ACTEON 5000 Digital multi-parameter transmitter User manual
Contents
1. Diagram 5 below shows the electrical connections required for digital sensors when the cable lengths are 15 meters or less and when the cable lengths are more than 15 meters When a CTZN sensor is connected the wiring diagram to be used is that corresponding to a cable length of more than 15 meters regardless of the length of the cable connected B RS 485 A RS 485 RED YELLOW ORANGE V power VIOLET PINK connected 3 black B RS 485 A RS 485 6 green Cable shield yellow Cable length more than 15 meters Cable shield green yellow Diagram 5 Sensor connection for a cable length of 15 meters or less and of more than 15 meters 16 a PONSEL ELA PAAQUALYSE OPER AX PONSEL 4 User Interface 4 1 Home screen The figure below shows the data displayed on the home screen when two sensors are connected to the ACTEON 5000 In this specific case a pH Temperature combined sensor and an oxygen sensor are connected to the ACTEON 5000 1 Oxygen sat Sat Temperature C 4 8 2 24 69 9 3 N 02 3 ST echt 10 Cr 2 mA L R1 ite 11 4 gt pH Temperature C 12 Primary parameter measured by sensor 1 State of the two analog outputs in this example analog output 1 is assigned to sensor No 1 The red mark indicates 4 mA 2 Stability indicator for the primary 11 State of Relay 1 In this example relay 1 parameter measured by2. Option Description Format Used to set the date format the options are DD MM YY YY MM DD and MM DD YY Place the pointer on the Format line using the up and down navigation icons then select the Confirm icon Date Select the Date line press the confirm icon and then set the date by changing the values on the screen which in order correspond to the day month and year Use the up and down navigation icons to change the numbers and the Confirm icon to move from one variable to another Hour Used to set the time select the Hour line using the up and down navigation icons press the Confirm icon then set the hour and minutes Summer winter To activate deactivate automatic change over to summer or winter time select the time Summer Winter time line confirm with the Confirm icon and select Yes or No 19 a PONSEL QUALABO a 5 2 Installation of digital sensors When sensors are connected to the transmitter for the first time they must be installed by running a SCAN to scan the addresses from 1 to 243 Numeric input settings Sensors scan E Scan finshed 24 E E A 10 SN PODOA 4032 il t OPTOO Temperature Ponsel Mesure 24 SN PPHRA 07G2 pHiredox Temperature Ponset Mesure As soon as the transmitter detects a sensor it displays its address its serial number which is also engraved on the body of the sensor and a description of the sensor In the example above pH a
3. 60 C Using a clean sensor occasionally check the 0 Sat value by immersing the sensor in a sulfite solution in water sulfite concentration lt 2 If there is a zero error perform a complete calibration of the sensor Caution do not allow the sensor to remain in contact with the sulfite solution for more than 1 hour The 2 point calibration is performed using a sulfite solution for the offset then after rinsing and drying the sensor s gain is determined by exposing the sensor to moisture saturated air or to clean water saturated with air The calibration of the temperature sensor is a 2 step process step 1 offset the sensor is placed in a container containing a water bath and ice 41 a PONSEL QUALABO AQUALYSE OPERAX PONSEL nci step 2 gain the sensor is placed in a medium with an even temperature distribution in the medium at a known temperature This temperature may be measured using a certified thermometer 42 ro PONSEL GROUPE AQUALABO AQUELABO PAAQUALYSE CPERAX 7 2 2 NTU sensor Turbidity General description Materials Precautions Measurement Interference Operating temperature Servicing Storage Storage temperature Turbidity calibration in NTU Turbidity nephelometric measurement by IR diffusion wavelength 880 nm at 90 Temperature NTC thermistor PVC PMMA Polyamide POM C polyurethane sleeve on cable The optical windows are sensitive to
4. Current output not working or value incorrect No relay activation Frozen screen st JAQUALYSE OPERAX PONSEL S Resolution Make sure that the sensor has been connected up correctly Run a SCAN of the network of sensors refer to section 5 2 Disconnect the sensor and connect it to the other digital input dedicated to the sensor Contact the technical services department Check that the sensor has been installed under the correct conditions Clean the sensor and check the measuring elements active disk for the OPTOD sensor cartridge glass bulb for the PHEHT sensor etc Run a calibration of the sensor Contact the technical services department Out of range measurement Check that the sensor has been installed under the correct conditions Clean the sensor Run a calibration of the sensor Contact the technical services department Check the settings for the current output Check that the wiring is correct Check that the device is not in Maintenance Mode Disconnect the faulty analog output and connect it to the other analog output Contact the technical services department Check the settings for the relay output Check that the wiring is correct Check that the device is not in Maintenance Mode Disconnect the faulty relay output and connect it to the other relay output Contact the technical services department Press the RESET button on
5. chemicals organic solvents strong acids and bases hydrogen peroxide hydrocarbons mechanical stresses impacts abrasion When in use the sensor must not come into contact with the sides or bottom of a container Maintain a minimum distance of 2 or 3 cm between the sides and the sensor depending on the concentration of the medium Bubbles on the optical components can interfere with the measurements When immersing the sensor in the medium to be measured wait until the sensor s temperature has stabilized before taking the reading If measurements are being made in a range between 0 and 20 NTU or if the sensor saturates a value of 9999 it is advisable to use the protective sieve to avoid interference from edge effects sunlight etc 0 C to 50 C After each use rinse the sensor carefully in clean water If deposits such as biofilm or sludge persist clean the sensor carefully with soapy water and wipe the head with a soft cloth or absorbent paper Place the protective bag over the head of the sensor to prevent the optical part from being scratched 10 C to 60 C The NTU sensor is an optical sensor which requires very little calibration Using a clean sensor occasionally check the 0 NTU value by immersing the sensor in clean bubble free water If there is a zero error perform a complete calibration of the sensor over 1 or 4 measurement ranges This procedure requires a formazine solution whose concentrati
6. window are used to define the serial number of the sensor affected by the change of address After configuring the Serial No and address confirm with the icon The sensor s serial number is engraved on the body of the sensor and comprises the following information Set up line Functionality Type SN XXXX PODO for an OPTOD sensor PNEP for a Turbidity sensor PCAE for a CAE sensor PPHR for a PHEHT sensor Revision Represented by a letter A in the example above Number A 4 digit number 0000 in the example above Address Between 1 and 243 After configuring the Serial No and address confirm with the Q icon The change made to the Modbus address becomes effective when the Communication completed successfully message appears 27 ro PONSEL GROUPE AQUALABO AQU LABO CONTROLE SAQUALYSE OPERAX 6 2 2 Configuring the On Off inputs Set up line I1 Function I1 Release state I2 Function I2 Release state On Off input settings Functionality Programming of On Off Input No 1 Inactive no programmed action Washing used with an external washing system for which one On Off output would be connected to the ACTEON 5000 The washing activation signal activates Automatic Maintenance Mode for the relay and analog outputs refer to sections 6 2 5 and 6 2 6 A note regarding the activation and ending of the washing shall be recorded in the Events log refer to section 6 2 4 Event the funct
7. 13 3 2 2 DeSerIDHOH DE EDO WINS eessen erra EaR bu etes Deque bovis dita oda emdin sss vac deu ri 14 A USER INTERFACE E 17 JT Ener 17 2 2 Navigation E 18 D SETNING TE 19 BW MANOA star UN E 19 5 2 Installation of breede 20 UE Selecion ot UNE Par AMGEN S s eege 20 6 PROGRAMMING Aennerungen 22 UN M in E TE 22 6 2 D scrip omor the TNE TNS ee 22 62 1 COMM eo Urine ihe digital EE 22 6 2 2 Conme urine EE PUIS ONERE Tn 28 6 2 5 Contipurine the Analog HEH 20 6 24 Contipurine the ACTEON 5000 uod obit Aender 33 6 2 5 ContiPurins The Amnalos OUDDUCS geed EE 34 6 2 5 Commourine Ihe Telay EH 36 6 2 7 Configuring The Recording OUEDUL eege ege eege 39 T MAINTENANCE 52 25 99 x9 95890 dtaxx cu icc sxuoc Onda o NU EIE MEO ane RUD NN M NU EUER UUUEE 40 ZIMantamme the Cans Eege 40 71 2Mantenance ol digital SenSOES eege 41 VEUNES WEST P 41 E SEMS OL Ettel 43 Tao PHEHT Sensor DEL Temperate citei E Er EEE EE E 45 m PONSEL e GROUPE AQUALABO PSAQUALYSE OPERAX PONSEL 1 2 4 CAE sensor 4 electrode conducti ylitys sen ae EE 46 1 25 CTAN Sensor Inductive een VIO EE 47 Oo TROUBLESHOOTING E 48 cA VONSEL AE PSAQUALYSE CPERAX PONSEL 1 General 1 1 Safety instructions In order to maintain and ensure the good working order of the device users must comply with the safety precautions and warnings featured in this manual Assembly and activation Assembly electrical c
