User Manual Outdoor FDH 3000 432 Termination
Contents
1. connectivity Outdoor FDH 3000 432 Termination Pole Mount Cabinet With Universal Splitter Chassis User Manual ADCP 96 182 gt Issue 1 7 2014 Q O Q lt lt Q Q 0 Sf 300100104429 Rev A ADCP 96 182 Issue 1 7 2014 Preface COPYRIGHT 2014 Tyco Electronics Corporation Rights Reserved REVISION HISTORY ISSUE DATE REASON FOR CHANGE 1 7 2014 Original TRADEMARK INFORMATION TE logo and Tyco Electronics are registered trademarks of Tyco Electronics Corporation Telcordia is a registered trademark of Telcordia Technologies Inc GORE is a registered trademark of W L Gore amp Associates Inc DISCLAIMER OF LIABILITY Contents herein are current as of the date of publication TE Connectivity reserves the right to change the contents without prior notice In no event shall TE Connectivity be liable for any damages resulting from loss of data loss of use or loss of profits and TE Connectivity further disclaims any and all liability for indirect incidental special consequential or other similar damages This disclaimer of liability applies to all products publications and services during and after the warranty period This publication may be verified at any time by contacting TE Connectivity s Technical Assistance Center at 1 800 366 3891 extension 73475 in U S A or Canada or 952 917 3475 out2. 23539 A BOTTOM Figure 4 Securing Bottom Mounting Bracket to the Cabinet Page 8 2014 ADC Telecommunications Inc ADCP 96 182 Issue 1 7 2014 10 11 12 Use two capscrews to secure the bottom bracket to the cabinet in the specified mounting location Tighten each capscrew securely Using appropriate lifting equipment hoist the cabinet into position for attachment to the utility pole Hang the cabinet from the installed top bracket as shown in Figure 5 The clip plate on the back of the cabinet slips over the installed top bracket 7 35 INCHES 18 7 CM 1 2 x 3 1 2 INCH LAG BOLTS TYPICAL POLE MOUNTING PROCEDURE DRILL TWO 3 8 INCH HOLES TO A DEPTH OF AT 7 LD 23540 A LEAST 3 1 2 INCHES Figure 5 Mounting Cabinet on Pole Check the cabinet to make sure it is level and adjust as needed Using the bottom bracket as a template drill two 3 8 inch holes into the pole to a depth of at least 3 1 2 inches see Figure 5 Secure the bottom bracket to the utility pole using two 1 2 x 3 1 2 inch lag screws and two 1 2 inch flat washers Tighten lag screws securely Note The fasteners specified in step 11 are not included with the cabinet and must be provided by the installer Route the feeder and distribution cables to the network splice enclosure not provided and splice to the appropriate network cables per local practice Page 9 2014 ADC Telecommunicati
3. 2 Unlatch and fully open the cabinet swing frame to provide access to the rear side of the distribution panel 3 Disconnect the distribution connector from the rear side of the broken adapter and install a dust cap on the connector Caution Use extreme care when removing a connector or an adapter from the distribution panel to avoid macro bending the adjacent fibers 4 Working from the rear side of the distribution panel use a large tweezers or two small screwdrivers blade type to depress the two metal tabs that retain the adapter in the panel With both tabs depressed push forward on the adapter until it pops out of the panel 5 Discard the damaged adapter 6 Install the replacement adapter by inserting it into the distribution panel from the front and then pushing it toward the back until it snaps into place 4 Note Make sure the keyway in the replacement adapter is facing in the same direction as the keyways in the rest of the adapters installed in the distribution panel 7 Clean the distribution and splitter fiber connectors as specified in the Optical Fiber Systems Cleaning and Mating Instructions ADCP 90 159 8 Connect the distribution connector to the rear side of the replacement adapter 9 Close the cabinet swing assembly 10 Connect the splitter connector to the front side of the replacement adapter 9 3 Splitter Compartment Adapter Replacement Page 26 Replacement adapter assemblies are available for
4. FRONT SIDE 4 SS f Figure 13 Adapter Pack Raised to Access Position Warning Infrared radiation is invisible and can seriously damage the retina of the eye Do not look into the ends of any optical fiber Do not look directly into the optical adapters or connectors Exposure to invisible laser radiation may result An optical power meter should be used to verify active fibers A protective cap or hood MUST be immediately placed over any radiating adapter or optical connector to avoid the potential of dangerous amounts of radiation exposure This practice also prevents dirt particles from entering the adapter or connector 3 Remove the feeder cable connector from the front side of the bulkhead adapter and clean the connector as specified in the Optical Fiber Connector Wet and Dry Cleaning Instructions ADCP 90 159 or by locally approved procedures 4 Reconnect the feeder cable connector to the bulkhead adapter 2014 ADC Telecommunications Inc ADCP 96 182 Issue 1 7 2014 8 9 10 Remove the dust cap from the rear side of the bulkhead adapter Obtain the optical patch cord accessory recommended for the pass through connection Note Use catalog FPCFW APSC P 2 1M for APC SC connectors Use catalog FPCFW SPSC P 2 1M for UPC SC connectors Remove the ferrule dust cap from one of the patch cord connectors and then clean the connector as specified in the Optical Fiber Connector Wet and Dry Clea
5. 8 Secure the door bracket slide to the bottom edge of the door using the locking nuts and washers saved in step 2 9 Repeat process for the left door 10 Close doors and check for proper operation 10 CUSTOMER INFORMATION AND ASSISTANCE For TE Customer Service call 1 800 366 3891 extension 73475 direct 1 952 917 3475 To email for technical service use telnet tac te com TE website address 15 www te com Page 31 2014 ADC Telecommunications Inc
