table of contents - Best Buy Automotive Equipment
Contents
1. press down the joystick to confirm Note lf not select the language the default language is English 7 2 2 Unbalance unit selection After start the machine you can enter the mode selection menu In the mode selection menu you can select menu The icon will be enlarge and illuminate Move the joystick downward to enter the system setup menu and move the joystick rightward to select unbalance unit display option and at the moment the unbalance unit display column will light up Move the joystick upward or downward to realize the conversion between the g and CZ as FIG 16 shown After select the unit you want and press down the joystick to confirm Note If not select the system defualt unbalance unit is g FIG 15 FIG 16 7 2 3Minimum unbalance weight display setup Select the menu in the mode selection menu and the icon will enlarge and light up Move the joystick downward to enter the system setup menu and move the joystick rightward to select the minimum weight display option and at the momnent the selection item will appear as shown in FIG17 Move the joystick upward or downward to select the suitable option and press down the joystick to confirm Note If not select the system defualt minimum unbalance unit display is 5g FIG17 FIG18 7 2 3Protective cover setup Select menu in the mode selection menu and the icon will be enlarged and light up Move downwards the joystick to enter the system setup2. The only rotation parts are motor and balancing shaft If the machine is often used more than 2hours every day we should check the bearing one time every year If the machine is not often used check it one time every year The bearing should not be opened for the test so insert a screwdriver and check the sound produced As the bearing acts as a clamping support it is not easy to change or take out the grease In addition the rotation speed is not high for the machine so it is not necessary to change the grease If you notice an incorrect working or a noisy bearing replace the bearing If the customer confirms that the bearing has not been replaced just change the grease then disassemble the bearing open the dust guard ring and add the grease XHP103 carrying out these operations under the guidance of a professional Calibrate the machine after replacing the bearing If the operation has not been carried out correctly the machine precision will be affected so reposition the dust guard ring reassemble the machine and repeat the adjustment NLGI level The manufacturer will not be responsible for the machine issues caused by the non original spare parts Thickner type Lithium Coplex and accessories Color visual check Dark blue WARNING Work penetration grade 25 C ASTM D 217 mm 10 9 2Wheel Balancer Grease Safety Data 3 Pull out the power plug abd secure all the movable Drop point ASTM D 2265 OoOO po
3. as follows Fix the wheel on the main shaft of the wheel balancer gt Pull out the automatic scale until reach the inside calibration surface of the rim Align the projection of the spot laser to the projection of the linear laser and hold on Retract the automatic scale when hearing the 21 warning tone of the complete of the test and the measurement of A value and D value as FIG35 shown Lean the end of the measurement head of the width scale against the outside edge of calibration surface and hold on and retract the automatic scale when hearing the warning tone of the complete of the test and the measurement of B as FIG36 shown gt Press down the joystick or lower down the protective cover to test as FIG37 shown gt After test the system will automatically display the value and position of the wheel unbalance weight Move the joystick downward to check the accuracy as FIG38 shown c gt Along the direction of the green direction of the inside outside unbalance indication arrow rotate the wheel until the green triangle arrow is changed to the thumb Clip the weight at 12 clock position and the value should be corresponding to the test value as FIG39 shown gt Pull out the automatic scale when the speed should not too fast or it will not reach the selection position and need the further adjustment The electromegnic iron will automatically streach out when the scale reach the selected position Along the direction of th
4. cet orc t bc coe ccs 4 2 MAIN TECHNICAL __________________________________________________10 4 3WORK ________________________________________________________________10 5 STRUCTURE OF _______________________________________________________11 5 1 MAIN STRUCTURE OF _______________________________________________11 5 2 BALANCER ACCESSORY CONFIGURATION L22222 __________11 5 3 BALANCER OVERALL DIMENSION 12 6 MEANING OF ICONS 12 6 1 MODE ______________________________________________________________12 6 2 SETUP MENU 13 HELP MENU a aa l a aad 6 4 OTHER 5 __________________________________________________________________14 7 OPERATION METHOD J 2L 14 7 1 JOYSTICK OPERATION 14 7 2 PARAMETER SELECTION AFTER STARTING THE MACHINE 7 3 WHEEL PARAMTER INPUT METHOD 7 4 USER SELF CALIBRATION ee 7 5 AUTOMATIC SCALE SELF CALIBRATION ________ 6 WIDTH SCALE SELF CALIBRATION sss 7 DYN STA MODE OPERATION 8 ALU1 MODE 9 ALU2 MODE 10 ALU3 MODE 11 ALU4 MODE 12 ALU5 MODE 13 MATCH MODE OPERATION 14 WEIGHT HIDE FUNCTION 15 COUNTING N NNN NN NN NN N 16 WEIDTH SCALE TEST PARAMETER FINE CALIBRATION 7 17 BALANCE SHAFT SELF CALIBRATION 1 PREFACE 1 1 WARNING Confirming the machine including the operation system tools and accessories are operated normally and without any damage you hand the machine to
5. deformation of the outside of the wheel adopt this method to positioning to grantee the accurate positioning of the steel rim inner hole and main shaft suitable to the steel rim especially the thick ALU 3 5 4 LARGE FLANGE DISK POSITION OPTIONAL This position is adapted to the mount of the large tire Main shaft large flange plate fixed on the main shaft wheel y cone quick nut Note The choice on the cone should be adapted to the rim center hole and pay attention to its direction Or it will cause the inaccurate measurement 3 6 Configurate the power supply The machine must be grounded reliable or it will effect the test accuracy and the anti interference power Power supply must comply with the reate parameter of the machine The electerical installation of themachine must be handled by the authorized professional personnels 3 6 1 Circuit Requirement Before layout the wires you must confirm the electrical parameters The power supply supplied by the customers must match the rated electrical parameters of the machine When the users use the machine he can not dirtectly connect the power cable into the electrical circuit It should equip with the special protective circuit suitable to prevent the ddamage to the machine for the unnormal electriucal circuit Generally we should select the 10A circuit breaker two pole or 3pole If use the greater circuit braker you
6. down the joystick and the screen will display the current and mount the wheel on the wheel balancer again Press down the joystick to run the wheel balancer and the screen will display the current static unbalance value and the ideal minimum static unbalance weight And the word indication column willl indicate the success of the wheel match FIG48 DYNSTA ALU1 A A ALU2 ALU FIG 49 47 20 0 n 2n 21 FIG54 7 14 Weight hide Weight hide can splot the weight located between the 2 spokes into half to make the 2weight splitted behind the two ajacent spokes to hide the weight and keep the artistic of the wheel Its work principle as FIG55 FIG55 This function is only suitable to the modes of ALU2 and ALU3 Take the ALU2 mode for example to illustrate the operation of the weight hide In ALU2 mode run the wheel balancer to get the test result If the outside weight lies between the2 spokes we can adopt the weight hide function The operation is as follows Move upward the joystick to access the weight hide function and the system will bounce out the spoke number input column as shown in FIG56 Move upwards or downward to input the number of the spoke and then press down the joystick to confirm as shown in FIG57 lt gt Rotate the wheel to make the ray of the laser fall behind any spoke and then press down the joystick to confirm as shown in FIG58 A
