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CC24-7 ULTRA

1. 42 5 12 Set Point CUME S Sess etos abend Maca ioa Dp au 43 VENTILATION amp COOLING SETTINGS 45 6 1 Minimum Ventilation menn 45 6 1 1 Minimum Ventilation Cycles sss e 45 6 1 1 1 Principle of Operation sssssssee mmn 45 0 1 1 2 Settings 2 irt cce ret a LR eee Re a e EON SR Y 46 6 1 2 Minimum Ventilation 48 6 1 2 1 Principle of Operation cern aian mmn 48 6 1 2 2 Minimum Ventilation Curve Settings 49 6 1 3 Minimum Ventilation Ramping amp Compensation 51 6 1 3 1 On Time Ramping from Set Point to Stage 1 51 6 1 3 2 On Time Compensation Below the Set Point 52 0 2 FAN SEAGES Jasin PEUPLE 53 6 2 1 Principle of mee 53 6 2 1 1 Main Operation of the Fan 53 6 2 1 2 Operation of Variable 54 6 2 1 3 0 10V Outputs used for Ventilation 56 622725 Settings oett egeat tts ted 57 6 2 2 1 Fan Stage Settings 57 6 2 2 2 0 10V Outputs Ventilation 5 58 6 3 TunnelVentilat
2. Time between Time Clock Operating mode Start Repeat Repeat 1 Repeat 2 CC24 7 ULTRA rev 13 TIMER SETTINGS Select gt 15 Clock Time Clock x Available if clock outputs are enabled s 4 5 Setthefollow ing parameters On Off Run Times Set the start time and the stop time or run time of each cycle If 10 cycles are not required set the start and stop times of unused cycles to the same value other than 12 00AM or set the run time to 0 min and 0 sec Number of repeats CC24 7 ULTRA Clock X gt Time 1 6 00 4 Time 1 Time 2 700A Time 2 Time 10 Time 10 Exit Press BACK Change Press Press w to Select an item If the chosen clock output uses the Start Repeat operating mode select the number of times the cycle must be repeated over the day The controller acti vates the clock output at its start time performs the first cycle and then repeats it as required Time betw een repeats If the chosen clock output uses the Start Repeat operating mode specify the period of time existing betw een cycles the run time must be included DAYS OF OPERATION Select gt 15 Clock Time gt 5 Day of the Week Available if clock outputs are enabled s 4 5 Set the following parameters Show Settings of Select a clock output The operating days of the selected clock output are dis played Days Put a check mar
3. z Close at The temperature rises GRAHPIC 1 From natural to tunnel ventilation If the tunnel curtain is based on the static pressure If the tunnel curtain is not used in natural ventilation The tunnel curtain opens during its Pre Open Time parameter value When this delay has elapsed the controller starts the fans and the opening of the curtain becomes based on the static pressure settings If the tunnel curtain is used in natural ventilation The opening of the curtain becomes based on the static pressure settings at the start up of the first tunnel stage 82 CC24 7ULTRA rev 13 CC24 7 ULTRA 2 TUNNEL VENTILATION gt NATURAL VENTILATION If the tunnel curtain is not used in natural ventilation When the room temperature falls and reaches the start temperature of natural ventilation A the natural ventilation curtain opens dur ing the Natural Open Delay 5 minutes by default and the tunnel curtain closes When this delay has elapsed the natural curtain starts operating according to the natural ven tilation timer B start temp Tunnel Ventilation sje eu If the tunnel curtain is used in natural ventilation When the room temperature falls and reaches the start temperature of natural ventilation A the tunnel and natural ventilation cur tains open during the Natural Open Delay 5 minutes by default When this delay has elapsed both
4. 6 1 3 2 On Time Compensation Below the Set Point The controller has the capability of automatically adjusting the running time of the minimum ventilation fans as a function of outside temperature As the weather gets colder the on time is decreased gradually to compensate for the change This can help reduce costs by reducing the ventilation when it is not required A curve is used to calculate the required compensation as a percentage of current on time see graphic below Only the running time is adjusted the total cycle time remains un changed Temperature gt 50 F Example Compensation 100 In the first example compensa B NEN tion is not needed when the out side temperature is greater than 50 F The fans operate accord ing to their full running time In the second example the running time is decreased to 66 5 to Outdoor Temperature 25 F compensate for the colder out CemPensrion 66 5 door temperature The cycle ONTINE time remains unchanged CYCLE TIME CYCLE TIME Minimum Ventilation Ventilation Compensation compensation 20 15 10 0 6 10 15 20 25 30 36 40 45 50 70 Outside T 52 CC24 7ULTRA rev 13 CC24 7 ULTRA 6 2 Fan Stages 6 2 1 Principle of Operation 6 2 1 1 Main Operation of the Fan Stages The controller has 12 On Off fan stages which operate in a sequence to increase the level of ventilation as the room temperature increases Each stage c
5. When a high static pressure alarm occurs the controller can open the air inlet and the tunnel curtain The curtain or air inlet opens during a user defined delay Open Time and then stays still for 15 minutes this time includes the Open Time If the pressure level still exceeds the Hi Static Pressure Limit after 15 minutes the same cycle starts over again up until the pressure level goes back in the normal range 12 2 2 1 Main Static Pressure Alarm Settings Select dics id gt 5 Alam Settings plow Alarm 10 WC q gt 2 Static Pressure pire gt 1 Low and High Limits ae palay TEE Available if the SP sensor is enabled s 4 5 Set the following parameters Exit Press BACK Change Press Low High Pressure Alarm Press w to Select an item Set the pressure limits to the desired value Adjustable from 0 00 to 0 40 WC Select Off to disable the low pressure alarm Low High Delay Set the delay over which the alarm condition must be maintained for an alarm to set off Set this delay separately for the Hi and Lo static pressure alarms CC24 7 ULTRA rev i3 103 CC24 7 ULTRA 12 2 2 2 Assignment of the Low Static Pressure Alarm Relay Select gt 23 Controller Setup gt 5 Alam Settings 2 Static Pressure Ga a E 2 Low Alarm Relay feast are eran te SP score Gas Deal Puta check mark to identify the relay to acti v
6. see Temperature P Pascal units 21 Password 18 19 Potentiometer for inlets see Inlets Pressure see Static pressure Probes Activation 22 27 Assignment Assignment template 118 Settings 29 30 Calibration 31 Connection 12 Current active probes 106 Current readings 106 Extension 12 Program version controller s 40 Programs Activation 22 Copy paste program settings 21 Heater programs 24 Program selection 20 R Ramping see also Curves Min ventilation ramping Activation amp settings 26 Principle of operation 51 Relative humidity RH RH Compensation Principle of operation 97 Settings 98 CC24 7 ULTRA RH sensor Activation 27 Calibration 31 History 107 RH set point 98 Relays Activation 22 Backup relay box 38 Common relays Principle of operation 37 Selection 38 Copy Paste 36 Current active relays 106 Low SP alarm relay 104 Relay assignment 32 Templates 120 Relay panels 32 Run time history 112 Stir fans relays Activation 25 Assigning stir fan relays 33 Principle of operation 33 Timer based relays Operation amp Activation 33 Settings 35 Room temp see also Temperature Probe assignment 29 30 S Screens see LED or LCD Display Screens see Display Season selection 20 Sensors see Probes Set point see Temperature Setup Installation 22 28 Shortcut keys 14 Simulation see Test mode Soaking 99 Static pressure SP Compensation on inlets see Inlets Current pressure level 106 Groups
7. 0 10V Output Connection teeter ee 12 3 USER INTERFACE DO a ss 13 3 1L Location of the Controls srein a EE ets EVE ERES TETE 13 3 2 to Select amp Modify the Parameters 15 3 3 Status LEDS ode oH oor bb bebe tbe b er deel bs 16 CONTROLLER SETUP 17 41 Setting the Time amp Date ssssssssse meme 17 4 1 1 Day Night TIMES eorr tret Corte e e ee te te e 17 4 2 PassWord iuo e ERN o E p de ends 18 4 2 1 Entering a 18 4 2 2 Changing the Installer s Password 19 4 3 X Controller Programs amp Seasonal 5 20 4 3 1 Selecting a Program tea eed 20 4 3 2 Copying Pasting a Program 21 4 4 Measuring Units essssssene Hmmm 21 4 5 Installation Setup iecore OR RD REA 22 4 6 ProbeSettirigss a o oxi evict tr e Y PO REY ER a TRY AREE ERE A a YE 29 4 6 1 Temperature Probe 29 4 6 2 Probe amp Water Meter 31 AT Relay Assighment c coc ER UEFA ER EUE EN ES 32 4 7 1 Principle of Operation uci tb ERREUR ERR 32 4 7 2 Heaters Relay Assignment cece eee
8. Adjustable from 0 to 15 minutes Wind Delay When the controller is in natural ventilation and the temperature in a natural zone decreases below the Close At temperature or increases above the Open At temperature the curtain in that zone only starts moving after the wind delay has elapsed This way the controller does not open or close curtains when wind drafts cause temporary temperature variations Set the wind delay to the de sired value Adjustable from 0 to 15 minutes Initial Open Time Curtain in all natural zones open during their respective Initial Open Time when the controller enters in natural ventilation Adjustable from 0 to 15 minutes 84 CC24 7 ULTRA rev 13 CC24 7 ULTRA Start Natural at Stage Natural Zone Settings Select the fan stage at which the con zone 1 gt troller enters in natural ventilation Open Curtain 5 4 Close Curtain B Open Ti me 30 ms Close Ti me 30 ms Stop Natural at Stage Select the fan stage at which the Wind Delay 15 ms AI itial i 20 m troller exits from natural ventilation Tims Start Natural at Stage 4 3 Tunnel Starts at Stage Stop Natural at Stage E Tunnel Starts at Stage 6 This is the fan stage at which the control Rib atura ontinuous pen m 5 ler enters in tunnel ventilation This menu Se re UE Changer brass a is shown for consultation only and cannot Press w to Select an item be
9. 2 2 4 0 10 Output Connection It is recommended to use a 18 to 22 AWG wire to connect the devices the 0 10V outputs This type of output can be used to connect various devices such as heat mats or fans 12 CC24 7 ULTRA rev 13 3 USER INTERFACE 3 1 Location of the Controls MAIN LCD SCREEN The large LCD screen is used to display the various parameters and menus The Current Conditions menu is automatically selected after 4 minutes of inactivity Refer to the transfer menu in chapter 14 to adjust the screen contrast DOWN ARROW KEY SIMULATOR This button has the same function as the down arrow key Use it to scroll down the current condition menu while the controller s cover is closed LED DISPLAY This display either shows the current average room temperature and or the static pressure level STATUS LEDS The status pilot lights indicate the current status of the different stages and out puts Refer to section 3 3 for further information about these LEDs LCD Adjustment Display buttons Down arrow Short cut Arrow LED Status key simulator keys keys Display LEDs N D CC24 7 ULTRA rev 13 13 14 CC24 7 ULTRA ORRO CC24 7 ULTRA rev 13 ARROW KEYS Usethe arrow keys to navigate in the controller s menus ADJ USTMENT BUTTONS Press or to modify the value of a parameter ENTER Press Enter to access the
10. Press BACK Change Press Press w to Select an item Outside Influence The outside temperature influence is the number of degrees that are added to the outside temperature to avoid false alarms on warm days Refer to the previ ous diagram Critical Temperature The critical temperature is the absolute maximum temperature that is allow ed in the room High Breaker Alarm If the temperature of the main breaker is monitored by a probe set the probe temperature over which a breaker temperature alarm must be set off Accessible if the breaker s monitoring function is enabled in section 4 5 Install the breaker probe close to the breaker box not inside the box 102 CC24 7ULTRA rev 13 CC24 7 ULTRA 12 2 2 Static Pressure Alarms The controller can generate an alarm if the static pressure decreases below the low pressure limit or if it exceeds the high pressure limit The alarm condition must be maintained during a user defined delay before the alarm sets off Lo Static Pressure Alarm You can assign a relay that will be activated if a Low Static Pressure Alarm occurs This relay may be used to activate a fan for instance When a low static pressure alarm occurs this relay turns on for a 15 minutes If the static pressure level is still below the Low Pressure Limit after this delay has elapsed the relay keeps running for another 15 minutes up until the pressure level returns in the normal range HI Static Pressure Alarm
11. Temp Settings gt 2 Cooling Temperature Settings 1 pStart Temperature Available if cooling outputs are enabled s 4 5 Stop Temperature Maximum Temperature On Time 1 Off Time Time Off Time Set the following parameters Start at St t Refer to the previous section to get further information on these parameters Cooling 2 Start Temperature Stop Temperature Start Temperature Maximum Temperature Set the temperature at which the cool on d M E ing output starts operating using the d Time first timer Adjustable from the set Start at SAC point to 120 F 48 9 C d du dca Exit Press BACK Change Press Stop Temperature Press w to Select an item Set the temperature below which the cooling output stops Adjustable from 0 5 F 0 3 C below the start temperature to 40 F 40 Maximum Temperature Set the temperature at which the cooling output switches to the second timer Adjustable from 0 5 F 0 3 C above the start temperature to 120 F 48 9 C On Time 1 amp 2 Set both timers On and Off times to the desired values Adjustable from 0 to 30 minutes Start Stop at The cooling output can only be activated over this period of time This allows deactivating the cooling output at night for instance 80 CC24 7ULTRA rev 13 CC24 7 ULTRA 6 6 Natural Ventilation 6 6 1 Principle of Operation The curtains operate according to the average temperature in their resp
12. The inlet The inlet The inlet starts The inlet starts stops opening stops closing closing opening THE CTUATOR OPENS High Pressure Set Point THE ACTUATOR DOES NOT MOVE Low Pressure Set Point THE ACTUATOR CLOSES N Static pressure alarms The controller can sound the alarm if the static pressure level goes out of range Refer to section 11 2 2 to set this type of alarm CC24 7 ULTRA rev 13 71 CC24 7 ULTRA Groups of static pressure settings Two groups of static pressure settings can be defined The second group of settings allows using different high low pressure limits This second group of settings either starts being used at the start up of a chosen fan stage starts or when the outside temperature reaches a user defined value The following graphs sum both cases 1 Transition betw een static pressure settings based on ventilation stages When the start temperature of stage Transition between 5 is reached the air inlet starts op A erating according to the second UT act group of static pressure settings point groups therefore new high and low pres according to fan stages sure limits are used The initial set LIMITS tings become used once again when the room temperature decreases HI SET POINT 2 below the stop temperature of ree stage 5 HI SET POINT 1 OPEN AT LO SET POINT 2 CLOSE AT LO SET POINT 1 CLOSE AT FAN STAGES FAN STAGE 5 STOP T START
13. it is activated at its full capacity w hen its associated fan stage is on OFF The variable output is not activated CC24 7 ULTRA rev 13 33 CC24 7 ULTRA 4 7 3 2 Fan Stages Relay Settings pShow Relay of Select gt 22 Relay and Probe Assignment gt 1 Relays for Stages Available from the installer mode s 4 2 Ref s 4 7 3 1 for further information on these Press BACK Change Press ETE parameters Press to Select an item e Select a fan stage Select arelay then set its status as follow s y The relay is assigned to the output The relay is not assigned to the output TMR The load connected to the relay will run in timer mode available on fan stage outputs only STR Stir fan relay ASSIGN A RELAY TO ALL FAN STAGES The controller sounds an alarm w hen fan stage that does not activate any relay starts When this happens the controller keeps using the relays of the previous fan stage except if the fan stage is a natural ventilation stage The relay assignment of fan stages 1 to 6 must be done separately for each program in use Press to select a program 34 CC24 7ULTRA rev 13 CC24 7 ULTRA 4 7 3 3 Variable Outputs amp Timer Settings The following procedure shows how to enable variable outputs within fan stages It also shows how to adjust the On and Off times of fan stages timer based relays Select gt 22 Relay and Probe Assignment gt
14. s 4 5 Select gt gt Minimum Ventilation Variable 1 Curve peed v4 9 Curve Settings 2 or 3 Variable 1 or 2 Available if the minimum ventilation curve and variable outputs are enabled s 4 5 Available if the minimum ventilation mode is set to Variable in the Installation s 4 5 j 9 Curve Status Exit Press DACK Change Press Press w to Select an item Set the following parameters Curve steps can only be modified while the curve is off Day Number Set the day for each of the 10 steps This day number corresponds to the animal age and is adjustable from 5 to 450 days Negative values are used to prepare the house before letting animals enter Can only be modified while the curve is disabled Speed Set the fan speed associated with each step of the curve Can only be modified while the curve is disabled Curve Status Select Yes to activate the minimum ventilation speed curve Once it is enabled the minimum ventilation fan speed automatically becomes adjusted betw een consecutive steps of the curve forthis reason curve steps cannot be modified while the curve is on CC24 7 ULTRA 13 49 CC24 7 ULTRA Minimum Ventilation Curve without Variable Fans or with On Min Variable Fans The variable output status must be disabled or its minimum ventilation status must be set to On M in in the Installation Setup s 4 5 Select gt 9 CurveSettings 2 Minimum V
15. 2 Accessible if natural zones are enabled above Use Stir Fans Set to Yes to use stir fan relays on stage 1 s 4 7 3 Use Variable Select Y es to enable 2 variable outputs Variable Outputs Min Speeds Setthe absolute minimum speed of both variable outputs Motor Curve The relationship betw een the voltage supplied to a motor and its operat ing speed is described by a motor curve This curve varies with the make and capacity of the motor The various motors available in the industry have been divided into ten categories and the controller has been pro grammed with a different motor curve for each of these categories Se lect the proper motor curve to ensure that the controller supplies the correct voltages according to the type of fan motors used CC24 7 ULTRA rev 13 25 CC24 7 ULTRA Minimum venison Mode Variable outputs can be used in Minimum Vent Mode Var nan i minimum ventilation two different dee uv fane Guo Has Stage 1 Ramp Delay 10 sec ways Stage 2 Ramp Delay 10 sec Outside T Set Point 50 0 F Ramping Cycle 5 sec Variable mode minimum ven Use Outside Temperature Yes Use Relative Humidity Yes tilation is provided exclusively Wee statie PISTSULS s by variable outputs During SP Inlet Set 2 None Stage T Out A Pre Open Mode Auto Man minimum ventilation cycles Exit Press BACK Change Press the speed of variable speed Press w to Select an item fans al
16. 9 Relay Timer Variable Settings pShow Settings of Stage 1 4 Available from the installer mode s 4 2 Variable 1 Ref s 4 7 3 1 for further info on these param i E ET eters Relay On Ti me Relay Off Time Select a fan stage Variable 1 2 Exit Press BACK Change Press Set the status of variable outputs ress E TURN separately for each fan stage Available if variable outputs are enabled s 4 5 Var The variable fan output is assigned to the fan stage and oper ates in variable mode when the stage starts the variable fan starts running at its minimum intensity The fan intensity gradually increases as the room temperature increases On The variable fan output is assigned to the fan stage and oper ates in on off mode the fan runs at 100 when the fan stage is on and stops when the stage is off Off variable output is not assigned Relay Timer Mode Select sec to display the relay timer in seconds select Hr to display the timer in hours and minutes Relays On Time This is the run time of timer based relays for the se lected fan stage Adjustable from 0 to 900 seconds or 0 to 9 00 hh mm Relays Off Time This is the rest time of timer based relays for the se lected fan stage Adjustable from 0 to 900 seconds or 0 to 9 00 hh mm ASSIGN A RELAY TO ALL FAN STAGES The controller sounds an alarm w hen fan stage that does not activate any relay starts When