6. PASS CONNECTOR THROUGH THIS OPENING TAKE UP SLACK ON RADIUS LIMITERS CONNECTOR KEYWAY REAR VIEW OF SPLITTER COMPARTMENT 25473 A Figure 20 Feeder Cable Connector Page 24 2014 ADC Telecommunications Inc ADCP 96 182 Issue 1 7 2014 11 Store the excess slack on the radius limiters located on the left side of the swing out assembly 12 Close the swing frame when the feeder re routing procedure is completed 9 MAINTENANCE AND REPAIR PROCEDURES The 432 pole mount cabinet requires no regular maintenance to insure continuous and satisfactory operation Maintenance is limited to repairing or replacing any cabinet components that may be damaged or broken in the course of normal operation The following sections provide procedures for repairing or replacing common cabinet components 9 1 Painting A brush in cap bottle of paint is available for touching up nicks and scratches in the factory coat of paint Lightly sand the area to be painted and then clean it thoroughly to remove any dirt dust or foreign matter Shake the paint bottle until thoroughly mixed and then apply light coat of paint to the damaged area using the small brush attached to the cap Wait until the paint is dry and then apply a second coat if necessary When finished painting replace the p
7. Damaged door gaskets may be replaced using the door gasket kit which includes a roll of gasket material The ideal installation temperature for the adhesive used on the replacement gaskets is between 60 and 100 F 16 and 38 C Installation is not recommended if the temperature is below 50 F 10 C Remove any damaged sections of gasket material from the door If necessary use a citrus based adhesive cleaner to remove any adhesive that may stay attached to the door Cut replacement lengths of gasket material from the roll as needed Remove the paper backing to expose the adhesive and then carefully apply the replacement gasket to the door Take care not to leave any gaps between the meeting sections of the gasket strips Page 29 2014 ADC Telecommunications Inc ADCP 96 182 Issue 1 7 2014 9 6 Door Replacement Damaged cabinet doors may be replaced using the door replacement kit Both a right door kit and a left door kit are available Use the following procedure to remove and replace the cabinet doors 1 Open both cabinet doors and lock them in the open position as shown in Figure 26 2 Use a 3 8 inch nut driver to remove the locking nuts and washers that secure the door bracket slide to the bottom edge of the door as shown in Figure 27 Save the nuts and washers for reuse 3 Use a 3 8 inch nut driver to remove the locking nuts that secure the hinges to the door Save nuts for reuse 2 Note Support the door as th
8. RADIUS LIMITERS STORAGE PANELS A 25532 Figure 12 Routing Splitter Output Fibers Page 16 2014 ADC Telecommunications Inc ADCP 96 182 Issue 1 7 2014 6 2 Enabling Service To a Subscriber Use the following procedure to enable service to a subscriber 1 Check the designation labels on the cabinet doors to determine the distribution panel and port number that corresponds to the address of the subscriber 2 Locate the subscriber port on the specified distribution panel and remove both the adapter dust cap and the connector ferrule dust cap 3 Select and remove an unused splitter output fiber from the storage panel and carefully work it free of any other fibers A Warning Infrared radiation is invisible and can seriously damage the retina of the eye Do not look into the ends of any optical fiber Do not look directly into the optical adapters or connectors Exposure to invisible laser radiation may result An optical power meter should be used to verify active fibers A protective cap or hood MUST be immediately placed over any radiating adapter or optical connector to avoid the potential of dangerous amounts of radiation exposure This practice also prevents dirt particles from entering the adapter or connector 4 Remove the ferrule dust cap from the connector and then clean the connector as specified in the Optical Fiber Systems Cleaning and Mating Instructions ADCP 90 159 5 Connect
9. fibers may be either stored for later use or routed distribution ports to the distribution panels for connection to the Use the 216B key tool to un latch and open the cabinet door as needed during the splitter installation process Use the following procedure to install additional splitters in the cabinet 1 Open the cabinet door and the cabinet swing frame to provide access to the splitter compartment 2 Locate the next available splitter mounting position as shown in Figure 9 Note Install splitters in the order shown beginning on the left side of the splitter compartment and then working toward the right 3 Remove the dust cap assembly from the selected splitter slot x ssssssssss LOT NUMBERS SHOWN SLOT NUMBERS SHOWN FOR REFERENCE ONLY FOR REFERENCE ONLY UNIVERSAL 77 SPLITTER 4 CHASSIS 25512 A Figure 9 Splitter Mod IN PLAY DUST PLUG CAP ule Mounting Slots 4 Remove the corresponding feeder cable connector from the rear of the splitter compartment as shown in Figure 10 Page 13 2014 ADC Telecommunications Inc ADCP 96 182 Issue 1 7 2014 A Warning Infrared radiation is invisible and can seriously damage the retina of the eye Do not look into the ends of any optical fiber Do not look d
10. not avoided GENERAL SAFETY PRECAUTIONS Warning Wet conditions increase the potential for receiving an electrical shock when installing or using electrically powered equipment To prevent electrical shock never install or use electrical equipment in a wet location or during a lightning storm Page 3 2014 ADC Telecommunications Inc ADCP 96 182 Issue 1 7 2014 606 gt lt Danger Do not look into the ends of any optical fiber Exposure to laser radiation may result Do not assume the laser power is turned off or that the fiber is disconnected at the other end Danger Use adequate lifting equipment when moving or installing Fiber Distribution Hub cabinets Verify that the maximum lift weight rating of the equipment is sufficient to handle the weight of the cabinet Danger Do not stand under a Fiber Distribution Hub cabinet as it is being hoisted into position for mounting failure of the lifting equipment or apparatus could result in serious personal injury and cause significant damage to the cabinet Warning Before digging check with all local utilities for the presence of buried cables or pipes Contact with underground cables or pipes especially electric power cables and gas service lines could interrupt local utility service and cause serious personal injury and extensive property damage STANDARDS CERTIFICATION Telcordia This equipment complies with the applicable sections of GR 3125 CORE LI