7. system will bounce out the operation indication as shown in FIG 71 gt According to the indication of the word mount the special calibration rim or 14 16 wheelwhich has been calibrated completely well and mount on the wheel balancer and fix gt Press down the joystick or lower down the protective cover and the machine 3spins automatically not controlled by the man as shown in FIG72 According to the menu bounced out loose the wheel rotate to the position of 180 degree related to the original position as shown in FIG73 the angle control should be accurate gt Press down the joystick or lower down the protective cover and start the machine 3spins gt After spinning the system automatically enter into the balance operation interface FIG 64 s gt maa 000 mA DYNISTA ALU ALU2 ALUS ALUS MATO we me Were Y 4 30 FIG 67 AL U lt ER w DYNSTA ALU1 ALU2 ALU3 ALU4 ALUS Message NATOK EM 4 FIG71 DYNSTA ALU1 ALU2 ALU3 PT ALUS MATOH i A Message Back Ruler 7i Nunber Correct Parameter 8 Ex works factory parameter back up and restore 8 1 Ex works factory parameter back up After complete the machine self calibration you can backup the inside parameter calibrated The detailed operations are as follows According to the method in 7 15 enter the special parameter setup interfac
8. test as FIG37 shown gt After test the system will automatically display the value and position of the wheel unbalance weight Move the joystick downward to check the accuracy as FIG38 shown gt Along the direction of the green direction of the inside outside unbalance indication arrow rotate the wheel until the green triangle arrow is changed to the thumb Clip the weight at 12 clock position and the value should be corresponding to the test value as FIG39 shown gt Pull out the 23 automatic scale when the speed should not too fast or it will not reach the selection position and need the further adjustment The electromegnic iron will automatically streach out when the scale reach the selected position Along the direction of the green direction of the inside outside unbalance indication arrow rotate the wheel until the green triangle arrow is changed to the thumb The laser point on the automatic scale will indicate the weight stick position and stick the weight according to the method of the ALU1 mode Continue gt pulling the automatic scale with more force making ther electromegnic iron detached until reaching the second selection position A The electromegnic iron will automatically streach out to position the scale Along the direction of the green direction of the inside outside unbalance indication arrow rotate the wheel until the green triangle arrow is changed to the thumb The laser point on the automatic scale
9. the cusatomers and the machine will endue some period of guranttee During this period the manufacturer will repair the machine or the unnormal parts of the machine or machine itself free of charge but will not be responsible for the damage and wear and tear caused by the unnormal usage transportation and maintanance And the manufacturer will not notify the customers when he renews the products or improves the production line 1 2 RELATIVE INTRODUCTION The purpose of this manual is to provide the users and owerners of this machine with the guide of safety and regulation to make the operators properly maintanence and operates the machine If you carefully follow this instruction manual the machine will provide you with the service of higher efficiency and more durable The following paragraphs will provide you with the damage level relateed to the machine A DANGER Danger operation can cause the serious injury or death Warning operation can cause the serious damage or unsafe Caution operation can cause slight wound and the damage of the objects Read the manual carefully before use the machine and keep this manual on the document folder near the machine for check at any time Technical document should be considered to be the integrited part os the machine and it should be placed together with the machine when being sold to the new owner Only when the series nuimber and model of the manual are same t
10. the protective cover to test gt Rotate the nozzle of the tire to the 12 clock position and hold on the wheel and press down the joystick to confirm Align to the nozzle and mark at the 6clock position on the tire as shown in FIG49 gt Demount the tire and deflate and then mount on the tire changer Rotate the related position of the tire to the rim by 180degree that means the mark on the tire aligned to the nozzle as shown in FIG 50 2 Inflate the tire and then mount the tire on the wheel balancer and press down the joystick or lower down the protective cover to test the wheel as shown in FIG51 Rotate the nozzle of the wheelt to the 12clock position and hold on the wheel and press down the joystick to confirm and the screen will display the weight and weight of the static unbalance weight of the tie and rim Determine if you should match the unbalance value according to the minimum static 26 unbalance as shown in the FIG52 and FIG53 gt Along the direction of the green triangular rotate the wheel until the triangle changes into the thumb At this moment mark at the 12clock position on the tire as shown in FIG 53 the suitable weight at the 12clock position on the calibration surface outside the rim c Demount the wheel and deflate and then mount on the tire changer Align the mark on the tire to the nozzle of the rim as shown in FIG54 gt Once again mount the wheel on the wheel balancer and press
11. to the width scale fine adjuistment The steps of the operation are as follows Select be menu in the mode select menu gt Move the joystick downward to enter the 29 parameter setup menu gt Mowe the joystick leftward to select the yellow arrow as shown in FIG64 gt Move the joystick downward and the passward input column will bounce out as shown in FIG65 gt Input 222222 in the passward input column and press down the joystick to confirm as shown in FIG 66 gt Move the joystick leftward to enter the special parameter setup menu as shown in FIG67 gt Select the width scale fin adjustment menu and press down the joystick to confirm as shown in FIG 68 System will bounce out the data fine adjustment window Move the joystick upward downward to change the parameter until meet the requirement as shown in FIG 69 Press down the joystick to confirm and system will automatically back to the operation interface 7 17 Balance shaft self calibration This model of wheel balancer have the self calibration function Through the self calibration system can filter the unbalance of the unbalance value of the balance shaft to make the test result more accurate The detailed methods are as follows According to the method of 7 15 enter into the special parameter interface and select the balance shaft shaft self calibration menu as shown in FIG70 gt Press down the joystick to confirm and the
12. 1 mode After select the icon it means that the weight calibration surface is located on the two calibration surface inside and outside the rim After test stick the weight on the two calibration surface ALU2 mode After select the icon it means that the weight calibration surface is located on the two calibration surface inside the rim As shown of the picture in the left after test stick the weight on the two calibration surface inside the spoke mode After select the icon it means that the weight calibration surface is located on the edge of the inside of the rim and the calibration surface near the spoke inside the 13 rim After test clip the weight on edge inside the rim and stick the weight on the calibration surface near the spoke inside the rim ALU4 mode After select the icon it means that the weight calibration surface is located on the edge of the inside of the rim and the calibration surface near the spoke inside the rim After test clip the weight on edge inside the rim and stick the weight on the calibration surface near the spoke outside the rim ALU5 mode After select the rim and the calibration surface near the spoke inside icon it means that the weight calibration surface is located on the edge of the inside of the the rim After test stick the weight inside the rim and clip the weight on the edge outside the rim Match mode Choosin
