here - KNE
Contents
1. Fixed Column Bracket With the column mounting brackets in place the structural columns can be inserted into the mounting brackets and fastened Align the mounting holes of the column with the ground bracket and insert the two fastening bolts Check the orientation and level of the column with a spirit level before fastening the two bolts Adjustable Column Bracket Measure and mark your intended height of the column and attach one of the side fixing plates onto the column mounting bracket corresponding to the column s height and ensuing the teeth are correctly aligned Lower the column into the bracket to this predetermined height and insert one of the two fastening bolts with the washer through the side fixing plate and column onto the other end where the second side fixing plate will need to be attached Loosely attach these together with the associated nut of the bolt Upon checking the level and height measurements insert the second bolt and fasten both nuts Repeat the above steps for remaining mounting positions Connecting Nodes and Beam Rails The connecting node must first be attached to the KR M 6 Beam Rail before mounting onto the columns Slide the connecting node s anchor points into the KR M 6 Beam Rail s dual Slots as per the below diagram and fasten the two screw points to fix into position as per your plan SKNE 1 2 7 Connecting Nodes and Beam Rails cont d The connecting node attaches2. With WW Structural Column AL 50 Beam to Column Connecting Node LC S12 Splice Connector SC R19 Rail Intersection Clamp RC L20 Version 1 End Clamp Version 2 Quick M ount End Clamp Version 1 Mid Clamp Version 2 Quick Mount Mid Clamp rT w D gt Z Q mmouooO SIKNE Installation KM F Series Overview Prior to the installation of the racking system please ensure you have planned out the correct areas and location of the intended solar PV installation and that all measurements are as per your original plan The KM F Series design is based on the bolting of column brackets to concrete ballast blocks or onto existing concrete piled foundations and hence these concrete structures must be compliant with all necessary load bearing capacities and limit states as per engineer s drawings and calculations The installation of the KM F Series will be conducted with the following steps 1 aS Te 1 1 1 1 1 1 1 2 1 1 3 1 1 4 Bracket M ounting Column Beam Rails and Connecting Nodes Rail Superstructure Splice Connection Panel Mounting Installation Step 1 Bracket M ounting Fixed amp Adjustable Once you have prepared the concrete foundations on the installation site visually inspect the concrete mounting positions of where you intend to fasten and secure the column bracket and ensure this area is free of any cracks concrete flaking or any other conditions which
3. KNE Ground M ounting Systems Installation Guide and General Instructions KM F Series Concrete Foundations KM S Series Ground Screw in System KM D Series Driven Foundations KM W Ballast Foundations KM RF amp KM NRF Triangular Tilt Frame SIKNE STRENGTH CREATES VALUE Thank you for choosing KNE as your supplier of quality racking and mounting solutions The following instruction manual and its associated diagrams are deemed as recommendations to assist you in the installation of KNE s ground based solar mounting solutions in a systematic manner In cases where special or exceptional conditions exist you are strongly advised to consult the professional advice and guidance of the relevant government authorities or an engineer s opinion to ensure compliance is achieved Contents A About Ground Mounting B Safety C KM F Series Concrete Foundations D KM SSeries Ground Screw Foundations E KM D Series Driven Foundations F Triangular Tilt Frame Systems KM RF KM NRF KM W Series G Splice Connection and Panel Mounting H General Information Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page m e PA UWUW UI 10 10 10 11 13 S KNE About Foundations Tips and Recommendations Gener
4. D KM S Series Ground Sc Where foundation costs and installation times are a factor KNE s Ground Based Screw in System KM S is your answer Featuring a direct burrow drilling screw this installation method is ideal for most soil types and provides a quick alternate solution to concreting Specifications Surface Finish AMMA ASCA and BS Standards System Components Rails and Column Brackets Beam amp Joist Rails KR M 6 Fixed Column Bracket AS H8 Adjustable Column Bracket Optional Variation AS S9 Foundation Screw GSF7616 Associated Rail Components Structural Column AL 50 Beam to Column Connecting Node LC S12 Splice Connector SC R5 Rail Intersection Clamp RC S4 Version 1 End Clamp Version 2 Quick M ount End Clamp Version 1 Mid Clamp Version 2 Quick Mount Mid Clamp w D gt IO TNn mgo Installation KM S Series Overview Prior to the installation of the racking system please ensure you have planned out the correct areas and location of the intended solar PV installation and that all measurements are as per your original plan KNE s KM S Series is based on the use of ground screws as foundations and must be installed into the ground with the use of the correct rotary drilling machines and driving attachments The installation of the KM S Series will be conducted with the following steps 1 ot ae 0 1 1 k Screw Piling Bracke
