M200 Owners Manual
Contents
1. 500460 PLUG moune TO 44 5 71515141312 pins 1 4 7 9 14 15 UNUSED 2 161151413112111110 9 13113B1 5 3 8 16 121086 2 500572 HARNESS B 2X 5784940 3 16 MALE TERMINAL JB3 2 BLAC 8 RED 500315 BIN DOOR 8 RED MAG SWITCH q 3 BLUE 1 1 1 22 TT 16 500333 RED LIGHT ERROR gt N 16 BLACK 500373 GREEN LIGHT COMPACTING RUN N 16 BLACK 1 3 500374 AMBER LIGHT ha 6 BLUE FULLINDIGATOR A GRANGE 1 1 LY zed BRED y 900216 1 EXTENDED PRESSURE SWITCH 500316 BIN FULL SWITCH ije BACK no 13 BLUE 8 RED NO 500316 RAM UP SWITCH 5 BLUE 500454 HARNESS A 500453 CONTROL PANEL 2 4X 900465 MOUNTING STANDOFFS E 20 BROWN 300359 5 2 o POWER 9 24 TT 24 BROWN SWITCH 16 22 BLUE 900224 500520 DIRECTION o 13000 16 BLUE 2X 5786244 1 4 MALE TERMINAL o GREEN WHITE I GROUND 8 ez 500508 4 i HYDRAULIC 2 POWER o W2 U2 V2 UNIT W DC COIL BLACK 500456 PLUG HOUSING 5001498 PLUG HOUSIN 500464 CORD POWER UNIT BLACK WHITE 500396 POWER CORD 252. 20 Bin 21 22 TM FS M200 Compactor Operation and Maintenance Manual With just a little preventive maintenance and regular cleaning we are sure your M200 compactor will provide many years of trouble free operation Please read this manual carefully before installing or servicing the equipment OVERVIEW AND SAFETY FEATURES The M200 compactor can save thousands of dollars over its life by reducing trash hauling expenses and labor It can reduce the volume of solid waste by as much as 90 The compactor consists of a powerful hydraulic pump coupled to a 1 5 diameter cylinder that generates 1 ton of compaction force The M200 compactor utilizes a high capacity waste bin and a durable puncture resistant bag When the loading door is opened and then closed the compaction cycle initiates automatically This equipment has built in safety features to protect you and your employees Each door is equipped with a safety switch that prevents compaction if any of the doors are open In addition the waste loading door has a lock feature that keeps it from being opened during compaction Waste Door Lower Bin Door Safety limit switch for Safety limit switch for the lower bin door the load door TM FY 200 Compactor Operation and Maintenance Manual SET UP Unpacking Refer to included document 100
3. 1 1 5 27 6 GREEN Z RECEPTACLE HOUSING 3X 500463 FEMALE PINS TM iagrams D iring Electrical Schematic 1300 5 819 ZTEO 9T 82N Burenc 5 20 80 STEN aka bi 55 9014 sang 25 59515 522 6223290752 38 aEnub PT are e tte OTC 61 0990 den 2 2 4 A gj 9 5 6 Exponen 9 2 222 2 6 Fors 842 25 99010 9253 02566 20 00 09 00 501 HOTS 009 10 5 1 222 pur BATEA 595359270 Ging 593 30 95055 35 ITA 7342471 8525908190 0912 10 66 dere 89 62 5 ED tete to dt 39 59 64 ROTO slate 10 66 1 0 5 5 Enta TO9 E0 S I 259 2 417 te Y 3033009 843 22 59018 309 uo 2020K dana T 925 992 95 6 8 Enya 9 50 5 woaz awon 0007 9 Li no0 jJ 98 DIM perzrsede eojareyzo semn og 12 TM PN Ordering Information How to Order Replacement Parts Replacement parts be ordered fro
4. Pull waste bin from the unit Pull the sides of the bag up and secure with a twist tie not provided or by tying a knot If desired use the bin to transport the bagged waste to the dumpster Remove the bag and dispose of the waste When the bin has been emptied install a new bag in the bin Slide the waste bin back into the compactor and close the lower bin door TM FS M200 Compactor Operation and Maintenance Manual MAINTENANCE AND SERVICE AAA Clean top of plate Wipe down outside of cabinet Clean inside of cabinet Check hydraulic fluid level Check for loose fasteners etc To check fluid level the compaction plate must be all the way up Hydraulic fluid should be 2 3 the way up the sides of the see through tank If the fluid level is low it can be replenished by adding Dexron ATF transmission fluid available at most auto parts stores Make sure to filter the fluid to avoid getting foreign particles into the hydraulic components of the compactor as this could affect the life expectancy as well as the warranty of your machine Cleaning the Compaction Plate From time to time trash may become lodged on top of the compaction plate This may cause the unit to malfunction unless it is removed We recommend you check the plate whenever you empty the compactor Open the lower door and remove the waste bin Close the lower door and open then close the load door to start a compaction cycle Afte
