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Manual - Astronics Test Systems

1. ENGINEERING WIRE LIST WIRE FROM TO TYPE PART WIRE REFERENCE LEN 26 J125 J200 9 14 AWG 500271 40 CHANNEL 12 OUT 602196 901 602346 WHT 999 27 J126 J200 30 1AWG 500271 40 CHANNEL 13 IN 602196 901 602346 WHT 999 28 J127 J200 29 14AWG 500271 40 CHANNEL 13 OUT 602196 901 602346 WHT 999 29 J128 J200 14AWG 500271 40 CHANNEL 14 IN 602196 901 602346 WHT 999 30 J129 J200 14AWG 500271 40 CHANNEL 14 OUT 602196 901 602346 WHT 999 31 J130 J201 11 14AWG 500271 40 CHANNEL 15 IN 602196 901 602346 WHT 999 32 J131 J201 1 14AWG 500271 40 CHANNEL 15 OUT 602196 901 602346 WHT 999 33 J132 J201 22 14AWG 500271 40 CHANNEL 16 IN 602196 901 602346 WHT 999 34 J133 J201 21 14AWG 500271 40 CHANNEL 16 OUT 602196 901 602346 WHT 999 35 J134 J201 2 14AWG 500271 40 CHANNEL 17 IN 602196 901 602346 WHT 999 36 J135 J201 12 14AWG 500271 40 CHANNEL 17 OUT 602196 901 602346 WHT 999 37 J136 J201 13 14AWG 500271 40 CHANNEL 18 IN 602196 901 602346 WHT 999 38 J137 J201 3 14AWG 500271 40 CHANNEL 18 OUT 602196 901 602346 WHT 999 39 J138 J201 24 14AWG 500271 40 CHANNEL 19 IN 602196 901 602346 WHT 999 40 J139 J201 23 14AWG 500271 40 CHANNEL 19 OUT 602196 901 602346 WHT 999 41 J140 J201 4 14AWG 500271 40 CHANNEL 20 IN 602196 901 602346 WHT 999 42 141 201 14 14AWG 500271 40 CHANNEL 20 OUT 602196 901 602346 WHT 999
2. 15311 0 5 KEYN KOY PL HO LL NAL ONAL INES ZB 3lviHH Oo NO NV SNOLOSNNOO SINSWNOESVLOMNOOHO4ISTISHM ES 1 a 555665 ON 58 3 FAON ON GUSH 58 3 ON GUSH 68 34 ON GH 98 34 028883 58 3 28134 v ava sx EET L L COO VSSGLOP E 3 2 Optional Assemblies 4 26 Publication No 980673 055 Rev Assembly 407554 002 HARNESS 1260 22 4 1260 22 User Manual Rev Date 2 19 99 Revision A Component Description U M Qty Reqd Ref 1 602196 901 CONTACT PWR MINI 204 TTI EA 88 00000 J100 J187 3 602345 CQN CAB RCP030C 197 20A EA 3 00000 J200 J202 4 602346 CONTACT SOLDER 12GA EA 88 00000 W J200 J202 5 50027 1 999 WRTEF STR14G 9 9 9 WHT FT 00001 7 610897 TIE CA LKG 062 1 25 EA 00001 8 500005 TIE CORD NYLON FT 00001 9 GRP 110 3 4 TBGWOV POY 500ID BLACK FT 00001 11 M23053 5 104 4 TBGSRK POF 13ID YELLOW FT 00001 12 M23053 5 204 C TBGSRK POF 125ID CLEAR FT 00001 14 M23053 5 109 4 TBGSRK POF 750ID YELLOW FT 00001 15 500104 TBGSRK POF 750ID CLEAR FT 00001 17 M23053 5 111 4 TBGSRK POF1 50ID YELLOW FT 00001 18 M23053 5 2 11 C TBGSRK POF1 50ID CLEAR FT 00001 19 500226 TBGSRK POF1 50ID BLACK FT 00001 Astronics Test Systems
3. SLL 801 OLS Nid dA 8 OIF NEHL 00I HOLOSNNOO W SNLVIN ONDHVIN GEV SIGNI 9 nal 5NIVOO3ALOaLOdd Adv NMOS SY 8 ave 40S ONE 6 VAL ONENL ZS 3 VHdOdddv 30v d NMOHS SV ONDHVINEBAO 1 HO 11 naL INIHFS ZS 3iVHdOdHddV 30v d NMOHS BHM ABLVIN KORY ONENL INHFS 3 3 4 SI INBHS NOV HLM NE CHI DIONI 1v I Wall SN SHB BO 1 NMOHS FEHMA BLVINIXOHdd V ABU 5 NO HAUN EH IS1 ONY 200 amp 55 0 HLIM NMOS 3EBHM A EIV INIXOHddY 01 INHFS NO 027 NCHS HBHMXBIVNIXOHAY 1 HQLO3NNOO 40 38 NO OP INI SNOLO3NNOO SINIWNSSSV LOVINOO 15 3HM 38 lt lt lt lt lt lt lt li ON 69 ON 869 ON 969 Optional Assemblies 4 9 ON O3 tB SIN ON 8963 ON 869 Publication 980673 055 Rev 2989 66 9 6 65 9 Y SOILON L 200 299207 B 5 9 2 8 Astronics Test Systems 1260 22 User Manual Assembly 407553 002 HARNESS A 1260 22 VP90 40CH Publication No 980673 055 Rev Rev Date 2 18 99 Revision A
4. Component Description U N Qty Reqd Ref 1 602201 006 CON RCV PLGO19C S VP90 EA 5 00000 J100 J104 2 602201 903 CONTACT PWR MINI 8AWG VP90 EA 83 00000 W J100 J104 3 602345 CON CAB RCPO3OC 197 204 EA 3 00000 J200 J202 4 602346 CONTACT SOLDER 12GA EA 83 00000 W J200 J202 5 500271 999 WRTEF STRI4G 9 9 9 WHT FT 00001 6 910541 POLYURETHANE CONFORNAL COAT EA 00001 7 610897 TIE CA LKG 062 1 25 EA 00001 8 GRP 110 3 4 TBGWOV POY 500ID BLACK FT 00001 9 500226 TBGSRK POF1 50ID BLACK FT 00001 10 M23053 5 109 4 TBGSRK POF 750ID YELLOW FT 00001 11 M23053 5 209 C TBGSRK POF 750ID CLEAR FT 00001 12 M23053 5 111 4 TBGSRK POF1 50ID YELLOW FT 00001 13 M23053 5 211 C TBGSRK POFI 50ID CLEAR FT 00001 14 GRP 110 1 2 TBGWOV POY 250ID BLACK FT 00001 15 500017 TBGSRK POF 500ID BLACK FT 00001 16 500005 TIE CORD NYLON FT 00001 17 921460 THERNOPLASTIC 3 4x 011N EA 00001 Optional Assemblies 4 10 Astronics Test Systems Publication No 980673 055 Rev 1260 22 User Manual ENGINEERING WIRE LIST BLK AA Uxx SLOTyy 407553 SYSTEM WIRE LIST J100 002 BLK AA Uxx SLOTyy 407553 J101 002 J103 002 J104 002 BLK AA Uxx SLOTyy 407553 J102 002 This system wirelist serves as a template for incorporating this harness assembly into the overall system wirelist It does not in any way affect the fabrication of this harness assembly DOCUMENT TITLE
5. NOLE ET L 100 299207 Optional Assemblies 4 3 Astronics Test Systems 1260 22 User Manual Assembly 407553 001 HARNESS A 1260 22 VP90 27CH Rev Date 2 18 99 Revision Publication No 980673 055 Rev Component Description U M Oty Reqd Ref 1 602201 006 CQN RCV PLG019C S VP90 EA 3 00000 J100 J102 2 602201 903 CONTACT PWR MINI 8AWG VP9O EA 57 00000 W J100 J102 3 602345 CON CAB RCP030C 197 20A EA 3 00000 W J200 J202 4 602346 CONTACT SOLDER 12GA EA 57 00000 W J200 202 5 500271 999 WRTEF STR14G 9 9 9 WHT FT 00001 6 910541 POLYURETHANE CONFORMAL COAT EA 00001 7 610897 TIE CA LKG 062 1 25 EA 00001 8 GRP 110 3 4 TBGWOV POY 500ID BLACK FT 00001 9 500226 TBGSRK POF1 50ID BLACK FT 00001 10 M23053 5 109 4 TBGSRK POF 750ID YELLOW FT 00001 11 M23053 5 209 C TBGSRK POF 750ID CLEAR FT 00001 12 M23053 5 111 4 TBGSRK POF1 50ID YELLOW FT 00001 13 M23053 5 211 C TBGSRK POF1 50ID CLEAR FT 00001 14 M23053 5 106 4 TBGSRK POF 250ID YELLOW FT 00001 15 500140 TBGSRK POF 250ID CLEAR FT 00001 16 GRP 110 1 2 250ID BLACK FT 00001 17 500017 TBGSRK POF 500ID BLACK FT 00001 18 500005 TIE CORD NYLON FT 00001 19 921460 TAPE THERMOPLASTIC 3 4x 011N EA 00001 Optional Assemblies 4 4 Astronics Test Systems Publication No 98067
6. 1 1 Specifications c 1 2 Orderinglnformatio p e e 1 3 c 1 4 About MEBE ses ep ties U AN SA UR D ANE der adt Fe UA Qi 1 4 C D O E AEE UICE ERU 2 1 INSTALLATION INSTRUCTIONS ase cash ened ets eo fes ee oss 2 1 Inspectii ep ERE 2 1 Ts installation u anun CRI ONUS EE 2 1 Module Installatioh 2 e re 2 1 Mod le s ERES 2 2 Front Panel Connectors peck 2 3 Mating GOMRECLO eae dA ie 2 6 Astronics Test Systems i 1260 22 User Manual Publication No 980673 055 Rev A MODULE L aT LLL D T Sas 3 1 General OD diode a CS 3 1 Operating The 1260 22 In Message Based 3 2 Channel Descriptors For The 1260 22 Module 3 2 Reply To The MOD LIST 3 3 Operating The 1260 22 Register Based 3 4 1260 22 Example aque qe tee uds 3 7 E
7. xm Z2 063 22 0921 ASSY 558 3 481958 3L VHNCEB S 0 0 uv 088 8245 lt 02 Sm zorr oorr oF C Sou NS st J100 Tee L 82945 4G uv We INH 270 101 244100 EF Su m j oer 262 784 100 259207 27 LNB OR NOU Vi 5242 J102 tv 8242 O Lozr oozr oer E s 09 e 1 SL L 049 Nid NH VII HIM N SI 801 OLS Nid BNW VINSHASI ZOLP 0017004 WI ONIVW 6 SNDtiVW tBAO 9 WAL ONUVOO3AILOAL Odd Atiy N NMOS SV WAL 6 NHHS 825 3lV4OHddv SOW NMOS SV HEAO SL HO ELLE NAL ZS 3l VH Odd N NMOHS 3BHMA ELVIN IXCHddv ONENL INHFS 3001d nau XOVE HLM ONG CHIV ONI 1v 91 WELD 3LVNINEAL NMOHS 38H A BLWINIXOEY 21 Wa NO ELT ISRIV1 100 655 0 HIM 3EEHM XBLVNIXOtHaY PL ONY 018 8 027 NMOHS 3 EHM A BLVINIXOHddv 1 HOLOSNNOO 40 NO 0 If AVIS 57 SNOLO3NNOO SINSWNOESVLOMNOOHOdISTIRHA ES 7 ON GB SALON ON CREB RSV ON 649 ON BIBA 5 3 ON 8 64 GEC ON 8 6 65 3 25 03 TOUINOO LANN DO
8. 0 na da sor 764 100 8540 Si oor uw wi 9 00 2 ON L 0054 89 39889 uy 1 Nd oer SOW 89 B 9 awy ug Lozr oozr ERE 95 ss 49788949A SIHQLOSNNOO NH ILL HOOT BAB H 1ANNOOHIVITIM 917 00 69813 NNOO 9 NMOHS HMABIVIWXCtHdV 6 HAO 6 WAL SNI Y OVE 325 SOV NMOHS 3 EHM ONDIHVN HNO ZZHO 852 WALD ONI SL INES BV10 ZS al VHdOdHddv SOW N NMOS BHM 21 NAL NEHS ZB NO Hali NOSIASHISSIVI ONY 100 98 07 WIN N NMOS REHM Pl HO LL NAL SNENLYINEHS MOTA ZB 3IVHHOHAGY of HV SINSWNOSSVLOMNOOHOiISTIRM ES ON CAB 568 886 CERE ON Od td ESNE ON Oa td BrE 29 283 1690 3 6 6260 v crow 2 100 95570 Y 5 9 4 Optional Assemblies 4 16 Publication No 980673 055 Rev Assembly 407554 001 HARNESS A 1260 22 TTI 30CH 1260 22 User Manual Rev Date 2 18 99 Revision A Component Description U M Qty Reqd Ref 1 602196 901 CONTACT PWR MINI 20 EA 68 00000 J100 J167 3 602345 CON CAB
9. H O For the case above with an airflow of 4 7 liters sec the pressure drop read from Figure 3 4 is 4mm H20 4 Plot the 1260 22 operating point Pressure Airflow on the chassis cooling curve If the module operating point lies under the chassis curve the module should remain within the specified temperature An example of a 1260 22 Module in a 1261B VXI Chassis is shown in Figure 3 4 The chassis airflow plotted is for the worst case slot airflow In the 1261B chassis the 1260 22 could dissipate up to about 65 Watts in any slot without much concern for the temperature rise of 10 C being exceeded Above 65 Watts special considerations must be given to cooling Either more air must be forced through the slot or a temperature rise greater than 10 C will occur CAUTION The required airflow may need to be increased or decreased depending on airflow distribution across the module the ambient temperature and reliability issues Consult the VXI specification for more details Astronics Test Systems Publication No 980673 055 Rev 1260 22 User Manual Pressure vs Airflow 1 8 1 6 1 4 1 2 1260 22 12618 Chassis Worst Case Slot 0 8 0 6 0 4 0 2 Pressure mm H2O 0 5 10 15 Airflow liters sec Figure 3 4 1260 22 1261B Airflow Resistance Curves Astronics Test Systems Module Operation 3 15 1260 22 User Manual Publication No 980673
