provides every user with an extremely versatile machine that is compact easy to operate and cost effective Versatility Plus There are four major elements of versatility that these systems apply to every application Any combination of these makes these systems very justifiable Very wide range of materials A quick change over of the cassette style tooling allows every unit to be able to accommodate a range of materials The 1st shift could be running gold plated copper the 2nd shift could run stainless steel and the 3rd a paper wrapped tempered steel Any diameter up to 375 Each of our cutoff systems has a very wide range of operation that allows for many different size diameters to be run Variable cut lengths Our pneumatic systems can cut lengths up to 300 feet while our servo systems are only limited by the amount of mate
28. TOLERANCE UNLESS DRAWING PART NO OTHERWISE STATED 9111 101 a 1718 PART NAME 0 X oe wale sa STANDARD TOUCH SCREEN ENTEREFRSES gt XXX 005 CUSTOMER 0 0005 DATE 010307 TAK 3 ES The operator of the equipment offered herein must not be in or near the point of operation of any such machine or operating parts of any equipment installed on a machine or bodily injury could result The EMPLOYER must conspicuously display adequate warning signs on the machine with proper warnings for the machine and the specific application to which the machine and equipment are being applied WARNING OSHA Sections 1910 147 1910 211 1910 212 and 1910 217 contain installation information on the required distance between danger points and point of operation guards and devices No specific references have been made to which paragraph of OSHA 1910 147 1910 211 1910 211 1910 217 or any other applicable sections because the paragraphs may change with each edition of the publications of OSHA provisions All equipment manufactured by TAK Enterprises is designed to meet the construction standards of OSHA in effect at the time of sale however the EMPLOYER ultimately installs the equipment and is therefore responsible for installation use application training and maintenance as well as ensuring that adequate warning signs are visible on the machine onto which the equipment will be installed OSHA states that the E
29. a pause command System Reset To stop all job functions and clear all part count displays Neutral System Startup condition 1 All valves non energized 2 Rear sensor engaged 3 Cover Safety engaged 4 Counter set or reset 5 Band cylinder slide w gripper body in the rearmost position 6 Front gripper holding stock This condition puts air pressure on the main band cylinder forcing it to the rear away from the cutter end the cut off cylinder to the retract position the front gripper cylinder in the engaged gripping position the traveling gripper cylinder in the retract open position System Manual www takenterprises com EW TEMERS CE Screen and Operational information explanations SF amp C CONTROL CAUSE amp EFFECT 1 RUNNING SINGLE STROKE PARTS PAUSE CONDITION STAYS IN SEQUENCE amp STOPS NEXT FEED HOME STOP CONDITION IMMEDIATE STOP amp RESET TO STAND BY COUNT ACTUAL MANUAL CLEAR REQUIRED IF DESIRED 2 RUNNING SKIP MULTIPLE STROKE PARTS PAUSE CONDITION STAYS IN SEQUENCE amp STOPS NEXT FEED HOME STOP CONDITION IMMEDIATE STOP amp RESET TO STAND BY COUNT ACTUAL MANUAL CLEAR REQUIRED IF DESIRED SKIP ACTUAL AUTOMATIC CLEAR ON STOP CONDITION 5 RUNNING SINGLE STROKE PARTS IN BATCH MODE PAUSE CONDITION STAYS IN SEQUENCE amp STOPS NEXT FEED HOME STOP CONDITION IMMEDIAT
30. be fabricated using many different materials and or processes to accommodate just about any stringent application needs Q 1 my application parameters go beyond a particular operation range of one of the SF amp C series does that mean that must purchase two different systems A Not necessarily Typically the series with the larger size capability can employ smaller sized tooling to run a smaller size material Q What type of cutting application is best suited for a servo based system as opposed to the pneumatic type A Usually the two main differences are price and performance A servo system can produce any cut length but is best used for very long cut lengths if speed is important Secondly servo systems typically employ more sophisticated controls and usually have very easy key in set up and control panels The pneumatic style systems are still considered the best for high speed close tolerance short length application The pneumatic styles are very reliable and usually cost less Q What is the maximum length the machine can run A Our standard machine has a maximum 12 stroke but it is capable of feeding multiple times before the cut off action occurs It can feed up to 300 strokes before the wire is cut Q Can my system which is set up for round material be able to straighten something like a hex shape A The TAK SF amp C systems can be easily re configured to accommodate various shapes of material to include square hex
