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QCPU(Q mode) CPU Module User`s Manual (Hardware)

1. 12 INPUT 100 120 200 240VAC outeutevocasa ZN 2avoc osa o a H 3 wH 4 Vct C 9 E Q64P IBN 1 MELSEG 1 2 INPUT 200 240VAC OUTPUT SVDO SA ERR Le 2 24VDC 0 5A ly a QD4 3 wa 4 ome Sp 6 14 Q61P A2 INPUT 24VDC MAX 45W OUTPUT 5VDC 6A ERR L 24VDC 0 5A l4 H 3 wa DA 24 INPUT 24VDC 24 H aaa ens Q63P Turned OFF opened when a stop error occurs in the CPU ERR terminals module Normally off when mounted in an extension base unit eiii circuit board Grounding for the power supply filter The potential of Q61P LG terminal A1 Q61P A2 Q62P Q64P and Q61SP terminal is 1 2 of the input voltage Power input Used to connect a 100VAC power supply terminals Power input terminals Power input terminals Used to connect a 200VAC power supply Used to connect a 100VAC to 200VAC power supply Power input terminals
2. Rated load voltage Rated load voltage QY70 5 12VDC QY80 12 24VDC 78 Rated load voltage 10 Rated load voltage 9 ens 12 24V DC QY71 5 12VDC E99 190 EA 19 LE Adh HTH po Empty Ba a4 Empty Empty Ba a4 Empty Empty Empty Empty B3 Empty 12 24VDC COM 5 12VDC COM pa a2 s 82 a2 s 12 24VDC COM 5 12VDC_ COM Eim H Se Eim H e l l l joe For QY42P the above diagram shows the first half and B2 and and are internally 32 points F connected The connections of the latter half 32 points L are the same as those of the first half 32 points F Regard YOO to Y1F as Y20 to B1 and B2 and A1 and A2 are internally connected 79 11 Rated load voltage QY81P 12 24VDC Module bottom wel YOO E 2 YO2 e 9 f s ss COM allal
3. 2 3 Power supply module specifications This section provides the specifications of the power supply modules Table 2 5 Q61P A1 A2 Q62P Q63P Performance Specification List Base mounting position Base postion base unit Q60B 100 to 120VAC 200 to 240VAC 100 to 240VAC 24VDC Input power supply 15 10 15 10 15 10 35 30 85V to 170 to 264VAC 85V to 264VAC 15 6 to 31 2VDC Input frequency 50 60Hz3596 Within 5 See section 4 3 1 i 105VA input power 45W 6 T 0 6A External output voltage 1 ed Jo Overcurrent 6 6A or more 3 3A or more 6 6A or more protection 1 Overvoltage 5 5 to 6 5V protection 2 24VDC E Efficiency 7096 or more 6596 or more la Dielectric withstand voltage 389VA oyces 2 000 m 6562 ft Reoss rs an pis SPST sou or more 10MQ or more by insulation resistance PH Insulation resistance By noise simulator of 500Vp p noise voltage 1 us noise width and 25 to 60Hz noise frequency Operation display LED display lit at 5VDC output Built in Unchangeable by user Application ERR contact contact switched off opened normally closed contact at pp an error stop of CPU module for CPU module operating status output Rated switching voltage current 24VDC 0 5A Minimum switchi
4. SW2 ON SW3 OFF When Flash ATA card is mounted SW2 OFF SW3 ON d Turn the PLC power ON Boot the file designated in the memory card into the program memory and after booting is completed write the contents of the program memory into the standard ROM e When automatic write to standard ROM is completed the BOOT LED will flicker and the CPU module will stop with an error f Turn the PLC power OFF g Remove the memory card and set the parameter valid drive to the standard ROM with the CPU module DIP switches e Standard HOM SW2 ON SW3 ON 3 When the PLC power is turned ON the data will be booted from the standard ROM to the program memory and actual operation will be possible 62 4 6 Part Names of Power Supply Modules 1 Q61P A1 Q61P A2 Q62P Q63P Q64P Q61SP See section 4 4 1 for part names of power supply of QOOJCPU 1 12 igo MELSEC INPUT 100 120VAC 50 60Hz 105VA OUTPUT 5VDC 6A i o 2 24VDC 0 5 H H 119 3 o Q 4 INPUT 5 100 120VAC 14 7 11 Q61P A1 HELSEC Q62P INPUT 100 240VAC 50 60Hz 105VA OUTPUT 5VDC 3A 24VDC 0 6A 1 0 NI 24G ly 24VDC 0 5A a G4 we Oy INPUT N 100 240VAC AN 14 201 11
5. 10 2 4 Specifications of Base Units sie terrre ees 16 3 EMC and Low Voltage DIIectlVo rie oben iicet ten tte demone 17 3 1 Requirements for conformance to EMC Directive 17 3 1 1 Standards applicable to the EMC Directive 18 3 1 2 Installation instructions for EMC 19 i Fees fk loi MTM M ERE MCN NER 20 3 1 4 Power supply module oto aet SER Ren ht a aee pae hn Decree tapes 22 3 1 5 When using QA1S6 B type base 22 Om MEG iT 25 3 2 Requirement to Conform to the Low Voltage Directive 26 3 2 1 Standard applied for MELSEC Q series 26 3 2 2 PLG S6lECtiO Ner Em 26 9 2 9 IP OWE SUPPLY eeren ene aea 27 32 4 GOhlI al DOX 50 DM are 27 Grounding esoe HEUTE 28 3 2 0 External WING st sete nsa E uS 28 4 Mounting and Installation ass ciue uoces 29 4 1 Module Installallohis or ae a dale 29 4 1 1 Handling instructions 29 4 1 2 Instructions for mounting the base 31 4 1 3 Mounting and removing of 36 4 1 4 Setting the extension number of the extension ba
6. 34 58 NL one file each local device Standard ROM 24 252 k me of standard ROM write tms emm The CPU module can execute 124 files It cannot execute 125 or more files The maximum number of sequence steps for one program for which the parameters are stored in another drive and executed with the CPU module can be calculated with the following expression Program size File header size default 34 steps Refer to the Process CPU User s Manual Function Explanation Program Fundamentals for details on the program size and file 8 The CPU shared memory is not latched The CPU shared memory is cleared when the PLC is powered on or the CPU module is reset Number of points 8192 points X YO to 1FFF available in programs Number of points 4096 points X YO to FFF accessible to actual EL WELL modules Numberofextensionbases _ of extension bases Number of mountable modules Year month day hour minute second day of week Automatic leap year judgment Clock function 3 18 to 5 25s TYP 2 12s d at 0 3 93 to 5 25s TYP 1 90s d at 25 C 14 69 to 3 535 TYP 3 67s d at 55 C Depends on power supply module D failure period p p pply 5VDC internal current consumption H 98mm 3860nch External dimensions w 274mm i0Bnch D 893mm 352nc CT Weight QO2kg
7. Fuse Built in Unchangeable by user Contact output section None Terminal screw size M3 5x7 Applicable wire size 0 75 to 2mm Applicable solderless terminal RAV1 25 3 5 RAV2 3 5 Applicable tightening torque 66 to 89Necm External dimensions Weight Refer to Table 2 2 13 Table 2 9 A1S61PN A1S62PN A1S63P Performance Specifications 100 to 240VAC 15 10 85 to 264VAC 3121 15 6 to 31 2VDC Input frequency 50 60Hz 5 ae aed Vg votage distortion Within 5 See section 4 3 1 actor Max input apparent power 105VA Max input power 41W 20A within 8ms within 1ms Rated output 5VDC 5A 5A current 24VDC 0 6A External output voltage 24VDC 10 10 Overcurrent 5VDC protection 24VDC a a Overvoltage 5VDC 5 5 to 6 5V protection 2 24VDC Efficiency 6596 or more Allowable momentary Within 10ms power failure period 3 unum at 24VDC input IS Across inputs LG and outputs FG 500VAC across Dielectric withstand voltage 5 rms 3 cycles 2 000 m 6562 ft primary and 5VDC Across inputs and outputs LG and FG Input power supply Insulation resistance separated across inputs and LG FG across fin ea outputs and FG LG 10 or more by insulation resistance tester By noise simulator of 500Vp p noise voltage 14s noise width and 25 to 60Hz noise frequency Contact output section None Terminal screw size M
8. 9 65inch 7 44inch 9 65inch 12 92inch 17 30inch dimensions 7mm E 3 82inch 44 1mm 1 74inch 2 Slim type main base units Net of mountable I O modules Applicable modules 5VDC internal Current 0 086A 0 086A 0 091A consumption 0 12kg 0 15kg 0 21kg 98mm 3 86inch Exe 114mm 4 49inch 142mm 5 59inch 197 5mm 7 78inch mm 7 78inc 18 5mm 0 73inch 3 Extension base units Number of mountable modules Applicable modules Q series modules SVDC internal Current 0100 0405A 0 110A 0 114 0 121A consumption 0 14kg 0 23kg 0 23kg 0 25kg 0 35kg 0 45kg 98mm 3 86inch H 98mm 38Onch y External 106mm 189mm 189mm 245mm 328mm 439mm dimensions 4 17inch 7 44inch 7 44inch 9 65inch 12 92inch 17 30inch EEA 44 1mm 1 74inch Number of mountable I O modules Applicable modules AnS series modules 5VDC internal current 0 117A 0 118A consumption 0 75kg 1 00kg Edna 130mm 5 12inch 315mm 12 41inch 420mm 16 55inch 51 2mm 2 02inch 16 3 and Low Voltage Directive For the products sold in European countries the conformance to the EMC Directive which is one of the European Directives has been a legal obligation since 1996 Also conformance to the Low Voltage Directive another European Directives has been a legal obligation since 1997 Manufact
9. 3 be set 1 Set the extension stage number setting connector to any of numbers 1 to 7 in ascending order If two or more modules have the same number or any module has no setting for example false input and output will occur 2 If there are Q50B Q60B and QA1S6LB extension base units first set the extension stage numbers of the Q50B Q6LB s The Q00J Q00 Q01CPU or Q12PH Q25PHCPU cannot use the QA1S6LB Example When there are a total of seven extension base units four Q68B s and three QA1S68B s set numbers 1 to 4 to the Q68B s and numbers 5 to 7 to the QA1S68B s For the extension base connection sequence connect the QB5LIB Q6LIB s then connect the QA1S6LB s 38 3 Mount the base cover to the extension base unit and tighten the base cover screw Tightening torque 36 to 48N cm 4 1 5 Connecting and disconnecting extension cable 1 Instructions for handling an extension cable Do not stamp an extension cable An extension cable must be connected to the base unit when the base cover has been installed After you have set the extension number to the extension base unit reinstall and screw the base cover When running an extension cable the minimum bending radius of the cable should be 55mm 2 17 inch or more If it is less than 55mm 2 17 inch a malfunction may occur due to characteristic deterioration open cable or the like When connecting or disconnecting an extension cable do
10. cg 117 and 36 and and are internally connected 80 5 3 Input output Composite Module 5 3 1 QH42P type input output composite module 1 Specifications a Input section specifications DC Input positive common Number of input points Isolation method Photocoupler isolation Rated input voltage 24V DC 20 15 ripple ratio within 5 Approx 4mA Number of simultaneously input 10096 50 points Simultaneous ON ratio 75 55 Response OFF to ON 1ms 5ms 10ms 20ms 70ms or less time ON to OFF CPU module parameter setting 1 Initial setting is 10ms Writing method for common 32 points common Common terminal 1B01 1B02 32 points I O assignment is set as 32 point I O Number of occupied I O points composite module 32 point changeover indication with ON indication Operation display LED switch External wire connection 40 pin connector method SV DC internal current 130mA TYP all points ON consumption 1 The response time of the input section can be changed using the following GX developer CPU module GX Developer Q00JCPU QO0CPU Q01CPU 002 CPU QO6HCPU Q12HCPU Q25HCPU Q12PHCPU Q25PHCPU Version 7 10L or later Notice that the set response time of the input section becomes valid when using the CPU module with the first 5 digits of the serial number 01112 or later To check the serial number see Section 1 2 81 b Output section spec
11. bolas ol occupled uO 16 points I O assignment is set as 16 point output module Protective function External connection 18 point terminal block 6 screw 2v De Mema eden 430mA TYP all points ON 240mA TYP all points ON consumption For QY10 and QY18A the following is applied Isolation method Relay isolation Output display LED display Output form TRIAC output Transistor output sink type Number of output points 16 points Rated load voltage 100 240V AC 20 15 12 24V DC 20 15 Max load current 0 6A point 4 8A common 0 1A point 1 6A common 1ms 0 5Hzorless 1msorles OFF to ON 1ms 4 0 5Hz or less 1ms or less time ON to OFF 1ms 4 0 5Hz or less 1ms or less rated load resistance load rated load resistance load Surge suppressor CR absorber Fuse None Fuse blown display Voltage 12 24V DC External g 20 15 ripple ratio within 5 power supply 10mA at 24V DC MAX all points ON Writing method for 16 points common 16 points common common Common terminal TB1 7 Common terminal TB18 been aia 16 points I O assignment is set as 16 point output module Protective function External connection 18 point terminal block M3 screw X 6 SV DO intemal current 250mA MAX all points ON 65mA all points ON consumption For QY22 and QY40P the following is applied Isolation method Photocoupler isolation Output display LED display 74 m
12. B13 L XOF L X08 B12 o 27 10 L X11 28 o 9 B11 cy bons em i 5 5 X13 29 L X15 30 B9 12 16 i 5_ 17 31 18 Lt _1 X19 o X1B Asa 4 Sad 33 D 1 5 1E X ol a Elele I f EXIEJEJESESIEI ITI Q 5 lt falls Oo 3 Module top 1 For the QX42 QX42 S1 QX72 the above 117 18 and 36 are connected internally diagram shows the first half 32 points F The connections of the latter half 32 points L are the same as those of the first half 32 points F Regard X00 to X1F as X20 to X3F 2 and B2 are connected internally 3 Negative and positive commons are both applicable to QX71 and QX72 73 5 2 Output Modules 5 2 1 Specifications of output modules oe Output form Contact output Number of output points 16 points 8 points Rated switching voltage 24V DC 2A resistance load point current pr edm point 240V AC 2A COS 1 point Response OFF to ON 10ms or less time ON to OFF 12ms or less Surge suppressor Fuse blown display J power supply Writing method for 16 points common IB common Common terminal TB17
13. EN5501 1 emissions from the Mean 66 dB 1 Conducted noise product to the power 500k 30MHz 73 dB line is measured Mean 60 dB Electromagnetic EN5501 1 emissions from the Radiated noise 2 product are EN50081 2 measured 1995 Immunity test in EN61000 4 2 which static Electrostatic electricity is applied 15kV Aerial discharge immunity 2 to the cabinet of the equipment Immunity test in Power line 2kV which burst noise is Digital I O 24V or higher 1kV burst applied to the power Digital I O 24V or less gt 250V EN61131 2 line and signal lines Analog I O signal lines gt 250V 1996 Immunity test in ENG1000 43 AM Which field is 10V m 26 1000MHz ewe irradiated to the 80 AM modulation 1kHz modulation 2 product Immunity test in EN61000 4 12 which a damped Damped oscillatory oscillatory wave is wave immunity superimposed on the power line 1 QP Quasi peak value Mean Average value 2 The PLC is an open type device device installed to another device and must be installed in a conductive control panel The tests for the corresponding items were performed while the PLC was installed inside a control panel EN61000 4 4 Power line 1kV Digital I O 24V or higher 1kV 18 3 1 2 Installation instructions for EMC Directive The PLC is open equipment and must be installed within a control cabinet for use This not only ensures safety but also ensures effective shielding of PLC
14. MITSUBISHI QCPU Q mode CPU Module User s Manual Hardware Q00JCPU Q02CPU Q12PHCPU QOOCPU QO2HCPU Q25PHCPU Q01CPU QOGHCPU Q12HCPU Q25HCPU Thank you for buying the Mitsubishi programmable logic controller MELSEC Q Series Prior to use please read both this manual and detailed manual thoroughly and familiarize yourself with the product MELSEC Q MODEL QCPU Q U H W E Mitsubishi Programmable 13JL96 Logic Controller IB NA 0800061 J 0209 MEE 1999 MITSUBISHI ELECTRIC CORPORATION SAFETY PRECAUTIONS 6 Read these precautions before using When using Mitsubishi equipment thoroughly read this manual and the related manuals introduced in this manual Also pay careful attention to safety and handle the module correctly These 6 SAFETY PRECAUTIONS classify the safety precautions into two naL NV MORET Values ee MM LE ee Procedures which ma iti y lead to a dangerous condition DANGER and cause death or serious injury if not carried out correctly Procedures which may lead to a dangerous condition INCAUTION and cause superficial to medium injury or physical N damage only if not carried out correctly j ei i m Depending on circumstances procedures indicated by NCAUTION may also cause serious accidents In any case it is important to follow the directions for usage Store this manual in a safe place so that you can take it out and read it whenever necessary Alwa
15. OFF Flicker ERR LED When the self diagnostic error that will not stop operation is detected When continuation of operation at error detection is set in the parameter When the annunciator F is turned ON by the SET OUT instruction Normal When the error whose occurrence stops operation is detected When reset operation is performed with the RUN STOP RESET switch OFF Flicker Module loading lever Used to mount the module to the base unit Battery Backup battery for use of the program memory standard RAM and power failure compensation function Battery fixing hook Hook for holding the battery Battery connector pin For connection of the battery lead wires When shipped from the factory the lead wires are disconnected from the connector to prevent the battery from consuming RUN STOP RESET switch RUN STOP RESET Executes sequence program operation Stops sequence program operation Performs hardware reset operation error reset operation initialization or like Refer to Section 4 5 3 for details of reset operation RS 232C connector 1 Connector for connection of a peripheral device Can be connected by the RS 232 connection cable QC30R2 Module fixing screw hole Hole for the screw used to fix to the base unit M312 screw Module fixing latch Latch used to fix to the base unit 1 When normally connecting a cable to the
