Bluetooth Embedded Amplifier App
Contents
1. Stieid brain Bore Page 26 999 901 500 April 24 2015 D hydraulics Bluetooth Embedded Amplifier User Manual Notes April 24 2015 999 901 500 Page 27 D hydraulics Bluetooth Embedded Amplifier User Manual Sun Locations Corporate Headquarters 1500 West University Parkway Sarasota FL 34243 U S A Phone 941 362 1200 ONE RELIABLE SOURCE ENDLESS SOLUTIONS Sun Hydraulics Limited Wheler Road Coventry CV3 4LA England Ph 44 2476 217 400 Sun Hydraulics Korea Corp 92 Hogupo ro Namdong gu Incheon 405 818 Korea Ph 82 32 813 1350 Page 28 Sun Hydraulik GmbH Brusseler Allee 2 D 41812 Erkelenz Germany Ph 49 2431 8091 0 Sun Hydraulics China Co Ltd Hong Kong New World Tower 47th Floor 300 Huaihai Zhong Road Shanghai 200021 P R China Ph 86 21 5116 2862 Sun Hydraulics Corporation Parc Innolin 6 Rue du Golf 33700 Merignac France Ph 33 673063371 Sun Hydraulics India No 48 Regent Prime Unit No 306 Level 3 Whitefield Main Road Whitefield Bangalore 560 066 India Ph 0091 80 28456325 999 901 500 April 24 20152. 4 mA input parameters The value below the word INPUT is a live parameter Supply Voltage 24 2 V HOME DETAILS INPUT OUTPUT 93 AM INPUT Connected to 1104L37 I y Enable Function I CEDOM input Screen OE yy O You may change the modes of operation on this screen ee ae a enable or disable the enable Input O Mb V function or change the input EA range You can also change the Min and Max input parameter SAVE INPUT HOME DETAILS INPUT OUTPUT Page 20 999 901 500 April 24 2015 D hydr Bluetooth Embedded Amplifier Configuration Enable Function eeooo AT amp T LTE 7 53 AM 1 9796 m sun INPUT Connected to 1104L37 Mode Enable Function_ lt Input Range Voltage Voltage Current Select Enable to only output current when the enable signal is active Select Disable to output current regardless of the status of the enable signal Input Range eeooo AT amp T LTE 7 53 AM 4 9796 T sun INPUT Connected to 1104L37 Mode Enable Function Input Range changes the Amplifier input to either voltage or current command type April 24 2015 999 901 500 Page 21 D hydraulics Configuration Output Parameters The OUTPUT button allows the user to adjust the output parameters The value below the word OUTPUT is a live parameter 7 53 AM 9 7 Wm OUTPUT Connected to 1104L37 ae 4mA Max Co C5 RAMP 2 Down 5009 Up 5 000 Dither Freguency 400
3. 0 inch 37 8 mm 63 5 mm Page 8 999 901 500 April 24 2015 D hydr Bluetooth Embedded Amplifier Configuration Parameter List The following table is the parameter list for the Amplifier giving the name of the parameter its type and the limits units for each item Parameter Type Limits Default Settings MINIMUM VARIABLE 0 to 10 0 V or 0 2 4 V mA INPUT 0 to 20 mA MAXIMUM VARIABLE 0 to 10 0 V or 10 20 V mA INPUT 0 to 20 mA MINIMUM VARIABLE 0 to 625 or 1200 5 m OUTPUT MAXIMUM VARIABLE 0 to 625 or 1200 590 or mA OUTPUT 1150 DITHER VARIABLE Off 33 to 500 140 Hz FREQ RAMP VARIABLE 0 0 to 65 0 Seconds UP TIME RAMP VARIABLE 0 0 to 65 0 Seconds DOWN TIME INPUT VARIABLE Enable or Disable Disable ACTIVE INPUT TYPE VARIABLE 0 5 V 0 10 V 4 20 0 10 V Volts mA MODE VARIABLE Standard Inverse Standard Two Speed COMMAND MONITOR V mA VALUE OUTPUT MONITOR CURRENT SUPPLY MONITOR VOLTAGE FAULT MONITOR STATUS April 24 2015 999 901 500 Page 9 D hydraulics Bluetooth Embedded Amplifier User Manual Configuration Before You Begin In order to tune the user adjustable parameters of Sun Hydraulics AmpSet Blue a Bluetooth low energy LE smart device is necessary The official list of Bluetooth smart devices is maintained at the following site www bluetooth com The Amplifier has a number of internal settings which allow each unit to be configured precisely for the application Bluet