13. WHEEL BALANCER USER MANUAL TABLE OF CONTENTS Pe PREFACE a re t er USE WARPNING RECEN eae a 1 2 RELATIVE ________________________________________________________1 1 3 INSTALLATION ENVIRONEMNT _____________________________________1 1 4 SAFETY REGULATION n tes es dc ense 1 5 MEANING OF LABEL 2 2 CARRIAGE HOISTING STORAGE TRANSPORTATION AND INSTALLATION OF WHEEL BALANCERS 3 2 1 CARRIAGE amp HOISTING 8 2 2 STORAGE amp 5 ___________________________________________________4 2 INS TALEA TION ooe ee en 4 3 INSTALLATION OF EACH PART OF CB968 WHEEL ______________________5 3 1 PROTECTIVE COVER INSTALLATION ______________________________________________5 3 2 LCD AND ITS SUPPORT 1 5 ____________________________________________5 3 3 WIDTH SCALE 1 _____________________________________________________6 3 4 THREAD THAFT INSTALLATION 9S 9 es EO 3 6 POWER SUPPLY 1 ________________________________________________7 3 7 NOTE WHEN INSTALLATION AND _____________________________________8 3 8 IMPORTANT _________________________________________________________9 4 CB968 TECHNICAL _______________________________________________0 4 GB969 CHARACTERISTIC ec
14. WORK PRINCIPLE 5 2Accessory 5 Construction of the wheel balancer 5 1Main constuction Picture Main construction of the wheel balancer as shown in mH FIG8 and FIG9 1 self calibration tool oO m Thread Shaft 1 1 1 1 1 1 1 1 1 15 LCD 2 Weight Tray 3 Joystick 4 Automatic Scale 5 Body 6 Balance Shaft 7 Width Scale 8 Hood 9 Cone Bowl Edge 1 10 Front Panel 11 Pliar 12 Caliper 13 Cone Hang 14 Quick Nut 15 Power Switch 16 Display Bracket 17 Seat 1 Centerless Rim Calipter 5 3Outline Dimension As shown Fig 10 and Fig11 Flange Disk 6 Meaning of icons 6 1 Mode selection bar The mode selection bar is at the top of the screen 12 Move the joystick to the left or right you can choose the mode you need When the mode has been delected the mode selected will be enlarged and the edge will become green and light as shown in the FIG12 MATOH Instruction on each mode bar DYN STA mode the current system mode is dynamic static mode The icon means default mode is the dynamic balancing mode The balance weight calibration surface is at the edges on the both sides of the rim After test clip the weight on the calibration surface on both edges of the rim If you want to check the unbalance value you can only move the joystick upwards And move the joystick upward once again you will back to the dynamic mode ALU
15. anged to the thumb Clip the weight at 12 clock position and the value should be corresponding to the test value gt Pull out the automatic scale The electromegnic iron will automatically streach out when the scale reach the second position A Along the direction of the green direction of the inside outside unbalance indication arrow rotate the wheel until the green triangle arrow is changed to the thumb The laser point on the automatic scale will indicate the weight stick position and stick the weight according to the method of the ALU1 mode and place the automatic scale to the home position gt Retest the wheel If the test result meet the requiremnent the test comnplete and demount the wheel If the test result does not meet the requirement retest and calibrate until meet the requirement 7 11 ALU4 mode Select the ALU4 mode in the mode select menu the system will automatically enter the ALU4 mode operation interface The detailed operationa steps of ALU4 mode are as follows Fix the wheel on the main shaft of the wheel balancer gt Pull out the automatic scale and the spot laser and the linear laser light up automatically Align the projection of the spot laser to the projection of the linear laser and hold on Retract the automatic scale when hearing the warning tone of the complete of the test of the measurement of A and D value Lean the end of the measurement head agginst the outside of the rim and hold o
16. arts are locked before modified and maintanence Base oil viscosity grade ASTM D 445 S WARNING cSt at 40 C Peneration variation ASTM D 1831 Do not remove of improve any part of the machine except the maintanence CAUTION Keep the working site clean mm 10 Four ball wear test ASTM D 2266 grind mm Never use tge compressed are or the water spray Timken OK capability ASTM D 2509 nozzle to remove the dust and residual on the machine pound By all means to prevent the dust coming out from the Oxidition Stability ASTM D 942 100 buildings or in the process of clean operation hour pressure decrease kPa Keep the balance shaft nut cone and flange clean If Anti rust ASTM D 1743 you want to clean all these parts you should use the Four ball welding capacity ASTM D 2509 Kg brush soaked in the neutral solution Emcor rust IP 220 acidity water Rust protection IP 220 mod distilled water washout Copper disk corrosion ASTM D 4048 wheel anti water spray ASTM D 4049 spray T BEEN After usage place the cone and flange in the dust proof space and use the ethanol when necessary Water washout ASTM D 1264 weight Calibrate every 6months or the test accuracy is loss percent wt at 79 C inaccurate Carefully use the cone and flange to avoid the accidental fall down or the other damage causing the deformation The damage of the cone and flange will cause the
17. ation and overlooking the warning labels will cause the series injuries to the operators and the other personnels You can operate the machines after you completely read and understand the entire damages warnings The correct use of the machine needs the professional operator who must undertake the suitable training and can understand the written descriptions of the manufacturer familiar with the safety regulations and follow all these descrioptions and regulations And meanwhilem the operator should be a person without bad habit and of healthy of mentality and physiology Before operating the machine you must have the following conditions Read and understand the information and the description in the manual Fully understand the characteristic and the features of the machine Keep the unauthorized personnels from the operative site Be sure the installation should be in accordance with the current standard and the regulation Be sure that the operators os the machine should enbuce the proper training and operate the machine correctly and safety Before power off the machine do not touch the cables motors or other electrical elements Do not remove or wear out any label os danger caution and warning or instruction If the lable is lost or fuzzy you should change it at once If the label is missing please contact with the nearest dealer to get it See the accident precuation regulation related to the opertat
18. bration interface as shown in FIG20 in which the customer can complete the self calibration according to the pictures on top and the words on the left in the customer self calibration interface The instruction to the detailed steps are as follows Fix the wheel for self calibration gt Press down the joystick for 2times to enter the parameter input as shown in FIG21 c Use the automatic scale to measure the value of A and D and use the width scale to measure the value of gt Lower down th eprotective cover and the machine runs gt After the end of the running rotate the wheel until the angle indicator ouside change from green triangle to the thumb and stop as shown in FIG22 Clip the standard weight of 100g at the 12clock position outside m gt Lower down the protective cover to run the machine gt After the stop of the run rotate the wheel until the the angle indicator inside change from green triangle to the thumb and stop as shown in FIG23 gt Clip the standard weight of 100g at the 12clock position inside gt Lower down the protective cover and the machine runs gt After the running stops press down the joystick to complete the customer self calibration and enter the interface of balancing the wheel as the FIG24 shown FIG 19 FIG22 19 press down the joystick to complete the customer self calibration and enter the interface of balancing 7 5Automatic scale self calibration S