16. QCPU Q Mode QnACPU Programming Manual Common Instructions This manual explains how to use the sequence instructions basic instructions application instructions and similar instructions QCPU Mode QnACPU Programming Manual PID Control SH 080040 This manual explains the dedicated instructions used to 13JF59 exercise PID control Sold separately QCPU Q Mode QnACPU Programming Manual SFC This manual explains the system configuration performance specifications functions programming debugging error codes and others of MELSAP3 Sold separately QCPU Mode QnACPU Programming Manual MELSAP L This manual explains the programming methods SH 080076 specifications functions and so on that are necessary to 13JF61 create the MELSAP L type SFC programs Sold separately Building Block I O Module User s Manual This manual provides the specifications and external wiring of I O modules Sold separatel SH 080039 13JF58 SH 080041 13JF60 SH 080042 13JL99 Process CPU Q12PHCPU Q25PHCPU Detailed Manual Manual No M sep Process CPU User s Manual Hardware Design Maintenance and Inspection This manual provides the specifications of the CPU modules power supply modules base units extension cables memory cards and others Sold separately Process CPU User s Manual Function Explanation Program Fundamentals This manual explains the functions programming methods devices and so on neces
17. 12 24V DC 20 15 1ms or less time 1ms or less rated load resistance load Zener diode None 12 24V DC 20 15 ripple ratio within 5 power supply 20mA at 24V DC 10mA at 24V DC common M 1632 points common Writing method for 32 points common dh common Common terminal A01 A02 en Os TADA 2A01 2A02 Number of occupied I O 32 points I O assignment is set as 64 points I O assignment is set as points 32 point output module 64 point output module Protective function External connection 40 pin connector 40 pin connector X 2 camer 105mA TYP all points ON 150mA TYP all points ON consumption For QY41P and QY42P the following is applied Isolation method Photocoupler isolation Output display LED display Transistor output all points Output form Transistor output sink type independent sink source type 12 24V DC 20 15 5 12 24V DC 20 15 Response 1ms or less 10ms or less capacity 50A Provided LED display for fuse Fuse blown display blown signal output to CPU None module External 12 24V DC 20 15 ripple power Voltage ratio within 596 supply 20mA at 24V DC Writing method for 16 points common Common terminal TB18 All points independent E 16 points I O assignment is set as 16 point output module Protective function External connection 18 point terminal block M3 screw X 6 oe ene 80mA TYP all points ON 110
18. ATO oe gt Q T meur e QT eur 3 oes I J u I J 7 7 A1S61PN A1S62PN 9 MELSECA sesP POWER 1 MITSUBISHI 8 amp l Q NC Qe Q NC 3 S za FG e Q NC 4 O Ea QT 6 3X5 0 2 7 A1S63P Application 1 POWER LED 5VDC power indicator LED Used to supply 24VDC power to inside of the output module ee terminals using external wiring Ground terminal connected to the shield pattern of the printed 3 FG terminals Mies circuit board Grounding for the power supply filter The potential of 5 Power input terminals Used to connect a 100VAC to 200VAC power supply 9 Module fixing screw Used to fix the module to the base unit 9 4 screw tightening torque 59 to 88N cm 1 Do not wire the terminal which is printed NC on the terminal block 2 Be sure to ground the terminals LG and FG to the protective ground conductor 65 5 Specifications and Connections of I O Modules DANGER NCAUTION Completely turn off the external power supply when installing or placing wiring Not completely turning off all power could result in electric shock or damage to the product When turning on the power supply or operating the module after installation or wiring work be sure that the module s terminal covers are correctly attached Not attaching the terminal cover could result in electric shock Be sure to ground the FG terminals and LG terminal
19. generated electromagnetic noise 1 Control cabinet a Use a conductive control cabinet b When attaching the control cabinet s top plate or base plate mask painting and weld so that good surface contact can be made between the cabinet and plate c To ensure good electrical contact with the control cabinet mask the paint on the installation bolts of the inner plate in the control cabinet so that contact between surfaces can be ensured over the widest possible area d Earth the control cabinet with a thick wire so that a low impedance connection to ground can be ensured even at high frequencies e Holes made in the control cabinet must be 10 cm 3 94 inch diameter or less If the holes are 10 cm 3 94 inch or larger radio frequency noise may be emitted In addition because radio waves leak through a clearance between the control panel door and the main unit reduce the clearance as much as practicable The leakage of radio waves can be suppressed by the direct application of an EMI gasket on the paint surface Our tests have been carried out on a panel having the damping characteristics of 37 dB max and 30 dB mean measured by 3 m method with 30 to 300MHZz 2 Connection of power and earth wires Earthing and power supply wires for the PLC system must be connected as described below a Provide an earthing point near the power supply module Earth the power supply s LG and FG terminals LG Line Ground FG Frame Gr
20. 2 Set CPU to RUN 2 Set CPU to RUN 3 Turn ON the start switch 3 When DC power is established RA2 goes ON 4 When the magnetic contactor MC comes 4 Timer TM times out after the DC power reaches on the output equipment is powered and 100 The TM set value should be the period of may be driven by the program time from when RA2 goes ON to the establishment of 10096 DC voltage Set this value to approximately 0 5 seconds 5 Turn ON the start switch 6 When the magnetic contactor MC comes on the output equipment is powered and may be driven by the program If a voltage relay is used at RA2 no timer TM is required in the program 44 2 System design circuit example when using ERR contact of power supply module POWER SUPPLY FOR AC DC Lu Input switched when power supply 7 established TRANSFORMER ZEE FUSE FUSE CPU module DC r POWER SUPPLY WFUSE Set time for DC power supply to be established RUN STOP circuit interlocked with RA1 run monitor relay 56 I 3 exin SW Low battery alarm Lamp or buzzer POWER SUPPLY 5 MODULE ERR OFF at stop error from ERR Interlock circuits as 633 necessary Provide external OUTPUT MODULE REM MCzMC interlock circuits for m m conflicting operations Power to output equipment such as forward O switched OFF
21. 24V 24G terminals 11 Terminal screw M3 5 X 7 Used to connect a 100VAC 200VAC power supply Used to supply 24VDC power to inside the output module Module loading lever Used to mount the module into the base unit POINTS 1 The Q61P A1 is dedicated for inputting a voltage of 100 VAC Do not input a voltage of 200 VAC into it or trouble may occur on the Q61P A1 Power Supply power voltage module type 100VAC 200VAC Q61P A1 Operates normally module causes Power supply module does not cause trouble CPU module cannot be operated Q61P A2 Operates normally 2 Q64P automatically switches the input range 100VAC 200VAC Therefore it is not compatible with the intermediate voltage 133VAC to 169VAC The CPU module may not work normally if the above intermediate voltage is applied 3 Ensure that the earth terminals LG and FG are grounded 64 2 A1S61PN A1S62PN A1S63P 9 P 9 MELSECAtsetPN MELSECAt1se2PN POWERO 1 POWERO 1 MITSUBISHI MITSUBISHI Q OUTPUT 8 Q OUTPUT Toll Q NC gt Oll Q n 2 gt e Q 24G 39 0 Q a 316 CD Fo 3 iud 3 XI O9 GJ 19 O 4 ATO oe 4
22. Disconnection Prevention Holder is available as a clamp for RS232 connector Hole for the screw used to fix to the base unit M3 X 12 screw 59 4 5 2 Switch operation after writing program 1 When you write a program during STOP of CPU module When you write a program during STOP of the CPU module operate the switches in the following procedure a RUN STOP switch STOP RUN LED OFF CPU module STOP status to Program write b RESET L CLR switch Move to RESET once and return to the original neutral position RUN STOP switch STOP to RUN RUN LED ON CPU module RUN status 2 When you write a program during RUN When you write a program during RUN of the CPU module do not operate the switch 1 The CPU module will not go into the RUN status if you move the RUN STOP switch to RUN immediately after writing a program in the STOP status of the CPU module After writing a program perform rest with the RESET L CLR switch then move the RUN STOP switch to RUN to set the CPU module to the RUN status 2 If you want to set the CPU module into the RUN status without resetting move the RUN STOP switch from STOP to RUN to STOP to RUN After the second motion of STOP to RUN the CPU module goes into the RUN status 4 5 3 Latch clear operation To perform latch clear operate the RESET L CLR switch in the following procedure a RUN STOP switch STOP b RESET L CLR switch Move the switch to L CL
23. cables and others Sold separately Basic Model QCPU Q Mode User s Manual Function Explanation Program Fundamentals This manual explains the functions programming SH 080188 methods devices and so on necessary to create 13JR44 programs with the Basic model QCPU Q mode Sold separatel Relevant Manual Manual name Manual Model code QCPU Q Mode OnACPU Programming Manual Common Instructions This manual explains how to use the sequence instructions basic instructions application instructions and similar instructions Sold separatel Building Block I O Module User s Manual This manual provides the specifications and external wiring of I O modules Sold separatel SH 080039 13JF58 SH 080042 13JL99 A 10 High Performance Model QCPU Q02 CPU QOGHCPU Q12HCPU Q25HCPU Detailed Manual Manual No High Performance Model QCPU Q Mode User s Manual Hardware Design Maintenance and Inspection This manual provides the specifications of the CPU modules power supply modules base units extension cables memory cards and others Sold separately High Performance Model QCPU Q Mode User s Manual Function Explanation Program Fundamentals This manual explains the functions programming SH 080038 methods devices and so on necessary to create 13JL98 programs with the High Performance model QCPU Q mode Sold separatel SH 080037 13JL97 Relevant Manual Manual No Manual name Model code
24. lasting less than 20ms will cause AC down to be detected but operation will continue An instantaneous power failure lasting more than 20ms may cause the operation to continue or initial start to take place depending on the power supply load Furthermore by using the same AC power supply for the AC input module and the power supply module it is possible to prevent the sensor to which the AC input module is connected from turning OFF when it is ON when the power is turned OFF However if only the AC input module is connected to the AC line which is connected to the power suppludetection of the AC down for the power supply module may be delayed by the capacitor in the AC input module Thus connect a load of approx 30mA per QX10 unit to the AC line 2 For DC input power supply An instantaneous power failure lasting less than 10ms 4 will cause 24VDC down to be detected but operation will continue An instantaneous power failure lasting more than 10ms 4 may cause the operation to continue or initial start to take place depending on the power supply load 4 This is for a 24VDC input This is 10ms or less for 24VDC or less 2 4 Specifications of Base Units 1 Main base units Number of mountable I O modules Applicable modules Q series modules SVDC internal Current 55594 0 105A 0 110A 0 114A 0 121A consumption 0 66kg 0 21kg 0 25kg 0 35kg 0 45kg 98mm 3 86inch External 245mm 189mm Dom 328mm 439mm
25. not hold the ferrite cores mounted at both ends of the cable Hold the connector part of the cable for connection or disconnection z j Holding the ferrite core may cause the cable to open within the connector Also if the ferrite core is shifted the characteristic will change When handling the cable take care not to shift the ferrite core positions 39 2 Connecting of extension cable When connecting an extension base unit to the main base unit with an extension cable always plug the OUT side connector of the main base unit and the IN side connector of the extension base unit with an extension cable The system will not operate properly if the extension cable is connected in the form of IN to IN OUT to OUT or IN to OUT When connecting two or more extension base units plug the OUT side connector of the first extension base unit and the IN side connector of the second extension base unit with an extension cable a To connect an extension cable to the main base unit remove the portion under the OUT characters on the base cover with a tool such as a flat blade screwdriver 5 5 X 75 6 x 100 This also applies to a case where an extension cable is connected to the OUT side connector of the extension base unit When plugging the extension cable to the Q00JCPU remove the cover of the extension cable connector by hand OUT side of extension AS iis
26. pin D sub connector 2v DE imermal curent 80 all points ON 95 all points ON consumption For QY80 and QY81P the following is applied Isolation method Photocoupler isolation Output display LED display 76 5 2 2 Output module connection diagram Type Rated load voltage yp Rated load voltage QY10 24VDC 240VAC QY18A 24VDC 240VAC YOO Externa power si YOE xternal loa External loa 1 power Sup power suppl The following diagram shows the external load The following diagram shows the external load power supply e power supply or 1100 to 240VAC or 1100 to 240VAC 4 or 24VDC Or Do not touch the Do not touch the terminals during terminals during DANGER energization DANGER _ energization Doing so can cause Doing so can cause an electric shock or an electric shock or malfunction malfunction 3 Rated load voltage 4 Rated load voltage QY22 100 240VAC QY40P 12 24VDC Do not touch the terminals during energization DANGER Doing so can cause an electric shock or malfunction 77 5 Rated load voltage 6 Rated load voltage QY50 12 24VDC QY68A 5 12 24VDC
27. s IN Main base unit Base cover b To connect the extension cable to the next extension base unit remove the seal applied under the IN characters on the base cover IN side of extension base unit Seal 40 c When plugging the extension cable to any base unit hold the connector part of the extension cable d After fitting the extension cable always tighten the extension cable connector fixing screws Tightening torque 20N cm 8 Disconnecting extension cable When unplugging the extension cable hold and pull the connector part of the extension cable after making sure that the fixing screws have been removed completely 41 4 2 General Safety Requirements DANGER Install a safety circuit external to the PLC that keeps the entire system safe even when there are problems with the external power supply or the PLC module Otherwise trouble could result from erroneous output or erroneous operation 1 Outside the PLC construct mechanical damage preventing interlock circuits such as emergency stop protective circuits positioning upper and lower limits switches and interlocking forward reverse operations 2 When the PLC detects the following problems it will stop calculation and turn off all output in the case of a In the case of b it will stop calculation a
28. strength DIN rail DIN rail mounting screw 35mm 1 38 inch P 200mm 7 88 inch or less 35 4 1 3 Mounting and removing of module This section explains how to mount and remove a power supply CPU I O intelligent function or another module to and from the base unit 1 Mounting of module Insert the module fixing Base unit latch into the module Base unit Module fixing hole of the base po j unit TA Module connector Push the module in the Be direction of arrow to mount it into the base unit Module fixing hole T Module fixing hole 1 7 Module mounting lever Module fixing latch Make sure that the module is inserted in the base unit securely Completion d 1 Always insert the module fixing latch of the module into the module fixing hole Forcing the hook into the hole will damage the module connector and module 2 When using the PLC in a place where there is large vibration or impact screw the CPU module to the base unit Module fixing screw M3 X 12 user prepared 36 2 Removing of module Base unit Support the module with both hands and securely press the module fixing Module hook with your finger connector Pull the module based on the supporting point of module bottom while pressing the module fixing latch Module fixing hole Whi
