CEREC MC XL - Plandent Connect
Contents
1. Onor Do not remove the milling instruments The milling instruments can remain in the motor mounts during the operation 4 Insert the calibration protection of the calibration phantom in the workpiece spindle so that its groove fits into the locking pin of the workpiece spindle 5 Close the milling chamber door The scanning operation begins and lasts approx 1 minute Following the calibration operation you will be prompted to remove the calibration phantom 6 Open the milling chamber door A caution Sharp edges on motor mount The scanner on the left motor mount has sharp edges which could cause personal injury Be careful not to brush against the scanner with your hand while removing the calibration phantom 7 Remove the calibration phantom and reattach the calibration protection NOTE Store the calibration tools in a safe place Store the calibration pins and the calibration phantom in a safe place e g in a storage box in the unit drawer 8 Close the milling chamber door The Calibration succeeded dialog box appears 9 Confirm the calibration operation with the OK button 61 46 885 D 3439 D 3439 201 02 07 02 02 2009 amp 3 ORS 61 46 885 D 3439 D 3439 201 02 07 02 02 2009 Starting the scanning process only with integrated scanner Y The acquisition system must be set to Scanner see Setting the acquisition system to Scanner 1 Prepare the model holder as described in the chap2. Weight behets asides be tid inlets 46 49 Sirona Dental Systems GmbH Operating Instructions CEREC MC XL 61 46 885 D 3439 D 3439 201 02 07 02 02 2009 We reserve the right to make any alterations which may be required due to technical improvements Sirona Dental Systems GmbH 2009 Sprache englisch Printed in Germany D 3439 201 02 07 02 02 2009 A Nr 111 106 SSS SSS SSS SS n Hn Sirona Dental Systems GmbH in the USA FabrikstraBe 31 Sirona Dental Systems LLC Order No 61 46 885 D 3439 64625 Bensheim 4835 Sirona Drive Suite 100 Germany Charlotte NC 28273 Www sirona com USA
3. 1995 A4 1997 based on IEC 60950 UL 60950 third edition 2000 GOST mark MM 24 Intended use This unit produces computer aided dental restorations e g from natural appearing ceramic material It must not be used for any other purpose If the unit is used for any application other that the one mentioned above it may be damaged The intended use also includes observance of the present operating instructions and the relevant maintenance instructions 4 Qor Follow the instructions If the instructions for operating the unit described in this document are not observed the intended protection of the user may be impaired 1 Amended by Council Directive 93 68 EEC 61 46 885 D 3439 D 3439 201 02 07 02 02 2009 9 Safety Basic safety information Prerequisites Oncor Important info on Building installation The building installation must be performed by a qualified expert in compliance with the national regulations DIN VDE 0100 710 applies in Germany Go Restrictions regarding installation site The system is not intended for operation in areas subject to explosion hazards A caution Do not damage the unit The unit can be damaged if opened improperly It is expressly prohibited to open the unit with tools Maintenance and repair As manufacturers of dental instruments and laboratory equipment we can assume responsibility for the safety properties of the unit only if the following points are observed
4. shock Degree of protection against ingress of water Overvoltage category Ambient conditions Temperature range Humidity range Mode of operation Dimensions WxHxD in mm Approx weight Milling unit CEREC MC XL 100V 230V AC 50 60 Hz 1 5 3 5A 320 VA 10 of nominal voltage Unit classified as a Class 1 device Ordinary device without protection against ingress of water I For indoor use Pollution degree 2 Air pressure 700 hPa 1060 hPa 5 C to 40 C 80 rel up to 31 C decreasing to 50 rel up to 40 C Continuous operation 700 x 425 x 420 43 kg 61 46 885 D 3439 D 3439 201 02 07 02 02 2009 61 46 885 D 3439 D 3439 201 02 07 02 02 2009 Scanner for optical measurement of the preparation option Noncontact optical measurement Digital control of the axes for fast measurement Measuring speed approx 5 mm min Measuring technique active triangulation Active suppression of reflections Low noise photodiode array Laser light source Wavelength 670 nm Focus diameter lt 25 um Scan range Scanning technique 45 model 40x20x16 LxWxH in mm 15 model 40x20x12 LxWxH in mm Crown 16x25 framework dia x L in mm Controller board 3x 2 axis stepping motor controller with microstepping 2 4 DC motor controllers with integrated speed and current control and force monitoring Ethernet RJ45 interface 10 Mbit sec 47 Sirona Dental Systems GmbH Operating Instructions CEREC
5. 2009 14 The unit must not be installed at sites with a high level of humidity or dust A caution Installation in a cabinet If the unit is installed in a cabinet you must provide for adequate heat exchange The ambient temperature surrounding the unit must be between 5 C and 40 C Only with integrated scanner option A caution Impairment of the scanned result due to sudden incidence of light A sudden strong incidence of light may falsify the scanned result Set the unit up so that the milling chamber is not located directly in the beam path of an extreme light source and is not exposed to direct sunlight Initial startup A caution Important information on initial startup Observe the software installation instructions 61 46 885 D 3439 D 3439 201 02 07 02 02 2009 61 46 885 D 3439 D 3439 201 02 07 02 02 2009 Functional elements Unit overview Overview of the milling unit A Milling chamber D ON OFF switch B Milling chamber E Drawer door catch C Display F Watertank Ports on the back side ABCD E Ports A Main switch D LAN port I ON 0 OFF Ethernet B Fuse cover E This connection is not used Power connection F Serial port 15 5 Installation and startup Initial startup B Milling chamber ABCDEFGH Milling chamber A Scanner optional E BurSet2 B Scanner window optional F Ceramic block C Motor mount G Workpiece spindle D Bur set 1 option H Block clamp D6 61 46 8
6. A that could injury you if it is not removed carefully Always grasp the remainder of the ceramic block by its metal holder 12 Remove the remainder of the ceramic block 13 Close the milling chamber door warnine Do not use defective milling results Milling results must be judged by the user dentist or dental technician and must not be used if defects are detected 6 5 Preparing optical scanning only with integrated scanner 6 5 1 Information on preparing models for implants Oor Prerequisites This information applies only under the following conditions Milling units with integrated scanner PC with installed inLab 3D software Y Amaster model with manipulation implants is available 1 Plugascanbody onto each manipulation implant of the master model until it comes to rest on the shoulder of the implant without any gaps 2 Prepare a scan model by duplicating each implant situation The scanbody of the scan model must be facing upward vertically It must be visible without undercuts 3 Glue this model onto the model holder in such a way that it points toward the clamping shank in the mesial direction 61 46 885 D 3439 D 3439 201 02 07 02 02 2009 31 6 Operation Preparing optical sc distal mesial 4 amp A A Clamping shank 6 5 2 Creating a model Oor KwikkModel as modeling compound The following instructions are based on the use of KwikkModel as modeling com