8. If an On Off input in Washing Mode is activated 35 ma PONSEL GROUPE AQUALABO AQU LABO CONTROLE SAQUALYSE OPERAX PONSEL T 6 2 6 Configuring the relay outputs To access the Relay output settings window select the Set up line MM Err Maintenance mode State of outputs in MM R1 State in MM R2 State in MM MM Final tempo mn R1 output settings R1 Active Function A OUT 1 State in MM OUT 2 State in MM Open Open MM Final tempo imn mem OUT 1 Active Function OUT 2 Active Function No function No functor a ON OFF OUT icon from the Main menu Functionality Used to set the Maintenance Mode to one of the following modes Automatic the default option and which is activated when the calibration menu is used or if there is a loss of communication etc Inactive Manual this mode is activated manually when maintenance or other work is performed on the device In Maintenance Mode the relay outputs may remain set as the last value measured a fixed unchanged value which shall be defined in the R1 State in MM and R2 State in MM lines In Maintenance Mode Relay 1 can be set to Open or Closed mode In Maintenance Mode Relay 2 can be set to Open or Closed mode Used to set a time delay which shall begin when the Maintenance is completed The possible values are 0 to 60 minutes Used to set output 1 to one of the following Not assig
9. L Refer to section 7 2 1 44 ro PONSEL GROUPE AQUALABO e SAQUALYSE OPERAX PONSEL STT wem 7 2 38 PHEHT sensor pH Temperature General description Materials Precautions Measurement Interference Operating temperature Servicing Storage Storage temperature pH calibration Redox verification Temperature calibration Changing the cartridge pH Redox Potentiometric measurement pH a pair of electrodes a reference Ag AgCl gel and a glass bulb sensitive to H3O ions Redox a pair of electrodes a reference Ag AgCl gel and a platinum disk Temperature NTC thermistor Glass platinum PVC POM C Polyamide Stainless steel 316L sleeve protecting the temperature sensor polyurethane sleeve on cable The glass electrode is sensitive to chemicals organic solvents strong acids and bases hydrogen peroxide hydrocarbons mechanical stresses impacts The electrode that measures the Redox potential is sensitive to sulfides which are adsorbed onto the platinum When immersing the sensor in the medium to be measured wait until the sensor s temperature has stabilized before taking the reading 0 C to 50 C After each use rinse the sensor carefully in clean water pH If deposits such as biofilm or sludge persist immerse the sensor in a cleaning solution PF CSO C 00010 for a few hours and rinse with plenty of water before use Do not use a soft cloth or absorbent paper s
10. emits infrared light 850 nm and an IR receiving diode set to one side at an angle of 90 detects the amount of scattered light standardized measurement The sensor can be calibrated using a Formazine standard This very economical optical technology requires very little maintenance and no consumables Measurement principle ocattering of IR at 90 Measurement ranges 0 to 4 000 NTU in 5 ranges 0 to 4 500 mg L range 0 50 NTU Calibration 0 200 NTU 0 500 mg L range as per 0 1 000 NTU standard NF EN 872 0 4 000 NTU range gt 500 mg l as per standard AUTO range NF T 90 105 2 10 C to 60 C Power consumption Standby 40 uA Warm up time 100 mS Current pulse 500 mA When sending via RS 485 1 measurement second 820 uA When sending via SDI 12 1 measurement second 4 2 mA Sensor Dimensions Diameter 27 mm Length not including cable 170 mm Materials PVC POM C PMMA Polyamide 1 y Cable connection hardware 9 wire shielded conductor uncoated strand polyurethane sleeve Ingress protection rating IP68 ma PONSEL AQU LABO GROUPE AQUALABO Q amp AQUALYSE OPERAX PONSEL 2 2 4 C4E sensor 4 electrode conductivity The operation of the sensor is based on 4 electrode conductivity technology an alternating current at constant voltage is set up between a pair of graphite primary electrodes The secondary electrodes made from platinum adjust the drive potential at the prim
11. rate l2 Error reporting I2 Source signal 1 units I2 Source signal 1 min I2 Source signal 1 max I2 Source signal 1 display I2 Source signal 1 desig I2 User desig I2 Source signal 1 stability delta I2 Source signal 2 AQU LABO CONTROLI SAQUALYSE OPERAX PONSEL S For a Voltage input can be set to a value between the minimum value set up in the Signal min line and 10 V Used to set the number of measurements from 1 instantaneous value to 50 from which the moving average is calculated This line lets the operator select the interval between each measurement The possible values are 1 to 60 seconds Inactive no error reporting Out of range alert if the measurement falls outside of the range programmed by the Signal min and Signal max lines information is sent to the relay output if the programming is set to Alarm mode refer to section 6 2 6 units not selected mH 2O water height measurement sensor mbar pressure sensor bar pressure sensor This line lets the operator set the minimum value to between 9999 99 and 9999 9 This line lets the operator set the maximum value to between the minimum value set on the Source signal 1 min line and 9999 9 This line lets the operator arrange the information displayed on the home screen refer to Table 2 for parameter display details Not displayed Sens 1 Prim Meas the measurement shall be displayed in the
12. space allocated to the primary parameter for sensor 1 item 3 on the home screen Sens 1 Sec Meas item 9 on the home screen Sens 2 Prim Meas item 6 on the home screen Sens 2 Sec Meas item 13 on the home screen no designation Water height Defined by User in this case an additional line will appear as soon as this option is confirmed A free text field for entering the user s designation maximum of 13 characters Can be set from 0 to 50 the default is 1 96 and is used to define when the arrow on the home screen will indicate that the measurement is stable if the parameter measured has been set as the primary parameter for sensor 1 or 2 refer to items 2 and 5 in Table 2 Inactive Active source signal 2 is calculated from source signal 1 by a conversion program written in a file stored on the USB stick plugged into the USB port The name of the file must be of the form CONFANA2 csv and must contain the following information Line 1 of the csv file a description not more than 16 characters of the calculated source signal Line 2 a blank line containing no characters 31 ro PONSEL GROUPE AQUALABO AQU LABO CONTROLI SAQUALYSE OPERAX PONSEL S Lines 3 to 32 a number of conversion points in the form of portions of a Straight line Source signal 2 f Source signal 1 To activate the conversion plug the stick into the ACTEON 5000 s USB port refer to item 6 of diagr
13. the connection hardware part of the circuit card refer to item A in diagram 3 48 PONSEL AQU LABO CART EE cc AQUALYSE Wederg PONSEL PONSEL Mesure After Sales Service PONSEL MESURE AQUALABO CONTROLE 35 Rue Michel MARION 56850 CAUDAN FRANCE Tel 33 0 2 97 89 25 31 Fax 33 0 2 97 76 55 72 Email sav ponsel fr 49
14. used to set up the digital sensors is used to select the parameters which will be displayed on the home screen select the number of values from which the average is calculated moving average select the units if necessary and set up the interval between each measurement oection 5 3 provides a detailed description of this functionality Scan of the sensors connected to the transmitter The SCAN functionality detects and identifies the sensors connected to the ACTEON 5000 This task is only performed when the device is switched on and when a sensor in the measurement chain is changed Refer to section 5 2 for more details about the SCAN function gt Calibration of digital sensors Calibration Calibration sensor 1 Sensor 1 external data Atmo Pressure Atmo Pressure Salrity de 7 Temperature Aloha Q 25 m PONSEL AQUELABU GROUPE AQUALABO PSAQUALYSE OPERAX PONSEL From the Numeric input settings window select the icon then select the sensor to be calibrated This window is used to calibrate the parameters measured by the selected sensor or to set the external compensation data Icon Functionality Used to access the sensor s calibration menu This menu is used to set up the external data used for compensation purposes The external compensation data is detailed in the table below Set up line Functionality Atmo pressure Atmospheric pressure compensation is appli