29. the module with a screw Tighten the screw in the specified torque range Undertightening can cause a drop short circuit or malfunction Overtightening can cause a drop short circuit or malfunction due to damage to the screw or module When installing extension cables be sure that the connectors of base unit are installed correctly After installation check them for looseness Poor connections could cause an input or output failure Securely mount the memory card into the memory card mounting connector After mounting check for lifting Lifting can cause a malfunction due to a contact fault Completely turn off the external power supply before mounting or removing the module Not doing so could result in electric shock or damage to the product Note that online module change can be made when the QnPHCPU is used Note that there are restrictions on the modules that can be changed online and each module has a predetermined changing procedure For details refer to the section of online module change in the Process CPU User s Manual Hardware Design Maintenance and Inspection Do not directly touch the module s conductive parts or electronic components Touching the conductive parts could cause an operation failure or give damage to the module 4 WIRING PRECAUTIONS lt gt DANGER Completely turn off the external power supply when installing or placing wiring Not completely turning off all power could result i
30. the shield will be ineffective Shielded cable Crimp terminal 22 b Positioning modules Precautions to be followed when the machinery conforming to the EMC Directive is configured using the A1SD75P1 S3 A1SD75P2 S3 A1SD75P3 S3 hereafter referred to as the A1SD75 are described below 1 When wiring with a 2 m 6 56 ft or less cable Ground the shield section of the external wiring cable with the cable clamp Ground the shield at the closest location to the A1SD75 external wiring connector Wire the external wiring cable to the drive unit and external device with the shortest practicable length of cable Install the drive unit in the same panel External wiring connector Cable clamp External wiring cable within 2 m 6 56 ft 2 When wiring with cable that exceeds 2 m 6 56 ft but is 10 m 32 79 ft or less Ground the shield section of the external wiring cable with the cable clamp Ground the shield at the closest location to the A1SD75 external wiring connector Install a ferrite core Wire the external wiring cable to the drive unit and external device with the shortest practicable length of cable Power supply module m External wiring connector So a2 120 Ferrite core lt p x ge e Cable clamp External wiring cable 2 to 10 6 56 ft to 32 79 ft 3 Ferrite core and cable clamp
31. when ERR rotation and reverse N contact turns OFF rotation and for parts V MC2 4 In the case of an emergency that could damage Mere stop or a stop caused by a the machine or cause see C1 limit switch accidents if no interlock were used The power ON procedure is as follows For AC DC 1 Switch power ON 2 Set CPU to RUN 3 When DC power is established RA2 goes ON 4 Timer TM times out after the DC power reaches 100 The TM set value should be the period of time from when RA2 goes ON to the establishment of 10096 DC voltage Set this value to approximately 0 5 seconds 5 Turn ON the start switch 6 When the magnetic contactor MC comes on the output equipment is powered and may be driven by the program If a voltage relay is used at RA2 no timer TM is required in the program 45 8 Fail safe measures against failure of the PLC Failure of a CPU module or memory can be detected by the self diagnosis function However failure of I O control area may not be detected by the CPU module In such cases all I O points turn ON or OFF depending on a condition of problem and normal operating conditions and operating safety cannot sometimes be maintained Though Mitsubishi PLCs are manufactured under strict quality control they may cause failure or abnormal operations due to unspecific reasons To prevent the abnormal operation of the whole system machine breakdown and
32. write to the standard ROM is carried out with the following procedures 1 Operation with GX Developer setting automatic write to standard ROM a Check the Auto Download all Data from Memory card to standard ROM item in the PLC parameter boot file setting Parameter x PLC name PLE sstem Puc file PLC RA AS Device c Pro gram Boot file a assignment Auto Down load all r Boot option data from Memory card to Clear program memory standard ROM System area assured steps 0 15 step Auto Download all Data from Memory card to Standard ROM Set the Transfer from to Standard ROM Boot file setting Lue ose Taio El Program 4 Parameter Y PARAM Standard ROM Program memory MAINT 2 Sequence MAIN Standard ROM Program memory E Device com Sequence MAIN Standard ROM Program memory Insert Delete Acknowledge XY assignment Multiple PLC settings Default Check End Cancel b Store the set parameters and programs to be booted in the memory card 61 2 Operation with CPU module automatic write to standard ROM a Turn the PLC power OFF b Mount the memory card containing the parameters and program to be booted into the CPU module c Set the parameter valid drive to the mounted memory card using the CPU module DIP switches e When SRAM card is mounted
33. 00 Electronic Sadan NO 111 Unit No15 Johannesburg South Africa M I D C BHOSARI PUNE 411026 Tel 27 11 928 2000 Tel 91 20 7128927 Hong Kong Ryoden Automation Ltd Australia Mitsubishi Electric Australia Pty Ltd 10th Floor Manulife Tower 169 Electric 348 Victoria Road PostalBag No 2 Road North Point HongKong Rydalmere N S W 2116 Australia Tel 852 2887 8870 Tel 61 2 9684 7777 s MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE 1 8 12 OFFICE TOWER Z 14F HARUMI CHUO KU 104 6212 JAPAN NAGOYA WORKS 1 14 YADA MINAMIS HIGASHI KU NAGOYA JAPAN Specifications subject to change without notice Printed in Japan on recycled paper
34. 3 5 7 By noise simulator of 1 500Vp p noise voltage 1 us noise width and 25 to 60Hz noise frequency Noise voltage IEC61000 4 4 2kV Noise durability Applicable wire size 0 75 to 2mm Applicable solderless RAV1 25 3 5 RAV2 3 5 terminal Applicable tightening torque 66 to 89Necm External 130mm 5 12inch X dimensions 55mm 2 17inch D 93 6 3 69inch IWegt 0 60kg 0 50kg 14 1 Overcurrent protection The overcurrent protection device shuts off the 5 V 24 VDC circuit and stops the system if the current flowing in the circuit exceeds the specified value If this device is activated switch the input power supply off and eliminate the cause such as insufficient current capacity or short Then a few minutes later switch it on to restart the system The initial start for the system takes place when the current value becomes normal 2 Overvoltage protection The overvoltage protection device shuts off the 5 VDC circuit and stops the system if a voltage of 5 5 to 6 5 VDC is applied to the circuit When this device is activated the power supply module LED is switched OFF If this happens switch the input power OFF then a few minutes later ON This causes the initial start for the system to take place The power supply module must be changed if the system is not booted and the LED remains OFF 8 Allowable momentary power failure period 1 For AC input power supply An instantaneous power failure
35. 33B Q35B Mall pase Unit Thsmanal 3 Slim type main base unit for Q series module Slim type main base unit This manual 4 Extension base unit for Q series modules Q52B Extension base unit 5 Extension base unit for AnS series modules Only QO2CPU Q02HCPU Q06HCPU Q12HCPU or Q25HCPU is usable Product Name 1 QA1S65B Extension base unit QA1S68B 6 Power supply module Q61P A1 Q61P A2 Q62P Q63P Power supply module 1 2 Confirming the serial number and function version The QCPU serial No and function version can be confirmed on the rating nameplate and GX Developer s system monitor 1 Confirmation on the rating nameplate MELSEC Q MITSUBISHI MODEL ZEE Serial number first five digits Function version SERIAL 0000000000 B LISTED 80M1 IND CONT EQ MITSUBISHI ELECTRIC MADE IN JAPAN 2 Confirmation on the system monitor The QCPU serial No and function version can be confirmed with Product Information List on the GX Developer s system monitor The intelligent function module s serial No and function version can also be confirmed Serial number Function version Product Information List x pm ex siot series model name Points 1 0 wo E PLC 0 QO2HCPU 021120000000000 B 0 0 Intelli Q QJ71LP21 25 32pt 0000 020810000000000 0 1 None None None None CSV file cre
36. 4kbyte See to section 1 2 for the way to check the serial No 4 Memory added to the function version B The CPU shared memory is not latched The CPU shared memory is cleared when the PLC is powered on or the CPU module is reset 5 The memory capacity of the QO2HCPU or QO6HCPU whose serial No s first five digits are 04011 or earlier is 64kbyte See to Section 1 2 for the way to check the serial No Clock function Table 2 4 Q12PHCPU Q25PHCPU Performance Specifications Type Control method Repeated operation using stored program Direct I O is available by direct I O specification DXO DM Programming language Relay symbol language logic symbolic Language dedicated to sequence language MELSAP3 SFC MELSAP L control and function block I O control mode Refresh mode speed 0 034 us sequence instruction MOV D1 DO D1 0 102 us Toislin mber or 415 except instructions dedicated to intelligent function module Constant scan 0 5 to 2000 ms Function that uniforms scan time can be specified in 0 5ms increments Parameter seing Program Program memory Drive 0 124k step 252k step Memory card RAM Capacity j mounted memory card Drive 1 max 2Mbyte Capacity of mounted memory card capacity ATA card max 32Mbyte Four ri cuu CR CPUsharedmemoy 3 Kyte Program memory 124 2525 mesae 3 558
37. 5cm 9 85 inch away from the PLC Not doing so can cause a malfunction Completely turn off the external power supply before loading or unloading the module Not doing so could result in electric shock or damage to the product Note that online module change can be made when the QnPHCPU is used Note that there are restrictions on the modules that can be changed online and each module has a predetermined changing procedure For details refer to the section of online module change in the Process CPU User s Manual Hardware Design Maintenance and Inspection Be sure not make a strong impact on the battery to be mounted into the module by dropping or similar careless action This could break the battery causing an internal battery liquid leakage Do not use the battery which has been exposed to a strong impact and dispose of it DISPOSAL PRECAUTIONS NCAUTION When disposing product treat it as industrial waste A 6 Revisions The manual number is described at the lower right of the front cover Print Date Manual Number Nov 1999 IB NA 0800061 A First printing May 2000 IB NA 0800061 B Q33B Q63B QX70 QX71 QX72 QY18A QY22 42 and QX48Y57 added Sep 2000 IB NA 0800061 C QX28 QX40 S1 QI60 and Q63P added Addition P 2 4 5 5 Correction lt ETE 2 6 1 Nov 2000 B NA 0800061 D QY70 and QY71 added Correction Correction 4 1 Jan 2001 B NA 0800061 E Q62
38. FG dedicated FG dedicated FG cable cable li d signal lines and other communication cables For the I O signal lines extracted to the outside of the control panel also ensure to earth the shield section of these lines and cables in the same manner as in item 1 above 2 Power supply module The precautions required for each power supply module are described below Always observe the items noted as precautions Model Precautions A1S61P A1S62P Not usable Use the 24VDC panel power equipment conforming to the A1S61PEU A1S62PEU Always ground the LG and FG terminals after short A1S61PN A1S62PN circuiting them 1 If sufficient filter circuitry is built into the 24 VDC external power supply module the noise generated by A1S63P will be absorbed by that filter circuit so a line filter may not be required Filtering circuitry of version F or later of A1S63P is improved so that a external line filter is not required 24 3 1 6 Others 1 Ferrite core A ferrite core has the effect of reducing radiated noise in the 3OMHz to 100MHz band It is not required to fit ferrite cores to cables but it is recommended to fit ferrite cores if shield cables pulled out of the enclosure do not provide sufficient shielding effects It should be noted that the ferrite cores should be fitted to the cables in the position immediately before they are pulled out of the enclosure If the fitting position is improper the ferrite will
39. NSFORMER TRANSFORMER established FUSE FUSE FUSE EN id CPU module gt 52 _ RUN STOP circuit M403 interlocked with RA1 SM403 run monitor relay XM FUSE Wu ic Set time for DC TART power supply to be established ene RAY Ge NO STOP SW START INPUT MODULE SW Los ts sTOP SW OUTPUT MODULE Low battery alarm m Voltage relay is Ym Lamp or buzzer g y De RA1 switched ON by recommended ae SM408 ES qe eed OUTPUT MODULE Low battery alarm OUTPUT MODULE T xri Lamp or buzzer ae Power to output MC A equipment switched when run by OFF when the STOP SM403 bed O signalis given ER MC2 In the case of an Ag emergency stop ora OUTPUT MC1 stop caused by a limit T HOP switch Power to output Interlock circuits as equipment necessary switched OFF Provide external when the STOP interlock circuits for signal is given conflicting operations such as forward rotation and reverse rotation and for parts that could damage the machine or cause accidents if no interlock were used The power ON procedure is as follows In the case of an emergency stop or a stop caused by a limit switch For AC For AC DC 1 Switch power ON 1 Switch power ON
40. ON consumption For all modules the following is applied Isolation method Photocoupler isolation Input display LED display 1 The response time of QX40 S1 is shown below Set with parameters of the CPU module The initial setting is 0 2ms Setting value 02 31 9047 OFF gt ON ON OFF 68 NN RN 24V DC 20 15 ripple ratio within 5 Number of simultaneous input points Simultaneous 60 20 points common ON ratio OFF 1ms 5ms 10ms 20ms 70ms or less ime CPU module parameter setting ION to OFF to OFF Initial setting is 10ms Writing method tor 32 points common Common terminal B01 B02 common Number of occupied I O 32 points I O assignment is set as 32 points I O assignment is set as points 32 point input module 32 point high speed input module External connection 40 pin connector 5V DC internal current 75mA TYP all points ON consumption For all modules the following is applied Isolation method Photocoupler isolation Input display LED display 1 The response time of QX41 S1 is shown below Set with parameters of the CPU module The initial setting is 0 2ms Setting value 2 04 OFF ON 69 o Input form DC input positive common type Number of input points 64 points Rated input voltage 24V DC 20 15 ripple ratio within 5 Rated input current Approx 4
41. P QY68A added Correction omen 1 2 2001 IB NA 0800061 F Q00JCPU QOOCPU Q01CPU Q52B and Q55B added Partial addition Chapter 1 Table 4 2 Section 4 5 Section 4 5 changed to be Section 4 6 Sep 2001 IB NA 0800061 G Q64P added Partial addition Section 1 1 3 1 5 4 1 2 4 1 4 4 1 5 4 3 1 4 5 3 4 6 4 5 2 1 Mar 2002 IB NA 0800061 H Q12PHCPU Q25PHCPU added Section 1 2 2 2 2 3 4 3 1 4 5 1 4 6 1 5 9 1 5 3 2 6 1 A OB0008T QX41 S1 QX42 81 added Sep 2002 0800061 J Completely reviewed and revised Q32SB Q33SB Q35SB Q61SP added Japanese Manual Version IB NA 0800027 L This manual confers no industrial property rights or any rights of any other kind nor does it confer any patent licenses Mitsubishi electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual 1999 MITSUBISHI ELECTRIC CORPORATION A 7 CONTENTS TOMS OW E 1 Tet LT 1 1 2 Confirming the serial number and function 3 2 SPECICATION fe e mE 4 2 1 General Specifications odo ete 4 2 2 Performance Specifications of CPU 5 2 3 Power supply module
42. Protection SW2 SW3 Used to specify parameter valid drive Both SW2 and SW3 are shipped in OFF position SW2 SW3 Parameter Drive OFF Note Parameters cannot be stored in standard RAM Drive 3 SW4 Must not be used Normally OFF Shipped in OFF position SW5 Must not be used Normally OFF Shipped in OFF position 14 EDF a sequence program operation Stops sequence program operation RESET Used to perform hardware reset operation fault rest operation initialization etc If this switch is left in the RESET position the whole system will be reset and the system will not operate RESET L CLR properly After performing reset always return this switch switch to the neutral position Used to turn OFF or zero all data in the parameter set latch area Used to clear the sampling trace and status latch registration DIP switches Module fixing screw hole For connection of battery lead wires Battery connector When shipped from the factory the lead wires are pin disconnected from the connector to prevent the battery from consuming Backup battery for use of program memory standard RAM and 19 Battery power failure compensation function 2 When normally connecting a cable to the USB connector or RS 232 connector clamp the cable to prevent it from coming off due to the dangling moving or carelessly pulling of the cable The Q6HLD R2 type Connector