17. Cycle Times Mi ni mum Vent On Time 30 sec Set the On Time and the Cycle time of Calculated p Time 30 sec the minimum ventilation timer Adjustable Variable 1 from 0 to 900 seconds The Cycle time i ae Pd n must be set to a greater value than the ME d On Time In addition if variable outputs Mi ni mum Speed 30 are not used the Cycle Time becomes Rg Change Press limited by the air inlet s pre opening delay the Cycle Time must be greater than twice the pre opening delay These values can only be modified if the curve is disabled s 5 1 2 Calculated On Time If the minimum ventilation curve is enabled the On Time portion of the cycle can automatically be adjusted over time The calculated On Time represents the cur rent On Time as defined by the curve It cannot be modified Variable outputs 1 2 Status Select which variable fan outputs are used in minimum ventilation Minimum Speeds Set the minimum ventilation speed of variable fans The fans run at this speed during the Off Time portion of minimum ventilation cycles CC24 7 ULTRA rev i3 47 CC24 7 ULTRA 6 1 2 Minimum Ventilation Curve 6 1 2 1 Principle of Operation Curve definition This curve allows to increase the level of ventilation of the minimum ventilation cycles using 10 steps Each step specifies a day number and a fan speed or On Time for that day The animal age determines which day the curve uses Once all 10 steps are define
18. F 22 2 Bandwidth Specifiy the temperature interval existing betw een the moment the 0 10V heat output starts and the moment it reaches its maximum intensity Minimum amp Maximum Intensity Select the minimum and maximum intensity of the 0 10V heat output Mode Select the type of signal used by the output 0 10V or 10 0V 88 CC24 7ULTRA rev 13 CC24 7 ULTRA 7 3 Heater Curve 7 3 1 Principle of Operation This curve allows an automatic adjustment of the heaters start temperature over time The heaters start temperature changes using 10 steps Each step specifies a day number and a start temperature for that day The day number is based on the animal age Once the 10 steps are defined the curve must be activated The controller then starts changing the heaters start temperature every hour in a linear fashion betw een consecutive steps of the curve When the last step is reached the start temperature of the heaters for that day is maintained until a new batch starts START T OF HEATER X Heater Curve DAY 5 DAYO DAY 5 DAY 10 DAY 15 DAY 20 DAY 25 DAY 30 DAY 35 DAY 40 NOTE Certain restrictions apply to reduce the risk of errors The highest possible day number is 450 Decreasing day numbers is not allow ed Increasing the start temperature over time is not allow ed All ten steps must be specified If you don t need ten different steps repeat the last temperature for each unnecessary step Usethe co
19. Select an item 4 7 7 Backup Box Relay Assignment Select the backup box relay This normally closed relay opens when a controller or pow er failure occurs Select gt 22 Relay and Probe Assignment gt 7 Relays for Backup Available from the installer mode s 4 2 Exit Press BACK Change Press Press gw to Select an item e Puta check mark to assign a relay CC24 7 ULTRA rev 13 CC24 7 ULTRA 4 7 8 Feeders Relay Assignment Feeder are using normally closed contact This type of contact opens when a feeder run time alarm occurs in order to stop the feeder mo tor Select gt gt gt 4 7 9 22 Relay and Probe Assignment 10 Relays for Feeder x Select the desired Feeder Available from the installer mode s 4 2 Available if feeders are enabled s 4 5 Put a check mark to assign a relay Soaking Output Relay Assignment Select gt gt 22 Relay and Probe Assignment 11 Relays for Soaking Available from the installer mode s 4 2 Available if the soaking option is enabled see chapter 11 Put a check mark to assign a relay it Press BACK it Press BACK Feeder Relay Assignment Show relay of Change Press Press ay to Select an item Soaking Relay Assignment Change Press Press ay to Select an item CC24 7 ULTRA rev 13 39 CC24 7 ULTRA 4 8 Test Mode The test mode is used to simulate temperature and static pressure cha
20. T 2 Transition between static pres sure settings based on the outside temperature When the outside temperature falls and reaches the outside tempera ture influence parameter value Transition between 5 F 2 8 a gradual transition static pressure set between the two groups of static point groups pressure settings starts being done according to the outside STATIC The second group of settings is fully PRESSURE temperature used when the outside temperature LIMITS reaches the outside influence MISETCONT 1 temperature value HI SET POINT 2 OPEN AT LO SET POINT 1 CLOSE AT LO SET POINT 2 CLOSE AT OUTSIDE TEMPERATURE outside t influence 72 24 7 ULTRA rev 13 CC24 7 ULTRA 6 4 2 2 Settings This procedure shows how to set a pressure based air inlet Refer to section 4 5 to enable this inlet operating mode Select Close Inlet at 10 inlet D o Inlet at Available if the inlet is enabled s 4 5 Static Pressure Settings 2 Start at Stage Outside T Influence Cl Inlet at Set the following parameters Open pine at These parameters are only displayed if the in Open Time let mode is set to static pressure in the in Close Time Off Time stallation setup see sec 4 5 Exit Press BACK Change Press Press w to Select an item Open Close Limits Set the pressure level below which the inlet closes and above which it opens Adjust
21. amp Tunnel Ventilation 82 6 6 3 Settings oso oda rtp ebbe Pol e p Ee EHE D EP HE nri ot 84 7 HEATERS sux va rwr Eu da uua Cu e ER a We 86 Z4 Heating Stages rte ttt etn oen deter ele Rer 86 7 1 1 Principle of ee 86 AME RD 87 7 2 Heat Mats 0 10V Heating 88 4 3 JHeaterGCUum esi eee teet etes ette diets tek 89 7 3 1 _ Principle of Operation e e Ree 89 1 312 Settings iu see e e Ee BU E ER ERR et ERU Dag EN aes 90 7 3 3 Copying amp Pasting Heaters Curves 91 8 CLOCK OUTPUTS cose irr ERE Men 92 9 LIGHTS MT n 94 9 1 Principle of 94 9 2 Light Program Settings isisi m ne 95 9 3 Activating Additional 0 10V Light 96 10 RELATIVE HUMIDITY RH 97 10 1 Principle of 97 10 1 1 RH Compensation on the Minimum Ventilation Speed On Time 97 10 1 2 RH Compensation with Heating Outputs 97 10 1 3 RH Compensation Mist 5 97 10 2 Setthigss ctis tss Gatos Colon Lbs lla ospite lose les Nose estt itus Mashed 98 CC24 7 ULTRA rev 13 5 CC24 7 ULTRA 11 SO
22. but cannot be enabled during night while the clock out put is off 4 7 5 1 Clock Output Relays Select gt 22 Relay and Probe Assignment gt 5 Relays for Clocks 1 Relay Assignment Clock Relay Assignment pShow Relays of Available from the installer mode s 4 2 Available if clock outputs are enabled s 4 5 MEME HII BEEN ESI Put a check mark to assign a relay Exit Press BACK Change Press Press to Select an item CC24 7 ULTRA rev 13 37 38 CC24 7 ULTRA 4 7 5 2 Selecting Common Relays When a common relay is assigned to a clock output and to any other output all outputs that use that same relay must be activated simultaneously for the relay to switch except for fan stage and cooling output relays Select gt 22 Relay and Probe Assignment gt 5 Relays forClocks gt 2 Relays Available from the installer mode 5 4 2 Available if clock outputs are enabled s 4 5 e Put check marks to identify common re lays SN Press to Select an item 4 7 6 Cooling Outputs Relay Assignment Select gt 22 Relay and Probe Assignment gt 6 Relays for Cooling pShow Relays of Available from the installer mode s 4 2 Available if cooling outputs are enabled s 4 5 Selecta cooling output it Press BACK Change Press e Puta check mark to assign a relay Press ay to
23. controller switches the alarm relay and opens the feeder relay in order to stop the feeder Select gt gt 23 Controller Setup 5 Alam Settings gt 4 5 Feeder 1 or Feeder 2 Set the follow ing parameters Feeder Alarm The controller can monitor feeder run time alarms all the time or over a de fined period of time Restricting the monitoring period allows disabling feeder alarms at night for instance Select All Time for the controller to monitor feeder alarms all the time or select Days only to set a monitoring period On Off Time Feeder 1 Alarm Settings Feeder Alarm Days Only 4 On Time 6 00 Off Time 6 00 Maximum Run Time 1 30 h m Stop at Max Run Ti me Yes Exit Press BACK Change Press Press w to Select an item If feeder alarms are restricted to a certain range of time set the time of day at which the controller starts and stops monitoring them Maximum Run Time Set the maximum consecutive run time of the feeder motor 0 00 to 23 59 h m Stop at Max Run Time Select Y es forthe controller to stop the feeder when a run time alarm occurs the feeder relay opens Restart Feeder If a feeder alarm is currently active the message Restart Feeder is displayed Select Y es to reset the feeder alarm and to restart the feeder CC24 7 ULTRA rev 13 105 13 MONITORING FUNCTIONS 13 1 Current Conditions The current condition menus give a quick view of t
24. curtains starts operating ac cording to the natural ventilation timer B Open at 2 S z S gt Ld 3 2 z Close at GRAPHIC 2 From tunnel to natural ventilation CC24 7 ULTRA rev 13 83 CC24 7 ULTRA 6 6 3 Settings Select gt 13 Fan Cool Nat Temp Settings Natural Zone Settings gt 3 Natural Temperature Settings Zone a Open Curtain Available if natural zones are enabled s 4 5 Close Curtain Open Ti me Close Time Off Time Wind Delay Initial Open Time Set the following parameters Refer to the previous section to get further in Start Natural at Stage formation on these parameters Stop Natural at Stage Tunnel Starts at Stage Exit Press BACK Change Press Press w to Select an item Make sure to select the right zone before adjusting these pa rameters Press the down ar row key to scroll the display and select the desired natural venti lation zone Open Curtain Set the temperature above which the curtain opens according to a timer when the controller is in natural ventilation Adjustable from the set point to 120 F 48 9 C Close Curtain Set the temperature below which the curtain closes according to a timer when the controller is in natural ventilation Open Close Off Times Set the timer that is used to open and to close the curtains in each natural zone the Off time is common to both the opening and closing cycles
25. e 32 4 7 3 Fan Stages Relay 33 4 7 3 1 Principle Of Operation ssssssseee mmm 33 4 7 3 2 Fan Stages Relay 5 34 CC24 7 ULTRA 13 3 TABLE OF CONTENTS 4 7 3 3 Variable Outputs amp Timer 5 35 4 7 3 4 Copying Pasting Fan Stages Relays 36 4 7 4 Curtains amp Air Inlet s Relay Assignment 36 4 7 5 Clock Outputs Relay Assignment 37 4 7 5 1 Clock Output Relays ssssssee mme nens 37 4 7 5 2 Selecting Common Relays sss 38 4 7 6 Cooling Outputs Relay Assignment 38 4 7 7 Backup Box Relay 38 4 7 8 Feeders Relay 39 4 7 9 Soaking Output Relay 5 39 4 82 TestMOOG sett esas 40 49 40 4 T0 Clean Moder 25x39 ied ante Mi amoto Sd abn tee ae 41 5 TEMPERATURE 42 5 1 Temperature Set Point 42 5 1 1 Adjusting the Temperature Set Point
26. if heaters are enabled s 4 5 Select the proper heating output amongst the ones that have previously been enabled s 4 5 Exit Press BACK Change Press Press to Select an item e Puta check mark 4 to assign a relay If heater programs are used assign heater relays separately for each program 32 CC24 7ULTRA rev 13 CC24 7 ULTRA 4 7 3 Fan Stages Relay Assignment This section shows how to assign relays to fan stages how to use variable outputs and how to enable stir fans and timer based relays in the stages 4 7 3 1 Principle of Operation TIMER BASED RELAYS ON FAN STAGES Timer based relays run according to a timer as long as their associated fan stage is on They are useful to run devices that need to follow the same progression as fan stages in timer mode Referto the follow ing section to set the timer STIR FAN RELAYS ON FAN STAGE 1 Stir fan relays of stage 1 run continuously in minimum ventilation and during stage 1 Using this type of relay allows activating stir fan outputs without interruption while minimum ventilation cycles are performed VARIABLE OUTPUTS Each fan stage can use two variable fan outputs Specify the operating mode of the variable outputs for each fan stages as follow s Var When the fan stage starts the variable outputs starts at its minimum intensity then gradually increases in speed as the fan stage progresses ON The variable output acts as an ON OFF output
27. level This function is used when stage 1 does not use variable fans When the room temperature is at or below the set point the fans of stage 1 operate according to the minimum ventilation cycles When the room temperature increases above the set point a new On Time is calculated periodically as the tem perature increases to allow a smooth progression from point A to point B up to full operation of the fans w hen the start temperature of stage 1 is reached If the room temperature decreases to the stop temperature of stage 1 the ON TIME value of the minimum ventilation cycle decreases gradually from a value equal to the total cycle time point C to the value defined by the ramping function The controller uses two user defined ramping delays to determine w hen to adjust the ramping cycle Ramping delay 1 is used when the outside temperature is greater than the outside set point it is also used permanently if no outside temperature probe is used ramping delay 2 is used when the outside temperature is below the outside set point If the difference betw een the current on time value and the on time value calculated by the ramping algorithm is greater than the ramping delay the on time value becomes the calculated value Stage 1 Fans Ramping Running Time ON TIME CYCLE TIME ON TIME Minimum Ventilation Cycle Room Temperature ol dOLS 29 15 ol LYVLS SOVLS ol LUVLS ADVIS 24 7 ULTRA rev i3 51 CC24 7 ULTRA
28. natural Start First Activation at stage natural at stage tunnel stage starts CC24 7 ULTRA rev i3 81 CC24 7 ULTRA 6 6 2 Transition Between Natural amp Tunnel Ventilation 1 NATURAL VENTILATION gt TUNNEL VENTILATION As the room temperature increases and reaches the Open at temperature of the natural ventilation curtain A the natural ventilation curtain opens in timer mode B If the tunnel curtain is also used in natural ventilation it will open follow ing the same timer When the room temperature reaches the start temperature of the first tunnel stage C the natural ventilation curtain stays still during the Natural Close Delay 5 minutes by default then fully close Here is what happens to the tunnel curtain when the first tunnel stage is reached If the tunnel curtain is based on a timer If the tunnel curtain is not used in natural ventilation The tunnel curtain opens to the position associated with the first tunnel stage When it reaches half the opening of that C Dind stage the controller starts the fans Tunnel Ventilation If the tunnel curtain is used in natural ventilation The tunnel curtain opens during its Total Run Time parameter value sec 6 3 2 2 then repositions itself to the opening as sociated with the first tunnel stage This allows resetting the curtain s position be fore moving on to the tunnel ventilation mode A Open at S S gt 5
29. of SP settings See Inlet or Tunnel Curtain Pressure alarms 103 Pressure units 21 Pressure based Inlet see Inlets SP Probe Activation 27 Calibration 31 Static pressure simulation 40 Stir fans Activation 25 Principle of operation 33 Relay selection 34 Summer see Seasons Symbols of the manual 7 T Technical specifications 113 Temperature Average room temperature Current average T 106 Probe assignment 29 30 T History 107 Critical temperature 101 Outside temperature Activation Out T probe 27 Current reading 106 History 107 Out T Influence on SP groups 73 Outside influence on T alarms 101 Probes Current active probes 106 Probe assignment 29 30 Set points Current set point 106 Curve 24 43 Night set point 24 42 Operation amp settings 42 Temperature alarms Principle of operation 101 Settings 102 Temperature curve see Curves Temperature simulation 40 Units 21 Templates Installation setup 116 117 Probe assignment template 118 Relay assignment 120 Test mode 40 Time Setting the time and date 17 Time units 21 Timer based relays see Relays Transfer Configuration transfer 114 Tunnel curtain pressure based Activation 24 Multiple tunnel stage with age Activation 25 Principle of operation 60 Open tunnel on alarm 104 Pre opening Normal tunnel help 25 Pre opening delay 25 Principle of operation 59 Relay assignment 36 Settings 61 62 Static pressure 2nd group settings Activat
30. panel and lock the switch disconnecting means to prevent power from being switched accidentally When the service disconnecting means cannot be locked securely fasten a prominent warning device such as a tag to the service panel 1 Use your thumbs to move away the two metal arms that are retaining 1 Give the card a 45 degree angle before inserting it in the connector the card While doing so lift the card upwards with your index fingers 3c 2 o P M I 122 CC24 7 ULTRA rev 13 CC24 7 ULTRA INDEX A Age see Animals Alarms Alarm conditions amp settings 100 Alarm log 100 Reset the alarm log 22 Alarm output 12 Temperature alarms 101 Animals Animal age functions 24 Information 109 Multiple tunnel stage with age 25 Posting new mortalities 109 Starting a new flock 109 Assignment Probe assignment 29 30 Relay Assignment 32 Backup see Memory card Backup relay box 38 Breaker Monitoring the breaker s T Activation 28 Hi temperature alarm limit 102 Probe assignment 29 C Calibration Inlet calibration 70 Probe calibration 31 Water meter calibration 31 Card Memory card 114 Celsius units 21 Clean mode 41 Clock Setting the time and date 17 Time mode AM PM 24hours 21 Clock outputs Activation 23 Operation amp settings 92 93 Relay assignment 37 Compensation Humidity compensation see Relative humidity Inlet s pressure compensation see Inlet Min ventila
31. rate Select Yes to use this compensation method Added Speed Set the speed added to variable fans in minimum ventilation Adjustable from 1 to 100 Select Off to deactivate this function Available if variable outputs are enabled s 4 5 Added On Time Time that is added to the fans run time during the mini mum ventilation cycles Adjustable from 0 to 900 seconds Available if the variable outputs are disabled s 4 5 Use Mist Shut Off Select Yes to disable mist units fan stages timer based relays amp cooling outputs when the humidity level is too high Stop Misting at Set the humidity level above which the stages timer based relays and cooling stages stop Adjustable from 25 to 99 In crease the value to Off if you want to disable this function Use Heater Compensation The controller can compensate for high humidity levels by activating heating outputs in timer mode Select Yes to use this compensation method Min Max On Time Set the minimum and maximum run times of the heaters timer from 0 to 900 seconds Off Time Set the off time of the heating cycle from 0 to 900 seconds 98 CC24 7 ULTRA rev 13 11 SOAKING The controller can control one soaking output to operate cleaning instruments This output automatically starts running in timer mode when the controller enters in clean mode You can specify the number of soaking cycles to be performed in clean mode o
32. run times of each heating outputs are displayed for the past 7 days The total run time Total Run Time 1600 min Today 600 min is displayed as well March 31 200X 600 min March 30 200X 450 min Select March 29 200X 550 min gt 18 Heater Run Time gt Select the desired heating stage Exit Press BACK Feeder Run Time Consumption The controller has an history menu in which the daily run times of each feeder are displayed for the past 50 days In addition the controller can present run times values as is or it can convert them into the corresponding amount of feed that was distributed Refer to the Installation Setup sec tion of this manual to enable the desired type of history run time or consumption history sec 4 5 Total Run Time Today Select March 30 200X gt 19 Feeder March 29 200X gt Select the run time or consumption his tory of the desired feeder Exit Press BACK 13 3 Monitoring the Animal Age amp Number Animal Age The controller uses the animal age as a reference to find its position in the various curves minimum ventilation and set point curves It also uses this age to limit the tunnel ventilation level Using the animal age is optional refer to section 4 5 to enable or disable animal age functions Number of animals At the beginning of a batch you must specify w hat is the initial number of animals in the room You must then post up every variation in the number of animals mortaliti
33. selected menu BACK Press BACK to return to the previous menu SHORTCUT KEYS A to F shortcut keys allows to quickly step to the controller s predefined menus ALARM LOG Press this key to quickly access the Alarm Log menu USER DEFINED SHORTCUT KEY This shortcut key is defined by the user Define the key s destination menu as follow s Select the desired menu then press and hold this key for 3 seconds to save the destination The LCD screen turns off for a second the destination is now saved Note that the destination of this key can be changed anytime CC24 7 ULTRA 3 2 How to Select amp Modify the Parameters b 4 These arrows indicate which menu is currently selected v A These arrows indicate the pres A ence of additional menus beyond the displayed menus Use the ar row keys to scroll the display dvi Usethe arrow keys to select the vA desired item on screen Exit Press BACK to return to the previous menu Submenu Press ENTER to access the se lected menu Change Usethe adjustment buttons to edit a parameter PARAMETER ADJ USTMENT Usethe arrow keys to select the desired parameter When an adjustable parameter is selected it flashes on the display and the message Change Press is shown at the bottom of the dis play Usethe adjustment buttons to modify the selected parameter ONOnRWND Exit Press Back ARROW KEYS Main Menu Submenu Press