31. ck the fuse inside the control box if you suspect power problem 3 Check the safety cover interlock The magnet in the cover should be positioned over the switch 4 If the screen is backlit and the display is functional assume the control power is OK Will the machine make a complete cycle A I Make sure the cylinder is In the rearmost position prior to any cycle 2 With the safety cover in place observe the rearmost sensor If your machine has photo electric sensors the indicator light will be off 3 If the light stays on check for proper alignment and slide position to break the light beam 4 Adjust or replace as required 5 Remove the safety cover and disconnect the air supply Manually push the slide to the forward most position and replace the safety cover Observe the front sensor See previous step Does the machine cycle but not cut or feed properly A I During cycling observe the indicator lights on the valve for each cylinder 2 If each does not light In sequence check wiring Why When the machine Is turned on are the buttons on the run screen dark A 1 If the system 15 turned and it is In an error condition this happens 2 Fix the error condition 3 Turn off the system using the power rocker switch then turn back on System Manual www takenterprises com B K n ENTER Mechanical Q Will the machine make a complete cycle A 1 Verify that there a
32. clusions Mounting Bracket for TAK Straighteners Wire Lead In amp Out Guides Ceramic Standard Application Dependant LJ Rollers V Grooved Plastic 3 each Quick Drain Plug Standard Lube Restrictor Standard Note There are many wire straightening advantages when a lubricant is applied to the wire and should be employed when ever possible Subsequent tools and machinery are protected from foreign particles while being lubricated for consistent manufacturing quality Many manufactures cannot have any residual oils on their products due to down stream operations or other concerns and either have to use an evaporating lubricant or none at all The TAK designed lubricator works well with evaporating lubricants due to the enclosed and covered reservoir design ENTERPRISES TAK Feed amp Cut off System Application Set up Threading the Material Setting the Length Safety Warning Before Proceeding Read These Safety Points Unplug the unit from both the power input source and air supply line before attempting any adjustments or attempting to thread up the system with material 4 When the power and air is connected to the system the front gripper automatically clamps down This will deny the passage of material through the system by hand Almost all cylinders used on this system have low thrust value so extreme care is required in the tightening of the attaching screws Use a minimum amount of torque on
33. d cut section elements If your system employs TAK Wire Cleaner Lubricator completely read the instructions for its use If your system employs a loop control device be sure to completely read the instructions for its use If you are utilizing a wire payoff or de coiler device be sure to have read the instructions for that item Step 5 Thread the material through any of the ancillary equipment such as wire straighteners wire guides cleaner lubricators etc as required prior to threading it into the TAK feed and cutoff system In so doing make sure that there will be no mechanical restrictions that will keep the material from running freely once the TAK system is activated Step 6 Thread the material from the left hand side through the hole in the rear gripper body the feed guides all the accumulating guide plates the front gripper body all the way through the cutter body and pull out approximately 2 to 3 inches from the cutter head System thread up is now complete System Manual www takenterprises com ENTER CE Step 7 To roughly estimate the length of the material to be cut push the floating clamp mount Figure 9 to the extreme right side against the internal stop at the cutter end of the stroke To adjust your required length measure from the rear traveling end plate on the rear of the floating clamp mount to the stop button face located in the rear stop block Loosen the 4 clamping scr