43. R several times until the USER LED flickers USER LED Flicker Ready for latch clear c RESET L CLR switch Move the switch to L CLR once more USER LED Latch clear complete 1 Latch clear can be set to be valid or invalid device by device by making device setting in the parameter mode 2 In addition to the way of using the RESET L CLR switch for latch clear remote latch clear may be performed from GX Developer For remote latch clear refer to the User s Manual Function Explanation Program Fundamentals of the CPU module used 60 4 5 4 Mounting and removing memory card during power on 1 When removing the memory card while power is on a Using the sequence program or testing of the GX Developer turn on the special relay SM609 b Make sure that the special relays SM604 SM605 turned off by monitoring the GX Developer c Remove the memory card Note that if you do not follow the above procedure the data within the memory card may be corrupted If the CPU module operation at parameter error occurrence has been set to a stop the CPU module stops operation due to the occurrence of ICM OPE ERROR 2 When installing the memory card while power is on a Mounting memory card Note that after mounting the memory card remounting processing is performed increasing the scan time to a maximum of several 10 ms 4 5 5 Executing automatic write to standard ROM Automatic
44. RS 232 connector clamp the cable to prevent it from coming off due to the dangling moving or careless pulling of the cable Q6HLD R2 type RS 232 Connector Disconnection Prevention Holder is available as a clamp for RS 232 connector 53 4 4 2 Switch operation after writing program Program can be written to the CPU module during STOP or RUN 1 When you write a program during STOP of the CPU module When you write a program during STOP of the CPU module operate the switch in the following procedure 1 RUN STOP RESET switch STOP RUN LED OFF CPU module STOP status to Program write 2 RUN STOP RESET switch Perform reset Refer to Section 4 4 3 3 RUN STOP RESET switch STOP to RUN RUN LED ON CPU module RUN status 2 When you write a program during RUN When you write a program during RUN of the CPU module you need not operate the switch 1 The CPU module will not go into the RUN status if you move the RUN STOP RESET switch to RUN immediately after writing a program in the STOP status of the CPU module After writing a program perform reset operation with the RUN STOP RESET switch then move the RUN STOP RESET switch to RUN to set the CPU module into the RUN status Refer to Section 4 4 3 for reset operation 2 To place the CPU module in the RUN status without resetting move the RUN STOP RESET switch from STOP to RUN to STOP to RUN After the second motion of STOP to RUN the CPU module goes into the RUN status 8 The p
45. accidents fail safe circuitry against failure of the PLC must be constructed outside the PLC Examples of a system and its fail safe circuitry are described below System example Output module for fail safe purpose 1 1 The output module for fail safe purpose should be loaded in the last slot of the system Y80 to Y8F in the above system Fail safe circuit example ON delay timer Internal program SM412 lt Y80 gt Y810 E ed Ll aw OV ______ 24VDC CPU module Do i T1 T2 QAO O uc 2 Y80 repeats turning ON and then OFF at 0 5 second intervals Use a no contact output module transistor in the example shown above 46 4 3 Power Supply Wiring This section provides instructions for wiring the power supply DANGER NCAUTION Completely turn off the external power supply when installing or placing wiring Not completely turning off all power could result in electric shock or damage to the product When turning on the power supply or operating the module after installation or wiring work be sure that the module s terminal covers are correctly attached Not attaching the terminal cover could result in electric shock Be sure to ground the FG terminals and LG terminals to the protective ground conductor Not doing so could result in electric shock or erroneous operation When wiring in the PLC be sure that it is done correctly b
46. ating The version of compatible GX Developer varies depending on the CPU module Q00JCPU QOOCPU GX Developer Version 7 or later Q01CPU GX Developer Version 6 or later Q12PHCPU Q25PHCPU GX Developer Version 7 10L or later 2 Specifications 2 1 General Specifications This section provides specifications common to various modules Table 2 1 General Specifications litem Specifications n ambient 0 to 55 temperature Storage ambient 25 to 75 temperature pico ambient 5 to 95 RH 4 non condensing umidit Storage ambient humidity 5 to 95 RH 4 non condensing Sweep Conforming Under 0 075 40 times Vibration to intermittent 18 0 003inch each in resistance JIS B 3502 vibration 57 150Hz 9 8m s XYZ IEC 61131 2 Unger 0 035mm directions continuous SOSIE 0 001inch for 80 vibration 57 150Hz 4 9m s minch Conforming to JIS B 3502 IEC 61131 2 147 m s 3 times in each of 3 directions X Y Z Operating ambience No corrosive gases Operating altitude 2000m 6562ft max Installation position Inside control panel Overvoltage Il max category 1 2 max 1 This indicates the section of the power supply to which the equipment is assumed to be connected between the public electrical power distribution network and the machinery within premises Category Il applies to equipment for which electrical power is supplied fr
47. base unit When mounting the PLC to an enclosure or the like fully consider its operability maintainability and environmental resistance 1 Mounting dimensions Mounting dimensions of each base unit are as follows a Main base unit Q3L IB extension base unit Q5L IB Q6L 156 4 mounting screw 4 14 Q00J QA1S QA1S ETE en m pss os om pn T E ESSE 9 65 12 92 17 30 4 17 7 44 7 44 9 65 12 92 17 30 12 41 16 55 na EAE IE Bae 8 85 6 61 12 14 16 51 3 29 6 57 6 57 8 77 12 06 16 43 11 62 15 76 OA 10 0 39 15 5 0 61 10 0 39 98 3 86 130 5 12 80 3 15 10 423 Unit mm inch b Slim type main base unit Q3L SB 4 oe screw diio 12 QS28B QS3SB Q35SB W 114 449 142 559 1975 778 Ew 80 3 15 Unit mm inch 31 2 Unit mounting position For enhanced ventilation and ease of module replacement leave the following clearances between the unit top bottom and structure parts a Main base unit Q3L extension base unit Q5L IB Q6LB 156 Indicates the panel top wiring
48. ccum te fireplaces natae teeth e osa 67 5 1 1 Specifications of input 67 5 1 2 Connections of input modules 70 9 2 OUIDUE iecit atop t ie tu o 74 5 2 1 Specifications of output 74 5 2 2 Connections of output modules sees 71 5 3 Input output Composite Module 81 5 3 1 QH42P type input output compound module 81 5 3 2 QX48Y57 type input output compound module 84 5 4 Intermupt Mode EO EE Lea ERU defit m ecd 86 5 4 1 QI60 type interrupt nne 86 5 5 Wiring of ONE GUID MIC ad 2s odusturt lace hel eared abun ace 87 MM ETNOI rero TR 88 6 1 How to Read the Error toe ERR Ere mee 88 A 9 About the Manuals The following product manuals are available Please use this table as a reference to request the appropriate manual as necessary Basic Model QCPU Q00JCPU QOOCPU Q01CPU Detailed Manual Model code Basic Model QCPU Q Mode User s Manual Hardware Design Maintenance and Inspection This manual provides the specifications of the CPU SH 080187 modules power supply modules base units extension 13JR43
49. ce 4 18 Not provided for QO2CPU 57 Application ae Hook used to fix the module to the base unit Module Wenig NOOK Single motion installation Displays the mode of the CPU module ON green Q mode 2 Mode LED ON orange A mode Flicker green Mandatory ON OFF of external input output registered Displays the operating status of the CPU module During operation in RUN mode During a stop in STOP mode or detection of error whose occurrence stops operation Flicker When parameter program is written at STOP and RUN STOP switch is changed from STOP to RUN To turn ON the RUN LED after writing the program carry out the following steps e Set the RUN STOP switch from RUN STOP RUN Reset with the RESET L CLR switch Restart the PLC power To turn ON the RUN LED after writing the parameters carry out the following steps Reset with the RESET L CLR switch Restart the PLC power If the RUN STOP switch is set from RUN gt STOP RUN after changing the parameters the parameters related to the intelligent function module such as the network parameters will not be reflected ON Self diagnostic error except battery error is detected and operation will not stop When operation continued at error detection is set in the parameter OFF Nor
50. ces may flow when the output is turned OFF to ON Take measures such as replacing the module with one having sufficient rated current When the PLC power supply is switched ON to OFF proper output of the control target may not be provided temporarily due to differences in delay time and starting time between the PLC power supply and the external power supply for control target especially DC For example if the external power supply for control target is switched on in a DC output module and the PLC power supply is then switched on the DC output module may provide false output instantaneously at power on of the PLC Therefore it is necessary to make up a circuit that can switch on the PLC power supply first Also an abnormal operation may be performed if an external power supply fault or PLC failure takes place To prevent any of these abnormal operations from leading to the abnormal operation of the whole system and in a fail safe viewpoint areas which can result in machine breakdown and accidents due to abnormal operations e g emergency stop protective and interlock circuits should be constructed outside the PLC The following page gives examples of system designing in the above viewpoint 43 1 System design circuit example when not using ERR contact of power supply module for QOOJCPU Power FOR AC POWER SUPPLY FOR AC DC SUPPLY Input switched when power 222 mm TRA
51. ding an I O or intelligent function module To the connector of the spare space where no module is mounted fit the accessory connector cover or QG60 blank cover module to prevent dust from entering DIN rail adaptor mounting holes Holes for mounting a DIN rail adaptor FG terminal Ground terminal connected with the shield pattern of the printed circuit board LG terminal Power filter ground having a half potential of the input voltage Power input terminals Power input terminals for connection of a 100VAC to 200VAC power supply Battery Backup battery for use of the program memory standard RAM and power failure compensation function Battery fixing hook Hook for holding the battery Battery connector pin For connection of the battery lead wires When shipped from the factory the lead wires are disconnected from the connector to prevent the battery from consuming RS 232C connector 1 Connector for connection of a peripheral device Can be connected by the RS 232 connection cable QC30R2 RUN STOP RES ET switch RUN sequence program operation STOP Stops sequence program operation RESET Performs hardware reset operation error reset operation initialization or like Refer to Section 4 4 3 for details of reset operation 1 When normally connecting a cable to the RS 232 connector clamp the cable to prevent it from coming off due to
52. duct or any part position 30mm 1 18 inch or more 1 k Door 20mm 0 79 inch or more 3 Tamm 702 1 18 inch or more 5mm 0 20 inch or more 2 5mm 0 20 inch or more 1 For wiring duct 50mm 1 97 inch or less height 40mm 1 58 inch or more for other cases 2 5mm 0 20 inch or more when the adjacent module is removed and the extension cable is connected 8 80mm 3 15 inch or more for the connector type b Slim type main base unit Q3L SB Indicates the panel top wiring duct or any part position Wy 30mm mm E ou rm rm ouo exo 1 18 inch MEME EN or more 1 Panel EN Door ri D T 20mm 0 79 inch 30mm or more 3 1 18 inch nm 7 r 17mm 0 67 inch or more 2 0 20 inch or more 1 For wiring duct 50mm or less or other 40mm or more 2 When wiring the slim type main base unit and power supply module the cable will run off the left edge of the module Separate the system and wall by 17mm or more to secure the installation space If the materials devices or parts on right side of the module may damage the cable coating attach an insulating material such as spiral tube to it for protection 8 For connector type 80m
53. during wiring Do not peel this label during wiring Before starting system operation be sure to peel this label because of heat dissipation A 5 STARTUP AND MAINTENANCE PRECAUTIONS DANGER Do not touch the terminals while power is on Doing so could cause shock or erroneous operation Correctly connect the battery Also do not charge disassemble heat place in fire short circuit or solder the battery Mishandling of battery can cause overheating or cracks which could result in injury and fires Switch all phases of the external power supply off when cleaning the module or retightening the terminal or module mounting screws Not doing so could result in electric shock Undertightening of terminal screws can cause a short circuit or malfunction Overtightening of screws can cause damages to the screws and or the module resulting in fallout short circuits or malfunction NCAUTION The online operations conducted for the CPU module being operated connecting the peripheral device especially when changing data or operation status shall be conducted after the manual has been carefully read and a sufficient check of safety has been conducted Operation mistakes could cause damage or problems with of the module Do not disassemble or modify the modules Doing so could cause trouble erroneous operation injury or fire Use any radio communication device such as a cellular phone or a PHS phone more than 2
54. ed requirements When the shield of a shielded cable is earthed to the cabinet body please ensure that the shield contact with the body is over a large surface area If the cabinet body is painted it will be necessary to remove paint from the contact area All fastenings must be metallic and the shield and earthing contact must be made over the largest available surface area If the contact surfaces are too uneven for optimal contact to be made either use washers to correct for surface inconsistencies or use an abrasive to level the surfaces The following diagrams show examples of how to provide good surface contact of shield earthing by use of a cable clamp 1 Earthing of shielded of shield cable a Earth the shield of the shielded cable as near the unit as possible taking care so that the earthed cables are not induced electromagnetically by the cable to be earthed b Take appropriate measures so that the shield section of the shielded cable from which the outer cover was partly removed for exposure is earthed to the control panel on an increased contact surface A clamp may also be used as shown in the figure below In this case however apply a cover to the painted inner wall surface of the control panel which comes in contact with the clamp y Shield section Shielded cable Note The method of earthing by soldering a wire onto the shield section of the shielded cable as shown below is not recommended The high frequency impeda
55. employs the constant inverter power supply method with 5 or less voltage fluctuation Do not use a UPS with the constant commercial power supply method 49 4 4 Part Names and Settings of Q00J Q00 Q01CPU 4 4 1 Part names and settings 1 QOOJCPU Front face I 1 00 1 01 1 02 17 08 1 04 PULL is v MITSUBISHI When opening the front cover put your finger here 7 8 With front cover open 12 13 PL MELSEC EHHO OUT al c ERR S M 1 1 3 1 LM EN 1 00 1 01 d Application Pear shaped hole for mounting the unit to a panel such NOIE as a control box For M4 screw C Protective cover for extension cable connector Remove over i this cover when connecting an extension base Connector for transfer of signals to from the extension Extension r base unit Connect extension cable LED for indicat