5. General Informatior Maintenance KNE s racking systems are a near maintenance free innovation designed and built to last in most conditions Your solar panels surfaces should be maintained free of debris in order to maintain efficiency Consider upgrading your solar system with KNE s Automatic Cleaning System to help maintain the effective output of solar PV systems The KNE Automatic Cleaning System Is an innovation geared towards keeping your solar panels clean without the hard work The KNE Automatic Cleaning System can be installed onto your solar panels and utilizes a spray jet and traversing arm to mechanically clean your photovoltaic panels with a touch of a button and can be programmed to clean your solar panels automatically at regular intervals In addition the Automatic Cleaning System is designed to work with all KNE rack and mounting systems The KNE Automatic Cleaning System is a highly intelligent automated cleaning system engineered to keep your solar PV system operating at its potential by cleaning away the inevitable accumulation of dust dirt snow and other material which ultimately affects the overall output of the solar panels over time 21 SKNE Limited Warranty KNE takes pride in ensuring our products are compliant and engineered to last with quality materials and impeccable workmanship through outstanding manufacturing processes KNE warrants our products to be free of defects i
6. 30 N A Version 1 End Clamp B Version 2 Quick M ount End Clamp C Version 1 Mid Clamp D Version 2 Quick Mount Mid Clamp l E Ballast Tray KLB 12 A B c D g 18 SS KNE The KM NRF Series Triangular Tilt Frame System II allows for the landscape installation of solar panels also using the triangular frame as a rail itself The simple design provides a lightweight yet strong and stiff structure capable of weathering the elements The simple nature of the structure allows many of the components to be prefabricated off site and brought in preassembled minimizing onsite installation time Specifications Surface Finish System Components KM NRF System Components Cross Brace SL S3 S4 Fixed Angle Tilt Frame RF 3500 l A Version 1 End Clamp Th y B Version 2 Quick M ount End Clamp 4 C Version 1 Mid Clamp 1 D Version 2 Quick Mount Mid Clamp A B 19 SKNE Installation KM RF NRF amp KM W Series Overview The KM RF NRF amp KM W Series are a rapid assembly triangular tilt frame solution which allows for offsite prefabrication and easy transportation The installation of these series will be conducted with the following steps 1 i fo a 1 1 Triangular Frame Assembly Ground Fixing Rail Installation Ballast Tray M ounting Splice Connection Panel Mounting Installation Step 1 Triangular Frame Assembly The KM RF KM W and KM NRF series are designed to be dep
7. These components have been designed to work as manufactured M odifying these components may compromise its structural integrity performance Use only certified and approved KNE components and spare parts failure to do so may result in unsafe installations Ensure all screw connections are securely fastened Protect cables installed in the open against weather elements UV light and physical damage Any dimensioning and laying of foundations is to be carried out by a specialist contractor Type and size of foundation types depend on soil types and each of these cases must be tailored for each project Observe the safety instructions provided with other system components S KNE C KM F Series Concrete Fe Adjustable and versatile the KM F series of KNE s flat ground racking systems is a designed and engineered solution for flat based roofing and ground concrete installations The KM F series features an adjustable tilt enabling the optimization of sunlight exposure regardless of location The KM F series can be fixed to the ground via concrete blocks concrete encased brackets or with the use of anchor bolts Specifications Surface Finish AMMA ASCA and BS Standards System Components Rails and Column Brackets Fixed Column Bracket Beam Rails AS H8 KR M 6 Adjustable Column Bracket Joist Rails Optional Variation KR M5 AS S9 ut i Wi Associated Rail Components