7. calibrate V The milling unit then moves into position to insert the calibration tools A dialog box prompts you to insert the calibration pins and the calibration phantom and to close the milling chamber door again 4 Press the catch of the milling chamber door and open the door 5 Loosen the milling instruments with the torque wrench and pull them out manually A CO Calibration protection A Calibration protection B Calibration phantom 6 Insert the calibration protection of the calibration phantom in the workpiece spindle so that its groove fits into the locking pin of the workpiece spindle 7T Insert the calibration pins in the motor mount by hand Tighten the corresponding chuck with the torque wrench until a clicking sound can be heard 61 46 885 D 3439 26 D 3439 201 02 07 02 02 2009 61 46 885 D 3439 D 3439 201 02 07 02 02 2009 10 11 Close the milling chamber door Confirm by clicking the Calibrate milling unit button in the Start dialog box The automatic calibration begins and takes approx 9 minutes Open the milling chamber door following calibration Loosen the calibration pins with the torque wrench and pull them out manually A warnine Sharp edges on scanner The scanner on the left motor mount has sharp edges which could cause personal injury Be careful not to brush against the scanner with your hand while removing the calibration phantom 12 Remove the
8. 24 hours and then rinse it out thoroughly with water once again NcaurION Damage to surfaces DENTATEC milling additive etches plastic surfaces in undiluted form and can cause discoloration gt Do not place DENTATEC on the unit gt Donot spill DENTATEC A caution Permissible milling additive Use only DENTATEC as a milling additive 61 46 885 D 3439 D 3439 201 02 07 02 02 2009 Changing the water When changing the water proceed as follows Y The unit is switched on s No milling scanning process is running Pull out the water tank at the front of the unit Open the drain opening Empty the water tank Unscrew and remove the tank cover Screw open the side cover ear eNyna Remove the filter insert from the tank and clean the filter thoroughly under running water Rinse the water tank N 8 Insert the cleaned filter with cover into the unit and screw it tight 9 Close the drain opening A caution Foam not permissible If any cleaning agents are used this will create foam which is not permitted Do not use any cleaning agents 10 Add approx 75ml of DENTATEC to the tank or gt With the materials IVOCLAR VIVADENT IPS Empress CAD and IVOCLAR VIVADENT IPS e max CAD approx 100ml Qor Recommended mixing ratio 25ml of DENTATEC with 11 of water Deviations are possible for certain materials gt With IVOCLAR VIVADENT IPS Empress CAD and IVOCLAR VIVADENT IPS e max CAD mix approx 37 5
9. 85 D 3439 16 D 3439 201 02 07 02 02 2009 Installation and startup 5 4 2 Display description These operating instructions describe how to operate the unit by executing and confirming commands via your PC You can also confirm commands such as Start Stop Cancel or OK directly via the display on your milling unit Possible commands are then shown above the corresponding button on the display In the example shown button 1 A would confirm the command Start and button 4 D would confirm the command Stop Po Change instruments Step Bur 12 Cylinder Pointed Bur 12 Display A Button 1 E Command B Button 2 F Display C Button 3 G ON OFF switch D Button 4 5 4 3 Lighting of the milling chamber The lighting of the milling chamber depends on the maching operation involved Machining operation Lighting color Milling white Scan blue Operation completed green Error or Stop button pressed red 61 46 885 D 3439 D 3439 201 02 07 02 02 2009 17 5 4 4 Inserting the milling chamber sieve A warnine Risk of injury on milling instruments Be careful not to brush against the milling instruments with your hand Remove the milling chamber sieve from its packaging and insert it in the floor of the milling chamber 5 4 5 Installation 5 4 5 1 Connecting to the PC via LAN Located on the back side of your unit is anEthernet connection for connec
10. MC XL Index A Application 55 otro ege 9 B Building installation eee 10 C Calibration tools Calibration phantom seeeen 25 Calibration pins 2 oce 25 Storage eget e gus 27 28 Care and cleaning agents sess 41 Approved care and cleaning agents 40 Download of updated list ssesssssss 40 OG ctcosuntialusdutabtueaiupuitume btc 15 GE mark xir de eue ree eed 9 change Milling instruments em 39 Connection Eth rnet uid ene eue uH 18 LAN 1ideigtueltei estet etie idR UR 18 WEAN 52 2 uites pibe 20 Cooling water nozzles sse 40 D Dimensions sh eA Aare eto de he 46 Disinfection sy e Saher ich eevee eae 41 E Ethernet EAN port seen denenu mp even 15 F Filter change utu dei ean 43 Order Numbelt i in ONERE 43 Footprilit 5 aec cer RE E a 13 Fuse F se type clue Biel Aa eee eee eae 42 Order Number 4 5 2 nb centu 42 replacement 2 crine rtr ce etes 42 61 46 885 D 3439 D 3439 201 02 07 02 02 2009 Index H H midity PAN GO sc sess ch conie ette tret nies 46 l Installation SHO hisin peia iir stinaa aiit ainiaan 14 Installing the unit AULOMALIG 4 et heic abated 18 deinstallation vesna eiit 19 manuali occorre eus 19 Intended USE m uHDEEEPREEIEN 9 L Laser class Class 1 3c eee ace tes 11 Class 2 ense due DR n NE 11 M Maintenance onn nen a DC 10 Reg
11. NG CAUTION or NOTE Please read these operating instructions completely and follow them exactly always keep them within easy reach Structure of the documents Structure of the documents The symbols and character formats used in the present manual have the following meaning ZA warnine Identifies warnings where a medium risk of injury to persons exists if they are not observed A caution Identifies safety information where the following hazards exist if they are not observed Slight risk of injury to persons risk of property damage or damage to the product OG Assistance Identifies additional information hints and tips Prerequisite Requests you to do something Action or gt 1 2 Result See chapter on General Identifies a reference to another text information B 7 passage List Identifies a list Text between Identifies commands menu items or quotation marks quotations Note PC Acquisition Unit When a PC is described in this document this refers to a PC for the acquisition unit if present The PC is represented symbolically Please observe our recommendations for PC configuration see System requirements B 45 Warranty To safeguard your warranty claims please complete the attached Installation Report Warranty Passport when the system is handed over Then fax it to the specified fax no Disposal Any disposal of this product must comply with the relev