56. evices Main circuit supply Main circuit device 2 Do not connect the 24VDC outputs of two or more power supply modules in parallel and supply power to one I O module Parallel connection will damage the power supply modules m S o NE 2 5 53 z E 2 DC24V m z E gt ps 5 8 58 5 o n E Lm 513 DC24V 86 External a E power supply DC24V 3 100VAC 200VAC and 24VDC wires should be twisted as dense as possible Connect the modules with the shortest distance Also to reduce the voltage drop to the minimum use the thickest wires possible maximum 2mm 4 Do not bundle the 100VAC and 24VDC wires with or run them close to the main circuit high voltage large current and I O signal lines If possible run them more than 100mm 3 94 inch away 5 As a countermeasure to power surge due to lightening connect a surge absorber for lightening as shown below as AC ik PLC o I O devices Le ns Surge absorber for lightening 1 Separate the ground of the surge absorber for lightening E1 from that of the PLC E2 2 Select a surge absorber for lightening whose power supply voltage does no exceed the maximum allowable circuit voltage even at the time of maximum power supply voltage elevation 5 The following diagram shows the wiring example of power lines grounding lines etc to the main and ex
57. hed off opened normally closed contact at PP an error stop of CPU module for CPU module operating status output Rated switching 24VDC 0 5A voltage current 5VDC 1 switching load OFF to ON 10ms max ON to OFF 12ms max Mechanical More than 2 million times Life Electrical More than 100 thousand times at rated switching voltage current Applicable solderless RAV1 25 3 5 RAV2 3 5 terminal i Applicable tightening torque 66 to 89Necm 98mm 3 86inch External dimensions 55 2mm 2 17inch D 115mm 4 53inch 0 40kg 11 Table 2 7 Q61SP Performance Specifications 100 to 240V AC 10 15 85 to 264V AC Within 596 See section 4 3 1 Maximum input apparent 40VA power Rated input Pr ME m o o o Overcurrent protection oOo oOo Overvoltage protection 2 24V DC 70 or more failure period Across inputs LG outputs FG 2 830V AC crms 3 cycles 2 000m Across inputs and outputs LG and FG are separated across Insulation resistance 3 inputs and LG FG across outputs and FG LG 10 or more by 500V DC insulation resistance tester By noise simulator of 1500Vp p noise voltage 1 noise width Noise durability and 25 to 60HZ noise frequency Noise voltage IEC61000 4 4 2kV Operation display LED display lit at 5V DC output Built in Unchangeable by user ABplicati h ERR contact contact switched off opened B contact at error stop of CPU module for CPU modu
58. ifications Transistor output sink type 32 poi Isolation method Photocoupler isolation Rated load voltage 12 24V DC 20 15 Max load current 0 1A point 2A common Response to ON Time ON to OFF 1ms or less rated load resistance load Zenor diode Fuse blown display External 12 24V DC 4 20 15 ripple ratio within 5 power supply 15mA at 24V DC common MAX all points ON Writing method for common 32 points common Common terminal 2A01 2A02 Protective function 2 Connection diagram Type Rated load voltage QH42P input section PANDE Rated load voltage e QH42P i r Yon SIE EX TE Er wos SE BEES i A Yor eig ma 1210 4 Erri erTi Yoe ud ad XI HEPES N 2 4 s B10 id r4 tr Tes 8 LEA P TES YOC Ee 91 17 YET rt 1 9 ss s 4 Empty Ba a4 Empty Empty es Empty 0012 24 COM DC12 24V E l SONI B1 and B2 and A1 and A2 are connected internally B1 and B2 and A1 and A2 are connected internally 83 5 3 2 QX48Y57 type input output composite module 1 Specifications a Input section specificatio
59. ils of how to operate GX Developer refer to the operating manual of your GX Developer 88 Warranty Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi machine damage or lost profits caused by faults in the Mitsubishi products damage secondary damage accident compensation caused by special factors unpredictable by Mitsubishi damages to products other than Mitsubishi products and to other duties NFor safe use This product has been manufactured as a general purpose part for general industries and has not been designed or manufactured to be incorporated in a device or system used in purposes related to human life Before using the product for special purposes such as nuclear power electric power aerospace medicine or passenger movement vehicles consult with Mitsubishi This product has been manufactured under strict quality control However when installing the product where major accidents or losses could occur if the product fails install appropriate backup or failsafe functions in the system Country Region Sales office Tel Country Region Sales office Tel U S A Mitsubishi Electric Automation Inc China Ryoden International Shanghai Ltd 500 Corporate Woods Parkway Vernon Block5 Building Automation Hills IL 60061 Instrumentation Plaza 103 Cao Bao Rd Tel 1 847 478 2100 Shanghai 200233 China Brazil MELCO TEC Rep Com e Assessoria Tel 86 21 6475 3228 las
60. ing 5VDC power Lit when 5VDC is ROWE EEE output normally 50 Application 5 RUNLED Displays the operating status of the CPU module ON During operation in RUN mode OFF During a stop in STOP mode or when the errorwhose occurrence stops operation is detected Flicker When parameters program is written during STOP and the RUN STOP RESET switch is moved from STOP to RUN To turn ON the RUN LED after writing the program carry out the following steps Move the RUN STOP RESET switch from RUN to STOP to RUN Perform reset with the RUN STOP RESET switch Power ON the PLC again To turn ON the RUN LED after writing the parameters carry out the following steps Perform reset with the RUN STOP RESET switch Power ON the PLC again If the RUN STOP RESET switch is moved from STOP to RUN to STOP to RUN after changing the parameter values the new values are not reflected on the parameters related to the intelligent function module such as the network parameters 6 ERR LED ON When the self diagnostic error that will not stop operation is detected When continuation of operation at error detection is set in the parameter When the annunciator F is turned ON by the SET OUT instruction OFF Normal Flicker When the error whose occurrence stops operation is detected Module connector When reset operation is performed with the RUN STOP RESET switch Connector used for loa
61. ister and local device Standard ROM 28 60 124 202 of standard ROM write imes fF 1 The CPU module can execute 124 files It cannot execute 125 or more files 2 The maximum number of sequence steps for one program for which the parameters are stored in another drive and executed with the CPU module can be calculated with the following expression Program size File header size default 34 steps Refer to the High Performance model QCPU Q Mode User s Manual Function Explanation Program Fundamentals for details on the program size and file CPU CPU CPU CPU CPU Number of I O device points 8192 points X YO to 1FFF available in programs Number of points accessible to actual I O modules Number of occupied points 4096 points X YO to FFF 7 Number of mountable modules 6 amp O Year month day hour minute second day of week Automatic leap year judgment Accuracy 3 18 to 5 25s TYP 2 12s d at 0 3 93 to 5 25s TYP 1 90s d at 25 C 14 69 to 3 53s TYP 3 67s d at 55 C Allowable momentary power failure period Depends on power supply module 5VDC internal current 0 60A 0 64A consumption 307 98mm 386inch External dimensions D 9 3 3 52 0 20kg 8 The memory capacity of the Q12HCPU or Q25HCPU whose serial No s first five digits are 02091 or earlier is 6
62. le lifting the module take the module fixing latch off the module fixing hole Completion When the module fixing screw is used always remove the module by removing the module fixing screw and then taking the module fixing latch off the module fixing hole of the base unit Forcibly removing the module will damage the module 37 4 1 4 Setting the extension stage number of the extension base unit When using two or more extension base units their extension stage numbers must be set with the extension stage number setting connectors Extension 1 need not be set since the extension stage number is factory set to 1 Make this setting in the following procedure 1 The extension stage number setting connector of the extension base unit is located under the IN side base cover First loosen the upper and lower screws in the IN side base cover and remove the base cover from the extension base unit 2 Insert the connector pin in the required extension number location of the connector PIN1 existing between the IN and OUT sides of the extension cable connector T Setting Extension Stage Number of Extension Base Units Extension stage No setting 002 CPU QO6HCPU Q12HCPU Q25HCPU Q12PHCPU 25 oO Lo set x
63. le operating status output Rated switching 24V DC 0 5A voltage current Minimum switching output Mechanic More than 2 million times Life Electrical More than 100 thousand times at rated switching voltage current External dimensions D Xe 104 4 09 12 Table 2 8 Q00JCPU Power Suppl Section Performance Specifications Performance Specifications Input power supply QOOJCPU power supply section 100 to 240VAC 15 10 85 to 264VAC Input frequency 50 60Hz 5 Input voltage distortion factor Within 596 See section 4 3 1 Max input apparent power 105VA Inrush current 40A within 8ms Rated output DC5V 3A current DC24V Overcurrent DC5V 3 3A or more protection 1 DC24V Overvoltage DC5V 5 5 to 6 5V protection 2 DC24V Efficiency 65 or more Allowable instantaneous power failure time 3 Within 20ms 100VAC or more Dielectric withstand voltage Across inputs LG and outputs FG 2 830VAC rms 3 cycles altitude 2 000 m 6 562 ft Insulation resistance Across inputs and outputs LG and FG separated across inputs and LG FG across outputs and FG LG 10M9 or more by 500VDC insulation resistance tester Noise durability e By noise simulator of 1 500Vp p noise voltage 1 ws noise width and 25 to 60Hz noise frequency Noise voltage IEC61000 4 4 2kV Operation display LED display lit at 5VDC output
64. lize the pollution level 2 when stored in a control panel equivalent to IP54 27 3 2 5 Grounding There are the following two different grounding terminals Use either grounding terminal in an earthed status Protective grounding CD Maintains the safety of the PLC and improves the noise resistance Functional grounding D Improves the noise resistance 3 2 6 External wiring 1 24 VDC external power supply For the MELSEC Q series 24VDC I O modules and the intelligent function modules special function modules which require external supply power 2 External devices When a device with a hazardous voltage circuit is externally connected to the PLC use a model whose circuit section of the interface to the PLC is intensively insulated from the hazardous voltage circuit 3 Intensive insulation Intensive insulation refers to the insulation with the dielectric withstand voltage shown in Table 1 Table 1 Intensive Insulation Withstand Voltage Installation Category II source IEC664 Rated voltage of hazardous voltage area Surge withstand voltage 1 2 50 us 150 VAC or below 2500 V 300 VAC or below 4000 V 28 4 Mounting and Installation 4 1 Module Installation 4 1 1 Handling instructions NCAUTION Use the PLC in an environment that meets the general specifications contained in this manual Using this PLC in an environment outside the range of the general specifications could result in electric shock fire e
65. llation and wiring of the MELSEC Q series PLC to conform to the Low Voltage Directive are described We have put the maximum effort to develop this material based on the requirements and standards of the regulation that we have collected However compatibility of the devices which are fabricated according to the contents of this manual to the above regulation is not guaranteed Each manufacturer who fabricates such device should make the final judgement about the application method of the Low Voltage Directive and the product compatibility 3 2 1 Standard applied for MELSEC Q series PLC The standard applied for MELSEC Q series PLC is EN61010 1 safety of devices used in measurement rooms control rooms or laboratories The MELSEC Q series modules which operate at the rated voltage of 50VAC 75VDC or above are also developed to conform to the above standard The modules which operate at the rated voltage of less than 50VAC 75VDC are out of the Low Voltage Directive application range 3 2 2 PLC selection 1 Power supply module There are dangerous voltages voltages higher than 42 4V peak inside the power supply modules of the 100 200VAC rated I O voltages Therefore the CE marked models are enhanced in insulation internally between the primary and secondary 2 module There are dangerous voltages in the I O modules of the 100 200VAC rated I O voltages Therefore the CE marked models are enhanced insulation internally between the p
66. lt In addition to configuring up the interlock circuit in the sequence program corrective and other actions to be taken as a system for the occurrence of a data communication fault should be predetermined between the external device and CPU module NCAUTION Do not bunch the control wires or communication cables with the main circuit or power wires or install them close to each other They should be installed 100 mm 3 94 inch or more from each other Not doing so could result in noise that would cause erroneous operation When controlling items like lamp load heater or solenoid valve using an output module large current approximately ten times greater than that present in normal circumstances may flow when the output is turned OFF to ON Take measures such as replacing the module with one having sufficient rated current A 3 INSTALLATION PRECAUTIONS NCAUTION Use the PLC in an environment that meets the general specifications contained in this manual Using this PLC in an environment outside the range of the general specifications could result in electric shock fire erroneous operation and damage to or deterioration of the product Hold down the module mounting lever at the module bottom and securely insert the module fixing latch into the fixing hole in the base unit Incorrect mounting of the module can cause a malfunction failure or drop When using the PLC in the environment of much vibration tighten
67. m or more 32 8 Unit mounting orientation a Since the PLC generates heat it should be mounted on a well ventilated location in the orientation shown below Vertical Flat 4 Mount the base unit on a flat surface If the mounting surface is not even this may strain the printed circuit boards and cause malfunctions 5 Avoid mounting base unit in proximity to vibration sources such as large magnetic contractors and no fuse circuit breakers mount these on a separate panel or at a distance 6 In order to avoid the effects of radiated noise and heat provide the clearances indicated below between the PLC and devices that generate noise or heat contactors and relays Required clearance in front of PLC at least 100 mm 3 94 inch Required clearance on the right and left of PLC at least 50 mm 1 97 inch At least 50mm p gen 1 97 inch At least 50mm 1 97 inch At least 100mm 8 94 inch Contactor relay etc 33 7 Install the main base unit QO0JCPU by screwing in the following procedure a Fit the two base unit top mounting screws into the enclosure Panel b Place the right hand side notch of the base unit onto the right hand side screw c Place the left hand side pear shaped hole onto the left hand side screw d Fit the mounting screws into the mounting screw holes in the base unit bottom and retighten the four fi
68. mA PA pprox mA ON voltage ON current 19V or more 3mA or more OFF voltage OFF current 11V or less 1 7mA or less 9 5V or less 1 5mA or less Number of simultaneous input points Simultaneous 50 16 points common ON ratio Response OFF to ON 1ms 5ms 10ms 20ms 70ms or less time ON to OFF CPU module parameter setting 1 Initial setting is 10ms Writing method for 32 points common 64 points I O assignment is set as 64 points I O assignment is set as points 64 point input module 64 point high speed input module 40 pin connector x 2 SV DC internal current 90mA all points ON consumption For all modules the following is applied Isolation method Photocoupler isolation Input display LED display 1 The response time of QX42 S1 is shown below Set with parameters of the CPU module The initial setting is 0 2ms Setting value 01 oz J 93 d ec n OFF ON ON OFF 70 o cam 5VDC 12VDC 5VDC 12VDC 5VDC 12VDC 15 15 15 15 15 15 Rated input voltage 20 20 20 20 20 20 ripple ratio ripple ratio ripple ratio ripple ratio ripple ratio ripple ratio within 5 within 5 within 5 within 5 within 5 within 5 Approx Approx Approx Approx Approx Approx 12 _ 3 3mA 12 3 3 ON voltage ON current 3 5V or more 1mA or more OFF voltage OFF current 1V or less 0 1mA or less Number of simulta