34. duction Performance Package For hands free system operation BING EFI GS Pro Pack The TAK Production Performance Package consists of an ergonomically positioned controller status indicator light pole with sound element and a series of sensors to detect various conditions and shut the system down automatically The system will shut down if the preset quantity count is reached the system runs out of wire a snag signal is received from the payoff unit the air volume falls below optimum operating level an integrated ancillary component fails to function or any other remote down stream customer device provides a signal Pro Pack is available on any TAK series feed and cutoff system to run completely independent of constant operator monitoring Any detected problem immediately shuts the system down Due to the quick response of the sensors many problems can be quickly addressed without having to re thread the machine or other time consuming operations Status Light Pole w Audible Signal Q Material Feed Snag Sensor I O Low Air Pressure Sensor LI Part on Command LI Preset Count Shutdown Remote Start Stop I O Master Slave LI Wire out Sensor ENTE Motorized Fine Wire Pay off Coil Version 1 Spool Version General Specifications Operation Automatic with Continuous Back Tension Micro switch Activated Configuration Spool
35. e Step 1 Stationary Quill 12 Set stationary quill 12 with surface A Fig 1 flush to surface B Fig 2 Do not extend above surface B Step 2 Traveling Quill 56 Set traveling quill 56 with surface A Fig 1 flush or below the quill block surface D Fig 3 Do not extend out from surface D NOTE Properly set quills should have clearance between surface A on stationary quill 12 and surface A on traveling quill 56 dependent on the wire type and hardness Illustration Cut off quill cutting face Lap smooth to remove any grinding marks for extended life Slightly lap interior of hole surface leading to the edge Break 002 Max by polishing after lapping For hard wire only Fi Bufflead and entry edges No sharp edges permitted System Manual www takenterprises com Hlustration FIG 2 CUTTER BODY SURFACE gt STATIONARY QUILL FIG 3 QUILL BLOCK SURFACE L TRAVELING QUILL System Manual www takenterprises com W TEMELE Installation Sharpening of square quills If your purchased unit was ordered with square quills or you have added this option to an existing machine the following instructions and included drawings will guide you thru the removal sharpening amp replacement of the quill sets ATTENTION Remove the air supply and shut off the power to the unit The following instructions make reference to item number
36. e air supply until the unit is completely adjusted and ready to run according to the following instructions Remove lexan safety cover Step 1 Remove all material from feed mechanism Step 2 Skip this step s procedure if the new size doesn t require a guide change Remove accumulating guide plates by rotating them to remove them from between the spring washers on the accumulating guide shafts Replace the accumulating guide plates with the proper size for the new material being processed Step 3 Remove rear gripper cylinder by removing the four retaining cap screws on top Step 4 Remove the upper and lower feed grippers positioned within the rear gripper body Loosen the two set screws retaining the feed guides in the rear gripper body located at both the entry and exit ends Push the feed guides out of the rear gripper body and remove Note All lead in holes with counter sinks on the feed guides must be facing to the feed in side Step 5 Take a feed guides for the size and shape you are switching to and insert it into the hole in the rear gripper body The lead in counter sunk hole end of the feed guides must be facing toward the left DO NOT force the feed guides against the free moving feed grippers System Manual www takenterprises com Series 02 System General Details Power Line Input Pro Pack Input points a Power Indicator wa Wire Feed Direction Fig 10
37. ensor Micrologix Remote System inputs Some features optional equipped Snag NPN dry contact NO third party unit P NPN dry contact remote activation AUX 10 Remote Start NPN dry contact NO remote activation AUX II Remote Stop NPN dry contact NO remote activation AUX 12 Remote Pause NPN dry contact NO remote activation AUX I3 Remote Resume NPN dry contact NO remote activation AUX 14 Remote Device Error NPN dry contact NO remote activation AUX I5 Batch Handshake NPN dry contact NO remote activation AUX I6 Loop Pause NPN dry contact NO remote activation AUX I7 Loop Resume NPN dry contact NO remote activation Micrologix Outputs Some features optional equipped 00 Spare Rear uuu uu u u NO SS RELAY OZ sai betters Front grip INO s SS RELAY Band cylinder valve Io ES SS RELAY Cut cylinder valve ING ace SS RELAY Red Light Stack error l9 o SS RELAY AUX OO Green Light Stack error SS RELAY AUX OI Amber Light Stack error