12. New as of JONE The Dental Company 02 2009 CEREC MC XL Operating Instructions English This product is covered by one or more of the following US patents e US5661519 e US6485305 e US6885464 e US7010150 e US6427352 e US645629 e US6394880 e US6614538 e US6953883 e US6702649 e US7367801 e US7178731 e US7163443 Contents Rcge Mme 6 General information irruit trino seston un Ran En nuni trn x IRR MEER EXR E IRE 7 Structure of the documents 59 9 9 5 00 tet rr tu ettet iei HH e prc UE 7 Note PC Acquisition Unit essesseeeenmm 7 Waranty Mem T T enai a a Aa Ei 8 Dispos l retencie naaa AEAEE S 8 General description ssssnnnssnnunrrnnnnnnnnnnnennnnnnnnnnnnnnunnnnnnnnnnnnnnnnn nnmnnn nnana 9 CertificatiOr eee nee eee ee ene eee eee ee eee ee eee 9 Intended rcp HT 9 rj eee 10 Basic safety information essseesesseeeemeeneeen 10 BAN Prerequisites Ssstcstiinnciedaseates cacucetsiicectqmedadersguamminatcenntiaiensuns 10 4 1 2 Maintenance and repaiir eee eeceeeceeeeeeeeeeeeeeeeeeeeeeeeeeenaaaes 10 4 1 3 Modifications of the unit 10 BVA PCCESSONES e 10 UIEU det rc ER 11 4 2 1 Safety information for the scanner option 11 4 2 2 Milling chamber door open during the mil
13. Switching the unit on Y The milling unit is connected to the power supply 1 The main switch on the rear side of the unit is set to position ON 2 Press the ON OFF button on the front panel The unit switches on and the display lights up Power up display 23 When the milling unit is switched on the display shows a picture of the milling unit trying to contact the PC You can start or stop the water pump by pressing the Pump button C This enables you to drain the water circuit without connecting to the PC e g prior to transport or fill the water circuit during startup You can call up the IP address by pressing the Config button D Youcan configure the milling unit in the network with this address Switching the unit off Y The unit has finished the machining operation gt Briefly press the ON OFF button on the front panel When you let go of the button the unit switches off Repacking A caution Repack only drained units Drain the unit See chapter on Removing water from the unit B 44 Y The water tank is empty Y The main switch on the back side of the unit is set to the 0 OFF position 1 Disconnect the power cable and the connecting cable from the back side of the unit and stow them away 2 Stow away the calibration tools in the drawer 3 Checkthe unit for completeness according to the scope of supply 4 Packthe unit securely Scope of supply The exact scope of supply is s
14. System requirements sesessssseeeseeeenn emen 45 Milling CG RE REO 45 8 2 1 General technical description esses 45 8 2 2 Technical Oldies oe aera eerte etre ab ttuperkai tap tc RR IRSE 46 8 2 3 Scanner for optical measurement of the preparation option 47 8 2 4 ContollerDOSId siio tidem ed oret itus tusd 47 61 46 885 D 3439 D 3439 201 02 07 02 02 2009 61 46 885 D 3439 D 3439 201 02 07 02 02 2009 Dear Customer Thank you for purchasing your CEREC MC XL from Sirona This device enables you to produce dental restorations e g from ceramic material with a natural appearance CEramic REConstruction Improper use and handling can create hazards and cause damage Please read and follow these operating instructions carefully and Always keep them within easy reach To prevent personal injury or material damage it is important to observe all safety information To safeguard your warranty claims please complete the attached Installation Report Warranty Passport when the system is handed over and send it to the indicated fax number Your CEREC MC XL Team 61 46 885 D 3439 D 3439 201 02 07 02 02 2009 61 46 885 D 3439 D 3439 201 02 07 02 02 2009 General information A caution Be sure to observe all warnings Please observe the warning and safety information provided to prevent personal injury and material damage Any such information is highlighted by a signal word i e WARNI
15. The maintenance and repair of this unit may be performed only by Sirona or by agencies authorized by Sirona Components which have failed and influence the safety of the unit must be replaced with original OEM spare parts Please request a certificate whenever you have such work performed It should include The type and scope of work Any changes made in the rated parameters or working range Date name of company and signature Modifications of the unit Modifications to this unit which may affect the safety of the operator patients or third parties are prohibited by law Accessories To ensure product safety this product may be operated only with original Sirona accessories or third party accessories expressly approved by Sirona The user assumes the risk of using non approved accessories 61 46 885 D 3439 D 3439 201 02 07 02 02 2009 61 46 885 D 3439 D 3439 201 02 07 02 02 2009 4 Safety Milling unit 4 2 Milling unit 4 2 1 Safety information for the scanner option This milling unit complies with Laser Class 1 It poses no hazard whatsoever The Laser itself is a Class 2 laser device and can injure a person s skin or eyes It is located on the left motor mount in the scanner warnine Laser radiation hazard Gazing into the beam beam for longer periods of time can damage a person s vision Never look directly into the laser beam and do not use any optical devices for this purpose The laser bea
16. allow liquids to run into the ventilation slots Disinfecting Wiping off surfaces with surface disinfectants wipe disinfection Observe the manufacturer s instructions regarding restrictions for use Protection against medicaments Due to their high concentrations and the substances they contain many medicaments can dissolve etch bleach or discolor surfaces A caution Damage to the surface Clean the surface immediately with a moist cloth and a cleaning agent Cleaning Remove dirt grime and disinfectant residue regularly using mild commercially available cleaning agents 41 7 5 Replacing the main fuses A warnine Electric shock Disconnect the power plug at the unit end before replacing the fuses ZA caution Fuse type Use only fuses of the same type in the fuse holder A B C C D Fuse holder A Cover C Fuse holder B CC D Fuse Fuses T5H250V Order No 20 33 111 Y The power plug must be disconnected Use a screwdriver to carefully pry off the cover of the fuses on the back side of the unit Pull out the fuse holder Replace the defective fuses Reinsert the fuse holder Close the cover m RON 61 46 885 D 3439 42 D 3439 201 02 07 02 02 2009 Changing the filter Qor Change the filter regularly Clean the filter regularly and change it immediately when damaged Otherwise change it every 3 months If a message appears stating that the water pressure is too low you must clean the