34. stage and the calculated On Time value is greater than this delay the On Time becomes the new calculated value s 6 1 3 Available from the factory mode if the ramping on stage 1 function is enabled above and if the outside temperature probe is enabled below 26 CC24 7ULTRA rev 13 CC24 7 ULTRA Outside Temperature Set Point Advanced Setting Outside T Set Point 50 0 Rampi Cycl 5 The controller uses this value i Use Relative Humidity Yes to calculate the ramping delay eee SET T ul s 6 1 3 SP Inlet Set 2 None Stage T Out R Pre Open Mode Auto Man Available from the factory mode Pre Open Inlets 10 sec j i i SP Tunnel Set 2 None Stage dealer if the ramping function on Breaker Teig R stage 1 is enabled and if the outside Use SP Comp on Inlets No temperature sensor is enabled below Inl etMode SP Time Pot Exit Press BACK Change Press Press w to Select an item Ramping Cycle Advanced Setting Frequency at which the ramping cycle is calculated s 6 1 3 Available from the factory mode dealer and if the ramping function on stage 1 is enabled above e Use Outside Temperature Probe Select Yes if an outside temperature probe is connected to the controller Use Relative Humidity Select Yes if a humidity sensor is connected to the controller Use Static Pressure SP Select Yes if a static pressure sensor is connected to the controller SP Inlet Set 2 S
35. the air inlet on the red LED display of your controller Available if the air inlet is enabled above Vent Door Hysteresis advanced setting A certain minimum opening of the actuator difference must occur between 2 consecutive stages The hysteresis allows increasing this minimum opening percentage in case the actuator tends to oscillate By default the hysteresis is set to 0 second Do not change this default setting unless your actuator has this tendency to oscillate In this case contact your dealer or the Aerotech office Refer to section 6 4 3 2 to see how the hysteresis influences the minimum open ing betw een the stages Available if the inlet works in timer mode 28 CC24 7 ULTRA rev 13 CC24 7 ULTRA 4 6 4 6 1 Probe Settings Temperature Probe Assignment Select temperature probes that are used to control monitor Fan Stages or Room Temperature All fan stages operate according to the average room temperature This tem perature is defined by a selection of user defined probes Heaters Each regular heating output operates according to the average reading of its assigned temperature probes Cooling Outputs Each cooling output operates according to the average reading of its assigned temperature probes Note that the outside temperature probe probe 0 can be part of the average temperature for the operation of cooling outputs This way cooling outputs only run when the outside temperature is sufficientl
36. this happens the controller keeps using the relays of the previous fan stage except if the fan stage is a natural ventilation stage CC24 7 ULTRA rev 13 35 CC24 7 ULTRA 4 7 3 4 Copying Pasting Fan Stages Relays It is possible to duplicate the relay selection of a fan stage onto another stage by using the copy and paste function This avoids repeating the same programming sequence several times Select gt 22 Relay and Probe Assignment gt 18 Copy Paste ea ae to copy Stg Relays 4 Paste to Confirm Available from the installer mode s 4 2 The prompt Select item to copy is displayed Choose the Stg Relay option Copy From This is the source fan ITITERUETUDUIFTDETUNDEYT stage The one that will be dupli ue ete oa cated Paste to This is the target fan stage The one on which the copied relays will be pasted Once the source and the target stages have both been defined the message Confirm appears on the display Select Yes to confirm the stage relays duplication The message Copy in progress please wait is displayed Wait until the duplication process is over 4 7 4 Curtains amp Air Inlet s Relay Assignment Assign the open and close relays of all actuators air inlet natural curtain tunnel curtain Be sure to use built in relays that are de signed to open and close actuators Select Tunnel Door Relay ERTS gt 22 Relay and Probe Assignment p
37. time betw een both of them The transition time is the interval of time over which the controller gradually switches from daytime to nightime settings Select gt gt 23 Controller Setup 6 Day Night Time Available if night functions are enabled s 4 5 Set the day and night s start times and the transition time between both of them Time and Date Thu Jan 01 2005 7 10 7 07 PM Exit Press BACK Change Press Press w to Select an item Day Night Time Starts At 7 30 4 Night Starts At 8 00 P Transition Time 30 min Exit Press BACK Change Press Press w to Select an item CC24 7 ULTRA rev i3 17 18 CC24 7 ULTRA 4 2 4 2 1 Password This function allows to identify 2 different user types It is used to restrict access to certain functions of the controller The password is made up of 4 digits When correct passw ord is entered the current user is identified Installer Passw ord The installer passw ord gives full access to all controller functions This passw ord can be modified as explained below User Passw ord The user passw ord gives access to the ba sic functions of the controller It is automati cally selected after 15 minutes of inactivity and cannot be modified Entering a Password Select gt 23 Controller Setup gt 7 Password Press Enter once The first digit of the passw ord starts flashing Usethe adjustment buttons to e
38. 0 to 40 C Indoor use only 5 to122 F 15 to 50 C max 9596 4 20mA 4 20mA 1K 77 F 25 C NTC Dry contact Input pulse width gt 12ms 60Hz max 10A mot max 250VAC 15A slow blow 24 7 ULTRA rev 13 113 CC24 7 ULTRA 15 TRANSFER MENU 15 1 Screen Contrast 1 Simultaneously press and hold the right and left arrow keys for 5 seconds to display the transfer menu 2 Choose 6 Contrast and press Enter 3 Set the screen contrast to the desired intensity then press Enter to validate 4 Simultaneously press and hold the right and left arrow keys for 5 seconds to exit from the transfer menu 15 2 Communication Speed 1 Simultaneously press and hold the right and left arrow keys for 5 seconds to display the transfer menu 2 Choose 5 Comm Speed and press Enter 3 Set the communication speed to the desired value select the high speed mode if the controller uses the A BOX communication system or select the low speed if it uses AGNET 4 Simultaneously press and hold the right and left arrow keys for 5 seconds to exit from the transfer menu USB Drive 114 24 7 ULTRA rev 13 LN 15 3 Update Backup Process with a USB Drive The USB drive allows upgrading the firmware or software of your controller It can also be used to make a backup of your controller settings or to copy these settings on another controller of the same type Turn off power each time you open th
39. A 13 2 History The input readings are logged in the history menus at midnight every day and they are reset when a new batch starts Average House T Outside T probe Relative Humidity probe The daily min amp max readings of the average room temperature outside tempera ture probe and relative humidity probe are displayed for the past 75 days Select gt 2 Average House Temperature or gt Outside Temperature or gt 5 Relative Humidity Available if the outside T sensor is enabled s 4 5 Available if a humidity sensor is enabled s 4 5 Individual Probe Temperature The daily minimum and maximum temperature readings of each individual probe are displayed forthe past 7 days Select gt 3 Individual Probe Temperature Water Consumption The daily water consumption of each water meter is displayed for the past 60 days The to tal consumption is displayed as w ell Select gt 17 Water Consumption gt Select the desired water meter Available if water meters are enabled s 4 5 Average House Temperature 75 days Temperature 71 9 F Mi mum Maxi mum Exit Press BACK Press w to Select Individual Probe Temperature 7 days phi spl ay 4 Temperature 11 0 F Mi mum Maxi mum Exit Press BACK Press w to Select March 31 200X March 30 200X March 29 200X Exit Press BACK CC24 7 ULTRA rev 13 107 CC24 7 ULTRA Heater Run Time The daily
40. AKING dicken euo naa dn RR RE d RR E eL en c E 99 12 ALARMS BEEBE BEBE ER RRR REE EEE EE BEBE RR RR EEE LEE E E E EEI LEE EEE EEI LEE E E E EEI 100 TZT Alarm Eog ne 100 12 2 Alarm Conditions amp Settings sssssssse me 100 12 2 1 Temperature Alarms meme 101 12 2 2 Static Pressure Alarms ee 103 12 2 2 1 Main Static Pressure Alarm 5 103 12 2 2 2 Assignment of the Low Static Pressure Alarm Relay 104 12 2 2 3 Hi Static Pressure Alarm Settings 104 12 2 3 Water Spill Alarms sss 104 12 2 4 FeederzATarttis odeur ei hehe Dude ae idt 105 13 MONITORING FUNCTIONS enm menn 106 13 1 Current Conditions oett t err Pe eR HER ud 106 13 2 e HISEDEV 107 13 3 Monitoring the Animal Age amp Number 108 13 4 menn 110 IAT MeSSAG CLOG isos scan a 110 13 4 2 Clearing the Message Log 110 13 4 3 Servicing Schedule eee e 111 13 4 4 Relay Selection for the Servicing Activities 112 13 5 Relay RUN Tim
41. CONTROL 10 1 10 1 1 10 1 2 10 1 3 Principle of Operation The controller offers different options to compensate for high low humidity levels in the room This section describes the operation of each humidity control method RH Compensation on the Minimum Ventilation S peed On Time The humidity level can be decreased by increasing the fans running time or the fan speed in minimum venti lation If variable fans are used their speed increases during the minimum ventilation cycles as the humidity level increases if On Off fans are used their running time increases as the humidity level increases The added fans on time or speed is fully added when the humidity level ex ceeds the RH set point by 10 RH Compensation with Heating Outputs The controller can activate heating units in timer mode to decrease the humidity level As the humidity level increases the heaters On Time increases proportionally to compen sate for the change They reach their full On Time when the humidity is at or above RH Set Point 10 as shown beside ON IN MIN VENTILATION MAX ON TIME OR MAX SPEED ERRARE DIR GP Nee Xa AEN ie Sen ON TIME or ADDED SPEED REGULAR ON TIME OR SPEED ON TIME RH Compensation Mist Shutoff The controller can stop mist units when the humidity level is too high This applies to fan stages with timer based relays and cooling stages The mist sh
42. ER PROGRAMS The controller has two programs to control the room temperature You can thus choose a program that suits the current age of the animals for instance STATUS LEDS Pilot lights indicate the status of the controller s outputs allowing you to monitor the system s operation without having to enter the building REMOVABLE CONNECTORS You can remove the connectors from the main board to make the connections MINIMUM VENTILATION CYCLE When ventilation is not required to reduce the room temperature the fan outputs can run either continuously or intermittently to reduce the humidity level and supply oxygen to the room PROBE READINGS RECORDED FOR PAST DAYS The controller keeps a daily record of the minimum and maximum readings of the static pressure and humidity probes for the past 75 days The minimum and maxi mum readings of each individual temperature probe is also recorded daily for the past 7 days WATER MONITORING Ten pulse inputs are provided to monitor the water consumption The controller keeps a daily record of the water consumption for the past 60 days ALARM MANAGEMENT Alarms are provided for high low temperatures defective sensors and other system failures The controller keeps in memory the 25 previous alarm conditions EIGHT INDEPENDENT TEMPERATURE PROBE INPUTS Eight inside temperature probes can be connected to the controller in order to obtain an accurate reading of the average house temperature and a faster re
43. Enter ADJUSTMENT BUTTONS CC24 7 ULTRA rev 13 15 16 CC2 ULTRA 3 3 Status LEDs LED ALARM MEANING TURNS ON WHEN AN ALARM CONDITION IS DETECTED FLASHES WHEN AN ALARM CONDITION OCCURED AND HAS BEEN RE ESTABLISHED BY ITSELF CLEAN OUT MODE SOAKING MESSAGE CENTER TURNS ON WHEN THE CONTROLLER IS IN CLEAN OUT MODE TURNS ON WHEN THE SOAKING OUTPUT IS ACTIVE ON TIME OF THE SOAKING TIMER TURNS ON WHEN AN A MESSAGE IS SIGNALED IN THE MESSAGE LOG MENU SUMMER WINTER INDICATES WHICH SEASONAL PARAMETERS ARE CURRENTLY IN USE PROGRAM A B INDICATES WHICH PROGRAM IS CURRENTLY IN USE CLOCK 1 4 TURNS ON WHEN A CLOCK OUTPUT IS CURRENTLY ACTIVE STAGE 1 12 TURNS ON WHEN THE SELECTED FAN STAGE IS ACTIVE HEATER 1 4 TURNS ON WHEN THE HEATING OUTPUT IS ACTIVE COOLING 1 2 TURNS ON WHEN THE SELECTED COOLING OUTPUT IS ON CC24 7 ULTRA rev 13 4 CONTROLLER SETUP 4 1 Setting the Time amp Date Select gt gt 23 Controller Setup 4 Time and Date Press Enter to edit the time and date The current day of the w eek starts flash ing on the display Use the adjustment buttons to set the day of the week Press Enter to step to the next item Proceed in similar fashion to set the w hole time and date 4 1 1 Day Night Times If night functions are used you must specify at what time the day and night start and what is the transition
44. GE 1 MIN MIN OPENING STAGE1 gt l l STAGE 2 BANDWIDTH BANDWIDTH STAGE 2 STAGE3 STAGE3 SET POINT START T STOP T START T CC24 7 ULTRA rev 13 65 66 CC24 7 ULTRA Inlet Operation in Minimum Ventilation In minimum ventilation when the fans are not running the inlet is at its Minimum Opening position This position is defined by the user and is not necessarily set to 0 When the fan speed is lower than the Min Fan Speed the inlet is at the minimum opening position of stage 1 Stage 1 Min when the fan speed increases beyond the Min Fan Speed the inlet gradu ally opens towards the full opening of stage 1 The full opening of stage 1 is reached when the fans run at full speed Over opening A supplementary stage can be pro Over Opening grammed in order to continue opening the inlet beyond the acti a of the Air Inlet vation temperature of the last ven tilation stage This over opening stage is used to direct the airflow more efficiently during periods of warm weather When all reference points of ventilation stages are de ae Het aes fined the user can specify the tem FAN STAGE perature at which the inlet reaches its over opening position Start T EN AO ae of the last stage over opening oo bandwidth OVER OPENING STOP T START T OF THELAST OF THE LAST FAN STAGE FAN STAGE mode when the room temperature is 2 F 1 1 C above the set point the inlet opens according to the
45. LTNS 101 BN Fanio rtt Fani2 i NE m mm T NK BN NN 0 RN LI Cooling 2 ae m m m mm Soaking TL NN m E Nat CurtainZonet_ EIL IL LLL II Him A LE H L8 m mm NatCurainZone2 NEN NEN fl Tun Curtain orn LL T TS TT ET T Ee TTT Tun Curtain i Clock2 0 Clocks S Clock 3 MSEE E reser OOO DAAA MA 120 CC24 7 ULTRA rev 13 CC2 Water Meter 1 2 Water Meter 2 1 Current Conditions 2 Active Sensors i 3 Stage Start Stop Temperature 1 Current Conditions 17 Water Consumption 1 Heater 1 4 Cooling Start Stop Temperature 5 Heater Start Stop Temperature 18 Heater Run Time SH eater 6 Current Active Relays 4 Heater4 2 Average House Temperature 1 Feeder 1 Run Time 3 Individual Probe Temperature Feeder 1 Consumption 2 3 Feeder 2 Run Time 4 Feeder 2 Consumption 19 Feeder 4 Outside Temperature 5 Relative Humidity 20 Alarm Log 21 0 10V Output Settings 6 Program Selection 7 Temperature Set Point 1 Relays for Stages 8 Minimum Ventilation 2 Relays for Heaters 1 Temperature Set Point 3 Relay for Tunnel Cu
46. Limits Adjust Override Thermostats Press w to Select an item Clear Message Center Do you really want to clear all pthe recorded messages No 4 Exit Press BACK Change Press CC24 7 ULTRA 13 4 3 Servicing Schedule Specify the frequency at which your ser vicing activities must be performed Select gt gt 24 Message Center 3 Message Settings Set the follow ing parameters Decrease the parameters value up until the w ord Off appears for operations that do not need to be monitored Adjust Fan Belts Clean Cooling Pads Flush Cooling Sump Flush Distribution Pads Select after how many hours of opera tion each of these operations needs to be performed The controller monitors the run time of the relays associated with each of these outputs Refer to the next section to assign the relays Extemal Input Select after how many hours of opera tion the external input must be checked Other servicing activities Follow the prompts on screen and set the frequency at which each mainte nance activity must be performed The countdown starts from the moment the controller is powered up pAdjust Fan Belts Clean Cooling Pad Flush Cooling Sump Tank Flush Distribution Pipe External Input Adj Override Thermostats Change Alarm Limits Check Water Check Feeders Replace Fan Belt Grease Fan Bearings Clean Fan Motor Tighten Fan Bolts Grease Actuator Run Test Mode S
47. OMPUTER CONTROL The controller can be connected to a computer thus making it possible to centralize the management of information and diversify control strategies TEST MODE The test mode allows the user to simulate temperature changes and verify the performances of the controller 10 CC24 7ULTRA rev 13 2 MOUNTING INSTRUCTIONS 2 1 Installing the Controller on the Wall Fasten the two metal brackets on the mount ing holes located behind the controller using four screws Then mount the enclosure on the wall using four other screws The enclo sure must be mounted in a location that will allow the cover to be completely opened right up against the wall 2 2 Connections Input connectors can be re moved from the main board Pull out the input terminal block to take it off This will help you connecting sensors to the terminals 2 2 1 Controllers Main Wiring Refer to the wiring diagram enclosed with this user s manual to connect the control ler Drill holes at the bottom of the enclosure to pass the wires Watertight connec tors must also be installed to prevent water from entering in the enclosure Do not make any holes at the side and top of the enclosure All wiring must be done by an autho rized electrician and must comply with applicable codes laws and regula tions Be sure power is off before doing any wiring to avoid electrical shocks and
48. Off to stop the actuator Press to save the position Oncethecalibration is completed se lect the Auto position with the switch to enable the automatic control of the inlet For best results make sure at least 12 inches 30 cm separates the minimum actuator s position from its maximum position CC24 7 ULTRA rev 13 CC24 7 ULTRA Inlet Compensation Actual Opening Current Mode SP Compensation Static Pressure Low Static Pressure High Wind Delay pCalibrate Inlet Mi ni mum Maxi mum Minimum opening Over Opening Over Open Exit Press d Bandwidth Change 0 Auto 5 050 WC 080 WC 0 30 ms Yes 0 100 5 0 F Press Press w to Select an item MANUAL OPEN CC24 7 ULTRA 6 4 2 Pressure based Inlet 6 4 2 1 Principle of Operation When the air inlet s operation is based on the static pressure the panels close ac cording to a timer when the pressure level decreases below the low pressure set point Likewise they open according to a timer when the pressure increases above the high pressure set point Refer to section 4 5 to enable the pressure based inlet In minimum ventilation if no variable output is used the air inlet opens during a pre opening delay before fans start running Refer to section 4 5 to set the inlet s pre opening delay Operating Diagram Static Pressure Based Inlet Static Pressure N
49. P 0 Ti 15 Specify when the tunnel curtain starts Mult Tun Stg es being controlled by the static pressure P ee URL d level right after the pre opening delay Use Variable Yes E Var 1 Minimum Speed 10 9 Normal Pre Opening or at the start Vl Motor Curve 4 up of the second tunnel stage Tunnel pu Help mode In tunnel help mode the Minimum Vent Mode Var curtain opens during the pre opening Exit Press BACK Change Press delay then remains in position it starts Press w to Select an item being controlled by the static pressure when the follow ing stage starts Available if the tunnel curtain s operation is based on the static pressure and if the curtain is not used in natural ventilation see below Tunnel PreOpen Time This delay is used to open the curtain before activating the fans when the controller enters in tunnel ventilation Adjustable from 0 to 60 seconds Available if the tunnel curtain s operation is based on the static pressure and if the curtain is not used in natural ventilation see below Multiple Tunnel Stages with age This feature limits the use of tunnel stages according to the animal age It allows specifying the maximum tunnel stage that can be performed at three different ages Available if the tunnel curtain and animal age functions are enabled Use Tunnel in Natural Select Yes to keep using the tunnel curtain while the controller is in natural ventilation s 6 6