38. ernating System Error Paused Audible Alert Pulsing System Error Paused If enabled AMBER Flashine End of Job Timers Rear grip energize to Front grip energize ree Front grip energize to Band cylinder energize Wa Band cylinder energize to Front grip de energize eee Front grip de energize to Rear grip de energize OD Rear grip de energize to Band cylinder de energize WO Cut cylinder energize to cut cylinder de energize Speed delay timer 08 Rear Home Sensor to Rear grip energize Cut cylinder de energize to rear grip de energize End of batch to start of next batch Life count The total of cut cycles produced on the machine since manufacture or rebuild Reset by TAK only Maintenance count A re settable counter showing the of cut cycles since the last manual admin re set r Admin reset Dwell timers System timers used to delay PLC actions to compensate for air movement Admin reset Timed cutl The choice of using a set dwell time in milliseconds for the cut actuation usss sn Operator Job setup Sensor cut The choice of using actual positional sensors for the cut actuation D Operator Job setup Sonic Alarm
39. ews and move the rear stop block to the desired stroke length required Retighten the 4 clamping screws being careful not to use too much torque Push the floating clamp mount with rear gripper body as far to the left as possible This will position the floating clamp mount against the rear stop block Be sure to push it far enough to collapse the gas shock stop and bottom out against the stop button Make sure the material is still sticking out of the cutter body as described in Step 6 Safety Warning Before proceeding remove any tools or objects from the Feed and Cut System DO NOT put hands in front of the cut off area or near any moving parts The material will exit at a fast rate and could cause severe injury during the operating mode If step 8 is attempted without pushing the floating clamp mount to the far left position against the stop button the unit might jump to its starting position If the rear stop block was not securely clamped to the accumulating guide shafts the floating clamp mount may travel further than expected and again possibly causing severe injury Replace lexan safety cover since the unit will not run until the cover sensor makes contact Step 8 Plug unit into a standard 120 volt AC 60 Hz grounded 2 amp outlet If unit is configured for non USA voltage connect to proper rated outlet Connect the air line to a source of clean dry air and set the system regulator to approximately 80 psi NEVER exceed 120 psi Connection
40. hers and guide plate The result should be a washer on each side of the accumulating guide plate backed by a spring fig 1 Fig 1 NN r ARI HM SIDE GUID D A N Z CAINI O m V DIL 9 TA x x x 2 NX ES x N gt 422 N A NN di WIRE IN DIRECTION gt NN NN A System Manual www takenterprises com ENTER TAK Feed System Optional Fine Adjustment Device The Fine Adjustment Device FAD will be installed at the factory and is only available on the series 02 TAK SF amp C system The FAD allows the user to more precisely set the cut length tolerance band on the series 02 SF amp C system Step 1 Set the cut length to as precise a setting as possible using the proscribed method as set forth in the Adjusting the Length section of the setup procedures This means that the FAD should be set at zero and your length setting is within 010 of the nominal length you desire Step 2 Set the output speed of the system to slow amount so that not too many cut pieces are made during the FAD adjustment process Step 3 Measure the cut length of your pieces Depending on the desired direction within the to
41. ial lntormation Mounting Table System Status Light amp Alarmr Enclosure System Controller Wire Cleaner Lubricator Collapsible Wire Guide Plates Length of Stroke Pro Pak Remote Start YA Stop Pause Fine Adjustment Loop Control Device ERN 2 2 Is S oS The TAK Fine Adjustment Device option is designed to allow the user to more precisely set the cut length tolerance band on the Series 02 SF amp C system The FAD option is comprised of a fully integrated mounting block with precision guide rails locking fine adjustment screw and position indicator plate The FAD is positioned just forward of the system s rear gripper and cutter head and either retracts or extends the dead stop point of the stroking mechanism Operation Once the basic cut length is set on the SF amp C system the operator simply measures any cut piece to determine where the piece fits within the tolerance bell curve and either turns the adjustment screw in or out to bring the cut length to the center value Each turn of the screw is equal to 0002 of adjustment The FAD eliminates the need for the operator to have to stop the system and manually reset the cut length tolerance Series 02 SF amp C System With Pro Pack Option SF amp C System Options Fine Adjustment Device FAD Adjustments down to 0002 Locking Fine Adjustment Screw SF amp C System Options Pro