8. may compromise the structural integrity of the racking system M ark down all mounting positions and recheck all measurements to ensure alignment Begin at one of the column mounting bracket positions mark down the drilling positions and drill 4 x 10 mm holes 100mm deep into the concrete Insert the sleeve anchor bolts into these holes and fasten the column mounting bracket into position with the associated nut and washer assembly Fixed Column Bracket AS H8 Adjustable Column Bracket AS S9 Repeat this same procedure at the mounting position directly in line with the newly installed bracket as per the below diagram and ensure your measurements are correct Repeat the above the steps for all remaining mounting brackets whilst continually checking measurements and alignment HKNE 1 2 Installation Step 2 Columns Beam Rails and Connecting Nodes gt gt Tip Consider the loose preassembly of the columns and beam rails into free standing frames before installing onto the column brackets that are anchored onto the foundations Once all the loosely connected free standing frames are screwed onto the column brackets you may still make any necessary adjustments before securing the structure The KM F Series can be installed with an adjustable column bracket allowing for a variable tilt angle the following instructions will guide you through the installation of columns onto an adjustable and fixed tilt column bracket
9. of 1 inserting the anchor nut 2 rotating and 3 fastening Please see below for further details Most end clamps are installed as follows 1 Ensure the locking anchor nut has been threaded in sufficiently 2 Insert the anchor into the top rail channel and twist to rotate the nut 3 Once in the correct position tighten Shown above with mounting rail KR M5 fastener 25 Shown above with mounting rail KR M 6 i ANA S KNE 4 Place down the adjacent panel and ensure it aligns with the existing panel already mounted 5 Secure this new panel with the mid clamp attachment This process is done similarly with the end clamp and involves inserting the anchor end into the mounting rail channel twisting the anchor and tightening the nut 6 MID CLAM P The securing and fastening of a mid clamp is a three step simple process of 1 inserting the anchor nut 2 rotating and 3 fastening Please see below for further details Most mid clamps are installed as follows 1 Ensure the locking anchor nut has been threaded in sufficiently 2 Insert the anchor into the top rail channel and twist to rotate the nut 3 Once in the correct position tighten Shown above with mounting rail KR M5 fastener Shown above with mounting rail KR M 6 7 Continue this process of laying down each of the panels until the end of rail where it is then secured with another set of end clamps 26 SS KNE H
10. to the columns via a pin Jointed bolt as per the below diagram 1 2 8 Connect both connecting joints to the associated columns to complete the first set of free standing frames 1 2 9 Repeat the above steps to complete all remaining free standing frames SKNE 1 3 1 3 1 1 3 3 1 4 I Installation Step 3 Rail Superstructure The KM F Series utilises the KR M 5 Rail as the main component rail in mounting the associated solar panels These KR M 5 rail lengths are in turn connected to the KR M 6 beam rails which are connected to the columns Connecting the KR M 5 and KR M 6 rails will be the Rail Intersection Clamp RC L20 A pair of KR M5 rails is required for each row of PV panels The KM F series is designed to support four parallel KR M 5 rails or two rows of PV panels At each of the intersections between the KR M5 and KR M 6 rails an intersection clamp RC L20 is required Repeat this step for all intersections and ensure the clamps are flush fit when tightened Your main super structure should now be complete and ready for panel mounting In cases where an extended rail length is used please refer to page 26 for the installation of a splice connector Please refer to Page 27 for panel mounting onto KR M5 rails SKNE The AL 50 structural column features a removal cover for the running of any necessary electrical cabling to the ground Overview Images SKNE