50. Show Relays of Gren door 4X gt Select the relay assignment menu FEES ERRAT RR RR 3 Tunnel Curtain Tr a2 13 ie 15 16 4 Inlet mec is 8 Naturals Available from the installer mode s 4 2 Available if these outputs are enabled sec 4 5 Press Press to Select an item Select the output s open or close relay e Puta check mark 4 to assign the open or close a relay 36 CC24 7ULTRA rev 13 CC24 7 ULTRA 4 7 5 Clock Outputs Relay Assignment The following procedure shows how to assign clock outputs relays It also explains the principle of operation of the common relays Common Relays It is possible to match the activation of some outputs with the activation of clock outputs i e all outputs that share acommon relay must be activated simultaneously for the relay to switch This function may be used to deactivate an output during night or on specific days of the week for instance Devices that share common relays with clock outputs are thus stopped when the clock output is off This is true for all type of outputs except for fan stages and cooling outputs these outputs relays are not affected by common relays Example How to deactivate an output during night 1 Heater 2 uses relay 6 2 Relay 2 is also used by clock output 1 and is acommon relay 3 Clock output 1 is disabled during night Result Heater 2 operates normally as long as clock output 1 is active
51. Temperature Controller USER S MANUAL aerotech A Munters Company Ultra E 0024 7 series CCS PEE Climate Control Solution Aerotech Inc FORM OM 1387 4215 Legion Dr Mason MI 48854 1036 USA October 2010 Ph 517 676 7070 Fax 517 676 7078 FOR CUSTOMER USE Enter the serial number located on the side of the control ler below for future reference Model number C24 7 ULTRA Serial number NOTICE Every effort has been made to ensure that this manual is complete accurate and up to date The information contained in it is how ever subject to change without notice due to further developments CC24 7 ULTRA TABLE OF CONTENTS 1 INTRODUCTION xi ax REX 7 ll PreCautions ear y EY Yay OP TERRY EFE RA Y 7 12 Symbols of the Manual sssse eene 7 1 3 ContiollersOVervigw oe ritratto elo 8 2 MOUNTING INSTRUCTIONS santas AREE RRSAXRRAERA un 11 2 1 Installing the Controller on the Wall sse 11 2 25 eH CODPectloris ete tete totae Du 11 2 2 1 Controller s Main Wiring e 11 2 2 2 Probe INPUTS nios vis onda d due tuu v bd 12 2 2 3 Alarm Connections ouo teret rete d e eset te bei e reet 12 2 2 4
52. a variable way s 4 7 3 3 CC24 7 ULTRA rev i3 57 CC24 7 ULTRA 6 2 2 2 0 10V Outputs Ventilation Settings Select gt 21 0 10V Output Settings Ene pShow Settings of Output 2 4 Output Cooling Start Temperature 80 0 F Set the following parameters Stop Temperature 80 0 F Refer to section 6 2 1 3 for further informa eee a e tion on these parameters Maxi mum 100 Mode 0 10V Show Settings of Exit Press BACK Change Press Select the proper 0 10V output One that Lb LL SLE will be used for ventilation or cooling purpose Output Type Select Cooling for the output to operate as an independent fan stage Press Enter to validate the status The follow ing menus are then displayed Start temperature This is the temperature at which the 0 10V output starts operating con tinuously at minimum speed The start temperature can be adjusted of A0 F 22 2 C from the set point Stop Temperature Temperature at which the 0 10V output is deactivated when the room temperature decreases It can be adjusted from 0 5 F 0 3 C below the start temperature to 40 F 22 2 C Bandw idth Temperature interval over which the output goes from its minimum speed to its maximum speed refer to the previous graphic The bandwidth can be adjusted from 0 5 to 10 F 0 3 to 11 1 C Min Max Speeds Minimum and maximum speeds of the selected 0 10V output Adjustable from 0 to 10096 The maximum speed mu
53. able from 0 to 0 2 inches of water 0 to 50Pa Static Pressure Settings 2 The follow ing procedure show s how to set the second group of pressure settings Accessible if the second group of pressure settings is enabled s 4 5 Refer to the previous section for further information on these parameters Start at stage Select the fan stage at which the controller switches from its regular static pressure settings to the second group of static pressure settings This menu is only shown if the Stage transition method is used s 4 5 Outside T Influence Set the outside temperature below which the controller fully switches to the second group of pressure settings This menu only is only shown if the Out T transition method is used s 4 5 Open Close Limits second settings Set the static pressure level below which the inlet closes and above which it opens when the second group of static pressure settings is used These pressure limits can be adjusted from 0 to 0 2 inches of water 0 to 50Pa Open Time The inlet opens during this amount of time w hen the pressure level exceeds the Hi pressure set point Adjustable from 0 to 900 seconds Close Time The inlet closes during this delay when the pressure level gets low er than the Lo pressure set point Adjustable from 0 to 900 seconds CC24 7 ULTRA rev 13 73 CC24 7 ULTRA Off Time Once the inlet has opened or closed depend inet ing on the situation i
54. abled Minimum Animal Age 0 days 5 4 5 Animal age 1 21 days Maximum Tunnel Stage 1 Animal age 2 e Set the follow ing parameters Maximum Tunnel Stage 2 i mal 3 Refer to the previous section to get further in pr Stage 3 formation on these parameters Open and Close Ti me Total Curtain Run Time Stage 3 Tunnel Curtain starts at Stage ph ag east The tunnel curtain starts opening when Stage 12 0 00 ms i Exit Press BACK Change Press the start temperature of this fan stage oe ee is reached Minimum Age Animal age below which the tunnel curtain remains closed Tunnel ventilation can only be enabled when this age is reached Adjustable from 1 to 450 days Decrease the value to Off if you want to disable this function Accessible if the Multiple Tunnel Stage w Age function is disabled s 4 5 Animal Age 1 3 This is the animal age below which tunnel ventilation is limited to the specified maximum tunnel stage Adjustable from 5 to 450 days Negative day values are used to prepare the room before the animals arrival Decrease the value to Off if you want to disable this function Accessible if the Multiple Tunnel Stage w Age function is enabled s 4 5 Maximum Tunnel Stage 1 3 This is the maximum tunnel stage that can be performed when the animals are younger than the specified age Note that maximum tunnel stage 3 is automati Cally set to the highest fan stage Accessible if
55. action time HUMIDITY COMPENSATION The controller has three ways to compensate for high humidity levels 1 It can increase the ventilation level in minimum ventilation 2 It can stop all mist units 3 It can activate heating units in timer mode CC24 7 ULTRA rev 13 9 CC24 7 ULTRA 0 10V OUTPUTS Two 0 10V outputs can be used to activate additional fans heating devices or lights CONTROL OF THE AIR INLET MOVEMENT The controller can coordinate the movement of the air inlet with the operation of the fans using potentiometer located on the panel drive or a timer This allows the air inlet to be adjusted correctly without the influence of uncontrollable factors such as wind or air from adjoining rooms The controller can also control the move ment of the inlet according to the static pressure level in the room NATURAL VENTILATION The controller can control up to two curtains located in different zones TUNNEL CURTAIN CONTROL An endwall curtain can be controlled according to the room temperature or accord ing to the static pressure level in the house PASSWORD PROTECTION A password is used to restrict access to some of the controller setup functions BACKUP BATTERY A backup battery allows the unit to keep time in case of a power failure OVERLOAD AND OVERVOLTAGE PROTECTION Resettable fuses are provided at low voltage inputs and outputs of the controller to protect its circuitry in the case of an overload or overvoltage C
56. ain s opening time has elapsed the stage s fans are activated The activation of every consecutive fan stage causes the curtain to open further Timer based Curtain FAN STAGE FAN STAGE B TURNS OFF TURNS ON THE CURTAIN CLOSES THE CURTAIN OPENS DURING STAGE B S DURING STAGE B S OPENING TIME OPENING TIME STAGER THE CURTAIN STARTS OPENING THEN THE FANS OF STAGE A STAGE A TURNS OFF FAN STAGE A SET POINT FAN STAGE A FAN STAGE A FAN STAGE B FAN STAGE B ROOM T STOP T STOP T START T START T 1ST TUNNEL STAGE Animal Age It is possible to limit the use of tunnel ventilation according to the age of the animals you can either specify the minimum age at which tunnel ventilation can start being used or you can specify the maximum allow able tunnel stage associated with three different ages refer to section 4 5 to enable disable the Multiple Tunnel w Age function Opening Times The curtain s opening times are associated with the activation of the fan stages When the start temperature of a stage is reached the curtain opens according to the opening time associated with the stage CC24 7 ULTRA rev 13 63 CC24 7 ULTRA 6 3 2 2 Settings The follow ing settings are only available if the tunnel curtain operates in timer mode Refer to section 4 5 to enable this operating mode Select gt 11 Tunnel Curtain or press 9 pTunnel Starts at Stage 3 4 Available if the tunnel curtain is en
57. an activate two variable outputs and a combination of timer relays for cooling purposes A fan stage is activated when the room temperature reaches its start temperature it is disabled when the room temperature decreases to its stop temperature Ventilation Stages STAGE X FANS STAGE Y FANS STAGE Y FANS TURN ON TURN OFF TURN ON SET POINT STAGEX STAGEX STAGE Y STAGE Y STOPS STARTS STOPS STARTS Fan stages start temperatures are defined with respect to the set point and with respect to each other This means that when one of these values is adjusted all the consecutive values are adjusted by the same amount For example if the set point is increased by 1 F the start temperature of all fan stages will be increased by the same amount Start and stop temperatures of all fan stages are set separately for summer and winter Press a to select a season CC24 7 ULTRA rev 13 53 CC24 7 ULTRA Timer Relays for Cooling Devices Fan stages can activate relays that operate follow ing a timer This is useful to activate any kind of device that needs to follow the same progression as ventilation stages The timer is made of an On Time and an Off time Refer to section 4 7 3 to activate timer based relays Fan Stages Timer ONTIME 6 2 1 2 Operation of Variable Outputs Variable outputs are activated when their associated fan stage starts s 4 7 They are enabled at their minimum speed as defined in section 4 4
58. an automatic adjustment of heaters start temperatures over time Use Animal Age Function Select Yes to use functions that are based on the age of the animal age curves tunnel curtains etc Available if all curves are disabled above Use Heater Programs Select Yes to use separate heat settings for each program probe and relay assignment select No if these settings are common to all programs Available if heaters amp programs are enabled above Use Tunnel Select Yes to enable the tunnel curtain Tunnel Mode The tunnel curtain operates according to the static pressure level or uses a timer Available if the static pressure probe is enabled below Inlet Transition Select the transition mode betw een lateral and tunnel ventilation Available if the tunnel curtain is enabled and if the inlet opening is defined as a function of the static pressure level inlet mode parameter SP Open the air inlet fully opens at the start up of the first tunnel stage As is the air inlet remains in position at the start up of the first tunnel stage only available if the curtain operates according to the static pressure level SP the air inlet keeps being controlled by the static pressure level during the transition only available if the curtain operates in timer mode CC24 7 ULTRA rev 13 CC24 7 ULTRA Tunnel PreOpen Type Normal Tunnel Help Tun PreOpenType Tunnel Help Normal T
59. and gradually increase in speed as the room temperature increases They reach their full speed when the start temperature of the follow ing fan stage is attained Variable Fans FANS REACH THEIR FULL SPEED FANS ARE ACTIVATED AT THEIR MIN SPEED FANS ARE STOPPED MIN SPEED SET POINT STAGE X STAGE X STAGE X 1 STOP T START T START T 54 CC24 7 ULTRA rev 13 CC24 7 ULTRA Transition between fan stages 1 and 2 If the next stage is an ON OFF fan stage the variable output is deactivated when the new stage starts If the next stage is another VARIABLE fan stage the speed of the first variable fan stage is reduced to minimum when the second variable fan stage starts This allows a smooth transition betw een both stages The following graphic sums up the situation Transition between fan stages 1 amp 2 V1 FAN SPEED V1 BANDWIDTH 5 Pd FANS OF STAGE 1 RETURN a 1 TO THEIR MIN SPEED WHEN 4 STAGE 215 ACTIVATED i lt __ V1 BANDWIDTH gt 0 3 F STAGE 1 STAGE 2 STAGE 2 STAGE3 ROOMT START T STOPT START T START T Starting Speed The variable outputs used in VAR variable in stage 1 or 2 start at the same speed as defined for the minimum ventilation cycles s 6 1 1 2 The variable outputs used in VAR variable within Stage 3 and higher start at their absolute minimum speed as defined in section 4 5 The bandwidth defines the interval over whic
60. at which the etc selected alarm condition occurred are displayed at the top of the display Exit Press BACK Press w to Select an item 12 2 Alarm Conditions amp Settings Alarm Conditions The following sections describe how the 0 Temp Alarm alarms are set off and how to adjust the High Temp Alarm all possible alarm conditions High Pressure Alarm Another alarm situation occurs in case of a Inlet communication power failure In this case the alarm relay Relay Programmation Fault is activated When the alarm relay is acti Prob Defect vated the normally open contact 7 robe x Defective closes Outside Probe Defective Relative Humidity probe Defective Static Pressure Probe Defective Water Spill Hi Breaker Temperature 100 24 7 ULTRA rev 13 CC24 7 ULTRA 12 2 1 Temperature Alarms The follow ing diagrams explain how tem perature alarms are detected When the average room temperature ex ceeds the high temperature alarm set ting Set Point Hi Offset a high tem perature alarm is set off When the av erage room temperature decreases be low the low temperature alarm limit Set Point Lo Offset a low temperature alarm is set off The critical temperature is the absolute maximum allow able temperature in the room Outside Temperature Influence on Alarms This feature avoids false alarms due to warm w eather the room temperature can exceed the Hi temperature limit in the case where the outside tem
61. ate in case of a low pressure alarm Exit Press BACK Change Press Press 4 gt to Select an item 12 2 2 3 Hi Static Pressure Alarm Settings Open Inlet 30 sec Select aie Tunnel Curtain ei gt 23 Controller Setup gt 5 Alam Settings gt 2 Static Pressure gt 3 High Alarm Available if the sP sensor is enabled s 4 5 CUTTER Press w to Select an item Select the moving time of the curtain and or in let when a static pressure alarm occurs when the alarm situation is present the curtain or inlet opens or closes during this delay every 15 minutes up until the static pressure returns in the normal range For static pressure based inlet and curtain only 12 2 3 Water Spill Alarms A water spill alarm is triggered w hen the water consumption exceeds a user defined limit This limit can be adjusted from 0 to 10 000 gallons or liters per 15 minutes The alarm is activated if the water consumption exceeds this limit Select Water Meter 1 10 gal gt 23 Controller Setup dE not gt 5 Alarm Settings gt 3 WaterSpill Available if water meters are enabled s 4 5 Set each the maximum water consumption per period of 15 minutes of each water meter Exit Press BACK Change Press 4 Press w to Select an item 104 24 7 ULTRA rev 13 CC24 7 ULTRA 12 2 4 Feeder Alarms An alarm can sound if the run time of a feeder exceeds a user defined limit When this type of alarm occurs the
62. ater 3 a Binks BEER Heater 3 b ae HEH Heater 2 a Heater 2 b Heater 1 a mE Heater 1 b HEN o rovoutputt M owvogu2 AT Teotthemainbreaker W _Naturaizone Natwrarzone2 EM l cooings cooing 11 RE 118 CC24 7 ULTRA rev 13 CC24 7 ULTRA Relays Description PP REAS Esos sd 1 11 21 optional 2 12 22 optional 3 13 23 optional 4 14 24 optional 5 15 25 optional 6 16 26 optional 7 17 27 optional 8 18 28 optional 9 19 29 optional 10 20 30 optional CC24 7 ULTRA rev 13 119 CC24 7 ULTRA Relay Assignment Template eT eee Te ee EREM MERE Heaters a 98098 O O NM 0 M I Heater3 b E m Heater 1 Heater 1 NBN m n B penses sperme NN gg NN NM enn BN WE Fanz a ME BIER ES Fanz enn MN j ran3 b l gg mE NE j Fans oaf I nnn nnn LI LOL aj NN NE NN EERE I NN Fan5 bI T Mi NE NE IN NE EN N D j a MN I Fans EE LLL LI LLLI a NEN m rano
63. be Probe Calibration pinside Inside Inside Inside Inside Inside Inside Inside Temp Temp Temp Temp Temp Temp Temp Temp Outside Temperature Probe Probe Probe Probe Probe Probe Probe Probe Relative Humidity Static Pressure Water Meter 1 Water Meter 2 Exit Press BACK Press w to Select an item 1 Change Press The reading of the static pressure probe can adjusted of 0 030 WC 7Pa Water Meters Enter the water flow per pulse of each water meter It can be adjusted from 1 to 100 gallons or liters per pulse CC24 7 ULTRA rev 13 31 CC24 7 ULTRA 4 7 Relay Assignment 4 7 1 Principle of Operation RELAY PANELS The controller has 30 internal relays relays 21 to 30 are optional and 2 variable outputs The follow ing procedure show s how to link up the relays with the various stages and outputs Refer to the wiring diagram enclosed with this manual to wire the loads Note that the relay assignment can only be done from the installer mode Usethe arrow keys to navigate within the relay assignment w indow Templates are available at the end of this manual to write dow n the relay assignment 4 7 2 Heaters Relay Assignment Assign relays to all heating outputs If heater programs are enabled in section 4 5 make the relay assignment separately for each program in use Select 2 Relays for Heaters Available from the installer mode s 4 2 Available
64. ble if the set point curve option is enabled in section 4 5 day Set the follow ing parameters qturve Status off Exit Press BACK Change Press Curve steps can only be modi fied w hile the curve is off Press w to Select an item Day Number Set the day for each of the 10 steps This number corresponds to the animal age and is adjustable from 5 to 450 days Negative values are used to prepare the house before the arrival of the animals Can only be modified while the curve is disabled Temperature Set the temperature associated with each step of the curve Can only be modified while the curve is disabled Curve Status Select Yes to activate the curve Once it is enabled the set point automatically becomes adjusted between consecutive points of the curve for this reason the set point and curve steps cannot be modified while the curve is on CC24 7 ULTRA rev 13 6 VENTILATION amp COOLING SETTINGS 6 1 Minimum Ventilation 6 1 1 Minimum Ventilation Cycles 6 1 1 1 Principle of Operation Minimum ventilation cycles are used below fan stage 1 Running the fans even though ventilation is not required for reducing the room temperature is useful to reduce the humidity level and supply oxygen to the room It also prevents the fans from freezing in winter Minimum ventilation timer The minimum ventilation timer is composed of an ON TIME and of a CYCLE TIME Mini mum ventilation fans turn on during
65. changed Refer to the tunnel ventila tion chapter to modify the first tunnel stage Natural Close Delay Advanced This delay is launched at the beginning of the first tunnel stage Once it has elapsed the controller closes all curtains in natural zones Factory setting Natural Open Delay Advanced All natural ventilation curtains open during this delay when the controller sw itches from the tunnel mode to natural ventilation Factory setting CC24 7 ULTRA rev 13 85 7 HEATERS 7 1 Heating Stages 7 1 1 Principle of Operation The controller can operate up to 4 independent heating outputs These outputs oper ate according to their start and stop temperature as illustrated below The heaters start stop temperatures are related to the set point This means that if the set point changes their start stop temperatures are adjusted consequently Refer to section 4 5 to activate the heating outputs Heaters Operation HEATING OUTPUTS HEATING HEATING OUTPUT 2 OUTPUT2 TURNS ON TURNS OFF HEATER 2 ON HEATER 2 OFF HEATING HEATING OUTPUT 1 OUTPUT 1 TURNS ON TURNS OFF HEATER 1 ON HEATER 1 OFF HEATER 2 HEATER 2 HEATER 1 HEATER 1 SET ROOM T START T STOP T START T STOP T POINT Operating Temperatures of Heating Outputs Start Temperature The start temperature of each heating output is related to the set point This means that if the set point changes the start temperature is adjusted conse
