gs/premium 22p
Contents
1. 3 DESCRIPTION AND MANIPULATION VarioStress ANTI JAM SYSTEM The PREMIUM 15 equipped with a controller of the rotation of the rotor that 15 linked to an automat Hence we can prevent the machine from being blocked permanent information about the rotating speed of the rotor 1s being sent to the VarioStress When the rotor speed falls below a factory set threshold the hydraulic supply of the feed 15 interrupted The feed and belt will stop the machine will no longer be fed material and the engine can reach its working speed agian 3600T mn When the speed exceeds the lower threshold the feed roll and belt are supplied with oil again and the engine starts running again There are three anti obstruction settings see the next page O EN The distance between the speed controller 1 and the pulse device 2 15 0 16 to 0 20 in 4 105 mm PETROL DIESEL An automate 3 controls the anti jam SNR system s electro valve It 1s with the 7772 10Amp and Amp protection fuses 4 5 the conduit box behind the engine on the front side of the hopper x The primary circuit s 10Amp protection fuse 6 is in the watertight AT 2 fuse holder compartmentalized on the starter cable See Use of the machine in manual mode on page 53 t intervention technician p 46 40 DESCRIPTION AND MANIPULATION ANTI OBSTRUCTION SYSTEM VarioStress Different2. G NT 4 Q 6 4 GS PREMIUM22P TECHNICAL MANUAL SAELEN TS nouste saelen fr ts industrie eu TABLE 5 INVENTION PATENT 3 76 INTRODUCTION 7 8 SERIAL NUMBER S EMPLACEMENT 4 9 SAFETY 1 GENERAL SECURITY _ 12 13 SECURITY OF USE 14 MAINTENANCE SECURITY 15 SECURITY OF TRANSPORT 16 GENERAL DESCRIPTION AND FUNCTIONS 17 19 OPERATING OF FEEDER CONTROLS 20 PUTTING IN OPERATION CHECK BEFORE STARTING 21 PUTTING INSERVICE 21222 STOPPING 223 MAINTENANCE AND SERVICING LUBRICANTS MAINTENANCE PERIODICITIES 25 LUBRICATION POINTS 26 27 OIL LEVELS FEEDER S PRESSURE ON THE MATTER DISASSEMBLY FOR REPLACEMENT OF KNIVES AND OF HAMMER PELLETS DISASSEMBLY TO CHECK THE COUNTER BLADE ADJUSTMENT OF THE ROTOR S BELTS HYDRAULIC COUPLER MAINTENANCE BRAKE SETTINGS DESCRIPTION AND HANDLING 36 ENGINE AND CONTROL PANEL DESCRIPTION THE RESERVOIRS HOOD SECURITY PREMIUM DRI MAINTENANCE OPERATING CONTACTOR ANTI JAMMING SYSTEM EMERGENCY STOP BUTTONS HYDRAULIC COUPLER ANTI OBSTRUCTION SYSTEM VarioStress Description 43 ANTI OBSTRUCTION SYSTEM Programs 44 45 SAELEN TSwousrri et TABLE 5 TROUBLESHOOTING 46 47 SPECIFICATIONS 48 NO STRESS ELECTRIC CIRCUIT AND EMERGENCY STOPS PETROL 49 NO STRESS ELECTRIC CIRCUITS AND EMERGENCY STOPS DIESEL 50 HYDRAULIC DIAGRAM 51 HYDRAULIC HOSES IDENTIFICAT
3. MAINTENANCE HYDRAULIC COUPLER MAINTENANCE The Premium ER and are fit out with a hy draulic coupler that needs no special mainte nance with a usual functioning Oil change Green fuse cap Positioning the security contactor After turning the green fuse cap downwards put it off to change oil Oil level i 4 a Detention stop Oil level Capacity 1 14 litre 2 UL LEXA Place the mark 45 corresponding to a filling Refill the oil 1 141 by the detention of 45 vertically to the axe of the coupler stopper or the green fuse cap Remove the e Tight u ho 7 level the oil must be J PREMIUM22P 24106 MAINTENANCE ADJUSTMENT OF BREAKING TRANSMISSION Important quote the nandbrake lever must only be used as parking brake The adjustment should always be done going from the brakes towards t the brake controls b f After mounting the wheels on the axle make the wheels turn in FORWARD DRIVE for all brakes of RA 2 type make sure the setting screw 8 comes in FRONT sto forward run on the brake flange Complete the brake setting with the screw 8 the cables not connected to the crossbar s SA 3 The jaws should lightly rub against the brake drum f SN Connect the brake cables to the crossbars and tighten the nuts and counter nuts letting E the end of the threaded end piece stick out by about 10 mm Fig 2 ATTEN
4. 0 820 201 880 Fax 0 820 201 990 DECLARES HEREIN THAT THIS MACHINE Trademark TS industrie Type PREMIUM 22 ER Engine power output 16 kW Technical documentation detained by St phane MORBU that the product complies with the following European directives 2006 42 EG Maschinenrichtlinie Norm 2004 108 CEE Elektromagnet Norm 97 68 CE Vergiftung Norm 2000 14 CE Schall Norm Technical conformity appraisal concerning directive 2000 14 EC Appendix V Installed power Mevpendsavule Guaranteed noise at 3600 rpm Acoumtapsanedsur e Power level Lwa 16 Kw 123 dBA 126 dBA References of harmonized standards used EN 13525 A2 Signed in RONCHIN on September 6th 2010 St phane MORBU Manufacturing Engineer TS industrie SAELEN a PREMUN 54 15 INDUSTRIE DECLARATION OF CONFORMITY THE TSindustrie Company 3 rue Jules Verne L Or e du Golf 59790 RONCHIN FRANCE T l 0 820 201 880 Fax 0 820 201 990 DECLARES HEREIN THAT THIS MACHINE Trademark TS industrie Type PREMIUM 29 DRI Engine power output 21 kW Technical documentation detained by St phane MORBU that the product complies with the following European directives 2006 42 EG Maschinenrichtlinie Norm 2004 108 CEE Elektromagnet Norm 97 68 CE Vergiftung Norm 2000 14 CE Schall Norm Technical conformity appraisal concernin
5. A 4 a gt 28 div E Ld D 4 ar ees wet ee 4 4 servicing on the engine have 1 run With the hood open servicing done only by the technician trained to that purpose the device can be neutralized by acting on the contactor 3 see operating on next page iid SAELEN TSwousrri s DESCRIPTION AND MANIPULATION MAINTENANCE OPERATING CONTACTOR In normal operation the Operating Maintenance contactor in lower sition operating position Lu When one opens engine s hoods in operation the captor located at the top of the right door provokes the diesel motor s stop When one has to do servicing on the en gine and run it with the hood open servicing only by a technician trained to that purpose the device can be neu tralized by toggling the switch distribution box upper position Maintenance position N B In that position the engine can run but the feed roller will not rotate whatever the engine s speed If after servicing the technician forgets to re toggle the switch in lower position the user will not be able to run the machine He will be obliged to re toggle the contactor in operating position and close the hoods to be able to start the engine SAELEN 5 NN