69. mA TYP all points ON consumption For QY50 and QY68A the following is applied Isolation method Photocoupler isolation Output display LED display 75 J o 5 12V DC 20 10 5 12V DC 25 10 Response 0 5ms or less time 0 5ms or less resistance load Voltage Sev DO SAAN Do T power 20 10 ripple ratio within 5 25 10 ripple ratio within 5 supply Current STA at 24V DC MAX all points ON at 24V DC common Common terminal TB18 Common terminal 01 02 points 16 point output module 32 point output module None tee eee gt 18 point terminal block External connection M3 x 6 screw 40 pin connector gt V DO imoral current 95 all points ON 150mA TYP all points ON consumption For QY70 and QY71 the following is applied Isolation method Photocoupler isolation Output display LED display eee 12 24V DC 20 15 time 1ms or less resistance load resistance load capacity 50A Provided LED display for fuse Fuse blown display blown signal output to CPU None module External 12 24V DC 20 15 ripple ratio within 5 power supply 20mA at 24V DC 40mA at 24V DC common Common terminal TB17 terminal 17 18 36 Number of occupied I O 16 points I O assignment is set as points 16 point output module 32 point output module Protective function 18 point terminal block n _ External connection M3 x 6 screw 37
70. mal Flicker Detection of error whose occurrence stops operation When automatic writing to standard ROM is completed normally BOOT LED also flickers ON Error detected by CHK instruction or annunciator ON 5 USERLED OFF Normal Flicker Execution of latch clear ON Battery error occurs due to reduction in battery 6 BAT LED voltages of CPU module and memory card OFF Normal ON Start of boot operation OFF Non execution of boot operation Flicker When automatic writing to standard ROM is completed normally ERR LED also flickers Pus pading Used to mount the module to the base unit Memory card EJECT button Used to eject the memory card from the CPU module 7 BOOT LED 10 Memory card Connector used to mount the memory card to the CPU loading connector module 58 Connector for connection with USB compatible peripheral device USB connector 2 Connector type B Can be connected by USB dedicated cable Not available for QO2CPU xa Connector for connection with a peripheral device Can be connected by RS 232 connection cable QC30R2 Used to set the items for operation of the CPU module For system protection and parameter valid drive functions refer to the User s Manual Function Explanation Program Fundamentals of the CPU module used SW1 Used to set system protection Batch inhibits write and control directives to the CPU module Shipped in OFF position OFF No protection ON
71. n electric shock or damage to the product When turning on the power supply or operating the module after installation or wiring work be sure that the module s terminal covers are correctly attached Not attaching the terminal cover could result in electric shock NCAUTION Be sure to ground the FG terminals and LG terminals to the protective ground conductor Not doing so could result in electric shock or erroneous operation When wiring in the PLC be sure that it is done correctly by checking the product s rated voltage and the terminal layout Connecting a power supply that is different from the rating or incorrectly wiring the product could result in fire or damage External connections shall be crimped or pressure welded with the specified tools or correctly soldered Imperfect connections could result in short circuit fires or erroneous operation Tighten the terminal screws with the specified torque If the terminal screws are loose it could result in short circuits fire or erroneous operation Tightening the terminal screws too far may cause damages to the screws and or the module resulting in fallout short circuits or malfunction Be sure there are no foreign substances such as sawdust or wiring debris inside the module Such debris could cause fires damage or erroneous operation The module has an ingress prevention label on its top to prevent foreign matter such as wire offcuts from entering the module
72. nce will increase and the shield will be ineffective Shielded cable Crimp terminal 20 2 MELSECNET H module Always use a double shielded coaxial cable MITSUBISHI CABLE INDUSTRIES LED 5C 2V CCY for the coaxial cables MELSECNET H module Radiated noise in the range of 30MHz or higher can be suppressed by use of the double shielded coaxial cables Earth the double shielded coaxial cable by connecting its outer shield to the ground Shield T Earth here See to 1 for the earthing of the shield 8 Ethernet module FL net module Web server module Precautions for using AUI cables twisted pair cables and coaxial cables are described below a Always earth the AUI cables connected to the 10 5 connectors Because the AUI cable is of the shielded type strip part of the outer cover and earth the exposed shield section to the ground on the widest contact surface as shown below AUI cable Shield See to 1 for the earthing of the shield b Use shielded twisted pair cables as the twisted pair cables connected to the 10BASE T 100BASE TX connectors For the shielded twisted pair cables strip part of the outer cover and earth the exposed shield section to the ground on the widest contact surface as shown below Shielded twisted pair cables Shield See to 1 for the earthing of the shield c Always use double shielded coaxial cables as the coaxial cables connected to the 10BASE2 connect
73. nd Inspection Do not directly touch the module s conductive parts or electronic components Touching the conductive parts could cause an operation failure or give damage to the module 29 This section provides instructions for handling the CPU I O intelligent function and power supply modules base units and so on 1 Module enclosure memory card terminal block connectors and pin connectors are made of resin do not drop them or subject them to strong impact 2 Do not remove modules printed circuit boards from the enclosure in order to avoid changes in operation 8 Tighten the module mounting and fixing screws as specified below Tightening Torque Range Module fixing screw M3 x 12 screw 36 to 48 N cm I O module terminal block screw screw 42 to 58 N cm module terminal block mounting screw M3 5 screw 66 to 89 N cm Power supply module terminal screw M3 5 screw 66 to 89 N cm 4 Make sure to install the power supply module on the extension base units Q6LIB QA1S6LIB Even if the power supply module is not installed when the I O modules and intelligent function module installed on the base units are of light load type the modules may be operated In the case because a voltage becomes unstable we cannot guarantee the operation 5 When using an extension cable do not bundle it with nor run it close to the main circuit high voltage large current cables 4 1 2 Instructions for mounting the
74. nd hold or turn off all output according to the parameter setting Note that the AnS series module will turn off the output in either of cases a and b a The power supply module has over current protection equipment and over voltage protection equipment b The CPU module self diagnostic functions such as the watch dog timer error detect problems In addition all output will be turned on when there are problems that the CPU module cannot detect such as in the I O controller Build a fail safe circuit exterior to the PLC that will make sure the equipment operates safely at such times 3 Output could be left on or off when there is trouble in the outputs module relay or transistor So build an external monitoring circuit that will monitor any single outputs that could cause serious trouble When overcurrent which exceeds the rating or caused by short circuited load flows in the output module for a long time it may cause smoke or fire To prevent this configure an external safety circuit such as fuse Build a circuit that turns on the external power supply when the PLC main module power is turned on If the external power supply is turned on first it could result in erroneous output or erroneous operation When there are communication problems with the data link refer to the corresponding data link manual for the operating status of each station Not doing so could result in erroneous output or erroneous operation
75. neous input points 10096 Simultaneous ON ratio Response OFF to ON 1ms 5ms 10ms 20ms 70ms or less CPU module parameter setting time ON to OFF Initial setting is 10ms 16 points common 32 points common Common Common terminal terminal TB17 B01 B02 1801 M 16 points I O 32 points I O 64 points I O Mad DFOGUDIBQ ND assignment is set as assignment is set as assignment is set as 16 point input module 32 point input module 64 point input module External connection ao Vne 40 pin connector 40 pin connector X 2 5V DC internal current 55mA 70 85 consumption TYP all points ON all points ON all points ON For all modules the following is applied Isolation method Photocoupler isolation Input display LED display ED 24V DC 20 15 ripple ratio within 5 Number of simultaneous input points 10096 6096 20 points common Simultaneous ON ratio OFF to ON 1ms 5ms 10ms 20ms 70ms or less CPU module parameter setting time 32 points common Writing method for Common terminal common ON to OFF Initial setting is 10ms Writing method for 16 points common 32 points common common Common terminal TB18 Common terminal 17 18 36 Number of occupied I O 16 points I O assignment is set as 32 points I O assignment is set as points 16 point input module 32 point input module 18 point terminal block NT _ External connection M3 x 6 screw 37 pin D s
76. ng Mechanical More than 2 million times Life Electrical More than 100 thousand times at rated switching voltage current Applicable wire size 0 75 to 2mm EX immensis By noise simulator of 1 500Vp p noise voltage Noise durability 14s noise width and 25 to 60Hz noise frequency Noise voltage IEC61000 4 4 2kV D 90mm 3 55inch 0 31kg 0 39kg 0 33kg Table 2 6 Q64P Performance Specifications Performance Specifications iai po AP Q64P Base mounting position Power supply module mounting slot Applicable base unit QSLIB Q60B 100 to 120VAC 200 to 240VAC 15 10 put p 85V to 132VAC 170 to 264VAC Input frequency 50 60Hz 5 Within 5 See section 4 3 1 factor 160VA Rated output 8 5A current Overcurrent 9 9A or more protection Overvoltage protection 2 24VDC Efficiency 7096 or more power failure period 3 Dielectric withstand voltage Across inputs LG and outputs FG 2 830VAC rms 3 cycles 2 000 m 6562 ft Across inputs and outputs LG and FG separated across inputs and Insulation resistance LG FG across outputs and FG LG 10M or more by insulation resistance tester By noise simulator of 1 500Vp p noise voltage 14s noise width and 25 Noise durability to 60Hz noise frequency Noise voltage IEC61000 4 4 2kV Operation display LED display lit at 5VDC output Built in Unchangeable by user Apolication ERR contact contact switc
77. ng chapter of the I O Module User s Manual 87 6 Error Codes If a fault occurs when the CPU module is switched from STOP to RUN or during running while the PLC system is ON the CPU module will output the error LED indication by the self diagnosis function and store the error information in the special relay SM and special register SD For the error code 4000H to 4FFFH of the errors occurred on GX Developer intelligent function module or network system at request for general data processing refer to the user s manual of the CPU module Hardware Design Maintenance and Inspection 6 1 How to Read the Error Code If an error occurs read the error code error message and so on using the following GX Developer CPU Module GX Developer QOOJCPU QOOCPU Q01CPU Version 7 or later Q02 CPU QO6HCPU Q12HCPU Q25HCPU Version 5 or later Q12PHCPU Q25PHCPU Version 7 10L or later Use the following procedure to read the error code with GX Developer 1 Start GX Developer 2 Connect the PLC and peripheral device 3 On GX Developer choose the Online Transfer setup menu and specify the port and the CPU module from which the error code will be read 4 Choose Diagnostics PLC diagnostics menu 5 Clicking the button in the PLC diagnostics dialog box shows the error code and error message 6 Choose the Help PLC error menu and confirm the definition of the corresponding error code For deta
78. not produce any effect In the CC Link system however ferrite cores cannot be fitted to cables 2 Noise filter power supply line filter A noise filter is a component which has an effect on conducted noise It is not required to fit the noise filter to the power supply line but fitting it can further suppress noise The noise filter has the effect of reducing conducted noise of 10MHz or less The precautions required when installing a noise filter are described below 1 Do not bundle the wires on the input side and output side of the noise filter When they are bundled the output side noise will induct into the input side wires Input side Input side power supply side power supply side The noise will induct into input side Separate the input and output wires when the input and output wires are bundled Induction Output side device side Output side device side 2 Earth the noise filter earthing terminal to the control cabinet with the short wire as possible less than approx 10 cm 3 94 inch Reference Noise a FN343 3 01 FN660 6 06 ZHC2203 1 1 SCHAFFNER SCHAFFNER ay a Rated current Rated voltage 25 3 2 Requirement to Conform to the Low Voltage Directive The Low Voltage Directive requires each device that operates with the power supply ranging from 50 to 1000VAC and 75 to 1500VDC to satisfy the safety requirements In Sections 3 2 1 to 3 2 6 cautions on insta
79. ns DC input positive common Specification Number of input points 8 points Isolation method Photo coupler isolation Rated input voltage 24VDC 15 20 ripple ratio within 5 Rated input current Approx 4mA ON voltage ON current 19VDC or more 3mA or more OFF voltage OFF current 11VDC or less 1 7mA or less Number of simultaneously input 100 points Simultaneous ON ratio Response OFF ON 1ms 5ms 10ms 20ms 70ms or less time ON OFF CPU module parameter setting 1 Initial setting is 10ms Rn oett 8 points common Common terminal TBO9 common Number of occupied 16 points The I O assignment is set as the 16 point input output points input output composite module Operation indication ON indication LED 18 point terminal block M3 X 6 screw method SvDC internal curen 80mA TYP all points ON consumption 1 The response time of the input section can be changed with the following GX Developer CPU Module GX Developer QOOJCPU Q00CPU Q01CPU Version 7 or later Q02 CPU QO6HCPU Q12HCPU Q25HCPU Version 5 or later Q12PHCPU Q25PHCPU Version 7 10L or later Notice that the set response time of the input section becomes valid when using the CPU module with the first 5 digits of the serial number 01112 or later To check the serial number see Section 1 2 84 b Output section specifications Type Transist
80. om fixed facilities The surge voltage withstand level for up to the rated voltage of 300 V is 2500 V 2 This index indicates the degree to which conductive material is generated in terms of the environment in which the equipment is used In the environment corresponding to Pollution level 2 basically only non conductive pollution occurs however temporary conductivity may occur due to the occasional condensing 8 The storage ambient temperature is 20 to 75 if the system includes the AnS series modules 4 The operating ambient humidity and storage ambient humidity are 10 to 9096RH if the system includes the AnS series modules 5 Do not use or store the PLC under pressure higher than the atmospheric pressure of altitude Om Doing so can cause a malfunction When using the PLC under pressure please contact your sales representative Shock resistance 2 2 Performance Specifications of CPU Modules This section provides the performance specifications of the CPU modules Table 2 2 Q00JCPU QOOCPU Q01CPU Performance Specifications Type QOOJCPU QoocPU aoicpu Remarks Control method Repeated operation using stored program Direct 1 is I O control mode Refresh mode osc DXO DYO Programming language Language Relay symbol language logic symbolic o dedicated to sequence control languagee Processing speed LD X0 0 20 us 0 16 us 0 10 us sequence instruction MOV DO D1 0 70 us 0 56 us 0 35 u
81. operating status of each station Not doing so could result in erroneous output or erroneous operation 42 DANGER When connecting a peripheral device to the CPU module or connecting a personal computer or the like to the special function module to exercise control data change on the running PLC configure up an interlock circuit in the sequence program to ensure that the whole system will always operate safely Also before exercising other control program change operating status change status control on the running PLC read the manual carefully and fully confirm safety Especially for the above control on the remote PLC from an external device an immediate action may not be taken for PLC trouble due to a data communication fault In addition to configuring up the interlock circuit in the sequence program corrective and other actions to be taken as a system for the occurrence of a data communication fault should be predetermined between the external device and CPU module Do not bunch the control wires or communication CAUTION cables with the main circuit or power wires or install them close to each other They should be installed 100 mm 3 94 inch or more from each other Not doing so could result in noise that would cause erroneous operation When controlling items like lamp load heater or solenoid valve using an output module large current approximately ten times greater than that present in normal circumstan
