Mini Link Operations Manual
Contents
1. lt 1 VHPC 2222 PISTON SEAL O 2 PC 0 5 3 908 INLET O RING O 1 0 5 013 OUTLET O RING MagnumVenusProducts Mini Link Operations Manua 5 PC VHPC 2210 ROD SEAL 2 PG 0 025 CYL O RING 3 PC 2210 ROD SEAL 2 PC O E 025 CYL O RING Rev 04 2014 Page 40 Mini Link Operations Manual MAGNUM VENUS PLASTECH PUMP DRIVE ASSEMBLY MLM PD 4000 REV SHEET 1 72 MagnumVenusProducts Rev 04 2014 Page 41 Mini Link Operations Manual eee esos 13 FHEORCIE 3 14 50 3108 FT F CS 0sc ps MAGNUM VENUS PLASTECH PUMP DRIVE ASSEMBLY REV SHEET 2 2 MagnumVenusProducts Rev 04 2014 Page 42 Mini Link Operations Manual MVP 1013 ae RIGID CASTER _ 3 MVP 1014 SWIVEL CASTER W BRAKE 8 05 12 HE MEA BASE FRAME ASSEMBLY MLM BF 1000 REV 08 26 08 BT2 Qi MagnumVenusProducts Rev 04 2014 Page 43 Mini Link Operations Manual Parts List ITEM PART NUMBER QTY DESCRIPTION 1 F UB 06C 40 IMUMEBRKT CO CONTROL BOX BRACKET HB 4613 BOLT 1 4 20UNC X 75 z HN 04C 2 2 OCK WASHER MAGNUM VENUS PLASTECH CONTOL BOX BRACKET ASSEMBLY MLM BRKT CB 100 REV 07 02 08 BT2 MagnumVenusProducts Rev2. Material Pressure Relief Valve MagnumVenusProducts Rev 04 2014 Page 19 Mini Link Operations Manual Q9 Unit Setup WARNING Please observe all warnings before performing any maintenance Follow the pressure relief procedures in this manual Use proper safety gear gloves and safety glasses Turn off electrical equipment associated with system Clean all tools to be used for repair of grease or other material that can react with the material being pumped 1 Connect air supply to system which requires 90 100 psi 6 7 bar supply 5 CFM of clean dry air When using the air driven mixer supply air of 20 CFM is required Open air manifold ball valve 2 Check hydraulic oil level Chevron Rykon oil AW ISO 46 which has been filled at the factory 3 Connect power supply the unit is set to customers request at either 120 Volt 22 amps or 220 single phase 13 7 amps Check that all hose fittings are tight inspect condition of hoses that none were damaged in shipping 4 Fill solvent container no more then 2 3 full with desired solvent non flammable solvents are recommended Pressurize container from 40 to 60 psi 3 4 bar with air regulator located on the flush tank 5 The Air Purge regulator which is mounted at the top air manifold should also be set at 40 to 60 psi 3 4 bar The Air Purge is used to air purge the material from the gun and mixer before and after flushing 6 Located on the
3. O gt epa opp s o N O 8 7 6 5 4 s 2 1 2 m 2 m m ONLY 25263 101 MagnumVenusProducts Rev 04 2014 Page 68 KEY SEL RST Mini Link Operations Manual Appendix Display Programming OPERATING MODE DISPLAY DESIGNATORS R Tothe left of the display is the rate value Counter A has no designator Pressing the SEL button toggles the meter through the selected displays If display scroll is enabled the display will toggle automatically every four seconds between the rate and count values DISPLAY MODE OPERATION ENTERING PROGRAM MODE PROGRAMMING MODE OPERATION Index display through enabled values Press and hold for 2 seconds to activate Store selected parameter and index to next parameter Resets count display s and or outputs Advances through the program menu Increments selected parameter value or selection The Resin Rate can be calculated by If the number of counts pulses per single unit i e of counts pulses per pound is known then it can be entered as the Scaling Input value and the Scaling Display value will be entered as the following RATE PER DISPLAY RAtE dSP INPUT RAtE INP Second 1 of pulses per unit Minute 60 of pulses per unit Hour 3600 of pulses per unit Notes 1 The decimal place can be adjusted by multiplying the values by 10 or 100 both values must be raised and lower by the same proportion i e if
4. MAGNUM VENUS PLASTECH REV 02 25 11 BT2 MagnumVenusProducts Rev 04 2014 Page 56 Mini Link Operations Manual MAGNUM VENUS PLASTECH ED TANK ASSEMBLY REV 02 22 11 MagnumVenusProducts Rev 04 2014 Page 57 Mini Link Operations Manual PART NUMBER G ony OPTIONAL TANK FITTING 7 MLM TK 1008 REPLACES FITTING THE BOTTOM OF MLM TK 2001 MAGNUM VENUS PLASTECH VENTED TANK ASSEMBLY MLM TK 2000 REV 02 22 11 BT2 Qi MagnumVenusProducts Rev 04 2014 Page 58 Mini Link Operations Manual a gt a j m M P k a L a wa 3 v E uf ar n 5 MAGNUM VENUS PLASTECH TAAA PUMP DRIVE ASSEMBLY MLM PDA 1000 REV SHEET i 2 MagnumVenusProducts Rev 04 2014 Page 59 Mini Link Operations Manual ITEM PART NUMBER MAGNUM VENUS PLASTECH PUMP DRIVE ASSEMBLY MLM PDA 1000 REV SHEET 2 2 D MagnumVenusProducts Rev 04 2014 Page 60 Mini Link Operations Manual PART ITEM 2 amp MAGNUM VENUS PLASTECH RECIRCULATION GUN PRTM RG 1000 A REV A 02 24 11 SHEET 1 2 MagnumVenusProducts Rev 04 2014 Page 61 Mini Link Operations Manual RECIRCULATI MOUNTING PAD 10 24 PAN HEAD SCREW FART Ha DESCRIPTION CPO 3000 A INV RK REPAIR KIT MAGNUM VENUS PLASTECH SHEET 2 4 2 Srl LHE RE
5. REV CHANGED ITEM 16 TO INCLUDE ITEM 1 SPHERICAL BEARING 2 21 07 JEM REV REMOVED ITEM 23 VHPC 2219 NOT REQUIRED 3 06 07 JEM REV C KIT WAS VHPC 2200 SK 08 29 07 BT2 REV D ADDED THREADLOCKER NOTE 05 15 08 2 MagnumVenusProducts Rev 04 2014 Page 38 Mini Link Operations Manual ASSY CATALYST PUMP VHPC 2200 PARTS LIST REPAIR KITS ITEM PART NO QTY DESCRIPTION PART NO DESCRIPTION 2 VHPC 2218 1 PISTON ROD VHPC 2200 HIS SK SEAL KIT 3 VHPC 2207 1 PACKING NUT 5 VHPC 2210 3 SEAL 6 VHPC 2217 1 OUTLET BODY 7 VHPC 2221 1 LOCK NUT 8 O E 025 2 O RING 9 VHPC 2216 1 CYLINDER 10 04009 1 1 PISTON SPRING 11 03069 1 3 8 SS BALL 12 VHPC 2211 1 PISTON BODY 13 VHPC 2222 1 PISTON SEAL 14 VHPC 2212 1 SEAL RETAINER 15 VPHC 2223 1 5 8 SS BALL 16 VHPC 2215 B 1 INLET BODY ASSY 17 5 013 1 O RING 18 VHPC 3201 1 CLEVIS 19 HF 12F 12J SS 1 INLET FITTING 20 PF HN 04 12J SS 1 FITTING 21 VHPC 2224 1 PORT PLUG 22 5 3 908 2 O RING 24 VHPC 2220 1 BALL STOP 25 CM 1055 1 ADAPTER FITTING OPTIONAL PARTS amp ASSEMBLIES ITEM PARTNO DESCRIPTION 1 9202 1 1 1 SPHERICAL BEARING ASTERISK DEPICTS PARTS IN SEAL KIT MagnumVenusProducts Rev 04 2014 Page 39 HPC 2200 H S SK PAL CATALYST PUMP lt TRG VHPC 2222 PISTON SEAL 2 PC O S 3 908 INLET O RING O 0 5 013 OUTLET O RING HPC 2200 HIS SK EAL KIT CATALYST PUMP
6. Power On Off Control Mode Select Control Rate Control Dial Pump Start Stop Control Air Manifold Rev 04 2014 Page 17 Mini Link Operations Manual Controls MAIN AIR INLET VALVE this is where the air supply to the unit is connected The valve turns On Off the air supply to the unit AIR PURGE GAUGE amp REGUALTOR this gauge amp regulator are used to set the pressure used to air purge the gun mix chamber and mixer SOLVENT TANK GAUGE amp REGULATOR these are located on the top of the solvent tank This gauge amp regulator are use to set the solvent flush pressure Air Purge Pressure Regulator amp Gauge Main Air Inlet Valve Air Filter amp Water Trap Water Drain Valve Solvent Tank Gauge amp Regulator Rev 04 2014 Page 18 Mini Link Operations Manual Fluid Pressure Material Manifolds FLUID PRESSURE GAUGE This displays the fluid pressure for each of the two components These are located at the material manifold for each material MATERIAL PRESSURE RELIEF VALVE the valve is used to relieve the material fluid pressure back to the source container Q SAFETY RELIEF VALVE the safety relief valve will automatically open to prevent excessive fluid pressure The safety relief valve is set to open at a preset pressure and returns the material to the source container Material Manifold Material Accumulator Fluid Pressure Gauge Safety Relief Valve
7. 04 2014 Page 44 Mini Link Operations Manual _ 1 06 40 EN HN 06C 4 3 IMLM BRKT MN 2 Nt PART NUMBER 2 MAGNUM VENUS PLASTECH MANIFOLD BRACKET MLM BRKT MM 200 REV 07 22 09 BT2 D MagnumVenusProducts Rev 04 2014 Page 45 Mini Link Operations Manual 6 MVP 1008 5 5 6 EDGE TRI MAGNUM VENUS PLASTECH TANK BRACKET ASSEMBLY MLM BRKT TK 400 REV 07 03 08 MagnumVenusProducts Rev 04 2014 Page 46 Mini Link Operations Manual MAGNUM VENUS PLASTECH AIR MANIFOLD MLM MA 1 REV 02 28 11 BT2 MagnumVenusProducts Rev 04 2014 Page 47 Mini Link Operations Manual Parts List HTEM PART NUMBER RIPTI 1 1701549 1 BULKHEAD FITTING 2 04 5 3 046 2 4 prsim 1 WAEN 11 06963 714 FW06 2 B8FLATWASHER 15 F HN 06C 2 JHEXNT 1 1 17 05946 18 PF AP 04 OPTIONAL ASSEMBLY PAT BRKT MA 100 CONSIST OF ITEMS 12 13 14 AND 15 MAGNUM VENUS PLASTECH AIR MANIFOLD MLM MA 1 REV 02 28 11 BT2 MagnumVenusProducts Rev 04 2014 Page 48 Mini Link Operations Manual MAGNUM VENUS PLASTECH MATERIAL MANIFOLD RIGHT 1 REV 02 22 11 2 D MagnumVenusProducts Rev 04 2014 Page 49 Mini Link Operations Manual CM 1 7 CPRV 1002 A
8. Boca PRV HOSE FITTING 8 CSC 1000 CM CATALYST SURGE CHAMBER ASSY NOTE ITEMS 2 AND 8 COME WITH AN 5 013 O RING FOR MOUNTING TO MANIFOLD MAGNUM VENUS PLASTECH MATERIAL MANIFOLD RIGHT MLM MM 1 REV 02 22 11 BT2 Qi MagnumVenusProducts Rev 04 2014 Page 50 Mini Link Operations Manual MAGNUM VENUS PLASTECH MATERIAL MANIFOLD LEFT REV 02 22 11 BT2 MagnumVenusProducts Rev 04 2014 Page 51 Mini Link Operations Manual NOTE ITEMS 8 AND 14 COME WITH AN O S 013 O RING FOR MOUNTING TO MANIFOLD MAGNUM VENUS PLASTECH MATERIAL MANIFOLD LEFT REV 02 22 11 BT2 Qi MagnumVenusProducts Rev 04 2014 Page 52 Mini Link Operations Manual MAGNUM VENUS PLASTECH TANK OUTLET FILTER MLM TF 1000 REV 08 27 08 BT2 MagnumVenusProducts Rev 04 2014 Page 53 Mini Link Operations Manual Parts List VENUS PLASTECH TANK OUTLET FILTER MLM TF 1000 REV 08 27 08 BT2 Qi MagnumVenusProducts Rev 04 2014 Page 54 Mini Link Operations Manual MAGNUM VENUS PLASTECH MIXER TANK ASSEMBLY MLM TK 1000 REV 02 25 11 BT2 Qi MagnumVenusProducts Rev 04 2014 Page 55 Mini Link Operations Manual PART NUMBER QTY DESCRIPTION 07179 ae MODIFIED AIR MOTOR MVP 1017 Et 7701 3 19 1 MIXER TANK _1 MALE QUICK DISCONNECT 1 REGULATOR 1 4NPT 1 2 JAL ALLEN P PLUG