42. ining of operating personnel Each individual must be trained in the proper operation in accordance with established standards developed for the guards or safety devices employed with emphasis on why specific guards and safety devices have been provided on the equipment Rules for safe operation should be in writing available to company personnel and enforced at all times An effective safety program must include regularly scheduled inspections and maintenance of all equipment with accurate records to reflect the successful completion of inspections and maintenance To ensure that a safe working environment is maintained at all times management supervisors safety engineers and all production employees must assume their proper share of responsibility to establish and maintain an effective safety program All members of the company community should be involved so that an accurate view of the specific areas within the facility that require attention are addressed To assist you in the development of and maintenance of an effective safety program many trade groups and safety related organizations provide guidelines and recommendations that are available to you However you must know when and how to apply these guidelines The equipment manufacturers provide information to assist you in properly adjusting and maintaining your equipment It is recommended that the employer comply with these guidelines at all times 1 Page 30 April 2008
43. it from the Run Screen after starting at the Main Screen Once the quantity is entered press the Return button which will take you back to the Run Screen Push START to run the sample parts and check the lengths for accuracy Safety Warning BEFORE PROCEEDING Disconnect the air supply line coming from the source DO NOT re connect the air supply until the unit is completely adjusted and ready to run according to the following instructions Remove lexan safety cover Step 2 Refer to figure 9 Measure the distance from the rear shaft support or a clamp placed on the accumulating guide rod to the back of the rear stop block This reference dimension will be used to adjust the rear stop block to achieve the correct blank length you desire The use of precisely ground gage blocks are recommended for cut lengths of 020 Step 3 For fine adjustment loosen the four clamping screws on the rear stop block Move the rear stop block either towards the cutter end to get to get a shorter blank or towards the rear shaft support for a longer blank Use the reference dimension found in the previous step along with the error in the blank length to achieve the correct spacing between the rear shaft support or the clamp and the rear stop block Step 4 Gently move the rear stop block to the new calculated dimension and tighten the four clamping screws on the rear stop block Step 5 Push the floating clamp mount firmly agains
44. lerance bell curve that you wish to have the cut length fall within simply turn the adjustment screw either to increase the cut length or out to shorten the cut length Each 1 4 turn of the adjustment screw is equal to about 0002 0 025mm 29 Step 4 Let the system make few cuts to ensure that it has steadied out on that setting before checking the cut length Always walk the adjustment in the direction you wish to achieve A forward and then backward adjustment is not recommended to achieve a repeatable cut length value Step 5 Repeat steps 3 amp 4 until the desired repeatability is obtained Adjusting screw located on this side System Manual www takenterprises com System Alarms General Notes Alarm Types Resetting Alarm History All TAK SF amp C units have alarm capabilities Some of the alarms and related historical information are only available if the TAK Production Performance Package option was purchased See section 4 for a description of this option The system alarms provide information to the operator shift supervisors and maintenance personal regarding the on going performance of the system Much of the alarm information allows the operator to quickly diagnose a system problem that has caused the unit to cease operations Some of the alarm history information can be reviewed by both the operator and supervisor to determine proficiency with the system