66. curve The one that will be duplicated Paste to This is the target curve The one on which the copied curve will be pasted Once the source and the target curves are defined the message Confirm appears on the display Select Yes to confirm the duplication The message Copy in progress please wait is then displayed Wait until the duplication process is over CC24 7 ULTRA rev 13 91 8 CLOCK OUTPUTS The controller has 4 clock outputs to control various devices using the real time clock These outputs can operate 3 different ways 1 Start Stop mode With the Start Stop mode clock out puts can operate according to 10 dif ferent start and stop times 2 Start Run mode With the Start Run mode clock out puts can operate according to 10 dif ferent start and run times 3 Start Repeat mode With the Start Repeat mode a clock output operates according to a timer which is repeated at regular intervals This timer is made of a start and run time Refer to section 4 5 to en able clock outputs and to set their operating mode start stop start run or start re peat Time Clock Operating mode Start Stop CYCLE gt OFF Start time Stop time e g 8h30AM e g 9 00AM Time Clock Operating mode Start Run lt Runtime e g 30 min 15 sec OFF Start time e g 8H30 AM repeats lt Runtime OFF Start time e g 8h30AM
67. d Activation 28 Open vents on alarm 104 Pre opening delay 27 47 Principle of operation 71 72 Relay assignment 36 Settings 73 74 Static pressure 2nd group settings Activation 27 Settings 72 Inlets timer based 124 CC24 7 ULTRA rev 13 Activation 28 Current opening 106 Principle of operation 75 Relay assignment 36 Settings 77 78 Inputs 8 22 Installation setup 22 28 Template 116 117 Installer password 18 L LCD display Screen display 15 LEDs LED display 13 Unit selection 28 Status LEDs 16 Lights 0 10V Activation 96 Current intensity 106 Light programs activation 22 Principle of operation 94 Settings 95 Liters 21 Logs see also History Alarm log 100 M Main breaker see Breaker Manual mode see Test mode Measuring units 21 Memory card 114 Message center 110 112 Minimum ventilation Compensation 52 Minimum ventilation curve see Curves Principle of operation 45 Ramping function Principle of operation 51 Settings 26 RH compensation see Relative humidity Settings 46 47 Speed curve see Curves Mister see Cooling outputs Motor curve 25 Mounting instructions 11 N Natural ventilation zones Activation 22 Curtains relay assignment 36 Principle of operation 81 Probe assignment 29 30 Settings 84 Tunnel curtain in natural ventilation Activation 25 Operation amp settings 81 Night see Day Night Outputs 8 Outputs 0 10V see Heaters Fan stages or Lights Outside T
68. d the curve must be activated The controller then changes the fan speed or the run time of the fans every hour in a linear fashion between con secutive steps of the curve When the last step is reached the speed or the On Time for that day is maintained until a new batch starts e If variable fans are enabled and the minimum ventilation mode is set to Vari able in the Installation Setup s 4 5 the fan speed can be adjusted over time with the curve Refer to the previous section to get more information about minimum ventilation options e If variable fans are enabled and the minimum ventilation mode is set to On M in or if variable outputs are disabled in the Installation Setup s 4 5 the On Time portion of the minimum ventilation cycle can be adjusted overtime with the curve Refer to the previous section to get more information about minimum ventilation options VARIABLE Minimum Ventilation Curve FANS SPEED OR ON TIME WITHIN THE MIN VENT CYCLES NOTE Certain restrictions apply to reduce the risk of errors The highest possible day number is 450 Decreasing day numbers is not allow ed All ten steps must be specified If you don t need 10 different steps repeat the last speed for each unnecessary step 48 CC24 7ULTRA rev 13 CC24 7 ULTRA 6 1 2 2 Minimum Ventilation Curve Settings Min Ventilation Curve using Variable Fans The min ventilation mode must be set to Var in the Installation Setup
69. e ore PPM IN ppp 112 14 TECHNICAL SPECIFICATIONS nnm 113 15 TRANSFER MENU 114 TST ScreemCOontrasE pee ra ue seres ata a PN 114 15 2 Communication Speed eee meme 114 15 3 Update Backup Process with a USB Drive 114 16 INSTALLATION REPORT 115 ANNEX 1 CORE CARD iex eue iu ves aoa RE RYE ERE 122 INDEX que 123 6 CC24 7 ULTRA rev 13 1 INTRODUCTION 1 1 Precautions We strongly recommend installing supplementary natural ventilation as well as a backup thermostat on at least one cooling stage referto the relay panels wiring diagram to connect the thermostat Although fuses at the input and outputs of the controller protect its circuits in case of an overload or overvoltage we recommend installing an additional protection device on the controller s supply circuit The room temperature w here the controller is located MUST ALWAYS REMAIN BETWEEN 32 F AND 104 F 0 C TO 40 For indoor use only To avoid exposing the controller to harmful gases or excessive humidity it is preferable to install it in a corridor DO NOT SPRAY WATER ON THE CONTROLLER 1 2 Symbols of the Manual Caution Read the follow ing text carefully it contains important pieces of information which if ignored may cause the controller to operate imprope
70. e controller s enclosure This prevents accidental exposure to areas of high voltage 1 Turn off power to the controller 2 Lift the latches to open the front cover of the controller 3 If a metal plate is located behind the front cover use a flat head screwdriver to loosen the two locks and lift it 4 Insert the USB drive in the connector behind the front door 5 Close the front cover and or plate and reapply power to the controller 6 Simultaneously press and hold the right and left arrow keys for 5 seconds to display the transfer menu 7 Select the desired option 1 MemoryCard gt Control Transfer menu MemoryCard gt Control Control gt MemoryCard Update Firmware Save Event Buffer Comm Speed Contrast Choose 1 MemoryCard gt Control to load a new configuration file into your controller This transfer will update your controller s software and parameter settings When selecting this option a list of all configuration files located on the card is displayed DMP files Select the desired file and then simultaneously press the right and left arrow keys to start the transfer Note that the controller can only read the files that are located at the root of the USB drive It cannot access any sub directory 2 Control gt MemoryCard Choose 2 Control gt MemoryCard to save your controller settings on the USB drive The saving process will start as soon as you en
71. e the relays run times Relay 15673 hours Relay i 9920 hours Rel ay 820 hours Relay 4580 hours Select Relay 7821 hours Rel ay hours gt 23 Relay Run Time Relay 11 0 hours gt 2 Show Relay Run Time Exit Press BACK Press w to Select an item Clearing the Relay Run Time Follow this procedure to clear the run time of specific relay Clear Run Time Select gt 25 Relay Run Time gt 1 Clear Relay Run Time e Puta check mark to clear the run time dummm Changes Press SER history of a relay then answer Yes to Press ap tose secundi tem the Clear Run Time question 112 CC24 7 ULTRA rev 13 Type Main supply fuse F1 Main supply frequency 0 10V outputs 1 4 Precision on 0 10V outputs 14Vdc Outputs Pot output Potentiometer inputs Relays 1 30 Alarm Contact Enclosure Operating temperature Storage temperature Ambient relative humidity Relative humidity input Pressure input Temperature inputs Feeders 1 2 Water meters 1 2 Variable outputs 1 2 Fuse on variable outputs 14 TECHNICAL SPECIFICATIONS CC24 7 ULTRA 4A slow blow 85 250V 50 60Hz 0 10Vdc 30mA source max 1 14 Vdc 10 regulated 250mA 3 0V 20mA max 1 20K pot linear Dry contact 15 resistive Max Motor Load 1HP 120 VAC 2HP 240VAC Tungsten Light Bulb 8 3A max at 120VAC ON OFF output 24VDC or AC 0 15A ABS moisture and dust tight 32 to 104 F
72. ective zones Their opening and closing temperatures are related to the room set point which means they are adjusted consequently w hen a change in the set point occurs Refer to section 4 6 1 to assign the temperature probes located in each natural zone Natural ventilation begins when the room temperature reaches the start tem perature of a user defined fan stage Start Natural at Stage At that moment the controller opens all natural ventilation curtains during their respective Initial Opening Time Once the controller is in natural ventilation the curtains start operating in timer mode they open according to an opening cycle Open Time amp Off Time when the average temperature in their respective zone is above the Open At tempera ture they close according to the closing cycle Close Time amp Off Time when the temperature in their zone is low er than the Close At temperature Using the Tunnel Curtain in Natural Ventilation The tunnel curtain can be used in combination with the natural ventilation curtain during natural ventilation stages When the tunnel curtain is used in natural ventila tion it operates exactly as the natural ventilation curtain of zone 1 same timer and temperature settings Natural Ventilation Fans and Curtain Curtain Status The curtain The curtain closes according opens according to a timer to a timer Set Point Close at Open at Natural Ventilation Status ON Stage Set Point Stop
73. elect at what moment the second set of pressure set points start being used Select Stage to start using the second group of set points at the start up of a specific fan stage select Out T to start using it as the outside temperature decreases select None to disable this function Re ferto section 6 4 2 for further information Available if the air inlet operates according to the static pressure level Pre Opening Mode In minimum ventilation if no variable outputs are used the controller slightly opens the inlet before activating the fans Select Auto to use an automatic pre opening delay or select Man to set this delay Available if the the air inlet operates according to the static pressure level and if variable outputs are disabled above Pre Opening Air inlet The pre opening of the air inlet can be adjusted from 0 to 60 seconds Available if the air inlet operates according to the static pressure if variable outputs are disabled and if the pre opening mode is set to Man above SP Tunnel Set 2 Select Stage if the tunnel curtain starts using a second group of static pressure set points at the start up of a specific ventilation stage select None if the tunnel curtain does not use a 2nd group of pressure settings Available if the tunnel operates according to the static pressure see sec 6 3 1 CC24 7 ULTRA rev 13 27 CC24 7 ULTRA Monitor the Breaker Temperature Select Yes to monitor the te
74. entilation On Time 30 sec Available if variable outputs are enabled and 2 ain the minimum ventilation mode is set to 75 sec On Min or if variable outputs are disabled in a aie the Installation Setup s 4 5 120 sec 135 sec Curve Status off Exit P Change Set the following parameters 2e vh We MAT Curve steps can only be modi fied while the curve is off Day Number Set the day for each of the 10 steps This day number corresponds to the animal age and is adjustable from 5 to 450 days Negative values are used to prepare the house before letting animals enter Can only be modified while the curve is disabled On Time Set the On Time portion of minimum ventilation cycles for each step of the curve Can only be modified while the curve is disabled Curve Status Select Yes to activate the minimum ventilation curve Once it is enabled the fan run time in minimum ventilation automatically becomes adjusted betw een consecutive steps of the curve forthis reason curve steps cannot be modified while the curve is on 50 CC24 7 ULTRA rev 13 CC24 7 ULTRA 6 1 3 Minimum Ventilation Ramping amp Compensation 6 1 3 1 On Time Ramping from Set Point to Stage 1 The controller has a ramping function to smooth out the transition from minimum ventilation to the full operation of the stage 1 fans the fans running time can be automatically adjusted to achieve a gradual increase or decrease in the ventilation
75. equipment damage CC24 7 ULTRA rev i3 11 CC24 7 ULTRA 2 2 2 Probe Inputs Probes operate at low voltage and are isolated from the supply Make sure that probe cables remain isolated from all high voltage sources In particular do not route the probe cables through the same electrical knockout as other cables Do not connect the shield from the probe cable to a terminal or a ground Extending a PROBE Each probe can be extended up to 500 feet 150 meters To extend a probe Use a Shielded cable of outside diameter between 0 245 and 0 260 in 6 22 and 6 60 mm the cable dimensions should not be under 18 AWG to ensure the cable entry is liquid tight Do not ground the shielding It is preferable to solder the cable joint to ensure a proper contact betw een the two cables Do not run sensor cables next to other power cables When crossing over other cables cross at 90 DEFECTIVE TEMPERATURE PROBE An alarm is generated when a defective probe is detected The defective probes are identified in the 20 Alarm Log menu Refer to chapter 12 for further information on the alarms 2 2 3 Alarm Connection There are two types of alarms on the market One type activates N w hen current is cut off at its input whereas the other activates when current is supplied at its input For an alarm of the first type use the NC terminal as shown on the wiring diagram Foran alarm of the second type use the NO terminal
76. es amp culled animals This way the controllers keeps track of the number of remaining and dead animal within a batch ALL histories are reset when a new batch starts 108 24 7 ULTRA rev 13 CC24 7 ULTRA Entering the Age Mortalities amp Culled Starting a Batch Select 16 Animal Ageand pAnimal Age 5 days q Initial Count 0 e Set the following parameters New Mortality Total Mortality 0 Remaining Count 0 Animal Age Start New Batch No The animal age can be adjusted from 5 days to 450 days Negative day val ues are used to prepare the house be fore letting the animals in Available if the animal age function is en abled in section 4 5 Exit Press BACK Change Press Press w to Select an item bd Initial Count Enter the initial number of animals at the beginning of the batch New Mortality Post the number mortalities as mortality occurs Once it is validated the param eter value automatically goes back to 0 The posted value is added to the total mortality count and removed from the remaining animal count Total Mortality This is the total number of mortalities since the beginning of the batch This value is displayed as a reading and cannot be modified Remaining Count This is the total number of animals remaining in the house Initial Count Total Mortality Start New Batch When a new batch starts the controller resets all histories The remaining count becomes identical t
77. factory mode only Start Manual Reset Now Select Yes to reset the inlet now CC24 7 ULTRA rev 13 CC24 7 ULTRA 6 5 Cooling Outputs 6 5 1 Principle of Operation The controller has two cooling outputs to control misters The intensity of these out puts increases gradually as the room temperature increases The following diagram shows how a cooling ouptut operates Cooling Output COOLING OUTPUTS OUTPUT RUNS TIMER ACCORDING TO TIMER 2 On Time 2 or Off Time 2 THE COOLING OUTPUT RUNS ACCORDING TO TIMER 1 THE COOLING OUTPUT IS INACTIVE On Time 1 or Off Time 1 Off Set Point Stop T Start T Room Temperature When they start running cooling outputs use their first timer On Time 1 amp Off Time 1 The timer then gradually changes as the temperature increases The sec ond timer On Time 2 amp Off Time 2 becomes fully used when the room temperature reaches the outputs Maximum Temperature You can specify an operating time range in orderto stop cooling outputs at night Operating temperatures of cooling outputs can either be related to the set point which means the controller automatically adjusts them when the set point changes or they can be set as absolute values Refer to the Installation Setup section of this manual to choose whether cooling outputs follow the set point or not Section 4 5 CC24 7 ULTRA rev 13 79 CC24 7 ULTRA 6 5 2 Settings Select gt 13 Fan Cool Nat
78. following cycle 5 seconds ON 120 seconds OFF Whenthe room temperature is 2 1 1 C below the set point the inlet closes according to the same cycle If the potentiometer is defective the controller w ill operate in security CC24 7 ULTRA rev 13 CC24 7 ULTRA Static Pressure Compensation with a Potentiometer based Inlet A compensation can be used to ensure a certain uniformity in the static pressure level in the room This static pressure compensation allows opening or closing the air inlet further when the static pressure level is out of range When the static pressure level exceeds the normal range above the Hi Pressure Set point or below the Lo Pressure Set Point the controller waits for the Wind Effect Delay to make sure this unusual pressure condition is not temporary If the pressure is still out of range after this delay has elapsed the inlet compensation 96 is applied on the opening of the air inlet it closes further by its respective compensation value 96 w hen the pressure level is too low point A on the graphic or opens further by its compensation value 96 w hen the pressure level is too high point C on the graphic The controller then waits for the Wind Effect Delay once again If the pressure level is still out of range afterw ards the opening compensation is applied once more This cycle is repeated up until the pressure gets back in the normal range or until a new stage starts When the pressure level
79. gets back to the normal range points B amp D on the graphic the inlet keeps its compensated position until the beginning of a new stage No compensation is applied on the inlet opening w hen a new stage starts Static Pressure Compensation with the Potentiometer based Inlet STATIC PRESSURE INCREASE LET OPENING HIGH SET POINT z ES ES ae ob zu V LOW SET POINT i us REDUCE INLET OPENIN Inlets close further by comp value Inlets close further by comp value Inlets close further by comp value Inlets open further by comp value Inlets open further by comp value Inlets open further by comp value CC24 7 ULTRA rev 13 67 CC24 7 ULTRA 6 4 1 2 Inlet Settings ann ict gt 10 Inlet pActual Opening 0 4 Current Mode Auto Available if the inlet is enabled s 4 5 SP Compensation 5 Static Pressure Low 050 WC Static Pressure High 080 WC Set the following parameters Mnd palay Need mig These parameters are only displayed if the inlet mode is set to potentiometer in the 1 100 installation setup see sec 4 5 Over Open Bandwidth 5 0 F Stage 1 Min 10 9 Stage 1 10 9 Actual Opening Stage 2 Min 10 This is the current opening of the air Exit Press BACK Change Press inlet Press w to Select an item Current Mode Select Auto for the controller to control the air inlet outpu
80. h the variable output goes from its minimum to its full speed This is true even if full speed is never reached as in the example above When the start temperature of stage 2 is reached the variable output decreases to its minimum speed V1 bandwidth is then used to increase the fan speed as the temperature increases When the temperature decreases below the start temperature of stage 2 the minimum fan speed is maintained until the stage s stop temperature is reached Thelastfan stage must not be configured in variable mode if the last fan stageuses a variable output it must be used as an on off output s 4 7 CC24 7 ULTRA rev 13 55 CC24 7 ULTRA 6 2 1 3 0 10V Outputs used for Ventilation Cooling The controller has tw o 0 10V outputs to control supplementary variable fan stages or heating devices The following procedure show s how to use 0 10V outputs for the activation of independent variable fans 0 10V Output for Ventilation 0 10V OUTPUT FANS THE 0 10V OUTPUT THE 0 10V OUTPUT REACHES OPERATES ITS MAX SPEED CONTINUOUSLY AND STARTS MAXIMUM INCREASING IN SPEED SPEED BANDWIDTH Atand below the Stop T The output is deactivated AttheStart T The output operates continuously at its minimum speed and starts increasing in speed as the temperature increases At Start T Bandwidth The fans reach their maximum speed 56 CC24 7 ULTRA rev 13 CC24 7 ULTRA 6 2 2 6 2 2 1 Settings Fan Stage Set