11. 1 5 In cases where an extended rail length is used please refer to page26 for the installation of a splice connector 1 6 Please refer to Page 27 for panel mounting onto KR M 6 rails The AL 50 structural column features a removal cover for the running of any necessary electrical cabling to the ground 13 S KNE E KM D Series Driven Fou The KM D series of KNE s Racking Systems is based on driven foundations ideal for open fields and paddocks This particular foundation relies on the shear strength of the soil below to ensure stability above Like the Ground Based Screw in System the KM D series provides a quick alternate solution to concreting where applicable Specifications KM D Series Driven Foundations Installation Type Ground Fixed Driven Pile Material Type Aluminium Alloys Galvanised Steel 15 Years Structural Warranty Approved Standards AS NZS 1170 USA European Standards Surface Finish AM MA ASCA and BS Standards System Components Rails and Column Brackets Cross Brace M ember SL S3 S4 Driven Foundation Column SL 4 6 8 Reinforced Beam Rail KR F10 Associated Rail Components Racking Rail KR M 6 Beam to Cross Brace Node LC R20 Column Connecting Node LC H16 Splice Connector SC R5 Rail Intersection Clamp SC S8 Version 1 End Clamp Version 2 Quick M ount End Clamp Version 1 Mid Clamp Version 2 Quick Mount Mid Clamp raoa
12. al Diagram General Warnings and Safety Precautions Specifications System Components Installation KM F Series 1 1 Installation Step 1 Bracket M ounting Fixed amp Adjustable 1 2 Column and Connecting Nodes 1 3 Rail Superstructure Specifications System Components Installation KM S Series 1 1 Installation Step 1 Screw Piling 1 2 Installation Step 2 Bracket to Screw Pile Mounting 1 3 Installation Step 3 Column and Connecting Nodes 1 4 Installation Step 4 Rail Superstructure Specifications System Components Installation KM D Series 1 1 Installation Step 1 Pile Driving 1 2 Installation Step 2 Connecting Nodes 1 3 Installation Step 3 Rail Superstructure Specifications System Components Installation KM RF NRF amp KM W Series 1 1 Installation Step 1 Triangular Frame Assembly 1 2 Installation Step 2 Ground Fixing 1 3 Installation Step 3 Rail Mounting 1 4 Installation Step 4 Ballast Tray Mounting Splice Connecting Panel Mounting Maintenance Limited Warranty Liability A About Ground Mounting i About Foundations When installing solar panels in the open ground consideration of the terrain must be taken into account and a suitable foundation type must be used There are different options for different ground types and different soil conditions KNE offers products for a variety of foundation types including anchoring onto concrete cast foundations use of g
13. e installing onto the column brackets that are anchored onto the foundations Once all the loosely connected free standing frames are screwed onto the column brackets you may still make any necessary adjustments before securing the structure The following steps provide an overview into the installation of the columns and connecting nodes in preparation of the rail superstructure 1 3 1 1 3 2 1 3 3 11 Fixed Column Bracket With the column mounting brackets in place the structural columns can be inserted into the mounting brackets and fastened Align the mounting holes of the column with the ground bracket and insert the two fastening bolts Check the orientation and level of the column with a spirit level before fastening the two bolts Fixed Column Bracket AS H8 Adjustable Column Bracket M easure and mark your intended height of the column and attach one of the side fixing plates onto the column mounting bracket corresponding to the column s height and ensuing the teeth are correctly aligned Adjustable Column Bracket AS S9 Lower the column into the bracket to this predetermined height and insert one of the two fastening bolts with the washer though the side fixing plate and column onto the other end where the second side fixing plate will need to be attached Loosely attach these together with the associated nut of the bolt Upon checking the level and height measurements insert the second bolt and fasten both
14. loyed on site in a quick and systematic manner which allows for offsite prefabrication however it is still required that a plan be established in relation to the position of the triangular frames on site When bolting onto the ground a visual inspection of the concrete will need to be made to ensure there isn t any cracking that may jeopardize long term useability KM RF KM W The fixed angle tilt frame RF 10 20 30 isa three rail design secured together via three bolts as per the below the diagram KM NRF The rail less fixed angle tilt frame RF 3500 is a two arm design secured upright via two vertical support braces Four bolts will need to be fastened here KM RF KM W KM NRF Assemble all the triangular frames as per your design plan Installation Step 2 Ground Fixing KM RF KM NRF The KM RF and KM NRF are both fastened and secured to the ground with the use of 10 mm anchor bolts Within the triangular frames of both series predrilled holes for these bolts can be found Using a rotary hammer drill these holes and secure the frames to the ground LX KM RF KM NRF 20 KM NRF The KM NRF Series features a cross brace SL S3 S4 fastened between each of the triangular frames via two bolts allowing the frames to stand upright 1 3 Installation Step 3 Rail Mounting 1 3 1 KM RF KM WJ The associated rail to be installed here is the KR M 5 in conjunction with the rail i