11. ordered separately must be installed in the splitter compartment Splitter Output Fiber Connections Service is provided by connecting the splitter output fiber connectors to the subscriber distribution ports Unused output fibers are temporarily parked in the storage panel until they are needed for service 2 2 Unpacking and Inspection This section provides instructions for opening the shipping boxes verifying that all parts have been received and verifying that no shipping damage has occurred Use the following procedure to unpack and inspect the cabinet and all accessories 1 Open the shipping carton s and carefully unpack the cabinet and any accessories from the protective packing material 2 Open the cabinet doors requires 216B key tool and check for missing ship along parts see installation drawing included with cabinet or broken parts If there are damages contact TE see Section 10 for an RMA Return Material Authorization and to reorder if replacement is required Page 5 2014 ADC Telecommunications Inc ADCP 96 182 Issue 1 7 2014 2 3 Cabinet Installation Hardware The cabinet is shipped with various hardware parts see Table 2 for securing the cabinet to wooden utility pole Verify that the parts specified are received Table 2 Cabinet Installation Hardware ITEM QUANTITY Top bracket ship along 1 Lower bracket ship along 1 Backer plate installed 1 Clip plate in
12. 6 1 x 32 Note Specification includes the loss from the input and output connectors 13 9 dB with UPC 14 1 dB with APC 17 1 dB with UPC 17 3 dB with APC Page 3 2014 ADC Telecommunications Inc ADCP 96 182 Issue 1 7 2014 20 8 52 8 18 3 IN 46 5 CM 39 7 IN 100 9 IN 4 26 8 IN 68 2 CM 42 2 IN 107 2 CM 23538 A 20 8 IN 52 8 Figure 2 432 Pole Mount Cabinet Dimensions Page 4 2014 ADC Telecommunications Inc ADCP 96 182 Issue 1 7 2014 2 BEFORE STARTING THE INSTALLATION This section provides general installation considerations unpacking and inspection procedures and lists the tools and materials required for installing the 432 pole mount cabinet 2 1 Installation Overview Installation of the cabinet involves the following main tasks Mounting the Cabinet The cabinet must be secured to a utility pole Mounting brackets without the fasteners are provided with the cabinet The OSP feeder and distribution cables must be uncoiled and routed to a separate splice enclosure not provided after the cabinet is mounted Splitter Installation The cabinet may be ordered with no splitters installed or with one or two splitters installed If additional splitters are required they must be ordered separately All splitter modules that are
13. ROUTING PROCEDURE 2 de das creme dais 22 MAINTENANCE AND REPAIR PROCEDURES 25 BA daw emda 25 9 2 Distribution Panel Adapter Replacement 25 9 3 Splitter Compartment Adapter Replacement 26 9 4 Replacing a Damaged Fiber or Connector 29 9 4 1 Splitter Output Fiber Connector Replacement 29 9 5 Door Gasket Replacement Adee A RE 29 9 6 Door Replacement 5 2 ype ee EE delet adele aga 30 10 CUSTOMER INFORMATION AND ASSISTANCE 31 Page 1 2014 Tyco Electronics Corporation All Rights Reserved ADCP 96 182 Issue 1 7 2014 Preface TABLE OF CONTENTS Content Page Page 2 2014 Tyco Electronics Corporation All Rights Reserved ADCP 96 182 Issue 1 7 2014 Preface ABOUT THIS MANUAL This publication describes the Outdoor FDH 3000 432 Pole Mount Cabinet with Universal Splitter Chassis Also included are procedures for mounting the cabinet installing additional splitter modules storing the splitter output fibers connecting t
14. ST OF ACRONYMS AND ABBREVIATIONS The acronyms and abbreviations used in this manual are detailed in the following list AWG American Wire Gauge Centigrade Fahrenheit FDH Fiber Distribution Hub FMS Fiberglass Mounting Sleeve FTTP Fiber To The Premises OSP Outside Plant PMF Pad Mount Frame PNP Plug and Play RBR Reduce Bend Radius RMA Return Material Authorization Page 4 2014 ADC Telecommunications Inc ADCP 96 182 Issue 1 7 2014 1 DESCRIPTION This section provides a description of the Outdoor FDH 3000 432 termination pole mount cabinet with universal splitter chassis This section also provides cabinet specifications 1 1 432 Pole Mount Cabinet The 432 pole mount cabinet is a secure above ground outdoor fiber optic distribution cabinet that is designed to hold the various optical components required for Fiber To The Premises FTTP distribution network applications Designed for mounting on a utility pole a typical 2 pole mount cabinet is shown in Figure 1 The interior of the 432 pole mount cabinet consists the following primary components Distribution Panels Provide a point for connecting the splitter output fibers with the terminated distribution cable fibers Each panel provides mounting spaces for 72 bulkhead adapters A maximum of six distribution panels may be mounted in the cabinet Storage Panel Provides a temporary parking lot for unused splitter output fibers Each splitter module is equ
15. UPWARD ON TAB AND LIFTTO ACCESS POSITION Ss N 2 REMOVE FEEDER CABLE CONNECTOR f 7 N dre 4 5 A Mi Dor FRONT SIDE 7 ay Gin DT 7 AY 7 2 22720 A Figure 17 Adapter Pack Raised to Access Position 4 Disconnect the feeder cable connector from the front side of the sliding adapter pack and place a dust cap over the connector ferrule This will protect the connector since it will be difficult to prevent the connector from contacting other objects during the re routing procedure Warning Infrared radiation is invisible and can seriously damage the retina of the eye Do not look into the ends of any optical fiber Do not look directly into the optical adapters or connectors Exposure to invisible laser radiation may result An optical power meter should be used to verify active fibers A protective cap or hood MUST be immediately placed over any radiating adapter or optical connector to avoid the potential of dangerous amounts of radiation exposure This practice also prevents dirt particles from entering the adapter or connector 5 Place a dust cap over the exposed bulkhead adapter and then slide the adapter pack down to the closed position 6 Carefully unwind the feeder fiber from the radius limiters locate