17. ant national regulations Please observe the regulations applicable in your country Within the European Economic Community Council Directive 2002 96 EC WEEE requires environmentally sound recycling disposal of electrical and electronic devices Your product is marked with the adjacent symbol Disposal of your product with domestic refuse is not compatible with the objectives of environmentally sound recycling disposal The black bar underneath the garbage can symbol means that it was put into circulation after Aug 13 2005 see EN 50419 2005 Please note that this product is subject to Council Directive 2002 96 EC WEEE and the applicable national law of your country and must be recycled or disposed of in an environmentally sound manner Please contact your dealer if final disposal of your product is required 61 46 885 D 3439 D 3439 201 02 07 02 02 2009 General description Certification CE mark This product bears the CE mark in accordance with the provisions of Council C Directive 73 23 EEC of February 19 1973 concerning electrical equipment designed for use within certain voltage limits NcAUTION CE mark for connected products Any products connected to this unit must also bear the CE mark These products must be tested according to the applicable standards Examples of CE mark for connected products EN 60601 1 1990 A1 1993 A2 1995 based on IEC 60601 1 EN60950 1992 A1 1993 A2 1993 A3
18. axx mix approx 5ml with 1l of water See also the operating instructions for the corresponding material 61 46 885 D 3439 D 3439 201 02 07 02 02 2009 61 46 885 D 3439 D 3439 201 02 07 02 02 2009 5 Installation and startup 4 Fill the tank with water until the filter insert is completely immersed up to the bottom edge of the cover thread approx 3 liters 5 Wait fora short time until the filter insert is completely soaked with water then add a corresponding amount of water Close the water tank Push the water tank back into the housing Switch the unit on seeSwitching the unit on and off B 23 Switch the pump on Press the Pump key to fill the water circuit 0 Fill the water tank up again until the filter insert is completely immersed up to the bottom edge of the cover thread oco 5 4 7 Switching the unit ON and OFF ZA caution Do not put the unit into operation at low temperatures If you move the unit to the operating site from a cold environment condensation may form and result in a short circuit The millling unit contains grease depots for lubricating components which can cause error messages at low temperatures Y Install the unit at room temperature gt Wait until the unit has reached room temperature and is absolutely dry for at least one hour The unit is dry and can be put into operation Qor Do not adjust the line voltage The unit automatically adjusts to the line voltage
19. calibration phantom and reattach the calibration protection Oor Store the calibration tools in a safe place Store the calibration pins and the calibration phantom in a safe place e g in a storage box in the unit drawer 13 14 15 16 Insert the milling instruments in the motor mount by hand Tighten the corresponding chuck with the torque wrench until a clicking sound can be heard Close the milling chamber door The dialog box for selecting the milling instruments then appears Select the inserted milling instruments and confirm the Start button in the window The motor mounts move to their starting positions The Calibration succeeded dialog box appears Confirm with the OK button 27 Calibrating the scanner only with integrated scanner Onor Unit calibrated ex works The unit is calibrated at the factory Calibration is required during initial startup Proceed as described below when performing a subsequent calibration Y Remove the calibration phantom from the drawer of the unit 1 Select the command Settings Calibration Scanner in the menu line 2 If several milling units are connected a dialog box will appear Select the language you prefer and confirm your choice with OK The milling unit then moves into position to insert the calibration phantom A dialog box prompts you to insert the calibration phantom 3 Press the catch of the milling chamber door and open the door
20. ch e g Netgear ProSave 5 Port Gigabit Switch Model GS 105 1x LAN network cable 10m Sirona Order No 61 51 521 A 10m Accesspoint LAN Switch LAN switch connection example with 2 milling units 1 Connect the LAN port A of the MC XL milling unit with the LAN switch using the included 10m LAN network cable 2 Connect the access point with the LAN switch using the additional 10m LAN network cable Now all MC XL milling units connected to the LAN switch can be operated via WLAN 21 D 3439 201 02 07 02 02 2009 22 Filling the water tank A B Water tank A Filter insert C Tank Tank cover D Tank drain Y The water tank is drained see Removing water from the unit B 44 1 Pull out the water tank at the front of the unit 2 Unscrew and remove the tank cover A caution Damage to surfaces DENTATEC milling additive etches plastic surfaces in undiluted form and can cause discoloration gt Do not place DENTATEC on the unit gt Donot spill DENTATEC 3 Add approx 75ml of DENTATEC to the tank or gt With the materials IVOCLAR VIVADENT IPS Empress CAD and IVOCLAR VIVADENT IPS e max CAD approx 100ml Oor Recommended mixing ratio 25ml of DENTATEC with 11 of water Deviations are possible for certain materials gt With IVOCLAR VIVADENT IPS Empress CAD and IVOCLAR VIVADENT IPS e max CAD mix approx 37 5ml with 11 of water With CAD W
21. cluded network cable 10 m Order No 61 51 521 V The access point is pre configured at the factory for this application As a test place the access point near the milling unit at head level or higher Perform a communication test as described in the separate instructions see Operating MC XL via WLAN in infrastructure mode chapter Final work analyzing connection quality If applicable follow the instructions on changing channels After you have found the optimum setting take the acquisition unit and place it in the position in which it will be operated that is farthest away from the access point From this position repeat the communication test you conducted earlier If the results are satisfactory leave the access point permanently in this position If the results are not satisfactory position the access point outside of the room in which the milling unit is located and repeat the communication test Ifthe connection quality is still not adequate WLAN communication cannot be easily achieved under the local conditions In this case ask your network administrator for assistance Oor LAN connection Operation via a cable LAN connection is possible at any time 61 46 885 D 3439 D 3439 201 02 07 02 02 2009 61 46 885 D 3439 5 4 5 5 Operating several milling units over one access point To operate several MC XL milling units over one access point you need the following additional components 1xLAN swit
22. communication between the CEREC 3 acquisition unit and the CEREC MC XL milling unit should preferably be implemented via WLAN As for all wireless connections e g mobile telephones heavy utilization of the available radio channels or shielding caused by building installations e g metal shielded X ray enclosures may impair the quality of the connection This may become noticeable through a reduction in range and or a slower data transmission rate In extreme cases it will be impossible to establish a wireless connection Sirona has selected the best possible configuration for data communication via WLAN which generally provides perfect functioning of this connection However in individual cases unrestricted wireless data communication may be impossible for the reasons mentioned above and or due to local circumstances In such cases a cable LAN connection should be selected to ensure uninterrupted operation 61 46 885 D 3439 D 3439 201 02 07 02 02 2009 61 46 885 D 3439 Installation and startup Transport and unpacking All products from Sirona are carefully checked prior to shipment Please perform the incoming inspection immediately after delivery 1 Check the delivery note to ensure that the consignment is complete 2 Check whether the product shows any visible signs of damage Go Damage during transport If the product was damaged during transport please contact your carrying agent If return shipment is required please us