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7. declutch the machine and wait till all the parts in movement have stopped stop the engine remove the ignition key 3 Make sure that all the protectors and guards are efficiently fixed after performing maintenance or servicing the shredder 4 Warning Keep hands hair and clothing out of reach of moving parts 5 Install and make sure that all the protectors and all the guards are well fixed before starting or working 6 Never wear badly cut too loose or shredded clothing when working on command system components T ATTENTION Read the operating instructions before use The fuel should be exempt of water and impurities Check the tightening of bolts after 30 h then every 150 h Respect the lubricating periodicit Do not un jam the machine with the starter or the clutch SAELEN FRE 15 SAFE TRANSPORT 1 Comply with the traffic code 2 Check if the signalisation lights of the equipment are appropriate and in working order 3 Lower your speed on uneven roads and surfaces Wear of the coupling Check the wear indicator when coupling the machine Systematically repleace the had and or the ball of the coupling of the vehicle if the indicator is in the MINUS zone You might loose the chipper on a bump in the road or against a border YOU ARE RESPONSIBLE IN CASE AN ACCIDENT HAPPENS Head and or ball of the Head and or worn coupling OK Hitching to a vehi
8. 60 mm Tighten the screws category 12 9 to 16 M kg torque 157 Nm and make sure the blades and inserts lean against the wall Close the chute and the covers Start the engine and warm it during a few minutes Accelerate to maximum speed to make sure no abnormal vibrations disturb the functioning of the machine SANGLI YT INDUSTRIE ee PREMIUM22P 241068 31 MAINTENANCE DISMANTLING TO CONTROL THE COUNTER BLADE Imperatively remove the ignition key for this type of servicing Remove the two attachment bolts diam 12 1 as well as the two safety bolts 2 diam 8 at each end of the counter knife Drive it out by sliding it in its housing on either side If the edge 15 worn out completely remove the counter knife from its housing and remount it by shifting it a quarter turn so as to show a new edge facing the knives Each of the counter blade s four edges can be used Reinsert the two bolts 1 and 2 TSinousrris PREMIUM22P 24106 32 MAINTENANCE ADJUSTMENT OF THE ROTOR S BELTS The rotor s belts are permanently kept extended by an extender The adjustment of the belts tension 15 done through the pivoting of the engine s support plate while acting on the extender 1 This procedure should be carried out by a qualified technician 2 9 SETIA jw NME AK aaa RELEI TSinoustric e yw Cj nn
9. The machine also has two emergency circuit breaker buttons placed at the top of each side of the feed hopper When they are activated these emergency circuit breakers have two functions 1 stopping the heat engine 2 instantly stopping the forward run of the feed roller S INDUSTRIE DESCRIPTION AND MANIPULATION SENSOR NO ROTOR ROTATION The NoStress sensor 1 is also used to monitor the rotating movement complements the thermal safety mark 2 on the next page It stops the diesel engine by cutting off the fuel supply if the rotor does not rotate after starting the engine 10 seconds after supplying tension if the contact remains switched on wi thout an attempt to start the engine The electrical power supply from the automaton 1 inter rupted automatically and the engine cannot start 10 seconds after starting the engine this sensor checks rotatino of the rotor If the rotor has not exceeded 60 r mn after this time minimale intervention threshold the sensor will shut the diesel engine down and cut off the electricity supply from the auto maton Check why the rotor has been blocked residual material set the contact to zero and restart Please note that if the engine stops 10 seconds you must always try to find the cause of the problems Do not try to start the engine multiple times Since the engine runs during 10 seconds at every attempt the coupling temperature will continue to rise
10. and activate the safety 2 next The distance between sensor 1 and index 2 must be 0 16 to 0 20 in 4 to 5 mm See Use of the machine in manual mode on page 53 intervention by technician p 46 menm 4 DESCRIPTION AND MANIPULATION HYDRAULIC COUPLER PRINCIPLE OF HYDRAULIC COU PLER S FUNCTIONNING Westcar coupler 15 a hydrodynamic coupler functioning in accordance with Fortinger s principle It is mainly composed of 2 paddle wheels the pump wheel and the turbine wheel and an external covering and the 2 paddle wheels are supported by bearings The power is almost transmitted without any wearing effect since there are no mechanical contact between the transmission elements The coupler contains a constant quantity of operating fluid The leading motor s mechanical power 15 changed into kinetic power of the operating fluid in the pump wheel connected to it This kinetic power 1s again transformed in mechanical power in the turbine wheel _ O 4 1 roues aubage enveloppe In case of unusual superheating of the oil in the coupler above 145 C the thermic element 2 releases an axe which will tip over the thermic security contractor 1 lever 3 This contractor cuts off the diesel supplying to stop the engine s In order to be able to start again the engine it is m amp required to replace the thermic element 2 and put the leve