9. Dial is used for adjusting the speed of the pumps and is located on the control panel Turn the Rate Control Dial to zero 6 With air pressure to the system turn the power on off switch to ON position Red Lion LCD should light up and read zero 7 Setthe Start Stop switch to the Stop position 8 Turn the Mode Select switch to the Gun position The pump should not run but the dispense gun valve rod should rotate to the ON position and the recirculation gun should close There is a machined slot in one end of the valve rod which should be horizontal in the open position and vertical in the off position Refer to parts drawing CPD 6100 item 26 part number 58693 1 to verify Turn Mode Select switch to Recirc the valve rod should rotate to vertical position After checking dispense gun open close positions turn Mode Select switch to the Gun position gun open 9 Check that the ball valves between the material tanks and filters are open the ball valves on the bottom of the filters should remain closed 10 Now set the Start Stop switch to the Start position Note the hydraulic pump and motor will start Note with the Ratio Block a couple of fittings and some poly tube installed on the front of the dispense gun the two components can be returned to the tanks or source without the risk of contamination 11 With ratio block attached to gun head turn the Rate control dial clock wise to begin cycling the pumping system Once a
10. In the event that they need to be re set to factory recommendation use the following procedure 1 Remove sensor cover MLM PD 2015 by loosening the two machine screws F 5 832 04 Turn the Select switch to turn the Start Stop switch to Start and adjust the Speed control dial so the cylinder runs at a very low speed Allow the cylinder to travel to the full extension and stop Then set the Start Stop switch to Stop Loosen the cap screw F CS 1024 12 which is used on the upper sensor clamp MLM PD 2013 Adjust the sensor clamp so that it lines up with the cylinder piston you will hear the relay in the control box make a click sound Tighten the cap screw up to lock the sensor clamp in place Turn the Start Stop switch to Start again and allow the cylinder to retract to the shortest position and stop bottom out in the cylinder Then set the Start Stop switch to Stop Loosen the cap screw F CS 1024 12 which is used on the lower sensor clamp MLM PD 2013 Adjust the sensor clamp so that it lines up with the cylinder piston you will hear the relay in the control box make a click sound Tighten the cap screw up to lock the sensor clamp in place Turn the Start Stop switch to Start and allow the assembly to travel up and down If the cylinder stops at either of the two positions you will need to adjust that sensor clamp in a little to allow the cylinder to move Install sensor cover and tig
11. OF SUCH ADVICE OR ASSISTANCE WILL NOT SUBJECT SELLER TO ANY LIABILITY WHETHER BASED ON CONTRACT WARRANTY TORT INCLUDING NEGLIGENCE OR OTHER GROUNDS 17 BUYER S USE OF GOODS Many factors beyond Seller s control contribute to the success of the Buyer s finished products such as raw materials used to manufacture the products Seller is not liability for the quality or quantity of finished products produced by Buyer with the use of the Goods 18 EXPORTS If Goods are sold for export Seller s standard terms amp condition for export sales if any shall also apply Acceptance of export orders is not valid unless confirmed in writing by Seller Buyer and not Seller is responsible for compliance with all United States export control rules and regulations Buyer shall not name Seller as shipper or exporter of record in connection with the export of any Goods purchased from Seller 19 INSTALLATION Installation of the Goods is the responsibility of Buyer unless otherwise indicated in the quotation or invoice provided to Buyer Notwithstanding the foregoing however Seller will provide installation supervision personnel within thirty 30 days of Buyer s request If an installation for which the Seller is to participate is delayed by the Buyer more than six 6 months after the date of shipment of the Goods or if Buyer s facility materials or parts are not prepared for installation for such period of time Seller shall be entitled to invoice the Buyer f
12. down the fluid pump shafts should be in the bottom of the stroke to avoid any material from drying on the shafts Not following this procedure will have a great effect on piston rod seal life Set the Select switch to Recirc Turn the Start Stop switch to Stop just before the pumps reach the bottom reversal Flush both amp B side of the mix chamber into a waste container and air purge dry Remove mixer from mix housing Inspect the static mixer that it has been completely cleaned of metered materials Remove Mix housing spring and balls and inspect for any set up materials Depending on the resin systems used it may not be necessary to remove mix housing for shut down every day however the static mixer should always be removed for daily shut down Turn the electrical Power switch to Off Turn off the Main Air Inlet valve Remove the flush tank pressure by lifting the relief valve ring Open the fluid Pressure Relief valves on the material manifolds to release fluid pressure and then close MagnumVenusProducts Rev 04 2014 Page 26 Mini Link Operations Manual DAILY START UP 1 Inspect material levels to begin production resin hardener and solvent 2 Turn On the Main Power 3 Open the Main Air Inlet supply to system 4 Install mix housing spring and balls into mix housing 5 Set the Select switch to Recirc and the Start Stop to Start 6 Adjust the Rate control to the desired output speed Allow several pump str
13. hose set by the gun is a 3 way ball valve Rotate the ball valve handle to the flush position which is the direction pointing to the yellow tubing Test solvent flush by pushing flush buttons located on either side of the gun block Rotate the ball valve handle to the direction of the clear tubing push the flush buttons to air purge the mixer housing Always rotate the ball valve handle to the neutral position center when flushing air purge is complete D MagnumVenusProducts Rev 04 2014 Page 20 Mini Link Operations Manual Set the Dispense amp Recirculation Gun Packing 1 Turn the Gun Mode Select Switch from RECIRC to GUN then back again do this 3 or 5 times The Recirc and Dispense guns should open and close as selected Note if your system has a standard gun with trigger you will need to pull the trigger on the gun 3 or 5 times 2 Using the T bit tool snug the Packing Nuts on each of the gun blocks Repeat procedures 1 2 several times This will properly seat the seals in the Pro Gun Blocks Note the Recirc amp Dispense gun Packing will need to be tightened regularly as necessary to prevent or stop leaks Priming Metering Pumps 1 Priming the fluid sections from gravity feed containers standard on most systems suction feed or pressure feeding NOTE When pressure feeding the A amp B component to pump and gun the outgoing fluid pressure should be 8 to 10 times higher then the inlet pressure from feed sou
14. of resin instead of a weight the meter can display the rate in gallons or liters per minute Calibrating the Rate Display With the appropriate numbers in the Rate Scaling Display RAtE dSP and Rate Scaling Input RAtE INP 1 Pump some material through the dispense gun for a know amount of time one minute 30 seconds Note the Rate that is displayed on the Rate display 2 Weight the material and determine the Rate 3 If the Rate being displayed on the Rate Display is not correct the Rate Scaling Input RAtE INP value can be adjusted so that the Rate Display is correct Repeat the steps above as needed until the correct Rate is displayed MagnumVenusProducts Rev 04 2014 Page 70 Mini Link Operations Manual Q2 Revision Information 6 2009 Document was created Rev 08 2010 Updated manual format and updated Drive Linkage MPR PD 4000 information including slave arm stickers Added the reference to the component manuals Updated the Rate Display information Rev 05 2011 Added the VHPC 1200 Metering pump information and the Ratio chart Inserted the 1 1 Pro gun packing tightening procedures Rev 09 2012 Updated the manual format and Address Added the Terms amp Conditions of Sale section to the manual Updated the drawing MLM HC 1000 Rev 08 2013 Updated the Terms amp Conditions section and drawing CPD 6000 in the manual Removed Products address and information Qi MagnumVenusProducts Rev 0
15. steady flow of both A amp B materials note if any fluid pressures of both materials if no pressure is reading increase pump speed For gravity feed container systems very little fluid pressure is required for ratio checks but the fluid gauge needle should come off its stop even if an exact reading is not obtainable 12 Turn the Select switch to the Recirc position the dispense gun valve rod should close and the recirculation gun valve rod open returning the materials to the source tanks When using the ratio block the two materials have not come into contact and no solvent flush should be required at this time 13 To stop the unit from Recirculating set the Start Stop switch to the Stop position or turn the Rate control dial to zero all the way counter clock wise MagnumVenusProducts Rev 04 2014 Page 22 Mini Link Operations Manual Q9 Setting Pump Ratio The resin pump part A Polyol normally is fixed at the longest pump stroke length and is not used for adjusting the ratio changes The hardener pump part B ISO is used to set the proper ratio by loosening the cap screw F CS 05C 08 Socket cap screw and sliding the Upper amp Lower Slide Clevis top and bottom of the metering pump in the slotted track to the desired setting tighten cap screw The indicator stickers on the top and bottom of the slotted track are used for a reference indicator when setting ratios During the priming of the fluid sections if bo