15. may still make any necessary adjustments before securing the structure 1 2 1 15 The following procedures involve securing the driven foundation column SL 4 6 8 to its associated connecting node LC H16 Repeat the above step so that all remain pile columns on site have their associated connecting nodes attached and fastened 4 SKNE 1 2 3 Separate from the installed column assemble the reinforced beam rail KR F10 and its connecting node LC R20 with the cross brace SL S3 S4 1 2 4 Attach this three piece component onto the top of the pile column fixing it to the connecting node LC H16 The cross brace is also secured to the pile column 1 2 5 Repeat the above steps for all remaining columns SKNE 1 3 Installation Step 3 Rail Superstructure The KM D Series utilises the KR M 6 Rail as the main component rail in mounting the associated solar panels These KR M 6 rail lengths are in turn connected to the KR F10 beam rails which are connected to the pile columns Connecting the KR M 6 and KR F10 rails will be the Rail Intersection Clamp SC S8 At every point where these rails intersect two rail intersection clamps will need to be installed linking the panel mounting rails with the beams 1 3 1 A pair of KR M6 rails is required for each row of PV panels The KM D series is designed to support four parallel KR M 6 rails or two rows of PV panels At each of the intersections between the two rails tw
16. n material and workmanship and provides the following warranty periods from the date of purchase Solar Panel M ounting Rails 15 Years Clamping Components 15 Years Mounting Brackets 15 Years Within these periods we will repair or replace free of charge any of our products that proved to be defective on inspection by us or by an authorized service representative This warranty does not cover claims for damage due to abuse neglect alteration improper installation or attempted to repair by unauthorized personnel and is limited to failures of defects in material or workmanship of the product Liability Since observation of these installation instructions the conditions and methods of installation operation use and maintenance of KNE s M ounting Systems is not monitored by KNE KNE accepts no liability for damage arising through improper use or incorrect installation operation use or maintenance Moreover KNE assumes no liability when KNE its representatives or agents are accused of gross negligence or intent KNE assumes no liability for infringements of patent law or third party rights arising from the use of the modules and the mounting system 28 King s New Energy Co Ltd Shangchong Street Tanjiang Avenue Dajiang Town Taishan City Guangdong Province P R C Tel 86 750 5560033 Fax 86 750 5509969 www knesolar com info knesolar com
17. nings carefully Y Y Y Y Y AAA Danger Fall Hazard Electricity The installation of mounting and racking systems on is a potentially dangerous procedure and should only be attempted by qualified and licensed tradespersons Observe all local and national code requirements for the prevention of accidents especially versions that supersede this installation guide Your safety ALWAYS comes first do not place your fellow tradespersons or yourself in ANY unnecessary risk Be alert and only install in fine weather conditions Do not attempt to install in windy conditions dust storms rain showers intense heat etc Ensure all construction work has been approved and is compliant with local government rules and regulations and all necessary permits are obtained The relevant regulation and technical standards of the location where the installation takes place must be observed All checks must be conducted to ensure all electrical components and systems are correctly grounded and any grid tied connections are compliant with local electricity generation rules Ensure that the mounting system design and the foundation to be installed can bear the installation site s wind and snow loads KNE s Mounting Systems are designed to be installed easily None of the components require excessive force stress strain Please refer to the user manual if these are encountered Do not in any way or form modify any of the rails clamps hooks etc