15. 0 Q Relay outputs 6A 250 V Operating conditions Range of operating temperatures 15 C to 50 C Storage shipping temperature 15 C to 50 C Power supply Electrical 100 240 V ac dc 50 60 Hz protection Option 9 28 V dc dc Electrical protection complies with EN 61010 1 2010 Dimensions WxHxD 213 x 185 x 84 mm Weight 950 g Material Grey ABS Ingress protection rating Front face Non reflective polyester ma PONSEL gea GROUPE AQUALABO Q amp AQUALYSE OPERAX PONSEL 2 2 Digital sensors The digital sensors in the PONSEL range are equipped with galvanic isolation and can perform digital signal processing to optimize the reliability of the measurements and data sent to the ACTEON 5000 terminal All the data regarding the calibration calibration history users and measurements is processed directly within the sensor and transmitted via a Modbus RS 485 link The range of digital sensors can be used to measure a variety of parameters temperature dissolved oxygen pH redox potential conductivity 4 electrode or inductive measurement principle turbidity and suspended solids 2 2 1 OPTOD sensor dissolved oxygen optical technology The OPTOD dissolved oxygen sensor applies the luminescence based optical measurement technology and measures reliably and accurately without requiring calibration With no consumables or maintenance required the OPTOD sensor gives an immediate return on
16. 1 Value mA in MM OUT 2 Value mA in MM MM Final tempo mn OUT 1 Active Function OUT 1 DL type OUT 1 Parameter linked to DL OUT 1 DL Min value OUT 1 DL Max value OUT 1 DL gain mA s Functionality Used to set the Maintenance Mode to one of the following modes Automatic the default option and which is activated when the calibration menu is used or if there is a loss of communication etc Inactive Manual this mode is activated manually when maintenance or other work is performed on the device In Maintenance Mode the analog outputs may return a value corresponding to the last value measured a fixed unchanged value which shall be defined in the OUT 1 Value mA in MM and OUT 2 Value mA in MM lines This line is used to set the value which will be returned by analog output 1 when the device is in Maintenance Mode between 0 and 21 mA This line is used to set the value which will be returned by analog output 2 when the device is in Maintenance Mode between 0 and 21 mA Used to set a time delay which shall begin when the Maintenance is completed to allow a period of time for the measurement to stabilize The possible values are 0 to 60 minutes 1 min is the default setting This function activates analog output 1 Used to set output 1 to Data logger mode for when the output is connected to a controller data logger Used to set output 1 to operate within a range of 0 20
17. 470 mV buffer solution Conductivity C4E sensor Enter the value of the solution at 25 C Range 0 0 200 0 pS cm 0 uS cm 84 uS cm buffer solution at 25 C Range 0 2 000 uS cm Sensor exposed to air 1 413 uS cm buffer solution at 25 C Range 0 00 20 00 mS cm 12 880 uS cm buffer solution at 25 C Range 0 0 200 0 mS cm 111 8 mS cm buffer solution at 25 C Conductivity CTZ sensor Deionised water at 0 00 mS cm Select the second point based on the range Range 0 00 100 0 mS cm selected 1 413 mS cm buffer solution at 25 C 2 mS cm buffer solution at 25 C 12 88 mS cm buffer solution at 25 C 56 84 mS cm buffer solution at 25 C Turbidity Range 0 00 50 00 NTU O0 NTU 25 00 NTU from a 4 000 NTU stock solution Range 0 0 200 0 NTU Distilled water 100 0 NTU from a 4 000 NTU stock solution Range 0 1 000 NTU 500 0 NTU from a 4 000 NTU stock solution Range 0 4 000 NTU 2 000 NTU from a 4 000 NTU stock solution 26 m PONSEL AQT SABO GROUPE AQUALABO PSAQUALYSE OPERAX PONSEL gt Addressing of the digital sensors Sensors scan 24 To access the Addressing menu select the 10 SN PODOA 4032 OPTOD Temperature Ponsel Mesure icon in the Sensors scan window or select the 24 SN PPHRA O762 pH redox Temperature Ponsel Mesure ET Ei icon in the Numeric input settings screen Addressing Type SN xxxx Revi sean Number Address The first 3 lines of the Addressing
18. Lower underrange R2 Limit Value Used to set the value of the Upper or Lower limit R2 Hysteresis limit Possible values 0 to 20 96 R2 Tempo Possible values 0 to 3600 s If Active function Limit Indicator and Type of Interval limit R2 UPPER limit Used to set the value of the UPPER limit value R2 Hysteresis limit Possible values 0 to 20 96 R2 Tempo Possible values 0 to 3600 s R2 Forcing Tempo Minimum time during which the contact CLOSED or OPEN shall be maintained in that state between 0 and 120 minutes R2 LOWER limit Used to set the value of the LOWER limit value R2 Hysteresis limit Possible values 0 to 20 96 R2 Tempo Possible values 0 to 3600 s R2 Forcing Tempo Minimum time during which the contact CLOSED or OPEN shall be maintained in that state between 0 and 120 minutes Maintenance Mode is activated under the following conditions When a calibration is being performed H communication with the sensor s is lost If the measurement delivered by the sensor is incorrect If an On Off input in Washing Mode is activated The conditions under which an On Off input is activated in Fault alarm mode are No response from sensor x parameter x Poor response from sensor x parameter x Out of range measurement for sensor x parameter x Measurement not possible for sensor x parameter x Low sensor power supply voltage Low internal battery voltage High internal tempe
19. am 3 and wait for the small green LED located above the USB port to stop flashing Then navigate to menu I2 Source signal 2 and select the Active option If Source signal 2 is Activated I2 Source signal 2 display I2 Source signal 2 stability delta Not displayed Sens 1 Prim Meas the measurement shall be displayed in the space allocated to the primary parameter for sensor 1 item 3 on the home screen Sens 1 Sec Meas item 9 on the home screen Sens 2 Prim Meas item 6 on the home screen Sens 2 Sec Meas item 13 on the home screen Can be set from 0 to 50 the default is 1 and is used to define when the arrow on the home screen will indicate that the measurement is stable if the parameter measured has been set as the primary parameter for sensor 1 or 2 refer to items 2 and 5 in Table 2 32 ONSEL AQU LABO y C GROUPE AQUALABO CONTROLE PAAQUALYSE OPER AX PONSEL 6 2 4 Configuring the ACTEON 5000 From the main menu select the Icon SI 5 iw gg A A e d E Device settings d icon to open the ACTEON 5000 settings window Functionality Screen settings A menu used to set how long the backlight stays on for from 1 to 60 minutes to set the brightness from 10 to 100 95 and to recalibrate the screen A screen recalibration is only necessary when ACTEON 5000 is switched on for the first time or after a software upgrade Hardwar
20. ary electrodes to compensate for any fouling The voltage measured between the primary electrodes varies depending on the resistance of the medium and thus the conductivity Measurements Measurement principle 4 electrode type conductivity sensor 2 graphite 2 platinum 0 200 0 uS cm 0 2 000 uS cm 0 00 20 00 mS cm 0 0 200 0 mS cm Storage temperature 10 Cto 60 C Signal interface a RS 485 as standard and SDI 12 as an Standby 25 uA When sending via RS 485 1 measurement second 6 3 mA When sending via SDI 12 1 measurement second 9 2 mA Current pulse 500 mA Sensor Diameter 27 mm Length not including cable 177 mm not including temperature sensor Weig 350 g sensor 3 m of cable Conductivity measurement range Power consumption Materials in contact with the medium PVC POM C stainless steel Cable connection hardware 9 wire shielded conductor uncoated strand polyurethane sleeve Ingress protection rating IP68 ma PONSEL AQU LABO EA B GROUPE AQUALABO JAQUALYSE OPER AX PONSEL p 2 2 5 CTZN sensor inductive conductivity The operation of the CTZN sensor is based on a conductive induction measurement principle A ring type coil is excited at a fixed frequency and the response is retrieved on a second coil linked to the excited coil The coupling between the coils varies depending on the conductivity of the conducting solution present Measurements Measurement
21. cm Salinity in g kg TDS in ppm Temperature Turbidity in NTU Turbidity in FNU Turbidity in mg L Temperature Measurement range options Conductivity Auto Automatic range 0 200 uS cm 0 2 000 uS cm 0 20 mS cm 0 200 mS cm Turbidity Auto Automatic range 0 50 NTU 0 200 NTU 0 1 000 NTU 0 4 000 NTU Conductivity in mS cm default parameter Salinity in g kg Conductivity not compensated for temperature in mS cm 21 LI GROUPE AQUALABO 6 Programming ONSEL AQU LABO CONTROLE AQUALYSE OPERAX PONSEL ca 6 1 Main menu From the home screen access the main menu using the G icon 6 o O PW DIGITAL IN iz ONI OFF IN X ANALOG IM A r DIGITAL e c AN z TI 7 OUT T d a ANALOG OUT es mi Main menu d VI EJ Wiele Functionality This menu is dedicated to PONSEL digital sensors and is used to set up the 2 digital inputs including the sensor detection function SCAN the setting up of the parameters measured by the sensors the calibration of the sensors and the setting of each sensor s Modbus address This menu is used to set up the two On Off inputs for the washing Event Alert etc functions This menu is used to select voltage or current for the analog inputs This menu is dedicated to configuring the ACTEON 5000 and is used to set up the screen consult the hardware software version and the events log s