16. stops is all that is needed for proper ball seating when gravity feeding D MagnumVenusProducts Rev 04 2014 Page 24 Mini Link Operations Manual Rate Display Note the Rate Display is only active while dispensing through the dispense gun Mode Select switch set to the Gun position and not during Recirc mode The rate display has already been set at MVP but can be changed to meet customer needs For the Rate to be displayed the rate Display Designator R to the left side of the display needs to be displayed It has not been set up to give a flow rate pounds kilograms it is only a reference number Once the speed of the pump has been set the rate number and the corresponding output should be noted Depending on up date time that has been programmed the rate speed of the pump may show different numbers from up stroke to down stroke This is not an issue it s only a reference number that can be noted for each application mould or die profile Note the Rate Display can be programmed to display the actual material output rate in any units desired pounds minute kilos hour grams second The Rate display can also be programmed as a counter for either counting the number of strokes or material oulput total See appendix for more detail on programming the display MagnumVenusProducts Rev 04 2014 Page 25 Mini Link Operations Manual Start Up amp Shut Down DAILY SHUT DOWN 1 For shut
17. taxes duties and charges for import and export licenses and certificates All prices quoted by Seller are subject to change without notice Seller will generally collect applicable taxes along with the purchase price unless Buyer submits a valid tax exemption certificate and indicates which Goods are covered by it Prices on special order Goods may be subject to change before shipment In order to be corrected any discrepancies in pricing and or quantities on invoices must be reported by Buyer within thirty 30 days of the invoice date 3 PAYMENT Payment terms are 30 days net from the invoice date or upon such other terms approved by Seller in writing Retainage shall not apply and Buyer shall not hold back any retainage from Seller even if retainage is part of any contract between Buyer and any other party Payment is not contingent on Buyer s ability to collect or obtain funds from any other party Credit card sales are billed at the time of purchase Buyer expressly represents it is solvent at the time it places any purchase order with Seller Seller in its sole discretion may determine that Buyer s financial condition requires full or partial payment prior to manufacture or shipment If Buyer fails to make any payment when due Seller reserves the right to suspend performance Buyer agrees to pay a charge on all amounts past due at the rate of 1 7 per month 18 per year or the maximum lawful rate whichever is less In the event of non payment B
18. the display value is raised by a multiple of 10 then the input value must be raised by the same 2 Both values must be greater than zero 0 3 If of pulse per unit is less than 1 then multiply both Input and Display values by 100 4 of pulse per unit is less than 10 then multiply both Input and Display values by 10 Procedures for determining the number counts per unit Items needed Accurate Scale capable of weighing 5 10 Ibs 2 5 5 kg Appropriate size container MagnumVenusProducts Rev 04 2014 Page 69 Mini Link Operations Manual Process 1 Using the recirculation valve and return hoses pump some resin into two containers This can also be done by pumping the material through the gun into one container Pump out enough material to get a good sample weight The larger the sample the more accurate the calibration will be 2 Count the number of strokes slide the container s under the stream s at the top or bottom of the pump stroke The top and bottom of the stroke is one count 3 Weigh the resin subtract the weight of the container or zero the scale with the container on it before starting Divide the Count Total on the Resin Total Meter by the weight of the resin Number of Counts Weight of the Resin Pounds or Kilograms Counts Pulses per Weight pounds or kilograms This can then be entered into the Scaling Input RAtE INP Note by dispensing a know volume i e gallons or liters
19. 4 2014 Page 71 Mini Link Operations Manual MagnumVenusProducts CORPORATE HEADQUARTERS and MANUFACTURING 200A Perimeter Park Road Knoxville TN 37922 USA Tel 1 865 321 8809 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave Kent WA 98032 Tel 253 854 2660 Fax 253 854 1666 E mail info mvpind com www mvpind com Included with this operations manual are the following component manuals 1 1 CLASSIC PRO GUN REPAIR MANUAL Plus one or a combination of the manuals below VHPC 1200 METERING PUMP MANUAL VHPC 2200 METERING PUMP MANUAL VHPC 3200 METERING PUMP MANUAL VHPC 4200 METERING PUMP MANUAL OOOO MagnumVenusProducts Rev 04 2014 Page 72
20. AUTIONS OR ANY SERVICE OR OPERATION PRECEDURES CALL YOUR MAGNUM VENUS PRODUCTS DISTRIBUTOR OR MAGNUM VENUS PRODUCTS NOTICE All statements information and data given herein are believed to be accurate and reliable but are presented without guaranty warranty or responsibility of any kind express or implied The user should not assume that all safety measures are indicated or that other measures are not required DANGER Contaminated catalyst may cause Fire or Explosion Before working on the catalyst pump or catalyst accumulator wash hands and tools thoroughly Be sure work area is free of dirt grease or resin Clean catalyst system components with clean water only DANGER Eye skin and respiration hazard The Catalyst MEKP may cause blindness skin irritation or breathing difficulty Keep hands away from face Keep food and drink away from work area WARNING Please refer to your catalyst manufacturer s safety information regarding the safe handling and storage of catalyst Wear appropriate safety equipment as recommended MagnumVenusProducts Rev 04 2014 Page 14 Mini Link Operations Manual Introduction The Mini Link system uses a hydraulic pump and cylinder to drive the metering system which delivers an extremely consistent mix meter at low flow rates This manual provides information needed to properly operate and perform simple maintenance and repair on this equipment Step by step operations procedure
21. HYDRAULIC MINI LINK OPERATIONS MANUAL Second Generation Linkaqe 4 4 MagnumVenusProducts Rev 04 2014 Mini Link Operations Manual MagnumVenusProducts CORPORATE HEADQUARTERS and MANUFACTURING 200A Perimeter Park Road Knoxville TN 37922 USA Tel 1 865 321 8809 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave Kent WA 98032 Tel 253 854 2660 Fax 253 854 1666 E mail info mvpind com www mvpind com MagnumVenusProducts Rev 04 2014 Page 2 Mini Link Operations Manual Table of Contents SECTION Page TERMS amp CONDITIONS OF SALE 4 SAFETY amp WARNINGS INTRODUCTION 15 UNIT SETUP 20 SETTING PUMP RATIO 23 RATE DISPLAY 25 UNIT START UP amp SHUT DOWN 26 PUMP SENSOR SWITCH SETTING 29 METERING PUMP MANUALS 30 DISPENSE GUN MANUAL 31 PARTS DRAWINGS 32 SLAVE ARM STICKER 69 APPENDIX A RATE PROGRAMING 70 REVISION INFORMATION 72 MagnumVenusProducts Rev 04 2014 Page Mini Link Operations Manual Terms amp Conditions of Sale GSSC Inc s Terms amp Conditions of Sale Terms amp Conditions 588284v4 1 ACCEPTANCE Acceptance of any purchase order from a customer or potential customer Buyer is subject to credit approval by GSSC Inc Seller acceptance of the purchase order by Seller and when applicable any manufacturer vendor or other third party that provides goods to Seller for resale to Buyer Vendor If Seller in its sole discretio
22. ITTEN OR ORAL EXPRESS IMPLIED OR BY STATUTE SELLER SPECIFICALLY DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE NO REPAIR OF GOODS OR OTHER COSTS ARE ASSUMED BY SELLER UNLESS AGREED TO IN ADVANCE IN WRITING 16 LIMITATIONS OF LIABILITY UNLESS APPLICABLE LAW OTHERWISE REQUIRES SELLER S AND ANY VENDOR S TOTAL LIABILITY TO BUYER BUYER S CUSTOMERS OR TO ANY OTHER PERSON RELATING TO ANY PURCHASES GOVERNED BY THESE TERMS amp CONDITIONS FROM THE USE OF THE GOODS FURNISHED OR FROM ANY ADVICE INFORMATION OR ASSISTANCE PROVIDED BY SELLER BY ANY METHOD INCLUDING A WEB SITE IS LIMITED TO THE PRICE OF THE GOODS GIVING RISE TO THE CLAIM NEITHER SELLER NOR ITS VENDORS SHALL BE LIABLE FOR ANY SPECIAL INCIDENTAL DIRECT CONSEQUENTIAL OR PENAL DAMAGES INCLUDING BUT NOT LIMITED TO BACKCHARGES LABOR COSTS COSTS OF REMOVAL REPLACEMENT TESTING OR INSTALLATION LOSS OF EFFICIENCY LOSS OF PROFITS OR REVENUES LOSS OF USE OF THE GOODS OR ANY ASSOCIATED GOODS DAMAGE TO ASSOCIATED GOODS LATENESS OR DELAYS IN DELIVERY UNAVAILABILITY OF GOODS COST OF CAPITAL COST OF SUBSTITUTE GOODS FACILITIES OR SERVICES DOWNTIME OR CLAIMS FROM BUYER S CUSTOMERS OR OTHER PARTIES IF SELLER FURNISHES BUYER WITH ADVICE OR OTHER ASSISTANCE WHICH CONCERNS ANY GOODS SUPPLIED HEREUNDER OR ANY SYSTEM OR EQUIPMENT IN WHICH ANY SUCH GOODS MAY BE INSTALLED AND WHICH IS NOT REQUIRED PURSUANT TO THESE TERMS amp CONDITIONS THE FURNISHING
23. SED ON THE AUTOMATIC GUN FLUSH VALVE ASSEMBLY 5 THE SAME ON BOTH SIDES OF THE Gy MAGNUM VENUS PLASTECH REW 1208 REV ADDED OF ENTATION NOTE FOR ITEM 14 TO DRAWING 120508 BT Qi MagnumVenusProducts Rev 04 2014 Page 35 Mini Link Operations Manual MAGNUM VENUS PLASTECH Pro Duo 1 1 Gun With Mixer CPD 6000 CAH HT iD ITEM 11 WAS GATAI MagnumVenusProducts Rev 04 2014 Page 36 Mini Link Operations Manual Pro Duo Gun Assembly 6000 PARTS LIST REPAIR KITS ITEM PART QTY DESCRIPTION PART DESCRIPTION 1 CPD 6390 1 GUN HANDLE CPD 50DO0 R amp REPAIR KIT 2 5 504 1 1 ACTUATOR ASSEMBLY 3 CPD 6100 1 GUN BLOCK ASSEMBLY 4 F 5W 04 1 LOCK WASHER 5 F H8 04C 0B 1 HEX BOLT 6 58670 1 1 TRIGGER GUARD 7 01443 AFT 2 2 TUBE SECTIONS B 1 Y CONNECTOR 3 PF SE 02 BR 1 ELBOW 10 CPD 6018 1 DISPOSABLE MIXER 11 CPD amp MH7 1 MIXER HOUSING 12 02806 2 1 SCREW 13 28671 1 1 DRIP SHIELD 14 8407 6 1 1 BALL VALVE 15 MPH 2539 2 POLY ELBOW OPTIONAL PARTS AND ASSEMBLIES PART ND DESCRIPTION 58576 1 TRIGGER GUARD ASSEMBLY MagnumVenusProducts Rev 04 2014 Page 37 Mini Link Operations Manual NOTE USE BLUE LOCTITE THREADLOCKER WHEN ATTACHING PISTON TO SHAFT MAGNUM VENUS PLASTECH CATALYST PUMP ASSEMBLY VHPC 2200
