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1. iih xd HZ 3X48 Tuff N oO CE EAW TO 3 VH cH ZH TH 0H Qo QD OW i voll Soll 20H T 02II SAAN HELON did ZON YK b J J1 0 es YN 2Y A ZNW o ddd o o oe ae ea teed V edel OW yao 690 ras 190 ogo Se AR ROA oN LL O L IS Oo e oS TH O e Ld od AON Ec 7H08 A08 Motor Electric Heating connection Diagram PORCHESON User s Manual for TB108 V2 0 Reference amp Appendices RST O Oo O 3 POWERMCB l Absorption Component Absom on T AI MCI N Component Coil Interference Absorption Contact Interference Absorption O L Absorption Component 4 Motor End Interference Absorption MOTOR an Common Interference Suppression Method for reference only PORCHESON 5
2. page 37 2 Delay Setting Page page 38 3 Pressure Flow Slope Setting page page 39 4 Pressure Pre Adjustment page page 40 5 Flow Pre Adjustment page page 41 6 Back Pressure Pre Adjustment page page 42 7 Electronic Ruler Pressure Inspection setting page page 43 8 Special Function Option page page 44 9 Standby Function setting page page 46 10 Programmable standby Function page page 47 11 Temperature Parameter Time setting page page 48 12 Machine No Ex Factory Value Settiong Page page 49 Chapter 6 Input Output Mode Inspection 1 Input Inspection page page 50 2 Output Inspection page page 50 Reference amp Appendices 1 TB108 keyboard installation dimension drawing page 52 2 TC108 keyboard installation dimension drawing page 53 3 Exterior dimensions and installation hole position drawing for switching power supply case
3. page 54 4 Exterior dimensions and installation hole position drawings for mainframe page 54 5 System wiring drawing page 55 6 Motor heating wiring drawing page 56 7 Usual methods of interference suppression page 57 PORCHESON User s Manual for TB108 V2 0 Chapter 1 System Configuration amp Installation Chapter 1 System Configuration amp Installation 1 System Configuration amp Remarks No Mode Configuration Quantity Remarks 24 24 7 3 path electronic rule 1 Host computer posu d Poet Optional PS860BM 31 28 10 3 elecrronic rule 1 set Optional TB 108 LCD 7 0 TFT 1 set Optional 2 Keyboard TC 108 LCD 7 0 TFT Touch panel 1 set Optional 3 Power PW 600 600W 1 set 4 Communication Cable DB 15F 1M 8M optional set 2 Characteristics of PS860BM Control System gt The system has bright LCD display and 800 480 Dot 7 colorful gt The system adopts double 32bit CPU design with fast operating speed precise control and high stability gt It has the real time function to display time and date in real time gt With 999 groups of mode data storage it may enter the model description and real time operating help in Chinese and English gt The password setting and data locking
4. MeitZAuto Cl Stu fSet 4 4 4418 08 bi Place mm The parameter established 1 Fron Release material post release relsased 20 0mm 150 0mm 220 0mm Melt time limit 25 0 sec 1 Movement procedure after finished pressure Protection walking to 20 0 mm switch to store material then to 150 Omm switch to back releasing To 220 0mm more Store material eject back finished 2 Storing material delay time delay time in order to storing material changing over to storing the material through delayed after pressure pretection 3 limiting time of Store material For lack material warning time when reach to time if store material is immature then regard as lack the material so the time of the limit time is established longer than to store material time actually otherwise warning 4 Cooling time before storing when the cooling time is up it will store material and jet gule 5 Cooling time after storing wehen the cooling time is up it will do the next 6 The number of times of clear material repeated to make clear material the times of movements that jet movement 7 Automatic clear material method The automatic clear material function is had uses in the manual mode press the automatic clear material key the system begins to carry out automatic clearing material movements the movement procedure is as follows no whether number of times already arrive
5. i MH E 999999 when push any time after starting the machine again This page offer temperature monitor and machine movement monitor Mould nameand mould number is establishing by the materials picture of the mould Temperature arranges and present oil temperature shows actual value of every sections You can t alter the materials Every functionof the picture stated as follows The descriptions on mode Mode Meanings E Show the motor has already operated SS Show the electric heat has already been opened g Show lubricate pump that is pump oil Ix Show the electric eye is imported normally PORCHESON 11 User s Manual for TB108 V2 0 Chapter 3 Descriptions on setting parameters functions 2 C Type machine machine start main page Urn on the power turn round red urgent switch computer operate light RUN light on you can see the following pictures on the screen the control system has already worked normally at this moment you can begin to operate the machine The ready machine runs normally You can enter the picture of the machine page when push any time after starting the machine again This page offer temperature monitor and machine movement monitor Mould nameand mould number is establishing by the materials picture of the mould Temperature arranges and present oil temperature shows actual value of every sections You can t alter the materials Every functi
6. page 1 2 Characteristics of PS660BM Control System page 1 3 Installation and Debugging of Computer Control System page 2 Chapter 2 Explanation of the Key Operations 1 Figure of Keyboard on the Operation Panel See the figure below page 4 2 Explanation of the Function Key page 5 3 Explanation of the Parameter setting page 6 4 Cursor Key page 7 5 Operation Mode Selection Key page 7 6 Electrothermal ON OFF key and Motor ON OFF key page 7 7 Manual Operation keyboard page 8 8 Setting scope of Numeric Items page 10 Chapter3 Descriptions on setting parameters functions 1 The common hompage while turning on page 11 2 The C machinery s homepage while turning on page 12 3 Fast Setting Page page 16 4 Set mould Opening and Close information page 17 5 Set plastic injecting blowing information page 18 6 Set the stuff storing and cleaning information page 19 7 Set Nozzleand Ejection
7. not need after establishing moduluses reaching if choosing no machine continued producing did not shut down until after the operator shuts down 4 Method that the production record refer move the cursor to production record fence and utilize upper and lower key to look out PORCHESON Jl User s Manual for TB108 V2 0 Chapter 4 Product Management 2 SPC tracing record 16 51 02 M1 dOpnP Lat he parameter establishi 1 Pages 999 modulus continual data in tota The SPC tracing record offers 6 important parameters of latest 999 modulus for production management Let the operator know better the changes of real tested parameters in every production cycle and adjust corresponding changes and then increase the quanlity of the product 2 Print lis start the print list of the printer PORCHESON 3 User s Manual for TB108 V2 0 Chapter 4 Product Management 3 Pressure speed curve H 4 IN key once It will enter into the Pressure speed curve page picture CURVE Press shows as follows at this monment 2009 01 02 PresSpeedCurve 360 00 mm 450 00 mm The parameter establish 1 Choose display Choose the curve you what to display can choose ejection speed pressure keeping mold close pressure pressing enter key is ok PORCHESON 33 User s Manual for TB108 V2 0 Chapter 4 Product Management 3 Temperature tracing curve page H 4 UN key twice It will enter
8. Shut the mould Begin the second circulation 6 Single slide machine slip out if Slip on the left slip into if slip in right 7 The delay slipping on the left the time from open the mould to the time of beginning slipping left 8 The delay slipping on the right the time from open the mould to the time of beginning slipping right PORCHESON 21 User s Manual for TB108 V2 0 Chapter 3 Descriptions on setting parameters functions 9 Neutron entangle tooth setting If press SESS key two times you will enter the page of release core entangle tooth setting the picture displays as follows at this moment aoei trak ore 2 20 95 Pres bar The parameter established 1 pump core shape You can choose stop time stop journey entangle tooth count no use choose stop time set time to stop pumping core movements choose stop journey stop pumping core movements when inputting some breaks alarms ON if choose entangle tooth count you can control the entangle tooth stopping determined by the pulse number of inputting entangle tooth 2 Initial position the begin position of Enter Core and Produce Core namely where stop template the settlement value that pumping core A B 3 The delay of entering the core delay first after run automatically enter the core B initial position when delay time end then make procedure movements of