19. centering inaccurately when mount the 235 280 100 10 0 5 315 45 35 F 1A 15 5 10 Wheel balancer daily maintanence 33 11 WHEEL BALANCER TROUBLESHOOTING ANALYSIS Phenomenon Cause analysis Power switch damaged After we switch on the machine it Signal cable between LCD and the computer board connect no good and please check the cable LCD damaged is blank screen without display Power board damaged Boot up the computer and the LCD Contact of the cables of display card board and computer board no good will display the load of the system Computer board broken and change the computer board succeed and please input the Display card broken command Do not lower the hood and the display has the indication After the boot up of the computer The contact of the 3 motor leads and relay no good the LCD display normal and the The control of the computer to the relay inactive and change computer board motor will not rotate after start up Relay broken change the power board Motor broken The cable connect of the position sensor to the computer board not reliable Check the cable Position sensor signal unnormal Fine adjust the height of the When start the revolution of the position sensor After adjust use your hande to rotate the wheel to check if the sensor contact with the motor very high and do not brake tooth disk to avoid the damage to the couple on the position sensor Position sensor c
20. e and select the data backup menu as shown in the FIG74 gt Press down the 31 joystick to confirm and the system remind column will appear to enquiry if you need backup or not gt Press down the joystick to confirm and the system will start backup automatically as shown in FIG75 gt automatically back to the balance operation interface After backup the system will 8 2 Ex works parameter factory restore If the inaccuracy of the measurement is for the mistakes of the self calibration of the electronic measurement scale or the system self calibration And also the original statement of the equipment can not be restored The detailed operation methods are as follows Move leftward or rightward the joystick to make the system in the mode of help info and move the joystick downward to select the help info menu Press down the joystick to confirm as shown in FIG76 The screen will bounce out the equipment info column and move the joystick to input the passwardof 123456 Press down the joystick to confirm as shown in FIG77 gt Screen will display if you need access the parameter as shown in FIG 8 Press again down the joystick to enter the restore of the ex work and the screen will display the status of the restore as shown in FIG79 After restall press down the joystick to back to the balance operation interface FIG76 32 9 Use of grease 9 1 Grease the wheel balancer
21. e green direction of the inside outside unbalance indication arrow rotate the wheel until the green triangle arrow is changed to the thumb The laser point on the automatic scale will indicate the weight stick position and stick the weight on the rim according to the indication of the laser as FIG 40 shown gt Retest the gt If the test result meet the requiremnent the test comnplete and demount the wheel If the test result does not meet the requirement retest and calibrate until meet the requirement FIG 35 22 w w v v FIG 40 7 9 ALU2 mode Select the ALU2 mode in the mode select menu the system will automatically enter the ALU2 mode operation interface The detailed operationa steps of ALU2 mode are as follows Fix the wheel on the main shaft of the wheel balancer gt Pull out the automatic scale until reach the 1 selection position inside the rim Align the projection of the spot laser to the projection of the linear laser and hold on Retract the automatic scale when hearing the warning tone of the complete of the test and the measurement of A value and A value as FIG41 and FIG42 shown gt Press down the joystick or lower down the protective cover to test the wheel as FIG43 shown gt After the test the system will autometically display the value and position of the unbalance weight as shown in FIG44 Press down the joystick or lower down the protective cover to
22. elect menu in the mode select menu and the icon will be enlarged and light up Move downward the joystick to enter the system setup menu and move rightward the joystick to select the automatic scale self calibration icon which will be enlarged and light up as FIG25 shown In the interface of automatic scale self calibration there are the indication of the picture You can complete the automatic scale according to the instruction and the detail steps are as follows Pull the scale to the position of 5cm and press down the a be 1 ran joystick to confirm as the 1 step of FIG 26 shown Pull the scale at the position of 20cm and press down the joystick to confirm as the second step of the FIG26 shown gt Install the D value self calibration accessory gt Point the laser point to the base line Press down the joystick tp confirm as the 8 step and 4 step of FIG26 shown and press the joystick to confirm and the self calibration completes 7 6Width scale self calibration Select menu in the mode select menu and the icon will be enlarged and light up Move downward the joystick to enter the system setup menu and move rightward the joystick to select the width scale self calibration icon which will be enlarged and light up as FIG27 shown Press down the joystick to enter the width scale self calibration interface In the interface of width scale self calibration there are the indication of the picture Y
23. g or the other phenomenons suddenly you should switch off the machine and pull out the plug and notify the relevant service personnel If the function is not specified in the manual you should not apply Hand and any part os the body must not close to the rotation mechanism or the electrical connect Before run the machine you should check if there are damaged parts Or you should not use the machine if there is any broken and cracked In the emergency if the wheel is not firmly locked and shake Please press down the wheel balancer to stop the machine Before balancing the wheel operators should check all the wheels to see if there is any fault Do not balance the wheel with fault Do not try to balance the tire heavier than the standard design of the machine Before balancing be sure the installation of the wheel should be properly Periodically maintanence the machine 4 CB968 Technical Characteristic 4 1 CB968 Feature Adopt the LCD and the display is compltely and straight and the picture is clear and vivid Use the joystick to replace the traditional press key and the customer need not memory the functions of the relative press button to make the operation more convenient and faster All the operation steps are equipped with the indications of animation and words to make the operation more direct and precisely to avoid the misoperation The main control system all adopt thr quality compu
24. g this mode can match the static value of the tire and the rim to make the static unbalance value to reach the minimum value gt a password System setup mode After choosing the icon move the joystick downward to enter the system setup menu At this time input column will come out Move the joystick rightward downward and upward and then input the passward of 111 Press down the joystick to confirm and enter the menu selection system is static mode Help Info After choosing this icon move the joysticks downward to help enter the page of help The current mode of the 6 2Setup menu The setup menu is located in the bottom of the screen lt when choode menu The setup menu will 6 4Other icons Display the wheel size parameters such appear at the bottom of the screen Move the joystick as A B D downward you can enter the select of the system setup menu If it is the first time to enter the system setup menu after start up the passward input column will come out Move the joystick rightward downward and In the MATCH mode display the static hen i h d of 111 P upward and then input the passward o ress weie Brem fre dop to xe boom down the joystick to confirm and enter the system setup displays the static weight of the rim and menu You do not need to input the password if enter tyre After match the wheel can reach the again without turn off the machine The function of
25. ght to be 5g Wheel Test result is 0 0 Pizeo sensor cable broken or contact not good 34 12 Electrical System CIRCUIT DIAGRAM PIZEO CREMATIC SENSOR 4l ll J C3 27 C3 e ee gt Un INANAYASVAN 4 AV INGON TVNIS YOSNAS OLLVNAYD O4ZId LI093419 91749495 TTHOOLOHd 5 WALHNVIG INJKHHISVHK V AVIVA V TUBE om kra SIGNAL om INTERFACE kra INTERFACE ARM1000 MCU AVIdSIQ VOA lt Ga gt c 4 c Un FU E START POWER BOARD INTERFACE 5V GND NENNEN NENNEN E NNI car Lar V2 AS LNO i 3080W FUSE I0A 010 YOLOW ATddAS WHMOd 35 13 WEARING PARTRS LIST Quantit Part Name Position Insiude the body of the wheel Computer Board balancer 36