24. V A 02 24 11 MagnumVenusProducts Rev 04 2014 Page 62 Mini Link Operations Manual MAGNUM VENUS PLASTECH RECIRCULATION GUN BLOCK PRTM RG 1100 REV A 08 03 10 SHEET1 2 MagnumVenusProducts Rev 04 2014 Page 63 Mini Link Operations Manual 11 F CS 832 10 GRB 4 SOCKETHEADCAPSCREW 12 5104 9 1 H RESIN TING EEG i 1 a mm 1 2 s MAGNUM VENUS PLASTECH RECIRCULATION GUN BLOCK PRTM RG 1100 SHEET 2 2 S Lor gon Rev 04 2014 Page 64 Mini Link Operations Manual TORINO j DALON SSTIND DAUEL SHOLINING TW ETER SMES Hd df ep 9 97 gg OL INDHIL ONNHDIL Q3OIN3NNOO AI SHOLDONOD H3ddO2 35 45 Rev 04 2014 Page 65 Mini Link Operations Manual s ee MAGNUM VENUS PLASTECH HYDRAULIC CYLINDER 1000 REV B 05 11 11 SHEET 1 3 MagnumVenusProducts Rev 04 2014 Page 66 Mini Link Operations Manual Parts List ITEM PART NUMBER QTY DESCRIPTION Lis seos SHOULDER BOLT 1 15 1 MAGNUM VENUS PLASTECH HYDRAULIC CYLINDER MLM HC 1000 REV B 05 11 11 SHEET 2 2 MagnumVenusProducts Rev 04 2014 Page 67 Mini Link Operations Manual Slave Arm Stickers LE
25. bility to perform by any Vendor or any other commercial impracticability In the event of any such delay the date of delivery or performance shall be extended for a period equal to the time lost by reason of delay If Goods are held or stored beyond the delivery date for the convenience of Buyer such Goods shall be so stored at the risk and expense of Buyer 14 CLAIMS Claims for any nonconforming Goods must be made by Buyer in writing within ten 10 days of Buyer s receipt of such Goods and must state with particularity all material facts concerning the claim then known to Buyer Failure by Buyer to give notice within such ten 10 day period shall constitute an unqualified acceptance of such Goods by Buyer and a waiver of any right to reject or revoke acceptance of such Goods MagnumVenusProducts Rev 04 2014 Page 4 Mini Link Operations Manual 15 WARRANTIES a SELLER S WARRANTIES Seller warrants that all Goods sold shall mechanically operate as specified and shall be free from faults in respect to materials and workmanship for a period of i for parts twelve 12 months from the date of invoice and ii for systems twelve 12 months from start up or if earlier eighteen 18 months from the date of the bill of lading Seller also warrants that the Goods shall upon payment in full by Buyer for the Goods be free and clear of any security interests or liens Buyer s exclusive remedy for breach of such warranties shall be limited t
26. cal regulations established for all Safety equipment listed 2 0 Material Safety 2 1 Hazards Associated with Laminating Operations The major hazards which should be guarded against in polyester laminating operations are those associated with 1 The flammability and explosion dangers of the catalyst normally used Methyl Ethyl Ketone Peroxide MEKP 2 The flammability dangers of clean up solvents sometimes used Magnum Venus Products recommends that clean up solvents be non flammable and of resin diluents used such as styrene 3 The flammability dangers of catalyst diluents if used Magnum Venus Products recommends that catalyst not be diluted 4 The flammability dangers of the uncured liquid resins used 5 The combustibility dangers of the cured laminate accumulations of over spray and laminate sandings 6 The toxicity dangers of all the chemicals used in laminating operations with respect to ingestion inhalation and skin and eye hazards MagnumVenusProducts Rev 04 2014 Page 7 Mini Link Operations Manual 2 2 Catalyst Methyl Ethyl Ketone Peroxide MEKP is among the more hazardous materials found in commercial channels The safe handling of the unstable reactive chemicals presents a definite challenge to the plastics industry The highly reactive property which makes MEKP valuable to the plastics industry in producing the curing reaction of polyester resins also produces the hazards which require gr
27. change or refund of the purchase price provided that such Goods must be unused and are subject to a 15 restocking charge which may be increased or decreased in the Seller s sole discretion depending on the reason for such return Any Goods which were special ordered by Buyer are may not be returned and any such Goods which are returned are subject to a restocking cancellation fee of 100 of the cost of the Goods Goods shall be deemed accepted by Buyer and cannot thereafter be returned if Buyer fails to object to the Goods within thirty 30 days after the Goods are received by Buyer 8 CANCELLATION The Buyer may cancel any purchase order prior to shipment of the Goods by mutual agreement of the parties and upon payment to Seller of reasonable and proper cancellation charges 9 TERMINATION Seller may terminate the whole or any part of any purchase order if there is a material breach of these Terms amp Conditions In the event of any such breach the Seller will provide Buyer with written notice of the nature of the breach and the Seller s intention to terminate for default In the event Buyer does not cure such failure within ten 10 days of such notice Seller may by written notice terminate the purchase order provided that Buyer shall continue its performance to the extent not terminated 10 CHANGE IN BUYER S FINANCIAL CONDITION Seller reserves the right to cancel any order or to require full or partial payment in advance without liabil
28. e gun hose and packing leaks are potentially more hazardous since each drop contains a higher concentration of catalyst and therefore will react quicker with over spray and the leak 2 5 Cured Laminate Overspray and Laminate Sandings Accumulation A Remove all accumulations of overspray FRP sandings etc from the building as they occur If this waste is allowed to build up spillage of catalyst is more likely to start a fire in addition the fire would burn hotter and longer B Floor coverings if used should be non combustible C Spilled or leaked catalyst may cause a fire if it comes in contact with an FRP product over sprayed chop or resin FRP sandings or any other material with MEKP To prevent this spillage and leakage you should 1 Maintain your Magnum Venus Products System Check the gun several times daily for catalyst and resin packing or valve leaks REPAIR ALL LEAKS IMMEDIATELY 2 Never leave the gun hanging over or lying inside the mold A catalyst leak in this situation would certainly damage the part possibly the mold and may cause a fire 3 Inspect resin and catalyst hoses daily for wear or stress at the entry and exits of the boom sections and at the hose and fittings Replace if wear or weakness is evident or suspected 4 Arrange the hoses and fiberglass roving guides so that the fiberglass strands DO NOT rub against any of the hoses at any point If allowed to rub the hose will be cut through causi
29. e of such a leakage path may be as low as 1 meg ohm 10 ohms but that resistance as high as 10 000 meg ohms will produce an adequate leakage path in some cases Whenever flammable or combustible liquids are transferred from one container to another or from one container to the equipment both containers or container and equipment shall be effectively bonded and grounded to dissipate static electricity For further information see National Fire Protection Association NFPA 77 titled Recommended Practice on Static Electrical Refer especially to section 7 7 titled Spray Application of Flammable and Combustible Materials Check with local codes and authorities for other specific standards that might apply to your application NEVER USE HARD MATERIALS SUCH AS WIRE PINS ETC TO CLEAR A PLUGGED GUN HARD MATERIALS CAN CAUSE PERMANENT DAMAGE DAB WITH A BRISTLE BRUSH BLOW BACKWARDS WITH AIR UNTIL CLEAR WHILE WEARING A PROTECTIVE EYE SHIELD REPEAT AS MANY TIMES AS NECESSARY DO NOT PERFORM ANY MAINTENANCE OR REPAIRS UNTIL YOU HAVE FOLLOWED THE PRECAUTIONS STATED ABOVE IF YOU AS AN EQUIPMENT OPERATOR OR SUPERVISOR DO NOT FEEL THAT YOU HAVE BEEN ADEQUATELY TRAINED OR INSTRUCTED AND THAT YOU LACK THE TECHNICAL KNOWLEDGE TO OPERATE OR PERFORM MAINTENANCE ON A PIECE OF MAGNUM VENUS PRODUCTS EQUIPMENT PLEASE CALL MAGNUM VENUS PRODUCTS BEFORE OPERATING OR PERFORMING MAINTENANCE ON THE EQUIPMENT IF YOU HAVE ANY QUESTIONS REGARDING THE ABOVE PREC
30. e on the catalyst manifold 90 degrees to the open or on position Note The open or on position is when the ball valve handle is parallel in line with the ball valve body The closed or off position is when the ball valve handle is perpendicular across the ball valve body 4 Resin pressure in the resin pump can be eliminated by rotating the ball valve on the resin filter 90 degrees to the open or on position Place a container under the ball valve to catch any resin that is ejected out of the valve MagnumVenusProducts Rev 04 2014 Page 13 Mini Link Operations Manual 3 2 Grounding Grounding an object means providing an adequate path for the flow of the electrical charge from the object to the ground An adequate path is one that permits charge to flow from the object fast enough that it will not accumulate to the extent that a spark can be formed It is not possible to define exactly what will be an adequate path under all conditions since it depends on many variables In any event the grounding means should have the lowest possible electrical resistance Grounding straps should be installed on all loose conductive objects in the spraying area This includes material containers and equipment Magnum Venus Products recommends grounding straps be made of AWG No 18 stranded wire as a minimum and the larger wire be used where possible NFPA Bulletin No77 states that the electrical resistanc