9. 2 if using time the time of retreating has not ended The operation of seat L E Aj 1 unconditional move forward NOZZLE ADV The operation of seat m E E 1 unconditional move back NOZZLE RET The operating of 1 the speed of t adjusting he mould to slow down adjusting mould after pressing this key bright The blowing operation 1 chooses for blowing 2 Blow time has not ended PORCHESON User s Manual for TB108 V2 0 Chapter 2 Explanation of the Key Operations Usage Operation Conditions SS SCREW ROTATE The operation of adding material 1 not reach end position for adding raw material 2 The temperature of the material tube must reach in the establishing value range MEI el AUTO PURGE The automatic operation for clearing material 1 chooses for clearing material 2 The times of clearing material has not ended 3 the temperature of the material tube must reach in the establishing value range ZEE TABLE LEFT Left slipping operation 1 stop opening mould 2 stop retreating 3 left slipping model has not got the end location des m TABLE RIGHT Right Slipping operation 1 stop opening mould 2 stop retreating 3 right slipping model has not got the end location M EARR PRESS TEST The pressure adjusting operation in advance after pressing this bright key you can enter the pressure adju
10. As only one X10 and X11 warning Please check whether left and right shutting mould button connect correctly to the input end and press normally side to side Storing the material has not finished regularly At storing material in store material prescribe a time limit in time Fail to finish storing material movements Check Whether process is unusual and the material in the storage bucket has been used up if usual you can proper to transferlonger store material prescribe a time limit Open mould has not finished regularly Fail to open mould to put in place in open the mould to prescribe a time limit Check mould open if no unusual you can proper to transfer longer open the mould to prescribe a time limit Trouble of the motor Warning when the motor protect point has signals input Check whether oil pressure motor causes the hot relay to produce movements of protecting because the overload work Cycle has already ended Automatic production cycle goes beyond setting for cycle Check automatic process if have no unusual can proper to transfer cycle time established longer The output has already got schedule Launch output park and modulus opening time has reach output value established in advance the machine stops turning round Solution If make machine run continually after got output you can put the Shut down after warning in
11. information page 20 8 Set Slide mold and Location information page21 9 Set neutron cutter teeth information page 22 10 Set time count information page 23 11 Settemperature information page 24 12 Set warm up information page 25 13 Set mould information page 26 14 Record of data modification page 27 15 Adjust Set special parameters page 28 PORCHESON User s Manual for TB108 V2 0 Contents Chapter 4 Production Management 1 Production Data setting page page 31 2 SPC tracing record Page page 32 3 Pressure Speed curve drawing page page 33 4 Temperature tracing curve drawing page 7 7 7 777777777777 page 34 5s Alarming record p ge 99 e e e nero nece ee eene cine ede nero eni page 35 6 USB setting page page 36 Chapter 5 Instruction for the System Debugging Settings 1 Engineer setting page
12. into the temperature tracing curve page CURVE Press picture shows as follows at this monment 20059 0 02 emp Curve ttc The parameter establishi 1 Choose display that is choose which segment to display its tracing record curve this function offers parameters about 6 hr in advance of 6 segments temperature Let the operator know better the changes of the real temperature compare and analyse the influence on the quanlity of the product 2 The interval of sampling record that is the interval time of sampling record is 5minutes PORCHESON 34 User s Manual for TB108 V2 0 Chapter 4 Product Management 5 Warning record page Press key once it will enter the warning record page piture shows as follows at this monment The parameter establish 1 Lists The system offers 999 warnings for inquery at most gives maintenance more convenience 2 Printlists start the print list of the printer PORCHESON 35 User s Manual for TB108 V2 0 Chapter 4 Product Management 6 USB setting page PCXE de Press Key once It will enter USB setting page picture shows as follows PC LINK atthis monment USB SETING Up Down Up Down Write Enabled move disk USB File 1 porcheszon setting The parameter establishing explaining 1 Data download That s download mold data to usb 2 Materials upload upload mold materials to system from usb 3 System ma
13. is mm The machine runs normally Show the warning content now Ready Show the movements of the machine operates now Br Re press key to show the following menus DIAGNOSE PORCHESON 13 User s Manual for TB108 V2 0 Descriptions on alarm mode Chapter 3 Descriptions on setting parameters functions Alarm Source Solution The electric eye is unusual ThisX04 terms message show When electric eye Input have no signal But the alarm is being only made only when shutting the mould Check whether the electricity is correct and electric eye is hidden or lost efficiency long Shut the mould has not finished regularly Fail to finish shutting mould movem ents in shut the mould to prescribe atime limit check whether unusual in shutting mould course if normal you should transfer longer the shut mould prescribes a time limit Protect mould time in low voltagly arrive If low voltage time arrives warning not transferred high voltage yet Check whether mould have incidental you can transfer longer low voltage time if possible the safely Input trouble Warning when X00 has no signal input in the course of shutting the mould Please check whether the safety lock is put through normally and input end X00 is correct connection The button trouble of Shutting mould one pair of slippery moulds have not this warning
14. mould s low speed when walking to 350 0mm more switch is over at the 4 Open and Close the mold limit time Show the restriction time to turning on the mold or locking the mold please don t establish too small as much as possible should suitable otherwise systemwill warning turn on shut mould not finished timing 5 Manipulator If need to use the manipulator please choose use after choosing to use at the full automatic mode output manipulator signal after machine turn on mold lock mold enter the next circulation after ensure received mechanical signa and expire manipulator signal export at the same time PORCHESON 17 User s Manual for TB108 V2 0 Chapter 3 Descriptions on setting parameters functions 5 Injecting Blowing setting Press Key It will enter the Injecting Blowing setting page picture IN ECTON shows as follows 3009 1 EL CS OTI Set tt Place mm Set Range 0 00 99 99 The parameter established movem One seg gt twoseg three seg Pressure keeping 120 00mm 70 00mm 5 00mm Total injection time 12 00 sec 1 Movement procedure After one seg walking to 120 00mm it switchs to two seg then To 70 00mm switching to three seg then to 5 00mm switching to pressure keeping 2 Total Injection time monitor the normal injecting procedure it will count when enter Injecting until the time is up no matter whether it has switched to the pressur
15. normal to each input export point checks the warning system in an all round way including the electric eye going up promptly the wiring diagram of shut model button going up promptly as follows promptly Shut model Shut model Shut model Shut model button left 1 butto left 2 button righ 1 button right 2 XCOM gt itd XCOMe9 5o Ru X10 XI Going up promptly button XCOM oO a X00 gt 5 Left and right shut model button push time difference exceed 2 second system will alarm stop all outputting at the same time Push the system of going up promptly and stop exporting immediately output the open model movements at the same time operate model chang to by hand PORCHESON User s Manual for TB108 V2 0 Chapter 2 Explanation of the Key Operations Chapter 2 Explanation of the Key Operations 1 Figure of Keyboard on the Operation Panel See the figure below PORCHESON 4 User s Manual for TB108 V2 0 Chapter 2 Explanation of the Key Operations 2 Explanation of the Functional Keys Keys Usage LEE 88 M PLT Enter into the screen to set the mold opening amp locking movement Br H INJ ECTION Enter into the screen to set the Glue Shot and pressure preserving movement fa m FEEDING Enter into the screen to set the feeding glue taking and automatic material removal movement Enter the page of seat platform thimble page slippery model an