18. nm7muondnna amp 14 SS KNE Installation KM D Series Overview Prior to the installation of the racking system please ensure you have planned out the correct areas and location of the intended solar PV installation and that all measurements are as per your original plan KNE s KM D Series is based on the use of driven piles as foundations and must be installed into the ground with the use of the correct driving attachments The installation of the KM D Series will be conducted with the following steps a ee i aa 1 1 1 2 Pile Driving Connecting Nodes Rail Superstructure Splice Connection Panel Mounting Installation Step 1 Pile Driving Prior to the installation of the piles you must have plan of your intended locations of the driven piles marked out in your field assigned area You must also ensure your piling contractor is a qualified operator of the necessary drilling excavator machinery Refer to About Foundations part of the installation guide page 1 At the marked locations drive the piles into ground as per your plan of depths Complete the remainder of your proposed piles as per your plan Installation Step 2 Connecting Nodes gt gt Tip Consider the loose preassembly of the columns and beam rails into free standing frames before installing onto the column brackets that are anchored onto the foundations Once all the loosely connected free standing frames are screwed onto the column brackets you
19. ntersection clamp RC L20 Two parallel KR M 5 rails will need to be placed and arranged according to your design plan At each of the intersections between the triangular frame and KR M 5 rails an intersection clamp RC L20 will be required KM NRFJ This is a rail less design hence please proceed to the following installation process of panel mounting 1 3 2 KM RF KM W Repeat this step for all intersections and ensure the clamps are flush fit when tightened 21 KNE 1 4 Installation Step 4 Ballast Tray Mounting KM W The KM W Series requires the assembly of the ballast tray KLB 12 which is comprised of four main channels that are fixed together on the corner joints LG 141 KM W The ballast tray features a latching channel on one of its sides and this is design to clip onto the triangular tilt frame after which the ballast blocks can be placed into the tray Ls KM RF KM W In cases of long rail lengths a rail connection splice will need to be installed Please refer to page 26 for the installation of a splice connector and page 27 for panel mounting 1 6 KM NRF The KM NRF Series is a rail less design proceed to page 27 for panel mounting 22 SKNE Overview Images KM RF Triangular Tilt Frame System Ground M ounted KM NRF Rail less Triangular Tilt Frame System Ground M ounted KM W Triangular Tilt Frame System Ballast Mo
20. nuts Repeat the above steps for second mounting position SKNE 1 3 4 The connecting node must first be attached to the KR M 6 Beam Rail before mounting onto the columns Slide the connecting node s anchor points into the KR M 6 Rail s dual slots as per the below diagram and fasten the two screw points to fix into position as per your plan 1 3 5 The connecting node attaches to the columns via a pin jointed bolt as per the below diagram 1 3 6 Connect both connecting joints to the associated columns to complete the first set of free standing frames 1 3 7 Repeat the above steps to complete all remaining free standing frames 12 MS KNE 1 4 Installation Step 4 Rail Superstructure The KM S Series utilises the KR M 6 Rail as the main component rail in mounting the associated solar panels as well as being used as its beam rails At every point where these rails intersect two rail intersection clamps will need to be installed linking the panel mounting rails with the beams 1 4 1 A pair of KR M6 rails is required for each row of PV panels The KM S series is designed to support four parallel KR M 6 rails or two rows of PV panels At each of the intersections between the two rails two intersection clamps RC S4 are required 1 4 2 Repeat this step for all intersections and ensure the clamps are flush fit when tightened 1 4 3 Your main super structure should now be complete and ready for panel mounting
21. o intersection clamps SC S8 are required 1 3 2 Repeat this step for all intersections and ensure the clamps are flush fit when tightened 1 3 3 Your main super structure should now be complete and ready for panel mounting 1 4 In cases where an extended rail length is used please refer to page 26 for the installation of a splice connector La Please refer to Page 27 for panel mounting onto KR M 6 rails 17 SKNE F KM RF NRF W Triar KNE s Triangular Racking Systems are designed with flexibility in mind the KM RF and KM NRF series of KNE flat ground systems are suitable for flat roofs or ground fixing The simple design provides a lightweight yet strong and stiff structure capable of weathering the elements The simple nature of the structure allows many of the components to be prefabricated off site and brought in preassembled minimizing onsite installation time The KM RF is also available in a ballast variation KM W Specifications KM RF Series Triangular Tilt Frame System I and KM W Series Ballast Foundation System Installation Type Ground Fixed Bolting PV Panel Type Panel Orientation Design Wind Speed Design Snow Speed Material Type Warranty Approved Standards Surface Finish System Components KM RF KM W System Components Mounting Rail amp Connecting Splice KR M 5 amp SC H9 E Rail Intersection Clamp RC L20 Fixed Angle lilt Frame RF 10 20