31. eat care and caution in its storage transportation handling processing and disposal MEKP is single chemical Various polymeric forms may exist which are more or less hazardous with respect to each other These differences may arise not only from different molecular structures all are nevertheless called and from possible trace impurities left from the manufacture of the chemicals but may also arise by contamination of MEKP with other materials in its storage or use Even a small amount of contamination with acetone for instance may produce an extremely shock sensitive and explosive compound Contamination with promoters or materials containing promoters such as laminate sandings or with any readily oxidizing material such as brass or iron will cause exothermic redox reactions which can become explosive in nature Heat applied to MEKP or heat build up from contamination reactions can cause it to reach what is called its Self Accelerating Decomposition Temperature SADT Researchers have reported measuring pressure rates of rise well in excess of 100 000 psi per second when certain MEKP s reach their SADT For comparison the highest pressure rate of rise listed in NFPA Bulletin NO 68 Explosion Venting is 12 000 psi per second for an explosion of 12 acetylene and air The maximum value listed for a hydrogen explosion is 10 000 psi per second Some forms of MEKP if allowed to reach their SADT will burst e
32. erviced by technically trained personnel r A WARNING UN Never place fingers hands or any body part near or directly in front of the spray gun fluid tip The force of the liquid as it exits the spray tip can cause serious injury by shooting liquid through the skin NEVER LOOK DIRECTLY INTO THE GUN SPRAY TIP OR POINT THE GUN AT OR NEAR ANOTHER PERSON TREAT THE GUN AS IF IT WERE A LOADED PISTOL 3 1 Emergency Stop Procedures The following steps should be followed in order to stop the machinery in an emergency situation 1 The ball valve located where the air enters the power head of the resin pump should be moved to the OFF or closed position To do this simply rotate the lever on the ball valve 90 degrees Doing this will cause all the system air to bleed out of the system in a matter of a few seconds making the system incapable of operating NOTE Step 2 a precautionary step and should be followed whenever the above mentioned ball valve is activated to the stop mode Failure to do so can damage the regulators and components on reactivating to the ON position 2 Turn all system regulators to the OFF position counter clockwise position NOTE Verify that the Catalyst relief line located on the catalyst manifold and the resin return line located on the resin filter are secured relieving catalyst and resin fluid pressure 3 Catalyst pressure in the catalyst pump can be eliminated by rotating the ball valv
33. he ratios were taken from on the indicator sticker until desired ratio is set Once the material ratio has been set flush the ratio block by pushing in the flush valves and selecting between solvent air purge with 3 way ball valve D MagnumVenusProducts Rev 04 2014 Page 23 Mini Link Operations Manual NOTE It is recommended to make notes of all settings during ratio checks including pump speed settings pressures and temperatures At the start of each work week a ratio check should be performed This is even more important when using fillers mixed into the Polyol resin to assure filler settling has not taken place in the Polyol resin filter and or pump 4 Install mix chamber spring and ball checks It is sometimes easier to install mix block first then remove the plugs on the of the front mix block to install the ball and springs see drawing CPD 6100 if needed Attach the static mixer to mix chamber 5 Turn the Select switch to Gun dispense material into a waste bucket Make note of the fluid pressures for both A amp B materials then turn Select switch to Recirc and flush the dispense gun and mixer out The fluid pressures do not have to match but it is preferred that there is not a huge difference 300 psi on the resin A and 150 psi on the hardener B would be acceptable in most cases In some cases the pump may run so slow that it is difficult to read an exact pressure As long as both pressure gauge needles come off of their
34. hten machine screws MagnumVenusProducts Rev 04 2014 Page 29 ini Link Operations Manua Metering Pump Manual The Mini Link comes standard with two VHPC 2200 Metering Pumps a 1 1 to 3 7 1 ratio It can also be used in combination with the VHPC 3200 Metering Pump for 1 84 1 to 5 85 1 or VHPC 4200 Metering Pump for 4 15 1 to 13 1 ratios Depending on the metering pump combination installed on this unit you will see one or two of the following manuals See Manual VHPC 1200 Metering Pump Manual See Manual VHPC 2200 Metering Pump Manual See Manual VHPC 3200 Metering Pump Manual See Manual VHPC 4200 Metering Pump Manual Qi MagnumVenusProducts Rev 04 2014 Page 30 Mini Link Operations Manual Dispense Gun Manual The Mini Link comes standard with the 1 1 Classic Pro gun for both the Dispense Gun and Recirculation Gun For a detailed description of the repair procedures please see the following manual See Manual 1 1 CLASSIC REPAIR MANUAL MagnumVenusProducts Rev 04 2014 Page 31 Mini Link Operations Manual Drawing Number CPD 6000 A CPD 6100 CPD 6000 VHPC 2200 VHPC 2200 HIS SK MLM PD 4000 MLM BF 1000 MLM BRKT CB 100 MLM BRKT MM 200 MLM BRKT PM 100 MLM BRKT TK 400 MLM MA 1 MLM MM 1 MLM MM 2 MLM TF 1000 MLM TK 1000 MLM TK 2000 MLM PDA 1000 PRTM RG 1000 A PRTM RG 1100 MLM CB 1000 240 NFX MLM HC 1000 D MagnumVenusProducts Part
35. information from your chemical supplier includes instructions on how to treat any toxic effects the chemicals have WARNING Contact your doctor immediately in the event of any injury and give him the information i you have collected If your information includes first aid instructions administer first aid immediately while you are contacting your doctor Fast treatment of the outer skin and eyes that contact such chemicals generally includes immediate and thorough washing of the exposed skin and immediate and continuous flushing of the eyes with lots of clean water for at least 15 minutes or more These general instructions of first aid treatment however may be incorrect for some chemicals that is why you must know the chemicals and treatment before an accident occurs Treatment for swallowing a chemical frequently depends upon the nature of the chemical NOTE Refer to your System User Manual for complete and detailed operating instructions and service information MagnumVenusProducts Rev 04 2014 Page 12 Mini Link Operations Manual 3 0 Equipment Safety WARNING Magnum Venus Products suggests that personal safety equipment such as EYE GOGGLES GLOVES EAR PROTECTION and RESPIRATORS be worn when servicing or operating this equipment Ear protection should be worn when operating a fiberglass chopper to protect against hearing loss since noise levels can be as high as 116 dB decibels This equipment should only be operated or s
36. ity to Seller in the event of i insolvency of the Buyer ii the filing of voluntary petition in bankruptcy by Buyer iii the appointment of a Receiver or Trustee for the Buyer iv the execution by Buyer of an assignment for benefit of creditors or v past due payment on previous shipments to Buyer by Seller Seller reserves the right to cancel Buyers credit at any time for any reason 11 INTERPRETATION RESPONSIBILITY PRODUCT USE AND SAFETY Seller does not guarantee that the Goods it sells conform to any plans and specifications or intended use When plans and specifications are involved Buyer is solely responsible for verifying Seller s interpretations of such plans and specifications and it is Buyer s sole responsibility to assure that Seller s Goods will be acceptable for any specific job When Seller offers substitute Goods on any proposal Buyer is solely responsible for confirming their acceptability 12 DELIVERY Shipping dates given in advance of actual shipment are approximate and not guaranteed All contract dates and timelines begin upon receipt by Seller of a purchase order Buyer s acceptance of these Terms amp Conditions and the payment of any required down payment 13 EXCUSABLE DELAYS Seller shall have no liability if its performance is delayed or prevented by causes beyond its reasonable control including without limitation acts of nature labor disputes government priorities transportation delays insolvency or other ina
37. lyst should be diluted with copious quantities of clean water and disposed of in accordance with the catalyst manufacturer s instructions The extent to which the user is successful in accomplishing these ends and any additional recommendations by the catalyst manufacturer determines largely the safety that will be present in his operation 2 3 Clean Up Solvents and Resin Diluents WARNING A hazardous situation may be present in your pressurized fluid system Hydrocarbon Solvents can cause an explosion when used with aluminum or galvanized components in a closed pressurized fluid system pump heaters filters valves spray guns tanks etc The explosion could cause serious injury death andlor substantial property damage Cleaning agents coatings paints etc may contain Halogenated Hydrocarbon Solvents Some Magnum Venus Products spray equipment includes aluminum or galvanized components and will be affected by Halogenated Hydrocarbon Solvents A There are three key elements to the Halogenated Hydrocarbon HHC solvent hazard a The presence of HHC solvents 1 1 1 Trichloroethane and Methylene Chloride are the most common of these solvents However other HHC solvents are suspect if used either as part of paint or adhesives formulation or for clean up flushing b Aluminum or Galvanized Parts Most handling equipment contains these elements In contact with these metals HHC solvents could generate a corrosive reaction of a cata