16. the key once and it will store material continually until the time or the position of storing materail is up Or press the key again to end this action 5 The motor dallies and stops by oneself the limited time set ed is effectively that the motor dally while using 6 his oiir racing limit time Set range is 2 999 min when starting system measure is in this time the machine closes the motor automatically when not doing any operation in order to protect the life span of motor and save the electric rate 7 Shut mould self insurance quick low pres Can choose fast quick low voltage begin self insurance while choosing fast Begin self insurance while choosing low voltage low voltage 8 Shut mould stopping While choosing time to the high pressure of shutting mould high pressure time begins to time time to shutting the mould to stop promptly Choose journey and end point of shutting mould is on then shutting mould promptly stop 9 Shut mould fast Y51 chooses guide valve to export all the time while opening themould Choose differential Y51 and not export while opening the mould 10 The slippery mould is used Can choose pairs of slippery mould single slipperymould no need this fence function choose will decided is by display of page and using choose of slippery mould function 11 Full automatic While choosing to use the machine can run full automatically PORCHESON 44 User s Manual for TB108 V2 0
17. while injecting and melting To achieve such a special function choose an item and have it activated and then specify an output point i e this function is output through Y xx and then set the action sequence FH PORCHESON 4 User s Manual for TB108 V2 0 Chapter 5 System Debug Setting 11 Temperature Parameter Time Setting Page E After entering the correct password press Ms E Key to enter the Temperature TEMP Parameter Time Setting Page The following is displayed Descriptions on setting 1 Nozzle Seg I Seg II Seg III Seg IV Seg V use and nouse can be chose if nouse the syestem will not inspect and control on this segment 2 Oil Temperature Selected Activated or Deactivated can be chosen If deactivated once it is detected that the oil temperature is equal to or over the set upper limit the alarm will be neglected If activated the alarm will be output and the system will turn to manual mode and the motor will be turned off when the alarm cycle ends 3 Pd Setting Pd has been set before ex factory It is recommended that the user should not revise this parameter under normal circumstance 4 Proportion Setting proportion control is a simplest control way the output of the cotroller is proportionate to the input inaccuracy signal There will be stable inaccuracy in output only with proportion controller 5 Differentiation control In differentiation control the output is dire
18. 31 092 Station Parameter setting instruction Temperature setting unit is 0 1 degrees Centigrade vertical machine material tube temperature is feedback to the ring control of control system by K J Model electric thermocouple line System altogether offer five sections temperature controls and a sections of oil temperature measure Dozzle can choose opening ring closing ring control Except controlling temperature the system also controls the temperature of every district see whether it surmounted the upper and lower limit set temperature lower than lower limit can not jet glue and melt glue which hinder cold spiral shell s pole start temperature is higher than upper limit then warning Each section temperature states display in the main picture Screw rod cold start Each segment real temperature will reach the setting scope first time after machine start and will keep the setting time Part plastic density and tube heated temperature for reference mo L4 G8 LP eset xem AY E r T PORCHESON 2 4 User s Manual for TB108 V2 0 Chapter 3 Descriptions on setting parameters functions 12 Preheat materials setting im E If press key Two times you will enter the preheat setting pages the picture displays as follows at this moment Heeei E Preheatingset 44 936 arameter setting instruction Preheating Function make an appointment in seven days of one week This system offers the func
19. Chapter 5 System Debug Setting 12 full automatic test the machine will run automaticlly cycle by cycle this function is only for test and debug in machine factory it don t use in normal production it is in nouse by default when the machine start 13 Ejecting while closing mold this function only works when double silding mold 14 Open mold and download can choose use or nouse it will download firsly then open mold slowly when it use 15 location entangle tooth can choose all nouse or location in use or entangle tooth in use 16 Type of machine can choose common machine or C type machine this will determine the display in monitor page HUT After entering the engineer page press key twice it will enter into the TABLE CORE proportion limit page picture shows as follows at this monment lua 3 270 s Oe 140 0 suo 00g o0 The parameter setting instru 1 Press Flow up limit these parameters value will determine the up limitin all pages in mold parameter setting page PORCHESON 4 User s Manual for TB108 V2 0 Chapter 5 System Debug Setting 9 I O Transfer Setting Page me e After entering the correct password press Key to enter the Standby Function Setting Page The following is displayed Descriptions on setting 1 Output Point Transfer Function This function can be activated or deactivated If activated the output point executes immediately transfer operatio
20. FF corresponding action valve flow output OFF 3 The setting ranges for the Start T1 and the End T2 are 0 0 0 5 seconds PORCHESON 38 User s Manual for TB108 V2 0 Chapter 5 System Debug Setting 3 Pressure Flow Slope Setting Page 5 After entering the correct password press Key once to enter Pressure Flow Slope Page I The following is displayed ee he SLE LO Bt uH After entering the correct password press Key twice to enter Pressure Flow Slope Page II The following is displayed lus ee Oe a oe es ee Range 1 0716 0 Description on setting par 1 The Pressure Flow Slope refers to the steep degree of rise or fall when the pressure flow changes from one value to the next value 1 stands for the slowest change and 16 stands for the fastest change The setting range is 1 16 PORCHESON pd User s Manual for TB108 V2 0 Chapter 5 System Debug Setting 4 Pressure Pre Adjustment Page LES After entering the correct password press EE Key once to enter the Pressure Pre Adjustment Page The following is displayed Description on setting param The pressure pre adjustment is the linear adjustment of pressure output In general the standard pressure is 0 800mA and the standard output impedance is 10 20 Q unless the manufacturer has specific requirements since different manufactures overall oil piping designs and the capabilities of the pressure proportional valve b
21. I and the following will be displayed NOTE The above input inspection pages are used for signal inspection and cannot accept information modified The solid box on the display indicates that the signals are being input PORCHESON Bil User s Manual for TB108 V2 0 Reference amp Appendices 34 6 M4X12 screw oS g UE ZRT A TB 108 Keyboard Installation Size Diagram PORCHESON 52 User s Manual for TB108 V2 0 Reference amp Appendices TCc108 ZA TC 108 Keyboard Installation Size Diagram PORCHESON 23 User s Manual for TB108 V2 0 Reference amp Appendices BE 135 PW600 POWER SUPPLY 143 151 75 75 e 14 34 Ag 126 t 35 Figure ofmcgstens e ASR BOON Mele Positions for Power Supply Case p TO H PS660BM 151 34 5 220 l PS860BM Figure of Dimensions amp Installation tole Positions for Master Machine PORCHESON 54 User s Manual for TB108 V2 0 Reference amp Appendices AC180 260V NL Power supply a QU X PORCHESON PS860BM 60000000 000000 i i zii a aoe n B d I 8 Sysetem connetion Diagram PORCHESON Reference amp Appendices User s Manual for TB108 V2 0
22. Tooth out neutron out havenot up when ejection in Operation limited time is up The operation time exceed the setting time Unbutton close mold Operate auto half_auto and other operation key when close mold button pressed The automatic clear material is finished when using the automatic clear material according to the number of times established movements The function has not been selected When press a certain function key but this function has not been for use Please turn on motor if choose to use motor registering motor is not start when press half full automatic key Withdraw from and press showing state first When choose the pressure adjustment operation is not increase reduce buttons Enters pressing showing the state firstly No pressure adjustment choose whenpress the key of operation increasing or reducing PORCHESON 15 User s Manual for TB108 V2 0 Chapter 3 Descriptions on setting parameters functions 3 Fast setting page Press o Key It will enter the first Fast setting page pictures shows as follows atthis monment Press o Key again It will enter the second Fast setting page pictures showsasfollows atthis monment Thetwo pages gather all the common parameters information of the machine It includes the important parameters for debugging such as open mold close mold ejecting pressure keepping stuff storing and temperat