22. round screws use of driven piles and ballast trays Please note that the determination dimensioning and laying out of the foundations must be performed by a foundation specialist Tips and Recommendations gt gt Consider the loose preassembly of the columns and beam rails into free standing frames before Installing onto the column brackets that are anchored onto the foundations Once all the loosely connected free standing frames are screwed onto the column brackets you may still make any necessary adjustments before securing the structure gt gt Dimensioning and spacing of the mounting system including the distance between columns module tilt angles row set ups and distance between the rows need to be designed by qualified engineering experts with consideration of the conditions of the specific installation site General Diagram A Column brackets Attached to the foundation B Columns C Beam rail D Connecting node B C D Free standing frames E Rail superstructure F End clamps G Mid clamps Note The diagram to the right applies to KNE mounting systems KM F concrete KM S screw pile SKNE B Safety l General Warnings and Safety Precautions Please read all safety instructions and information prior to the commencement of any installation work Failure to comply with warning instructions outlined below may result in serious injuries and or damage Adhere to the following instructions and war
23. t to Screw Pile Mounting Column and Connecting Nodes Rail Superstructure Splice Connection Panel Mounting Installation Step 1 Screw Piling Prior to the installation of the screw piles you must have plan of your intended locations of the screw piles marked out in your field assigned area You must also ensure your piling contractor is a qualified operator of the necessary drilling excavator machinery Refer to About Foundations part of the installation guide page 1 When drilling the screw pile into the ground leave approximately 100 mm protruding from the top Installation Step 2 Bracket to Screw Pile M ounting SKNE The KM S Series can be installed with an adjustable column bracket allowing for a variable tilt angle the following instructions will guide you through the installation of an adjustable and fixed tilt column brackets Fixed Column Bracket AS H8 Adjustable Column Bracket AS S9 ai iba a Fixed amp Adjustable Column Brackets The top plate of the screw pile is predrilled with four 10mm mounting holes for the supporting bolts Fasten these bolts and associated washers as per the above diagram Repeat the above steps for all remaining screw piles and check measurements to ensure your alignment is correct 10 SKNE 1 3 Installation Step 3 Column and Connecting Nodes gt gt Tip Consider the loose preassembly of the columns and beam rails into free standing frames befor
24. unted 23 SKNE G Splice Connection and P Splice Connection Installation on KR M5 amp KR M 6 Rails In cases requiring longer rail lengths a rail connection splice can be installed The following steps will advise the splice connection of rails KR M5 and KR M6 applicable to all KNE ground mounting systems i Align the connection splice with one end of the mounting rail 2 Secure the splice with the associated fastener 3 Slide the mounting rail extension to the connection splice leave an expansion gap of at least 10 mm and secure this extension with the associated fastener SC H9 KR M5 rail SC R19 KR M5 rail SC R5 KR M 6 rail 24 3S KNE Panel Mounting Installation of Mid amp End Clamps KR M 5 Rail All clamps can come with different types of fastening nuts other than illustrated and can be used on various models of KNE rails Mid Clamps LTR Version 1 amp Version 2 End Clamps LTR Version 1 amp Version 2 1 With the mounting rail now in position and tightly secured place and align the PV panel on top of the rail at the assigned position Zi Secure the panel down with the associated end clamps This process involves inserting the anchor end of the end clamp into the mounting rail channel and twisting the anchor so that it locks onto the rail when tightened 3 END CLAMP The securing and fastening of an end clamp is a three step simple process
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