10. 055 Rev 1260 22 User Manual Multiple individual channels may be specified using the following channel descriptor syntax 8 lt module address gt lt chanl gt lt chan2 gt lt chanN gt A range of channels may be specified using the following channel descriptor syntax lt module address gt lt first channel gt lt last channel gt The following examples illustrate the use of the channel descriptors for the 1260 22 OPEN 8 0 Open channel 0 on the 1260 22 with module address 8 CLOSE 8 0 7 Close channels 0 and 7 on the 1260 22 with module address 8 CLOSE 2 7 12 Close channels 7 through 12 inclusive on the 1260 22 with module address 2 The 1260 01T returns a reply to the MOD LIST command This Reply To The reply is unique for each different 1260 series switch module The MOD LIST syntax for the reply is Command module address module specific identification string The module specific identification string for the 1260 22 is 1260 22 40 CHANNEL SPST 20A SWITCH MODULE So for a 1260 22 whose module address is set to 8 the reply to this query would be 8 1260 22 40 CHANNEL SPST 20A SWITCH MODULE Astronics Test Systems Module Operation 3 3 1260 22 User Manual Operating The 1260 22 in Register Based Mode Module Operation 3 4 Publication No 980673 055 Rev The 1260 22 may be operated by directly setting one of the five control
11. 43 J142 J201 17 14AWG 500271 40 CHANNEL 21 IN 602196 901 602346 WHT 999 44 J143 J201 7 14AWG 500271 40 CHANNEL 21 OUT 602196 901 602346 WHT 999 45 J144 J201 28 14AWG 500271 40 CHANNEL 22 IN 602196 901 602346 WHT 999 46 J145 J201 27 14AWG 500271 40 CHANNEL 22 OUT 602196 901 602346 WHT 999 47 J146 J201 8 14AWG 500271 40 CHANNEL 23 IN 602196 901 602346 WHT 999 48 J147 J201 18 14AWG 500271 40 CHANNEL 23 OUT 602196 901 602346 WHT 999 49 J148 J201 19 14AWG 500271 40 CHANNEL 24 IN 602196 901 602346 WHT 999 DOCUMENT TITLE SIZE CODE NO DOCUMENT NO REV HARNESS 55 1260 22 40CH A 21793 407554 002 A DRN SHEET 7 of 9 Astronics Test Systems Optional Assemblies 4 33 1260 22 User Manual Publication No 980673 055 Rev ENGINEERING WIRE LIST WIRE FROM TO TYPE PART WIRE REFERENCE LEN 50 J149 J201 9 14AWG 500271 40 CHANNEL 24 OUT 602196 901 602346 WHT 999 51 J150 J201 30 14AWG 500271 40 CHANNEL 25 IN 602196 901 602346 WHT 999 52 J151 J201 29 14AWG 500271 40 CHANNEL 25 OUT 602196 901 602346 WHT 999 53 J152 J201 10 14AWG 500271 40 CHANNEL 26 IN 602196 901 602346 WHT 999 54 J153 J201 20 14AWG 500271 40 CHANNEL 26 OUT 602196 901 602346 WHT 999 55 J154 J201 5 14AWG 500271 40 CHASSIS GROUND 602196 901 602346 WHT 999
12. 500271 40 CHANNEL 20 OUT 602196 901 602346 WHT 999 43 J142 J201 17 14AWG 500271 40 CHANNEL 21 IN 602196 901 602346 WHT 999 44 4143 4201 7 14AWG 500271 40 CHANNEL 21 OUT 602196 901 602346 WHT 999 45 J144 J201 28 I4AAWG 500271 40 CHANNEL 22 IN 602196 901 602346 WHT 999 46 J145 J201 27 14 AWG 500271 40 CHANNEL 22 OUT 602196 901 602346 WHT 999 47 J146 J201 8 14AWG 500271 40 CHANNEL 23 IN 602196 901 602346 WHT 999 48 J147 J201 18 I4AAWG 500271 40 CHANNEL 23 OUT 602196 901 602346 WHT 999 49 J148 J201 19 14AWG 500271 40 CHANNEL 24 IN 602196 901 602346 WHT 999 DOCUMENT TITLE SIZE CODE NO DOCUMENT NO REV HARNESS ASSY 1260 22 TTI 30CH A 407554 001 A DRN SHEET 6 of 7 Optional Assemblies 4 24 Astronics Test Systems Publication No 980673 055 Rev 1260 22 User Manual ENGINEERING WIRE LIST TO TYPE PART WIRE REFERENCE LEN 602196 901 602346 WHT 999 602196 901 602346 WHT 999 602196 901 602346 WHT 999 602196 901 602346 WHT 999 602196 901 602346 WHT 999 602196 901 602346 WHT 999 602196 901 602346 WHT 999 602196 901 602346 WHT 999 602196 901 602346 WHT 999 602196 901 602346 WHT 999 602196 901 602346 WHT 999 602196 901 602346 WHT 999 602196 901 602346 WHT 999 602196 901 602346 WHT 999 602196 901 602346 WHT 999 602196 901 602346 WHT 999 602196 901 602346 WHT 999 602196 901 602346 WHT 999 50 51 52 53 54 55 56 57 58 59 61 62 63 64 65 67 J167 J202 30 14AWG 500271 40 RE
13. Module 1260 22A 5 4X1 10 2X1 407630 001 1260 22 Shipping Kit Mating Conns Manual Key Locks 407625 Conn 30 Pin Cable 30 Pin mating Cable Connector 602345 Contact 12 AWG 12 AWG Connector Contact 602346 Additional Manual 1260 22 User Manual 980673 055 Astronics Test Systems Module Specification 1 3 1260 22 User Manual Safety About Module Specification 1 4 Publication No 980673 055 Rev A Refer to the FOR YOUR SAFETY page preceding the Table of Contents Follow all NOTES CAUTIONS and WARNINGS to ensure personnel safety and prevent damage to the instrument The 1260 22 MTBF is 400 255 hours calculated in accordance with MIL HDBK 217E with the exception of the electromechanical relays Relays are excluded from this calculation because relay life is strongly dependent upon operating conditions Factors affecting relay life expectancy are Switched voltage Switched current Switched power Maximum rated carrying current 1 2 3 4 Maximum switching capacity 5 6 Load type resistive inductive capacitive 7 Switching repetition rate 8 Ambient temperature The most important factor is the maximum switching capacity which is an interrelationship of maximum switching power maximum switching voltage and maximum switching current When a relay operates at a lower percentage of its maximum switching capacity its life expectancy is longer The maximum switching capacity specificatio
14. Optional Assemblies 4 27 1260 22 User Manual Publication No 980673 055 Rev ENGINEERING WIRE LIST TO TYPE PART WIRE REFERENCE LEN re J100 J200 002 p _ J101 J200 002 L pee we p E J102 J200 002 r 1 J103 J200 002 pere p wmv me J104 J200 002 p me E J105 J200 002 weg p J106 J200 002 L pe me E I E J107 J200 002 pee i 1 J108 J200 002 E J109 J200 002 s p 1 J110 J200 002 J111 J200 002 E 2 77 2112 7200 002 p Cp 0113 1200 002 eme E J114 J200 002 ee me E 1 J115 J200 002 mew p eme DRE E J116 J200 002 p RE E J117 J200 002 eme E 0118 1200 002 e we E J119 J200 002 pee p J120 J200 002 1 221 E J121 J200 002 E 7122 J200 002 ee me E E J123 J200 002 ANNE J124 J200 002 DOCUMENT TITLE SIZE CODE NO DOCUMENT NO REV HARNESS ASSY 1260 22 TTI 40CH A 21793 407554 002 A DRN SHEET 2 of 9 Optional Assemblies 4 28 Astronics Test Systems Publication No 980673 055 Rev 1260 22 User
15. RCP030C 197 20A EA 3 00000 J200 J202 4 602346 CONTACT SOLDER 12GA EA 68 00000 W J200 J202 5 50027 1 999 WRTEF STR14G 9 9 9 WHT FT 00001 7 610897 TIE CA LKG 062 1 25 EA 00001 8 500005 TIE CORD NYLON FT 00001 9 GRP 110 3 4 TBGWOV POY 500 ID BLACK FT 00001 11 M23053 5 104 4 TBGSRK POF 13ID YELLOW FT 00001 12 M23053 5 204 C TBGSRK POF 125ID CLEAR FT 00001 14 M23053 5 109 4 TBGSRK POF 750ID YELLOW FT 00001 15 500104 TBGSRK POF 750ID CLEAR FT 00001 17 M23053 5 111 4 TBGSRK POF1 50ID YELLOW FT 00001 18 M23053 5 211 C TBGSRK POF1 50ID CLEAR FT 00001 19 500226 TBGSRK POF1 50ID BLACK FT 00001 21 M23053 5 107 4 TBGSRK POF 375ID YELLOW FT 00001 22 M23053 5 207 C TBGSRK POF 375ID CLEAR EA 00001 Astronics Test Systems Optional Assemblies 4 17 1260 22 User Manual Publication No 980673 055 Rev A ENGINEERING WIRE LIST WIRE 7170 J100 J200 001 pue 101 200 001 me A 9102 9200 001 me 9108 9200 001 9104 9200 001 AR 9105 9200 001 me X 106 9200 001 21 9107 9200 001 108 J200 001 mue a 0109 J200 001 BLK AAx PN 11 Uxx SLOT yy CABLE 407554 EN mme pue m J111 J200 001 BLK AAx PN 13 Uxx SL
16. SIZE CODE NO DOCUMENT NO REV HARNESS ASSY 1260 22 VP90 40CH A 21793 407553 002 A DRN SHEET 2 of 6 Astronics Test Systems Optional Assemblies 4 11 1260 22 User Manual Publication No 980673 055 Rev A ENGINEERING WIRE LIST mU e LEN 602201 903 602346 WHT 999 602201 903 602346 WHT 999 602201 903 602346 WHT 999 602201 903 602346 WHT 999 602201 903 602346 WHT 999 602201 903 602346 WHT 999 602201 903 602346 WHT 999 602201 903 602346 WHT 999 602201 903 602346 WHT 999 602201 903 602346 WHT 999 602201 903 602346 WHT 999 602201 903 602346 WHT 999 602201 903 602346 WHT 999 602201 903 602346 WHT 999 602201 903 602346 WHT 999 602201 903 602346 WHT 999 5 9 5 602201 903 602346 WHT 999 602201 903 602346 WHT 999 RF P NAE 9 602201 903 602346 WHT 999 602201 903 602346 WHT 999 602201 903 602346 WHT 999 602201 903 602346 WHT 999 J200 8 14AWG 500271 54 CHANNEL 11 IN DOCUMENT TITLE SIZE CODE NO DOCUMENT NO REV HARNESS ASSY 1260 22 VP90 40CH A 21793 407553 002 A DRN SHEET 3 of 6 Optional Assemblies 4 12 Astronics Test Systems Publication No 980673 055 Rev 1260 22 User Manual ENGINEERING WIRE LIST TO TYPE PART WIRE REFERENCE LEN J101 6 J200 18 I4AWG 500271 54 CHANNEL 11 OUT 602201 903 602346 WHT 999 J101 7 J200 19 14AWG 500271 54 CHANNEL 12 IN 602201 903 602346 WHT 999 J101 8 J200 9 14AWG 500271 54 CHANNEL 12 OUT 60220
17. registers on the 1260 22 module The first control register on the module operates relays K1 through K8 The second control register operates relays K9 through K16 The third control register operates relays K17 through K24 and so on up to relay K40 When a control register is updated all relays controlled by that control register are operated in parallel The control registers are located in the VXIbus A24 Address Space The actual A24 address for a control register depends on 1 The A24 Address Offset assigned to the 1260 01T module by the Resource Manager program The Resource Manager program is provided by the VXIbus slot 0 controller vendor The A24 Address Offset is placed into the Offset Register of the 1260 01T by the Resource Manager 2 The lt module address gt of the 1260 22 module This is set by the setting of the logical Address DIP switch SW10n the 1260 22 to a value between 1 and 12 inclusive 3 The control register on the 1260 22 to update Each control register on the 1260 22 has a unique address The base A24 Address for the 1260 22 module may be calculated by A24 Offset of the 1260 01T 1024 x Module Address of 1260 22 The A24 Offset is usually expressed in hexadecimal A typical value of 204000 will be used in the examples which follow So a sample 1260 22 with a module address of 7 would have the base A24 Address computed as follows Base A24 Address of 1260 22 20400046 40046 x 710
18. the 1260 01T rror viOpen hdlRM 11260 01 DESC VI NULL VI NULL amp hd11260 if error lt 0 error handling code goes here form the offset for control register 0 note that the base 24 Address for the 1260 01 is already accounted for by VISA calls viln8 and viOut8 module address shifted 10 places module address x 1024 cregO_addr MOD ADDR 22 lt lt 10 1 Astronics Test Systems Module Operation 3 7 1260 22 User Manual Publication No 980673 055 Rev cregl_addr creg0_addr 2 creg2_addr cregl_addr 2 close relay 14 without affecting the state of relays K9 K10 11 K12 K13 5 and K16 error viln8 hdl1260 VI A24 SPACE cregl addr amp creg val if error lt 0 error handling code goes here invert the bits to get the present control register value creg val creg val AND to leav very relay except K14 unchanged creg val amp 0x20 OR in the bit to close K14 creg val 0x20 write the updated control register value error viOut8 hd11260 VI A24 SPACE cregl addr creg val if error lt 0 error handling code goes here open relay K17 without affecting relays K18 K19 or K20 error viln8 hdl1260 VI A24 SPACE creg2 addr amp creg val if error lt 0 error handling code goes here invert the bits to get the pre