4. 99 901 500 Page 23 D hydr Bluetooth Embedded Amplifier Configuration Save amp Load CONFIGURATION LOAD CONFIG Save Your Configuration To save your current configuration for use on other Product Information amplifiers go to the Menu DEAU Sch Screen and click on Save Config HELP Instructional Videos Support 941 362 1200 suninfo sunhydraulics com App Version 4 2 1 14 Type in the name of the configuration you want to save a m Please Save Your Configuration Configuration Saved Your current configuration has been saved Click Load from the sliding menu to access it Ok You will see a message confirming that your configuration has been saved Page 24 999 901 500 April 24 2015 eeooo AT amp T LTE CONFIGURATION SAVE CONFIG LOAD CONFIG y 4 88961 CONFIGURATIONS Config 2B gt ns ER eecoo AT amp T LTE lt BACK 7 05 AM VIEW CONFIGURATION DELETE Name Output Mode Output Current Max Output Current Min Output Inverted Mode Pwm Frequency Ramp Down Ramp Up Command High OUTPUT 5 mA Load Configuration Your configuration has been loaded Ok Supply vUudUtU Z t i V April 24 2015 999 901 500 Config 2B 1 625 000 0 000 0 0 EL 4 10096 Bluetooth Embedded Amplifier User Manual Configuration Save amp Load Load a Saved Configuration To load a saved c
5. Bluetooth Embedded Amplifier User Manual Ver 1 0 AmpSet Blue Configuration Without Wires www sunhydraulics com SARASOTA FL USA COVENTRY UK ERKELENZ GERMANY MERIGNAC FRANCE INCHEON KOREA SHANGHAI CHINA BANGALORE INDIA Page 2 Bluetooth Embedded Amplifier User Manual Product Overview Hints amp Tips Connection Diagram Product Specification Configuration Parameter List Before You Begin Diagnostic Indicators Getting Started Home Screen Help Screen Details Screen Password Information Modes of Operation Input Parameters Output Parameters Save amp Load 26 Accessories 2 Notes 28 Sun Hydraulics Locations amp Contact 999 901 500 April 24 2015 D hydraulics Bluetooth Embedded Amplifier User Manual Product Overview The Sun Hydraulics Bluetooth Embedded Amplifier is a single part compact low profile coil and amplifier combination for use with the Sun proportional solenoid valves For ease of use during setup configuration and diagnostics are now accomplished using Sun s new AmpSet Blue app for safe secure and reliable wireless Bluetooth 4 0 connection The app is downloadable free from the Apple App Store and the Google Play store To find the app search for Sun Hydraulics The Embedded Amplifier provides current to the coil in proportion to command signal LED indicators provide a real time operational overview of the unit s status Once
6. Hz MANUAL MODE SAVE OUTPUT HOME DETAILS INPUT OUTPUT Page 22 Bluetooth Embedded Amplifier User Manual 7 51 AM HOME p Connected to 1104L37 Supply Voltage 24 2 V HOME DETAILS INPUT OUTPUT Output Screen You may invert the output on this screen The Min Max output current parameter may be changed for deadband tuning The output can also have a ramp applied to the rising and falling current The dither frequency may also be changed to maximize valve performance Manual mode allows the user to manually control the output directly 999 901 500 April 24 2015 Bluetooth Embedded Amplifier User Manual Configuration Output Parameters 7 53 AM OUTPUT Connected to 1104L37 Output 4mA Ramp The output may have a ramp applied to the rising s 5 000 and falling current Click the Cai Sa i Dither Frequency 400 w question mark icon to reveal the formula used to calculate i ramp time SAVE OUTPUT HOME DETAILS INPUT OUTPUT Manual Mode Manual mode allows the user to manually control Enter Manual Mode Password Warning Manual Mode controls the me GUISE Geely WANO A y ay command signal present If Oe feae a command signal is present w it will be ignored Note This allows the user Cancel Submit to control the valve and associated functions directly and can be very dangerous if precautions aren t taken Manual Mode password is HMTWCKEGVS April 24 2015 9