22. cted which operates within a 0 10 V range For a Current input can be set to a value between 0 and 20 mA For a Voltage input can be set to a value between 0 and 10V For a Current input can be set to a value between the minimum value set up in the Signal min line and 20 mA For a Voltage input can be set to a value between the minimum value set up in the Signal min line and 10 V Used to set the number of measurements from 1 instantaneous value to 50 from which the moving average is calculated This line lets the operator select the interval between each measurement The possible values are 1 to 60 seconds Inactive no error reporting Out of range alert if the measurement falls outside of the range programmed by the Signal min and Signal max lines information is sent to the relay output if the programming is set to Alarm mode refer to section 6 2 6 units not selected mH water height measurement sensor mbar pressure sensor bar pressure sensor This line lets the operator set the minimum value to between 9999 99 and 9999 9 This line lets the operator set the maximum value to between the minimum value set on the Source signal 1 min line and 9999 9 This line lets the operator arrange the information displayed on the home screen refer to Table 2 for parameter display details Not displayed Sens 1 Prim Meas the measurement shall be displayed in the space allocated to the primary paramete
23. e ACTEON 5000 s USB port refer to item 6 of diagram 3 and wait for the small green LED located above the USB port to stop flashing Then navigate to menu I2 Source signal 2 and select the Active option If Source signal 2 is Activated I1 Source signal 2 display I1 Source signal 2 stability delta Setting up Input 2 Input 2 l2 Signal min I2 Signal max Not displayed Sens 1 Prim Meas the measurement shall be displayed in the space allocated to the primary parameter for sensor 1 item 3 on the home screen Sens 1 Sec Meas item 9 on the home screen Sens 2 Prim Meas item 6 on the home screen Sens 2 Sec Meas item 13 on the home screen Can be set from 0 to 50 the default is 1 96 and is used to define when the arrow on the home screen will indicate that the measurement is stable if the parameter measured has been set as the primary parameter for sensor 1 or 2 refer to items 2 and 5 in Table 2 Programming of Analog Input No 2 Inactive no programmed action Current if a sensor is connected which generates a signal of 0 4 20 mA Voltage if a sensor is connected which operates within a 0 10 V range For a Current input can be set to a value between 0 and 20 mA For a Voltage input can be set to a value between 0 and 10V For a Current input can be set to a value between the minimum value set up in the Signal min line and 20 mA 30 ma PONSEL GROUPE AQUALABO I2 Average 12 Refresh
24. e information an information only menu which displays the serial number and software version of the device as well as the serial number hardware version and model of the sensors connected to the device Events log an information only menu which lists all the events together with their time stamping and with the option to transfer this data to a USB stick via the icon Date time settings a menu used to set the date and time to choose the date format and to enable disable automatic summer winter time change over Language used to select the display language Return to factory settings used to reset all the ACTEON 5000 s settings to the defaults set during manufacture Password Used to activate and define a password which prevents information from being displayed on the screen a 4 digit code between 0 and 9999 The universal emergency code is 3615 33 ro PONSEL GROUPE AQUALABO AQU LABO CONTROLE SAQUALYSE OPERAX PONSEL T 6 2 5 Configuring the Analog outputs To access the Analog output settings window select the OUT 1 Value mA n MM OUT 2 4 D mA 4 0 mA 1 mam Value mA in MM MM Final tempo mn OUT 1 Active Function OUT 2 Active Function No functor No function icon in the Main menu The functionality offered for the setting up of the two analog outputs is described in the table below Set up line MM Err Maintenance mode State of outputs in MM OUT
25. ed to the OPTOD sensor measurement of oxygen levels using optical technology The atmospheric pressure sensor is built into the ACTEON 5000 The first line is used to activate the compensation and to access a second line which is used to adjust this parameter possible values 0 to 2 000 hPa Salinity oalinity compensation can be applied to the Oxygen in mg L parameter measured by the OPTOD oxygen sensor The first line is used to activate the compensation and to access a second line which is used to adjust this parameter possible values 0 to 85 00 g kg Temperature Each sensor is equipped with its own temperature sensor and the temperature recorded is considered if temperature compensation is required for the pH oxygen in mg L and conductivity parameters However it is also possible to enter a fixed external compensation value The first line is used to activate the compensation and to access a second line which is used to adjust this parameter possible values 0 00 to 40 00 C Alpha This coefficient can be set for the Non compensated conductivity parameter measured by the CTZN sensor possible values 0 0 to 6 0 C in order to activate linear compensation O To select the line above or below or to increase or reduce a value use the and The oO icon confirms the value set for the external compensation data Any changes made become effective when the Communication completed successfully message appears ic
26. em 7 2 5 CTZN sensor Inductive conductivity General description Materials Precautions Measurement Interference Operating temperature Servicing Storage Storage temperature Conductivity calibration Temperature calibration Conductivity inductive measurement technology Temperature NTC thermistor EPDM PVC 316L stainless steel sleeve protecting the temperature sensor polyurethane sleeve on cable This measuring technology is not sensitive to fouling However ensure that the loop is not obstructed When immersing the sensor in the medium to be measured wait until the sensor s temperature has stabilized before taking the reading The sensor is not well suited to measuring in the weakest ranges 0 200 US cm 0 C to 50 C After each use rinse the sensor carefully in clean water The sensor should be dried before being stored 10 C to 60 C Using a clean sensor perform a 2 point calibration of the sensor offset and gain using a standard solution whose conductivity is suited to the average value expected Measurement range Concentration of the standard conductivity solution 0 2 000 uS cm 1 413 uS cm 0 00 20 00 mS cm 12 88 mS cm 0 100 0 mS cm 20 00 mS cm Hefer to section 7 2 1 47 ro PONSEL GROUPE AQUALABO 8 Troubleshooting Fault Sensor not recognized Short lines displayed instead of the measurement Unstable measurements Measurement displayed as 9999
27. er for attaching the unit s mounting brackets and for the screws securing the cover which protects the electrical connections 2 0 x 75 mm flat blade screwdriver for working on the various electrical connection terminals To mount the ACTEON 5000 on a wall use M5 screws with a head size of 10 8 PONSEL Mesure Aqualabo Contr le 11 Version 1 2 35 Rue Michel Marion 56850 CAUDAN FRANCE Update September 2015 Tel 33 0 2 97 89 25 30 Fax 33 0 2 97 76 55 72 m PONSEL AQU LABO GROUPE AQUALABO Q SAQUALYSE OPERAX PONSEL 3 1 3 Outline drawings of the ACTEON 5000 gt Overall dimensions of the ACTEON 5000 EI of m T x LIT ep EE RI T Lg E pel 8 Diagram 1 Outline drawing for the ACTEON 5000 unit gt Dimensions when mounted on a wall Diagram 2 Outline drawing for the ACTEON 5000 unit wall mounting 12 vo PONSEL AQUELABO EE ac ca AQUALYSE OPERAX PONSEL SI 3 2 Electrical connections 3 2 1 Safety instructions Installation Isolate the power supply to the measuring device before performing any electrical connection work The electrical wiring and cabling work must be performed exclusively by authorized personnel Due to the risk of electrocution systematically isolate the power supply to the controller before performing electrical connection work Warning for the model supplied with 10 30V Risk of electrocution do