19. the Installation and Setup section of the 1260A Option 01T Users Manual Publication No 980806 999 Installation of the 1260 22 Switching Module into a VXI mainframe including the setting of switches SW1 1 through SW1 4 SW2 and SW3 is described in the Installation and Setup Section of the 1260A Option 01T Users Manual Publication No 980806 999 Installation Instructions 2 1 1260 22 User Manual Module Configuration Publication No 980673 055 Rev The 1260 22 is a 40 channel single wire module consisting of 40 individual SPST relay switches Refer to Figure 2 2 for a block diagram of the 1260 22 This single relay architecture permits the 1260 22 module to be organized via software in any configuration from 40 SPST s to 1 40PST or any combination thereof by use of the include command without the use of hardware jumpers This is the same as being automatically configurable as a 1 wire 2 wire n wire switch In addition by using internal jumpers the user can configure the module as SP2T SP3T etc up to a SP40T switch i e a multiplexer The 1260 22A is a standard configuration of the 1260 22 which uses internal jumpers to configure the module as 5 4x1 multiplexers and 10 2x1 multiplexers Refer to Figure 2 3 for a block diagram of the 1260 22A Provision is made on the PCB to add contact protection devices such as MOV s or snubbers to each of the relay channels if the relay contact load is ind
20. v 1260 22 User Manual vi Publication No 980673 055 Rev A This page was left intentionally blank Astronics Test Systems Publication No 980673 055 Rev 1260 22 User Manual Chapter 1 MODULE SPECIFICATION Introduction The 1260 22 is a High Power VXI Switch Module developed for the 1260 Series of switch modules The 1260 22 is available configured from the factory and can be ordered with the Option 01T Message Based Interface The following features are included in the 1260 22 40 Channels of SPST High Power Switching Message Based Interface Option available New Data Driven Model embedded firmware Provisions for internal wiring allows reconfiguring the 40 SPST switches to multiple multiplexers Provisions for external momentary Emergency Reset switch to disable all relay drivers and open all channels Provisions for adding shunt contact protection elements wait iil Figure 1 1 The 1260 22 Astronics Test Systems Module Specification 1 1 1260 22 User Manual Specifications Module Specification 1 2 Maximum Switching voltage DC Maximum Switching current DC Maximum Switching power AC DC Minimum Switching power A DC Path resistance Insertion Loss 500 10 KHz 100 KHz Bandwidth 500 Isolation 500 10KHz 100 KHz Crosstalk 500 10 KHz 100 KHz Capacitance Open Channel Channel Chassis Insulation resistance Switching Time Shock Vibra
21. 0 16 CH28 J202 22 2 _ J202 21 3200 7 CH29 J202 2 202 12 200 27 CH30 202 13 3202 3 4 00 18 CH31 J202 24 J202 23 J200 9 CH32 J202 4 J202 14 J200 29 CH33 J202 15 E J202 5 J200 20 CH34 J202 26 J202 25 lt J201 1 5 1202 6 1202 16 A 3201 21 CH36 202 17 J202 7 3201 12 7 J202 28 9202 27 e 1201 3 8 J202 8 2 o J202 18 e J201 23 CH39 J202 19 E Li J202 9 Figure 2 2 1260 22 Block Diagram Astronics Test Systems Installation Instructions 2 3 1260 22 User Manual CH00 CH01 CH02 CH03 CH04 CH05 CH06 CH07 CH08 CH09 CH10 CH11 CH13 CH14 CH15 CH16 CH17 CH18 CH12 CH19 IN J200 11 J200 22 J200 2 J200 4 13 24 J200 15 J200 26 J200 6 J200 8 17 28 J200 30 J200 10 J201 11 J201 2 419 22 J200 19 J201 24 OUT 3 J200 1 7200 21 1200 12 200 3 3200 3 e J200 14 j J200 5 e J200 25 e J200 16 e J200 7 200 27 J200 18 jn 28 J200 29 1200 20 1201 1 201 1 1201 12 L 1201 3 e J200 9 J201 23 20 21 CH22 CH23 CH24 CH25 CH27 CH28 CH29 CH30 CH31 CH32 CH34 CH35 CH36 CH37 CH38 CH39 CH26 CH33 Publication No 980673 055 Rev A IN J201 4 J201 17 J201 28 J201 8 19 30 202 11 J202 22 J202 2 J202 2 13 24 J202 26 J202 6 J202 17 J202 28
22. 00 23 14AWG 500271 40 CHANNEL 04 OUT 602196 901 602346 WHT 999 11 J110 J200 4 14AWG 500271 40 CHANNEL 05 IN 602196 901 602346 WHT 999 12 J111 J200 14 14AWG 500271 40 CHANNEL 05 OUT 602196 901 602346 WHT 999 13 J112 J200 15 14AWG 500271 40 CHANNEL 06 IN 602196 901 602346 WHT 999 14 J113 J200 5 14AWO 500271 40 CHANNEL 06 OUT 602196 901 602346 WHT 999 15 J114 J200 26 14AWG 500271 40 CHANNEL 07 IN 602196 901 602346 WHT 999 16 J115 J200 25 14AWG 500271 40 CHANNEL 07 OUT 602196 901 602346 WHT 999 17 J116 J200 6 14AWG 500271 40 CHANNEL 08 IN 602196 901 602346 WHT 999 18 J117 J200 16 14AWG 500271 40 CHANNEL 08 OUT 602196 901 602346 WHT 999 19 J118 J200 17 14AWG 500271 40 CHANNEL 09 IN 602196 901 602346 WHT 999 20 J119 J200 7 14AWG 500271 40 CHANNEL 09 OUT 602196 901 602346 WHT 999 21 J120 J200 28 14AWG 500271 40 CHANNEL 10 IN 602196 901 602346 WHT 999 22 J121 J200 27 14 AWO 500271 40 CHANNEL 10 OUT 602196 901 602346 WHT 999 23 J122 J200 8 14AWG 500271 40 CHANNEL 11 IN 602196 901 602346 WHT 999 24 J123 J200 18 500271 40 CHANNEL 11 OUT 602196 901 602346 WHT 999 25 J124 J200 19 14AWG 500271 40 CHANNEL 12 IN 602196 901 602346 WHT 999 DOCUMENT TITLE SIZE CODE NO DOCUMENT NO REV HARNESS 55 1260 22 40CH A 21793 407554 002 A DRN SHEET 6 of 9 Optional Assemblies 4 32 Astronics Test Systems Publication No 980673 055 Rev 1260 22 User Manual
23. 00 9 J200 24 14 AWG 500271 54 CHANNEL 04 IN 602201 903 602346 WHT 999 10 J100 10 J200 23 14AWG 500271 54 CHANNEL 04 OUT 602201 903 602346 WHT 999 11 100 11 J200 4 14AWG 500271 54 CHANNEL 05 IN 602201 903 602346 WHT 999 12 J100 12 J200 14 14AWG 500271 54 CHANNEL 05 OUT 602201 903 602346 WHT 999 13 J100 13 J200 15 14AWG 500271 54 CHANNEL 06 IN 602201 903 602346 WHT 999 14 J100 14 J200 5 14AWG 500271 54 CHANNEL 06 OUT 602201 903 602346 WHT 999 15 J100 15 J200 26 14AWG 500271 54 CHANNEL 07 IN 602201 903 602346 WHT 999 16 J100 16 J200 25 14AWG 500271 54 CHANNEL 07 OUT 602201 903 602346 WHT 999 17 J100 17 J200 6 14 AWG 500271 54 CHANNEL 08 IN 602201 903 602346 WHT 999 18 J100 18 J200 16 14AWG 500271 54 CHANNEL 08 OUT 602201 903 602346 WHT 999 19 J100 19 J201 5 14AWG 500271 54 CHASSIS GROUND 602201 903 602346 WHT 999 20 J101 1 J200 17 14AWG 500271 54 CHANNEL 09 IN 602201 903 602346 WHT 999 21 J101 2 J200 7 14AWG 500271 54 CHANNEL 09 OUT 602201 903 602346 WHT 999 22 J101 3 J200 28 14AWG 500271 54 CHANNEL 10 IN 602201 903 602346 WHT 999 23 J101 4 J200 27 14AWG 500271 54 CHANNEL 10 OUT 602201 903 602346 WHT 999 24 J101 5 J200 8 14AWG 500271 54 CHANNEL 11 IN 602201 903 602346 WHT 999 DOCUMENT TITLE SIZE CODE NO DOCUMENT NO REV HARNESS ASSY 1260 22 VP90 27CH 21793 407553 001 DRN SHEET 3 of 5 Optional Assemblies 4 6 Astronics Test Systems Publication No 980673 055 Rev 1260 22 User
24. 02 10 J201 27 14AWG 500271 54 CHANNEL 22 OUT 602201 903 602346 WHT 99 DOCUMENT TITLE SIZE CODE NO DOCUMENT NO REV HARNESS ASSY 1260 22 VP90 40CH A 21793 407553 002 A DRN SHEET 4 of 6 Astronics Test Systems Optional Assemblies 4 13 1260 22 User Manual Publication No 980673 055 Rev A ENGINEERING WIRE LIST XL lI ee ES 602201 903 602346 BAN WE NEN GS 1 602201 903 602346 WHT 999 602201 903 602346 WHT 999 602201 903 602346 WHT 999 602201 903 602346 WHT 999 602201 903 602346 WHT 999 602201 903 602346 WHT 999 602201 903 602346 WHT 999 602201 903 602346 WHT 999 602201 903 602346 WHT 999 602201 903 602346 WHT 999 BAN ONE NE 1 602201 903 602346 WHT 999 602201 903 602346 WHT 999 602201 903 602346 WHT 999 602201 903 602346 WHT 999 602201 903 602346 WHT 999 602201 903 602346 WHT 999 p 602201 903 602346 WHT 999 602201 903 602346 WHT 999 L4 602201 903 602346 WHT 999 Lem xi owe m 1 _ 602201 903 602346 WHT 999 602201 903 602346 WHT 999 602201 903 602346 WHT 999 602201 903 602346 WHT 999 DOCUMENT TITLE SIZE CODE NO DOCUMENT NO REV HARNESS ASSY 1260 22 VP90 40CH A 21793 407553 002 DRN SHEET 5 of 6 Optional Assemblies 4 14 Astronics Test Systems Publication No 980673 055 Rev 1260 22 User Manual ENGINEERING WIRE LIST F Bos MIS shr 602201 903 602346 WHT 999 602201 9
25. 03 602346 WHT 999 602201 903 602346 WHT 999 76 J103 19 a 602201 903 602346 WHT 999 602201 903 602346 WHT 999 602201 903 602346 WHT 999 Sr 602201 903 602346 WHT 999 602201 903 602346 WHT 999 602201 903 602346 WHT 999 602201 903 602346 WHT 999 602201 903 602346 WHT 999 602201 903 602346 WHT 999 mm s 602201 903 602346 WHT 999 87 J104 11 SESSEL LJ 88 J104 12 e j r j j J104 13 __ E J104 14 RESP XE x EN 91 J104 15 ar 1 92 J104 16 _ 93 J104 17 94 104 18 EGET 1 95 J104 19 EAE CA O DOCUMENT TITLE SIZE CODE NO DOCUMENT NO REV HARNESS ASSY 1260 22 VP90 40CH A 21793 407553 002 A DRN SHEET 6 of 6 Astronics Test Systems Optional Assemblies 4 15 Publication No 980673 055 Rev Astronics Test Systems 1260 22 User Manual 2 y Y 9 9 8 4 1 mme NON qs 00 99 0 a 323965 25 HO 0811 2 092 LASSV SSHNHVH 3 x VSS CY JSM 3IVHNCES 25 055 00 h sz OV s x 8292 N w HOW 197
26. 055 Rev This page was left intentionally blank Module Operation 3 16 Astronics Test Systems Publication No 980673 055 Rev 1260 22 User Manual Chapter 4 OPTIONAL ASSEMBLIES 407553 001 Harness 1260 22 VP90 27 4 3 407553 002 Harness A 1260 22 VP90 40 4 9 407554 001 Harness A 1260 22 0 4 16 407554 002 Harness 1260 22 40 4 24 Note In some cases the reference documents may have been revised since the publication of this manual If you have any questions or need further assistance contact Customer Support Astronics Test Systems Optional Assemblies 4 1 1260 22 User Manual Publication No 980673 055 Rev This page was left intentionally blank Optional Assemblies 4 2 Astronics Test Systems 1260 22 User Manual Publication No 980673 055 Rev L 2 9 9 8 35 5 ums sue NON L00 SSZ0P a