23. e model holder The prepared labial surface must point toward the slot on the model holder The holder is automatically turned so that the scanning process can be performed from the labial direction F Veneer model A Slot on model holder 61 46 885 D 3439 D 3439 201 02 07 02 02 2009 33 Inserting the block clamping nut Removing the block clamping nut A warnine Risk of injury on milling instruments burs Be careful not to brush against the milling instruments with your hand 1 Press the catch of the milling chamber door and open the door 2 Unscrew the block clamping nut to be replaced counterclockwise and remove it Installing the block clamping nut 1 Place the block clamping nut on the block axle so that the opening in chuck A lines up with the pins of block fastener B 2 Turn the block clamping nut clockwise approx 3 rotations 61 46 885 D 3439 34 D 3439 201 02 07 02 02 2009 61 46 885 D 3439 D 3439 201 02 07 02 02 2009 Maintenance Go Observe national regulations Some countries have legal regulations which require regular safety inspections of electrical devices or systems by the operator Oor Perform maintenance regularly Have maintenance performed on your unit annually by trained technical personnel a service engineer q Oor Observe error messages You must observe error messages shown on the display on in the software If the error message does not disappear even after you have perf
24. e the original packaging for shipment Before every transport the unit must be drained prior to shipment if it has been operated See Removing water from the unit B 44 Transport without packaging A caution Damage to the unit or danger of injury during transport without packaging There is a danger of the unit falling down if it is grasped by its plastic housing gt The unit should always be carried by two persons gt Do not grasp the unit by its plastic housing gt Always grasp the unit by its chassis next to its feet Disposal of packaging materials The packaging must be disposed of in compliance with the relevant national regulations Please observe the regulations applicable in your country Installation site A warnine Install out of the reach of patients Do not install or operate the milling unit in the vicinity of the patient place it at least 1 5 m away from the patient The milling unit requires a level Approx footprint 700 x 420 mm W x D The height of the milling unit is with the milling chamber door closed 425mm with the milling chamber door open 570mm Install the milling unit in such a way that it is not difficult to operate the main switch Make sure that the ventilation slots underneath and at the back of the unit remain unobstructed The distance between the rear side of the unit and the room wall must be at least 10 cm Note that the unit weighs 43 kg 13 D 3439 201 02 07 02 02
25. er pump then starts pumping the water out of the unit Let the pump run until no more water escapes from the nozzles Press the Pump key to switch the pump off Pull out the water tank and empty it Push it back into the housing 61 46 885 D 3439 44 D 3439 201 02 07 02 02 2009 Working without the acquisition unit Working with the acquisition unit 61 46 885 D 3439 D 3439 201 02 07 02 02 2009 Technical description System requirements An inLab system PC is required to run this software The hardware version must be PC Hardware A or higher If you work with the acquisition unit it must have the hardware status PC Hardware EA or higher Milling unit General technical description Digital feed control with force monitoring for extremely sensitive processing of ceramic materials Process controlled milling motors Positioning step size 6 25 um Milling repeatability 25 um Milling speed 1 0 1 5 mm min Milling instruments performance monitored backlash free bearing Grain size 64 um Speed 42 000 rpm Step Bur 12 S Step Bur 20 option only in connection with inLab 3D software Cyl Pointed Bur 12 S Cyl Pointed Bur 20 option only in connection with inLab 3D software 45 46 Technical data Type designation Rated line voltage Rated power frequency Rated current Nominal power output Permissible line voltage fluctuations Type of protection against electric
26. filter or if itis damaged replace it immediately A caution Filter Use only filters approved by Sirona A B Water tank A Filter insert C Tank Tank cover D Tank drain v The tank is drained see Removing water from the unit B 44 1 Pull out the water tank at the front of the unit 2 Unscrew the cover on the side and take it out of the tank along with the filter insert 3 Rinse the water tank 4 Insert a new filter with cover into the tank and screw it tight 5 Fill the tank see Changing the water B 36 Filter insert Order No 61 29 519 61 46 885 D 3439 D 3439 201 02 07 02 02 2009 43 Onor Cleaning the filter Clean the filter approx every 12 to 15 units under running water but at least with every water change Removing water from the unit You must remove the water from the unit if you will not be using it for a longer period of time or wish to transpot it Y 1 2 3 4 No milling scanning process is running Switch the unit off Pull out the water tank at the front of the unit Drain the water out of the water tank through the drain opening and reinsert the water tank in the unit Switch the unit on Oor Pump button active at power up The Pump button appears on the display when the milling unit is switched on You can start or stop the water pump by pressing this button 5 N Press the Pump key to switch the pump on V The wat
27. ling operation 11 Wireless phone interference with equipment s 12 Disturbance of data transmission seeeeseeseesesssss 12 Installation and StartU i uiuere rara xa ck cv a n norm xn s 13 Transport and unpacking isunssternascutuaduesk ut qdpuis sas ad mcis oed tang apud 13 Disposal of packaging materials seeeeeeeees 13 Issue Ecc 13 5 3 1 Only with integrated scanner option 14 Initial startup eem T HOS 14 5 41 Functional elements eesesieo rtt nip enis ttn tern riae 15 5 4 2 Display descrHpliofissusue ects nuire erence es 17 5 4 3 Lighting of the milling chamber eeeeeeses 17 5 4 4 Inserting the milling chamber sieve 18 545 ccc e r t 18 5 46 Filling the water tank eeeseeeeercrreeeeeee 22 5 4 7 Switching the unit ON and OFF sssesseseesee 23 61 46 885 D 3439 D 3439 201 02 07 02 02 2009 PASI AO IMIG setanini enoa E a a aAA EEA a oman 24 Scop of SUDDD citei ia orae nee ee oe eer aaa 24 zo ieda oia iiaa 24 i ec aR 25 Setting the acquisition unit to scanner onl with integrated scanner 25 Calibrating the unit uices cni tei rt reo eu Dai a inexa dms hd esas iu utu idduE 25 6 2 4 Calibrating the milling unit 26 6 2 2 Calib