11. be handled by a recognized distributor Before working on the PREMIUM for maintenance or other purposes please remove the ignition key Position of the operator left right in front of and behind in this manual are as seen by the operator from his work station facing the hopper F Front Behind SAEL CN TSinoustric _ srs a INTRODUCTION Safety instructions This machine 15 only intended for crushing and shredding plants Besides shredding wood and plants the PREMIUM shredder cannot be used for any other purpose The shredder should only be used by people over 16 years of age This machine can only be used by someone who 15 in good physical condition and who has some technical knowledge Maintenance and repair work should be done by qualified technician Assembling disassembling and or specific maintenance work should be performed by an authorized dealer Before beginning work or proceeding to maintenance of the PREMIUM always remove the ignition key Proceed to maintenance by scrupulously following the instructions Eliminate pieces of metal plastic rubber or any other materials that may have been mixed with the wastes Always use protection goggles work gloves and protection against noise The machine can no case be used to transport equipment material or people The machine cannot be used to push or pull anything Battery acid is very corrosive Avoid any contact
12. fault on the machine without starting the engine see p 44 The shunt will stop automatically when the contact is broken Check the TS Industrie technical customer service in your area or the TS Industrie after sales department They will explain how to shunt controller M18 PROBLEM CAUSE SOLUTION The engine does not start Coupler security engaged Security emergency circuit breaker triggered The hood s safety pick off 15 defective The battery is discharged The power supply cables are damaged Defective diesel engine stopping Fuse blown in the distribution box See pages 44 and 45 Release it Check it see p 38 Charge or replace the battery Check the electric circuits Check the solenoid valve Replace the fuse The engine starts and stops Only for Premium DRI Check and replace lamp 17 4 seconds later cracked fuse mark 11 p 50 50 if broken Engine power reduction Gas oil or petrol filter clogged Knives and hammers blunted Replace the filter Sharpen or replace the knives Change the hammers pellets ert esa ds PROBLEM SOLVING PROBLEM CAUSE SOLUTION The engine stops at an The hood 15 not well shut untimely moment and does not start again Security coupler engaged The red water temperature lamp control 18 on The bonnet s security captor 15 defective There 15 no gas oil any more Work Maintenance cont
13. rue de Saint Petersbourg NATIONAL DE 75300 FARIS cedex 08 LA PROPRIETE 0 53 04 53 24 INDUSTRIELLE 014293 59 30 ETASLISSE MENT PUBLIC NATIONAL 9596965959659596965959659596959595965959659595965959595959659595969595959595965959595959659595959695959595969595959595959595959659659 INTRODUCTION Thank you for your purchase and your confidence in us It 15 important to read what follows in order for you to fully benefit from your purchase Although this machine 15 simple and easy to use we recommend reading this manual be fore starting to use it In order to operate your multi vegetation chipper in a safe efficient and effortless manner you need to be familiar with the instructions for operation maintenance and problem solving that are described 1n this manual This manual describes all the functions of the PREMIUM chipper Keep it within reach for later reference Please contact your reseller for more information technical data or if you want to order an additional copy of this manual Safety precautions This machine is only suitable for chipping vegetable waste It may not be operated by persons younger than 16 The machine should only be used by persons who have a good physical condition and a certain technical knowledge Maintenance must be done by a qualified technician interventions for assembly dis assembly and or specific maintenance must
14. s water level the gas oil level 3 Check the hydraulic circuit s oil level 4 Make sure the air filter is clean SAELEN TSinoustric NN 2 STARTING WARNING If for an unknown reason the shredder has difficulty shredding the matter and that you have to stop it do not start the engine again without having eliminated the cause and cleared the matter out of the shredding rotor PUTTING IN SERVICE 1 Check that the cap at the end of the shaft 1s open 2 Slightly accelerate the engine s throttle lever engage the starter on petrol model T 3 Start the engine with the ignition key Ei 61077 preheating on the diesel model MUT remove the starter petrol 4 Accelerate the engine at half speed Make sure the cutting rotor is placed in rotation and that it is not jammed by residue of matter that would prematurely damage the centrifugal clutch see advice when stopping on next page and page 44 Let the engine rise in temperature 5 Accelerate the engine s speed to bring it to its maximum speed 6 Make sure the red control bar stopping the feeder is pulled out in rear position Diesel model 7 Put the feed roller in rotation by activating the yellow control pusher located on the rear left of the branches intake hopper 8 Start the shredding arr 9 RIE Cn N gt STARTING STOPP