28. erest using the Confirm icon Set up line Functionality 20 ro PONSEL GROUPE AQUALABO st PONSEL S PAAQUALYSE CPERAX Average Primary parameter Secondary parameter Measurement range Temperature units Refresh rate Used to set the number of measurements from 1 to 50 from which the moving average is calculated This line lets the operator select the primary parameter for sensor 1 which shall then be displayed in the upper part of the home screen refer to item 3 in Table 2 The next window then lets the operator select from a list of the parameters measured by sensor No 1 up to 4 parameters This parameter shall be displayed in the upper right hand corner of the upper part of the home screen refer to item 7 in Table 2 The next window then lets the operator select from a list of the parameters measured by sensor No 1 The measurement range can only be set for the conductivity and turbidity parameters as indicated in the table below This line is used to select the units in which the temperature parameter will be displayed C or F This line lets the operator select an interval between each measurement of between 1 and 60 seconds The sensors can measure up to 4 parameters as described below Parameters measured Temperature Oxygen as a of saturation Oxygen in mg L Oxygen in ppm Sensor Temperature pH Redox in mV Temperature Conductivity in uS cm or mS
29. et the date time and language return to factory settings and set a password This menu is used to set up the optional Ethernet digital output and the MODBUS functionality This menu is used to set up the two relay outputs in alarm fault mode or based on thresholds This menu is used to set up the two analog outputs for the 0 4 2 mA or PID linking functions This menu is used to set up the recording exporting to a USB stick function 2 Description of the menus 6 2 1 Configuring the digital inputs 22 lt a PONSEL Oger This menu is used to set up two digital inputs when installing PONSEL sensors and is also used to select the parameters measured by the sensors scan the network of sensors connected to the ACTEON 5000 calibrate the sensors and modify the Modbus address of the sensors Numeric input settings d i i zl A DIGITAL IN To access the Numeric input settings window from the Main menu select the icon Functionality Used to access the setting up of digital sensors parameter selection etc This menu lets you scan and detect the PONSEL digital sensors connected to the ACTEON 5000 B This icon lets the user calibrate the digital sensors and set up the compensation Nia parameters e ge This menu lets the operator modify the Modbus address of a sensor notably used 8 when two identical sensors are installed on the device gt Setting up digital sensors The menu
30. f capillary or porous material There is therefore no risk of fouling or deactivating the reference electrode The electrode used to measure the pH is a pH sensitive glass bulb made from special glass welded to the end of a crystal tube and the electrode for Redox measurements is a platinum disk Temperature measured by an NTC thermistor inserted in a stainless steel sheath pH reference combined electrode special glass Measurement PHBEIPIENpE Ag AgCl reference Gel KCI electrolyte Measurement range Resolution Accuracy 2 Hedox reference combined electrode Platinum disk Measpremenbpnneiple NEGOK Ag AgCl reference Gel KCI electrolyte option Standby 25 uA When sending via RS 485 1 measurement second 3 9 mA When sending via SDI 12 1 measurement second 6 8 mA Current pulse 500 mA Power consumption Dimensions of fitted sensor Lower part 21 mm in diameter 92 mm long Upper part 27 mm in diameter 103 mm long Length of fitted sensor without cable gland 210 mm Length with cable gland 260 mm Weight 350 g sensor cable Material in contact with the medium PVC POM C special pH glass platinum polyurethane Maximum pressure Cable connection hardware 9 wire shielded conductor uncoated strand polyurethane sleeve ma PONSEL AQU LABO GROUPE AQUALABO Q amp AQUALYSE OPERAX PONSEL 2 2 3 NTU sensor Turbidity in NTU mgll The measuring principle is based on nephelometry a diode
31. he options are Single or Multiple mode when several sensors of the same type are connected a parameter common to all the sensors can be calibrated The Single option is used when calibrating one parameter for one sensor and Multiple is used when calibrating one parameter for 2 sensors e g the Temperature parameter measured by all the sensors or the connection of 2 pH Sensors In the Standard 1 window which only appears if the value can be modified the value of the Standard can be set using a number pad and will be used during the first step of the calibration for the calculation of the OFFSET The value which can be set cannot exceed the minimum and maximum values 25 roy PONSEL AQU LABO GROUPE AQUALABO Q AQUALYSE OPERAX PONSEL Standard 2 In the Standard 2 window which only appears if the value can be modified the value of the Standard can be set using a number pad and will be used during the second step of the calibration for the calculation of the GAIN The value which can be set cannot exceed the minimum and maximum values Site If an NTU sensor is connected to the device and when selecting a calibration in mg L the calibration process will be saved in a file saved under the name of the site Up to 10 sites can be configured each identified using 8 characters Pressing on the Q icon validates the setting of the calibration data and starts the first calibration step Standard 1 window In the
32. ince the glass bulb is extremely sensitive to scratching Redox clean the platinum disk using fine wet abrasive paper such as P1200 or P220 Keep the glass membrane hydrated by adding a few drops of storage solution PF CSO C 00005 to the protective bag or using a solution at pH 4 Rinse the glass bulb with plenty of water before use If the sensor is stored in dry conditions soak the sensor in a pH4 buffer solution for 12 hours before use The protective bag absorbs direct impacts on the head of the sensor The platinum electrode is kept under dry conditions 0 C to 60 C Using a clean sensor perform a 2 point calibration of the sensor offset and gain e g at pH7 and pH4 Using a clean sensor check the electronic 0 by exposing the sensor to air and check a second point using a buffer solution at 240 mV or 470 mV Hefer to section 7 2 1 In order not to damage the electronic part of the sensor hold the cartridge in one hand and unscrew the connecting ring using the other hand Remove the used cartridge and insert the new cartridge before re tightening the connecting ring 45 ro PONSEL GROUPE AQUALABO e SAQUALYSE OPERAX PONSEL STT wem 7 2 4 C4E sensor 4 electrode conductivity General description Materials Precautions Measurement Interference Operating temperature Servicing Storage Storage temperature Conductivity calibration Temperature calibration Conductivity Am
33. ionality is similar to that of the washing function however in the events log this information shall be recorded with a note regarding the start and end of the event Alert a functionality used to monitor an alarm function fitted to an external item of equipment The activation of this function triggers Automatic Maintenance Mode for the relay and analog outputs refer to sections 6 2 5 and 6 2 6 A note shall be included in the Events log of the start and end of the alert NO for Normally Open NC for Normally Closed Programming of On Off Input No 2 see above for the configuration of On Off Input No 1 Inactive Washing Event Alert NO for Normally Open NC for Normally Closed 28 PONSEL m wem ro PONSEL GROUPE AQUALABO AQU LABO CONTROLE SAQUALYSE OPERAX PONSEL S 6 2 3 Configuring the Analog inputs Set up line Input 1 I1 Signal min I1 Signal max I1 Average I1 Refresh rate I1 Error reporting I1 Source signal 1 units I1 Source signal 1 min I1 Source signal 1 max I1 Source signal 1 display Analog input settings 1 Siona men 1 Signa max 3 Average 1 Retresh rate 1 Error reporting 1 Source sagnal unit 1 Source signal mn 1 Source signal max 100 00 Functionality Programming of Analog Input No 1 Inactive no programmed action Current if a sensor is connected which generates a signal of 0 4 20 mA Voltage if a sensor is conne
34. itter can be connected to two digital sensors in the PONSEL MESURE range to monitor the following parameters pH redox temperature dissolved oxygen using optical technology conductivity salinity turbidity NTU mg L The values measured are displayed and transmitted using analog or digital technology The preconfigured regulation functions can be used to optimize the control of processes The ACTEON 5000 is used in combination with a wide range of interference resistant digital sensors offering pre amplification features built into the sensor and digital signal processing All the data regarding the calibration history users and measurements is processed directly within the sensor thus delivering very high levels of traceability and enhancing the reliability of the measurements 2 1 2 Technical characteristics Software and functionalities Digital sensor input 2 RS 485 digital sensor inputs 2 analog outputs Choice of 2 programmable parameters depending on the sensor connected 2 relay digital outputs Can be set to NO NC Setpoint the measurement range hysteresis direction and activation time can both be selected Control of the external cleaning system Equipment sensor fault alarm output Atmospheric pressure sensor For oxygen pressure compensation Technical characteristics of the transmitter Display Backlit LCD graphic touch screen Size 95x54 mm Analog outputs 0 4 00 20 00 mA with galvanic isolation Max load 25