7. configured and saved all settings are stored safely in the non volatile permanent memory within the unit even when power is removed Easily configured using Sun s downloadable AmpSet Blue app Bluetooth 4 0 wireless connection to the amplifier NO cable required Microprocessor controlled for consistent reliable performance Sealed to IP69K with Deutsch DT04 6P and IP65 with DIN 43650 A connectors Fully encapsulated for vibration shock and environmental protection Power up diagnostics 4 sec LED indication of operational status 5 V user reference for local potentiometer joystick Adjustable ramp up and ramp down times independently set Programmable enable input optional CE certified to latest standards including the 30 V m automotive standard per Directive 2009 19 EC April 24 2015 999 901 500 Page 3 D hydr Bluetooth Embedded Amplifier Hints amp Tips Hints amp tips for successful application of Sun Hydraulics electro proportional products ALWAYS do the following Read ALL product information data sheets before starting Observe the set up procedures in the product manual for best operational results Use Sun provided cables and accessories to ensure compatibility and correct product operation Ensure that you are aware of the consequences of all adjustments on the electronics and hydraulics before you change settings Make sure you have the correct tools to do the intended job compatible smartp
8. e this unit in areas where other AC or DC coils have not been fully suppressed Install Amplifiers in vicinity of AC products e g VFD Amplifiers motor starters HV fuses etc Use a power supply that is not rated for the correct required output current under full load Allow wires to or from the unit to short circuit to each other or chassis cabinet Attempt to use this unit in areas of intense Radio Frequency RF without adequate screening measures Disconnect or connect wires to or from this unit unless it is isolated from the power supply Use this unit in temperatures that exceed specifications as operation may be affected Start this unit without ensuring ALL work areas are clear of personnel April 24 2015 999 901 500 Page 5 D hydr Bluetooth Embedded Amplifier Connection Diagram Embedded Deutsch Connector Face amp Pin Out Terminal Function 4 5VReference DT04 6P Connector 6 EnableInput view of connector pins Single Solenoid Joystick Control FUSE 2 AMP MAX E STOP 1 10kQ SUPPLY VOLTAGE a COMMAND 10 The Amplifier can be operated with a joystick or potentiometer as shown In this configuration the 5V reference is used which requires the Amplifier maximum input to be set to 5V Single Solenoid PLC Control SUPPLY VOLTAGE ENABLE The Amplifier can be operated with an external DC signal as shown Page 6 999 901 500 April 24 2015 D hydr Bluetooth Embedded Amp
9. etails Screen This screen provides information about the Amplifier current fault status access to fault configuration model code serial number Bluetooth name firmware version datecode and the ability to establish password protection The Bluetooth ID by default is the serial number but can be changed to any name e6600 AT amp T LTE 7 52 AM 1 9896 WEE_ sun DETAILS Connected to 1 aey Input ne Fault y Output No Fault Live Parameters 1 Supply Voltage No Fault FAULT CONFIGURATION Program Fault Limits Model Code 790 4A24B Serial Number A80000801 Bluetooth ID 790 4S24B 6A Create new name for device if desired Firmware Version V8 01 Date Code 29DEC14 SET PASSWORD Establish Password Protection HOME DETAILS INPUT OUTPUT Page 14 999 901 500 April 24 2015 D hydraulics Fault Configuration This screen allows you to change the fault range for the input type The POWER STATUS LED will flash red when out of the set range 00 AT amp T LTE 7 52 AM sun DETAILS Connected to 1104L37 Input No Fault Output No Fault Supply Voltage No Fault FAULT CONFIGURATION Model Code 790 4A24B Serial Number A80000801 Firmware Version V8 01 Date Code 29DEC14 SET PASSWORD HOME DETAILS INPUT OUTPUT April 24 2015 999 901 500 Bluetooth Embedded Amplifier User Manual Configuration Details Screen AT amp T LTE 7 52 AM sun FAULT CONFIG Connected to 1104L37 COMMAND INPUT H