28. m emerges at right angles to the window of the scanner A caution Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure Onor Laser beam Power lt 1mW Wavelength 670 nm Aperture angle gt 10 mrad ZA warnine Check the scanner for visible signs of damage before each scanning operation Check the door of the milling chamber for visible signs of damage before each milling operation A warnine Installing and removing the scanner Only service engineers may install or remove the scanner 4 2 2 Milling chamber door open during the milling operation ZA warnine Milling instruments that continue to run When the milling chamber door is opened during the milling operation the milling instruments could continue to run for a short time gt Be careful not to touch the milling instruments with your hand or any other object during this time Avoid opening the milling chamber door while the milling unit is in operation Before you open the milling chamber door end any actions that are running by selecting the Stop key on the milling unit or in the application software 11 Note on wireless communication 12 Wireless phone interference with equipment The use of mobile wireless phones in practice or hospital environments must be prohibited to ensure safe operation of the unit Disturbance of data transmission The data
29. ml with 11 of water gt With CAD Waxx mix approx 5ml with 11 of water See also the operating instructions for the corresponding material 11 Fill the tank with water until the filter insert is completely immersed up to the bottom edge of the cover thread approx 3 liters 12 Wait for a short time until the filter insert is completely soaked with water then add a corresponding amount of water 13 Close the water tank 14 Push the water tank back into the housing 61 46 885 D 3439 D 3439 201 02 07 02 02 2009 37 7 Maintenance Milling instruments 38 7 2 Milling instruments Onor Second bur set The following information on the two but sets is only applicable if the second but set optional is also installed 7 2 1 Overview of materials and milling instruments The following table shows the two pairs of milling instruments the positions where they must be inserted and the materials that can be milled with each instrument pair Milling Milling instrument Material instrument Step Bur 12 S Cyl Pointed Bur CEREC Blocs 12 s CEREC Blocs PC VITA MARK II VITA ESTHETIC LINE VITA TriLuxe Forte VITA TriLuxe IVOCLAR VIVADENT IPS Empress CAD IVOCLAR VIVADENT IPS Empress CAD Multi IVOCLAR VIVADENT IPS e max CAD VITA In Ceram ZIRCONIA VITA In Ceram ALUMINA VITA In Ceram SPINELL Merz artegral imCrown Step Bur 20 Cyl Pointed Bu
30. n a message window This window closes as soon as the scanning process has been completed Oor Cancel the scanning process You can cancel the scanning process at any time by pressing the Stop button 9 Press the catch of the milling chamber door and open the door 10 Pull off the model holder 29 30 Start the milling process Y Load or design a restoration see Operator s Manual Chapter on Design 1 Start the milling process by clicking the Mi11 icon 2 If several milling units are connected a dialog box will appear Select the language you prefer and confirm your choice with OK 3 Select the milling instruments if necessary A synoptical table of the milling instruments and the materials that can be milled using them is provided in the Chapter Changing milling instruments B 38 Onor Selecting the milling instruments Following installation the inserted combination of milling instruments may still be unknown to the software In this case a dialog box will automatically open where you then must select the milling instruments currently inserted in the milling unit v The dialog box is open gt Select the milling instrument which you have inserted in the left motor mount from the Left list gt Select the milling instrument which you have inserted in the right motor mount from the Right list 4 Selectthe required material from the Select block dialog box which then appears 5 Select
31. n confirm your selection with Start The motors travel to the change position for the milling instruments The Change instruments dialog box opens 4 Press the catch of the milling chamber door and open the door A warnine Risk of injury on milling instruments If you put your hand in the milling chamber you could injure it on the milling instruments Be careful not to brush against the milling instruments with your hand Apply the torque wrench as shown 5 Loosen the worn out or defective milling instrument with the torque wrench and pull it out manually 6 Insert the new milling instrument in the motor mount by hand Tighten the corresponding chuck with the torque wrench until a clicking sound can be heard Qor Faulty milling results Interchanging milling instruments leads to faulty milling results 7 Close the milling chamber door 39 Care and cle 8 Select the millling instrument s you have inserted on the PC monitor and click Start see also Operator s Manual You can also select the milling instruments on the milling machine up down arrow and confirm with Start TT SIT h O ZA caution Cleaning cooling water nozzles The cooling water nozzles in the milling chamber always must be kept free of lime and milling dust deposits The corresponding cooling water jet always must strike the milling instrument accurately Y The cooling water nozzles are dirty Clean the nozzles with a cleaning
32. ormed the prompted action contact your service engineer Oor Machine care Interval Once a month gt Clean and lubricate the block chuck and block clamping nut according to the instructions of the cleaning set REF 61 77 161 gt Clean and lubricate the threads of the milling instrument chucks according to the instructions of the cleaning set REF 61 77 161 gt Ifthe jets of water do not strike the milling instruments carefully remove any foreign particles from the water nozzles with a probe 35 Changing the water General information A caution Damage to the pump and milling drives An excessively high ceramic content in the cooling water will damage the pump and milling drives Change the water regularly When it is time for the water to be changed a message window appears on your monitor to remind you that it is time to change the water Preventing odors Q NOTE Odors All milling additives contain a biologically degradable preservative Despite this however odors may still develop under unfavorable conditions Observe the following Change the water at least once a week With ambient temperatures above 25 C change the water every 2 to 3 days to prevent foul odors Drain the tank if you do not intend to operate the unit for more than one week Clean the tank if the odors recur Add DENTATEC milling additive and fill the tank up to the brim with water Let it stand for at least