35. mA or 4 20 mA Used to select the parameter whose value shall be outputted via analog output 1 Sensor 1 Primary parameter Sensor 1 Secondary parameter Sensor 2 Primary parameter Sensor 2 Secondary parameter Used to set the minimum value of output 1 Used to set the maximum value of output 1 Used to set the responsiveness of the 4 20 mA output Possible value O to 40 mA s 34 ro PONSEL p GROUPE AQUALABO OUT 2 Active Function OUT 2 DL type OUT 2 Parameter linked to DL OUT 2 DL Min value OUT 2 DL Max value OUT 2 DL gain mA s AQU LABO CONTROLI SAQUALYSE OPERAX PONSEL S This function activates analog output 2 Used to set output 2 to Data logger mode for when the output is connected to a controller data logger Used to set output 1 to operate within a range of 0 20 mA or 4 20 mA Used to select the parameter whose value shall be outputted via analog output 2 Sensor 1 Primary parameter Sensor 1 Secondary parameter Sensor 2 Primary parameter Sensor 2 Secondary parameter Used to set the minimum value of output 2 Used to set the maximum value of output 2 Used to set the responsiveness of the 4 20 mA output Possible value O to 40 mA s Maintenance Mode is activated under the following conditions When a calibration is being performed H communication with the sensor s is lost If the measurement delivered by the sensor is incorrect
36. nd oxygen sensors have been detected the pH sensor is at address 24 the sensors serial number is SN PPHRA 0762 and the description of the sensor is pH redox Temperature Ponsel Mesure The OPTOD sensor is at address 10 the serial number is SN PODOA 4032 and its description is OPTOD Temperature Ponsel Mesure The operator can stop the SCAN operation at any time by pressing on the icon If no sensor is detected or 2 sensors have the same address an address conflict or a communication error is detected then the device displays a warning message accompanied by the icon Pressing on the Q icon accesses the addressing menu refer to section 6 2 1 for more details about the addressing function where the operator can change the sensor s address in the event of an address conflict i e if 2 sensors have the same address 5 3 Selection of the parameters Once ACTEON has detected the sensors the parameters measured by the sensors must be set up For each sensor a primary and a secondary parameter can be selected To access the measurement settings menu follow the sequence shown below from the home screen Numeric input settings Measure settings 2 A 2 5 Sensor 1 settings OPTOD Temperature Ponsel Mesure SN PODOA 4032 Primary parameter Oxygen sat e Secondary parameter Temperature Temperature unit c Retresh rate 105 v Q Q and Icons To select a different line press on the Open the set up line of int
37. nd quartz polyurethane sleeve around cable The membrane is sensitive to chemicals organic solvents acids hydrogen peroxide mechanical stresses impacts abrasion tearing When measuring check that bubbles do not become trapped under the membrane If chlorine is present the quality of the measurement will be impaired overestimate of the level of dissolved oxygen When immersing the sensor in the medium to be measured wait until the sensor s temperature has stabilized before taking the reading To optimize the service life of the sensor we recommend a measurement interval refresh rate of more than 5 seconds 0 C to 50 C Temperature compensation effective over the range 0 40 C After each use rinse the sensor and the membrane carefully in clean water If deposits such as biofilm or sludge persist wipe the membrane carefully with a soft cloth or absorbent paper Caution for the titanium version clean the body of the sensor with acetone do not use methylated spirits ethanol or methanol Caution only unscrew the sieve cap containing the DODISK when replacing the disk If the sieve cap has to be replaced screw the new sieve cap on slowly to allow the air to escape slowly Keep the membrane hydrated using the protective bag and a dampened absorbent wad of material e g cotton wool After being stored in dry conditions rehydrate the membrane for 12 hours by immersing the sensor in water 10 C to
38. ned Fault alarm Limit indicator If Active function Fault alarm R1 Alarm state R1 Alarm tempo s Relay can be set to Open or Closed mode A time delay which must elapse prior to the triggering of the relay Possible values 0 to 3600 s If Active function Limit indicator R1 Action R1 Linked parameter Set up line R1 Type of limit Relay can be set to Open or Closed mode Used to select the parameter linked to output 1 Sensor 1 Primary parameter Sensor 1 Secondary parameter Sensor 2 Primary parameter Sensor 2 Secondary parameter Functionality Used to define the limit triggering mode 36 ro PONSEL p GROUPE AQUALABO AQUOLABO PONSEL S PAAQUALYSE CPERAX Upper overrange when a limit is exceeded by being overshot Lower underrange when a limit is exceeded by being undershot Interval the range is set by a combination of upper and lower limits If Active function Limit Indicator and Type of Limit Upper overrange or Lower underrange R1 Limit Value R1 Hysteresis limit R1 Tempo Used to set the value of the Upper or Lower limit Possible values 0 to 20 Possible values 0 to 3600 s If Active function Limit Indicator and Type of Interval limit R1 UPPER limit value R1 Hysteresis limit R1 Tempo R1 Forcing Tempo R1 LOWER limit value R1 Hysteresis limit R1 Tempo R1 Forcing Tempo R2 output settings R2 Active Function Used t
39. not connect a device operating in mains power mode to a model supplied with 10 30 V Risk of electrocution the connection of a protective earth PE is compulsory when wiring and cabling both 100 240 Va c and 10 30 Vd c models Warning for wiring the relays Fire risk Since the relay contacts have a nominal value of 6 A the external loads connected to the relays must be fitted with devices which limit the current to 6 A Open the unit s lower cover to access the controller s wiring terminals Unscrew the two screws which hold the lower protective cover Before removing the cover loosen all the cable glands so that the cables can slide in and out Figure 3 shows the transmitter s wire connection zone when the lower protective cover is removed 13 ONSEL AQU LABO eat CONTROLE GROUPE AQUALABO amp AQUALYSE CPERAX PONSEL A 3 2 2 Description of the wiring D Diagram 3 Photograph showing the terminals on the circuit card on sgurabon 110 230V AC v onnguration as 10 30V DC Diagram 4 Diagram of the terminals affixed as a self adhesive label to the protective cover Identification Description Terminal Terminal identification on identification on protective cover self adhesive circuit card label 1 Power Supply 110 230 V a c power supply Yellow and green Earth Blue Neutral Brown Phase 10 30 V d c power supply Black Red 2 ON OFF Two dry contract input
40. o set the value of the UPPER limit Possible values 0 to 20 Possible values 0 to 3600 s Minimum time during which the contact CLOSED or OPEN shall be maintained in that state between 0 and 120 minutes Used to set the value of the LOWER limit Possible values 0 to 20 Possible values 0 to 3600 s Minimum time during which the contact CLOSED or OPEN shall be maintained in that state between 0 and 120 minutes Used to set output 1 to one of the following Not assigned Fault alarm Limit indicator If Active function Fault alarm R2 Alarm state R2 Alarm tempo s Relay can be set to Open or Closed mode A time delay which must elapse prior to the triggering of the relay Possible values 0 to 3600 s If Active function Limit indicator R2 Action R2 Linked parameter Set up line R2 Type of limit Relay can be set to Open or Closed mode Used to select the parameter linked to output 2 Sensor 1 Primary parameter Sensor 1 Secondary parameter Sensor 2 Primary parameter Sensor 2 Secondary parameter Functionality Used to define the limit triggering mode Upper overrange when a limit is exceeded by being overshot Lower underrange when a limit is exceeded by being undershot Interval the range is set by a combination of upper and lower limits 37 ce AT GROUPE AQUALABO fj AQUALYSE menace PONSEL If Active function Limit Indicator and Type of Limit Upper overrange or
41. on lies at the mid point of the measurement range being calibrated This solution is prepared from a 4 000 NTU stock solution Use a 200 ml volumetric flask when preparing the solutions Add the required volume of formazine refer to the table below and make up to 200 ml with distilled water Formazine solutions with concentrations of less than 1 000 NTU degrade fairly quickly do not keep the solution for more than a few days The 2 000 NTU solution can be kept for 2 to 3 weeks in a fridge in an opaque bottle Measurement range Concentration of Volume of formazine formazine standard mL solution 0 0 50 0 NTU 25 NTU 1 25 mL 0 0 200 0 NTU 100 NTU 0 1 000 NTU 500 NTU 0 4 000 NTU 2 000 NTU 100 mL 43 PONSEL STT wem ro PONSEL GROUPE AQUALABO Turbidity calibration in mg L Temperature calibration AQU LABO CONTROLE PAAQUALYSE OPER AX PONSEL S When a turbidity sensor is used to measure in a range whose units are mg L then the sensor must be calibrated using a field sample A 2 point calibration is performed 1 offset using distilled water 0 mg L 1 gain using a sludge sample immerse the sensor in the sample with Stirring and log the theoretical value measured by the sensor Using the same sample analyze the dry weight in a laboratory in accordance with standard EN 872 within a range from 0 500 mg L and in accordance with standard NF T 90 105 2 if the concentration is gt 500 mg