16. aint bottle cap and tighten securely The catalog number for the paint kit is ACE ACC PTALMD 9 2 Distribution Panel Adapter Replacement Replacement adapters are available for the distribution panels Use the following procedure to remove and replace a damaged adapter 1 Disconnect the splitter output connector from the front side of the broken adapter as shown in Figure 21 and install a dust cap on the connector DISTRIBUTION CONNECTOR NOTE AFTER REMOVING THE CONNECTOR FROM THE ADAPTER INSTALL DUST CAP ON THE CONNECTOR TO KEEP THE ENDFACE CLEAN AND TO PREVENT DAMAGE METAL TAB BOTTOM _ E JE SPLITTER 21366 B CONNECTOR ADAPTER Figure 21 Adapter Removal and Replacement Page 25 2014 ADC Telecommunications Inc ADCP 96 182 Issue 1 7 2014 Warning Infrared radiation is invisible and can seriously damage the retina of the eye Do not look into the ends of any optical fiber Do not look directly into the optical adapters or connectors Exposure to invisible laser radiation may result An optical power meter should be used to verify active fibers A protective cap or hood MUST be immediately placed over any radiating adapter or optical connector to avoid the potential of dangerous amounts of radiation exposure This practice also prevents dirt particles from entering the adapter or connector
17. and any permits required must be obtained prior to the start of installation The location must be accessible and provide adequate parking for worker and vehicle safety The installed cabinet must not create a visual or physical obstruction to vehicular or pedestrian traffic or block pole climbing access Ensure that there is sufficient space on all sides to facilitate cabinet installation The cabinet mounting brackets must be secured to the utility pole with through bolts threaded rods and lag screws not provided The cabinet OSP distribution and feeder cables must be routed to a splice enclosure If necessary the cables may be protected by installing conduit between the cabinet and splice enclosure The cabinet is equipped with one feeder cable and either one or two distribution cables 3 2 Grounding System Installation Install a grounding system not provided that meets all local electrical codes Check local codes for ground system installation use of clamps wire size and any other grounding requirements Typically 6 AWG solid copper wire is used for the grounding wire Install the grounding system near the base of the utility pole for the ground wire connection Leave sufficient slack in the grounding wire to allow it to be routed up the pole and connected to the cabinet 3 3 Mounting the Cabinet Use the 216B key tool to un latch and open the cabinet door as needed during the mounting process Use the following procedure to
18. d on the bottom and on the left side of the swing out assembly Figure 18 shows the section of the fiber that will need to be released for re routing When necessary backfeed the fiber to free the connector from the remaining fibers 2014 ADC Telecommunications Inc ADCP 96 182 Issue 1 7 2014 10 UNCOIL FEEDER CABLE FIBER FROM BOTH SETS OF RADIUS LIMITERS 25530 A Figure 18 Uncoiling the Feeder Cable Fiber When the feeder cable connector and fiber are free pass the connector through the opening located behind the splitter compartment as shown in Figure 19 Remove the ferrule dust cap from the feeder cable connector and then clean the connector as specified in the Optical Fiber Connector Wet and Dry Cleaning Instructions ADCP 90 159 or by locally approved procedures Insert the feeder fiber connector into the appropriate bulkhead adapter remove dust cap from adapter at the rear of the splitter compartment as shown in Figure 20 Note The splitter slot should not be left empty after the feeder fiber is connected to the bulkhead adapter at the rear side of the splitter compartment Either a dust cap assembly or a splitter should be installed in the mounting slot Route the feeder fiber over the two supports located at the top of the swing out assembly Page 23 2014 ADC Telecommunications Inc ADCP 96 182 Issue 1 7 2014 TOP CABLE RINGS
19. e from ADC Refer to ADCP 96 034 for the procedure Damaged Distribution or Feeder Connector Replace the connector at the bulkhead adapter if just the connector alone is damaged Use a field installable connector replacement kit Refer to Section 9 4 1 for the replacement procedures 9 4 1 Splitter Output Fiber Connector Replacement Use the following procedure to replace the connector 1 Disconnect the damaged connector and the good connector from the adapter and install a dust cap on the good connector Warning Infrared radiation is invisible and can seriously damage the retina of the eye Do not look into the ends of any optical fiber Do not look directly into the optical adapters or connectors Exposure to invisible laser radiation may result An optical power meter should be used to verify active fibers A protective cap or hood MUST be immediately placed over any radiating adapter or optical connector to avoid the potential of dangerous amounts of radiation exposure This practice also prevents dirt particles from entering the adapter or connector 2 Replace the damaged connector as specified in the procedures provided with the field installable connector replacement kit 3 Clean both connectors as specified in the Optical Fiber Connector Wet and Dry Cleaning Instructions ADCP 90 159 or by locally approved procedures 4 Reconnect the good connector and the replacement connector to the adapter 9 5 Door Gasket Replacement
20. e last nuts are removed to prevent the door from falling 4 Carefully lift the door away from the cabinet GROUNDING GROUNDING STRAP LUG STRAP LUG DOOR HINGES DOOR HINGES LE 25535 A DOOR DOOR BRACKET BRACKET SLIDE SLIDE Figure 26 Door Replacement Page 30 2014 ADC Telecommunications Inc ADCP 96 182 Issue 1 7 2014 6 22293 A FLAT DOOR WASHERS LINKAGE RE LOCK NUTS gt W Figure 27 Door Linkage Hardware 5 Transfer all designation information that may be recorded on the damaged door to the labels on the replacement door 6 Place the replacement door in position for installation on the hinges 7 Reinstall the locking nuts saved in step 3 that secure each hinge to the door 4 Note sure to re secure the grounding strap lug see Figure 26 to the door when securing the hinges to the door