82. or output sink type Number of output points 7 points Isolation method Photo coupler isolation Rated load voltage 12 24VDC 15 20 Max load current 0 5A point 2A common Response OFF gt ON 0 1ms or less time ON OFF 1ms or less rated load resistance load Surge suppressor Zener diode Fuse 4A not replaceable Fuse blowing capacity 50A Provided When the fuse blows it is indicated with the i pA E LED and a signal is output to the CPU External Voltage 12 24VDC 20 15 ripple ratio within 5 suppiy Current 10mA at 24VDC power Writing memod Tor 7 points common Common terminal 1B18 common Protective function None 2 Connection diagram Rated load voltage 24VDC 12 24VDC 85 5 4 Interrupt Module 5 4 1 QI60 type interrupt module Number of input points 16 points 24V DC 20 15 ripple ratio within 596 Number of simultaneously input 100 points Simultaneous ON ratio P Response OFFtoON Time ON to OFF Writing method for common 16 points common Common terminal TB17 16 points Number op OCCUPE NO points I O assignment is set as 16 point I O composite module External wire connection method 18 point terminal block 6 screw SV DC internal current 60 all points ON consumption For QI60 the following is applied Isolation method Ph
83. ors Earth the double shielded coaxial cable by connecting its outer shield to the ground Shield Earth here See to 1 for the earthing of the shield Ethernet is the registered trademark of XEROX Co LTD 4 I O signal lines and other communication cables For the I O signal lines and other communication lines RS 232 RS 422 CC Link etc if extracted to the outside of the control panel also ensure to earth the shield section of these lines and cables in the same manner as in item 1 above 21 3 1 4 Power supply module Always ground the LG and FG terminals after short circuiting them 3 1 5 When using QA1S6 B type base unit 1 Cable a Earthing of shielded cables Earth the shield of the shielded cable as near the unit as possible taking care so that the earthed cables are not induced electromagnetically by the cable to be earthed Take appropriate measures so the shield that was partly removed for exposure is earthed to the control panel over a large contact surface area A clamp may also be used as shown in the figure below In this case however apply a cover to the painted inner wall surface of the control panel which comes in contact with the clamp Screw x fitting Ps Shield section Shielded cable Note The method of earthing by soldering a wire onto the shield section of the shielded cable as shown below is not recommended The high frequency impedance will increase and
84. otocoupler isolation lutput display LED display 1 The response time of QI60 can be changed according to the following When using other products the response time will not changed Fixed at 0 2ms CPU module Product with first 5 digits of serial number 02092 or later GX Developer Version 6 or later 2 The response time of QI60 is shown below Set with CPU module parameters Initial setting is 0 2ms Setting value 02 06 1 _ Rated load voltage 86 5 5 Wiring of I O Equipment 1 The wires used for connection to the terminal block should be 0 3 to 0 75mm in core and 2 8mm 0 11 inch max in outside diameter 2 Insulation sleeved crimping terminals cannot be used with the terminal block It is recommended to cover the wire connections of the crimping terminals with mark or insulation tubes 8 Run the input and output lines away from each other 4 When the wiring cannot be run away from the main circuit and power lines use a batch shielded cable and ground it on the PLC side In some cases pond itin the opposite side pu gable meu output J 5 Where wiring runs through piping ground the piping without fail 6 Run the 24VDC input line away from the 100VAC and 200VAC lines 7 Wiring of 200m 686 67 ft or longer distance will give rise to leakage currents due to the line capacity resulting in a fault Refer to the troubleshooti
85. ound with the thickest and shortest wire possible The wire length must be 30 cm 11 18 inch or shorter The LG and FG terminals function is to pass the noise generated in the PLC system to the ground so an impedance that is as low as possible must be ensured As the wires are used to relieve the noise the wire itself carries a large noise content and thus short wiring means that the wire is prevented from acting as an antenna b The earth wire led from the earthing point must be twisted with the power supply wires By twisting with the earthing wire noise flowing from the power supply wires can be relieved to the earthing However if a filter is installed on the power supply wires the wires and the earthing wire may not need to be twisted 3 1 3 Cables The cables extracted from the control panel contain a high frequency noise component On the outside of the control panel therefore they serve as antennas to emit noise To prevent noise emission use shielded cable for the cables which are connected to the I O units and intelligent function units and may be extracted to the outside of the control panel The use of a shielded cable also increases noise resistance The signal lines connected to the PLC I O units and intelligent function units use shielded cables to assure noise resistance under the conditions where the shield is earthed If a shielded cable is not used or not earthed correctly the noise resistance will not meet the specifi
86. ps that can be executed is found by the following rogram capacity file header size SUME 34 steps efer to the following manual for details of the program capacity and file Basic Model QCPU Mode User s Manual Function Explanation Program Fundamentals 2 These values include those of the CPU module base unit and power supply module Table 2 3 Q02 H CPU QO6HCPU Q12HCPU Q25HCPU Performance Specifications Type Item Q02 QO2H Q06H Q12H Q25H Remarks CPU CPU CPU CPU CPU Control method Repeated operation using stored program Direct I O is available by I O control mode Refresh mode direct I O specification DXO DYO Programming language Relay symbol language logic symbolic Language dedicated to sequence language MELSAP3 SFC MELSAP L control and function block speed LD X0 0 079 us 0 034 us sequence instruction MOV DO D1 0 237us 0 102 us Total number of instructions 360 a ode i p Constant scan 0 5 to 2000 ms Parameter Function that uniforms scan time can be specified in 0 5ms increments setting Program a i memor 60k 124k 252k A of the memory card Drive 1 max 2Mbyte Capacity of the memory card loaded capacity ATA card max 32Mbyte 112 240 496 1008 seamos p 255 epe d Memory card RAM 256 Memory card Flash card e ROM ATA card Iesse one file each for file Standard RAM reg
87. rimary and secondary The I O modules of 24VDC or less rating are out of Low Voltage Directive application range 3 CPU module memory card base unit Using 5VDC circuits inside the above modules are out of the Low Voltage Directive application range 4 Intelligent function modules special function modules The intelligent function modules special function modules such as the analog network and positioning modules are 24VDC or less in rated voltage and are therefore out of the Low Voltage Directive application range 5 Display device Use the CE marked display device 26 3 2 3 Power supply The insulation specification of the power supply module was designed assuming installation category II Be sure to use the installation category II power supply to the PLC The installation category indicates the durability level against surge voltage generated by a thunderbolt Category has the lowest durability category IV has the highest durability 9 Category I Category 1 Category II Category 7 Figure 1 Installation Category Category ll indicates a power supply whose voltage has been reduced by two or more levels of isolating transformers from the public power distribution 3 2 4 Control panel Because the PLC is an open device a device designed to be stored within another module be sure to use it after storing in the control panel 1 Electrical shock prevention In order to prevent persons
88. rogram written by online program correction during boot operation is written to the program memory After making online program correction also write the program to the standard ROM of the boot source memory If you forget to write the program to the standard ROM the old program will be executed at the next boot operation For details of boot operation refer to the Basic Model QCPU Q Mode User s Manual Function Explanation Program Fundamentals 54 4 4 3 Reset operation For the Q00J Q00 Q01 CPU the RUN STOP RESET switch of the CPU module is used to switch between the RUN status and STOP status and to perform RESET operation When using the RUN STOP RESET switch to reset the CPU module moving the RUN STOP RESET switch to the reset position will not reset it immediately Hold the RUN STOP RESET switch in the RESET position until reset processing is complete the flickering ERR LED goes off If you release your hand from the RUN STOP RESET switch during reset processing while the ERR LED is flickering the switch will return to the STOP position and reset processing cannot be completed Perform reset operation with the RUN STOP RESET switch in the following procedure START Hold the RUN STOP RESET Reset operation is started using the switch in the RESET position RUN STOP RESET switch c RESET RUN CO RUN STOP RESET switch The ERR LED flickers several Reset is accepted and reset time
89. rroneous operation and damage to or deterioration of the product Hold down the module mounting lever at the module bottom and securely insert the module fixing latch into the fixing hole in the base unit Incorrect mounting of the module can cause a malfunction failure or drop When using the PLC in the environment of much vibration tighten the module with a screw Tighten the screw in the specified torque range Undertightening can cause a drop short circuit or malfunction Overtightening can cause a drop short circuit or malfunction due to damage to the screw or module When installing extension cables be sure that the connectors of base unit are installed correctly After installation check them for looseness Poor connections could cause an input or output failure Securely mount the memory card by pushing it into the memory card mounting slot Then confirm that it has been securely mounted Not doing so can cause a malfunction due to a contact fault Completely turn off the external power supply before mounting or removing the module Not doing so could result in electric shock or damage to the product Note that online module change can be made when the QnPHCPU is used Note that there are restrictions on the modules that can be changed online and each module has a predetermined changing procedure For details refer to the section of online module change in the Process CPU User s Manual Hardware Design Maintenance a
90. rror codes The CPU type is abbreviated to the QCPU when description is common to the MELSEC Q series CPU modules The usable extension base units and the number of extension bases vary with the CPU module used The following table indicates the CPU module types described in this manual and differences between them Extension Base Number of Number of CPU Module Type QOOJCPU Main Base Unnecessary QA1SLIB Unusable Extension Bases mountable Modules QOOCPU Necessary Unusable QO1CPU 002 CPU QO6HCPU Q12HCPU Q25HCPU Q12PHCPU Q25PHCPU 1 Extension base unit cannot be connected when the slim type main base unit Q32SB Q33SB Q35SB is used Q12PHCPU and Q25PHCPU are not compatible with the slim type main base unit Q32SB Q33SB Q35SB c Usable 1 Necessary Necessary 2 Usable Usable Unusable 2 1 1 Included Parts The following tables list the parts included with the corresponding modules 1 CPU module QOOJCPU Product Name CPU module Battery Base unit mounting screw This manual b Other than QOOJCPU c Nee ope rr QO1CPU i eee CPU module 2HCPU 3 2PHCPU Quantit QOOJCPU Q6BAT M4X14 screw 2 Main base unit for Q series modules Product Name Q
91. s Totalaumberotinstnictons 249 except instructions dedicated to intelligent function module Constant scan Function that 1 to 2000ms uniforms scan time can be specified in 1ms increments Seung Program capacity 1 8k steps 8k steps 14k steps Program memory Drive 0 58kbyte 94kbyte 4 Standard RAM Memory capacity Drive 3 None 64kbyte Standard ROM Drive 4 58kbyte 94kbyte Number of standard ROM write Max 100 thousand times times Number of points Number of I O device points 2048 points X YO to 7FF available in programs Number of points 256 points 1024 points accessible to X YO to FF X YO to 3FF actual I O modules Number of occupied points Number of extension bases 2 4 Number of loadable modules 16 24 Year month day hour minute second day of week Automatic leap year judgment Accuracy Clock function 3 2 to 45 27s 1 98s d at 0 C 2 57 to 5 27s 2 22s d at 25 C 11 68 to 3 65s TYP 2 64s d at 55 C Allowable momentaly power failure Within 20ms depending on power period 100VAC or more supply module 5VDC internal current consumption 0 22A 2 0 25A 0 27A 98mm 3 86inch 98mm 3 86inch 245mm External dimensions 9 65inch 2 OBEN 98mm 3 86inch 89 3mm 3 52inch Weight 1 The max number of sequence ste
92. s three to four processing is performed Flickers The LED goes off Reset is completed Goes off Return the RUN STOP RESET 7777 Reset is canceled switch to the STOP position CO RUN STOP RESET RUN STOP RESET switch Releasing your hand from the RUN STOP RESET switch returns it to the STOP position 55 4 4 4 Latch clear operation To execute latch clear perform remote latch clear operation using GX Developer Latch clear cannot be executed by operating the switches of the CPU module POINT 1 The invalid range of latch clear can be set device by device by making device setting in the parameter mode 2 For remote latch clear operation using GX Developer refer to the operating manual of GX Developer 56 4 5 Part Names and Settings of Q02 Q06H Q12H Q25H Q12PH Q25PHCPU 4 5 1 Part names and settings This section explains the names and settings of the module Front face With front cover open o Ds am O 0 c q n Da 4 4 e TTIIITI NO cA A Z ARON 9 ale e Ax 8 When opening the front cover put your finger here Side fa
93. s to the protective ground conductor Not doing so could result in electric shock or erroneous operation When wiring in the PLC be sure that it is done correctly by checking the product s rated voltage and the terminal layout Connecting a power supply that is different from the rating or incorrectly wiring the product could result in fire or damage External connections shall be crimped or pressure welded with the specified tools or correctly soldered Imperfect connections could result in short circuit fires or erroneous operation e Tighten the terminal screws with the specified torque If the terminal screws are loose it could result in short circuits fire or erroneous operation Tightening the terminal screws too far may cause damages to the screws and or the module resulting in fallout short circuits or malfunction Be sure there are no foreign substances such as sawdust or wiring debris inside the module Such debris could cause fires damage or erroneous operation The module has an ingress prevention label on its top to prevent foreign matter such as wire offcuts from entering the module during wiring Do not peel this label during wiring Before starting system operation be sure to peel this label because of heat dissipation This chapter provides the specifications and connection diagrams of the Q series I O modules 66 5 1 Input Modules 5 1 1 Specifications of input modules Rated inpu
94. s cn Taiwan Setsuyo Enterprise Co Ltd v Rio Branco 123 15 6F No 105 Wu Kung 3rd RD Wu K Rio de Janeiro RJ CEP 20040 005 E um Hsiang Taipei Hsine Taiwan Brazil Tel 55 21 221 8343 Tel 886 2 2299 2499 7 Korea HAN NEUNG TECHNO CO LTD Germany serta Electric Europe B V German 1F Dong Seo Game Channel Bldg Gothaer Strasse 8 D 40880 Ratingen Pad 1 Deungchon dong Kangsec ku GERMANY eoul Korea Tel 449 2102 486 0 Tel 82 2 3660 9552 Singapore Mitsubishi Electric Asia Pte Ltd U K Electric Europe B V UK 307 ALEXANDRA ROAD 05 01 02 MITSUBISHI ELECTRIC BUILDING Travellers Lane Hatfield Herts AL10 8XB UK SINGAPORE 159943 Tel 44 1707 276100 did a Eu Ital Mitsubishi Electric E B V Itali alan KECA ere ane tae ee pene epee nan 898 28 29 30 S V City Building Office Centro Dir Colleoni Pal Perseo Ingr 2 E A Rama 3 Road Via Paracelso 12 20041 Agrate B angkpongpang Yannawa Milano Italy Bangkok 10120 Tel 39 039 60531 Tel 66 2 682 6522 Spain Mitsubishi Electric Europe B V Spanish Indonesia P T Autoteknindo SUMBER MAKMUR Branch Carretera de Rubi 76 80 Jl Muara Karang Selatan Block A Utara 08190 Sant Cugat del Valles No 1 Kav No 11 Kawasan Industri Barcelona Spain Pergudangan Jakarta Utara 14440 Tel 34 935 653135 Tel 62 21 663 0833 South Africa Circuit Breaker Industries LTD noa Messung Systems CUL CIE Private Bag 2016 Isando 16