33. pecified in the document Checklist CEREC MC XL Storage A caution Only drained units may be stored Drain the unit See chapter on Removing water from the unit B 44 Store the unit in a closed and dry room at a temperature of 10 C to 50 C for a maximum period of 12 months 61 46 885 D 3439 D 3439 201 02 07 02 02 2009 61 46 885 D 3439 D 3439 201 02 07 02 02 2009 Operation A warnine Risk of injury on calibration pins milling instruments If you put your hand inside the milling chamber e g to insert remove a ceramic block change milling instruments insert remove a calibration phantom it could be injured by the calibration pins milling instruments Be careful not to brush against the calibration pins or milling instruments with your hand Always insert your hand in the milling chamber underneath the calibration pins and milling instruments 6 1 Setting the acquisition unit to scanner onl with integrated scanner Y In order to use the integrated scanner the acquisition system first must be set to Scanner 1 Select the command Settings Configuration Acquisition system in the menu line The Configuration dialog box appears N Select Scanner and confirm with OK V The scanner will remain selected until you select 3D camera or inEos 6 2 Calibrating the unit Oor Unit calibrated ex works The unit is calibrated at the factory Calibration is required during initial
34. pound Y An impression with alginate hydrocolloid or polyether is made see operating instructions for casting materials 1 Fill the impression with the modeling compound see operating instructions for modeling compound Oor Observe the position and insertion axis The prepared tooth should lie as near the center of the model holder as possible Make sure the model holder is positioned vertical to the insertion axis 2 Within 10 seconds press the model holder on the compound 3 Let the compound harden for about 2 minutes 4 Remove the model holder with the model from the form Qor Using polyether let the model cure for about two minutes see also the operating instructions for the modeling compound 5 With a scalpel cut away the areas unnecessary for the scanning process 61 46 885 D 3439 32 D 3439 201 02 07 02 02 2009 Fastening the model A B Position of the model A Allen screw B Center line Y The preparation margin is not visible from all sides Fasten the model in the correct position with the Allen screw Valid scan range of the model The lowest area must not lie more than 2 mm below the center line of the model holder The highest area must not lie more than 15 mm above the center line of the model holder Preparing for scanning of the veneer model Y You have made a model of the clinical situation in the usual manner gt Glue this model onto th
35. r Sirona inCoris Zl 20 Sirona inCoris AL VITA In Ceram YZ VITA In Ceram AL IVOCLAR VIVADENT IPS e max ZirCAD CAD Waxx If you primarily process materials from one of the two groups equip both bur sets with the same pair of milling instruments 61 46 885 D 3439 D 3439 201 02 07 02 02 2009 Which burset do you 61 46 885 D 3439 D 3439 201 02 07 02 int to change 02 2009 7 Maintenance Milling instruments If you frequently process materials from both groups equip the bur sets as follows Milling Milling instrument Bur set instrument Step Bur 20 Cyl Pointed Bur Bur set 1 20 Step Bur 12 S Cyl Pointed Bur Bur set 2 12 S 7 2 2 Changing milling instruments burs Onor Regular replacement of the Milling instruments Change the milling instruments as soon as the system prompts you to do this Change the milling instruments after using them to mill 25 restorations at the latest Y The torque wrench from the draw of the milling unit is ready to hand 1 Select the command Settings Instruments in the menu line 2 If several milling units are connected a dialog box will appear Select the language you prefer and confirm your choice with OK A dialog box then opens where you can select the bur set 3 Select the desired bur set and confirm with Start You can also select the desired bur set on the milling unit up down arrow and the
36. rating the scanner only with integrated scanner 28 Starting the scanning process only with integrated scanner 29 Start the milling process aes escort true bdo p tacet tipa ku cue le dte suns 30 Preparing optical scanning only with integrated scanner 31 6 5 1 Information on preparing models for implants 31 6 5 2 Creating model eremo tiec tikeren ku eee Ene pn o 32 6 5 3 Preparing for scanning of the veneer model 33 Inserting the block clamping nut eseeeeeee 34 MaINRGM AN GG eR c 35 cue RT RIT UU 36 7 1 1 General InfomiallOlicssenaiecis puede t pr oe hui Pra S RD PATRE EE 36 7 1 2 Changing the water x ee ep E PAIRS Ie Ec Ep SU DE UUS 37 Milling instruments aiteesstnteskudcupisn aeu ba eina irae EDe ha nein ner te ima pu E DEUS 38 7 2 4 Overview of materials and milling instruments 38 7 2 2 Changing milling instruments burs 39 Care and cleaning agents sssssssee 40 Cleaning surfaces a E 41 p mE redet 41 7 4 2 Protection against medicaments eesssss 41 LECCE c NR TTE 41 Replacing the main fuses eesssseseeeeeeemeeee 42 Changing the filter c T 43 Removing water from the unit 44 Technical description uei nei ienoi ioa Kou p REX I t naionr GU Rx lois ads bn 45
37. startup Proceed as described below when performing a subsequent calibration Z caution Use only the supplied calibration tools Calibrate the milling unit only with the supplied calibration pins and the corresponding calibration phantom A caution Scanner failure or calibration error If you do not keep the calibration phantom clean proper calibration cannot be performed Y Keep the calibration phantom clean Place the calibration phantom with calibration protection in the storage box after each calibration 25 6 Operation Calibrating tr 65 2 1 Calibrating the milling unit Qor Unit calibrated ex works The unit is calibrated at the factory Calibration is required during initial startup Proceed as described below when performing a subsequent calibration A caution Faulty milling result If the unit is not calibrated the milling result may be faulty Y Take the calibration pins and calibration phantom out of the drawer of the machine 1 Select the command Settings Calibration Milling unit in the menu line 2 If several milling units are connected a dialog box will appear Select the language you prefer and confirm your choice with OK Adialog box then opens where you can select the bur set 3 Select the desired bur set and confirm with Start You can also select the desired bur set on the milling unit up down arrow and then confirm your selection with Start Which burset do you want to
38. t the command Settings Configuration Devices inthe menu line The Configure Devices dialog box opens Select the Add manually button in the dialog box The Add Device dialog box opens Change the Interface setting to Network Enter the IP address of the device in the Host field Go IP address You will find the IP address on your unit s display v gt gt 6 The unit is connected to the power supply Switch the unit on see the chapter on Switching the unit on and off B 23 Press the Config key The IP address is shown on the display Confirm with the OK button The Device Configuration dialog box opens You can assign a device name here Confirm your selection with the Save button The device is installed in the software Unit deinstallation Y e If you no longer require a unit e g a unit is replaced you can remove it from the list The unit is operation Select the command Settings Configuration Devices inthe menu line The Configure Devices dialog box opens Mark the device with a single click Select the Remove button The device is deinstalled 19 Making the connection Positioning the access point 20 Connecting to the PC via WLAN option Accesspoint Connecting the access point gt Connect theLAN port A of the milling unit with the access point included with delivery using the in