10. hone or tablet with latest version of the AmpSet Blue app installed Ensure that any recommended fuses and or safety devices are fitted as required Keep high voltage AC cables separate from low voltage DC signal and supply cables Make sure the unit s supply voltage is within required specifications Check that the unit s supply voltage is correct electrically clean and stable Isolate this unit from all other equipment before any form of welding takes place Check ALL wire connections to and from this unit to ensure NO short or open circuits are present Operate the units within specified temperature range for the best most reliable performance Ensure that any unused wires connections are terminated safely and not shorted together Isolate the Amplifier if any battery charging or battery boosting takes place on the installation Ensure all valve connectors are wired correctly secured and connected to correct coils Follow and abide by all applicable health and safety standards protect yourself and others Page 4 999 901 500 April 24 2015 D hydr Bluetooth Embedded Amplifier Hints amp Tips NEVER do the following Attempt to use this unit if you are unsure of electrical or hydraulic connections or expected operation Operate this unit without the recommended power supply input fuse installed as recommended Arc weld or charge batteries with this driver unit connected as damage can occur Attempt to us
11. igh Low 0100 y 10100 y SAVE HOME DETAILS INPUT OUTPUT Optional Bluetooth ID You may create a Bluetooth ID using this field The ID that you create must not include any blank spaces but you can use an underscore After you change this field the device will reboot to reflect the new Bluetooth ID Page 15 D hydr Bluetooth Embedded Amplifier SORRORANON User Manual Configuration Details Screen Password 7 52 AM sun SET PASSWORD Connected to 1104L37 Set Password The Amplifier can be configured with an optional password for added protection SE SI We strongly recommend that all configurations are password Confirm Password protected Password protection prevents unauthorized access to the Youma coniguis the device to faves Am plifier and for added safety ys py A A palates a connection time out feature is activated by a period of non use preventing the user from leaving the application open and paired HOME DETAILS INPUT OUTPUT BD WR Password Login If you established password protection you will be ee presented with this screen Password when logging in If the proper CO E password is not entered the app will not allow access to CANCEL configure the amplifiers Page 16 999 901 500 April 24 2015 D hydr Bluetooth Embedded Amplifier Configuration Details Screen Password Forgot Password In the event you have forgotten your password simply click Forgo
12. lifier Connection Diagram Embedded DIN Plug Face amp Pin Out Terminal Function ISO DIN 43650 A Form A Connector view of connector pins Single Solenoid Joystick Control FUSE 2 AMP MAX SUPPLY VOLTAGE 10 The Amplifier can be operated with a joystick or potentiometer as shown Single Solenoid PLC Control FUSE 2 AMP MAX SUPPLY VOLTAGE 10 The Amplifier can be operated with an external DC signal as shown April 24 2015 999 901 500 Page 7 D hydr Bluetooth Embedded Amplifier Product Specification User Interface The Amplifier has a number of internal settings which allow each unit to be configured precisely for the application Communication is via Bluetooth only and requires the Sun Hydraulics application AmpSet Blue available from the Apple App Store or the Google Play Store The app allows the smart device to locate and pair with the Amplifier then adjust all expected parameters of the proportional Amplifier through several clear intuitive screens Sauyvaais 790 4A12B 11 18 V 12 VDC Nominal HY 790 4A24B 18 32 V 24 VDC Nominal Supply current Solenoid current 25mA quiescent 790 4A12V 12 V Coil 1200 mA max 790 4A24V 24 V Coil 625 mA max Command input impedance 10 KO V command or 250 O mA command Enclosure Glass filled nylon polyurethane based potting material Output current u 3 00 inch 76 2 mm v6 ELPued ied vOIL SGA pz 4 1 1 49 inch g 2 5