27. 1 903 602346 WHT 999 J101 9 J200 30 14AWG 500271 54 CHANNEL 13 IN 602201 903 602346 WHT 999 J101 10 J200 29 14AWG 500271 54 CHANNEL 13 OUT 602201 903 602346 T 999 J101 11 J200 10 14AWG 500271 4 CHANNEL 14 IN 602201 903 602346 T 99 J101 12 J200 20 14AWG 500271 4 CHANNEL 14 OUT 602201 903 602346 T 99 J101 13 J201 11 14AWG 500271 4 CHANNEL 15 IN 602201 903 602346 9 4 CHANNEL 16 IN T 9 J101 16 J201 21 14AWG 500271 4 CHANNEL 16 OUT 602201 903 602346 T 9 T T T G 6 i T T Ks 5 9 5 5 9 201 1 14AWG CHANNEL 15 OUT 602201 903 602346 9 5 5 9 602201 903 602346 999 H H H W H H W H W H H 9 J101 15 J201 22 14AWG 500271 602201 903 602346 H 9 H H H H W H W H W H H H 9 9 9 9 9 4 CHANNEL 17 IN 9 J101 18 J201 12 14AWG 500271 54 CHANNEL 17 OUT 602201 903 602346 999 J101 19 NO CONNECT J102 1 J201 13 14AWG 500271 54 CHANNEL 18 IN 602201 903 602346 999 J102 2 J201 3 1 500271 54 CHANNEL 18 OUT 602201 903 602346 999 1 5 9 9 9 9 9 9 9 602201 903 602346 99 602201 903 602346 99 602201 903 602346 W 999 602201 903 602346 WH 99 602201 903 602346 WH 99 602201 903 602346 WH 99 4 602201 903 602346 99 4 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 8 4 J1
28. 180 J202 002 J181 J202 002 J182 J202 002 J183 J202 002 J184 J202 002 J185 J202 002 J186 J202 002 J187 J202 002 This system wirelist serves as a template for incorporating this harness assembly into the overall system wirelist It does not in any way affect the fabrication of this harness assembly DOCUMENT TITLE SIZE CODE NO DOCUMENT REV HARNESS ASSY 1260 22 TTI 40CH A 21793 407554 002 A DRN SHEET 5 of 9 Astronics Test Systems Optional Assemblies 4 31 1260 22 User Manual Publication No 980673 055 Rev ENGINEERING WIRE LIST WIRE FROM TO TYPE PART WIRE LEN REFERENCE 1 J100 J200 11 14AWG 500271 40 CHANNEL 00 IN 602196 901 602346 WHT 999 2 J101 J200 1 14AWG 500271 40 CHANNEL 00 OUT 602196 901 602346 WHT 999 3 J102 J200 22 500271 40 CHANNEL 01 IN 602196 901 602346 WHT 999 4 J103 J200 21 14AWG 500271 40 CHANNEL 01 OUT 602196 901 602346 WHT 999 5 J104 J200 2 14AWG 500271 40 CHANNEL 02 IN 602196 901 602346 WHT 999 6 J105 J200 12 14AWG 500271 40 CHANNEL 02 OUT 602196 901 602346 WHT 999 7 J106 J200 13 14AWG 500271 40 CHANNEL 03 IN 602196 901 602346 WHT 999 8 J107 J200 3 14 AWG 500271 40 CHANNEL 03 OUT 602196 901 602346 WHT 999 9 J108 J200 24 14AWG 500271 40 CHANNEL 04 IN 602196 901 602346 WHT 999 10 J109 J2
29. 2 6 J202 16 K40 36 J202 17 J202 7 K39 37 J202 28 J202 27 K38 38 J202 8 J202 18 K37 39 J202 19 J202 9 Notes 1 Chassis Ground Connections are provided on Connector J201 as follows J201 5 J201 6 J201 15 J201 16 J201 25 J201 26 Astronics Test 2 External emergency reset is provided on J202 29 and the return on J202 30 Systems Installation Instructions 2 7 1260 22 User Manual Publication No 980673 055 Rev Table 2 2 1260 22A Channel to Connector Pin Mapping Relay Channel Descriptor Connector In Connector Out K1 00 J200 11 J200 1 K2 01 J200 22 J200 21 K6 02 J200 2 J200 12 K5 03 J200 4 13 24 J200 3 K4 04 J200 23 K3 05 J200 14 K7 06 J200 15 J200 5 K8 07 J200 26 J200 25 K12 08 J200 6 J200 16 K13 09 J200 8 17 28 J200 7 K11 10 J200 27 K10 11 J200 18 K14 13 J200 30 J200 29 K15 14 J200 10 J200 20 K19 15 J201 11 J201 1 K20 16 J201 2 13 22 J201 21 K18 17 J201 12 K17 18 J201 3 K21 20 J201 4 J201 14 K22 21 J201 17 J201 7 K26 22 J201 28 J201 27 K27 23 J201 8 19 30 J201 18 K25 24 J201 9 K24 25 J201 29 K28 27 J202 11 J202 1 K29 28 J202 22 J202 21 K33 29 J202 2 J202 12 K34 30 J202 2 13 24 J202 3 K32 31 J202 23 K31 32 J202 14 K35 34 J202 26 J202 25 K36 35 J202 6 J202 16 Ins
30. 205 00 6 control registers for 1260 series modules always 24 addresses five control registers for the 1260 22 reside at the first five odd A24 addresses for the module Base A24 Address of 1260 22 1 Control Register 0 Base A24 Address of 1260 22 3 Control Register 1 Base A24 Address of 1260 22 5 Control Register 2 Base A24 Address of 1260 22 7 Control Register 3 Base A24 Address of 1260 22 9 Control Register 4 Astronics Test Systems Publication No 980673 055 Rev 1260 22 User Manual So for our example the five control registers are located at 205C01 Control Register 0 controls relays 1 through 8 205C03 Control Register 1 controls relays 9 through 16 205C05 Control Register 2 controls relays 17 through 24 205C07 Control Register 3 controls relays 25 through 32 205C09 Control Register 4 controls relays 33 through 40 Note The channel assignments for the 1260 22 do nol directly correspond with the relays that are controlled by the control registers A list of the Control registers and the relays and channels that they control are shown below Bit 7 is the most significant bit MSB and Bit 0 is the least significant bit LSB Control Register 0 Bit 3 Bit 1 K4 K2 Chan 4 Chan 1 Control Register 1 Bit 3 Bit 1 K12 K10 Chan 19 Chan 14 Chan 13 Chan 8 Chan 10 Chan 11 Chan 12 Control Register 2 Bit 3 Bit 1 K20 K18 Chan 2
31. 3 055 Rev 1260 22 User Manual ENGINEERING WIRE LIST LEN BLK AA Uxx SLOTyy CABLE 407553 SYSTEM WIRE UST 4100 1 BLK AA Uxx SLOTyy CABLE 407553 J101 001 BLK AA Uxx SLOTyy CABLE 407553 J102 001 This system wirelist serves as a template for incorporating this harness assembly into the overall system wirelist It does not in any way affect the fabrication of this harness assembly DOCUMENT TITLE SIZE CODE NO DOCUMENT REV HARNESS 55 1260 22 90 27 A 21793 407553 001 A DRN SHEET 2 of 5 Astronics Test Systems Optional Assemblies 4 5 1260 22 User Manual Publication No 980673 055 Rev ENGINEERING WIRE LIST E FROM EM TYPE PART WIRE REFERENCE CHANNEL 00 IN 502201503 602346 WHT EE 2 J100 2 J200 1 14 AWG 500271 54 CHANNEL 00 OUT 602201 903 602346 WHT 999 3 J100 3 J200 22 14 AWG 500271 54 CHANNEL 01 IN 602201 903 602346 WHT 999 4 3100 4 J200 21 14 AWG 500271 54 CHANNEL 01 OUT 602201 903 602346 WHT 999 5 J100 5 J200 2 14 AWG 500271 54 CHANNEL 02 IN 602201 903 602346 WHT 999 6 J100 6 J200 12 14AWG 500271 54 CHANNEL 02 OUT 602201 903 602346 WHT 999 7 J100 7 J200 13 14AWG 500271 54 CHANNEL 03 IN 602201 903 602346 WHT 999 8 0100 8 J200 3 14 AWG 500271 54 CHANNEL 03 OUT 602201 903 602346 WHT 999 9 J1
32. 5 Chan 26 Chan 21 Chan 20 Chan 16 Chan 15 Chan 17 Chan 18 Control Register 3 Bit 3 Bit 1 K28 K26 K25 Chan 31 Chan 32 Chan 33 Chan 28 Chan 27 Chan 23 Chan 22 Chan 24 Control Register 4 Bit 3 Bit 1 K36 K34 Chan 36 Chan 37 Chan 37 Chan 39 Chan 35 Chan 34 Chan 30 Chan 29 Astronics Test Systems Module Operation 3 5 1260 22 User Manual Module Operation 3 6 Publication No 980673 055 Rev Relays are closed when the corresponding control bit is set to 1 and are opened when the corresponding control bit is cleared to 0 Thus if you write the value 1000 0101 binary 133 decimal 85 hexadecimal to Control Register 0 relays K1 K3 and K8 will be closed while relays K2 K4 K5 K6 and K7 will be opened The present control register value may be read back by reading an 8 bit value from the control register address The value is inverted by the 1260 22 hardware This means that if you want to change the state of a single relay without affecting the present state of the other relays controlled by the control register you must 1 Read the control register 2 Invert the bits perform a one s complement on the register data 3 Perform a bit wise AND operation leaving all but the specific control register bit for the relay to change 4 To open continue to step 5 To close OR in the bit for the relay to close 5 Write the modified value back to the control register For example to close r
33. 56 J155 J201 6 14AWG 500271 40 CHASSIS GROUND 602196 901 602346 WHT 999 57 J156 J201 15 14AWG 500271 40 CHASSIS GROUND 602196 901 602346 WHT 999 58 J157 J201 16 14AWG 500271 40 CHASSIS GROUND 602196 901 602346 WHT 999 59 J158 J201 25 14 AWG 500271 40 CHASSIS GROUND 602196 901 602346 WHT 999 60 J159 J201 26 14 AWO 500271 40 CHASSIS GROUND 602198901 602346 WHT 999 61 J160 202 11 14AWG 500271 40 CHANNEL 27 IN 602196 901 602346 WHT 999 62 J161 J202 1 14AWG 500271 40 CHANNEL 27 OUT 602196 901 602346 WHT 999 63 J162 J202 22 14AWG 500271 40 CHANNEL 28 IN 602196 901 602346 WHT 999 64 J163 202 21 14AWG 500271 40 CHANNEL 28 OUT 602196 901 602346 WHT 999 65 J164 J202 2 14AWG 500271 40 CHANNEL 29 IN 602196 901 602346 WHT 999 66 J165 J202 12 14AWG 500271 40 CHANNEL 29 OUT 602196 901 602346 WHT 999 67 J166 J202 13 14AWG 500271 40 CHANNEL 30 IN 602196 901 602346 WHT 999 68 J167 J202 3 14AWG 500271 40 CHANNEL 30 OUT 602196 901 602346 WHT 999 69 J168 J202 24 14 AWO 500271 40 CHANNEL 31 IN 602196 901 602346 WHT 999 70 J169 J202 23 14AWG 500271 40 CHANNEL 31 OUT 602196 901 602346 WHT 999 71 J170 J202 4 14AWG 500271 40 CHANNEL 32 IN 602196 901 602346 WHT 999 72 J171 J202 14 14AWG 500271 40 CHANNEL 32 OUT 602196 901 602346 WHT 999 73 J172 J202 15 14AWG 500271 40 CHANNEL 33 IN 602196 901 602346 WHT 999 DOCUMENT TITLE SIZE CODE NO DOCUMENT NO REV HARNESS 55 1260 22 40CH A 21793 407554 002 A DRN SHEET 8 of
34. 62 202 001 7163 202 001 7164 9202 001 7165 9202 001 o 4166 J202 001 BLK AAx PN 68 Uxx SLOT yy CABLE 407554 This system wirelist serves as a template for incorporating this harness assembly into the overall system wirelist It does not in any way affect the fabrication of this harness assembly 407554 DOCUMENT TITLE SIZE CODENO DOCUMENT NO REV HARNESS ASSY 1260 22 TTI 30CH A 21793 407554 001 A DRN SHEET 4 of 7 Optional Assemblies 4 22 Astronics Test Systems Publication No 980673 055 Rev 1260 22 User Manual ENGINEERING WIRE LIST WIRE FROM TO TYPE PART WIRE REFERENCE LEN 1 J100 J200 11 14AWG 500271 40 CHANNEL 00 IN 602196 901 602346 WHT 999 2 4101 J200 1 14AWG 500271 40 CHANNEL 00 OUT 602196 901 602346 WHT 999 3 J102 J200 22 14AWG 500271 40 CHANNEL 01 IN 602196 901 602346 WHT 999 4 J103 J200 21 14AWO 500271 40 CHANNEL 01 OUT 602196 901 602346 WHT 999 5 J104 J200 2 14AWG 500271 40 CHANNEL 02 IN 602196 901 602346 WHT 999 6 J105 J200 12 14AWG 500271 40 CHANNEL 02 OUT 602196 901 602346 WHT 999 7 J106 4200 13 14AWG 500271 40 CHANNEL 03 IN 602196 901 602346 WHT 999 8 J107 J200 3 14AWG 500271 40 CHANNEL 03 OUT 602196 901 602346 W