81. he actual conditions in the barn Select gt 1 Current Conditions Current Condition pCurrent Temp Set Point 80 0 F 4 T Animal Age 5 days Select the desired condition menu Static Pressure 02 WC Minimum Vent On Ti me 0 30 5 Inlet Opening 2 28 ms un Inlet Opening 53 gt 1 Current Condition Inside Temp Probe 1 77 8 F i Inside Temp Probe 2 79 5 F To see the probes current readings and 1 1 Inside Temp Probe 8 78 0 F to see other useful pieces of information Wan di ty The controller automatically selects this Average House Temperature 79 0 F A FEM Outside Temperature 58 0 F menu after 4 minutes of inactivity ASST Press w to Select an item 2 Active Sensors To see what temperature sensors are cur rently in use gt 3 Stage Start Stop Temperature To see the current start and stop tem peratures of fan stages w 4 Cooling Start Stop Temperature To see the current start and stop tem peratures of cooling stages Current Active Relave pShow Active Relays To see the current start and stop tem 11 12 13 14 15 16 peratures of heating stages EISE gt 6 Current Active Relays oe To see what relays are currently active Select All to view all active relays se lect Fan Cool to see the relays of fan and cooling stages only gt 5 Heater Start Stop Temperature 106 24 7 ULTRA rev 13 CC24 7 ULTR
82. heater programs are enabled in section 4 5 assign heaters probes separately for each program in use Cooling Outputs Assign temperature probes to each cooling output probe 0 refers to the outside temperature probe Available if cooling outputs are enabled in the installation setup s 4 5 Natural Zones Assign temperature probes to each natural zone probe 0 refers to the outside temperature probe Available if natural zones are enabled in the installation setup s 4 5 0 10V Outputs Assign temperature probes to each 0 10V ventilation or heating output Main Breaker Select which probe s are used for monitoring the main breaker s temperature A template is available at the end of this manual to write downthe probe assignment of each program 30 CC24 7 ULTRA rev 13 CC24 7 ULTRA 4 6 2 Probe amp Water Meter Calibration You can slightly adjust the reading of each input to obtain accurate and uniform readings of all probes This probe calibration can only be preformed from the in staller mode s 4 2 Select gt gt 23 Controller Setup 3 Probes Calibration Available from the installer mode s 4 2 Adjust the reading for each of the activated probes if required Inside Temperature Probe The reading of the inside and outside temperature sensors can adjusted of 5 F 2 3 Relative Humidity Probe The reading of the humidity sensor can adjusted of 3 Static Pressure Pro
83. heating stages Adjustable from 0 to 4 stages Number of Naturals Select the number of natural ventilation zones Adjustable from 0 to 2 zones 22 CC24 7ULTRA rev 13 CC24 7 ULTRA t gt Number Cooling Outputs mist Select the number of cooling outputs Number of Cooling 2 i i Adjustable from 0 to 2 outputs M E E M Clock 1 mode Start Stop Clock 2 mode Start Run Coolings Follow Set Point Number of feeders 2 Feeder History Consumpt Operating temperatures of cooling out F l Flow rate weight min 100 kg F 2 Flow rate weight 100 kg puts can either be related to the set point Use Night Set Point No which means the controller automati Use Set Point Curve ves Use Minimum Vent Curve Yes cally adjusts them when the set point Use Heater Offset Curve Yes changes or they can be set as abso 009 Change Press Press w to Select an item lute values Select Yes if operating temperatures of cooling outputs follow the set point or select No if to set them as absolute values Accessible if cooling outputs are enabled above Number of Clocks Select the number of clock outputs Adjustable from 0 to 4 outputs Clock Mode Select the operating mode of each clock output Start Run the output stops after a user defined run time Start Stop output stops at a specific time of day Start Repeat the clock output operates according to a timer w
84. hen stays still during the Off Time This process is repeated up until the static pressure level goes back into the acceptable pressure range The reversed process is performed when the static pressure decreases below the low pressure limit the curtain closes during the Close Time then stays still during the Off Time The Off Time is common for both the closing and opening cycles CC24 7 ULTRA rev 13 59 CC24 7 ULTRA Animal Age It is possible to limit the use of the tunnel ventilation stages according to the age of the animals you can either specify the minimum age at which tunnel ventilation is allow ed or you can specify the maximum allow able tunnel stage associated with three different ages refer to section 4 5 to enable disable the Multiple Tunnel w Age function High Low Pressure Limits The curtain opens according to a timer Open Time amp Off Time when the pressure exceeds the high pressure limit It closes according to another timer Close Time amp Off Time when the pressure decreases below the low pressure limit Static Pressure Alarm Alarms can be set off if the static pressure level exceeds certain user defined pressure limits Refer to section 11 2 2 to set this type of alarm Static pressure Groups Two groups of static pressure settings can be defined for the tunnel curtain These groups allow using different high low pressure limits as the room temperature changes The second group of pressure settings sta
85. hich is repeated at regular intervals Number of Feeders Enable the desired number of feeder inputs 0 2 inputs Feeder History The controller has an history menu in which daily run times of each feeder are displayed for the past 50 days In addition the controller can present run times values as is or it can convert them into the corresponding amount of feed that was distributed Select the desired type of history run time or consumption history Feeder Flow Rate If the consumption history is enabled above specify the flow rate of each feeder This value is expressed as a w eight of feed per minute in kg min or Ibs min CC24 7 ULTRA rev 13 23 24 CC24 7 ULTRA Ure Night Set Pon Select Y es to enable night settings Use Night Set Point No Use Set Point Curve Yes Use Minimum Vent Curve Yes Use Heater Offset Curve Yes Use Set Point Curve Use Animal Age Function Yes Select Y es to enable a curve to get an automatic adjustment of the set point Tunnel Mode Ti med SP Inlet Transition Open SP As is over time Tun PreOpenType Tunnel Help Normal Tunnel Pre Open Ti me 15 sec Mult Tun Stg Yes Use Minimum Vent Curve Exit Press BACK Change Press Press w to Select an item Select Yes to enable a curve to get an automatic adjustment of the minimum ventilation fan speed or fan On Time over time Use Heater Offset Curve Select Yes to enable a curve to get
86. ion sse mmn 59 6 3 1 Static Pressure Curtains 0 00 59 6 3 1 1 Principle of Operation oro er et e 59 62321 27 Settings is rero et Cl pe a e xh 61 6 3 2 Timer Based Curtain esses mms 63 6 3 2 1 Principle of Operation sssssssem mmm 63 0 3 212 sucede tree esr ruft e med 64 4 CC24 7 ULTRA rev 13 CC24 7 ULTRA JM ghi 65 6 4 1 Potentiometer based 65 6 4 1 1 Priniple of mmm 65 6 4 1 2 cte eet Dep ee Vue tev Mond e En 68 6 4 1 3 Inlet Calibration teen te E ERE ER ERR 70 6 4 2 Pressure based Inlet ssssssssesn mee 71 6 4 2 1 Principle of Operation sssssessee mmm 71 0 4 2 2 Settings coser et e to e ERES ETDR E Pre RUNE NEUE 73 6 4 3 Timer Based Inlet sss meme 75 6 4 3 1 Principle of Operation ssssssee mmn 75 6 4 3 2 SS CLINGS sec Qr citer eoe aede tu Un etre Mente 71 6 5 Cooling OUtpllts v 00 Ree terree eta teure Da ttu 79 6 5 1 Principle of Operation ssssss mee 79 65 2 SeEtIfig5 Sotto Lente Ohad ne Ra corde e 80 6 6 Natural Ventilation sesssse m mme 81 6 6 1 Principle of ee 81 6 6 2 Transition Between Natural
87. ion 27 Settings 62 Transition 73 Tunnel curtain in natural vent 25 Tunnel help 25 Tunnel curtain timer based Activation 24 Multiple tunnel stage with age Activation 25 Principle of operation 63 Principle of operation 63 Relay assignment 36 Settings 64 U Units 21 USB Drive 114 User password 18 V Variable fans see Fan stages Vent doors see Inlets Vent doors pressure based Static pressure 2nd group settings Transition 73 Ventilation see Fan stages or Min Vent Version 40 W Water meter Activation 22 Calibration 31 Measuring units 21 Water consumption Consumption history 107 Current reading 106 Water spill alarm 104 105 Weather see Temperature Wind delay 84 Winter see Seasons Wiring 11 CC24 7 ULTRA rev 13 125 M 890 00471 rev 13 PN895 00521 REV 06
88. k to identify on Clock Time Day of the Week pShow Settings of Clock 1 4 Sunday Monday Tuesday Wednesday Thursday Saturday Exit Press BACK Change Press Press w to Select an item which day s the clock output must be used CC24 7 ULTRA rev 13 93 9 LIGHTS 9 1 Principle of Operation LIGHT PROGRAMS The controller has 8 daily light programs to control the light intensity on a daily basis Each program is composed of up to 30 steps to vary the light intensity in the day and their activation is related to the animal age The follow ing graph illustrates a 4 step light program Daily Light Programs with 4 Steps LIGHT INTENSITY STEP 2 STEP 3 TRANSITION TRANSITION 80 b i STEP 1 i i STEP 4 TRANSITION i i B TRANSITION 1 t 1 H H 9 9 STEP 1 STEP 2 STEP 3 STEP 4 ON TIME ON TIME ON TIME ON TIME 6H30A 5 9H00A 10H00P 94 CC24 7 ULTRA rev 13 CC24 7 ULTRA 9 2 Light Program Settings Select gt 14 Light Settings P x Program x Available if light programs are enabled s 4 5 om D di hours Number of Steps Set the following parameters Display Settings Step 01 Start Time 6 00 Refer to the previous section to get further Intensity 50 information on these parameters Transition 0 30 hem Animal A ge This age is the day at which the selected pa RENE light program starts being used Lights on 24 Hours When this functi
89. leaning the room A soaking output can be activated to clean up the room If this output is used soaking cycles automatically start when the clean mode is on Refer to chapter 11 of this manual to get further information about the soaking output Clean mode set point When the clean mode is on the controller ativates heating outputs when the room temperature falls below the clean mode set point Select 7 Temperature Set Point or press Clean Out Mode Status Select Y es to enable the clean mode select No to disable it Clean Out Set Point Set the clean out set point to the desired value Adjustable from 40 F to 100 F 40 0 C to 37 8 C Use minimum ventilation Select Yes to activate minimum ven tilation cycles while the clean mode is on Temperature Set Point pCurve Status Temperature Set Point Night Temp Set Point Clean Out Mode Set Point Use Min Ventilation Use Soaking Exit Press BACK Change Press Press w to Select an item CC24 7 ULTRA rev 13 41 42 5 TEMPERATURE SETTINGS 5 1 Temperature Set Point The set point is a target temperature the activation and deactivation of the various stages is based on this reference temperature NIGHT SET POINT A night set point can be enabled to low er the target room temperature during night This set point is relative to the regular temperature set point which means that if the regular set point changes with time
90. mperature Monitor Breaker Temp Yes of the main breaker When this function So LLL is enabled the controller sounds an alarm Shown on Digit LED Display if the temperature of the sensor located Static Pressure No Inlet Position No near the breaker gets too high Install the breaker probe close Exit Press BACK Change Press to the breaker box not inside Press w to Select an item the box e Use SP Comp on the Inlet Select Yes to use the static pressure compensation with the air inlet Available if the air inlet uses a potentiometer and the static pressure sensor is enabled Inlet Mode Select the proper operating mode of the air inlet SP the air inlet operates according to the static pressure level Pot the air inlet operates according to the room temperature and the position of its actuator is determined by a potentiometer Timer the air inlet operates according to the room temperature and the position of its actuator is determined by a timer None Select none to disable the air inlet Shown on Display Select the piece of information to be displayed on the red LED display along with the room temperature Static Pressure Select Yes if you want to see the current pressure level on the red LED display of your controller Available if the static pressure sensor is enabled above Inlet Position Select Yes if you want to see the current position of
91. nciple of operation 53 Probe assignment 29 30 Relay assignment 34 Settings 57 Stir fans see Stir fans Timer based relays Activation 34 Principle of operation 33 54 Settings 35 Transition between stages 1 and 2 Principle of operation 55 Settings 57 Variable fans Activation 25 35 Minimum fan speed 25 Motor curve 25 Principle of operation 54 Feeder Activation 23 Alarm settings 105 Consumption history Activation 23 History menu 108 Relay assignment 39 Run time history Activation 23 History menu 108 Gallons 21 CC24 7 ULTRA rev 13 123 CC24 7 ULTRA H Heaters 0 10V heat mats Operation amp settings 88 Probe selection 29 30 Activation 22 Copy amp Paste curve see Curves Current start stop temperatures 106 Heater programs 24 Heaters offset curve see Curves Humidity compensation Principle of operation 97 Settings 98 Operation amp Settings 86 87 Probe assignment 29 30 Relay assignment 32 RH compensation see Relative humidity Run times 108 History 107 108 Feeder Run time consumption Activation 23 History menu 108 House temperature see Temperature Humidity see Relative humidity Inches of water 21 Inlets potentiometer Activation 28 Calibration 70 Current opening 106 Inlet opening in min vent Settings 68 Inlet settings 68 69 Pressure compensation Activation 28 Principle of operation 67 70 Settings 68 Principle of operation 65 70 Relay assignment 36 Inlets pressure base
92. nd relay assignment to run fan stages 1 6 and heating stages optional Using programs is useful when different sections of the room are occupied in the course of a batch Refer to section 4 5 to enable the programs SEASONS The temperature at which fan and cooling stages are activated can be set separately for summer and winter Y ou must select the current season as explained below This symbol indicates a parameter that needs to be set separately for both seasons winter amp summer Make sure the proper program and season are selected before adjusting the controller s parameters 4 3 1 Selecting a Program Select gt 6 Program Selection or press a Program Selection pRunning program Program A 4 Temperature Settings Summer Select the desired program Only programs that have been enabled during the installation are available s 4 5 Select the current season The ventila E CT tion and cooling outputs will run according Press y to Select an item to the parameter settings associated with the chosen season 20 CC24 7 ULTRA rev 13 CC24 7 ULTRA 4 3 2 Copying Pasting a Program Configuration The copy paste function allows copying specific parameters from one controller program to another This avoids repeating the same programming sequence over and over again Here s a list of the parameters that are duplicated when using the copy paste function The selection of probes used to measure the average
93. nges to verify the controller s performance The temperature probe and static pressure inputs are turned off while the test mode is on This mode is automatically deactivated after 15 minutes of inactivity or when you disable it Select gt 23 Controller Setup gt 9 Test Mode Test Mode pTest Mode Status Off 4 Temperature 77 9 F Static Pressure 080 WC e Set the following parameters Test Mode Status Select Yes to enable the test mode select No to exit from the test mode Exit Press BACK Change Press Press w to Select an item Temperature Enter the simulated room temperature This parameter can only be changed if the test mode status is enabled above Static Pressure This is the current static pressure level in the room This value is shown as a reference only it cannot be modified This parameter is only shown if the static pressure sensor is enabled s 4 5 4 9 Version This menu shows your controller s version number This piece of information is useful to get technical support CC24 7 ULTRA Select SETTINGS PROGRAM gt 23 Controller Setup gt 10 Version PC Exit Press BACK 40 CC24 7 ULTRA rev 13 Clean Mode CC24 7 ULTRA The clean mode is used to interrupt regular operations of the controller when the room is empty When this mode is enabled the controller simply provides a minimum level of heat and a minimum level of ventilation optional C
94. ning in a minimum ventilation cycle It can be adjusted from 0 to 100 68 CC24 7ULTRA rev 13 CC24 7 ULTRA Over O pening Select the inlet opening reached during the over opening stage 0 to 100 Over Opening Bandwidth Select the temperature interval over which the inlet opens from the opening associated with the last ventilation stage towards the opening of the over opening stage Stage X Min Assign an inlet opening with the startup of each variable fan stage 0 to 100 Accessible if variable fan stages are used Stage X Assign an inlet opening with each fan stage 0 to 100 CC24 7 ULTRA rev 13 69 Inlet Calibration The inlet calibration tells the controller w hat are the minimum and maximum positions of the actuator minimum calibrated posi tion opening of 0 maximum calibrated position opening of 100 Select gt 10 Inlet Available if the inlet is enabled s 4 5 Set the following parameters These parameters are only displayed if the inlet mode is set to potentiometer in the installation setup see sec 4 5 Calibrate Inlet Select Yes to start the calibration Minimum Use the Close switch to close the inlet to its minimum position Once it is reached set the switch to Off to stop the actuator Press to save the position Maximum Use the Open switch to open the in let to its maximum position Once it is reached set the switch to
95. ntensity The regular opening of stage 1 is reached when the fans reach their full intensity In minimum ventilation the inlet is at the position defined for stage 1 or Stage 1 Min if variable fans are used when the fans are running it closes when the fans are off CC24 7 ULTRA rev i3 75 CC24 7 ULTRA Automatic Reset of the Inlet Position Resetting the actuator s position clears all accumulated time offets caused by the frequent openings and closings of the inlet The controller resets the actuator s position at regular interval to make sure the inlet position is always accurate This reset is performed automatically according to one of these two methods Reset the minimum position only Close mode Each time a reset is performed the inlet closes totally Once the acutator s position is reset it returns to its previous position Reset toward the nearest position Open Close mode To reset the actuator s position the controller either fully opens or closes the air inlet If the inlet opening is already higher than 2596 at the beginning of a reset the controller opens the actuator otherwise it closes it This way the inlet never closes w hen the room temperature already asks for a wide opening Make sure limit switches are located at both ends of the acutators w hen using this resetting method 76 CC24 7ULTRA rev 13 CC24 7 ULTRA 6 4 3 2 Settings This procedure shows how to set a timer based air inlet Refe
96. nter the first digit of the passw ord then press En ter once again e Proceed in similar fashion to enter the 4 digits of the passw ord then press Enter to validate The user is then identified CC24 7 ULTRA rev 13 Default installer passw ord 0 6 1 0 User 1 Password 1 1 1 1 User2 Password 2 2 2 2 User 1 X ks ko kx 4 Current User pChange User Exit Press BACK Change Press Press w to Select an item CC24 7 ULTRA 4 2 2 Changing the Installer s Password Select gt 23 Controller Setup gt Current User Installer 7 Password pChange User Change Password Confirm Password The installer passw ord must first be en tered as shown above in order to be modified The prompt Change Pass word appears on screen once the In staller password is entered correctly Proceed as explained above to enter the new installer passw ord Exit Press BACK Change Press Press w to Select an item IMPORTANT Choose an easy to remember passw ord and write it down in a safe place Confirm the new installer passw ord Once the new installer passw ord is entered the prompt Confirm Password is displayed Enter the new password once again to confirm then press Enter to validate CC24 7 ULTRA rev 13 19 CC24 7 ULTRA 4 3 Controller Programs amp Seasonal Settings PROGRAMS The controller has 2 programs of temperature settings Each program has its own probe a
97. o the initial count and the total mortality returns to zero Once you have answered Y es to the Start New Batch question the controller vali dates the answer then shows the No answer once again The new batch has now been started CC24 7 ULTRA rev 13 109 CC24 7 ULTRA 13 4 Message Center Use the message center as a reminder for the maintenance of your equipment Y ou must first enter the frequency at which your various servicing activities must be performed The controller will then advise you when the servicing time has elapsed When this happens the controller turns on the Message Center status led and posts a message telling the nature of the servicing activity that needs to be executed in the Message Center menu 13 4 1 Message Log The Message Log menu tells which servicing activity need to be done When the Message Center status led is lit when a message is present in the Message Log menu The con troller keeps in memory the last 25 events Select gt 24 Message Center gt 1 Message Log or press 13 4 2 Clearing the Message Log Once you have completed the servicing ac tivities clear the message logs as follows Select gt 24 Message Center gt 4 Clear Message Center Select Yes to clear the messages that are currently present in the M essage Log menu 110 CC24 7ULTRA rev 13 Message Log Logged on Jan 01 2005 12 00 pRaise Feed Lines 4 Raise Water Lines Change Alarm