13. lifier select the menu icon in the upper right corner of the device s screen e Scan button re initiates the scan function to find all amplifiers within range LOAD CONFIG CONFIGURATION SAVE CONFIG The Configuration Tab on the Menu screen allows you to save your current configuraion or load an Product Information existing configuration e Save Config button allows you to name and store your active Instructional Videos settings Load Config button allows you Support 941 362 1200 to load saved settings for use IO DY el on another amplifier ele ee HELP Distributor Search The Help Tab on the Menu screen shown below provides valuable links directly to Sun s website without needing to exit the application e Product Information tab instantly links you to the Product Page with up to date information about the product you are using Distributor Search tab directs you to the local distributor in your area Simply enter your US zip code select a country from the dropdown list or select a map to quickly locate the distributor in your area Sun s value added distributors offer local service support and inventory Instructional Videos tab allows you to view informative videos on relevant topics and products Contact information for Sun Hydraulics and the application version information are also located on the Help Page April 24 2015 999 901 500 Page 13 D hydr Bluetooth Embedded Amplifier Configuration D
14. nless it has been renamed to connect to the Amplifier or select the Demo Mode to tour the application without needing to connect to an amplifier eecoo AT amp T LTE 7 51 AM 47 98 WE D hydraulics Select amplifier below 1104L37 1104L38 or VIEW DEMO MODE QZp SH6 EL Puedied 221 voll SAGAS A ce eT Y OSE X Demonstration Mode April 24 2015 999 901 500 Page 11 D hydr Bluetooth Embedded Amplifier Configuration Home Screen Once you are connected to the Amplifier the POWER STATUS LED on the paired device will flash blue and the Home Screen is displayed 7 51 AM Ge sun 2 HOME 4 Connected to 11IO4L37 Current Page BETRUS Menu Screen SIC FAULTS Connected Device Name Product Home Page INPUT OUTPUT 6 o 0 175 V 4mA Device Information Adjust Input Parameters Adjust Output Parameters D HOME DETAILS INPUT OUTPUT Home Screen Composition DETAILS Device information INPUT Displays the actual command signal The Input parameter is a monitor only OUTPUT Output displays the current being supplied to the output The Output parameter is a monitor only SUPPLY VOLTAGE Supply Voltage displays the module s power supply input and is an aid to troubleshooting This parameter is a monitor only Page 12 999 901 500 April 24 2015 D hydr Bluetooth Embedded Amplifier Configuration Menu Screen Should you require any assistance gymyn 4 86 mp while programming the Amp
15. onfiguration for use on other amplifiers go to the Menu Screen and click on Load Config Click on the name of the configuration you want to load You can then review the settings of the configuration you ve chosen before loading You then have the option to load the file share it via email or text or delete the saved config file When loading configurations from text or email you must open the email or text from within your smart device and the app will launch automatically The configuration will then be available from within the app When you click Load you will be asked to confirm that you want to load the configuration Click Load Another dialog will appear to confirm that your saved configuration has been loaded Page 25 D hydraulics Bluetooth Embedded Amplifier User Manual Accessories Cables Deutsch cable assemblies are for use with Sun s Bluetooth Embedded Amplifier and equipped with a Deutsch DT06 6S connector Meets or exceeds AWM 54661 and AWM LL54185 PVC jacket 18 AWG 6 conductor with drain foil and braided shield Rated for 105 C 221 F and 300V Operating Description Specifications Deutsch Mating DTO6 6S Cable S3190 Cable Assembly 003 3m length Deutsch Mating DTO6 6S Cable AL Cable Assembly 006 6m length Terminal Function Wire Color _ s Supply Common Bwe a S SV Reference Reo 5 Command Common GreenYeiow _ 6 Ee we