21. each cable to the inside of the cabinet and a compression fitting secures the cable to the outside of the cabinet The compression fitting also prevents dirt and moisture from entering the cabinet at the cable entry exit point Heat shrink sleeving is installed over the compression fittings for additional environmental protection GORE membrane vents are provided to release any moisture that may accumulate within the cabinet Page 1 2014 ADC Telecommunications Inc ADCP 96 182 Issue 1 7 2014 SPLITTER COMPARTMENT SLIDING ADAPTER PACK se 8 DISTRIBUTION PANELS STORAGE PANEL Figure 1 Typical 432 Pole Mount Cabinet Page 2 2014 ADC Telecommunications Inc 25533 A RADIUS LIMIITERS ADCP 96 182 Issue 1 7 2014 The cabinet is designed for pole mounting only Mounting brackets for securing the cabinet to a wooden utility pole are included The mounting brackets attach to the rear side of the cabinet The fasteners for securing the brackets to the po
22. emove the dust cap assembly from the selected splitter slot 3 Remove the feeder cable connector from the rear of the splitter compartment see Figure 10 A Warning Infrared radiation is invisible and can seriously damage the retina of the eye Do not look into the ends of any optical fiber Do not look directly into the optical adapters or connectors Exposure to invisible laser radiation may result An optical power meter should be used to verify active fibers A protective cap or hood MUST be immediately placed over any radiating adapter or optical connector to avoid the potential of dangerous amounts of radiation exposure This practice also prevents dirt particles from entering the adapter or connector 4 Clean the feeder cable connector as specified in the Optical Fiber Systems Cleaning and Mating Instructions ADCP 90 159 5 Reinstall the feeder cable connector at the rear of the splitter compartment 6 Obtain the optical patch cord accessory recommended for the pass through connection 7 Remove the ferrule dust cap from one of the patch cord connectors and then clean the connector as specified in the Optical Fiber Connector Wet and Dry Cleaning Instructions ADCP 90 159 or by locally approved procedures 8 Install the patch cord connector in the dust cap assembly as shown in Figure 15 9 Connect the patch cord connector to the feeder cable connector by inserting the dust cap assembly into the splitter slot as shown i
23. ength The following sections describe how the cables are configured for splicing 4 1 OSP Feeder Cable Configuration The feeder cable may have a fiber count of 12 24 48 or 72 fibers depending on the option ordered Within the cabinet the outer sheath of the cable is removed to expose the optical fiber subunits Depending on the option ordered the cable subunits are routed to the splitter compartment and or the sliding adapter pack The subunits are numbered for identification and the individual fibers are color coded for identification Always perform a light test before splicing to verify the port location for each fiber A diagram of the feeder cable routing is shown in Figure 7 SPLITTER COMPARTMENT FEEDER CABLE FIBERS REAR VIEW OF SWING ASSEMBLY 23542 A SLIDING ADAPTER PACK Figure 7 Feeder Cable Typical Configuration Page 11 2014 ADC Telecommunications Inc ADCP 96 182 Issue 1 7 2014 4 2 OSP Distribution Cable Configuration Page 12 Each distribution cable has a fiber count that is a multiple of 72 Either 1 or 2 distribution cables may be present depending on the cable fiber count Within the cabinet the outer sheath of each cable is removed to expose the optical fiber subunits Each subunit is fanned out into 12 individual fibers each of which is terminated with a connector The fiber subunits are routed to the back of each distribution panel Each fib
24. er connector is connected to a specified bulkhead adapter at the rear of the panel Depending on the option ordered the distribution panels may be equipped with either UPC SC or APC SC adapters diagram of the distribution cable configuration is shown in Figure 8 Designation labels are provided on the cabinet doors for recording subscriber information for each distribution panel port The labels indicate the fiber number and cable number associated with each fiber port The subunits are numbered for identification and the individual fibers are color coded for identification Always perform a light test before splicing to verify the port location for each fiber DISTRIBUTION CABLE PANEL 1 FIBERS PORTS 1 72 PANEL 2 PORTS 73 144 PANEL 3 PORTS 145 216 REAR VIEW OF SWING ASSEMBLY PANEL 4 PORTS 217 288 PANEL 5 PORTS 289 360 PANEL 6 PORTS 361 432 23543 A Figure 8 Distribution Cable Configuration 2014 ADC Telecommunications Inc ADCP 96 182 Issue 1 7 2014 5 PLUG AND PLAY SPLITTER MODULE INSTALLATION The 432 pole mount cabinet can accommodate up to twenty four splitter modules Plug and play splitter modules are equipped with single input connector and up to sixty four output fibers The splitter modules insert into slots in the splitter compartment Inserting a splitter into a slot connects the splitter input connector to the feeder cable connector The splitter output
25. he splitter output fibers to the distribution fibers and replacing damaged components RELATED PUBLICATIONS Listed below are related manuals and their publication numbers Copies of these publications can be ordered by contacting the ADC Technical Assistance Center at 1 800 366 3891 extension 73475 in U S A or Canada or 1 952 917 3475 outside U S A and Canada Title ADCP Number Optical Fiber Connector Wet and Dry Cleaning Instructions 90 159 ADMONISHMENTS Important safety admonishments are used throughout this manual to warn of possible hazards to persons or equipment An admonishment identifies a possible hazard and then explains what may happen if the hazard is not avoided The admonishments in the form of Dangers Warnings and Cautions must be followed at all times These warnings are flagged by use of the triangular alert icon seen below and are listed in descending order of severity of injury or damage and likelihood of occurrence Danger Danger is used to indicate the presence of a hazard that will cause severe personal injury death or substantial property damage if the hazard is not avoided Warning Warning is used to indicate the presence of a hazard that can cause severe personal injury death or substantial property damage if the hazard is not avoided Caution Caution is used to indicate the presence of a hazard that will or can cause minor personal injury or property damage if the hazard is