35. 9 Optional Assemblies 4 34 Astronics Test Systems Publication No 980673 055 Rev 1260 22 User Manual ENGINEERING WIRE LIST TO TYPE WIRE REFERENCE LEN 602196 901 602346 WHT 999 60219 901 602346 WHT 602196 901 602346 WHT 602196 901 602346 WHT 999 602196 901 602346 WHT 602196 901 602346 WHT 602196 901 602346 WHT 999 602196 901 602346 WHT 602196 901 602346 WHT 602196 901 602346 WHT 999 602196 901 602346 WHT 602198901 602346 WHT 602196 901 602346 WHT 999 602196 901 602346 WHT 602196 901 602346 WHT DOCUMENT TITLE SIZE CODENO DOCUMENT NO REV HARNESS ASSY 1260 22 TTI 40CH A 21793 407554 002 A DRN SHEET 9 of 9 Astronics Test Systems Optional Assemblies 4 35 1260 22 User Manual Publication No 980673 055 Rev This page was left intentionally blank Optional Assemblies 4 36 Astronics Test Systems
36. AsTRONICS TEST SYSTEMS RACAL INSTRUMENTS 1260 22 HIGH POWER SWITCH Publication No 980673 055 Rev A Astronics Test Systems Inc 4 Goodyear Irvine CA 92618 Tel 800 722 2528 949 859 8999 Fax 949 859 7139 atsinfo astronics com atssales astronics com atshelpdesk asironics com _http www astronicstestsystems com Copyright 1997 by Astronics Test Systems Inc Printed in the United States of America All rights reserved This book or parts thereof may not be reproduced in any form without written permission of the publisher THANK YOU FOR PURCHASING THIS ASTRONICS TEST SYSTEMS PRODUCT For this product or any other Astronics Test Systems product that incorporates software drivers you may access our web site to verify and or download the latest driver versions The web address for driver downloads is http Awww astronicstestsystems com support downloads If you have any questions about software driver downloads or our privacy policy please contact us at atsinfo astronics com WARRANTY STATEMENT All Astronics Test Systems products are designed to exacting standards and manufactured in full compliance to our AS9100 Quality Management System processes This warranty does not apply to defects resulting from any modification s of any product or part without Astronics Test Systems express written consent or misuse of any product or part The warranty also does not apply to fuses software non rechargeable batteri
37. E 407554 Ime Uxx SLOT CABLE 407554 Uxx SLOT yy CABLE 407554 Uxx SLOT CABLE 407554 ee 9201 001 9201 001 J201 001 J201 001 E J201 001 m J201 001 J201 001 e 9201 001 F 1 J201 001 E 9201 001 REFERENCE J201 001 J201 001 Uxx SLOT yy CABLE 407554 J201 001 J142 J143 J201 001 J144 J201 001 J145 J201 001 BLK AAx PN 47 Uxx SLOT yy CABLE 407554 J147 J201 001 J148 J201 001 BLK AAx PN 50 Uxx SLOT yy J149 J201 001 DOCUMENT TITLE SIZE CODE NO DOCUMENT NO REV HARNESS ASSY 1260 22 TTI 30CH A 21793 407554 001 A Optional Assemblies 4 20 Astronics Test Systems Publication No 980673 055 Rev 1260 22 User Manual DRN SHEET 3 of 7 Astronics Test Systems Optional Assemblies 4 21 1260 22 User Manual Publication No 980673 055 Rev A ENGINEERING WIRE LIST nen LEN E T l J150 J201 001 J151 J201 001 Hal GB 0 J152 J201 001 e J153 J201 001 7155 0201 7156 9201 7157 9201 7158 2201 9159 J201 J160 J202 BLK AAx PN 62 Uxx SLOT yy CABLE 407554 71
38. EN EE J159 J201 002 DEM BLK AAx PN 61 Uxx SLOTyy CABLE 407554 ENDE J160 J202 002 m BLK AAx PN 62 Uxx SLOTyy CABLE 407554 MEN EE J161 J202 002 DEN BLK AAx PN 63 Uxx SLOTyy CABLE 407554 0 162 9202 002 BLK AAx PN 64 Uxx SLOTyy CABLE 407554 MEN J163 J202 002 BLK AAx PN 65 Uxx SLOTyy CABLE 407554 ENDE J164 J202 002 BLK AAx PN 66 Uxx SLOTyy CABLE 407554 0 J165 J202 002 BLK AAx PN 67 Uxx SLOTyy CABLE 407554 166 9202 002 BLK AAx PN 68 Uxx SLOTyy CABLE 407554 MEN EE J167 J202 002 ES BLK AAx PN 69 Uxx SLOTyy CABLE 407554 0 168 9202 002 BLK AAx PN 70 Uxx SLOTyy CABLE 407554 MEN EE J169 J202 002 EE BLK AAx PN 71 Uxx SLOTyy CABLE 407554 9170 9202 002 am BLK AAX PN 72 Uxx SLOTyy CABLE 407554 MEN J171 J202 002 BLK AAx PN 73 Uxx SLOTyy CABLE 407554 ENDE J172 J202 002 02 BLK AAx PN 74 Uxx SLOTyy CABLE 407554 173 9202 002 174 J202 002 DOCUMENT TITLE SIZE CODE NO DOCUMENT NO REV HARNESS ASSY 1260 22 TTI 40CH A 21793 407554 002 A DRN SHEET 4 of 9 Optional Assemblies 4 30 Astronics Test Systems Publication No 980673 055 Rev 1260 22 User Manual ENGINEERING WIRE LIST FROM TO TYPE PART WIRE REFERENCE LEN J175 J202 002 J176 J202 002 J177 J202 002 J178 J202 002 J179 J202 002 J
39. HT 999 9 J108 J200 24 14AWG 500271 40 CHANNEL 04 IN 602196 901 602346 WHT 999 10 J109 4200 23 14AWG 500271 40 CHANNEL 04 OUT 602196 901 602346 WHT 999 11 J110 J200 4 14AWG 500271 40 CHANNEL 05 IN 602196 901 602346 WHT 999 12 J111 J200 14 14AWG 500271 40 CHANNEL 05 OUT 602196 901 602346 WHT 999 13 J112 4200 15 14AWG 500271 40 CHANNEL 06 IN 602196 901 602346 WHT 999 14 J113 J200 5 14AWG 500271 40 CHANNEL 06 OUT 602196 901 602346 WHT 999 15 J114 J200 26 14AWG 500271 40 CHANNEL 07 IN 602196 901 602346 WHT 999 16 J115 J200 25 14AWG 500271 40 CHANNEL 07 OUT 602196 901 602346 WHT 999 17 J116 J200 6 14AWG 500271 40 CHANNEL 08 IN 602196 901 602346 WHT 999 18 J117 J200 16 14AWG 500271 40 CHANNEL 08 OUT 602196 901 602346 WHT 999 19 J118 J200 17 14AWG 500271 40 CHANNEL 09 IN 602196 901 602346 WHT 999 20 J119 J200 7 14AWG 500271 40 CHANNEL 09 OUT 602196 901 602346 WHT 999 21 J120 J200 28 14AWG 500271 40 CHANNEL 10 IN 602196 901 602346 WHT 999 22 J121 J200 27 14 AWG 500271 40 CHANNEL 10 OUT 602196 901 602346 WHT 999 23 J122 J200 8 14AWG 500271 40 CHANNEL 11 IN 602196 901 602346 WHT 999 24 J123 J200 18 14AWG 500271 40 CHANNEL 11 OUT 602196 901 602346 WHT 999 25 J124 J200 19 14AWG 500271 40 CHANNEL 12 IN 602196 901 602346 WHT 999 DOCUMENT TITLE SIZE CODE NO DOCUMENT NO REV HARNESS ASSY 1260 22 TTI A 21793 407554 001 A DRN SHEET 5 of 7 Astronics Test Systems Optional Assembl
40. J202 8 J202 19 J201 10 J201 15 Figure 2 3 1260 22A Block Diagram NOTE OUT e S J201 14 e J201 7 J201 27 01 18 J201 9 J201 29 lcs J202 1 J202 21 e J202 12 4202 3 J202 23 J202 14 e J202 25 J202 16 9202 27 e 202 18 9202 9 e l J201 20 J202 5 Pins shown in parentheses are for reference only Installation Instructions 2 4 Astronics Test Systems Publication No 980673 055 Rev 1260 22 User Manual Instruments PIN 11 J2 PIN 1 00 Greene O O O GEOR 2 01 247 COE One O O PIN 10 2 PIN 20 02 PIN 30 Figure 2 4 1260 22 Front Panel Pin Connections Front View Astronics Test Systems Installation Instructions 2 5 1260 22 User Manual Mating Connectors Installation Instructions 2 6 Publication No 980673 055 Rev Mating connectors are provided for the 1260 22 module Astronics Test Systems also offers the following accessories and spare connectors see ordering information for part numbers 30 Pin Connector Housing with backshell P N 602345 12 AWG Solder Contacts P N 602346 The 30 Pin Connector consists of a connector housing and backshell The contacts are solder type and can except any gauge wire up to 12 AWG After wire attachment the pin is inserted in the housing and will snap into place providing a positive retention To be
41. Manual ENGINEERING WIRE LIST LEN 602201 903 602346 WH 99 602201 903 602346 WH 99 602201 903 602346 WH 99 602201 903 602346 WH 99 602201 903 602346 WH 99 602201 903 602346 W 99 602201 903 602346 99 J101 13 J201 11 14AWG 500271 4 CHANNEL 15 IN E CEN 9 H H H 99 J101 14 J201 1 14AWG 500271 4 CHANNEL 15 OUT 602201 903 602346 H 9 H 99 J101 16 J201 21 14AWG 500271 4 CHANNEL 16 OUT 602201 903 602346 H 9 J101 17 J201 2 14AWG 5002 4 CHANNEL 17 IN 602201 903 602346 H H 2 H 2 H 9 9 9 9 9 9 5 85 9 WG 5 WHT 9 5 WHT 5 WHT 999 J101 15 J201 22 14AWG 500271 54 CHANNEL 16 IN 602201 903 602346 WHT 9 5 WHT 999 00271 5 WHT 999 J101 18 J201 12 14AWG 500271 54 CHANNEL 17 OUT 602201 903 602346 WHT 999 J101 19 J202 29 14AWG 500271 54 EXTERNAL RESET 602201 903 602346 WHT 999 J102 1 J201 13 14AWG 500271 54 CHANNEL 18 IN 602201 903 602346 WHT 999 J102 2 J201 3 14 AWG 500271 54 CHANNEL 18 OUT 602201 903 602346 WHT 99 J102 3 J201 24 14AWG 500271 54 CHANNEL 19 IN 602201 903 602346 WHT 999 14AWG 99 999 999 99 85 9 9 602201 903 602346 602201 903 602346 602201 903 602346 WH 9 602201 903 602346 WH 99 602201 903 602346 WH 99 H H J102 4 J201 23 W 500271 54 CHANNEL 19 OUT 602201 903 602346 H H H 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 8 4 J102 10 J201 27 14AWG 500271 54 CHANNEL 22 O
42. Manual ENGINEERING WIRE LIST TO TYPE PART WIRE REFERENCE LEN 0125 J200 002 J126 J200 002 J127 J200 002 J128 J200 002 J129 J200 002 J130 J201 002 J131 J201 002 J132 J201 002 J133 J201 002 J134 J201 002 J135 J201 002 J136 J201 002 J137 J201 002 J138 J201 002 J139 J201 002 J140 J201 002 J141 J201 002 J142 J201 002 J143 J201 002 J144 J201 002 J145 J201 002 J146 J201 002 J147 J201 002 J148 J201 002 J149 J201 002 DOCUMENT TITLE SIZE CODE NO DOCUMENT NO REV HARNESS ASSY 1260 22 TTI 40CH A 21793 407554 002 A DRN SHEET 3 of 9 Astronics Test Systems Optional Assemblies 4 29 1260 22 User Manual Publication No 980673 055 Rev ENGINEERING WIRE LIST TO TYPE PART WIRE REFERENCE LEN J150 J201 002 J151 J201 002 BLK AAx PN 53 Uxx SLOTyy CABLE 407554 7152 9201 002 BLK AAx 54 Uxx SLOTyy CABLE 407554 153 9201 002 BLK AAx 55 Uxx SLOTyy CABLE 407554 0 7154 9201 002 BLK AAx PN 56 Uxx SLOTyy CABLE 407554 MEN ERE J155 J201 002 BLK AAx PN 57 Uxx SLOTyy CABLE 407554 0 156 J201 002 IM BLK AAx PN 58 Uxx SLOTyy CABLE 407554 MEN 222001 J157 J201 002 ass BLK AAx PN 59 Uxx SLOTyy CABLE 407554 ENDE J158 J201 002 BLK AAx PN 60 Uxx SLOTyy CABLE 407554 M
43. OT yy CABLE 407554 EN EHI 0113 9200 001 2 1 mme pue A 0114 9200 001 BLK AAx PN 16 Uxx SLOT yy CABLE 407554 BLK AAx PN 17 Uxx SLOT yy CABLE 407554 BLK AAx PN 18 Uxx SLOT yy CABLE 407554 BLK AAx PN 19 Uxx SLOT yy CABLE 407554 EN 119 9200 001 BLK AAx PN 21 Uxx SLOT yy CABLE 407554 EN Lom me J121 J200 001 eme s 0122 9200 001 0123 0200 001 0124 J200 001 DOCUMENT TITLE SIZE CODE NO DOCUMENT NO REV HARNESS 55 1260 22 30CH A 21793 407554 001 A Optional Assemblies 4 18 Astronics Test Systems Publication No 980673 055 Rev 1260 22 User Manual DRN SHEET 2 of 7 Astronics Test Systems Optional Assemblies 4 19 1260 22 User Manual FROM BLK AAx PN 26 J125 BLK AAx PN 27 J126 BLK AAx PN 28 J127 BLK AAx PN 29 J128 BLK AAx PN 30 J129 BLK AAx PN 31 J130 BLK AAx PN 32 J131 BLK AAx PN 33 J132 BLK AAx PN 34 J133 BLK AAx PN 35 J134 BLK AAx PN 36 J135 BLK AAx PN 37 J136 BLK AAx PN 38 J137 BLK AAx PN 39 J138 BLK AAx PN 40 J139 BLK AAx PN 41 J140 BLK AAx PN 42 J141 BLK AAx PN 43 Publication No 980673 055 Rev A ENGINEERING WIRE LIST Uxx SLOT yy CABLE 407554 e Uxx SLOT CABL