15. Air filter 10 Water temperature light 16 Battery charge red light 5 Fuel filter 11 pressure light 6 Ignition key 12 Starter preheating light 13 Air filter clog light X Light signals not used Engine stop in case of anomaly de tected by controller 15 Engine stop in case of anomaly de tected by controllers 10 and 11 ay Ri sf 7 ae a NOM N 4 DUSTRIE NN 3 DESCRIPTION AND MANIPULATION THE RESERVOIRS The machine has two reservoirs the hydraulic oil reservoir including The level gauge 1 The filler cap 2 The hydraulic return filter 3 The suction strainer 4 in the reservoir f accessible by removing the filter 3 completely The gas oil reservoir placed on the right side of the shredding unit Petrol version Diesel version DESCRIPTION AND MANIPULATION PREMIUM DRI BONNET SECURITY The machine has security devices on the opening of hoods An inductive pick off 1 placed on the hood s right door The electric contact is made when the magnet 2 fixed on the left door of the hood 15 approached When you open either one of the doors the security device stops the diesel engine There should be no physical contact between the pick off and its magnet On the other hand respect a functional clearance between the two of 5 to 15mm 1
16. ING 1 Let the shredder empty itself for a few minutes to eliminate residue of matter behind the feed roller and inside the shredder which could jam and prematurely damage the clutch at the next start 2 Push the control bar forward to stop the feed roller 3 Progressively bring back the throttle lever to idle 4 Stop the engine by turning the ignition key on the control panel Petrol version 6 TS wousrric Sl MAINTENANCE MAINTENANCE SECURITY 1 Put the parking brake on remove the ignition key and wait till all the moving parts have stopped before performing maintenance or repairs 2 Make sure you put back all the protection screens after servicing LUBRICANT and FUEL quantities Petrol Engine 1 61 Diesel Engine 2 41 Fuel 251 FRANCE Hydraulic oil 231 MINERVA II Hydraulic coupler oil 1 141 Advised LUBRICANT 1 Grease for the rollers and various components Use a multi purpose SAE grease high performance and extreme pressure EP SAELEN BIOPLEX 2 Hydraulic oil Use an oil of grade AFNOR 48600 Types HV iso VG 46 MINERVA BIO HYDRO 46 3 Hydraulic coupler oil Use an oil of grade AFNOR NFE 48600 Types HV iso VG 46 MINERVA BIO HYDRO 46 4 Motor oil petrol model Use an oil grade SAE 10W30 meeting standards API CF4 SJ ACEA E2 96 issue 3 Motor oil diesel model Use an oil grade SAE 15W40 meet
17. ION 52 DECLARATION OF CONFORMITY PREMIUM 53 DECLARATION OF CONFORMITY PREMIUM DRI 54 SAELEN TSinoustrie eh ETI TUT MATIOMAL LA PROPRIETE INDUSTRIELLE BREVET D INVENTION B Code de la propri t intellectuelle Livres VI 5 DECISION DELIVRANCE gt Le Directeur g n ral de l Institut national de la propri t industrielle d cide que R le brevet d invention n 4 7 dont le texte ci annexs est d livr a 5 SAELEN S N S Soci t anonyme FR R La d livrance produit ses effets pour une p riode de vingt ans compter ds la 2 annuelles 2 Mention de la d livrance est faite au Bulletin officiel de la propri t industrielle 2 ut ud fv ox wt 5 n Er Eu 2729227 n de publication 3 77 Ans 5 PATENT FOR INVENTION 9 Intellectual property law Books VI GRANTING DECISION 2 The General Manager of the National Institute of industrial property has decided R that invention patent the text of which is appended shall be delivered to SAELEN S N S Company FR 9 The delivery produces its effects for a period of twenty years starting on date B of deposit of the application under reserve of payment of the annual royalties 9 Mention of the delivery is made the Official Bulletin of industrial property of R HHH AH publication HER 9 R D HANGARO SIEGE INSTITUT 28 bis
18. LMEKAU ET a e c 1 BELLETTE 3 ens werbeewe 2 DE 8 See 4 A au AUTOMA TOGUE PARKING The parking lever should be pulled completely so as to compress the compensating spring at maximum Periodically check 1 500 km the brake settings and distribution to all the wheels IMPORTANT The brake controls are designed for towing trailers behind cars with flexible suspension systems In case of use behind a heavy truck obligatorily foresee the locking ball mounted on shock absorber to avoid premature wear When driving trailer hitched never turn at a 90 angle nor force in reverse run The characteristics of our brake controls are described on a manufacturer s plate the references of which should be noted in case of an order for spare parts especially the shock absorber of a special type approved by the Vehicles Registration to correspond to European standards it is advised to have a spare shock absorber that will allow instant servicing Check braking system settings after about three Bi 9 28 2 NT INDUSTRIE 5 DESCRIPTION AND MANIPULATION ENGINE AND CONTROL PANEL DESCRIPTION 22P model petrol Common markings DRI model diesel 2 Accelerator lever 1 Oil filter 8 Hour meter 7 Hour meter revolution counter 3 Oil gauge 9 Battery charge light 15 Pressure contact oil pressure security 4
19. TION the cables as far as possible should cross in order to have the largest possible sheath curve Fig 3 4 Make sure parking lever is in RELEASED position and that compensating spring 4 is completely free on its rod loosen all nuts to the maximum 5 5 Check that the hook s slide 2 is not compressed and that the clevis 3 is in pulled position 6 Mount the transmission and set the whole with the tightener 6 up to obtaining a clearance J1 of 1 mm at the most between the connecting rod 9 and the slide 2 7 Adjust compensating spring 4 by placing it one side resting on the counter plate and the other side leaving 2 mm of clearance J2 at the most between the spring and the nuts 5 8 Tighten all the counter nuts 9 Checking settings trailer being on props a pull the parking lever by 2 notches wheel rotation in FORWARD run 15 not possible Wheel rotation in REVERSE run is possible setting screw 8 passes in REVERSE position b Pull the parking lever completely the wheels cannot rotate either in FORWARD or REVERSE run and the crossbars must remain parallel to the axle 10 Check the transmission s settings after 300 km breaking in period and if needed adjust the clearance J1 with the tightener see point 6 pt ram ARE 4 nm RESSORT 4 CARLES DE FARIN mT COMWPERSATELR n T WAA gt T A J COU