26. h Standard conversion equippment gram ounce Standard conversion equippment Standard Self calibration equippment Self diagnosis Standard error display Display 7s BEEN standard is 15 Cycle rim 11 related the weight to OS wheel Max spin speed 210r min Lit NNNM NENNEN NEN Max wheel AT diameter Em Max wheel weight 75kg Diomension Cafter 1120X710X1180 packed LXWXH Weight of machine 163kg Working 0 50 C lt 95 at 20 lt 85 at 40 C environment temperature Working environment humidity o fem 4 3 WORK PRINCIPLE The micro CPU will provide the normal information if it checks each unit in the normal situation And the operators can execute the balance operation When balancing MCPU can control the rotation of the main shaft of balancer tester through the drive interface The unbalance signal sensed by balance sensor is sent to the micro processor port through A D converter CPU will integrated analyze the unbalance signal and angle signal to calculate the unbalance value and display the value through the LCD unit We can realize the man machine talk through joystick and LCD as shown in FIG7 sensor LCD display Sensor signal A D conversion unite Angle test interface main rotation drive interface Joy input unite FIG7 CB968 WHEEL BALACER
27. ion and maintanence of the mechanism of high voltage and rotation The manufacturer will not be respondible for the damage and accident caused by the changes and modifications not authorized by the manufacturer 1 5 MEANING OF LABEL NAMEPLATE The nameplate of the machine is sticked at the middle top position on the rear of the body and the meaning of them are Model CB968 Serial No CE14968091118 Voltage 220 Frequency 50 Hz Phase IPH Power Input 03 kW Full Load Curent 4 0 Wet Weight 153 kg Short circuit rating 2 kA Main document number CB968B 00 00 Date of Manufacture Z XX XX XXx C A model B 968 EE model wheel balancer code wheel code B CECertificate C This mark indicates that the machine has passed the CE certified C Serial number It is the series number for applying the CE certificate D Other contents The other contents of the nameplate includes the technical parameters and the production date of the machine Lightning This label is at the rear of the machine or on the surface of the electrical control system indicating there is the connect of power supply Warn the operator care about the safety Rotation mechnism warning label cxi Os i j This label is sticked near the balance shaft to reminder the operator these are the rotation parts and are very dangerous and the operators must not close or use hand to touch the movable pa
28. ion hole on the rotation shaft and then pass through 2pieces of M10X50 screws Then use the locknut to completely lock And the angle of the protective cover has been calibrated well 3 2Installation of the display and the support bracket of the display After check the installation braqcket of the display and the display are normal first use 4 pieces of nM10X35screws 4 plain washers and 4 elastic washers to fix the display installation bracket on the wheel balancer body and then use 4pieces of MAX12 screw to fix the display on the display installation bracket If need pitch angle adjustment you can loose the 2pieces of M5X12 lock screw at the connect position of the display installation board and the rotation shaft to adjust After adjustment relock If need to adjust the height of the display and the left right angles you can loose3pieces of M8X12 lock screw on the chassis of the display installation bracket to adjust After adjustment relock the screw as shown in the FIG4 3 3Installation of the width scale After check the width scale is normal use 3pieces of M10X40 screw and 3 pieces of spring washer to fix the width scale on the wheel balancer body When fix pay attention that the fix of the width scale bracket should be horizontal and firm and then connect the potentiometer cable of width scale and the extension cable in the body as shown FIG5 FIG 5 3 4 Installation of the thread shaft Before i
29. lated parameters Move upward the joystick Enter into the wheel parameter input status in the mode menu In the AUL2 AUL3 mode after the wheel test move upward the joystick to enter the split function When the selection column Move the joystick upward to return to the mode selection After complete the wheel test in the DYN STA mode move the joystick upward for one time you can change from dynamic to the static and upward once more you can change from the static to the dynamic Move downward the joystick In the balance mode menu enter the wheel parameter input status After finish the wheel test move downward the joystick to check the real unbalance weight of the wheel When in the system setup mode move downward the joystick to enter the system setup menu Press down the joystick Confirm the status Wheel balancer run Emergency stop when running 7 2 Parameter selection after start up the machine 7 2 1Language selection of the operation interface After start the machine you can enter the mode selection menu In the mode selection menu you can select menu The icon will be enlarge and 15 illuminate Move the joystick downward to enter the help menu and move the joystick rightward to select the language selection icon and at the moment the language selection column will appear as shown in the FIG15 Move the joystick upward or downward or upward to select the language you want to choose and
30. menu and move backwards the joystick to select the protective cover function At the moment the icon of the protective cover function will be enlarged and light up Move upward and downward the joystick to select the on or off os the protective cover Press down the joystick to 16 confirm as shown in the FIG18 Note If not select the system default protective cover is on When lower the proitective cover to the specific position the machine will spin automatically and when choose off you need adopt the manual way to start spin 7 3 Wheel parameter input method 7 3 1 Manual input the wheel parameter The wheel parameter measurement is normally automatically through the automatic scale and width scale Of cause you can also manual input various parameters of the wheel The manual input is select the operation mode and then move upwards and downward the joestick to select the parameter you want to select and move rightward or leftward to decrease or increase the parameter value After input press down the joystick to confirm 7 3 2 utomatically measure the wheel parameter We can aitomatically measure the value of A D and B through the automatic and width scales When measure first pull out the automatic scale to make the laser point fall at the calibration surface of the weight and then rotate the automatic scale to make the laser point fall at the horizontal projection of the laser ray About 2seconds late
31. n and retract the width scale when hearing the warning tone of the complete of the test of the measurement of B value gt Press down the joystick or lower down the protective cover to test After test the system will automatically display the value and position of the wheel unbalance weight Along the direction of the green direction of the inside outside unbalance indication arrow rotate the wheel until the green triangle arrow is changed to the thumb Clip the weight at 12 clock position and the value should be corresponding to the test value Retest the wheel If the test result meet the requiremnent the test comnplete and demount the 23 wheel If the test result does not meet the requirement retest and calibrate until meet the requirement 7 12 ALU5 mode Select ALUS mode in the mode select menu and the system automatically enter ALU5 mode test interface The detailed operation steps of ALUS mode are as follows Fix the wheel on the main shaft of the wheel balancer firmly gt Pull the automatic scale to the suitable position inside the rim Align the projection of the spot laser to the prjection line of the linear laser and hold on Retract the automatic scale when hear the warning tone and complete the measurement of the values of A and D gt Pull the measurement head of the width scale against the calibration surface outside the rim and hold on and retract the width scale when hear the warning tone to com