45. lution of 0001 inch Place the quill body block on a surface plate or other suitable surface with the face 3 facing up Indicate the face 4 of the quill and place it below the face 3 a predetermined amount that was recorded previously or at a point you wish to use to evaluate a cut Slide the quill body block back into the groove shown as 2 with the sharpened faces of the quills facing each other Replace the cutter arm cover Place the cutter assembly back over the gas spring and tighten in place Replace the cut cylinder and tighten in place Re initialize the unit and proceed making trial cuts to verify cut quality This instruction 15 very similar across the complete SF amp C line of machines independent of quill or material shape or size System Manual Addendum www takenterprises com MATERIAL REQ D ECN CHG BY DATE REV D lt N gt Y lt LJ 2 2 lt 0 Y lt D O any Z VI lt lt 3 T O lt aloloin FRACT 1 16 OTHERWISE STATED TOLERANCE UNLESS 10 ENTER Frequently Asked Questions Q If have various applications that encompass different types of materials to be fed and cut do need another machine to do this A No The cassette tooling design of the TAK SF amp C system allows for the replacement of all the tooling components The tooling can
46. n SS RELAY AUX O2 Sonic Alert Stack error INO 55 RELA Y AUX O3 Close Cycle Start NOW SS RELAY AUX 4 Close During Cycle run IN SS RELAY AUX 35 Close Batch End hO SS RELAY AUX O6 Spare AUX O8 Spare System Manual www takenterprises com ENTENERIE SHARPENING amp SETTING PROCEDURES FOR QUILL ON QUILL Straighten Feed amp Cut Off Machine NOTE Wire hole cutting edge and any surface leading to wire hole cutting edge should be free of all tool marks and or grinding lines Figures 1 2 Step 1 Grind Traveling Quill 56 Grind end A of Quill opposite wire lead side flat and perpendicular to body within 0002 Remove enough material to clean and acquire sharp edge for the full diameter of the wire hole See Fig 1 NOTE After grinding surface A must be lapped to ensure longevity Step 3 Step 2 Grind Stationary Quill 12 Grind end A of quill opposite wire exit side flat and perpendicular to body B within 0002 Remove enough material to clean and acquire sharp edge for the full diameter of the wire hole See Fig 1 Step 3 Lapping Procedure a Use diamond lapping compound to remove all grinding lines b Radius break the wire hole cutting edge approx 002 for hard wire only System Manual www takenterprises com zm ENTENERIE Quill on Quill Setting Procedur
47. of the air will cause the front gripper cylinder to activate and grip the material firmly so it will not move Step 9 Take one of the smaller size Allen hex wrenches supplied as part of the tooling package and momentarily press the manual activation button located on the air valve assembly that controls the cutoff cylinder item 6 figure 8 so that the material just threaded through the system will be cut off Step 10 Turn on the system by flipping the red rocker switch on the top of the controller box Using the touch screen on the controller see screen description page select the run program Set the desired number of samples you wish to cut to validate proper cut length by using the counter buttons on the face of the touch screen Push START to run the sample parts and check length Please refer to the screen amp operational section for a complete description of all system and screen functions System Manual www takenterprises com a Feed amp Cut off System Adjusting the Length amp Speed Changing to a Different Size Shape or Type of Material Adjusting the Length Note Before proceeding check the setting of your Fine Adjustment Device FAD if so equipped Set the position to zero Step 1 Set the desired number of samples you wish to cut to validate proper cut length by using the counter buttons on the face of the Program Screen by going to
48. pen the alarm history screen where all un cleared alarm events can be vlewed Alarm History Total of Alarms Entry Mo Alarm No Message Confirm 1 2 AIR PRESSURE Lowy 3 3 WIRE OUT 3 B FEED NOT HOME ao 1 SAFETY DOOR OPEN 3 7 FEED NOT AWAY 5 5 CUT NOT AWAY Alarm Page Page Line Line Detail Clear Exit Up Down Up Down 5 The touch buttons along the bottom edge will bring you to the screens as described for viewing or actions you wish to initiate System Manual www takenterprises com ENTENERIE System Screens Alarm Detail Touching this button will open the alarm detail screen where the chosen alarm event can be viewed in detail Alarm History Details Entry 1 Message AIR PRESSURE LOW Activated 05 JAN 2007 12 50 13 Cleared Actual Value On HighiLowiDis Discrete Low High Confirm Cleared Alarm Count Touching this button will open the alarm count screen where the alarm events can be viewed based on the number of occurrences SAFETY DOOR OPEN AIR PRESSURE LOW WIRE OUT NOT HOME AWAY FEED HOME FEED NOT AWAY aNAGGELD System Manual www takenterprises com System Screens System setup screen For explanation of operation of each timer Please see the appropriate section of the Screen and Operational information explanations This screen is supervisory password protected SETUP SCREEN