20. actor in Maintenance position Cracked fuse in the derivation box or in the watertight fuse holder on the starter Hydraulic drive or pump defective Not enough oil 1n the reservoir Speed toothed wheel of the feeder tightened right home The feeder does not operate Belts defective or not sufficiently tight Blocked rotor The rotor does not rotate but the engine is running The machine has Knives and hammers dulled trouble shredding Belts defective or not sufficiently tight Anti jam system unserviceable The clutch 15 powerless Feeding in forward operation 18 not not even blown regulated below the VarioStress intervention threshold MM Primary and or secondary fuse Check if the hood 15 well shut See pages 44 and 45 The radiator 15 clogged up clean it Check the security captor see p 38 Put gas oil in Switch the contactor to Work position see p 39 Change the fuse Check or replace the defective part Check the oil level Loosen the adjustment toothed wheel on the distributor Replace and or tighten the belts See page 23 Sharpen or replace the knives Change the hammers pellets Replace and or tighten the belts Check the fuse See your dealer Replace the fuse see p 40 SAELEN TSwousrie SPECIFICATIONS PREMIUM 22P PREMIUM DRI Capacity 100 mm hardwood 100 mm hardwood Hourly output 13 m3 18 m3 Len
21. aterial forward operation Stop the rotation of the feed rolls 2 Releasing material backward SAELEN TSwousrri PEU mero 1 SAFE USE 1 Read and understand the user manual as well as all the security signs before any operating servicing adjusting repairing un Jamming manoeuvre 2 Install and make sure that all the protectors and guards are well fixed before starting or working 3 Keep hands feet hair as well as clothing out of reach of parts in movement 4 Before performing maintenance adjustments repairs or un jamming of the machine put the engine in idle speed with the accelerator handle wait till all moving parts have stopped stop the engine 5 Place all controls to neutral before starting the machine 6 Keep people away especially children before starting 7 Use protections appropriate to the work to undertake 069 8 Always couple machine horizontally To avoid making the machine swing always work in a horizontal position if the machine is unhitched 9 when shredding risk of projections of chips within a 10 metres radius DANGER t INDUSTRIE CC PREMUNE mua 14 SAFE MAINTENANCE 1 Follow all the indications the user manual concerning operating maintenance and security 2 Before performing any maintenance adjustment repair or un jamming of the machine put the engine in idle speed with the accelerator handle
22. cle Always hitch the shredder in a horizontal position in order to prevent the machine from tipping backwards AND check that the tow bar s nut joints are secure on a daily basis to prevent jolting which would damage the hitch and tow system and reduce its lifespan 2 INDUSTRIE PREMIUM22P 24108 16 GENERAL DESCRIPTION AND OPERATION DESCRIPTION The TS Industrie PREMIUM multi plant shredder is intended for the shredding of plants and branches up to 100 mm in diameter The machine consists of the following main components the chassis B the shredding unit the engine and its various drives D evacuation shaft SAELEN TS mouse p Ste NN 17 GENERAL DESCRIPTION AND OPERATION The chassis The shredder s chassis serves as support to various PREMIUM components It allows displacing the machine by itself B The engine and its drives The petrol or diesel heat engine 15 located on top of the shredding unit 1 supplies the energy needed to drive the rotor and the hydraulic system s oil pump 1 A 22 HP VANGUARD twin cylinder petrol engine or a 27 HP LOMBARDINI Focs three cylinder diesel engine with liquid cooling both at 3600 rpm For additional information on the engines please refer to the manufacturers manuals The outlet shaft is equipped with a pulley 2 activating two belts ensuring the rotation of the shredding rotor The tension of the belts is adjusted w
23. e drives and a red hand rail command bar for stopping the feed roller NB to make the feed roller run in forward drive the engine has to run at maximum speed FORWARD RUN COMMAND 1 To make the feed roller run in forward drive the red handrail should be pulled back ward 2 Press the yellow pushbutton to make the feed roller run in forward drive FEEDER STOP COMMAND 1 Push the red handrail to stop the feed roller the handrail can be locked in pulled position and in pushed position REVERSE RUN COMMAND 1 To make the feed roller run in reverse drive first pull the handrail backward 2 And press the black pushbutton NB The feeder can be directly controlled in forward or reverse run without moving the handrail SAELEN TSinoustrie 050 Soo 20 STARTING CHECK BEFORE STARTING Every operator should read and understand all the inscriptions and should follow the safety measures described in this section for sure and efficient shredder operating A checklist prior to use is supplied to the user It is important to take it into account for the security of all as well as to keep the machine in good condition The following points should be checked before using the machine 1 Is the machine sufficiently lubricated according to the lubrication plan indicated in the user s manual 2 Check the different levels for the engine being the engine s oil level the radiator