23. User s Manual for TB108 V2 0 Preface Welcome to use Our Injection Molding Machine Control System Safety Cautions Please read it before installation 1 In order to ensure the secure operation of the whole system in case of the abnormal external power and the control system s failing to function please set up the external safe circuit for the control system 2 Upon its failure to detect the abnormal conditions of input and output the control system cannot control the output Therefore please design the external circuit and frameworkto ensure the safe operation of the system I Please read this User s Guidance carefully before installation 2 Do not dismantle the host computer shell and keyboard without permission 3 In case of any questions please dial the after service service hotline of PORCHESON 1 with the update of the system any changesabout its products and services at any time will be without notice 2 welcome to comment it if there is any defects about it PORCHESON User s Manual for TB108 V2 0 Contents Declaration Please read this manual before you use the system PORCHESON assumes liability for the problems from the system itself As a result of improper operation maintenance without authorization natural disasters as well as the failure caused by natual disasters or other unusual circumstance the system is damaged o
24. ally linear processing and takes the processing results as the subsequent normal D A proportional output values Back pressure pre adjust Enter the number in the 160bar pre adjust then move the cursor to back pressure linear pre adjust and press the enter key to choose on the system will allocate the data to 1 Obar 160bar on average PORCHESON 42 User s Manual for TB108 V2 0 Chapter 5 System Debug Setting 7 Electronic Ruler Pressure Inspection Setting Page 300 0 Mi 0 j M 300 0 MN U 1 Electronic Ruler Function If the equipment needs to use the electronic ruler choose Activated If the equipment adopts stroke switch control choose Deactivated 2 Measurement Values indicating the actual dynamic positions of the electronic rulers for the clamping unit the injection unit and the ejector 3 Total Length referring to the actual lengths of the electronic rulers for the clamping unit the injection unit and the ejector 4 Limit Position It refers to the maximum value set for the position This parameter is subject to the maximum position setting For example if the parameter set is bigger than the limit position value the system will not accept the parameter set and will retain the original setting 5 Zeroing When the equipment choose Activated for the Electronic Ruler Function and uses the electronic ruler it may appear that the mechanic movement stroke is in place and yet the actua
25. apter 5 System Debug Setting 10 Programmable Standby Function Page me e After entering the correct password press Key twice to enter the Programmable Page The following is displayed L Range 40 73 Descriptions on setting pe In order to meet diversified application needs and provide an innovative product we take the initiative to offer the programmable standby function page so that the users can define and revise by themselves the functions and the action sequence Example 1 For a certain mould injection machine due to the different design of the oil piping it is required that a point is output while clamping at high pressure and the power will not be interrupted until the melt finishes taking out To achieve such a special function choose an item and have it activated and then specify an output point i e this function is output through Y xx and then set the action sequence CD Notes Regarding the output scope of Sequence D Clamping Stop in automatic mode the clamping switch is contacted during the process of mould close at high pressure and this sequence output starts until the melting finishes in manual mode the clamping switch is contacted during the process of mould close at high pressure and this sequence output starts until the mould opening key or the reset key is pressed Example 2 For a certain mould injection machine due to the different design of the oil piping it is required that a point is output
26. ate statistics each machine production state and produce data type so it is convenient to manage PORCHESON User s Manual for TB108 V2 0 Chapter 1 System Configuration amp Installation 3 Installation and Debugging of Computer Control System 3 1Cautions upon Installing the Control System The design of control system is simple and easy only one 15 core shielding cable connecting the keyboard and host computer shell with flexible and handy installation and connection The sketch map for installation is shown as follows Control Strong system eletricity POWER Equipment Strong Strong eletricity eletricity Equipment Equipment PORCHESON PS660BM Ebb eletricity section Strong eletricity section control box equipment outfit for reference only 1 Upon installing the host control box adopt the enclosed distribution cabinet at the first choice It shall be fixed in the well ventilized greaseproof and dustproof conditions equipped with a fan and The distribution box shall be stored under 60 C 2 Upon fixing the host computer and power pack please keep the interconnecting parts such as all AC connectors and transformers as far away from each other as possible to prevent the electric wave interference from the electronic grid 3 AII electric wires and shielding wires shall not be cut off lengthened or curtailed arbitrarily You should use the electric wires and shielding wires provided by this company to pr
27. can prevent the operators from changing the established data arbitrarily to influence the quality of products gt There are multiple languages for your choice that display dynamically in real time gt Packing modulus setting function for 8 digit output may set the packing modulus gt PID Proportional Integral Derivative with self temperature control has 6 1 sections of temperatures Temperature may be preset a week in advance to enable more convenient operation gt Input and output have overloaded and short circuit protection Failure Self detection functions alarm display and voice prompt gt Input and output are done by the optically coupled circuit to isolate the interference of the external circuitry gt LED indicators for output and input may it convenient to inspect and maintain the system In the inspection window you can inspect all input and output points and the moving states of key gt 3 path standard D A proportional output the maximum current output 3A PS610 is 2 path gt The output of pressure speed current can be monitored real time gt Presetting of the voltage flow and pressure proportional valve available for the products in all brands and better linear proportion gt With remote communication functions it can let you do the programming and upgrading softwares easily and remotely gt The management of 255 vertical machine production is by a host networking computer It can accur
28. cator in the left up is on which indicates this function has already been on the indicator lamp left above is off when press the button once again shows this function state has already been closed continue press the key this function will be opened or closed in turn When the emergency switch stops the motor cuts out rapidly but does not influence the electric heat work PORCHESON User s Manual for TB108 V2 0 7 Manual operation key Chapter 2 Explanation of the Key Operations Keys Usage Operation Conditions p qs ETA MOLD OPEN Open mould operate turning on mould don t reach stop position 1 press keeping time has not ended jet operate ion 2 the temperature of the material tube must reach to the establishing value range 1 the temperature of material tube already reached Jet back operation the establishing value range 1 if using the journey the journey has not reached the position of stopping S 2 If using time the time of appearing and has not HEIRE ended als Y Tip out operation 3 the opened mould already got the position of stopping E 4 if using releasing core entangling produce already EJECTADY Core retreat tooth finish 5 if using slippery mould Left or right slippery mould has already got to make a reservation TtESB 1 if using the journey the journey has not reached ih IY Retreating operation the position of stopping EJECT RET
29. ctly proportional to the input signal error differentiation the auto control system maybe vibrate or even instable in the process of overcoming error because the existed large inertia component and the lag component can inhibit the error its change is always lose behind the change of the error the solution is to make the change of the inhibition error in advance thatis when the error is close to zero the inhibition error should be zero so the proporiton item is not enough in the controller the role of proportion is only to enlarge the error we should add the differentiation which can predict the tendency of the error thus with proportion and differentiation the controller will be able to make the role of inhibition error to zero or even negative in advance and avoid overadjust of the controller Therefore greater Inertia or lag charged object the proportion of differential PD controller can improve the system dynamic properties in regulating PORCHESON 48 User s Manual for TB108 V2 0 Chapter 5 System Debug Setting 12 Machine No Ex Factory Value Setting Page After entering the correct password press Key to enter the Machine No Ex Factory Value Setting Page The following is displayed rik cnglish EICERTZA cen RecaverFac i Eta perused S 9999999 WXGSSEEIPS 8S88888SSS Paste meee OF WINS 6 Descriptions on setting 1 Mould Injection Machine No The system is equipped with the function of setting NO fo