49. pound and very lightly remove the sharp edge around the shape or hole RE ASSEMBLY Please refer to the enclosed addendum drawing l Orient the quills so that the 2 halves are on top and bottom 2 Place the stationary quill into the cutter body with the just sharpened face 1 extended into the groove shown as 2 then adjusted as follows 3 The face of this quill must be placed flush with the inside surface of 2 and tightened into place A block or a dial indicator placed in this groove can be used to assure that the quill 1s not sticking out or depressed below the surface System Manual Addendum www takenterprises com W TEMELE Installation Sharpening of square quills 4 9 10 11 12 13 Place the traveling quill into the quill body block with the just sharpened face 4 extending out past face 3 this face 1s also identified by the chamfers on 2 of the vertical edges This is the quill that needs be adjusted to provide the correct amount of clearance to achieve the break required for the material being cut This clearance value will have to be determined by the operator by experimentation The correct value will give a cut with a clean square surface with no burr If the clearance is set too tight tool edge life will be shortened and if set too large the material will have burrs or not cut off correctly The best method of setting this clearance is to use a dial indicator that has a reso
50. re no excessive back pressures in wire decoiling system 2 If the machine stops during the cycle check for binding through out the system Q Does the machine cycle but not cut A 1 Vertfy the operation of the cutter head Does the machine cycle but not feed A 1 Check that all components are in their proper place and secured correctly 2 Verify the operation of the grippers and cylinders 3 Remove the grippers and check for wear or contamination that would prevent them from closing 4 Check for material variation Part Quality amp Condition Q Inconsistent lengths A 1 Verify that there are no excessive back pressures in wire decoiling system 2 If the machine stops during the cycle check for binding through out the system Q Cut pieces have marks on them A 1 Vertfy the operation of the cutter head Q My end cut is not good A Check that all components are in their proper place and secured correctly 2 Verify the operation of the grippers and cylinders 3 Remove the grippers and check for wear or contamination that would prevent them from closing 4 Check for material variation System Manual www takenterprises com wma PARTS MIST Description SIE INGE DUMP VALVE EXE COUIDE FEED DOWEL GRIPPERS CONIFER TIN 22 MM MO A ZOME 1123 CUTTER BASE GAS SPRING TRAVELING CUTOFF QUILL EE OIM DUI GAS COVER COTTIE
51. rial on the coil or spool Various Shapes Again the use of cassette style tooling allows an operator to quickly change from one shape material to another Quality amp Precision Every TAK cutoff system is capable of providing close tolerance length cuts some within 0005 as well as cut ends that are clean burr free and square If the system utilizes our precision grade wire straighteners then the user is assured to get the straightest parts For the application that requires no marks or material distortions the tooling items can be fabricated from special materials and fashioned in such a manner to maintain the pristine condition of the material Options There are a number of system options available that provide extended performance characteristics for all the TAK cutoff systems The Fine Adjustment Device Production Performance Package and Data Display options are just a few that are available Available option descriptions are listed in section 4 of this manual System Manual www takenterprises com II sI ES Most any Shape amp any Material Square End Durr Free Cuts Operation Remote Activation Parts Counter Wire out Sensor Base Plate Safety Cover Stroke Length Limit of strokes Electrical Requirements Air Requirements Air Regulator Tooling Material Make up Part Length Adjustment Emergency Kill Switch Length of Piece Tolerance
52. s shown in drawings In the user manual and this addendum DISASSEMBLY 1 Remove the 2 screws holding the cutter cylinder 28 to the cutter body 25 2 Lay the cylinder to the side out of the way There is no need to disconnect the air lines from the cylinder Remove the 2 screws holding the cutter body assembly to the base 20 You will observe that the gas spring 21 under the cutter assembly will push the assembly up appr 06 from the seated position this is normal Remove the cutter arm cover 26 from the cutter body Remove the cutter quill body block 23 from the cutter body Remove the stationary quill 30 from the cutter body Remove the traveling quill 22 from the quill body block E NU SHARPENING The cutting quills are marked and are different lengths The stationary quill will have the smaller wire hole and will be shorter in length than the traveling quill One face is closer to the alignment pin this face will be the cutting end and the other will have a tapered entry or exit depending which quill is being sharpened When sharpening the cutting quills be sure to keep the alignment pin In its groove and the 2 halves square and aligned in a V block or other fixture I Grind the cutting face until the worn dull section of the shape is gone 2 Lap face of quills until surface is smooth and grind lines are gone 3 Use small piece of brass or wood with fine lapping com