42. onnection activation operation and maintenance of the measuring system must only be carried out by specialist personnel authorized by the user of the facilities Trained personnel must be familiar with and comply with the instructions in this manual Make sure the power supply complies with the specifications on the nameplate before connecting the device A clearly labeled power switch must be installed near the device Check all connections before turning the power on Do not attempt to use damaged equipment it may represent a hazard and should be labeled as faulty Repairs must only be carried out by the manufacturer or by Ponsel s after sales service department 1 2 Labeling Prior to any installation or start up operation check all the labels and symbols affixed to the measurement device This symbol indicates there is a risk of electric shock or electrocution associated with the use of the device This symbol indicates that the measuring device cannot be disposed of as conventional waste Label on outside of device LE ACTEON 5000 SN ACT5A 0006 et Input 230V MADE IN FRANCE Pen The ACTEON 5000 label on the right hand face indicates the required power supply and the device s serial number m PONSEL st GROUPE AQUALABO PSAQUALYSE CPERAX PONSEL 2 Description of the equipment 2 1 ACTEON 5000 transmitter 2 1 1 General description The ACTEON 5000 digital transm
43. ons To access the Calibration settings menu from the Calibration sensor 1 or 2 window select the Calibration icon 24 ONSEL AQU LABO CAS GROUPE AQUALABO CONTROLE PAAQUALYSE OC PERAX PONSEL m wem Calibration settings Jag Calibration sensor 1 ad Functionality Used to access the sensor s calibration menu This menu is used to apply the default calibration coefficients set in the factory Detailed calibration log this menu contains the data for the last ten calibrations offset gain The coefficients for a specific calibration can be reused Calibration settings t s Parameter Temperature Operator Mode Standard 1 Standard 2 The Calibration settings window lets the operator select the parameter to be calibrated enter the operator s name select a calibration mode and set the values of the standards used Set up line Parameter Operator Type Mode Standard 1 Functionality The parameter to be calibrated can be selected from a drop down menu which offers the parameters measured by the sensor This menu is used to enter the Operator s name maximum of 13 characters which will be saved with the results of a calibration process This line appears if the parameter selected for calibration is oxygen as a Sat To complete this line the operator can select either a 2 point calibration OFFSET and GAIN or a single point calibration GAIN only T
44. perometric measurement with a 4 electrode system Temperature NTC thermistor Graphite platinum PVC POM C Polyamide Stainless steel 316L sleeve protecting the temperature sensor polyurethane sleeve on cable The 4 electrodes are sensitive to deposits greases hydrocarbons biofilm sludges When immersing the sensor in the medium to be measured wait until the sensor s temperature has stabilized before taking the reading 0 C to 50 C After each use rinse the sensor carefully in clean water If deposits such as biofilm or sludge persists in the measurement slit or on the electrodes use wet abrasive paper to remove a thin layer off the surface of the electrodes type P1200 or P220 The protective bag absorbs direct impacts on the head of the sensor If storing for a short period between measurements place a wad of cotton wool in the bottom of the storage bag dampened with a few drops of buffer solution at 1 413 uS cm 10 C to 60 C Using a clean sensor perform a 2 point calibration of the sensor offset and gain using a standard solution whose conductivity is suited to the measurement range for 1 or all 4 ranges Measurement range Concentration of the standard conductivity solution 0 0 200 0 uS cm 84 uS cm 0 2 000 uS cm 1 413 uS cm 0 00 20 00 mS cm 12 88 mS cm 0 0 200 0 mS cm 111 8 mS cm Refer to section 7 2 1 46 ro PONSEL GROUPE AQUALABO e SAQUALYSE OPERAX PONSEL STT w
45. principle Inductive conductivity sensor with temperature compensation Conductivity measurement range 0 0 to 100 0 mS cm Measurement refresh rate Power supply for sensor 5 to 28 volts max voltage 30 V Automatic standby of lt 50 A warm up time 100 ms When sending via Modbus RS 485 Range 0 100 mS cm Power CONGEDO po Vin SV Vin 12 V Vin 24 V measurement s Max current peak of 700 mA for 2 mS 350 mA for 150 mS Sensor Dimensions Ma diameter 62 4 mm Length 196 mm Cable connection hardware 9 wire shielded conductor uncoated strand polyurethane sleeve Ingress protection rating IP68 10 4 PONSEL AQU LABO ce AT CONTROLE GROUPE AQUALABO PSAQUALYSE CPERAX PONSEL J7 3 Installation 3 1 Description and mounting of the controller 3 1 1 Description of the front face Touch screen Screws securing lower cover 2 screws Lower cover remove to make electrical connections di ES 3 Upper cover do not open 5 Four cable glands 3 1 2 Equipment required The ACTEON 5000 unit is shipped with a bag containing 2 mounting brackets with 2 pan head screws and a set of 12 connectors two 5 contact connectors three 4 contact connectors three 3 contact connectors three 2 contact connectors and one 1 contact connector to connect up the power supply Equipment required for installing the unit and for making the electrical connections PH1x75 mm cross head screwdriv
46. r for sensor 1 item 3 on the home screen Sens 1 Sec Meas item 9 on the home screen 29 ro PONSEL GROUPE AQUALABO I1 Source signal 1 desig I1 User desig I1 Source signal 1 stability delta I1 Source signal 2 E JAQUALYSE OPERAX PONSEL S Sens 2 Prim Meas item 6 on the home screen Sens 2 Sec Meas item 13 on the home screen no designation Water height Defined by User in this case an additional line will appear as soon as this option is confirmed A free text field for entering the user s designation maximum of 13 characters Can be set from 0 to 50 the default is 1 96 and is used to define when the arrow on the home screen will indicate that the measurement is stable if the parameter measured has been set as the primary parameter for sensor 1 or 2 refer to items 2 and 5 in Table 2 Inactive Active source signal 2 is calculated from source signal 1 by a conversion program written in a file stored on the USB stick plugged into the USB port The name of the file must be of the form CONFANA2 csv and must contain the following information Line 1 of the csv file a description not more than 16 characters of the calculated source signal Line 2 a blank line containing no characters Lines 3 to 32 a number of conversion points in the form of portions of a straight line Source signal 2 f Source signal 1 To activate the conversion plug the stick into th
47. rature Poor sensor communication response On Off input 1 alert Analysis of Act on5000 program Low limit exceeded for analog input 1 or Upper limit exceeded for analog input 1 On Off input 2 alert Low limit exceeded for analog input 2 or Upper limit exceeded for analog input 2 38 ro PONSEL GROUPE AQUALABO AQU LABO CONTROLE PAAQUALYSE OC PERAX PONSEL ca wem 6 2 7 Configuring the Recording output Set up line Recording Measurement variation Interval USB export Recordex Meaturement vanation Interval USB export Functionality Inactive the recording function is not activated Active this option activates the recording function Possible values 0 5 to 50 The measurement will not be recorded if its variation as a from the last recorded value does not meet this requirement The interval between consecutive recordings can be set from 1 to 120 minutes Inactive Active after connecting a USB stick the data recorded on the ACTEON 5000 is copied to the latter To download the recorded data plug the stick into the ACTEON 5000 s USB port refer to item 6 of diagram 3 and wait for the small green LED located above the USB port to stop flashing Navigate then to the USB export menu and select the Active option 39 CONTROI GROUPE AQUALABO Q 4AQUALYSE OPERAX PONSEL m 7 Maintenance ONSEL AQUGLABO 7 1 Maintaining the transmitter Isola