30. d releasing core and releasing gas Enter the page of slide module location neutron cutter teeth Enter the page of setting up temperature preheating Enter the page of setting up time counting Enter setting up and modification page of mould and production material Enter the page of Fast setting page I and II Return to monitor pages at any moment Entering online help pages at present PORCHESON User s Manual for TB108 V2 0 Chapter 2 Explanation of the Key Operations Usage Enter into the USB setting page Enter into the alarming page Enter into the Pressure S peed curve Temperature tracing curve page FLOW CHART Enter into Production data modification setting SPC tracing record page 3 Instruction of Parameter setting mode 5 OFF state this ten numerical keys are locked guarantee PQR The numerical key from0 to 9 in data setting page is used for data importing when the electronic lock is in the materials not to be altered at will There are 26 English letters and special symbols separately on 0 to 9 numerical keys for the mould name inputting in Chinese or English the inputting machine serial number Remove key you can press this key to remove the wrong when the parameter or the serial number name have been wrongly written Input is BR Citan key serve as function selection key if there are functio
31. e on The system will allocate the data to 1096 9096 on average PORCHESON 4 User s Manual for TB108 V2 0 Chapter 5 System Debug Setting 6 Back Pressure Pre Adjustment Page LEES After entering the correct password press Key three time to enter the Back FEEDING Pressure Pre Adjustment Page The following is displayed Description on setting param The back pressure pre adjustment is the linear adjustment of back pressure output In general the standard pressure is 0 800mA and the standard output impedance is 10 20 2 unless the manufacturer has specific requirements since different manufactures overall oil piping designs and the capabilities of the pressure proportional valve being used are different Back Pressure Adjustment Method The parameters on this page have been set before ex factory If the capability of the proportional valves being used by the user is different and the normal proportion and linear proportion cannot be achieved the parameters on this page can be adjusted First heat the barrel until the barrel temperature reaches normal melt temperature Set the melt back pressure to be 1 10 20 30 and more until 160 and check the actual values Make adjustments on all parameters which need adjusting and make the 0 160 bar back pressures being set correspond to the back pressures being shown on the back pressure meter respectively After the adjustments are completed the computer executes automatic
32. e keeping so thetotalinjecting time should be above the actual time 3 Inspecting Injection Can choose use Jand no use when choosing to use under half full automatic mode The computer fetches shooting the average number value of terminal point of 20 the first moulds as jetting our check point automatically users can establish the allowing error number value range If after the 21st mold find that shoots not reaching this check point or exceeding this check point then warning jetting fail management regard this mold as the bad product in output at the same time 4 Blowing state can choose no use left blowing right blowing and left and right blowing It can use on the mold which need to blowing 5 Beginning position can choose before mold open after mold close to blow 6 Delay time runing to the beginning postion it will delay firstly then it will blow when the time is up 7 Inject mode can choose time or route if choose time it means it will terminate after all the setting time of each seg is up if choose route it is controlled by the route and the total injection time PORCHESON 18 User s Manual for TB108 V2 0 Chapter 3 Descriptions on setting parameters functions 6 Storing material Cleaning materials setting fa If press iik key once you will enter establish pages of storing material releasing the glue the picture shows as follows at this moment 2005 03 04
33. eing used are different Pressure Adjustment Method The parameters on this page have been set before ex factory If the capability of the proportional valves being used by the user is different and the normal proportion and linear proportion cannot be achieved the parameters on this page can be adjusted First set the pre adjustment to be Activated and then set the pre adjustment item to be ON For example for the 50 bar pressure position of Item 50 if the reading on the pressure meter is 45 bar the parameter of this item should be increased until the pressuremeter reading reaches 50 bar Make adjustments on all parameters which need adjusting and make the0 140 bar pressures being set correspond to the pressures being shown on the oil pressure meter respectively After the adjustments are completed the computer executes automatically linear processing and takes theprocessing results as the subsequent normal D A proportional output values Press linear pre adjust Enter the number in the 160bar pre adjustment firstly then move the cursor to the pressure linear pr e adjust and press the enter key to choose on The system will allocate the data to IObar 160bar on average PORCHESON 40 User s Manual for TB108 V2 0 Chapter 5 System Debug Setting 5 Flow Pre Adjustment Page After entering the correct password press ft El Key twice to enter the Flow Pre FEEDING Adjustment Page The following is displayed Descri
34. entering core B 4 The delay of output Core B delay first after run automatically enter the core B initial position When delay time end then make procedure movements of output core B PORCHESON 2 2 User s Manual for TB108 V2 0 Chapter 3 Descriptions on setting parameters functions 10 time count setting m If press SADS key you will enter time count setting pages the picture displays as follows at this moment 2009 0 2 9 AutoCycle ON The parameter setting inst 1 Lubricating time Display that single running time of oil pump 2 Lubricate moduluses calculate the times of opening mould When the times reach the setting value oil pump begin to work 3 Middle time In the full automatic course the time is from thimble work finished to the next circulation lock 4 Movements limited time The permission longest time that movements are outputted 5 Cycle time The limited time of operation cycle in the automatic course if the time that circulation operates actually exceeds cycle the system warn cycle time is up 6 Warning signal of the trouble from trouble beginning to the stopping of warning avoid a long time warning PORCHESON 23 User s Manual for TB108 V2 0 Chapter 3 Descriptions on setting parameters functions 11 The temperature setting 3B If press key you will enter temperature setting pages the picture displays as TEMP follows at this moment 20609 0
35. event from influencing the reliability and normal operation of the control system 4 The shell of flame couple shall adopt the shielding wire When the outer shielding of all flame couples adopts the thermal couple reticles the reticle and machines shall be well grounded and connected to the ground with the earthing resistance below 10 Q 5 Upon wiring separate the high and low pressure line from the computer control line as much as possible do not bind all electrical wires together to prevent the interference from affecting the reliable operation of control system 6 Upon fixing the keyboard and 15 core communication connections of the host computer you shall press and tweak with force to prevent the poor connection from affecting the reliable operation of control system 7 Pay special attention to the oil valve outlet public port Y COM it shall be connected well to prevent the computer from inputting while having the phenomenon of oil valve having no motion PORCHESON User s Manual for TB108 V2 0 Chapter 1 System Configuration amp Installation 32 the examine of controlling system 1 After finishing installing check in an all round way ensure all such lines including switch power host computer case electric heat output circuit keyboard electric thermocouple etc join firmly 2 After Finish circuit checking it should check electify output direct current source namely switch power line plug take out first then check