38. lytic nature b Equipment capable of withstanding pressure When HHC solvent contacts aluminum or galvanized parts inside a closed container such as a pump spray gun or fluid handling system the chemical reaction can over time result in a build up of heat and pressure which can reach explosive proportions MagnumVenusProducts Rev 04 2014 Page 9 Mini Link Operations Manual When all three elements are present the result can be an extremely violent explosion The reaction can be sustained with very little aluminum or galvanized metal any amount of aluminum is too much A The reaction is unpredictable Prior use of an HHC solvent without incident corrosion or explosion does NOT mean that such use is safe These solvents can be dangerous alone as a clean up or flushing agent or when used as a component or a coating material There is no known inhibitor that is effective under all circumstances Furthermore the mixing of HHC solvents with other materials or solvents such as MEKP alcohol and toluene may render the inhibitors ineffective B The use of reclaimed solvents is particularly hazardous Reclaimers may not add any inhibitors Also the possible presence of water in reclaimed solvents could feed the reaction C Anodized or other oxide coatings cannot be relied upon to prevent the explosive reaction Such coatings can be worn cracked scratched or too thin to prevent contact There is no known way to make oxide c
39. n determines that Buyer s credit becomes unsatisfactory or it has reasonable grounds for insecurity Seller reserves the right upon notice to Buyer to demand adequate assurance of due performance from Buyer and or terminate any purchase order with no liability to Seller BY REQUESTING A QUOTE FROM SELLER ACCEPTING AN INVOICE FROM SELLER OR PRESENTING A PURCHASE ORDER TO SELLER BUYER CONFIRMS THAT THESE TERMS amp CONDITIONS SHALL GOVERN ALL PURCHASES OF PRODUCTS OR MATERIALS PROVIDED TO BUYER BY SELLER GOODS GOODS SOLD BY SELLER ARE EXPRESSLY SUBJECT TO THE TERMS AND CONDITIONS SET FORTH HEREIN AND ANY DIFFERENT OR ADDITIONAL TERMS OR CONDITIONS SET FORTH IN A PURCHASE ORDER OR SIMILAR COMMUNICATION RECEIVED FROM BUYER ARE OBJECTED TO AND SHALL NOT BE BINDING UPON SELLER UNLESS SPECIFICALLY AGREED TO IN WRITING BY AN AUTHORIZED CORPORATE OFFICER OF SELLER NO SELLER EMPLOYEE OR AGENT HAS THE AUTHORITY TO MODIFY THESE TERMS amp CONDITIONS VERBALLY SELLER OBJECTS TO AND REJECTS ANY TERMS BETWEEN BUYER AND ANY OTHER PARTY AND NO SUCH TERMS INCLUDING BUT NOT LIMITED TO ANY GOVERNMENT REGULATIONS OR FLOWDOWN TERMS SHALL BE A PART OF OR INCORPORATED INTO ANY PURCHASE ORDER FROM BUYER SELLER UNLESS AGREED TO IN WRITING BY AN AUTHORIZED REPRESENTATIVE OF SELLER 2 PRICES AND TAXES Buyer agrees to pay the prices quoted by Seller or listed on any related invoice and is responsible for additional applicable shipping and handling charges
40. ng a hazardous leakage of material which could increase the danger of fire Also the material may spew onto personnel in the area MagnumVenusProducts Rev 04 2014 Page 11 Mini Link Operations Manual 2 7 Toxicity of Chemicals A Magnum Venus Products recommends that you consult OSHA Sections 1910 94 1910 106 1910 107 and NFPA No 33 Chapter 14 and NFPA No 91 B Contact your chemical supplier s and determine the toxicity of the various chemicals used as well as the best methods to prevent injury irritation and danger to personnel C Also determine the best methods of first aid treatment for each chemical used in your plant 2 8 Treatment of Chemical Injuries Great care should be used in handling the chemicals resins catalyst and solvents used in polyester systems Such chemicals should be treated as if they hurt your skin and eyes and as if they are poison to your body For this reason Magnum Venus Products recommends the use of protective clothing and eye wear in using polyester systems However users should be prepared in the event of such an injury Precautions include 1 Know precisely what chemicals you are using and obtain information from your chemical supplier on what to do in the event the chemical gets onto your skin or into the eyes or is swallowed 2 Keep this information together and easily available so that it may be used by those administering first aid or treating the injured person 3 Be sure the
41. ng on either party If any provision hereof shall be unenforceable invalid or void for any reason such provision shall be automatically voided and shall not be part of these Terms amp Conditions and the enforceability or validity of the remaining provisions of these Terms amp Conditions shall not be affected thereby TO THE EXTENT NOT CONTRARY TO APPLICABLE LAW THE FOLLOWING SHALL APPLY 24 Buyer waives any available homestead exemption as well as any and all requirements or rights with regard to notice demand presentment IMPORTANT NOTICE THIS INSTRUMENT PERMITS SELLER TO OBTAIN AND USE YOUR INDIVIDUAL CREDIT HISTORY FOR CREDIT EVALUATION PURPOSES MagnumVenusProducts Rev 04 2014 Page 5 Mini Link Operations Manual pve SAFETY amp WARNING INFORMATION OPERATING YOUR POLYESTER SYSTEM SAFELY j 1 Introduction Any tool if used improperly be dangerous Safety is ultimately the responsibility of those using the tool In like manner safe operation of polyester processes is the responsibility of those who use such processes and those who operate the equipment This manual outlines procedures to be followed in conducting polyester operations safety This system has been specifically designed for use of Polyester Resin Gel Coat and Methyl Ethyl Ketone Peroxides MEKP applications Other formulations or blends considered for use in this equipment is strictly prohibited without the expressed consent by Magnum Venus Produc
42. o 2 liters of solvent into containers Clean container walls using a brush 5 With the Select switch Recirc set the Start Stop switch to Start and allow the pumps to recirculate the solvent through the recirculation gun and hoses for several minutes Then set the Start Stop to Stop or adjust the Rate control to zero 6 With no mixer on gun turn the Start Stop switch to Start or adjust the Rate control and Select switch to Gun this will purge the materials into a waste container through the front of the gun Have a second container on hand once the A amp B materials have been purged from the hoses and solvent is being dispensed out of the gun move to the second container to collect dirty solvent 7 Repeat steps 4 6 with clean solvent in each of the two containers until it comes out of the gun clean then run pump until solvent flow has stopped When the fluid sections are at the bottom of the stroke turn the Start Stop switch to Stop Inspect throat seal oil and add as needed 8 Open filter ball valve and allow the tanks to drain 9 Remove hex fitting from the top of the filters Remove filter screens from housing inspect for debris and clean Allow solvent to dry before assembling the filters MagnumVenusProducts Rev 04 2014 Page 28 Mini Link Operations Manual Setting the Pump Sensors SETTINGS FOR PUMP REVERSAL SENSORS The hydraulic cylinder sensor switches have already been set at the factory
43. o repair or replacement costs or termination of any security interests or liens and Seller shall have no responsibility for reimbursing repair costs incurred by Buyer in connection with Goods without first giving written authorization for such charges In any claims by the Buyer against the Seller in respect of the Goods the liability of the Seller shall be limited to the value of the Goods This warranty applies only to Goods properly used and maintained and does not apply to any Goods which are misused or neglected or which has been installed operated repaired altered or modified other than in accordance with instructions or written authorization by Seller This warranty does not apply to any Goods not manufactured by Seller and Buyer s sole warranty with respect to such Goods shall be that of the Seller s Vendor if any b VENDOR S WARRANTIES Seller shall assign to Buyer any Vendor warranties and or remedies provided to Seller by its Vendor c INTELLECTUAL PROPERTY INFRINGEMENT SELLER DISCLAIMS ANY AND ALL WARRANTIES AND OR INDEMNIFICATIONS AGAINST INFRINGEMENT OF ANY INTELLECTUAL PROPERTY RIGHTS OF ANY NATURE SELLER SHALL IF GIVEN PROMPT NOTICE BY BUYER OF ANY CLAIM OF INTELLECTUAL PROPERTY INFRINGEMENT WITH RESPECT TO ANY GOODS SOLD HEREUNDER REQUEST THE APPLICABLE VENDOR TO GRANT FOR THE BUYER SUCH WARRANTY OR INDEMNITY RIGHTS AS SUCH VENDOR MAY CUSTOMARILY GIVE WITH RESPECT TO SUCH GOODS d LIMITATIONS THERE ARE NO OTHER WARRANTIES WR
44. o the jurisdiction of the above named courts that its property is exempt or immune from attachment or execution that the suit action or proceeding is brought in any inconvenient forum that the venue of the suit action or proceeding is improper or that these Terms amp Conditions or the subject matter hereof may not be enforced in or by such court and waive and agree not to seek any review by any court of any other jurisdiction which may be called upon to grant an enforcement of the judgment of any such Florida state or federal court The parties hereby consent to service of process by registered mail at the address to which notice is to be given The exclusive venue for any proceeding under these Terms amp Conditions shall be solely in any state court in Pinellas County Florida or the Federal District Court for the Middle District of Florida Tampa Division sitting in Tampa Florida Buyer acknowledges that the prices for Goods offered hereunder are in part dependent on Buyer s consent to jurisdiction in Florida and exclusive venue in Pinellas County Florida or the Federal District Court for the Middle District of Florida Tampa Division sitting in Tampa Florida and without Buyer s consent to this jurisdiction and venue provision the prices for the Goods may be higher 23 GENERAL Any representation affirmation of fact and course of dealing promise or condition in connection therewith or usage of trade not contained herein shall not be bindi