98. on is enabled lights re main lit all the time as long as the pro gram is active Number of Steps Select the number of steps performed within the selected program Available if the Lights on 24 Hours function is disabled above Settings for Step x Select the proper step then set the follow ing parameters Available if the Lights on 24 Hours function is disabled above Start Time Select the time at which the selected step starts Intensity Select the intensity that is reached during the selected step Transition Select the amount of time required for lights to reach their specified in tensity CC24 7 ULTRA rev 13 95 96 CC24 7 ULTRA 9 3 Activating Additional 0 10V Light Outputs The controller has two 0 10V outputs to control supplementary variable fan stages lights or heating devices The steps below show how to use the second 0 10V output as a light output Select gt 21 0 10V Output Settings Accessible if 0 10V outputs are enabled s 4 5 Set the following parameters Show Settings of Select the second 0 10V output Output Type Select Light if lights are connected to the second 0 10V output Mode Select the type of signal used by the selected output 0 10V or 10 0V CC24 7 ULTRA rev 13 0 10V Output Settings pShow Settings of Output 2 4 Output Type light Mode 0 10V Exit Press BACK Change Press Press w to Select an item RELATIVE HUMIDITY RH
99. oon Check Ctrl Alarm Output Cal Override Thermostats Check Cooling System 1 Day 1 Month 2 Day 2 Month Heating System 1 Day 1 Month 2 Day 2 Month Air Inlet 1 Day 1 Month 2 Day 2 Month Adjust Verify Actuator Limit Sw 1 Day 1 Month 2 Day 2 Month Drain Mist System Day Month Message Center Settings 500 hours 4 300 hours 300 hours 600 hours hours days days days days month month month month month month month month March 1 September 1 March 1 September 1 March 1 September tch Adj 1 March 1 September 1 September Press w to Select an item CC24 7 ULTRA rev 13 111 CC24 7 ULTRA 13 4 4 Relay Selection for the Servicing Activities Some servicing activities are signalled after a defined run time of their associated devices e g fans cooling pads cooling sumps amp distribution pipes Y ou must thus specify w hat relay the devices are using Sees gt 24 Message Center gt 2 Relay Selection Select a device Fan Belt Cooling Pad Cooling sump Distribution pipe Exit Press BACK Change Press Press ay to Select an item e Puta check mark to identify the relay s that are used for the activation of the selected device 13 5 Relay Run Time Show Relay Run Time The controller keeps in memory the running mii 32 oo time of all relays Follow this procedure to dee Meis 1350 houf se
100. perature is warm enough The room temperature must re main equal or lower than Outside T Out side Influence or low er than the Set Point Hi Offset whichever is higher but in every case it must remain below the criti cal temperature no matter w hat the out side temperature is Temperature alarms An alarm is active ROOM TEMPERATURE Set Point HI Offset Set Point Lo Offset Set Point Lo Offset LI NORMAL RANGE NO TEMPERATURE ALARMS C OUTSIDE THE RANGE A TEMPERATURE ALARM IS SET OFF Temperature alarms with outside temperature influence ROOM TEMPERATURE ALARM LIMIT OUTSIDE TEMP Set Point Lo Offset NORMAL RANGE NO TEMPERATURE ALARMS OUTSIDE THE RANGE THE TEMPERATURE ALARM IS SET OFF CC24 7 ULTRA rev 13 101 CC24 7 ULTRA Select gt 23 Controller Setup Low Offset Temperature 10 0 F4 gt 5 Alam Settings m Offset Temperature 15 0 F Outside Influence 5 0 F gt 1 Temperature Critical Temperature 90 0 F High Breaker Alarm 120 0 F Set the following parameters Low High Offset Temperature The Hi and low offsets are the num ber of degrees below and above the set point at which a temperature alarm is set off The low temperature limit can be adjusted from 50 F to 0 5 F 27 8 to 0 3 C below the set point Lo Offset The high alarm temperature can be adjusted from 0 5 F to 50 F 0 3 to 27 8 C above the set point Hi Offset Exit
101. py paste function to program several heating outputthat use the same curve Referto section 7 3 3 CC24 7 ULTRA rev 13 89 90 CC24 7 ULTRA 7 3 2 Settings gt gt Select Heater 1 Start Temperature Curve 9 Curve Settings x Heater x Start Temperature Available if the heaters Offset curve is enabled s 4 5 q Curve Status Set the following parameters Exit Press BACK Gauge Press F Press w to Select an item The curve steps can only be modified w hile the curve is off Day Number Set the day for each of the 10 steps This number corresponds to the animal age and is adjustable from 5 to 450 days Negative values are used to prepare the house before letting animals enter Start Temperature Set the heater s start temperature for each step Curve Status Select Yes to activate the curve Once it is enabled the heater s start tem perature becomes automatically adjusted betw een consecutive points of the curve for this reason curve steps cannot be modified while the curve is on CC24 7 ULTRA rev 13 CC24 7 ULTRA 7 3 3 Copying amp Pasting Heaters Curves Select gt gt 9 Curve Settings e Heat 1 8 Copy Paste Heater Curve gtd das tard Available if the heaters offset curve is enabled s 4 5 Select the heating curve that needs to Exit P BACK Ch OP be duplicated and the target curve as Nr cR Mu er CIS follow s Copy From This is the source
102. quently Stop Temperature If the heating curve is not used the stop temperature of each heating output is related to the set point this means that if the set point changes the stop tem perature is adjusted consequently If the heating curve option is enabled the stop temperature for a given heating output becomes based on the start tem perature of the output this means that if the start temperature of the output changes the stop temperature is adjusted consequently 86 CC24 7ULTRA rev 13 CC24 7 ULTRA 7 1 2 Settings Select gt 12 Heater Start Stop Temperature Set the following parameters Refer to the previous section to get further informa tion on these parameters Heaters Start Stop Temperatures The start temperature of a heating stage can be adjusted from 40 F 22 2 C below the set point to 39 5 F 21 9 C above the set point its stop temperature can be adjusted from 0 5 F above the start temperature to 40 F 22 2 C above the set point Using a start tem perature that is greater than the set point can be used to control heat mats for instance Heater Start Stop Temperature rrent Temp Set Point 80 Exit ater 1 Start Temperature 78 Stop Temperature 79 ater 2 Start Temperature 78 Stop Temperature 79 ater 3 Start Temperature 78 Stop Temperature 79 Press BACK Change Press Press w to Select an item CC24 7 ULTRA re
103. r i 9 300 Total run time of the actuator NB Round up the result to the next highest integer for instance a result of 6 05 should be rounded up to 7 Example 1 Total run time of actuator is 89 seconds If hysteresis 0 sec 200 89 2 25 round up to 396 min between stages If hysteresis 1 sec 300 89 3 37 round up to 4 Example 2 Total run time of actuator is 45 seconds If hysteresis 0 sec 200 45 4 44 round up to 5 If hysteresis 1 sec 300 45 6 66 round up to 7 CC24 7 ULTRA rev 13 77 78 CC24 7 ULTRA Inlet Run Time Enter the exact amount of time required to reach the actuator s maximum limit switch The controller limits the opening of the actuator accordingly Auto Reset Mode Select the desired reset mode choose Open Close to reset the actuator tow ard its nearest position select Close to close the actuator in order to reset its position select Off to disable the auto reset function Refer to the previous section for further information about resets Auto Reset Time Select the time at which the reset is performed Auto Reset Every Select the frequency at which the actuator is reset once every 1 to 7 days Open Close Time Advanced During a reset the controller opens or closes the inlet during this delay or up until a limit switch is reached By default this value is the same as the total run time of the acutator Accessible from the
104. r choose to enable them continuously Select 7 Temperature Set Point Set the following parameters Use Soaking Select Y es to enable the soaking out put select No to disable it On amp Off Times The soaking timer is made of an On and Off Time The On Time can be adjusted from 0 to 60 minutes the Off Time can be adjusted from 0 to 240 minutes 4 hours Set these parameters to the desired value of Soaking Cycles Select the number of soaking cycles that need to be performed To activate these cycles continuously increase the number of soaking cycle until you reach the continuous mode cont Temperature Set Point Cu Te Ni rve Status Of f mperature Set Point 80 0 ght Temp Set Point 80 0 Clean Out Mode Yes pus Nu Exit Set Point 40 0 Use Min Ventilation Yes e Soaking Yes On Time 10 00 ms Off Time 50 00 ms mber of Cycles 12 Press BACK Change Press Press w to Select an item CC24 7 ULTRA rev 13 99 12 ALARMS 12 1 Alarm Log When an alarm occurs the alarm led is turned on and the alarm is stored in the alarm log menu along with the time and date The controller keeps in memory the last 25 alarm conditions Select Logged on Dec 04 200X gt 20 Alarm Log or press 6 03 Temperature Low F pProbe x Defective Static Pressure Probe Defective Usethe arrow keys to select an alarm Relative Humidity Probe Defective The date and the time
105. r to section 4 5 to en able this inlet operating mode Timed Inlet Settings Select Open and Close Times pStage 1 Min 10 gt 10 Inlet Stage 10 Stage Min 10 5 avn REG Ta DIL NEM ICM Stage 10 Available if the inlet is enabled s 4 5 Stage 10 Stage 10 p Stage 10 Set the following parameters Stage 10 These parameters only displayed if the Stage 12 10 inlet mode is set to timer in the installation Total nlet Time 2 00 ms setup see sec 4 5 Auto Reset Mode OPEN CLOSE Auto Reset Time 6 00A Auto Reset Every 3 days Stage X Min Open Close Ti me 120 sec Start Manual Reset Now No Assign an inlet opening with the startup of each variable fan stage 0 to 100 Exite Press BACK Changes Press Hs Press w to Select an item Accessible if variable fan stages are used Stage X Assign an inlet opening with each fan stage 0 to 100 IMPORTANT A certain minimum opening of the actuator 96 difference must occur betw een 2 consecutive stages This minimum opening percentage is de fined as a function of your actuator s run time and according to the chosen hysteresis see Installation Setup in section 4 5 Please fill in the table below to find out what is the minimum opening percentage of your actuator and be sure to respect it w hen assigning the inlet positions betw een 2 consecutive stages Minimum Opening between 2 consecutive stages 96 200 Total run time of the actuato
106. rly Pay attention The follow ing text contains very useful information The function parameter must be set separately for both seasons winter amp summer CC24 7 ULTRA rev 13 7 CC24 7 ULTRA 1 3 Controllers Overview The CC24 7 ULTRA is an electronic device used for environmental control in live stock buildings It allows to maintain a specified target temperature by controlling the operation of ventilation and heating equipment The controller can operate the follow ing inputs amp outputs OUTPUTS Ww e Up to 30 internal On Off relays to control heating stages fan stages clock outputs tunnel curtain natural ventilation curtains stir fan output cooling outputs air inlet soaking output KM MN H BN A variable fan outputs 0 10V outputs to control heat mats fans and or lights N N INPUTS inside temperature probes outside temperature probe static pressure sensor potentiometer humidity sensor water meters dry contact inputs to monitor 2 feeders 1 device in the message center Refer to the wiring diagram enclosed at the of this manual to connect the various devices to the controller s inputs amp outputs 8 CC24 7 ULTRA rev 13 CC24 7 ULTRA MAIN FEATURES OF THE CONTROLLER VERY LARGE LCD DISPLAY A large screen provides an efficient interface for displaying monitoring and adjust ing the parameters 2 CONTROLL
107. robes 1 Number of Water Meters 0102 Number of Relays 20 or 30 Number of Fan Stages 1to 12 w o Number of Programs Number of light programs Number of Heaters Number of Natural Zones Number of Cooling Cooling outputs follow set point Number of Clocks 0to4 Powe _ Start Stop Start Run X Start Repeat Start Stop Start Run X Start Repeat Start Stop Start Run X Start Repeat Start Stop Start Run X Start Repeat Use Night Set Point z Use Set Point Curve Yes 2 Use Minimum Ventilation Curve Yes 2 Use heater offset curve Yes z Use Animal Age function Yes z Use Heater Programs Yes o z Use Tunnel Yes o Tunnel Mode Timed Static Pressure Inlet Transition mode Open Static Pressure As is Tunnel Pre opening Type Normal Tunnel Help Tunnel Pre opening Time seconds 116 24 7 ULTRA rev 13 CC24 7 ULTRA Installation Setup Template s 4 5 Use Static Pressure SP Probe None Stage Outside T irises ___ ___ ___ Potentiometer Pressure Shown LED Display Static pressure Room Temperature and Inlet Position CC24 7 ULTRA rev 13 117 CC24 7 ULTRA Probe Assignment Template s 4 6 PROBE SELECTION ye pe Avg Room T a AgRoomT b Heater 4 a WW LJ Heater b LL LL LL He
108. room temperature The probe assignment of heating units only if heater programs are enabled The relay assignment of fan stages 1 to 6 The relay assignment of heaters only if heater programs are enabled Select gt 22 Relay and Probe Assignment gt 18 Copy Paste pSelect item to copy Program 4 Copy from Program A Available from the installer mode s 4 2 EN The prompt Select item to copy is displayed Choose the Program option Copy From Exit Press BACK Change Press Xr AS P to Select it This is the initial program The Mm NR one that will be duplicated Paste to This is the target program The one on which the initial program will be pasted Oncethe source and the target programs have both been defined the message Confirm appears on the display Select Yes to confirm the program duplication The message Copy in progress please wait is displayed Wait until the process is over 4 4 Measuring Units Select gt 23 Controller Setup gt 8 Units me Mode AM PM 4 Temperature F Select the desired measuring units no n Static Pressure Time mode AM PM 24 hours Temperature Celsius Fahrenheit Water Gallons Liters Static Pressure Exit Press BACK Change Press Press to Select an item Inches of water WC Pascal M CC24 7 ULTRA rev i3 21 CC24 7 ULTRA 4 5 Installation Setup The follow ing section shows ho
109. rtain 9 Ourve Settings 2 Minimum Ventilation Var On Time 4 Relays for Inlet 3 Minimum Ventilation Variable 2 5 Relays for Clocks 6 Relays for Coolings 10 Inlet 7 Relays for Backup 11 Tunnel Curtain 8 Relays for Naturals 12 Heater Start Stop Temperature 22 Relay and Probe Assignment Sa Pelay Tien 10 Relays for Feeder 1 Fan Temperature Settings 11 Relays for Soaking 13 Fan Cool Nat Temp Settings 2 Cooling Temperature Settings 12 Probes for Stages 3 Natural Temperature Settings 1 Probes tar heaters 14 Light settings x Light program 1 8 14 Probes for Coolings 15 Probes for Naturals 1 Clock 1 10V 2 Clock2 16 Probes for 0 10V Outputs 15 Clock Time 3 Clock3 17 Main breaker s temperature 4 Clock4 18 Copy Paste 5 Day of the week 1 Relative Humidity Compensation 16 Animal Age amp Mortality 2 hstallation 3 Probe Calibration 4 Time and Date 5 Alarm Settings 23 Controller Setup 6 Day Night Time 7 Password 8 Units 9 Test Mode 10 Version 24 Message Center 25 Relay Run Time CC24 7 ULTRA rev 13 121 Removing a Core Card Before proceeding switch power off at service panel and lock the switch disconnecting means to prevent power from being switched accidentally When the service disconnecting means cannot be locked securely fasten a prominent warning device such as a tag to the service panel ANNEX 1 CORE CARD Inserting a Core Card Before proceeding switch power off at service
110. rts being used at the start up of a user defined fan stage Example When the start temperature of stage 7 is reached the tunnel curtain starts using the second group of static pressure settings in other words new high and low pressure limits start being used The initial group of parameters are used once again when the room temperature decreases below the stop temperature of stage 7 Transition betw een static pressure groups STATIC according to fan stages PRESSURE LIMITS HI SET POINT 2 OPEN AT HI SET POINT 1 OPEN AT LO SET POINT 2 CLOSE AT LO SET POINT 1 CLOSE AT ROOM FAN STAGE7 FAN STAGE 7 TEMPERATURE STOP T START T 60 CC24 7ULTRA rev 13 CC24 7 ULTRA 6 3 1 2 Settings The following settings are only available if the tunnel curtain operates according to the pressure level Refer to section 4 5 to select this operating mode Select A Tunnel Starts at Stage 3 gt 11 Tunnel Curtain or press E Ped Age e Available if the tunnel curtain is enabled 21 days aximum Tunnel Stage 1 10 s 4 5 Animal age 2 28 days Maximum Tunnel Stage 2 10 Animal age 3 35 days Maximum Tunnel Stage 3 10 Set the following parameters Curtain at pen Curtain a i Refer to the previous section to get further Static Pressure Settings information on these parameters Start at Stage i Close Curtain at 050 WC Open Curtain at 080 WC Tunnel Curtain s
111. s value can only be modified while the curve status is Off s 5 1 2 Clean Out Mode see section 4 11 Soaking see chapter 11 CC24 7 ULTRA rev 13 CC24 7 ULTRA 5 1 2 Set Point Curve The set point curve allows an automatic adjustment of the target room temperature over time The set point changes using 10 steps Each step specifies a day number and a target temperature for that day These steps are based on the animal age Once all steps are defined the curve must be activated The controller then starts changing the temperature set point every hour in a linear fashion betw een consecutive steps of the curve When the last step is reached the temperature set point for that day is maintained until a new animal batch starts Night set point If a night set point is used the set point curve stops being used at night NOTE Certain restrictions apply to reduce the risk of errors The highest possible day number is 450 Decreasing day numbers is not allow ed Increasing the temperature over time is not allow ed Allten steps must be specified If you don t need ten different steps repeat the last temperature for each unnecessary step SET POINT Temperature Curve DAY 5 DAYO DAY 5 DAY 10 DAY 15 DAY 20 DAY 25 DAY 30 DAY 35 DAY 40 CC24 7 ULTRA 13 43 44 CC24 7 ULTRA Select gt gt Temperature Set Point Curve set Point 80 07 9 Curve Settings 1 Temperature Set Point Availa
112. st be greater than the minimum speed Mode Select the proper signal used by the selected output 0 10V or 10 0V 58 CC24 7ULTRA rev 13 CC24 7 ULTRA 6 3 Tunnel Ventilation The controller can control an endwall curtain for tunnel ventilation This curtain is either controlled by the static pressure SP level or it can open and close according to atimer Refer to section 4 5 to select the proper operating principle Timed SP 6 3 1 Static Pressure Curtains 6 3 1 1 Principle of Operation The activation of tunnel ventilation stages is linked with the activation of a user defined fan stage When the start temperature of this stage is reached the tunnel curtain starts to be adjusted according to the static pressure level Tunnel Curtain based on the static pressure level STATIC PRESSURE UON THE STATIC PRESSURE LEVEL EXCEEDS THE HIGH LEVEL TOES DENN THE STATIC PRESSURE LEVEL DECREASES THE CURTAIN OPENS UNDER THE LOW LEVEL ACCORDING TO ATINER THE CURTAIN CLOSES OPEN TIME OFF TIME ACCORDING TO A TIMER CLOSE TIME OFF TIME CURTAIN OPENS HIGH LIMIT CURTAIN STAYS STILL THE CURTAIN STOPS CLOSING LOW LIMIT 7 CURTAIN CLOSES TS The tunnel curtain can start opening at stage 1 if no natural ventilation curtain is used Refer to section 4 5 to enable disable the curtains Timer When the static pressure level exceeds the high pressure limit the curtain opens during the Open Time t
113. sted over time by using a curve CC24 7 ULTRA rev 13 45 46 CC24 7 ULTRA Settings Minimum ventilation parameters are set differently depending on the options that were chosen in the Installation Setup s 4 5 Refer to the previous section to get more details on each option OPTION A If variable fans are enabled and the minimum ventilation mode is set to Variable in the Installation Setup s 4 5 Select gt 8 Minimum Ventilation or press c Variable 1 Curve Off gt Status On 4 On Time 15 sec Curve Status Off Time 15 sec The status of the minimum ventilation ae curve is displayed but cannot be modified gurua ant Refer to section 6 1 2 to modify it On Time 15 sec Off Time 15 sec Minimum Speed 30 9 On Off Times i n r 1 it i gj Set the minimum ventilation timer s On E E an and Off times for both variable outputs Adjustable from 0 to 900 seconds Minimum Speeds Set the speed of both variable outputs The fans run at this speed during the On Time portion of minimum ventilation cycles Can only be modified if the curve is disabled s 6 1 2 CC24 7 ULTRA rev 13 CC24 7 ULTRA e OPTIONSB amp C If variable fans are enabled and the minimum ventilation mode is set to On Min in the Installation Setup s 4 5 or if variable outputs are disabled Select gt 8 Minimum Ventilation or press c OO pMinimum Ventilation Curve Off 4 On