24. er use abuse or negligence accidental act of God or any other circumstance beyond the control of TS Industrie This guarantee extends over period of one year starting on the date of delivery to the customer and 15 limited to replacement of defective parts and or of labour GUARANTEE CLAIM A claim in due form shall be presented to TS Industrie by the origin purchaser for inspection by an authorized representative of the company LIMITS OF LIABILITY This guarantee replaces all other formal or implicit guarantees as well as any alleged obligations or responsibilities We do not assume nor authorize third parties to take responsibility for the sale of a plant shredder This guarantee does not apply to a shredder that has been modified out of our workshops and that according to TS Industrie standards would be affected in its operation its safety and its service life This guarantee does not cover parts and accessories that are already under their manufacturer s guarantee and the servicing of which 15 covered by latter s administration Service items such as lubricants belts paint and similar are not subject to guarantee USER MANUAL The purchaser acknowledges having received instructions concerning the correct operation of the shredder and also acknowledges that TS Industrie cannot assume any responsibility resulting from the use of his product other than that described in the user manual supplied at the time of the purcha
25. g directive 2000 14 Appendix V Installed power Noise power Guaranteed Noise Power at 3600 rpm level measured Level Lwa 2 Kw 123 dBA 126 dBA References of harmonized standards used EN 13525 A2 Signed in RONCHIN on September 6th 2010 St phane MORBU Manufacturing Engineer TS industrie SAELEN nn ss Saelen 3 rue Jules Verne L Or e du Golf BP 17 59790 Ronchin T l 33 0 3 20 43 87 87 Fax 33 0 3 20 34 12 73 contact saelen fr www salen Fr Pi ces d tach es T l 33 0 3 20 43 24 89 Fax 33 0 3 20 34 12 73 TS Industrie TS Industrie GmbH Weserstr 2 D 47506 Neukirchen Vluyn Germany Tel 49 2845 9292 0 Fax 49 2845 9292 28 kontakt ts industrie de SAELEN TS nouste saelen fr ts industrie eu
26. gth 3 40 m 3 40 m Width 1 68 m 1 68 m Height 2 06 m 2 06 m Poids 700 Kg 1000 Kg Number of hammers 10 10 Number of knives 2 2 Rotor diameter 560 mm 560 mm Rotor s weight 80 Kg 80 Kg Rotor s width 260 mm 260 mm Engine power 22 hp petrol 27 hp diesel Fuel capacity 30 L 30 L Engine speed 3600 Tmn 3600 Tmn Rotor s speed 1900 T mn 1900 T mn Anti jamming OUI OUI Hydraulic power supply OUI OUI Hydraulic capacity 25 1 25L Hydraulic pressure 100 bars 100 bars Road axle OUI OUI Number of wheels 2 2 Tyre dimensions 145 13 175 14 Air pressure 2 4 bars 4 0 bars CI EC INDUSTRIE o 4 49 isod zi muog a ineBou 7 1811108 DOUDOUS amano enses op q Guy Hasna 524160U 10402 vonto numas maden D unejoul enbuneipAu 1 04 np o ep duy p 04 1244102 sesde apqisn 4 6 z R N 2 gt 2 pieueunsed dwy OL ayqeeny youre p aunas 8 94910 joue aunas if Lneusue dojs asino uy 1 60 0 nou aput IN ounel nossnod
27. ing standards API CF4 SJ ACEA E2 96 issue SAELEN TSinousrric as eT MAINTENANCE MAINTENANCE PERIODICITY For further information concerning the maintenance of petrol or diesel engines please refer to the engine manufacturer s manual that comes with the machine Check engine s oil level Check air filter s cleanliness Check cleanliness of engine s air cooling circuit cylinder s air intake grid petrol model Check cleanliness of engine radiator s honeycomb diesel model Daily Check of knives and hammers Check tension of rotor s transmission belts Lubrication of the feed roller bearings Check and remove the branches winding around the bearings axes and the hydraulic motors Every 100 Check tightening of coupler head s articulation joints Verification wear rings hammers Change hydraulic oil filter the first time and afterwards every 500 hours or every 2 years Check wear of the counter knife Every 50 Every 200 Check battery s electrolyte level Check alternator belt s tension diesel model Ist coupler oil change then every 1000 hours or every 2 years Every 300 Change hydraulic oil or every 2 years Change hydraulic return oil filter or every 2 years Replacement of hydraulic oil s suction strainer see page 37 Every 500 SAELEN TSwousrri nn PEU 2 MAINTENANCE LUBRICATION POINTS Proceed to the lubrication and maintenance of
28. ith an idler pulley 3 The hydraulic system s oil pump located on the heat engine activates the feeder s hydraulic drive Petrol model 22P Diesel model DRI p p Ww Ia P SAELEN TSinoustrie 35 nero GENERAL DESCRIPTION AND OPERATION The feeder s hydraulic drive 15 activated by a handrail 1 located under the rear end of the feed hopper C The shredding unit It is made up of a feed hopper 1 a feed roller 2 with serrated bars and a rotor that shreds the matter 1 Feed cylinder It leads the matter at constant speed toward the shredding rotor An anti Jamming system stops the latter when the rotor s speed descends too low Jamming at shredding level it automatically starts rotating again when the rotor picks up sufficient speed to shred correctly It can be activated 1n both rotation directions forward and reverse run with the pushers command 3 Its rotation speed 15 adjustable with the knob 4 located on the distributor Shredding rotor Key element of the machine it shreds the matter brought by the feed roller D The shaft Allows the evacuation of chips Its upper part swivels over 180 Its cap 1s adjustable in vertical inclination SAELEN TS nouste NN e 19 STARTING OPERATING OF THE FEEDERS COMMANDS The PREMIUM is equipped with an electric command hydraulic distributor activated by mushroom pushbuttons for the forward and revers