48. ro PONSEL AQU LABO fen GROUPE AQUALABO amp AQUALYSE OPERAX lt gt PONSEL ACTEON 5000 Digital multi parameter transmitter User manual PONSEL Mesure e Aqualabo Contr le 1 Version 1 2 35 Rue Michel Marion 56850 CAUDAN FRANCE Update September 2015 Tel 33 0 2 97 89 25 30 Fax 33 0 2 97 76 55 72 vo PONSEL AQUA LADO GROUPE AQUALABO Q SAQUALYSE OPERAX PONSEL _ CONTENTS T OENERA E 4 1 1 Salety MSU CONS csie a ENEE aE E EN 4 1 2 ET VT 4 2 DESCRIPTION OF THE EQUIPMENT cccscceeeceeeenseceeeeeneeeneeseeeseneeoenees 5 Zl AC PEON 5000 E e E 5 PARKE ee a EE 5 PA EPA Techical e iar acers E 5 EE 6 2 2 1 OPTOD sensor dissolved oxygen optical technology ccccssseeeecceceeceeeeeeaeeeeeeseeseeeeeeeeeeeeeeeeeaeaeeensees 6 2 2 2 PHEBHT sensor pl ang temperatures geed 7 22 3 NTU Sensor Turbidity in IN TU STO enges 8 224 C4E sensor 4 electrode COMAUCUIVILY E 9 22 CIZN sensor inductive CONGUCIIVIFYs egen geesde ee ee 10 3 ENEE ee 11 3 1 Description and mounting of the controller sssccccccsssssssssccccccccssssscsccccsccsssscssccccssesssssscccsssesssssccooes 11 SLT DeSerpHOB or Ehe e E 11 SUN SPA Su Te e a T E E O E E II 3 1 3 Outline drawings of the ACTEON OO 12 5 2 Blectrical COMME COINS 22 00 20 92220 250222002020 950 02092120209 0 400294292120200021 262493120109 1539000402190 0000 4 6 0 60408400 09 0 490 594984901 13 3 2 D Safely mstructions Instalati E
49. s INPUT WAKE Inactive WAKE Inactive GND Inactive GND Inactive 3 Digital Two digital sensor inputs sensors V sensor power supply Black GND GND Shielding Yellow and Green GND SHIELD RS485 INPUT RS485 Green B B PONSEL Mesure Aqualabo Contr le 14 Version 1 2 35 Rue Michel Marion 56850 CAUDAN FRANCE Update September 2015 Tel 33 0 2 97 89 25 30 Fax 33 0 2 97 76 55 72 ro PONSEL GROUPE AQUALABO AQU LABO CONTI PSAQUALYSE OPERAX PONSEL p RS485 White V sensor power supply Red 12V 12V 4 ANALOG Two analog outputs OUTPUT 0 20 mA or 20 0 mA or 4 20 mA or 20 4 mA GND GND Output 1 SA1 SA1 Output 1 Output 2 GND GND Output 2 SA2 SA2 5 RELAY 2 relay outputs OUTPUT Output 1 Release default is NC R1 R1 Output 1 Switch C1 C1 Output 1 Operate default is NO T1 T1 Output 2 NC R2 R2 Output 2 Switch C2 C2 Output 2 NO T2 T2 USB M am USB 7 Ethernet Gene 000 eege ETH 8 485 OUTPUT Daama RS485 output GND RS485 B RS485 A 9 ANALOG INPUT Two analog inputs Analog input 2 Input 2 Input 2 Analog input 1 Input 1 Input 1 Jumpers Selection jumpers Voltage or Current A RESET RESET button RESET B WAKE A button which should not be activated WAKE Table 1 Description of the electrical connections ro PONSEL AQU LABO GROUPE AQUALABO Q AQUALYSE OPERAX PONSEL gt Electrical connections for digital sensors
50. s a programming task or action Opens the menu used to modify the Modbus address for the digital sensors Indicates an unusual situation and provides information which can be consulted When it appears on the home screen it indicates that the sensor is currently in a special state which may be consulted by pressing on the value displayed Transfers data to a USB stick Indicates that the screen is locked OQ ei eG Ko Table 3 Functionalities of the navigation icons 18 lt a PONSEL AQUSLABO AQUALYSE OPERAX PONSEL e is 5 Setting up 5 1 Initial start up When the transmitter is switched on the home screen i e the main measurement screen appears with no indication of the sensor s installed if no sensors have yet been configured If the sensors connected have already been configured measured values may be displayed primary and secondary parameters As an initial step the operator can set the display language the date format and the date and time gt Setting the language To access the language menu follow the sequence shown below from the home screen Language Main menu Device settings At the home screen select the Main menu icon then the Device settings icon and finally the Language icon gt Setting the date and time From the Device settings menu select the Date hour settings icon Main menu Device settings Date hour setting Ww Iac UO 18 ea oO Q
51. sensor 1 is assigned to sensor 1 and is in an open position measured by sensor 1 measured by sensor 2 parameter measured by sensor 2 Stability indicator for the primary 14 State of the two analog outputs in this parameter measured by sensor 2 iu example analog output 1 is assigned to sensor No 2 The red mark indicates 4 mA Real time value of the primary parameter 15 otate of Relay 2 In this example relay 2 measured by sensor 2 is assigned to sensor 2 and is in an open position sensor 1 menu Peta a MN MN measured by sensor 1 parameter measured by sensor 1 sensor 2 Table 2 description of the home screen If only one sensor is connected to the ACTEON 5000 then lines are displayed in the lower part of the display where the parameter information and units would normally appear 17 m PONSEL sia fa GROUPE AQUALABO PSAQUALYSE CPERAX PONSEL 4 2 Navigation icons The device has a touch screen so that the user can navigate through the various menus using the icons listed in the table below Icon Functionality Q Moves downwards through the options Q Moves upwards through the options Takes you back to the previous screen Opens the Main Menu containing all the main programming functions for the device This icon appears on the home screen Takes you back to the home screen Cancels an action and takes you back to the previous screen Confirms a selection and opens a new screen Confirm
52. te the power to the measuring device when performing maintenance work Maintenance work must exclusively be carried out by authorized personnel Due to the risk of electrocution disconnect the controller from the power supply systematically when performing maintenance work on the transmitter Do not use a corrosive or inflammable solvent to clean the transmitter The use of this type of solvent could damage the device its screen and may invalidate the warranty After checking that the ACTEON 5000 s protective covers are properly closed wipe the outside of the transmitter with a soft cloth dampened with a mixture of water and non corrosive detergent gt Replacing the lithium battery The lithium battery cannot be replaced by the operator contact the after sales service 40 ro PONSEL GROUPE AQUALABO AQU amp LABO SAQUALYSE OPERAX PONSEL STT wem 7 2 Maintenance of digital sensors 7 2 1 OPTOD sensor General description Materials Precautions Measurement Interference Operating temperature Servicing Storage Storage temperature Oxygen calibration Temperature calibration Oxygen luminescent membrane sensitive to the oxygen level in the medium being analyzed Gaseous exchange between the membrane s material and the medium Temperature NTC thermistor 316L stainless steel version polyamide silicone and quartz polyurethane sleeve around cable Titanium version polyamide silicone a
53. the investment The only intervention required is to replace the DO disk every two years oince it does not consume oxygen the OPTOD sensor can be used in all media even when there is a very weak flow of water The body is made of passivated 316 L stainless steel or Titanium for applications in corrosive media Measurements Measurement principle Luminescence based optical measurement 0 00 to 20 00 mg L Measurement ranges 0 00 to 20 00 ppm 0 200 0 1 mg L Accuracy 0 1 ppm 1 Standby 25 uA When sending via RS 485 1 measurement second 4 4 mA Power consumption When sending via SDI 12 1 measurement second 7 3 mA Current pulse 100 mA Warm up time 100 mS Sensor Dimensions J Diameter 25 mm Length not including cable 146 mm Weight Stainless steel version 450 g sensor 3 m of cable Titanium version 300 g sensor 3 m of cable Material in contact with the medium Passivated 316L stainless steel New Titanium body sleeve Ingress protection rating IP68 Cable 9 wire shielded conductor uncoated strand polyurethane ma PONSEL AQU LABO GROUPE AQUALABO Q amp AQUALYSE OPERAX PONSEL 2 2 2 PHEHT sensor pH and temperature This PONSEL sensor is fitted with an Ag AgCl reference electrode used to measure pH and redox in a PLASTOGEL KCl saturated plasticized electrolyte The Plastogel electrolyte is in direct contact with the external environment without interposition o
54. window corresponding to the first step in the calibration the first line indicates the value of the N1 standard and the second line presents the measurement delivered by the sensor in contact with the standard solution A message indicates if the value measured by the sensor is stable or not The confirmation of the first calibration step gearwheel icon initiates the second step Standard 2 window Once the second calibration step has been confirmed a summary window appears which presents the information about the values of the standards used and the coefficients calculated Q The appearance of the icon on a coefficient calculation line indicates that the coefficient has Q been confirmed whereas the icon indicates that the coefficient obtained is out of range The table below presents the calibration steps for each parameter PARAMETER STANDARD 1 STANDARD 2 Temperature C Water at a temperature close to 0 C bath of Bath of crushed ice with T C measured using a crushed ice with T C measured using a certified certified thermometer thermometer 0 00 water sulfite 2 sulfite solution 100 0 Humid oxygen saturated air 7 01 buffer solution at 25 C 4 01 or 9 01 10 01 buffer solution at 25 C Enter the corresponding pH value at the Enter the corresponding pH value at the temperature of the standard solution temperature of the standard solution 0 mV sensor exposed to air for an electronic 0 240 mV or
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