26. ipped with a connector pack that mounts in the storage panel Up to eighteen 8 position connector packs 144 fibers total can be mounted in the storage panel Radius Limiters Provide a place for storing excess slack from the splitter output fibers Splitter Compartment Provides a place for mounting up to twenty four splitters Unused splitter slots can be used for pass though fibers The splitters specified for use with the 432 pole mount cabinet are equipped with reduced bend radius RBR fibers Sliding Adapter Pack Provides a place for terminating up to 36 spare feeder cable fibers Spare feeder cable fibers may be used as replacements for broken fibers or for signal pass through functions Grounding Lug Provides a point for connecting a grounding wire to the exterior rear side of the cabinet The exterior shell of the cabinet is constructed of heavy gauge aluminum and is coated with an almond colored finish Each cabinet is equipped with two front doors that provide full front access to the optical components The cabinet doors are equipped with a tamper resistant latch that includes a hasp for a padlock stainless steel hinges and door catches that prevent accidental closing Access to the cabinet requires a 216B key tool accessory to release the latch handle Lifting eyes are provided for hoisting the cabinet into position for mounting The feeder and distribution cables enter exit the cabinet from the back A clamp secures
27. irectly into the optical adapters or connectors Exposure to invisible laser radiation may result An optical power meter should be used to verify active fibers A protective cap or hood MUST be immediately placed over any radiating adapter or optical connector to avoid the potential of dangerous amounts of radiation exposure This practice also prevents dirt particles from entering the adapter or connector CONNECTOR KEYWAY REAR VIEW OF SPLITTER COMPARTMENT 25473 A Figure 10 Feeder Cable Connector 5 Clean the feeder cable connector as specified in the Optical Fiber Systems Cleaning and Mating Instructions ADCP 90 159 6 Reinstall the feeder cable connector at the rear of the splitter compartment 7 Remove the protective tape and dust cap from the splitter connector as shown in Figure 11 8 Clean the feeder cable connector as specified in the Optical Fiber Systems Cleaning and Mating Instructions ADCP 90 159 9 Grasp the splitter using thumb and forefinger see Figure 11 and gently squeeze the locking tab 10 Carefully slide splitter into the mounting slot Listen for a click to ensure full engagement Caution Applying excessive force to the splitter during installation can cause splitter damage If resistance is encountered when sliding the splitter into the mounting slot remove the splitter and verify that the splitter dust cap has been removed and that no obstructions are present 11 Route the splitter outp
28. le must be provided by the installer The cabinet is equipped with factory installed outside plant OSP distribution and feeder cables Ribbon and stranded type cables with dielectric construction are available The cable stubs are 100 feet in length An accessory kit is available FD3 ACCPLCBLDWN if downward routing of the cables is required The specifications for the 432 pole mount cabinet are provided in Table 1 Table 1 432 Pole Mount Cabinet Specifications PARAMETER SPECIFICATION Cabinet Dimensions H x W x D See Figure 2 36 x 27 x 18 x inches 91 4 x 68 6 x 45 7 cm Weight fully loaded 160 lbs 72 6 kg Certification pending GR 3125 CORE Distribution panels maximum 6 Distribution ports 432 with six 72 port distribution panels Distribution port adapters connectors UPC SC or APC SC Feeder Distribution cable length 100 ft Splitter compartment splitter capacity 24 splitters Splitter compartment adapter capacity 24 adapters Splitter output fiber storage panel capacity 144 connectors Sliding adapter pack capacity 36 adapters Splitter Modules Splitter module input and output pigtails Reduced bend radius fiber terminated with UPC SC or APC SC connectors Test bandpass 1260 1360 nm 1480 1500 nm 1550 1560 nm Overall bandpass 1260 1625 nm Return loss at test bandpass gt 55 dB Maximum insertion loss at test bandpass 1x 1
29. mount the cabinet on a utility pole Warning Use appropriate lifting equipment when moving or installing the cabinet Do not stand under the cabinet as it is being hoisted into position for installation A failure of the lifting equipment could result in serious personal injury 1 Locate where the cabinet will be mounted on the utility pole and place the top bracket in position for mounting as shown in Figure 3 2 Mark the location of the top bracket mounting hole on the pole 3 Drill a5 8 or 3 4 inch hole equal to diameter of the through bolt or threaded rod into the pole at the point marked in step 2 1 Note When the cabinet is mounted the top of the cabinet will be 7 35 inches 18 7 cm above the hole for the through bolt 4 Secure the top bracket to the pole using a through bolt or threaded rod flat washer s locking washer s and nut s Tighten nut s securely p Note The fasteners specified in step 4 are not included with the cabinet and must be provided by the installer Page 7 2014 ADC Telecommunications Inc ADCP 96 182 Issue 1 7 2014 TOP lt BRACKET THROUGH BOLT OR THREADED ROD 22019 Figure 3 Securing The Cabinet Bracket The Utility Pole 5 Locate the two bottom bracket mounting capscrews shown in Figure 4 and the 7 32 inch hex key that are provided with the cabinet BRACKET MOUNTING CAPSCREWS 2 USE 7 32 INCH KEY TOOL TO TIGHTEN