45. oatings or to employ aluminum alloys which will safely prevent the chemical reaction under all circumstances D Several solvent suppliers have recently begun promoting HHC solvents for use in coating systems The increasing use of HHC solvents is increasing the risk Because of their exemption from many State Implementation Plans as Volatile Organic Compounds VOC s their low flammability hazard and their not being classified as toxic or carcinogenic substances HHC solvents are very desirable in many respects WARNING Do not use Halogenated Hydrocarbon solvents in pressurized fluid systems having aluminum galvanized wetted parts m NOTE Magnum Venus Products is aware of NO stabilizers available to prevent Halogenated Hydrocarbon solvents from reaction under all conditions with aluminum components in closed fluid system TAKE IMMEDIATE ACTION Halogenated Hydrocarbon solvents are dangerous when used with aluminum components in a closed fluid system A Consult your material supplier to determine whether your solvent or coating contains Halogenated Hydrocarbon Solvents B Magnum Venus Products recommends that you contact your solvent supplier regarding the best non flammable clean up solvent with the heat toxicity for your application C If however you find it necessary to use flammable solvents they must be kept in approved electrically grounded containers D Bulk solvent should be stored in a well ventilated sepa
46. okes and inspect return hose in the tank to assure material flow 7 unit is ready to operate it is important to perform a periodic ratio check and material gel test this can done at this time 8 Prepare the Dispense gun for operation then set the Select switch to Gun MAINTENANCE 1 The water trap should be inspected daily drain water from trap as needed 2 Inspect pump piston shafts for material build up and clean as needed 3 Inline filters should be checked weekly and cleaned as needed 4 Once a month the hydraulic oil reservoir should be checked to be sure the fluid level is correct 5 As noted earlier tighten Recirculation amp Dispense gun packing to stop or prevent leaks 6 kRecirculate the materials occasionally if the unit is not going to be in use for a several days The material in the hoses can be recirculated by using the Ratio Block Qi MagnumVenusProducts Rev 04 2014 Page 27 Mini Link Operations Manual SOLVENT FLUSHING FOR LONG TERM SHUT DOWN 1 Place a container under each of the filter ball valves open ball valve and allow materials to drain out of each tank 2 Setthe Select switch to Recirc and set the Start Stop to Start Adjust the Rate control so the pumps are moving slowly 3 When the majority of the material is out of both tanks close both filter ball valves Then set the Start Stop to Stop or adjust the Rate control to zero 4 Remove lids from feed containers pour 1 t
47. or the anticipated installation costs up to 1 250 per day plus expenses for each of Seller s installations technicians which are on site 20 ANTI MONEY LAUNDERING RESTRICTIONS Seller rejects questionable purchase orders and payments Except for pre approved credit arrangements Seller rejects third party payments cashiers checks money orders and bank drafts Seller accepts only checks imprinted with Buyer s name wire transfers originated in Buyer s account letters of credit with Buyer as account party and credit or debit cards in Buyer s name All payments must be by single instrument in the amount of the invoice less credits from banks acceptable to Seller 21 GOVERNING LAW These Terms amp Conditions and all disputes related to it shall be governed by the laws of the State of Florida United States of America without giving effect to its conflict of law rules 22 JURISDICTION AND VENUE The parties hereby irrevocably submit to the jurisdiction of the state courts of the State of Florida and to the jurisdiction of the United States District Court for the Middle District of Florida for the purpose of any suit action or other proceeding related to arising out of or based upon these Terms amp Conditions or in any way related to arising out of or involving sale of Goods hereunder waive and agree not to assert by way of motion as a defense or otherwise in any such suit action or proceeding any claim that it is not subject personally t
48. rate building 50 feet away from your main plant E You should allow only enough solvent for one day s use in your laminating area F SMOKING signs must be posted and observed in all areas of storage or where solvents and other flammable materials are used MagnumVenusProducts Rev 04 2014 Page 10 Mini Link Operations Manual G Adequate ventilation as covered in OSHA Section 1910 94 and NFPA No 91 is important wherever solvents are stored or used to minimize confine and exhaust the solvent vapors H Solvents should be handled in accordance with OSHA Section 1910 106 and 1910 107 2 4 Catalyst Diluents Magnum Venus Products spray up and gel coat systems currently produced are designed so that catalyst diluents are not required Magnum Venus Products therefore recommends that diluents not be used This avoids the possible contamination which could lead to an explosion due to the handling and mixing of MEKP and diluents In addition it eliminates any problems from the diluents being contaminated through rust particles in drums poor quality control on the part of the diluents suppliers or any other reason If however diluents are absolutely required contact your catalyst supplier and follow his instructions explicitly Preferable the supplier should premix the catalyst to prevent possible on the job contamination while mixing WARNING If diluents are not used it should be remembered that catalyst spillag
49. rce for proper metering Install ratio block onto gun head to keep the A amp B materials separate for priming This will allow for no material waste for priming and ratio checks 2 Set both pumps for longest pump stroke for priming If either tank or pump completely runs out of A or B materials never re prime fluid section with static mixer attached This could result in material cross over inside the gun 3 Using the throat seal oil TLS ISO provided with the system pour oil into the packing nut reservoirs see drawing VHPC 2200 item 3 part number VHPC 2207 packing nut full of TSL ISO oil TLS ISO 800 This will protect materials from drying on the piston rod which affects the life of the piston rod packings 4 Fill both A amp B containers with materials with no more then 12 gallons in each container At any time the air driven mixer is to be used no less then 3 gallons of Resin should be in the container Mixer speed should be run at lowest speed possible to avoid whipping air into Resin Connect red air hose quick disconnect to mixer air motor Slowly turn mixer air regulator knob until desired mixer speed is achieved Always keep the ISO tank lid on the tank and slightly snug tighten to avoid moisture contamination and or crystals from forming Crystallized ISO will plug the fluid filter and will affect metering of the system Qi MagnumVenusProducts Rev 04 2014 Page 21 Mini Link Operations Manual 5 The Rate control
50. s Drawings Description AUTOMATIC PRO GUN 1 1 PRO GUN BLOCK DUO 1 1 PRO GUN ASSEMBLY DUO 1 1 PUMP ASSEMBLY SEAL KIT DRIVE LINKAGE ASSEMBLY BASE FRAME ASSEMBLY CONTROL BOX BRACKET MANIFOLD BRACKET PUMP MOUNT BRACKET TANK MOUNT BRACKET AIR MANIFOLD MATERIAL MANIFOLD RIGHT MATERIAL MANIFOLD LEFT TANK FILTER MIXER TANK ASSEMBLY VENTED TANK ASSEMBLY PUMP DRIVE ASSEMBLY RECIRCULATION GUN ASSEMBLY RECIRCULATION GUN BLOCK ELECTRICAL DIAGRAM HYDRAULIC CYLINDER Rev 04 2014 Page 32 Mini Link Operations Manual PART OF 2 REV 0 BT REV MODIFIED DRAINS OF TO SHOW FLUSH VALVE GRIEN TATION FOR AUTOMATIC GUN TEM 2 WAS 53604 1 120508 MagnumVenusProducts Rev 04 2014 Page 33 Mini Link Operations Manual Pro Duo Gun Assembly CPD 6000 A PARTS LIST REPAIR KITS ITEM PARTNO TY DESCRIPTION PART DESCRIPTION 1 1 MIOLINTING PAD PRO GUM CPO GOMEA HK KIT CPC 1200 A 1 ACTUATOR ASSEMBLY 3 CP D 6100 1 GUN BLOCX ASSEMBLY E F 5N 04 1 LOCK WASHER 5 F MB DaC OR 1 HEX BOLT 02506 2 2 HEAD SCREW T 4 FT FT TUBE SECTIONS 06952 i Y CONNECTOR 1 ELBOW 10 07550 1 DISPOSABLE MIXER 14 1 HOUSING 12 8407 8 1 1 BALL VALVE 13 2530 2 POLY ELBOW MagnumVenusProducts Rev 04 2014 Page 34 Mini Link Operations Manua ORIENT ITEM 14 TO THIS POSITION WHEN CPD 5100 HEAD 15 U
51. s are provided This manual includes Installation Start up and Shut Down instructions Step by step assembly and disassembly procedures are included for each component Please read this manual carefully Follow the steps in the order given otherwise you may damage the equipment or injure yourself Metering Pumps The Mini Link system consists of a combination of two of the following metering pumps and dispense gun 1 1 Classic Pro Gun Repair Manual And one or a combination of the following metering pump manuals VHPC 1200 Metering Pump VHPC 2200 Metering Pump VHPC 3200 Metering Pump VHPC 4200 Metering Pump OOOO MagnumVenusProducts Rev 04 2014 Page 15 Mini Link Operations Manual Below are the Ratio Ranges possible using the typical metering pumps Material Ratio R Range Hydraulic Fixed Fluid Section Var Fluid Section EE High Low VHPC 1200 VHPC 1200 1 1 4 61 53 87 GPM 2 0 2 9 VHPC 1200 VHPC 2200 131 581 51 78 GPM 1 93 2 38 VHPC 1200 VHPC 3200 221 1041 48 63 GPM 1 81 2 38 liter VHPC 1200 VHPC 4200 51 21 51 46 52 1 81 1 96 VHPC 2200 VHPC 2200 4 61 42 69 1 6 2 61 liter VHPC 2200 VHPC 3200 181 8251 39 54 1 47 2 04 liter VHPC 2200 VHPC 4200 41 18 61 36 43 GPM 1 36 1 63 liter 3200 VHPC 3200 1 461 23 38 87 1 43 li