32. ncer you can pass the wide cloth band through the clearance under the machine The cloth band must be 2 pieces or more than 2pieces and the load bearing should be more than 500kg and the length should be of same The position of the cloth band should be in accordance with the requirement of lifting the machine When hoist it is best that some personnel to hold the machine When lift or hoist the machine the speed should be not more than 35mm s for fear that the much inertia causing the slide and swing of the machine to cause the dangeous 2 2Storage and transportation Storage The machine should not be exposed and should be covered with the plastic film For the pile of the vertical tyre changer it should be 3layers is the paper package and it is 4 layers if it is in the wood package And for the pile of the horizontal tyre changer in the wood package it should be 3layers And all the models should not be placed upside down The should be stored in the warehouse of ventilation dry and waterproof In the storage area the temperature should be controlled in the range of 10 55 and RH should be controlled in the range of 30 90 It is forbidden to store the machine together with the dangerous chemical the inflammable and explosive materials or the objects easy to born the dust Transportation The load of the machine should be accordance with the indication on the outer package and fix firmly No matter what kind of trans
33. nstallation use the alcohol or compressed air to clean the rotation shaft of the balancing shaft anf the center hole of the thread shaft Plug the open end of the thread shaft into the rotation shaft of the balancing shaft until the end of the thread shaft completely be contacted with the contact surface of the balancing shaft Turn clockwise to tight When tight use the screwdriver or the other auxialiary tools to plug into the auxialiary hole to help the tight as shown in FIG6 FIG 6 3 5 MOUNT WHEEL Check and clean the dust and mud and if there are foreign bodies such as metal stone clipped weights on the surface of the tyre or wheel And also check the air pressure of the tyre is according with the specified value Check if there are deformation on the rim positioning surface and installation hole The installation methods of the wheel Positive positioning negative positioning amp flange disk You can select different methods according to the practice 3 5 2 SMALL CAR WHEEL POSITIVE POSITION Positive positioning is the normal method It is featured with simple and quick operation It is mainly suitable to the common steel rim and aluminum alloy rim with small deformation Main shaft wheel direction of the rim installation surface is inside cone quick nut 3 5 3 SMALL CAR WHEEL NEGATIVE POSITION Main shaft spring cone y wheel bowl quick nut When the
34. o the series number and model on the nameplate the manual can be considered to be effective Read entire manual before assembling installing operating or servicing this equipment Firmly keep in mind and follow the description and information of this manual at any time and the operators should be responsible for the operatiuoins not described and authorized in the manual Some information of the manual comes from the pictures it is normal that you will see some differences to the standard machines Do not try the other operations exc except under the guidance of the personnels with experience If necessary please contact with the authorized service center for help 1 3 INSTALLATION ENVIRONMENT REQUIREMENT The select of the installation site must be in accordance with the current effective safety regulation We should specially point out that the installation and operation of the machine must have the anti moisture protective methods If you want to correctly and safely use the machine you should meet the following environment requirements Luminosity in site should be at least 300lux RD lt 85 without condensation Environment temperature O 50 C The floor of the ground should be enough solid to support the maximum weight of the machine The machine should not be used in the environment with the potential exploded factors 1 4 SAFETY REGULATION Not following the inform
35. ore than 300cm from the wall of the building to the right and rear of the machine And the distance of more than 200cm from the wall of the building to the left of the machine as shown in FIG2 After the wheel balancer is moved to the proper posiotion drill 3 abchor holes on the ground according to the installation hole at the foot of the machine and then use 3 pieces of M10X160 anchor screws to fix the machine on the ground to guarantee the stability and reliability of the machine 3 Installation of the each part of CB968 wheel balancer Before install and use the wheel balancer please carefully read this installation and operation manual and keep this manual in hand for the check at any time Be sure that all the users have read this manual to exert the best performance of the machine to guarantee the safety Note Read the manual Wear the goggle When repair be Wear protective glove sure the carefully before power operation source Is switched off 3 1PInstallation of the protective cover Before use the machine you need to install the protective cover Please connect the protective cover as shown in FIG 3 FIG 3 Pass the installation bracket of the protective cover through the rotation shaft of the protective cover on the body of the machine When passing through pay attention that the installation hole on the installation bracket of the protective cover should be aligned to the installat
36. ou can complete the width scale according to the instruction and the detail steps are as follows Pull the width scale to the top of the thread shaft and press down the joystick to confirm as the 13 step of FIG28 shown gt Pull the width scale to the surface of the insulation seat near the rim and press the joystick to confirm as the 2 step of FIG28 shown Place the width gt scale to the home position and press down the joystick to confirm as the 3 step of FIG28 shown self calibration completes FIG 25 Calibration 20 FIG 27 Calibration 7 7 DYN STA mode operation After self calibration the system will automatically enter into the wheel balance operation interface and the default mode is DYN STA mode The detailed operation process of DYN STA mode is as fillows Fix the wheel on the main shaft of the wheel balancer gt Pull out the automatic scale and the spot laser and the linear laser will automatically light up Align the projection of the spot laser to the projection of the linear laser and hold on Retract the automatic scale when hearing the warning tone of the complete of the test and the measurement of A value and D value as FIG29 shown gt Lean the end of the measurement head of the width scale against the outside edge of calibration surface and hold on and retract the automatic scale when hearing the warning tone of the complete of the test and the measurement of B as FIG30 shown Press down the jo
37. ouple damaged and change After start the dispolay is normal Computer board was interfered and system halted Switch off the power support and restart and the press key without reaction Or in the test process it cannot brake and there no change on the display Customer self calibration error and Do not clip the weight of 100g and dispay has indication the display indicate the Cable of the piezoe sensor boken and connect no good self calibration failure Sensor broken Dimensions of automatic scale Check the cable connect between the potentionmeter and the computer is reliable or not and Potentionmeter damage and change width scale is clearly incorrect Re selfcalibrate the automatic and width scale Input os the wheel size is not correct Check the input is correct or not Test process normal but the Use the 14 15 wheel balanced and clip the weight with the weight known and unbalance value displayed errors test Ifthe result exceed the tolerance of 10 need the re calibration on the clearly equipment Foreign body in the tire or the pressure inside the tire not enough When repeat spinning the test Wheel is not fixed result displkayed changes too big The ground is not flat and there is small vibration when test Please install the anchor bolt over 5g When necessary use 14 15 wheel to re selfcalibrate the equipment The minimum display weight is too bigger Setup the minimum display wei