30. n Figure 16 10 Locate the distribution panel and the optical port to which the pass through patch cord is to be routed 11 Refer to the procedures in Section 6 2 to route the pass through patch cord to the distribution panel and to connect the patch cord connector to the appropriate optical port 12 Close swing frame when pass through routing procedure is complete Page 20 2014 ADC Telecommunications Inc ADCP 96 182 Issue 1 7 2014 ORIENT CONNECTOR SO KEY IS ON BACK SIDE NOT VISIBLE IN THIS VIEW DUST CAP AND CONNECTOR ASSEMBLY 25537 A Figure 16 Inserting Dust Cap Assembly Page 21 2014 ADC Telecommunications Inc ADCP 96 182 Issue 1 7 2014 8 FEEDER CABLE RE ROUTING PROCEDURE Page 22 The feeder cable fibers may be terminated by the factory at either the sliding adapter pack or at the splitter compartment Feeder cable fibers that were terminated at the sliding adapter pack may sometime require re termination at the splitter compartment Use the following procedure to re route a feeder cable fiber from the sliding adapter pack to the splitter compartment 1 Open the swing frame and locate the sliding adapter pack 2 Locate the feeder cable fiber that requires re termination at the splitter compartment 3 Pull upward on the small tab on top of the adapter pack and lift the adapter pack to the access position as shown in Figure 17 1 PULL
31. ning Instructions ADCP 90 159 or by locally approved procedures Insert the patch cord connector into the bulkhead adapter in the sliding adapter pack Slide the adapter pack down into the closed position Route pass through patch cord to front side of swing out assembly as shown in Figure 14 Caution Always allow sufficient fiber length to permit routing without severe bends Non reduced bend radius fibers may be permanently damaged if bent or curved to a bend radius of less than 1 5 inches 3 81 cm PASS THROUGH ROUTING FOR PATCH CORDS 25526 A Figure 14 Routing Pass Through Patch Cord From Sliding Adapter Pack Page 19 2014 ADC Telecommunications Inc ADCP 96 182 Issue 1 7 2014 11 Locate the distribution panel and the optical port to which the pass through patch cord is to be routed 12 Refer to the procedures in Section 6 2 to route the pass through patch cord to the distribution panel and to connect the patch cord connector to the appropriate optical port Maintain 1 5 inch minimum bend radius for all non reduced bend radius fiber 13 Close swing frame when pass through routing procedure is complete 7 2 Splitter Compartment Pass Through Routing Procedure Use the following procedure to route a jumper patch cord between the splitter compartment and one of the distribution panels 1 Open the swing frame and locate an open splitter mounting position 2 R
32. on 6 3 MOUNTING THE POLE MOUNT CABINET ON A UTILITY 1 7 3 1 Installation Recommendations mb 7 3 2 Grounding System Installation sssi noti a enemies ean dag me af ges 7 3 3 Mounting the sie geisa iw void neg 7 4 FEEDER AND DISTRIBUTION CABLE CONFIGURATION INFORMATION 11 41 OSP Feeder Cable 11 4 2 OSP Distribution Cable 12 5 PLUG AND PLAY SPLITTER MODULE INSTALLATION 13 ROUTING AND CONNECTING THE SPLITTER OUTPUT FIBERS 16 6 1 Storing The Splitter Output Fibers 16 6 2 Enabling Service SubSeribgr 22 15 2 26544 2 severe Zanes 17 7 PASS THROUGH ROUTING PROCEDURE cont denen swans maw date 18 7 1 Sliding Adapter Pack Pass Through Routing 18 7 2 Splitter Compartment Pass Through Routing Procedure 20 8 FEEDER CABLE RE
33. ons Inc ADCP 96 182 Issue 1 7 2014 13 14 15 16 17 Page 10 Route the 6 solid copper ground wire installed in Section 3 2 up the pole to the bottom of the cabinet Insert the end of the grounding wire into the cabinet grounding lug as shown in Figure 6 The grounding lug can be used for 6 14 AWG wire Tighten the grounding lug set screw to 30 to 35 Ibs force inches 3 4 to 4 0 Nm of torque GROUNDING LUG GROUNDING CABLE Figure 6 Grounding Cable Connection To Pole Mount Cabinet Using a 3 16 inch hex key accessory remove the screws that secure each lifting eye to the cabinet Store the lifting eyes inside the cabinet and then reinstall the lifting eye screws in their original locations on either side of the cabinet Note Remove the lifting eyes to prevent them from being used by service workers as anchor points for safety straps The lifting eyes are not designed to support the additional weight that could be applied in the event of a fall 2014 ADC Telecommunications Inc ADCP 96 182 Issue 1 7 2014 4 FEEDER AND DISTRIBUTION CABLE CONFIGURATION INFORMATION The 432 pole mount cabinet is equipped with pre installed OSP feeder and distribution cables The cable stub ends must be spliced to the network feeder and distribution cables at a separate splice enclosure not provided The feeder and distribution stub cables are 100 feet 30 5 meters in l
34. pper clips top slide with damaged adapter and discard as shown in Figure 24 Page 27 2014 ADC Telecommunications Inc ADCP 96 182 Issue 1 7 2014 25488 A Figure 24 Removing Damaged Adapter 6 Install the replacement top side assembly in the splitter compartment Remove the dust cap from the replacement adapter and install Note key orientation Figure 25 REPLACEMENT 25501 A Figure 25 Installing Replacement Adapter 7 Clean the feeder cable connector s as specified in the Optical Fiber Systems Cleaning and Mating Instructions ADCP 90 159 8 Connect the feeder cable connector to the rear side of the replacement adapter assembly Page 28 2014 ADC Telecommunications Inc ADCP 96 182 Issue 1 7 2014 9 4 9 Connect the dust cap or splitter to the front side of the replacement adapter assembly 10 Close the cabinet swing assembly Replacing a Damaged Fiber or Connector damaged fiber or connector can usually be replaced The following describes the various replacement options Damaged Splitter Output Fiber Replace the splitter output fiber from the connector all the way back into the splitter Splice a new pigtail use only pigtails with bend optimized fiber to the remaining section of the old fiber within the splitter chassis This procedure requires removing and disassembling the splitter to insert a splice chip and to perform the splice A kit is availabl