36. i Yes seat up jet out clear material gt pump latter Over PORCHESON 19 User s Manual for TB108 V2 0 Chapter 3 Descriptions on setting parameters functions 7 The seat platform the thimble materials setting EZ HR Ifpress RYZA key you will enter a platform the thimble and set pages the picture displays as follows at this moment The parameter established i 1 The seat rises automatically Can choose no use or finish storing or cooling over if choose finish storing after storing material make rising movement when operating auto matically if choose cooling over after finishing make a rising movement when operating automatically 2 Seat platform enter delay While operating automatically delay time is up and then the seat platform enter 3 Seat platform retreat delay While operating automatically delay time is up and then the seat platform retreat 4 Thimble way Can choose order or stay if choose stay then on semi automatic state enter movement reach terminal then stop to carry make and carry retreating until the next circulation before imprison mould 5 The times of the thimble Set the times of thimble movement 6 Thimble enter delay While operating automatically delay time after finishing opening the mould and then carry enter 7 Thimble retreat delay Whileoperating automatically delay time after finishing carrying into enter and then carry and ret
37. l positions of the electronic rulers for the clamping unit the injection unit and the ejector do not indicate 0 In such case the corresponding ruler should be zeroed Move the cursor to the zeroing button for clamping unit ruler injection unit ruler and ejector ruler and then press Key to make zero clearing for the corresponding electronic ruler db 6 Sensor The method of setting is similar to the elcetornic ruler PORCHESON 43 User s Manual for TB108 V2 0 Chapter 5 System Debug Setting 8 Special function setting page iH BUT After password input correctly press the button you will enter and TABLE CORE delay setting pages display as follows MotorStpSe If AutoTryMac MotorLTimeFr MdCleEnd MoldOpenlit WotorY A Ejec InWdC MotorY AATim E Lock ThInFune ierStnpMade ManualMdClsMe Feed dOpns NazAdvSte Model Noz pStopMod FulAuto Feedkot feedKeyLock Yo FeedGearNusmbei Hint StaUpButlon 1 MdClsKey The parameter setting imst 1 The ways of thimble stop Choose the journey and the set will be stop by journey Choose time and the set will be stopped by time 2 Open mold while storing stuff Open mold when the cooling time is up Needn t wait for stroing stuff end 3 The ways of platform retreat Choose the journey and the set will be stop by journey Choose time and the set will be stopped by time 4 storing material key locked by itself when use press
38. management page No Or make the total amount of present no number mould opening as zero Opening mould has not got to reservation position When manual tip our opening mould have not got to the stopping position Operate lock movements of the mould again or check whether the stopping X12 of opening mould put through PORCHESON 14 User s Manual for TB108 V2 0 Chapter 3 Descriptions on setting parameters functions Operation clewing state explaining Alarm Source The temperature of Eject Seg1 Seg2 Seg3 is high The machine material actual temperature tube is higher than the establishing value of upper limit The temperature of Eject Segl Seg2 Seg3is low The machine material actual temperature tube is lower than the establishing value of upper limit Eject Segl Seg2 Seg3 are break Machine material tube corresponding temperature sensing line break or temperature sensing line have trouble Retreating not reach the position when operating the slippery mould or shutting mould Retreating not reach the position The slippery mould has not got to the reservation When operating the thimble or shutting mould the slippery mould has not got to the reservation Orientation is not up When sliding mold but the orientation is notup Ejection in out limit unnormal Input when ejection in out Tooth out neutron out have not finished
39. n In case that mal function or damage occurs to a certain point the control can be transferred to another point by activating this function For example in case that failure occurs to the mould opening output point and the knockout core function is deactivated the Y46 mould opening point can be transferred to Y66 and then the output wires should be exchanged The system is equipped with the function of simultaneously transferring two output points Once this function is activated the system makes judgment on the two selected items If the item is ON the transfer of the pre set conditions of the item will be executed 2 Input Point Transfer Function This function can be activated or deactivated If activated the input point executes immediately transfer operation In case that mal function or damage occurs to a certain point the control can be transferred to another point by activating this function For example in case that failure occurs to the front safety door input point and the knockout core function is deactivated the X00 front safety door input point can be transferred to X25 and then the input wires should be exchanged The system is equipped with the function of simultaneously transferring two input points Once this function is activated the system makes judgment on the two selected items If the item is ON the transfer of the pre set conditions of the item will be executed PORCHESON 46 User s Manual for TB108 V2 0 Ch
40. ns to be select and as confirm key if there are items to confirm PORCHESON User s Manual for TB108 V2 0 4 Vernier key Chapter 2 Explanation of the Key Operations Keys Usage Jump rank key cursor goes the previous line after pressing this key Change arrange key cursor goes the left arranging after pressing this key Change arrange key cursor goes the right arranging after pressing this key C007 Jump rank key cursor goes the previous line after pressing this key 5 the options button of operating mode Keys Usage Remarks T 8 There is an indicator at the upper System enter the manual operation m left corner of every key after pressing BINA state after press the button one of these key this indicator is on that showthe system is in the just state ETTE The default mode is manual operation S Press this key and system enters the If temperature hasnot reached the t semi automatically operation establishing value the system is SEMI AUTO unable to operate semi automatically when pressing buttons as semi autom B8 atically the indicator lamp is not on n O Press this key and s system to enter the Untiltemperature reaches the establ e full automatically operation ishing value the set can run AUTO s semi automatically 6 Electrothermal ON OFF key and Motor ON OFF key In the manual mode press a button the indi
41. on PORCHESON 28 User s Manual for TB108 V2 0 Chapter 3 Descriptions on setting parameters functions 2 Move the cursor to the system language button then press key a new page will popup picture shows as follows 3 System menu Move the cursor to the System menu then press key It will enter into the system menu page System Menu Curt IP 192 168 0 1 Current State Connect PORCHESON S User s Manual for TB108 V2 0 Chapter 3 Descriptions on setting parameters functions 3a LCD Contrast adjusting It means adjust the brightness ratio at a certain brightness The contrst is greater the color is more plentiful Adjust scope 0 10096 note This is only for STN screen 3b LCD brightness adusting move the cursor to there enter the number adjusting scope 0 100 the brightness of the screen will changed according to the input number 3c LCD color setting The system offer the normal against color two kinds of choice move cursor to that then prss enter key to exchange each other 3d LCD background light time setting The system possesses the screen protection function background light time can be established establish the range for 1 6 minutes if establishing has not operated the keybo ard in timing then the background light automatic OFF 3e keyvoice The system offer use nouse two choice move the cursor to that then press enter key to exchange each othe
42. onof the picture stated as follows The descriptions on mode Mode Meanings E Show the motor has already operated SS Show the electric heat has already been opened ia Show lubricate pump that is pump oil pan Show the electric eye is imported normally PORCHESON 12 User s Manual for TB108 V2 0 Chapter 3 Descriptions on setting parameters functions The descriptions on display Display Meanings and descriptions Manual The running mode of the machine Second sections it express this section is being heated Mould number it express the using model Serial number at present Produce in advance it expresses setting value of the times mould opening at present At present can B mu Sa times of the mould at present in the course Whole process the system operates cycle time actually When carrying have established time value data will increase to it then carry Operation on next movement if number established is times number Shows will go on until reaching value of times number Settlement the time value or counter value of operating Pressure pressure established evalue of operating Flo the flow established value of operating Lock mould show locking mould position at present the unit is mm Slippery mould shows slippery model s position at present the unit is mm Spiral shell s pole shows the present spiral shell s pole position the unit