38. plete the mesurement of the value B gt Press down the joystick or lower down the protective cover to test After the test the system will display the position and the value of the unbalance weight Along the direction of the green triangular rotate the wheel until the triangle changes into the thumb At this moment clip the suitable weight at the 12clock position on the calibration surface outside the rim gt Pull out the automatic scale and when the scale reaches the selected position the electromagnet iron will dtrech out automatiucally to position the automatic scale Along the direction of the green triangular rotate the wheel until the triangle changes into the thumb The head of the automatic scale will point to the weight stick position stick the suitable weight according to the stick method of ALU1 gt Retest the wheel If the test result comply with the requirement demount the tire and the test complete And retest until comply with the requirement if the test result are not comply with the requirement 7 13 MATCH mode When the static unbalance is overweight more than 50g you can use the MATCH function to match the unbalance position of tire and rim to decrease the weight The work principle are as FIG47 FIG 47 MATCH operation step Fix the wheel on the main shaft of the wheel balancer Measure the diameter of the wheel as shown in FIG48 gt Press down the joystick or lower down
39. portation the environment temperature and humidity should comply with the requirement of the storage requirement specified in term2 2 In the process of transportation you should avoid the drench by rain solarization dumpage or collide It is forbidden transport the machine together with the dangerous chemicals inflammable and explosive materials or the objects easy to born the dust 2 3 Installation After confirming the package of the wheel balancer intact you can carry the machine to the installation area as shown in the Fig1 Environment requiremnent at the installation site Temperature 0 C 50 C RHS85 without water source fire source dust inflammable and explosive materials and the chemicals The floor should be flat and solid Before installation detach the upper cover of the package box of the wheel balancer and confirm the machines accessoriues shipped together with the machine and the data you purchase according to the packing list If you have any question you can contact with the dealers The packing material such as plastic polystyrene nail screw wood and the carton must be placed into a scrap box and handle according to the local law and regulation When install detach the connect bolt between the wheel balancer and the pallet of the package box and move the machine from the pallet to the installation position To guarantee the safety and fast os the operation there should be the distance m
40. r the value of A Cor A and D will be input automatically and the aitomatic scale will be retrack to its home position The measurement of the value of B is automatically through the width scale Rotate the width scale until it reach the calibration surface of the weight and about 2seconds later the value of B will be input and retaract the width back to the The measurement position of automatic and width scale in home position after measurement each mode are as shown in the follows In DYN mode we he parameters of A D and B t needmeasure lt mode we he parameters of A D and B measure t need In ALU2 mode we measure the need parameters of A and D In ALU3 mode we need to measure the parameter of A At and D 17 we Oo gt 1 lt E need to measure the parameter of A D and B you In ALU5 mode need to measure the poarameter of A D and B mode MATCH youneed to measure the parameter of D 18 7 4Customer self calibration Select the menu in the mode selection menu and the icon will be enlarged and light up Move downward the joystick to enter the system setup menu and move backward the joystick to select the customer self calibration icon and the icon will be enlarged and light up as shown in FIG19 Move downward the joystick to confirm and the machine will enter the customer self cali
41. racy of the test result especially the tire with the height more than 35kg When the machine is in the process of operation there should no the other electreonic or high power device interferring the machine and influencing the accuracy Proper dressing such as glove goggle and work suits Not wear necktie long hair loose clothing or the sandal When operation the operators should stand beside the machine and unauthorized personnel should not close When the illumination the working site is not well prepare the illumination device Coomon dylight lamp or incandescance lamp is OK It is no need too light The brightness should be such that will not influence the work 3 8lImportant Note Do not look at the laser point directly in any case Before operation the operator should carefully read all the warning ladels and manual to avoid the injuries and damage to the operators or bystanders Machine should be firmly fixed on the ground Avoid installing the machine near the compressor Do not detach the the protective cover Do not detach or modify the machine by yourself Prvent the rotation shaft of the balance shaft from being impacked After switch off the machine wait for 5seconds and then you can use the machine again Do not place too much heavy objects on the console of the wheel balancer f fault and the machine can not operated please check the relevant contents If unormal noise smo
42. rth wire of the machine should be connected with the special earth wire and can not be connected with the water pipe and oil pipe III Socket should be the socket with switch to power off the machine when the equipments are abnormal or no use of the machine IV The connect between the plug and the socket must be reliable V It is better to use the special socket to supply the power to the machine and can not connect many devices 3 7 Note for the installation and operation of the machine Do not keep the machine in the environment of extremely humidity and temperature Avoid being installed near the heater waterhead air humidifier and stove Do not install the wheel balancer in front of the window directly under the sunlight If this situation can not be avoided use the shield Prevent the wheel balancer from the large quantity of dust alcohol ammonia gas diluent and spray When use the machine unauthorized personnel should not close to the machine Before move the machine you should contact with your personnel of repair and service When the weight of the wheel exceed 15kg you should use the auxialiary lift and vertical device You can not directly use your hand to lift the wheel to avoid the injury to your body Before use the wheel balancer you must use the anchor screw to fix the machine on the ground This fix should be the 3 point fix or the vibration of the machine when operation can cause the inaccu
43. rts The arrow indicates the rotation direction of the rotation mechanism Ground This symbol lies near the earth wire inside the machine to remind there is earth wire and the operator must not detach or loose the earth wire ATTENTION WEAR PROTECTIVE GLOVE READ OPERATION MANUAL WEAR PROTECTIVE GLASSES POWER OFF THE ELECTRICAL SOURCE OF THE MACHINE DURING MAINTANCE 2 CARRIAGE HOISTING STORAGE AND TRANSPORTATION OF THE WHEEL BALANCER 2 1 CARRIAGE amp HOISTING Place transport and store the machine according to the indication on the package container When transport and hoist the wheel balancer do not make the accessory hang weight tray balance shaft and display cover to be the weight bearing area because this can cause the damage of the machine or the precision error and even the injury to the operator According to the construction of the wheel balancer the center of gravity is on the right off center therefore when lift the machine unpacked thelift arm of the hydraulic vertical lift of the forklift should be deflect to the right meaning not exceed 1 4 of the width of the machine It is best to cover a layer of paper shell and rubber to avoid the slide of the machine When lift and slide the machine there should be the personnel to hold the machine and the maximum height of lifting should not exceed one meter If exceeding one meter you should fix the machine properly If hoist the wheel bala