16. ooth communication requires the Sun AmpSet Blue application available free from the Apple App Store or Google Play Diagnostic Indicators The AmpSet Blue Amplifier has two indicator LEDs labeled ACTIVE and POWER STATUS The ACTIVE LED is amber in color and varies in brightness to provide visual indication of the current being supplied to the coil brighter amber more output current The POWER STATUS LED will light blue when power is applied to the unit and is within the specified supply voltage range and will flash blue when connected to a smart device The POWER STATUS LED will flash red when a coil open circuit or short circuit is detected when an analog command input is out of range or wrongly configured and when the supply voltage drops below 8 VDC The POWER STATUS LEDs provide real time LED will remain red ifthe E operational status amplifier is not connected Ae to the AmpSet Blue app TM mp ug Configuration Without Wires Page 10 999 901 500 April 24 2015 D hydr Bluetooth Embedded Amplifier Configuration Getting Started The Bluetooth Embedded Amplifier must be powered up indicated by the blue LED to communicate with the smart device After you have downloaded and installed the free AmpSet Blue application click the Sun Hydraulics logo on your smart device to start the application You will be presented with the Start Up screen shown below You may either select the serial number of the coil u
17. proportional valves With the Amplifier in Standard mode increasing the command value will increase the output proportionally 6000 AI amp I LIE 193 AM T Y WB Sun INPUT Connected to 1104L37 Mode Enable Function Input Range Voltage Voltage Current gai Two Speed In Two Speed mode when the command input switch is closed the Amplifier will output the minimum programmed output current This would effectively be low speed or pressure When the command input is switched the Amplifier outputs the maximum programmed current resulting in either high speed or high pressure depending upon the proportional valve being controlled April 24 2015 999 901 500 Bluetooth Embedded Amplifier User Manual Configuration Modes of Operation eecoo0 AI amp I LIE 7 53 AM 17 9 E sun INPUT Connected to 1104L37 Mode CIA Input Range Voltage Voltage Current Inverse Inverse mode works inversely from Standard mode With minimum command the ouput will be at the maximum As the command value increases the output will decrease proportionally eecoo0 AIXI LIE 2 AM 7 9 o Em Sun INPUT Connected to 1104L37 Mode Enable Function Input Range Voltage Voltage Current Page 19 D hydr Bluetooth Embedded Amplifier Configuration Input Parameters 31 AM HOME Connected to 1104L37 DETAILS NO FAULTS The INPUT button allows the Ee user to adjust the command uo
18. t Password on the login screen This will bring you to the Reset Password screen Click Confirm to issue a Temporary Key which along with the Amplifier s serial number will allow you to obtain a new password CT hydraulics Temporary Key Once you have obtained has been issued a temporary key the Temporary Key and the P gt ICL Amplifier s serial number oe ee please contact Sun Hydraulics ct Sun Hydrauli suninfo sunhydraulics com or by phone at 1 941 362 1200 a a at suninfo sunhydraulics com or by phone at 1 941 362 1200 and ask for Tech Support BACK April 24 2015 999 901 500 Page 17 D hydr Bluetooth Embedded Amplifier Configuration Details Screen Password Change Password Once you have established a password you may change it using the Change Password screen on the Details page Enter your new password then re enter the new password for confirmation Click SAVE to save your new password You may also remove a password on this screen 000 AT amp T LTE 4 19 PM 4 8896 ME sun SET PASSWORD Connected to 1104L37 CHANGE PASSWORD Confirm Password SAVE REMOVE PASSWORD You may configure the device to have a connection password This password will give access to the device and all of its parameters HOME DETAILS INPUT OUTPUT Page 18 999 901 500 April 24 2015 D hydraulics Standard The Standard mode is most commonly used for general applications of
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