35. side U S A and Canada or by e mail to connectivity_tac te com connectivity Tyco Electronics Corporation P O Box 1101 Minneapolis Minnesota 55440 1101 In U S A and Canada 1 800 366 3891 Outside U S A and Canada 952 938 8080 Fax 952 917 1717 Page ii ADCP 96 182 Issue 1 7 2014 6 TABLE OF CONTENTS Content Page ABOUT THIS MANUAL 254242 Sana ans OWE Ghee we cae 3 RELATED PUBLICATIONS 5252 nus nye dodanie duel mere duets 3 AUMONISHMENTS aaah enemas 3 GENERAL SAFETY PRECAUTIONS 3 STANDARDS CERTIFICATION 2 2 4 LIST OF ACRONYMS AND ABBREVIATIONS 4 1 DESCRIPTION 25 2 cctarcieetetrntac oniicd eel demand 1 4 1 432 Pole Mount serum docs tances amma 1 2 BEFORE STARTING THE INSTALLATION ss ds cg amine Mapes ww eG ae 5 2 1 InstallationOVGMIGW 2 2 5 2 2 Unpacking and InSp etion dames adele cea dae EE ae Mae 5 2 3 1 6 2 4 Tools and Materials Required for Installati
36. stalled 1 2 4 Tools and Materials Required for Installation The following tools and materials are required for cabinet installation Page 6 Hammer Wire cutter Utility knife Screwdriver flat blade Tape measure Pen or marker 216B key tool accessory required to open cabinet door Padlock optional Splicing equipment for splicing OSP feeder and distribution cables One large tweezers or two small flat bladed screwdrivers Lifting equipment for hoisting the cabinet into position for mounting 5 8 or 3 4 inch through bolt threaded rod 1 with nut s and washer s Grounding system copper wire and grounding clamp per local requirements Power drill 1 2 x 3 1 2 inch lag screws 2 and 1 2 inch flat washers 2 Wood boring bit 5 8 or 3 4 inch to drill holes for through bolt threaded rod 3 8 inch drill bit to drill holes for 1 2 inch lag screws Appropriately sized wrenches for through bolt threaded rod nut s and lag screws Conduit for OSP feeder and distribution cables optional Fasteners and hardware to secure conduit to pole optional 2014 ADC Telecommunications Inc ADCP 96 182 Issue 1 7 2014 3 MOUNTING THE POLE MOUNT CABINET ON A UTILITY POLE The 432 pole mount cabinet is specifically designed for mounting on a utility pole pole mount bracket kit is provided with the cabinet 3 1 Installation Recommendations The site chosen for the installation must conform to all local codes
37. the splitter compartment Use the following procedure to remove and replace a damaged adapter assembly 1 Unlatch and fully open the cabinet swing assembly to provide access to the both the front and rear side of the splitter compartment 2 Remove the splitter or the dust cap assembly from the front side of the broken adapter assembly Warning Infrared radiation is invisible and can seriously damage the retina of the eye Do not look into the ends of any optical fiber Do not look directly into the optical adapters or connectors Exposure to invisible laser radiation may result An optical power meter should be used to verify active fibers A protective cap or hood MUST be immediately placed over any radiating adapter or optical connector to avoid the potential of dangerous amounts of radiation exposure This practice also prevents dirt particles from entering the adapter or connector 2014 ADC Telecommunications Inc ADCP 96 182 Issue 1 7 2014 3 Remove the feeder cable connector from the rear side of the broken adapter assembly as shown in Figure 22 and install a dust cap on the connector FEEDER CABLE CONNECTOR DUST CAP OR SPLITTER REAR VIEW OF SPLITTER COMPARTMENT 25483 A Figure 22 Removing the Feeder Cable Connector 4 With a screw driver remove four upper screws and cover plate as shown in Figure 23 COVER PLATE 4 25487 A Figure 23 Removing the Cover Plate 5 Disassemble from u
38. the splitter output fiber connector to the subscriber port 6 Use the radius limiters on the right side of the cabinet to store any excess fiber slack Refer to Figure 12 for the routing guidelines Page 17 2014 ADC Telecommunications Inc ADCP 96 182 Issue 1 7 2014 7 PASS THROUGH ROUTING PROCEDURE 7 1 Page 18 Pass through routing is used when it is necessary for a feeder cable optical signal to be routed directly to a distribution port This involves connecting a patch cord between the terminated feeder cable connector and the appropriate distribution port Because feeder cable fibers can be terminated at either the sliding adapter pack or the splitter compartment two pass through routing procedures are provided Sliding Adapter Pack Pass Through Routing Procedure Use the following procedure to route a jumper patch cord between the feeder cable sliding adapter pack and one of the distribution panels 1 Open swing frame and locate appropriate feeder cable connector on sliding adapter pack 2 Pull upward on the small tab on top of the adapter pack and lift the adapter pack to the access position as shown in Figure 13 1 PULL UPWARD TAB AND LIFT TO ACCESS POSITION N SNE 2 SN LG 22 9 2 REMOVE FEEDER REAR SIDE Se CABLE CONNECTOR RAS FOR CLEANING THEN SS ATI gt RECONNECT TO ADAPTER IS Fea SEN LESS a SS ae ST
39. ut fibers to the storage panel Refer to Section 6 for the fiber routing and connector pack installation procedure Page 14 2014 ADC Telecommunications Inc ADCP 96 182 Issue 1 7 2014 LOCKING REMOVE PROTECTIVE TAPE AND DUST CAP SPLITTER Figure 11 Splitter Installation Page 15 2014 ADC Telecommunications Inc ADCP 96 182 Issue 1 7 2014 6 ROUTING AND CONNECTING THE SPLITTER OUTPUT FIBERS The splitter modules are mounted at the top of the 432 pole mount cabinet When a splitter module is initially installed the output fibers are routed to the storage panel located at the bottom of the cabinet At the storage panel the output fibers are temporarily parked until they are needed Service to a subscriber is enabled by removing an unused output fiber from the storage panel routing it to the appropriate distribution panel and then connecting it to the subscriber port 6 1 Storing The Splitter Output Fibers Use the following procedure to store the splitter output fibers 1 Following installation of a splitter module locate an open connector pack slot in the storage panel at the bottom of the cabinet 2 Insert the connector pack into the unused slot in the storage panel 3 Use the radius limiters on the right side of the cabinet to store any excess fiber slack Refer to Figure 12 for the routing guidelines SPLITTER COMPARTMENTS i CONNECTOR PANELS a
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