53. sure 2 Manually check the function of all the air valves by depressing the small button located on each valve 3 Check for proper gripper operation by referring to mechanical section Does the machine feed correctly for the first few pieces then feed erratic A Check for proper air supply and recommended 80 PSI pressure 1 2 Check and increase supply air line size if necessary 3 Check proper operation by referring to mechanical section 4 Check to be sure that the exhaust 15 not restricted at all ports System Manual www takenterprises com M ENTENERIE Q Does the machine feed correctly then start feeding short A Check for proper air supply and recommended 80 PSI pressure 1 2 Check and increase supply air line size if necessary 3 Check for proper gripper operation by referring to mechanical section 4 Check to be sure that the exhaust is not restricted at all ports Does the machine run correctly then stop Check for excessive heat anywhere machine Check for excessive bouncing on the wire out sensor arm Check for loss of air pressure in lines Check for loss of power Check the safety cover interlock The magnet in the cover should be positioned over the switch s Electronics Q Was the machine running before the problem or did the problem arise when turning on the machine A Check for proper electrical connection 2 Che
54. t the rear stop block replace the lexan safety cover and reconnect the air supply Cycle the system to cut a couple of piece lengths and repeat steps 2 though 5 until successful Note The set cut length may be multiplied before a cut is made by any quantity up to 300 times by adjusting the skip value from the run screen on the system controller System Manual www takenterprises com _ EN TE ISIS I Sp Changing to a Different Size Shape or Type of Material Tooling Components Typically Involved Hand Tools Required 1 Traveling Quill Allen Wrenches Hex Keys English 1 Stationary Quill Needle Nose Pliers or Pencil Magnet 4 Feed Grippers Dial Indicator or Micrometer Depth Gauge amp Surface Plate 4 Feed guides ONLY IF NEEDED Quality bearing grease amp cleaning items Accumulating guide plates ONLY IF NEEDED Each component has the diameter size etched into it Notel There are many occasions where some tooling items guides amp quills may be used for smaller sized material and therefore may not have to be changed out In about all cases the grippers must always be changed to the size of the material in order for the system to be able to feed the material correctly Note 2 Always check each tooling item for wear and damage Set aside for cleaning amp maintenance Safety Warning BEFORE PROCEEDING Disconnect the air supply line coming from the source DO NOT re connect th
55. th the intention of modifying or attaching to existing equipment Any equipment modified from the original configuration stated on the purchase order or considered as modified configuration by TAK Enterprises Inc will not be covered by any guaranty of operation or function Any support for the modified equipment will be determined by TAK Enterprises Inc on an individual incident basis System Manual www takenterprises com TAK Intro Screen System Screens ER TIRIS ES Bristol CT 06010 560 553 0517 Fax 860 585 0479 taki takenterprises caom El SETUP When the system starts up this will be the first screen showing From this screen you will be able to access Administration functions System running functions System alarm information and the Program running section To access any of the screens from here just touch the appropriate screen button If the screen you are trying to access is password protected you will be shown a keypad to enter the code The Supervisory password is 3333 TAK Admin Screen ADMIN SCREEN MAINTENANCE COUNTER LIFE COUNTER 123 123 123 123 123 123 SCREEN p EXIT From Main TAK Intro screen a Supervisory password will be necessary to access this screen Maintenance Count Reset Supervisory password will be necessary to reset this counter This counter can be used to track any system maintenance feature you wish to track
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