29. nted without lubricator but with special wear rings The lack of lubricators on the hammers however should not stop you from inspecting the hammer discs and blades on a regular basis Upon inspection check whether the hammers are rotating freely In case there is a coarseness spray penetrating grease onto the axles and the hammer s using a mallet Frequency of inspections control blades and hammer inserts 50h Verification wear rings hammers 200h 61 INDUSTRIE Sl ON MAINTENANCE DISASSEMBLY TO REPLACE THE BLADES AND THE HAMMER INSERTS Remove the ignition key before proceeding The hollow hexagonal screws of the blades and hammer inserts are mounted at the manufacture without Loctite at a torque of 16 M Kg 157 N m Use the appropriate wrench that is in good condition to remove them Open the chute as described on previous page Remove the screws from blades and inserts For the assembly later on only use the news screws category 12 9 Clean the contact surfaces of the blades and the inserts clean at the base 1 as well as the wall 2 Install identical or newly ground blades IMPORTANT the blades must be ground by a professional using specific tools and not with a grinding disc Make sure tha 35 angle of the cutting edge 1s respected The minimal lengt of A should not be smaller than 50 mm after grinding The length of a new blade is
30. or has a double function give the VarioStress that manages the anti obstruction system of the rotor rotary speed give the atuomaton that stops the engine in case the rotor 1s blocked at the start rotary speed see p 44 In case the sensor is defect the engine will stop In case the VarioStress is defect the feed roll will provide forward rotation in spite of the engine speed solution The user can shunt this sensor and the VarioStress by working in manual mode but he must remain vigilant and check if the rotor is free and starts to rotate as soon as the engine is started If the anti obstruction system 15 not working the manual mode also allows the operator to make the belt roll work by using the yellow and black buttons Even at low speeds the feeding equipment can continue to work so the user must remain vigilant if he handles the feeding of the branches in the rotor himself in function of the engine speed Take care not to let the engine speed drop too low while chipping in order not to overload the hydraulic coupling see p 45 or to block the rotor at the discharge Breaking the contect when the machine is stopped resets the manual mode If the technician has not replaced the faulty part by the next start the user must repeat the shunting procedure SAELEN TSwousrri NN FEMME cues 53 15 INDUSTRIE DECLARATION OF CONFORMITY THE TSindustrie Company 3 rue Jules Verne L Or e du Golf 59790 RONCHIN FRANCE T l
31. r 3 back to its first position 2 If the rotor blocks when starting machine rotor blocked by some branches if it was not well emptied after previous use for example this con tactor is not operational any more The oil temperature will quickly rise and the oil will be evacuated outside through the core of the green fuse cap which is supposed to melt with a temperature above 180 An extra captor was added to avoid this problem see next pase If the security 2 goes off you should always look for the cause of the problem and absolutely avoid to start again the engine several time in a row because the temperature would keep on rising in the coupler and the green fuse cap would end up melting and pouring out the coupler oil everywhere This security can t be reused and must be replaced by a new one PREMIUM22P 24108 45 PROBLEM SOLVING In this section we have drawn up a list of problems their causes and the solutions to bring if eventually you came across one The case may arise where you will have to face a problem that 1s not mentioned in the troubleshooting section if so please get in touch with your dealer Make sure you have your user manual as well as your shredder s serial number INTERVENTION BY A TECHNICIAN ON THE ELECTRICAL CIRCUIT Since 2008 all TE Industrie chippers offer the possibility to shunt rotation controller M18 of the rotor The technician can then investigate an electrical
32. se DO NOT FORGET TO REGISTER YOUR GUARANTEE OTHERWISE IT WILL BECOME INVALID SAELEN TSwousrris NT mem 10 SAFETY You are responsible for the safe use and the maintenance of your plant shredder You should thus make sure that whoever uses maintains and works with the appliance has knowledge of the operating and maintenance methods as well as the safety measures to apply as described in this manual The user manual informs you on the security practices to apply when using the plant shredder Remember that you are the person in charge of security Efficient precautions will protect you as well as those around you Make sure that ANYONE working with this appliance knows how to operate and maintain it It is very important to prevent accidents to avoid injury respect the security measures explained in this manual Before using the plant shredder an owner has the duty of giving the user instructions to operators or eventual employees This equipment s most important safety device 15 a safe operator It 1s an operator s duty to read and understand all the security and operating instructions and to scrupulously follow them The best way of avoiding accidents one 15 supposed to handle the PREMIUM shredder if they have not read and understood the instructions on the subject An operator without knowledge exposes himself and others to risks of accidents It is not allowed to modify the equipment in any way wha