44. SET RETURN 602196 901 602346 WHT 999 lll 7 DOCUMENT TITLE SIZE CODE NO DOCUMENT NO REV HARNESS 55 1260 22 30CH A 21793 407554 001 A DRN SHEET 7 of 7 Astronics Test Systems Optional Assemblies 4 25 Publication No 980673 055 Rev A 1260 22 User Manual i ieee 2 7 Y 5 2 8 200 96 09 HO OIL 22 092 LASS V SS3NHVH 159189 HL VHNCES ss 09 boar 20 002 200 55 09 IE us Astronics Test Systems SIH Vi J s v uv kd 1810017 2 ae V 08488 82488 zozr Sou ee e rozm oozr 5 8292 sF 2 2 8548 Nid ULSI HOLOANNOO LLyOOBLBABO3M LOBNNOORALWTTIM Z81 00179301 3 79 NMOHS 3 EHM BI IWXCH4dV 6 306058 HO 61 SNI SL NH SXOVIB ZS 3 VH OHadV JOVA NMOHS EHM BNO 81 HO 51 21 NAL ONI INUIHS ZS 3 vdd OV 30V d N NMOS SBHM KBININXOdHddy 2 INES
45. UT 602201 903 602346 WHT 999 DOCUMENT TITLE SIZE CODE NO DOCUMENT NO REV HARNESS ASSY 1260 22 VP90 27CH A 21793 407553 001 A DRN SHEET 4 of 5 Astronics Test Systems Optional Assemblies 4 7 1260 22 User Manual Publication No 980673 055 Rev A ENGINEERING WIRE LIST Lam LEN 602201 903 602346 999 602201 903 602346 999 602201 903 602346 999 602201 903 602346 999 602201 903 602346 999 602201 903 602346 999 602201 903 602346 999 602201 903 602346 999 602201 903 602346 999 DOCUMENT TITLE SIZE CODE NO DOCUMENT NO REV HARNESS ASSY 1260 22 VP90 27CH A 21793 407553 001 A DRN SHEET 5 of 5 Optional Assemblies 4 8 Astronics Test Systems L sene 2 9 9 8 1200 656 08 88 65 064A 22 092 ASSVSS3NdVH 1260 22 User Manual ASN alVdvES Soue n E J10 lw T 5 E J IJ 211 uy SoHE pl 36 ad 620 201 Hr A eF 5 5152 l mm MO 05 s Ted 200 298 207 g 22 J 2 2 9245 8 VA 8245 S VA c E 104 JJJ SF 09 xs YZL SLL 059
46. ating point is below the chassis cooling curve there is a high probability that the module will remain within its specified temperature rise If the operating point lies above the chassis cooling curve the temperature rise may exceed the specified value The following procedure details how to calculate the cooling requirements for the 1260 22 1 Determine the maximum temperature rise allowed across the module This is typically 10 C but could be higher or lower depending the chassis ambient temperature and the overall reliability requirements of the module 2 Determine the required airflow to maintain the specified temperature rise of the module This is calculated from the module power calculated in previous section the desired temperature rise and the specific heat of air For a given temperature rise the required air flow is Airflow liters sec 0 83 Temp Rise C x Module Power Watts As an example for a 10 C rise and a module power of 56 5 Watts Airflow liters sec 0 83 10 x 56 5Watts 4 7 liters sec 3 Determine the pressure drop across the module when the Module Operation 3 13 1260 22 User Manual Module Operation 3 14 Publication No 980673 055 Rev required airflow liters sec is forced through the module This can be determined by looking at pressure drop vs airflow plot for the 1260 22 Module in Figure 3 4 Find the required airflow and then read the corresponding pressure in
47. e of Operation 3 1 Figure 3 2 Register Based Mode of 3 1 Fig re 3 3 1200 29 xx itcr E 6 ee 3 10 Figure 3 4 1260 22 1261B Airflow Resistance Curves 3 15 List of Tables Table 2 1 1260 22 Channel to Connector Pin 2 7 Table 2 2 1260 22A Channel to Connector Pin ee 2 8 Astronics Test Systems iii 1260 22 User Manual Publication No 980673 055 Rev This page was left intentionally blank iv Astronics Test Systems Publication No 980673 055 Rev 1260 22 User Manual DOCUMENT CHANGE HISTORY Revision Date Description of Change Revised per EO 29252 Revised format to current standards Company A 7 22 08 name revised throughout manual Manual now revision letter controlled Added Document Change History Page v Back of cover sheet Revised Warranty Statement Return of Product Proprietary Notice and Disclaimer to current standards Removed Reshipment Instructions in Chap 2 1 and No change 03 17 09 removed Chap 5 Information now appears in first 2 sheets behind cover sheet Updated table of contents to reflect changes made Added to footer company name to lower corner opposite of Page 5 i thru vi Astronics Test Systems
48. elay K14 Channel 13 1 Read Control Register 1 2 Invert the bits in the value read in step 1 3 AND with 1101 1111 binary 4 OR with 0010 0000 binary 5 Write the value to Control Register 1 The VISA I O library may be used to control the module The VISA function viOut8 is used to write a single 8 bit byte to a control register while viln8 is used to read a single 8 bit byte from the control register The following code example shows the use of viOut8 to update the 1260 22 module Astronics Test Systems Publication No 980673 055 Rev 1260 22 User Manual 1260 22 Example Code include lt visa h gt This example shows 8 1260 01T at logical address 16 and a VXI MXI interface define RI1260 01 DESC VXI 16 For a GPIB VXI interface and a logical address of 77 the descriptor would be GPIB VXI 77 this example shows a 1260 22 with module address 7 define MOD ADDR 22 7 void example operate 1260 22 void ViUInt8 creg val ViBusAddress 0 addr ViBusAddress cregl addr ViBusAddress creg2 addr ViSession hdl1260 VISA handle to the 1260 01T ViSession hdlRM VISA handle to the resource manager ViStatus error VISA error code open the resource manager this must be done once in application program rror viOpenDefaultRM amp hdlRM if error 0 error handling code goes here get a handle for
49. es damage from battery leakage or problems arising from normal wear such as mechanical relay life or failure to follow instructions This warranty is in lieu of all other warranties expressed or implied including any implied warranty of merchantability or fitness for a particular use The remedies provided herein are buyer s sole and exclusive remedies For the specific terms of your standard warranty contact Customer Support Please have the following information available to facilitate service 1 Product serial number 2 Product model number 3 Your company and contact information You may contact Customer Support by E Mail atshelpdesk astronics com Telephone 1 800 722 3262 USA Fax 1 949 859 7139 USA RETURN OF PRODUCT Authorization is required from Astronics Test Systems before you send us your product or sub assembly for service or calibration Call or contact Customer Support at 1 800 722 3262 or 1 949 859 8999 or via fax at 1 949 859 7139 We can also be reached at atshelpdesk astronics com If the original packing material is unavailable ship the product or sub assembly in an ESD shielding bag and use appropriate packing materials to surround and protect the product PROPRIETARY NOTICE This document and the technical data herein disclosed are proprietary to Astronics Test Systems and shall not without express written permission of Astronics Test Systems be used in whole or in part to solicit quotat
50. ies 4 23 1260 22 User Manual Publication No 980673 055 Rev A ENGINEERING WIRE LIST WIRE FROM TO TYPE PART WIRE REFERENCE LEN 26 J125 J200 9 14 AWO 500271 40 CHANNEL 12 OUT 602196 901 602346 WHT 999 27 J126 J200 30 14 AWO 500271 40 CHANNEL 13 IN 602196 901 602346 WHT 999 28 J127 J200 29 14AWG 500271 40 CHANNEL 13 OUT 602196 901 602346 WHT 999 29 J128 J200 10 14AWG 500271 40 CHANNEL 14 IN 602196 901 602346 WHT 999 30 J129 J200 20 14 AWG 500271 40 CHANNEL 14 OUT 602196 901 602346 WHT 999 31 J130 4201 11 14AWG 500271 40 CHANNEL 15 IN 602196 901 602346 WHT 999 32 4131 J201 1 14AWG 500271 40 CHANNEL 15 OUT 602196 901 602346 WHT 999 33 J132 J201 22 14AWG 500271 40 CHANNEL 16 IN 602196 901 602346 WHT 999 34 J133 J201 21 14AWG 500271 40 CHANNEL 16 OUT 602196 901 602346 WHT 999 35 J134 J201 2 14AWG 500271 40 CHANNEL 17 IN 602196 901 602346 WHT 999 36 J135 J201 12 14AWG 500271 40 CHANNEL 17 OUT 602196 901 602346 WHT 999 37 J136 4201 13 14AWG 500271 40 CHANNEL 18 IN 602196 901 602346 WHT 999 38 J137 J201 3 14AWG 500271 40 CHANNEL 18 OUT 602196 901 602346 WHT 999 39 J138 J201 24 14AWG 500271 40 CHANNEL 19 IN 602196 901 602346 WHT 999 40 J139 4201 23 14AWG 500271 40 CHANNEL 19 OUT 602196 901 602346 WHT 999 41 J140 J2014 14AWG 500271 40 CHANNEL 20 IN 602196 901 602346 WHT 999 42 J141 J201 14 14AWG
51. ions from a competitive source or used for manufacture by anyone other than Astronics Test Systems The information herein has been developed at private expense and may only be used for operation and maintenance reference purposes or for purposes of engineering evaluation and incorporation into technical specifications and other documents which specify procurement of products from Astronics Test Systems TRADEMARKS AND SERVICE MARKS All trademarks and service marks used in this document are the property of their respective owners e Racal Instruments Talon Instruments Trig Tek ActivATE Adapt A Switch N GEN and PAWS are trademarks of Astronics Test Systems in the United States DISCLAIMER Buyer acknowledges and agrees that it is responsible for the operation of the goods purchased and should ensure that they are used properly and in accordance with this document and any other instructions provided by Seller Astronics Test Systems products are not specifically designed manufactured or intended to be used as parts assemblies or components in planning construction maintenance or operation of a nuclear facility or in life support or safety critical applications in which the failure of the Astronics Test Systems product could create a situation where personal injury or death could occur Should Buyer purchase Astronics Test Systems product for such unintended application Buyer shall indemnify and hold Astronics Test Systems its officers emp