95. sary to create orograms with the Process CPU Sold separatel Relevant Manual SH 080314E 13JR55 SH 080315E 13JR56 Manual No QCPU Mode QnACPU Programming Manual Common Instructions This manual explains how to use the sequence instructions basic instructions and application instructions Sold separately QnPHCPU Programming Manual Process Control Instructions This manual explains the programming procedures device names and other items necessary to implement PID control using process control instructions Sold separately QCPU Q Mode QnACPU Programming Manual SFC This manual explains the system configuration performance specifications functions programming debugging error codes and others of MELSAP3 Sold separately QCPU Q Mode QnACPU Programming Manual MELSAP L This manual explains the programming methods specifications functions and so on that are necessary to create the MELSAP L type SFC programs Sold separately Building Block I O Module User s Manual This manual privides the specifications and external wiring of I O modules Sold separatel SH 080039 13JF58 SH 080316E 13JF67 SH 080041 13JF60 SH 080076 13JF61 SH 080042 13JL99 1 Overview This manual provides the performance specifications loading and installation and part names and settings of the MELSEC Q series CPU modules the specifications and connection of the I O modules and how to read e
96. se 38 4 1 5 Connecting and disconnecting extension cable 39 4 2 General Safety Requirements rn eennt 42 4 3 Power Supply Wiring ny ie EE ee Ep do etur e persaepe ae 47 4 3 1 Precaution when connecting the uninterruptive power supply 49 4 4 Part Names and Settings of Q00J Q00 Q01 CPU 50 4 4 1 Part names and settings s odo Deve era oc SER IR rr eut 50 4 4 2 Switch operation after writing 54 4 4 3 Reset operallOD eio cepta todas a uc cus fai ee Du uote simt 55 4 4 4 Latch clear operation ernn 56 4 5 Part Names and Settings of Q02 Q06H Q12H Q25H Q12PH Q25PHCPU 57 4 5 1 Part names and settings 57 4 5 2 Switch operation after writing 60 4 5 9 Latch 60 4 5 4 Mounting and removing of memory card during power on 61 4 5 5 Executing automatic write to standard ROM 61 A 8 4 6 Part Names of Power Supply 63 Specifications and Connections of I O 66 5 IH Iput Modules o
97. t voltage 100 to120V AC 10 15 100 to 240V AC 10 15 frequency 50 60Hz 3Hz 50 60Hz 3Hz Approx 17mA 200V AC 60Hz Approx 8mA 100V AC 60Hz Approx 14mA 200V AC 50Hz Rated input current Approx 7mA 100V AC 50Hz Approx 8mA 100V AC 60Hz A ON voltage ON current 80V AC or more 5mA or more 50Hz 60Hz OFF voltage OFF current 30V AC or less 1 7mA or less 50Hz 60Hz 100 110V AC 100 240V AC Simultaneous ON ratio 60 132V AC 87 596 264V AC Response OFF to ON 15ms or less 100V AC 60Hz 10ms or less 100V AC 60Hz time ON to OFF 20ms or less 100V AC 60Hz Writing method for 16 points common 8 points common common Common terminal TB17 Common terminal TB17 Saeed 16 points common Common terminal TB1 7 External connection 18 point terminal block M3 x 6 screw 5 V DC internal current 50mA all points ON For all modules the following is applied Isolation method Photocoupler isolation Input display LED display 67 ee 26V DC 20 15 ripple ratio within 5 Number of simultaneous input points Simultaneous 10096 ON ratio 1ms 5ms 10ms 20ms 70ms or less CPU module parameter setting 1 Initial setting is 10ms common 16 points I O assignment is set as 16 points I O assignment is set as points 16 point input module 16 point high speed input module SV DC internal current TYP all points ON 60 TYP all points
98. tension base units 100 110VAC Main base unit r ERR LPG 24vDC he E INPUT 100 120VAC vov Connect to 24VDC terminals of I O module that requires 24VDC internally Extension base unit Q68B Extension cable ERR 1 100VAC ic H INPUT 100 120VAC Ground wire d Grounding PONT 1 Use the thickest possible max 2 mm 14 AWG wires for the 100 200 VAC and 24 VDC power cables Be sure to twist these wires starting at the connection terminals To prevent a short circuit should any screws loosen use solderless terminals with insulation sleeves 2 When the LG terminals and FG terminals are connected be sure to ground the wires Do not connect the LG terminals and FG terminals to anything other than ground If LG terminals and FG terminals are connected without grounding the wires the PLC may be susceptible to noise In addition since the LG terminals have potential the operator may receive an electric shock when touching metal parts 3 1 Error output through the ERR terminal of the power supply module on the extension base is not available For error output use the ERR terminal of the power supply module on the main base 4 3 1 Precaution when connecting the uninterruptive power supply Be sure of the following terms when connecting the QCPU system to the uninterruptive power supply abbreviated as UPS hereafter Use a UPS which
99. the dangling moving or careless pulling of the cable Q6HLD R2 type RS 232 Connector Disconnection Prevention Holder is available as a clamp for RS 232 connector 51 2 QOOCPU Q01CPU Front face With front cover open 1 Q01CPU RUN 2 ENSEM nee When opening the front cover put your finger here Side face CI EI 11 J 52 Module fixing hook Application Hook used to fix the module to the base unit Single motion installation RUN LED Displays the operating status of the CPU module ON During operation in RUN mode During a stop in STOP mode or when the errorwhose occurrence stops operation is detected When parameters program is written during STOP and the RUN STOP RESET switch is moved from STOP to RUN To turn ON the RUN LED after writing the program carry out the following steps Move the RUN STOP RESET switch from RUN to STOP to RUN Perform reset with the RUN STOP RESET switch Power ON the PLC again To turn ON the RUN LED after writing the parameters carry out the following steps Perform reset with the RUN STOP RESET switch Power ON the PLC again If the RUN STOP RESET switch is moved from STOP to RUN to STOP to RUN after changing the parameter values the new values are not reflected on the parameters related to the intelligent function module such as the network parameters
100. ts module relay or transistor So build an external monitoring circuit that will monitor any single outputs that could cause serious trouble When overcurrent which exceeds the rating or caused by short circuited load flows in the output module for a long time it may cause smoke or fire To prevent this configure an external safety circuit such as fuse Build a circuit that turns on the external power supply when the PLC main module power is turned on If the external power supply is turned on first it could result in erroneous output or erroneous operation A 2 DESIGN PRECAUTIONS DANGER When there are communication problems with the data link refer to the corresponding data link manual for the operating status of each station Not doing so could result in erroneous output or erroneous operation When connecting a peripheral device to the CPU module or connecting a personal computer or the like to the intelligent function module to exercise control data change on the running PLC configure up an interlock circuit in the sequence program to ensure that the whole system will always operate safely Also before exercising other control program change operating status change status control on the running PLC read the manual carefully and fully confirm safety Especially for the above control on the remote PLC from an external device an immediate action may not be taken for PLC trouble due to a data communication fau
101. types and required quantities Cable clamp Type AD75CK Mitsubishi Electric Ferrite core Type ZCAT3035 1330 TDK ferrite core Required quantity Required Qty 1 axis 2 axis 3 axis Within 2 m 6 56 ft AD75CK EE RR LR DA Cable length Prepared part AD75CK Lr qwe oer 2 m 6 56 ft to 10m 32 79 ft ino ik 7891 23 c CC Link module 1 Be sure to ground the cable shield that is connected to the CC Link module close to the exit of control panel or to any of the CC Link stations within 30 cm 11 8 inch from the module or stations The CC Link dedicated cable is a shielded cable As shown in the illustration below remove a portion of the outer covering and ground as large a surface area of the exposed shield part as possible t CC Link dedicated cable Shield 2 Always use the specified CC Link dedicated cable 3 Do not use a ferrite core for the CC Link module or CC Link stations 4 The CC Link module the CC Link stations and the FG line inside the control panel should be connected at both the FG terminal and the SLD terminal as shown in the diagram below Simplified diagram Master module Remote module Local module 2 cm DA 7 DB Yellow x DB x DB He inal ermina resistor PS i 2G HY DG resistor SLD CC Link SLD CC Link SLD
102. ub connector NOE GUEDE 50mA TYP all points ON 75 TYP all points ON consumption 71 5 1 2 Input module connection diagram 1 Type Rated input voltage Type Rated input voltage Do not touch the Do not touch the terminals during energization e DANGER Doing so can DANGER energization Doing so can cause cause an electric an electric shock or shock or malfunction malfunction Rated input voltage Rated input voltage cm 24VDC 40 51 avec QX70 5 1 NO 1 Negative and positive commons are both applicable to QX70 72 Rated input voltage Rated input voltage QX41 S1 QX42 1 QX42 S1 QX71 QX72 1 5 12VDC Module bottom m 516 500 LL X01 Po M peered ay 1 X 19 N ol gt lt e f e ine X e 502 _ Big 208 17 5 AD Biel X05 1 gt lt o gt lt o ol ol e gt lt Po AB B15 L X06 gt 3 ti ol 3 lue XOT o o i
103. urers who recognize their products must conform to the EMC and Low Voltage Directive are required to declare that their products conform to these Directives and put a CE mark on their products 3 1 Requirements for conformance to EMC Directive The EMC Directive specifies that products placed on the market must be so constructed that they do not cause excessive electromagnetic interference emissions and are not unduly affected by electromagnetic interference immunity The applicable products are requested to meet these requirements The sections 3 1 1 through 3 1 6 summarize the precautions on conformance to the EMC Directive of the machinery constructed using the MELSEC Q series PLCs The details of these precautions has been prepared based on the control requirements and the applicable standards However we will not assure that the overall machinery manufactured according to these details conforms to the above mentioned directives The method of conformance to the EMC Directive and the judgment on whether or not the machinery conforms to the EMC Directive must be determined finally by the manufacturer of the machinery 3 1 1 Standards applicable to the EMC Directive The standards applicable to the EMC Directive are listed below Specification Test item Test details Standard value 30M 230MHz QP 30dB 4 V m 30 m in measurement range 1 230M 1000MHz QP 37 dB V m 30 m in measurement range Electromagnetic 150k 500kHz 79 dB
104. who are not familiar with the electric facility such as the operators from electric shocks the control panel must have the following functions a The control panel must be equipped with a lock so that only the personnel who has studied about the electric facility and have enough knowledge can open it b The control panel must have a structure which automatically stops the power supply when the panel is opened 2 Dustproof and waterproof features The control panel also has the dustproof and waterproof functions Insufficient dustproof and waterproof features lower the insulation withstand voltage resulting in insulation destruction The insulation in our PLC is designed to cope with the pollution level 2 so use in an environment with pollustion level 2 or below Pollution level 1 An environment where the air is dry and conductive dust does not exist Pollution level 2 An environment where conductive dust does not usually exist but occasional temporary conductivity occurs due to the accumulated dust Generally this is the level for inside the control panel equivalent to IP54 in a control room or on the floor of a typical factory Pollution level 3 An environment where conductive dust exits and conductivity may be generated due to the accumulated dust An environment for a typical factory floor Pollution level 4 Continuous conductivity may occur due to rain snow etc An outdoor environment As shown above the PLC can rea
105. xing screws Note1 Install the main base unit to a panel with no module mounted in the rightmost slot Remove the base unit after removing the module from the rightmost slot Note2 The mounting screws included with the slim type main base unit differ from those included with other main base units Please specify Cross recessed binding head machine screw M4 X12 black when ordering the mounting screws for the slim type main base unit 8 Note the following points when mounting a DIN rail Mounting a DIN rail needs special adaptors optional which are to be user prepared a Applicable adapter types Q6DIN2 Q35B Q65B Q00JCPU Q6DIN3 Q33B Q52B Q55B Q63B Q32SB Q33SB Q35SB 34 b Adaptor installation method The way to install the adaptors for mounting a DIN rail to the base unit is given below Base unit rear Place the hook of the adaptor Push the top of the adaptor small in the lower hole small far enough until it clicks Insert the adaptor large into the grooves Push the bottom of the adaptor large far of the base unit from below enough until it clicks c Applicable DIN rail types JIS C 2812 TH35 7 5Fe TH35 7 5Al TH35 15Fe d DIN rail mounting screw intervals When using a TH35 7 5Fe or TH35 7 5AI DIN rail rail mounting screws should be tightened at a pitch of 200 mm 7 88 inch or less in order to ensure that the rail has sufficient
106. y checking the product s rated voltage and the terminal layout Connecting a power supply that is different from the rating or incorrectly wiring the product could result in fire or damage External connections shall be crimped or pressure welded with the specified tools or correctly soldered Imperfect connections could result in short circuit fires or erroneous operation e Tighten the terminal screws with the specified torque If the terminal screws are loose it could result in short circuits fire or erroneous operation Tightening the terminal screws too far may cause damages to the screws and or the module resulting in fallout short circuits or malfunction Be sure there are no foreign substances such as sawdust or wiring debris inside the module Such debris could cause fires damage or erroneous operation The module has an ingress prevention label on its top to prevent foreign matter such as wire offcuts from entering the module during wiring Do not peel this label during wiring Before starting system operation be sure to peel this label because of heat dissipation 47 1 Separate the PLC s power supply line from the lines for I O devices and power devices as shown below When there is much noise connect an insulation transformer PLC power Insulation transformer Main power supply supply UE ge NS Ye ENS 200VAC O0 s o 0 4 8 5 PLC Ti I O power supply 0 o O d
107. ys forward it to the end user A 1 DESIGN PRECAUTIONS lt SDANGER Install a safety circuit external to the PLC that keeps the entire system safe even when there are problems with the external power supply or the PLC module Otherwise trouble could result from erroneous output or erroneous operation 1 Outside the PLC construct mechanical damage preventing interlock circuits such as emergency stop protective circuits positioning upper and lower limits switches and interlocking forward reverse operations 2 When the PLC detects the following problems it will stop calculation and turn off all output in the case of a In the case of b it will stop calculation and hold or turn off all output according to the parameter setting Note that the AnS series module will turn off the output in either of cases a and b a The power supply module has over currentprotection equipment and over voltage protection equipment b The CPU module self diagnosis functions such as the watch dog timer error detect problems In addition all outputs will be turned on when there are problems that the CPU module cannot detect such as in the I O controller Build a fail safe circuit or provide a mechanism exterior to the PLC that will make sure the equipment operates safely at such times For a fail safe circuit example see Loading and Installation in this manual 3 Output could be left on or off when there is trouble in the outpu

QCPU(Q mode) CPU Module User`s Manual (Hardware)

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