52. standards and recognized authorities to consult are the National Fire Protection Association NFPA bulletins as follows NFPA No 33 Chapter 14 Organic Peroxides and Dual Component Materials NFPA No 63 Dust Explosion Prevention NFPA No 70 National Electrical Code NFPA No 77 Static Electricity NFPA No 91 Blower and Exhaust System NFPA No 654 Plastics Industry Dust Hazards MagnumVenusProducts Rev 04 2014 Page 6 Mini Link Operations Manual Type of Fire Extinguishing equipment recommended Fire Extinguisher code ABC rating number 4a60bc Extinguishing Media Foam Carbon Dioxide Dry Chemical Water Fog Copies of the above bulletins are available at a nominal charge from 1 National Fire Protection Association 470 Atlantic Avenue Boston MA 02210 Research Report No 11 of the American Insurance Association deal with Fire Explosion and Health Hazards of Organic Peroxides It is published by American Insurance Association 85 John Street New York NY 10038 Local codes and authorities also have standards to be followed in the operation of your spraying equipment Your insurance carrier will be helpful in answering questions that arise in your development of safe procedures 1 2 Personal Safety Equipment Magnum Venus Products recommends the following Personal Safety Equipment for conducting safe operations of the Polyester Systems Magnum Venus Products recommends that the user consult the state and lo
53. ter VHPC 3200 VHPC 4200 221 1041 21 28 GPM 79 1 06 liter Ss VHPC 4200 VHPC 4200 1 1 4 61 40 17 37 64 liter MagnumVenusProducts Rev 04 2014 Page 16 Mini Link Operations Manual Description of Controls for Unit Familiarize yourself with the Air Manifold controls which consist of the following regulators and gauges POWER CONTROL control box main power switch turn On amp Off power to the control box and hydraulic pump motor RECIRCULATION or GUN SELECT selects between the Recirculation and Gun mode In Recirculation mode the material is returned to the containers and in Gun mode the material is ready to be dispensed through the gun RATE CONTROL DIAL this is the pump speed control It controls the rate at which the material is dispensed START STOP CONTROL this starts or stops the pump movement It turns Off On the hydraulic motor pump RATE DISPLAY this displays a number used to indicate the rate of material being dispensed The display comes from MVP programmed to display a number which can be used to represent a material flow rate This display can also be programmed to display the actual material flow rate in any unit desired or be programmed as a total meter DRIVE DISPLAY WINDOW shows the megahertz of the motor controller The window allows the operator to see the megahertz as displayed on the motor controller Drive Display Window Rate Display
54. th fluids read pressure proceed with setting ratios If one of the fluid sections shows no pressure because of a very low viscosity material a restriction is needed to create fluid pressure By adding a smaller diameter hose onto the ratio block to restrict the flow is normally all that is needed to increase the fluid pressure To set the ratio an accurate scale or volumetric beakers are needed 1 Turn the Mode Select switch to gun allowing for the A amp B materials to begin to flow out of the ratio block Slide two pre weighed containers under the resin streams Allow no less then 10 pump reversals before removing the containers Turn Select switch to Recirc Subtract container weights to find ratio Some material manufactures may only give a volumetric ratio rather then weight If this is the case and setting the ratio by weight measurement is preferred then the Specific Gravity of each material is needed to convert weight to volume in cc s Example The Poly resin A weight is 500 grams and has a Specific gravity of 1 09 which requires dividing the sample weight by Specific gravity 500 1 09 458 71 cc s Repeat using the Specific gravity and dividing by ISO hardener B to weight to convert to cc s 2 Toadjust the ratio loosen the cap screw to adjust the pump stroke length on the ISO hardener B fluid section shorter lower slave arm number 3 Tighten cap screw before checking ratio again Make notes of each setting that t
55. ts Inc Magnum Venus Products cannot eliminate every danger nor foresee every circumstance that might cause an injury during equipment operation Some risks such as the high pressure liquid stream that exits the spray tip are inherent to the nature of the machine operation and are necessary to the process in order to manufacture the end product For this reason ALL personnel involved in polyester operations should read and understand the Safety Manual It is very important for the safety of employees involved in the operation that equipment operators maintenance and supervisory personnel understand the requirements for safe operation Each user should examine his own operation develop his own safety program and be assured that his equipment operators follow correct procedures Magnum Venus Products hopes that this manual is helpful to the user and recommends that the precautions in this manual be included in any such program Magnum Venus Products recommends this Safety Manual remain on your equipment at all times for your personnel safety In addition to the manual Magnum Venus Products recommends that the user consult the regulations established under the Occupational Safety amp Health Act particularly the following sections 1910 94 Pertaining to Ventilation 1910 106 Pertaining to flammable liquids 1910 107 Pertaining to spray finishing operations particularly Paragraph m Organic Peroxides and Dual Component Coatings Other
56. us materials used in the laminating operation In addition users should make every effort to A Store MEKP in a cool dry place in original containers away from direct sunlight and away from other chemicals B Keep MEKP away from heat sparks and open flames MagnumVenusProducts Rev 04 2014 Page 8 Mini Link Operations Manual C Prevent contamination of MEKP with other materials including polyester over spray and sandings polymerization accelerators and promoters brass aluminum and non stainless steels D Never add MEKP to anything that is hot since explosive decomposition may result E Avoid contact with skin eyes and clothing Protective equipment should be worn at all times During clean up of spilled MEKP personal safety equipment gloves and eye protection must be worn Firefighting equipment should be at hand and ready F Avoid spillage which can heat up to the point of self ignition G Repair any leaks discovered in the catalyst system immediately and clean up the leaked catalyst at once in accordance with the catalyst manufacturer s instructions H Use only original equipment or equivalent parts from Magnum Venus Products in the catalyst system i e hoses fitting etc because a dangerous chemical reaction may result between substituted parts and MEKP I Catalyst accumulated from the purging of hoses or the measurement of fluid output deliveries should never be returned to the supply tank such cata
57. uyer agrees to pay Seller s reasonable attorney fees and court costs if any incurred by Seller to collect payment and all applicable interest charges Seller may apply payments to any outstanding invoices unless Buyer provides specific payment direction 4 TITLE AND RISK OF LOSS OR DAMAGE As to Goods delivered directly by Seller title passes upon delivery at the place Buyer receives possession and thereafter all risk of loss or damage shall be on Buyer All other sales are F O B point of shipment and Buyer takes title and assumes responsibility for risk of loss or damage at the point of shipment for such sales Claims for Goods damaged in transit are Buyer s sole responsibility when not delivered directly by Seller 5 QUOTATIONS All quotations expire thirty 30 days from the date of the quotation unless otherwise noted on the quotation This time limit applies even if Buyer uses the quotation to submit a job or project bid to any other party 6 ASSIGNMENT The Buyer s rights and responsibilities under any purchase order or these Terms amp Conditions shall not be assigned by Buyer without the express written consent of the Seller 7 RETURN OF GOODS Permission to return items must be requested and granted in advance No credit will be given if items are returned prior to requesting and receiving permission Subject to the foregoing Seller shall accept returns of Goods for any reason for a period of thirty 30 days following shipment for ex
58. ven an open topped container This suggests that it is not possible to design a relief valve to vent this order of magnitude of pressure rate of rise The user should be aware that any closed container be it a pressure vessel surge chamber or pressure accumulator could explode under certain conditions There is no engineering substitute for care by the user in handling organic peroxide catalysts If at any time the pressure relieve valve on top of the catalyst tank should vent the area should be evacuated at once and the fire department called The venting could be the first indication of a heat and therefore pressure build up that could eventually lead to an explosion Moreover if a catalyst tank is sufficiently full when the pressure relief valve vents some catalyst may spray out which could cause eye injury For this reason and many others anyone whose job puts them in an area where this vented spray might go should always wear full eye protection even when laminating operations are not taking place Safety in handling MEKP depends to a great extent on employee education proper safety instructions and safe use of the chemicals and equipment Workers should be thoroughly informed of the hazards that may result from improper handling of MEKP especially in regards to contamination heat friction and impact They should be thoroughly instructed regarding the proper action to be taken in the storage use and disposal of MEKP and other hazardo
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