114. t or select Man to control the inlet position yourself using the controller s relay switches Note that inlet alarms are disabled when the inlet is controlled manually SP Compensation Select the opening that must be added or removed to the inlet position when the static pressure level is out of range The opening compensation can be adjusted from 0 to 1096 Available if the static pressure compensation function is enabled in section 4 5 Low Static Pressure Set Point The low pressure compensation starts w hen the pressure level decreases below this level Adjustable from 0 to 0 40 WC Available if the static pressure compensation function is enabled in section 4 5 High Static Pressure Set Point The high pressure compensation starts when the pressure level increases beyond this level Adjustable from 0 to 0 40 WC Note that the high pressure limit must be greater than the low limit Available if the static pressure compensation function is enabled in section 4 5 Wind Delay the static pressure compensation on the inlet opening is applied each time the Wind delay elapses and the pressure level is out of range Ad justable from 30 seconds to 15 minutes Available if the static pressure compensation function is enabled in section 4 5 Calibrate Air Inlet Refer to the follow ing section of this manual to calibrate the inlet Minimum Opening The minimum opening represents the position of the inlet w hen the fans are not run
115. t then stay still during EN Static Pressure Settings 2 the Off time This delay ranges from 0 to Shick at Stage E M 900 seconds Outside T Influence 50 0 F Close Inlet at 050 WC Open Inlet at 080 WC Close Inlet at Stage Open Ti me 60 sec Select the fan stage above which the inlet er enu M NI must remain closed This feature is useful Close Inlet at stage None to close the inlet at the beginning of tunnel FIKTHEITTIHUITIGNENENITTTIUNOIITUEEUS ventilation for instance Select None to Press y to Select an item disable this function 74 CC24 7ULTRA rev 13 CC24 7 ULTRA 6 4 3 Timer Based Inlet 6 4 3 1 Principle of Operation When the inlet position is based on a timer you must specify the total time required to fully open the actuator You must then associate an inlet opening with the start up of each fan stage the inlet opening is defined as a percentage of the total open ing time As the temperature increases and new stages are activated the inlet opens or closes accordingly The follow ing diagram shows the operation of a timer based inlet OF THE i E Timer based OPENING Air Inlet TIME Minimum Ventilation Bandwidth Stages Stage 1 Min Stage 1 Stage 2 Stage 3 An opening is added when a variable fan stage starts for stages 1 and 2 only This step is called Stage x Min In the example above Stage 1 Min defines the point w here Stage 1 fans start running at their minimum i
116. tarts at Stage Open Ti me 60 sec The curtain starts being used when the ciosa fiar b0 sec start temperature of this fan stage is Off Time 10 sec reached Exit Press BACK Change Press Press w to Select an item Minimum Age Animal age below which the tunnel curtain remains closed Tunnel ventilation can only be enabled when this age is reached Adjustable from 1 to 450 days Decrease the value to Off if you want to disable this function Accessible if the Multiple Tunnel Stage w Age function is disabled s 4 5 Animal Age 1 3 This is the animal age below which tunnel ventilation is limited to the specified maximum tunnel stage Adjustable from 5 to 450 days Negative day values are used to prepare the room before the animals arrival Decrease the value to Off if you want to disable this function Accessible if the Multiple Tunnel Stage w Age function is enabled s 4 5 Maximum Tunnel Stage 1 3 This is the maximum tunnel stage that can be performed when the animals are younger than the specified age Note that maximum tunnel stage 3 is automati cally set to the highest fan stage Accessible if the Multiple Tunnel Stage w Age function is enabled s 4 5 Open Close Curtain at Set the static pressure limits below above which the tunnel curtain opens and closes according to a timer Adjustable from 0 to 0 2 inches of water 0 to 50Pa CC24 7 ULTRA rev 13 61 CC24 7 ULTRA Sta
117. ter this menu The controller will create a new CONTROLLER 1 DMP file at the root of the USB drive If this file name already exists it will be saved under a different name CONTROLLER 2 DMP for instance This way the controller will never erase a file on the card 3 Update Firmware Choose 3 Update Firmware to download a new firmware file into your controller This process will not affect your parameter settings When selecting this option a list of all firmware files located on the USB drive is displayed PKG files Select the desired file and then simultaneously press the right and left arrow keys to start the transfer Note that the controller can only read the files that are located at the root of the USB drive It cannot access any sub directory 4 Save Event Buffer Choose 4 Save Event Buffer to save the event buffer of the controller on your USB card The file will have a txt extension USB card only A Simultaneously press and hold the right and left arrow keys for 5 seconds to exit from the transfer menu Remove the USB drive from the connector when the transfer is over 16 INSTALLATION REPORT CLIENT Name Address City Phone Fax E mail INSTALLER Name Address City Phone Fax E mail CC24 7 ULTRA 13 115 CC24 7 ULTRA Installation Setup Template s 4 5 PARAMETER SETTING 08 Numbre of T P
118. ternates between 0 and a user defined fan speed On Min mode minimum ventilation is provided by variable outputs and by stage 1 fans In minimum ventilation the speed of the variable outputs alternates betw een a user defined minimum speed and 100 UseRamping on Stage 1 This function allow s to smooth out the transition from the minimum ventilation cycles to the full operation of stage 1 Select Y es to enable this option Available if variable outputs are disabled Refer to section 6 1 3 1 for further information Use Ramping Below Set Point With this function the controller automatically adjusts the run time of stage 1 fans in minimum ventilation according to the outside temperature as the weather gets colder the fan run time decreases gradually to compensate for the change Refer to section 6 1 3 2 for further information Ramping Delay 1 Advanced Setting This delay is used when the outside temperature is greater than the outside set point or if no outside temperature sensor is used If the difference betw een the current On Time of stage 1 and the On Time calculated by the ramping algorithm is greater than this delay the On Time becomes the new calculated value s 6 1 3 Available from the factory mode and if variable outputs are disabled Ramping Delay 2 Advanced Setting This delay is used when the outside temperature is low er than the outside set point If the difference betw een the current On Time of
119. the Multiple Tunnel Stage w Age function is enabled s 4 5 Total Curtain Run Time Set the total time that is required for the tunnel curtain to open totally The sum of all opening times below cannot exceed this time limit Adjustable from 0 to 15 minutes Curtain Opening Times Select the opening time that is associated with the activation of each fan stage Adjustable from 0 to 15 minutes 64 CC24 7 ULTRA rev 13 CC24 7 ULTRA 6 4 Air Inlet The air inlet can either be used to control the pressure level or it can open or close as a function of room temperature If it operates according to the room tempera ture the inlet position can either be defined by a timer or with a potentiometer Enable the proper operating mode of the air inlet in the Installation Setup menu see sec 4 5 6 4 1 Potentiometer based Air Inlet 6 4 1 1 Priniple of Operation When a potentiometer based inlet is used you must associate an inlet opening with the start up of each fan stage As the room temperature increases and new stages are activated the inlet will open or close accordingly If variable stages are used two inlet openings must be set an inlet opening corre sponding to the beginning of the fan stage stage on temp and an inlet opening that is reached when the variable fan stage reaches maximum speed Operating Diagram of a Potentiometer based Air Inlet INLET OPENING STAGE 3 STAGE 2 STAGE 2 MIN STAGE 1 STA
120. the ON TIME and then turn off until the end of the CYCLE TIME Minimum Ventilation Timer What fans are used in minimum ventilation Depending on chosen installation options the controller can use different combina tion of fans in minimum ventilation refer to section 4 5 to enable proper minimum ventilation options The controller can also activate stir fans continuously if stir fan relays are assigned to stage 1 s 4 7 3 2 OPTION A Variable outputs enabled amp Ventilation mode Variable If these options are chosen the controller only use variable speed fans in mini mum ventilation V ariable speed fans are off during the Off Time portion of the cycle and run at a user defined speed during the On Time this speed can also be adjusted over time by using a curve OPTION B Variable outputs enabled amp Ventilation mode On Min If these options are chosen the controller uses both variable speed fans and stage 1 fans in minimum ventilation During the Off Time portion of a cycle stage 1 fans are off and variable fans run at their minimum speed During the On Time stage 1 fans and variable fans run at 10096 The On Time portion of minimum ventilation cycles can also be adjusted over time by using a curve OPTION C Variable outputs disabled If variable outputs are disabled the controller only uses stage 1 fans in mini mum ventilation Note that the On Time portion of the minimum ventilation cycle can be adju
121. the night set point is adjusted accordingly To use a night set point enable the night set point function in the installation in section 4 5 and set the time at which the night begins in section 4 1 1 SET POINT CURVES Use a temperature curve to get an automatic adjustment of the set points over a given period of time The target temperature is thus always adapted to the animals needs as they grow Refer to section 5 1 2 for further information about the curves 5 1 1 Adjusting the Temperature Set Point Select gt 7 Temperature Set Point or press pCurve Status Temperature Set Point Temperature Set Point Night Temp Set Point 5 m Clean Out Mode Set points can only be modified Set Point 40 0 F Use Min Ventilation Yes while the curve is off Use Soaking Yes On Time 10 00 ms Off Time 50 00 ms Number of Cycles 12 Exit Press BACK Change Press Press w to Select an item Set the following parameters Curve Status Shows the current status of the set point curve This piece of information cannot be modified Refer to section 5 1 2 to modify the curve status Available if the set point curve option is enabled s 4 5 Temperature Set Point Adjustable from 40 to 100 F 40 0 C to 37 8 C Can only be modified when the curve status is Off s 5 1 2 Night Set Point Adjustable from 40 to 100 F 40 0 C to 37 8 C Available if the night set point function is enabled s 4 5 Thi
122. tic Pressure Settings 2 The following procedure shows how to set the tunnel curtain s second group of pressure settings Refer to the previous section for further information on these parameters Note that the following menus are only accessible if the second group of pressure settings is enabled s 4 5 Start at stage Select the fan stage at which the controller switches from its regular pressure settings to the second group of pressure settings This menu only is only shown if the Stage transition method between groups of pres sure settings is selected s 4 5 Open Close Limits second settings Set the static pressure level below which the curtain closes and above which it opens when the second groups of static pressure settings is used Adjustable from 0 to 0 2 inches of water 0 to 50Pa Open Close Off Times Set the curtain s opening and closing times to the desired value This timer is used when the static pressure level exceeds the high or low pressure limits and are common to both static pressure groups Adjustable from 0 to 30 minutes 62 CC24 7 ULTRA rev 13 CC24 7 ULTRA 6 3 2 Timer Based Curtain 6 3 2 1 Principle of Operation The activation of the tunnel ventilation is linked with the activation of a user defined fan stage When the room temperature reaches the start temperature of that stage the curtain opens according to the opening time that is associated with the stage When half of the curt
123. tings If seasonal settings are used set the fan stage parameters separately for both seasons Press a to select a season Select gt 13 Fan Cool Nat Temp Settings gt 1 Fan Temperature Settings Set the follow ing parameters Refer to section 6 2 1 for further information on these parameters Current Temp Set Point This is the current temperature set point It is displayed for consultation only and cannot be modified Refer to s 5 1 for further information EJE Start amp Stop Temperatures Fan Temperature Settings 80 0 F 4 Current Temp Set Point Stage 1 Start Temperature Stop Temperature V1 Bandwidth V2 Bandwidth Stage 2 Start Temperature Stop Temperature V1 Bandwidth V2 Bandwidth Stage 3 Start Temperature Stop Temperature Stage 4 Start Temperature Stop Temperature Stage 12 Start Temperature Stop Temperature Exit Press BACK Change 80 80 2 2 80 80 2 2 81 80 81 80 81 0 F 80 5 F Press Press w to Select an item Set the start and stop temperatures of each fan stage The minimum tempera ture difference betw een tw o consecutive start temperatures is of 0 5 F 0 3 C EJE V1 V2 Bandwidths Set the number of degrees that is required for variable outputs to reach their full speed s 6 2 1 2 Adjustable from 0 5 to 20 0 F 0 3 to 11 1 C Available if variable outputs are enabled s 4 5 and if they operate in
124. tion compensation 52 Configuration module 114 Connections 11 12 Consumption see Feeder Contrast LCD screen 13 114 Controller Backup see Memory card Features 8 Installation setup 22 28 Location of the controls 13 Model number 2 Mounting instructions 11 Program version 40 Technical specifications 113 Cooling outputs mists Activation 23 Current start stop temperatures 106 Principle of operation 79 Probe assignment 29 30 Relay assignment 38 Settings 80 Shutoff on hi humidity levels 97 Copy amp Paste function Controller programs 21 Fan stages relays 36 Heaters curves 91 Core card 122 Current conditions 106 Curtains see Tunnel or Natural Ventilation Curves Heaters offset curve Activation 24 Copy amp Paste 91 Principle of operation 89 Settings 90 Minimum ventilation On Time curve Activation 24 Principle of operation 48 Minimum ventilation Speed curve Activation 24 Principle of operation 48 Settings 49 50 Set point curve 43 D Date 17 Day Night Day night times 17 Night set point Activation 24 Principle of operation 42 Display LCD display Screen display 15 Red LED display Location 13 Unit selection 28 Status LEDs 16 Electrical specifications 113 External input 111 Fahrenheit units 21 Fan stages 0 10V ventilation Principle of operation 56 Probe selection 29 30 Settings 58 Activation 22 Current start stop temperatures 106 Minimum ventilation see Minimum ventilation Pri
125. utoff occurs when the humidity level increases above the mist shutoff limit ADDED ON TIME OR ADDED SPEED E ON TIME OR ADDED SPEED H WHEN THE HUMIDITY EXCEEDS THE RH SET POINT THE FAN SPEED STARTS INCREASING 10 RELATIVE HUMIDITY RH RH SET POINT GRAPHIC RH Compensation on the minimum ventilation fan speed THE HEATERS USE THEIR MAXIMUM RUN TIME THE HEATERS START IN A TIMER MODE USING THEIR MINIMUM RUN TIME RELATIVE HUMIDITY RH RH SET POINT GRAPHIC RH Compensation using heating outputs CC24 7 ULTRA rev i3 97 CC24 7 ULTRA 10 2 Settings Select Rel Humidity SetPoint gt 23 Controller Setup ars stars Veris Camp gt 1 Relative Humidity Compensation Minim Nene LL ation Add On Ti me Add Speed Available if the humidity probe is enabled Use Mist Shut Off s 4 5 Stop Misting at Use Heater Compensation Heater Min On Time Set the following parameters Heater Max On Time Heater Off Time 285 sec Refer to the previous section to get further Exit Press BACK TUTTE information on these parameters Press w to Select an item Relative Humidity Set Point Set the humidity level above which RH compensation starts adjustable from 25 to 99 Increase the value to Off to disable all RH compensation func tions Use Minimum Ventilation Compensation The controller can compensate for high humidity levels by enhancing the minimum ventilation
126. v 13 0 0 0 0 0 0 0 87 CC24 7 ULTRA 7 2 Heat Mats 0 10V Heating Outputs The controller has two 0 10V outputs to control supplementary variable fan stages or heating devices The following procedure shows how to use 0 10V outputs to control heating units This type of output is activated at its minimum intensity w hen its Start Temperature is reached It increases in intensity as the room temperature de creases and reaches its maximum intensity w hen the temperature decreases below the Max Heat temperature It stops operating when the room temperature in creases above the output s Stop Temperature Output 6 0 10V Heating Output Bandwidth Room T Stop T Select gt 21 0 10V Output Settings pShow Settings of Output 4 4 Output Type Heater Start Temperature 80 0 F e Set the following parameters Stop Temperature 80 5 F Bandwidth 3 0 F Mi ni mum 15 Show Settings of Select the proper Maxi mum 100 Mode 0 10V 0 10V output Output Type Choose Heater to use Exit Press BACK Change Press the 0 10V output as an heating output LEAM Start temperature Set the temperature at which the 0 10V output starts operating continuously at its minimum speed It can be adjusted of 40 F 22 2 C from the set point Stop Temperature Select the temperature at which the output stops It can be adjusted from 0 5 0 3 C above the start temperature to 40
127. w to set up the controller for your particular application Normally this programming process only needs to be done once Select gt 23 Controller Setup pClear Alarms 4 Number of T Probes b 2 Installation Number of Water Meters Number of Relays Number of Fan Stages Number of Programs Number of Light Programs Number of Heaters e Clear Alarms Number of Natural Number of Cooling Select Y es to reset the Alarm Log Coolings Follow SetPoint Yes Available from the installer mode s 4 2 Exit Press BACK Change Press Number of Inside T Probes Press w to Select an item Select the number of temperature probes that are connected to the con troller Adjustable from 1 to 8 probes Number of Water Meters Select the number of w ater meter that are connected to the controller A djustable from 0 to 2 water meters Number of Relays Select the number of relays in use 20 or 30 Note that relays 21 to 30 are optional Number of Fan Stages Select the number of fan stages Adjustable from 1 to 12 stages The minimum number of fan stage is limited by the stage that is used to enter in tunnel ventilation Refer to section 6 3 1 to select the first tunnel stage Number of Programs Select the number of controller programs None 1 program ab 2 programs Number of Light Programs Enable the desired number of light programs from 0 to 8 programs Number of Heaters Select the number of
128. y warm Natural Zones Select the temperature probes that are located in each natural ventilation zone When the controller is in natural ventilation sidew all curtains operate according to the average temperature of their respective zone Note that the outside tem perature probe probe 0 can be part of the average temperature reading of natural zones This way natural ventilation curtains only open when the outside temperature is sufficiently warm 0 10V Outputs Each 0 10V output operates according to the average reading of its assigned temperature probes Main Breaker A probe can be used to monitor the temperature of the main breaker so that the controller can sound an alarm if the breaker s temperature gets too high CC24 7 ULTRA rev 13 29 CC24 7 ULTRA Select gt 22 Relay and Probe Assignment Select the desired probe pShow Probes of Cooling 34 assignment menu 12 Probes for Stages 13 Probes for Heaters 14 Probes for Coolings 15 Probes for Naturals 16 Probes for 0 10V Outputs it Press BACK Press 17 Probes for Main Breaker Available from the installer mode 5 4 2 e Puta check mark 4 to assign a probe Fan Stages or Room Temperature Select the probes that are used to define the average room temperature If several programs are enabled in section 4 5 make the probe selection sepa rately for each program Heaters Assign temperature probes to each heating stage If

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