52. loyees subsidiaries affiliates and distributors harmless against all claims arising out of a claim for personal injury or death associated with such unintended use FOR YOUR SAFETY Before undertaking any troubleshooting maintenance or exploratory procedure read carefully the WARNINGS and CAUTION notices CAUTION This equipment contains voltage hazardous to RISK ELECTRICAL SHOCK human lite and safety and is capable of inflicting DO NOT OPEN personal injury If this instrument is to be powered from the AC line mains through an autotransformer ensure the common connector is connected to the neutral earth pole of the power supply Before operating the unit ensure the conductor green wire is connected to the ground earth conductor of the power outlet Do not use a two conductor extension cord or a three prong two prong adapter This will defeat the protective feature of the third conductor in the power cord Q Maintenance and calibration procedures sometimes call for operation of the unit with CAUTION power applied and protective covers removed Read the procedures and heed warnings bee to avoid live circuit points Before operating this instrument 1 Ensure the proper fuse is in place for the power source to operate 2 Ensure all other devices connected to or in proximity to this instrument are properly grounded or connected to the protective third wire earth ground If the instrument fai
53. ls to operate satisfactorily shows visible damage has been stored under unfavorable conditions has sustained stress Do not operate until performance is checked by qualified personnel EC Declaration of Conformity Astronics Test Systems 4 Goodyear Irvine CA 92618 declare under sole responsibility that the 1260 22 Power Switch Module P N 407630 and 1260 22A Power Switch Module P N 407630 001 conform to the following Product Specifications Safety EN 61010 1 EMC EN50081 1 CISPR 11 1990 EN 55011 1991 Group 1 Class IEC 801 2 1991 EN 50082 1 1992 4 kV CD 8 kV AD IEC 801 3 1984 EN 50082 1 1992 3 V m 27 500 MHz IEC 801 4 1988 EN 50082 1 1992 1 kV Supplementary Information The above specifications are met when the product is installed in an Astronics Test Systems certified mainframe with faceplates installed over all unused siots as applicable The product herewith complies with the requirements of the Low Voltage Directive 73 23 EEC and the EMC Directive 89 336 EEC irvine CA November 12 1998 uality Manager This page was left intentionally blank Publication No 980673 055 Rev 1260 22 User Manual Table of Contents a as 1 1 MODUEE SPECIFICATION Z ur os teens 1 1 lainele Piero a
54. mergency 3 9 terface P 3 9 Normal State of External Switch 3 9 10016 161 7 1 190 4 017711151 7 76 3 10 Seq ence EVOnls aa penned ede 3 11 Power and Module Cooling Considerations nnn 3 11 Module Power Calculation haat 3 12 Airflow Redgulremoents t n e ies 3 13 eura Em 4 1 OPTIONAL ASSEMBLIES De Bay ass 4 1 ii Astronics Test Systems Publication No 980673 055 Rev 1260 22 User Manual List of Figures Fig rg 1 1 1260 2204 obruit eue takaq oe ass ash 1 1 Figure 2 1 Typical 1260 22 Relay 2 2 Figure 2 2 1260 22 Block a ee 2 3 Figure 2 3 1260 22A Block Diagram sir 2 4 Figure 2 4 1260 22 Front Panel Pin Connections Front View 2 5 Figure 3 1 Message Based Mod
55. mode of operation provides a faster update of relay channels This mode provides for relay operations in less than 4 5 microseconds not counting software overhead inherent in I O libraries such as VISA Consult the 1260 01T User s Manual for a comparison of the message based and register based modes of operation Operating The 1260 22 In Message Based Mode Channel Descriptors For The 1260 22 Module Module Operation 3 2 The standard 1260 01T commands are used to operate the 1260 22 module These commands are described in the 1260 01T User s Manual Each 1260 01T relay command uses a channel descriptor to select the channel s of interest The syntax for a channel descriptor is the same for all 1260 series modules In general the following syntax is used to select a single channel 8 module address gt channel Where module address gt is the address of the 1260 22 module as set by the logical address DIP switch SW1 on the 1260 22 The module address is a number from 1 through 12 inclusive Set the module addresses for the 1260 22 and other 1260 Series modules so that no address is used by more than one 1260 Series module For instructions on setting module addresses for a 1260 Series module see the label on the side panel of the module lt channel gt is the 1260 22 channel to operate This will be a number in the range from 0 through 39 inclusive Astronics Test Systems Publication No 980673
56. n 3 11 1260 22 User Manual Module Power Calculation Module Operation 3 12 Publication No 980673 055 Rev The maximum power dissipation of the module needs to be considered for each application The module power can be divided into three power components They are the logic circuitry the relays and the channel paths Logic Power The first component logic power is one of two fixed values depending on whether or not an Option 01T is installed For a 1260 22 with an Option 01T installed the logic power is 8 Watts and if no Option 01T is installed the logic power is 3 Watts Relay Power The second component relay power depends on the number of relays that are energized and their duty cycle A typical relay coil dissipates about 0 8 Watts So in order to calculate the total power add the average power from each relay energized The average power for each relay is 0 8 Watts times the duty cycle ton ton tot If ton is much greater than 1 minute assume Duty Cycle of 100 Channel Power The third component is the channel power dissipation which is calculated from the losses in each of the relay paths and the duty cycle for each path A typical path resistance is approximately 0 020 Ohms Therefore the total power in the paths is the sum of the average power in each path The average power is 0 02 times the path current squared times the duty cycle ton ton tos If ton is much greater than 1 min
57. n is based on a resistive load and must be further de rated for inductive and capacitive loads For more details about the above life expectancy factors refer to the data sheet for the relay Manufacturer P N Siemens T90N1D12 24 Aromat JT1A DC24V The relay used on the 1260 22 module is part no 310269 The relay manufacturer s specifications for this relay are Life Expectancy Mechanical 10 operations Electrical 10 operations Full Load resistive For additional relay specifications refer to the relay manufacturer s data sheet Astronics Test Systems Publication No 980673 055 Rev 1260 22 User Manual Chapter 2 INSTALLATION INSTRUCTIONS Unpacking and Inspection Option 01T Installation Module Installation Astronics Test Systems 1 Remove the 1260 22 module and inspect it for damage If any damage is apparent inform the carrier immediately Retain shipping carton and packing material for the carriers inspection Verify that the pieces in the package you received contain the correct 1260 22 module option and the 1260 22 Users Manual Notify Customer Service if the module appears damaged in any way Do not attempt to install a damaged module into a VXI chassis The 1260 22 module is shipped in an anti static bag to prevent electrostatic damage to the module Do not remove the module from the anti static bag unless it is in a static controlled area Installation of the Option 01T is described in
58. odate an active open external switch Active closed is the default If you prefer to use an active open switch add a shunt jumper to the header designated as JP2 on the 1260 22 printed circuit board see Figure 3 3 NOTE The emergency reset inputs J202 pins 29 and 30 must be inactive during initialization of the VXIbus system If the emergency reset is configured for normally open operation reset occurs when reset pins are connected together then the pins must not be connected together during system initialization Otherwise the slot 0 controller will not detect the presence of the Option 01T that controls the 1260 22 module Similarly if the emergency reset is configured for normally closed operation reset occurs when reset pins are not connected together then the reset pins must be connected together during system initialization The reset pins must not call for a reset condition while the system is being initialized Module Operation 3 9 1260 22 User Manual Scope of Reset Event Module Operation 3 10 Publication No 980673 055 Rev A The 1260 22 design allows the scope of an emergency reset to be configured In the default configuration the 1260 22 opens only its own relays in response to an external reset event If desired a jumper setting on the 1260 22 may be changed so that the effect of an emergency reset is global With the global reset configuration a reset signal propagates thro
59. s shown in Figure 3 1 below CLOSE 7 1 Write value 2 to A24 Address 205001 VXIbus 1260 01T 1260 22 Figure 3 1 Message Based Mode of Operation When the register based mode of operation is used the user writes to the control register on the 1260 22 module directly The 1260 01T command module does not monitor the operations and does not track the state of the relays on the module in this mode A conceptual view of the register based mode of operation is shown in Figure 3 2 below PC MXI 1260 120 Write value 2 to A24 Address 205001 Astronics Test Systems Figure 3 2 Register Based Mode of Operation Since the 1260 01T command module does not monitor the register based mode of operation it is advisable to select either the message based or the register based mode of operation and continue to use the same mode throughout the application program Module Operation 3 1 1260 22 User Manual Publication No 980673 055 Rev In general the message based mode of operation is easier to use with utility programs such as National Instruments VIC program The message based mode allows the user to send ASCII text commands to the 1260 01T and to read replies from the 1260 01 In addition there are a few features such as a SCAN list which are available only with the message based mode of operation The register based