39. ter Preparing optical scanning 2 Create a new restoration see user s manual chapter on Creating a new restoration 3 If several milling units are connected a dialog box will appear Select the language you prefer and confirm your choice with OK A Click the acquisition icon The Scanner dialog box opens The milling unit then moves to the insertion position Anew dialog box then appears prompting you to insert a model holder and close the milling chamber door 6 Press the catch of the milling chamber door and open the door ZA warnine Sharp edges on scanner The scanner on the left milling unit has sharp edges which could cause personal injury Be careful not to brush against the scanner with your hand 7 Insert the model holder in the workpiece spindle so that the groove of the model holder fits into the locking pin of the workpiece spindle ZA caution The calibration phantom must remain free of dirt and grime Make sure that the scanner window and the milling chamber door are kept free from drops of cooling water lime and milling dust deposits v The scanner window or milling chamber door is dirty gt Clean with a soft cloth 8 Close the milling chamber door and confirm the procedure by clicking the Start button on your PC A two dimensional image of the scanned model appears in the background on the monitor The expected duration of the scanning process is indicated by a bar displayed i
40. the required block size Go Error during touch process Incorrect specification of the block manufacturer or block selection may lead to failure of the touch process 6 Confirm your selection with the OK button The milling unit then moves to the insertion position 7T Press the catch of the milling chamber door and open the door ZA caution Error message during touch process Always be sure to insert the ceramic block that you selected in the Select block dialog box Otherwise an error message will be displayed during the touch process 8 Insert the calibration phantom in the workpiece spindle so that its groove fits into the locking pin of the workpiece spindle Go On initial startup If you have trouble inserting the ceramic block loosen the block clamping nut by turning counterclockwise approx two turns 9 Close the milling chamber door and confirm the process by clicking Start The estimated time required for the milling process will then appear in a message window 61 46 885 D 3439 D 3439 201 02 07 02 02 2009 6 Operation integrated scanner Qor Canceling the milling process You can cancel the milling process at any time by pressing the Stop button 10 When the milling process has been completed open the milling chamber door 11 Remove the restoration ZA warnine Risk of injury on the remainder of the ceramic block The remaining portion of the ceramic block may have sharp edges e g
41. ting the PC to the milling unit Use a network cable to do this LAN connection Using a network cable Connect the PC to the LAN port of the unit If problems arise when connecting via a network cable please read the separate instructions Operating the MC XL via LAN 5 4 5 2 Connecting the milling unit to the power supply Onor Grounded power outlet The milling unit must be connected to a grounded power outlet gt Connect the milling unit to the power supply with the power cable included in delivery 5 4 5 3 Installing the unit You must connect the unit to the PC before putting it into operation This is described in the chapter entitled Connecting to the PC via LAN B 18 or Connecting to the PC via WLAN option 8 20 Unit device search The unit is connected to the PC via a LAN cable or via WLAN 18 61 46 885 D 3439 D 3439 201 02 07 02 02 2009 61 46 885 D 3439 D 3439 201 02 07 02 02 2009 3 Select the command Settings Configuration Devices inthe menu line The Configure Devices dialog box opens Select the Add automatically button in the dialog box The software searches for and installs a new device The Device Configuration dialog box opens You can assign a device name here Confirm your selection with the Save button The device is installed in the software Unit device search The unit is connected to the PC via a LAN cable or via WLAN 3 4 Selec
42. ulations 1 red ice eg 35 Measuring technique sesee 47 Milling instruments em 40 45 Changing a defective instrument 40 Milling Speed 3 n nece tects Rie 45 Milling unit Display eiie vidt o die edu 17 OVeIVIGW minimice eese ces c ce eed 15 Mode of operation sssee 46 P Packaging eu nn up aite 13 Packing uni HERR UBER 24 POTIS oed nt e eet een 15 Power connection sssesenenn 15 Product Safety ine tr edeis 10 Protection Class cente eee ae ctetu es 46 R Rated current e wee ad inl 46 Rated line voltage eeeeeeeeeeeeeee 46 cerae coh shee ds cet taa sats eevee Sagas deste iaiassisnjeasessestsinadssncteed s 10 48 Index S Scan range cn te OS eq ves 47 Scanning technique sseeeeenees 47 15 model cine Lec secte ie oct vede c 47 A5 model 5 ip Rm rte tet 47 Crown framework sese 47 Scope of supply sissies n a a a 24 T Temperature range esee 46 THANSPOM scl seoevacdeats heed ade sete tetas 13 Type designation se 46 U Unpacking vos setst Aw ani tecti 13 WwW Warranty ieena ce a OP eb ae 8 Wale uicti p E DR EROR I CES 46 Water tank Changing the water eee 37 Ellington hee 22 lennI qM 36 Removing water from the unit sssse 44 Water change nennen 36
43. wire and the SPRAYVIT syringe if available A caution Use only suitable milling instruments Do not use any milling instruments from CEREC 2 or CEREC 8 units Changing a defective milling instrument If a milling instrument breaks during a milling operation the corresponding motor travels to the change position A dialog box which marks the side with the broken milling instrument with a red cross then opens Y The milling instrument is broken 1 Change the defective milling instrument as described above 2 Select the milling instrument which you have inserted 3 Pressthe Start button 7 3 Care and cleaning agents A caution Approved Care and cleaning agents Use only care and cleaning agents which have been approved by Sirona A continuously updated list of approved agents can be downloaded from the Internet at www sirona com SERVICE Downloads Care and cleaning agents If you do not have any access to the Internet you can order the list in one of the following two ways Order from your local dental depot Order from Sirona Tel 49 0 62 51 16 16 16 Fax 49 0 62 51 16 18 18 Order No 59 70 905 61 46 885 D 3439 40 D 3439 201 02 07 02 02 2009 61 46 885 D 3439 D 3439 201 02 07 02 02 2009 Cleaning surfaces A caution Care and cleaning agents Use only cleaning and care agents which have been approved by Sirona see Cleaning and care agents B 40 A caution Do not
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