43. ption on setting par The flow pre adjustment is the linear adjustment of flow output In general the standard value is 0 800mA and the output impedance is 40 unless the manufacturer has specific requirements since different manufactures overall oil piping designs and the capabilities of the pressure proportional valve being used are different Flow Adjustment Method The parameters on this page have been set before ex factory If the capability of the proportional valves being used by the user is different and the normal proportion and linear proportion cannot be achieved the parameters on this page can be adjusted As for the speed adjustment different manufacturershave different measuring methods Some manufacturers use the melt tachometer to measure the rotation speed First heat the barrel until the barrel temperature reaches normal melt temperature Set the melt speed to be 1 10 20 30 and more until 99 and check the actual values Make adjustments on all parameters whichneed adjusting and make the 0 99 speeds being set correspond to the proportional coefficients being shown on the tachometer respectively After the adjustments are completed the computer executes automatically linear processing and takes the processing results as the subsequent normal D A proportional outputvalues Flow linear pre adjust Enter the number in the 99 Flow pre adjust then move the cursor to Flow linear pre adjust and press the enter key to choos
44. r 3f keyvoice up and down move the cursor to that input number scope 0 10 grade the volume will changed according to the input number 3g IP address modification Set the IP address when you use network move cursor to that then prss enter key the IP address will changed sucessfully 3h State of the network display the state of the network by color 31 Current IP display the IP of the machine 3j Current connected state display the connected state of the network disconnected connected PORCHESON 30 User s Manual for TB108 V2 0 Chapter 4 Product Management Chapter four Product Management 1 Product data setting EEEH Let Press key once you will enter production materials establishing pages the FLOW CHART picture shows as follows at this moment he parameter establishin 1 Good product the good product is equal to the moduluses has already been made multiply by the quantity of a mould and deduct the bad The bad product is controlled by the function of shotting and measure when jetting measuring is in use n the course if excessive or insufficient state taking place bad product increase one mould quantity value and warning measure to the bad product 2 Establishing moduluses establishing produce Modulus in advance system automatic reach the frirst 5 moulds of already opening modulus established the alarming until the modulus arrives 3 Shut down warning Can choose use
45. r the data is lost PORCHESON is not responsible for it PORCHESON reserves the right to make corrections modifications enhancements and other changes to its products and services at any time and to discontinue any product or service without notice The contents of this maual is only for reference as we may have different understanding we won t be liable for any losses cause by misuse of this manual As reference to the graphic description there may be some discrepancy and error but its function is shown in the match PORCHESON is accordance with the copyright law have and retain all of the exclusive right Without the written authorization any addition deletion modifiction reproduction and imtation is not permissible PORCHESON II User s Manual for TB108 V2 0 Contents PORC HESON System Configuration TECHNO LO G YC O LTD amp Installation 1 Explanation of the Key 4 Operations TB 108 Operator s Manual Descriptions on setting 1 l arameters functions Product Management 31 Software Version V2 0 System Debug Setting 37 Input Output Mode Inspection 5 0 2008 10 Version Reference amp Appendices 5 2 All copyrights are reserved any duplication without the prior authorization shall be forbidden PORCHESON II User s Manual for TB108 V2 0 Contents Contents Chapter 1 System Configuration amp Installation 1 System Configuration amp Explanation
46. r the mould injection machine so that the manufacturer can set the No for easy sales management and after sales service record 2 Ex Factory Value Restoration During the modifying process of password pages if normal operation cannot be achieved due to too much deviations of the modified parameters press Key Enter and choose Confirm and then all the contents and all the parameters will be restored to the standards valu es set before ex factory PORCHESON 49 User s Manual for TB108 V2 0 Chapter 6 Input Output Mode Inspection Chapter 6 Input Output Mode Inspection 1 Input Inspection Page 1 Press e Key on the Main Page to enter Input Inspection Page and the following will be displayed 2 Press Keyon the Main Page to enter Input Inspection Page I and the following will be displayed LB UR ES Y41 Inje NozzleRet Mol dOpen Br NozAdv EjectAdy Bb 51 Md 0 Unload Ber y53 L WII id PresClo SdMd BEL MoldOpenUnl E Y55 R SdMd Y56 CoreIn Y57 CoreOut Wy63 SidFast MY64 Lock Tooth In MY65 Lock Tooth Out W66 LBlow Myc ReLow PORCHESON 50 User s Manual for TB108 V2 0 Chapter 6 Input Output Mode Inspection 3 Press ED on the Main Page to enter Key Inspection Page I and the following will be displayed 26909 0 H 89 i 49 90 4 Press e Key on the Main Page to enter Key Inspection Page I
47. r the time is up Hy Mold close 4 mold close is not in the terminate orthe time is not up 5 Lor R sliding mold are oriented 6 oriention in is stoped 8 Setting Scope of Numeric Items Number Setting Items Setting Scope Unit 1 Establishing the pressure DigitaS lt 1999 9 Second 2 Establish the speed Digital 140 Bar 3 Establish temperature Digital 99 96 4 The mould materials storing Pd den Men ida de C Establish jet out position Digital 999 9 mm If the establishing value Digital lt 999 9 mm beyond thescope of the above 7 Storage of mold data Digital 5999 9 mm Book the output Digital X 80 Number 9 Establish Lock mould position Digital 999999 PC In case of the set values exceed the above mentioned scopes the system will not accept the numbers set and keep the original set values For the habit of data input the data input of this system is display from right to left PORCHESON 10 User s Manual for TB108 V2 0 Chapter 3 Descriptions on setting parameters functions Chapter three parameter function enactment explaining 1 the machine start main page of ordinary machine Urn on the power turn round red urgent switch computer operate light RUN light on you can see the following pictures on the screen the control system has already worked normally at this moment you can begin to operate the machine The ready machine runs normally Gai
48. read this will change the number ar present and the whole page materials For prevent from in half full automatic mode page establish sudden change of parameter will cause harmful effects to product quality and cause contingency acciden the mould fetches function is only limited to the manual mode 4 Delete method move the cursor to mould serial number fence input mould number which will bedeleted then import import key to delete in delete fence the present mould can t be deleted 5 the Method that refer the mould move the cursor to the scanning fenceand utilize upper and lower key move the picture refer PORCHESON 2 6 User s Manual for TB108 V2 0 Chapter 3 Descriptions on setting parameters functions 14 Data modification record Press Key twice It will enter the data modification record page picture shows as follows at this moment uond nit 00 Nu 00 Parameters setting 1 print list open the print list of the printer PORCHESON 2 User s Manual for TB108 V2 0 Chapter 3 Descriptions on setting parameters functions 15 Special parameters setting o key you willenter the special parameter adjusting establishing pages the picture shows as follows at this moment l3005 0 023 Sper Function GB ETS 1 Modify the password move the curso to the assword modification Press DIM key I twill enter the password modificaion page ENTER User Configurati