60. s a logic latch e Allrelays are opened on the 1260 22 This occurs within the time it actually takes the contacts to open typically fifteen milliseconds e f the scope of the reset function is set to global then all relays on all switch products connected to the same Option 01 are also opened This happens independently of software e An interrupt is generated to notify the Option 01T that a reset event has occurred This informs the Option 01T that the relays have opened so that it remains up to date on the relay status e The relays remain open and do not respond to any commands from the Option 01T e After the reset condition is removed the external switch is returned to its normal position the relays remain open until otherwise commanded by the Option 01T Once a reset condition has occurred no communications can occur between the Option 01T and any switch modules until the reset condition is removed When the reset condition is removed the relays remain in the open state until operated under software control If the user issues a relay command while a reset condition is applied then the following message shall be received 300 DEVICE SPECIFIC ERROR EXTERNAL RESET PREVENTS EXECUTING OF COMMAND OR OPERATION The 1260 22 is a high density high power switch module capable of switching high current levels Because of this certain precautions should be applied when using the switch module Module Operatio
61. sent control register value creg val creg val AND to leav very relay except K17 unchanged leave bit 0 clear to open relay K17 creg val amp 0x01 write the updated control register value error viOut8 hd11260 VI A24 SPACE creg2 addr creg val if error O error handling code goes here close the VISA session error viClose hd11260 if error lt 0 1 error handling code goes here Module Operation 3 8 Astronics Test Systems Publication No 980673 055 Rev 1260 22 User Manual Emergency Reset Feature Interface Normal State of External Switch Astronics Test Systems To enhance safety in applications that involve power switching the 1260 22 offers an emergency reset function activated by an external input This function instantly opens all relays in response to an external event This is a hardware operation that does not require intervention on the part of the Option 01T or application software CAUTION When using the emergency reset feature exercise due caution if any undesirable effects may result from opening all channels The 1260 22 reset inputs are located at pins 29 and 30 of connector J202 on the front panel You may connect this to an external device such as a mechanical switch When the switch is closed all relays on the plug in or module are immediately opened If desired a jumper may be added to the 1260 22 to accomm
62. sure the pin is locked in place the assembler should tug on the wire after insertion The suggested contact insertion tool for the pins is a Positronic Industries P N 9099 The corresponding contact extraction tool is a Positronic Industries P N 9081 Refer to Table 2 1 and Table 2 2 for the mapping of channels to connector Astronics Test Systems Publication No 980673 055 Rev A 1260 22 User Manual Table 2 1 1260 22 Channel to Connector Pin Mapping Relay Channel Descriptor Connector In Connector Out K1 00 J200 11 J200 1 K2 01 J200 22 J200 21 K6 02 J200 2 J200 12 K5 03 J200 13 J200 3 K4 04 J200 24 J200 23 K3 05 J200 4 J200 14 K7 06 J200 15 J200 5 K8 07 J200 26 J200 25 K12 08 J200 6 J200 16 K13 09 J200 17 J200 7 K11 10 J200 28 J200 27 K10 11 J200 8 J200 18 K9 12 J200 19 J200 9 K14 13 J200 30 J200 29 K15 14 J200 10 J200 20 K19 15 J201 11 J201 1 K20 16 J201 22 J201 21 K18 17 J201 2 J201 12 K17 18 J201 13 J201 3 K16 19 J201 24 J201 23 K21 20 J201 4 J201 14 K22 21 J201 17 J201 7 K26 22 J201 28 J201 27 K27 23 J201 8 J201 18 K25 24 J201 19 J201 9 K24 25 J201 30 J201 29 K23 26 J201 10 J201 20 K28 27 J202 11 J202 1 K29 28 J202 22 J202 21 K33 29 J202 2 J202 12 K34 30 J202 13 J202 3 K32 31 J202 24 J202 23 K31 32 J202 4 J202 14 K30 33 J202 15 J202 5 K35 34 J202 26 J202 25 K36 35 J20
63. tallation Instructions 2 8 Astronics Test Systems Publication No 980673 055 Rev 1260 22 User Manual Table 2 2 1260 22A Channel to Connector Pin Mapping continued Relay Channel Descriptor Connector In Connector Out K40 36 J202 17 J202 7 K39 37 J202 28 J202 27 K38 38 J202 8 J202 18 K37 39 J202 19 J202 9 K9 12 J200 19 J200 9 K16 19 J201 24 J201 23 K23 26 J201 10 J201 20 K30 33 J201 15 J202 5 Notes 1 Chassis Ground Connections are provided on Connector J201 as follows J201 5 J201 6 J201 15 J201 16 J201 25 J201 26 External emergency reset is provided on 202 29 and the return on 202 30 The pins shown in parentheses are for reference only Astronics Test Systems Installation Instructions 2 9 1260 22 User Manual Publication No 980673 055 Rev This page was left intentionally blank Installation Instructions 2 10 Astronics Test Systems Publication No 980673 055 Rev 1260 22 User Manual General Information Chapter 3 MODULE OPERATION The 1260 22 may be operated either in message based mode or in register based mode When the message based mode of operation is used commands are sent to the 1260 01T command module The 1260 01T command module interprets the commands and operates the 1260 22 module by sending 8 bit bytes to control registers on the 1260 22 module A conceptual view of the message based mode of operation i
64. tion Bench Handling Temperature Publication No 980673 055 Rev A 250 Volts 250 Volts 20 Amperes 20 Amperes 4800 VA 600 Watts 1 Amp at 12VAC 1 Amp at 5VDC lt 100 mOhm 20 mOhm typical 20Amps lt 0 02 dB lt 0 1 dB gt 300kHz gt 50 dB gt 30 98 lt 70 dB lt 50 dB lt 250 pF lt 250 pF gt 10 6 lt 15 ms 100 11 msec 1 2 sine wave 0 013 PK PK 5 55 Hz 4 in 45 Astronics Test Systems Publication No 980673 055 Rev Operating Non operating Relative Humidity Altitude Operating Non operating Power requirements Cooling Requirements 1260 22 User Manual 0 to 55 degrees Centigrade 40 to 75 degrees Centigrade 85 5 non condensing lt 35 degrees Centigrade 10 000 feet 15 000 feet 5 VDC at 1 6 Amps W Option 01T 5 VDC at 0 6 Amps WO Option 01T 24 VDC at 36 mA per energized relay 1 5A max 5 4liter sec 5mmH O at 65 Watts See Power and Cooling Considerations in Chapter 3 Dimensions C Size Single Slot VXIbus Module Module Weight w OPT 01T 4 Lbs 8 oz w o OPT 01T 4 Lbs 3 oz MTFB 400 255 Hrs See MTFB Sheet page 1 4 amp 1 5 Ordering Listed below are part numbers for both the 1260 22 switch module 8 and available mating connector accessories Each switch Information uses 3 30 Pin mating connectors ITEM DESCRIPTION PART 1260 22 Switch Module 1260 22 40 Channel Hi Current 407630 1260 22A Switch
65. uctive Some suggested devices include a Phillips Components P N 2322 594 Series of varistors Refer to Figure 2 1 for a 1260 22 typical Module Relay Channel OUT K1 One Channel of Forty is shown with provisions for the addition of shunt elements and internal jumpers at E points Figure 2 1 Typical 1260 22 Relay Channel Installation Instructions 2 2 Astronics Test Systems Publication No 980673 055 Rev 1260 22 User Manual Front Panel Connectors IN CHOO J200 11 CH01 J200 22 CH02 J200 2 CH03 J200 13 CHO4 70200 24 CHO5 200 4 70200 15 CHO7 200 26 CHO8 200 6 CH09 70200 17 CH10 J200 28 CH11 J200 8 CH12 J200 19 CH13 200 30 CH14 J200 10 CH15 J201 11 CH16 J201 22 CH17 J201 2 CH18 jJ201 13 CH19 J201 4 The 1260 22 front panel connectors are labeled J200 J201 and J202 The connector type is a High Power connector using 30 0 062 inch diameter pins one for each input or output Figure 2 4 shows the pin numbering The mapping of channel numbers to connector pins for the 1260 22 and the 1260 224 is given in Table 2 1 and Table 2 2 OUT IN OUT 1200 1 CH20 J201 4 e 1201 14 e 1200 21 21 201 17 J200 12 CH22 J201 28 e 1201 27 es 1200 3 CH23 201 8 1201 18 3200 23 CH24 J201 19 J201 9 200 4 CH25 J201 0 J201 29 e 4200 5 CH26 201 10 4 01 20 e 1200 25 CH27 J202 11 Ft J202 1 420
66. ugh the VXI Local Bus to open all relays on all switch products that are connected to the same Option 01T The local global jumper on the 1260 22 printed circuit board governs this option The jumper is designated JP1 see Figure 3 3 and is a two pin shunt jumper similar to those used on disk drives and personal computer boards When open only the relays on the 1260 22 are opened in response to an emergency reset condition local reset When jumpered all relays on all boards controlled by the same Option 01T are opened global reset The 1260 22 is shipped with JP1 in the open condition local reset All 1260 Series and Adapt a Switch plug ins respond to an emergency reset condition when the scope is set to global Certain plug ins and 1260 Series modules provide the front panel contacts for the external switch and the circuitry to recognize a reset event A switch system may make full use of the emergency reset feature if it includes at least one plug in or 1260 Series module that has reset recognition capability such as the 1260 22 JP1 JP2 Figure 3 3 1260 22 Astronics Test Systems Publication No 980673 055 Rev 1260 22 User Manual Sequence of Events Power and Module Cooling Considerations Astronics Test Systems When a reset event occurs the following sequence takes place e The 1260 22 recognizes the reset event and set
67. ute assume a Duty Cycle of 100 To summarize the total Module Power refer to the following equation Proaic Pki Pio Pout Pcr2 eB Pcuso Where 8 Watts With Option 01 or 3 0 Watts Without Option 01 Pkn 0 8 Watts x D Pom 2 0 02 Ohms x D And I the channel current in Amps D ton ton lor D 100 if tj gt gt 1 minute Astronics Test Systems Publication No 980673 055 Rev A 1260 22 User Manual Airflow Requirements Astronics Test Systems The following is a typical example calculation Assume that you have a 1260 22 Module with an Option 01T Installed and that there are ten paths used on the module and that each path is conducting 20 Amps each and each are conducting at a 50 duty cycle From the equation above 8 0 W 0 8 W 5 x 10 relays 204 x 0 020 x 5 x 10 channels PrToTAL 52 0 Watts Note that if the same conditions existed except conducting at a 100 Duty cycle the total power would be 100 5 Watts After the Module power is calculated the required airflow requirements must be evaluated VXI Modules are specified to require a particular airflow to maintain a specific temperature rise The air flow required and the resultant back pressure pressure drop across the module values determine a specific operating point that is plotted or compared against a VXI chassis cooling curve If the oper

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