33. settings The VarioStress anti obstruction system has three preset configurations The user can choose the one that 1s most appropriate for the material at hand Configuration 1 favours functioning at a wide range of motor speeds mainly suitable for chipping branches and light amterials Configuration 2 suitable for manipulating mixed materials consisting of branches vegetation and conifers Configuration 3 a higher engine speed to improve ventilation for chipping plants and confers or heavy and dense materials during a long period of time Program n SAELEN NDU TRE Vari sStress SAELEN TSinoustric a PREMIUM22P 24108 41 DESCRIPTION AND MANIPULATION ANTI OBSTRUCTION SYSTEM VarioStress cont Selecting a setting Engine is on or off contact 1s engaged Use Keys 1 2 3 to display the requested page SAELEN IN RJE 1 Rem push during 1 to 1 5 seconds to change program Display of functioning running hours 18 A DISP done pressing theXh Key of the Motor P engine off or on resem Functioning running time count can only be performed if the chipper shredder rotor is In motion Press the key for about one second See Use of the machine in manual mode on page 53 intervention technician p 46 42 DESCRIPTION MANIPULATION EMERGENCY STOP BUTTONS
34. t 1 u i 4 1 EE cane sodes SHUM 24218 28 11 009 1n8joui xew PEREP 0060 ued e 62 NNN 1333 13 YNINIWY SAGNVWWOD 3001412313 50 R N 2 gt 2 a enbijneup u 5 g neainoy 51 5 N gt gt gt HYDRAULIC COUPLING PREMIUM 22P and DRI HYDRAULIC HOSES CONNECTIONS 19 1500 1g 1500 19 800 ER 1g 1950 10 1450 DRI 19 2100 19 2000 5 me TSinoustric SPECIFIC USE OF THE MACHINE IN MANUAL MODE The sensor of the rotation of the rotor and shunting the VarioStress On the PREMIUM as well as on the models VIPER and COBRA it 1s possible since 2008 to shunt the electronics in the machine by switching to manual mode case of problems on sensor M18 that monitors the rotation of the rotor or on the VarioStress anti obstruction equipment Using a simple procedure not described in this manual the operator can continue to use the machine while he waits for a technician to come and solve the problem Contact your reseller for this procedure In case of problems on the 18 or Vario Stress Dhe M18 sens
35. tever Any authorized modification could affect the operation or the security and eventually reduce the equipment s service life THINK CAUTION WORK IN COMPLETE SECURITY SAELEN TSinoustrie NN nae n GENERAL SAFETY 1 Read and understand the user manual and all the security symbols before operating maintaining un jamming or adjusting shredder 2 Keep a first aid kit in case of accident Keep it in a visible place 3 Keep a fire extinguisher within reach in case of need Keep it in a visible place 4 Use appropriate protection equipment Here are a few suggestions but do not limit yourself just to this description Helmet and ear protection Work shoes with steel non skid soles Protective goggles Work gloves and waterproof garments 5 Never operate without protector 6 Keep people away and especially children when you are using shredder SAELEN TSwousrris NT PRE 1 GENERAL SAFETY Signification of the security adhesives Read and understand the user manual and all the security symbols before operating maintaining un jamming or adjusting the plant shredder Protection against noise Protective goggles Work gloves and waterproof e Danger rotating knives Te PMP casino ae engine speed engine speed Pi R Lubrication point Rotation commands of conveyor belt 0 Chipping m
36. the machine engine stopped and ignition key removed LUBRICATING THE ROTOR BEARINGS SAELEN TSwousrris PREMIUM22P 24108 26 MAINTENANCE LUBRICATION POINTS to the lubrication and maintenance of machine engine stopped ignition key removed CHE gt 2 LUBRICATION OF THE DOUBLE RING OF f THE FEEDER S ARTICULATION Ko M Se LUBRICATION OF THE FEED ROLLER S DRIVE CHAIN To access the feed roller s drive chain re move the three screws of the feeder arm s cover Beings the chain runs at low speed it has no ex tender If the clearance becomes too important a false link can be removed after which it will have to be changed SAELEN TSinousrrie lr ee PREMIUM22P 24108 27 MAINTENANCE HYDRAULIC RESERVOIR S LEVEL PETROL ENGINE S OIL GAUGE DIESEL ENGINE S OIL GAUGE COUPLER HEAD on braked ER model and DRI SA cL CN TS INDUSTRIE PREMUME nemo 2 MAINTENANCE FEEDER S PRESSURE ON THE MATTER The feeder exerts pressure on the matter owing to its springs 1 SAELEN TSwousrri 26 MAINTENANCE CONTROL BLADES AND HAMMER INSERTS Remove the ignition key before proceeding ACCESS TO ROTOR In order to gain access to the rotor Remove the two Nylstop nuts Open the chute by rotating it on the two articulations For easier maintenance henceforth the hammers are mou
37. with the eyes skin and garments Immediately rinse eventual splashes with water and if the case arises consult a doctor Before touching the electric circuit always disconnect the cable connected to the battery s terminal Always keep the battery out of reach of children When performing maintenance do it in a sufficiently lit workshop Respect the safety standards prescribed in the motor s user and maintenance manual Keep children away while the machine 15 1n operation or when performing maintenance work Do not work in confined space Do not run the motor in a non ventilated place risk of CO intoxication SAELEN TSwousrri l0 LOCATION SERIAL NUMBER When you order spare parts or if you need technical information please always have the serial number of your PREMIUM shredder The manufacturer s nameplate 1s located on the chassis at the front left The serial number 1s located at the place indicated on the photo it is always com posed of five figures sometimes followed by a letter Serial number Constructeur Ann e de fabrication immatriculation Fabrication Fran aise SAELEN TSwousrri NT gt The TS Industrie Company guarantees parts of its PREMIUM shredders against defect that could affect their operating The guarantee applies all the cases where damage 15 not the result of improp
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