49. reat again 8 The note while manually it is not limited by the times but can t be0000 PORCHESON 20 User s Manual for TB108 V2 0 Chapter 3 Descriptions on setting parameters functions 8 slippery Mould orienting material setting If press key you will enter the page of slippery mould orienting setting the picture displays as follows at this moment 49009 0 5 9 1 Slippery model function Can press the input key to choose Not Use or Use when choose Use the set way of slippery model is effectively 2 Slippery model way Can press the input key to choose slip on the left Slip in right or Pair slips 3 Choose slip on the left Open mould Do left slippery movements Slip on the left Thimble Thimble finished Wait Press the left right shut mould button Slip in right finish Slipping in right Shut the mould Begin the second circulation 4 Choose slip in right Open mould Do slippery movements in right Slip in right Thimble Thimble finished Wait Press the left rignt shut the mould button Slip on the left finish Slipping on the left Shut the mould Begin the second circulation 5 Choose pair slip Open mould Wait Press the left right shut the mould button if the model does slippery movements in right as above Then slippery movements on the left finish Slipping on the left
50. sting operation Back orientation pressure increasing 1 not choose the pressure reservation realize the advance orientation operation 2 already choose the pressure reservation Realize the increasing pressure operation L DOWN DEC Back orientation pressure minishing not choose the pressure reservation realize the advance orientation operation 2 already choose the pressure reservation Realize the monishing pressure operation w SCREW ADV wringing tooth operation 1 choose to use 2 advance time not end 3 stop retreating NU lt _ SCREW RET Retreat wringing tooth operation 1 Choose to use 2 advance time not end 3 Stop retreating PORCHESON 9 User s Manual for TB108 V2 0 Chapter 2 Explanation of the Key Operations ey CORE OUT Output core operation Keys Usage Operation Conditions Fi 1 choose to releases the core as Enter core operation 2 Lena pe to ending position or CORE IN 3 stop retreating A iR 1 choose to take out the core 2 the outputting core not to ending position or Time has not finished 3 stop retreating MOLD CLOSE BREEN E Election 1 the operation condition is same as ejection bt lubricati 2 the setting time of ejection is not up ubrication TM EJ ECT LUBR 3 lubrication count is not zero 1 X00 input normal 2 electronical eye input normal A m 3 ejectionretreat o
51. t correctly the cursor will jump to the first column on the right automatically can choose every column content again with the key press the buttonto enter Or press buttons the following and enter the corresponding page directly press The j ENTER button enters the page lt Delay Setting gt Key Entering Page Key Entering Page PRIR RRF M PLT TABLE CORE lt Special Function Options gt at H INJECTION lt Pressure Flow Setting I gt Pressure Flow Setting I gt m RB TIME Standby Function Setting Programmable Standby Points fa m FEEDING Pressure Pre Adjustment gt Flow Pre Adjustment gt Back Pressure Adjustment iu E TEMP lt Temperature Parameter Time Setting gt Bete NOZZ EJ E lt Electronic Ruler Setting gt 4 DATUM lt Machine No Ex Factory Value Setting gt PORCHESON 37 User s Manual for TB108 V2 0 Chapter 5 System Debug Setting 2 Delay Setting Page Pa ga After entering the correct password press Key to enter the Delay Setting Page The following is displayed Description on setting par Action Valve Pressure Valve Flow Valve n T n T 1 The meaning of Start Delay the delay time T1 pressure output ON corresponding action valve ON flow output ON 2 The meaning of End Delay the E i a Ore 3 F delay time T2 action valve O
52. terial download download system material to usb 4 System material upload upload material to system from usb 5 Begin End D setting data scope when download materials 6 program the main machine update main machine press stop key first and then move the cursor to program press enter key move the cursor to the hex file which is you want to update 7 update OPWIN PS6 update program of the keyboard move cursor to update press enter key and then move the cursor to the file PS6 you want to update 8 update start file update the start page move cursor to update press enter key and then move the cursor to the file bmp you want to update PORCHESON 36 User s Manual for TB108 V2 0 Chapter 5 System Debug Setting Chapter five System Debug Setting 1 Engineer setting page Press Key button In the main picture you will enter engineer s setting page the picture displays as follows at this moment Input the password And then if the password is correct then your can enter V if incorrect pea you can enter until the correct password is entered Then you can enter the systematic parameter setting pages after If you are the end user of the machine you need not to adjust the systematic parameter please contact supplier if there is doubt otherwise the parameter is adjusted messily may damage the performance of the lathe and cause unstable or unable to run After the password is inpu
53. tion that whether some day use the heating in advance or not You will not use preheat function by choosing OFF If you chose ON the system will control the heating of the heating system according to the setting value of turning on off time in the day The machine will heat the material tube to working temp erature automatically before the operator works reduce the time of waiting for The note The time inputting value adopts 24 hours It is expressing 12 00 at night if input 00 00 PORCHESON 25 User s Manual for TB108 V2 0 Chapter 3 Descriptions on setting parameters functions 13 The mould materials establishing Press key will enter the mould materials establishing pages the picture shows as follows at this moment 2009 0199 JE he parameter establishin 1 Mould serial number This control system can store 80 groups of mould symbols after altering the mould serial number the system output the materials of symbol of the mould automatically 2 The mould stores method Cursor move to the mould serial number colume import the numberl of the mould and then move the cursor to the mould name column after input the mould name move cursor to store column press the store key to store this system offer inputting way in English and spelling 3 The mould fetches method in mould serial number fence input mould number which will be read move the cursor to ourput column and press the import key to
54. to set up an electric circuit measure every voltage see that it is the same as the standard value should observe if switch power output indicator lamp normal 3 Cut out the electric after finish the measurement insert DC8 location input the host computer case plug process electrify check up when checking again the keyboard LCD show in main page in normal condition turn on park switch and check if the host computer case RUN light is on if the light is on prove the system has already worked normally 3 3 control systems debugging 1 After System show the normal work press Key the model button under supervise page choosea groupof mould number then establish in every page CES 2 Carry on the parameter establish memory test press Key the button on the data press aay A MN Key then store the data cut off the power put power on after a while the system will access the model number materials that you store in automatically if correct show memory is normal 3 Go on establish of every relevant page materials particular oprating refer to the parameter enactment instruction of the third charper while establishing for the first time the pressure speed have better be a bit more low strengthen normally progressively after every movement is normal so as not to damage the performance of the machine 4 After finished relevant parameters established you should enter the store and check carefully whether it is
55. ure PORCHESON 10 User s Manual for TB108 V2 0 Chapter 3 Descriptions on setting parameters functions 4 Mold open and close setting Bel SH A Press key will enter Open Close mold setting page picture shows as M PLT follows at this moment Range 0 0 220 0 he parameter established shut fast Low pressure gt High pressure Finish locking 20 0mm 5 0mm High pressure time pps 403 Low pressure Protection time 6 Osec 1 Close mold enter the locking mould fast walk to 20 Omm enter low voltage locking mould walk to 5 0mm more Enter high pressure locking mould wait high pressure time get to end or X03 input point is ON then locking moulds have finished warning Low voltagly Protection time have arrived when low voltage time arrive but does not transfer to high pressure yet and opened the mould automatically 2 low pressure time limit low voltagly Protection time of shutting mold please don t establish too big as much as possible it should be suitable otherwise the situation of protecting the muld will not appear slow opening fastOpening low opening _ Finish opening 50 0mm 220 0mm 350 0mm 3 Open mold carry throughopen mould unload firstly the time enter the mould opening slow speed when walking to 50 0mm S witch to turn on mould fast when walking to 220 0mm Switch to turning on

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