44. should equip the fuse in the circuit The metal cross section of each lead power supply circuit should not lass than 1 5mm and the earth wire should be 1 0mm You can choose the oil resistant cable 3 core or quard which is off contact or in conduit You can also adopt the one perfect insulated layer cable which is laid in the channel or inserting into the pipe If there are always the equipments vehicles or the personnels in off or the work environment is no good the power cable should be pipe laying or off contact 3 6 2Requirement of the power supply The voltage of the power supply should be stable and the circuit should have some capability of overload The fluctuation of the voltage should not exceed 5 of the rated voltage and the fluctuation of the frequency should not more than 1Hz Or we should sdd the frequency voltage stabilizer at the power supply position to keep the stable of the voltage and frequency 3 6 3Socket requirement All the car wheel balancer will be equipped with the power cable and plug when ex work and the customer directly adapt the socket match the plug But the socket must follow the following requirements I Rated capacity of the socket should exceed 500VA and the rated current shoulkd be more than 10A Socket must have the reliable earth wire and should not use the two pole socket without earth wire for without earth wire will influence the accuracy and interference power of the machine The ea
45. t this moment The screen will display the unbalance weight slipped as shown in FIG59 lt gt The position and stick of the inside weight are same to the inside positioning and sticking method of ALU2 Manually rotate the wheel and stick the weight according to the indication of the laser as shown in FIG60 and FIG61 c Once test the wheel 5 gt Demount the wheel if the result meets the requirement and retest if not meet the requirement and test again until meet the requirement 28 Note Weight is the intergral multiple of 5g and it will be the intergral multiple of 0 2502 if set to be the ounce Thus can find the suitable weight If you want to check the real unbalance weight you can move the joystick downward 7 15 Counting function Select the menuin the mode selection menu move the joystick downward to enter the system help menu and select the counting function in the help menu and the counting function icon will be enlarged and light up as shown in FIG 62 Press down the joystick to confirm and the system will bounce out the counting module as shown in FIG63 In the counting module the top displays the number of the wheel tested on the very day and the bottom displays the accumulated quantity of the wheels tested FIG 62 7 16 Width scale test parameter fine adjustment When test if you find there are differences between the wheel width measurement value and the actual value you can adjust according
46. ter components with the features of high stability and high intelligence he mechanical main shaft adopts the high precise bearing driven with the feature of high precise anti wearance and low noise For the realization of the automatic measurement of the size of the wheel and the laser position of the unbalance value the test result becomes more accurate Laser positioning can accurately indicate the unbalance position ntelligent automatic calibration and the electreonic scale automatic marking functions he special functions of automatic tire counter data back up management and the balance shaft self calibration make the test more accurate and the machine management and follow up service more convenient With 5 ALU modes and MATCH mode With the functions of full automatic disgnosis and self calibration Adopts the computer on off power source to widen the voltage range Self calibration and full automatic diagnosis High integrated and memory make it convenient to expand the relative functions and upgrade 4 2MAIN TECHNICAL PARAMETERS OF THE PRODUCTS Technical No Item Remark Parameter Aluminum steel and Rim suitable alloy rim Vehicle suitable Car and light truck match Dyn Sta 5 Balance mode ALU modes Rated voltage and 5 220V 50Hz frequency Distance automatic diameter measure wheel width automatic measurement Standard Hood on off equippment mm inc
47. the minimum static weight system setup manu as shown in FIG 13 FIG 13 MINIMUM DISPLAY 1609 WIDTH SELF CALIBRATION WEIGHT SETUP When the system display the unit of the weight is gram it will remind the CUSTOMER SELF CALIBRATION customer to clip the standard weight of 100g when self calibration When the system display the unit of the ARROW OF RETURN MOVE i THRE Ta weight is ounce it will remind the AUTOMATIC SCALE UNBALANCE WEIGHT PROTECTIVE RETURN THE MODE SELECT DISPLAY UNIT COVER SETUP METHOD WHEN SELECT customer to clip the standard weight of 3 50unce when self calibration 6 3Help Menu Help menu is at the bottom of the screen After select menu the help menu will appear at the bottom of the screen Move the joystick 7 Operation of the wheel balancer 7 1Operation of the joystick downwards to enter the selection of the help menu Move the joystick leftward The function of the help menu is as shown in FIG 14 Exit from the current status Select the icons leftside Decrease the input value when MACHINE CODE AND THE OPERATION MANUAL EXPLODED DRAWING RELATIVE INFO input the related parameters S um S Move the joystick rightward mm po 0 Select the icons Irightside rege OPERATION CD OPERATION INTERFACE COUNTING unre LANGUAGE SELECT METHOO WHEN SELECT FIG14 Increase the input value when input the re
48. will indicate the weight stick position and stick the weight according to the method of the ALU1 mode as shown in FIG 45 46 gt Retest the wheel If the test result meet the requiremnent the test comnplete and demount the wheel If the test result does not meet the requirement retest and calibrate until meet the requirement FIG 41 ne di DYNSTA FIG 46 FIG 44 RRRREE 24 7 10 ALU3 mode Select the ALU3 mode in the mode select menu the system will automatically enter the ALU3 mode operation interface The detailed operationa steps of ALU3 mode are as follows Fix the wheel on the main shaft of the wheel balancer gt Pull out the automatic scale until reach the 1 selection position inside the rim Align the projection of the spot laser to the projection of the linear laser and hold on Retract the automatic scale when hearing the warning tone of the complete of the test of the measurement of A value and then pull the scale to the 2 position and retract the automatic scale when hearing the warning tone of the complete of the test of the measurement of A value gt Press down the joystick or lower down the protective cover to test After test the system will automatically display the value and position of the wheel unbalance weight Along the direction of the green direction of the inside outside unbalance indication arrow rotate the wheel until the green triangle arrow is ch
49. ystick or lower down the protective cover to test as FIG31 shown gt After test the system will automatically display the value and position of the wheel unbalance weight Move the joystick downward to check the accuracy as FIG32 shown Along the direction of the green direction of the inside outside unbalance indication arrow rotate the wheel until the green triangle arrow is changed to the thumb Clip the weight at 12 clock position and the value should be corresponding to the test value as FIG33 shown After the inside outside weight are clipped retest the wheel If the test result meet the requiremnent the test comnplete and demount the wheel If the test result does not meet the requirement retest and calibrate until meet the requirement In the dynamic mode if you want to change into the static mode you only need to move upward the joystick after getting the dynamic balance test result In this case you can change into the static balance mode And the system will automatically change from the dynamic unbalance value into the static unbalance value The only thinf needs the operator do is to stick the weight according to the display value as FIG34 shown FIG 29 7 8 ALU1 mode Select the ALU1 mode in the mode select menu the E 01001140 2 4100014 41 t I system will automatically enter the ALU1 mode operation interface The detailed operationa steps of ALU1 mode are
Download Pdf Manuals
Related Search