5. tagout checklist form shall be utilized to assure all sources of energy are isolated The completed lockout tagout checklist must be retained as long as the equipment is down for service and or maintenance 2 Standard shutdown If the compactor is operating shut it down by the normal stopping procedures Close the access door and wait for compaction cycle to finish Turn machine power switch to off position 3 Disconnect Unplug compactor 115 volt electrical Back of machine Turn off machine and unplug 4 Stored Energy Release Although it could fall at any time once hydraulic pressure is relieved the ram plate WILL fall due to gravity and so must be blocked or restrained To relieve pressure hold hose and rock gently while slowly loosening the fitting Wear safety glasses and keep hands away from fitting while loosening to prevent injury Ram plate may fall due to gravity Block or restraining device Beneath ram plate Hydraulic fluid pressure C500 LP1000 2500 psi M200 R200 1200 psi 5 Compactor can be locked out by placing a lockable cover over the electrical plug while repairs are made Place a tag that states Danger do not operate or equivalent on the front of the compactor near the controls 6 Lockout tagout Assurance Tests After ensuring no personnel are exposed and the compactor is unplugged attempt to start a compaction cycle to make certain the equipment will not operate Control s to try Procedu
6. 100381 REV ECO 14 0098 Owner s Manual M200 Waste Compactor DRADIA www radiaproducts com Contents OVERVIEW AND SAFETY FEATURES 3 SET UP UNPACKING lt ss aaa 4 Selecting the 4 Preparing to 4 Inspecting the 4 Installing the Compactor Bag 4 OPERATING THE UNIT Powering up the 9 Oper Matias de ia ta alo le os 5 Functions of the Indicator LightS 5 Emptying the 5 MAINTENANCE AND SERVICE Preventive Maintenance Schedule 6 Cleaning the Compaction Plate 6 Lockout Tag out 7 Lockout Tag out Checklist 8 TROUBLESHOOTING 9 SCHEMATICS Wiring Harnesses 11 Electrical Schematic 12 REPLACEMENT PARTS Ordering INO a ideas a tt RRA 13 Cabinet 14 Cabinet Middle 15 Cabinet 16 Compactor Hydraulics 17 Load Door Assembly 18 Bin Door 19 5
7. 382 Set Up Guide for unpackaging instructions Selecting the Location The correct location of the Compactor will make it more useful as well as easier to operate and service e Make sure there is a 110 volt 20 amp circuit available and within electrical cord distance DO NOT USE AN EXTENSION CORD Make sure there is enough clearance to remove the waste bin when the lower door is open completely Preparing to Compact IMPORTANT Before operating the compactor you must remove the red plug from the hydraulic pump fluid reservoir and replace it with the breather valve cap taped to the machine Then install the top cover to the compactor using the screws taped to the inside of the cover Refer to the included 100382 Set up Guide for detailed instructions Inspecting the Unit 1 Remove the packing materials from the unit Inspect for any damage that may have been missed when the unit was delivered and report it to Radia Products customer service Each Compactor comes with the following e 1 Starter Package of specially designed Compactor Bags e 1 Waste Bin To set up the unit open the lower door by sliding the latching bolt up and to the left Remove the plastic waste bin from the compactor Remove the package of bags from the bin and set them aside Install a bag onto the waste bin using the instructions below Installing the Compactor Bag 1 Pull the cart from the unit using t
8. ck Power Unit Damping Pad SHOWN Screw SHCS M10X1 5 x 60mm 900391 Retaining Ring C Style Ext 21 50 900392 Screw Flat Hd Socket 7 13 x 1 25 DESCRIPTION Control Panel Assembly Screw Hex 3 8 16 x 1 50 Nut Nylon Lock 3 8 16 Hydraulic Fitting 90 Hydraulic Fitting Straight Hydraulic Fitting Straight Hydraulic Hose 22 Hydraulic Hose 22 PART NUMBERS LISTED MAY ONLY BE AVAILABLE IN KIT FORM OR AS AN ASSEMBLY 17 TM ANY Exploded Views Load Door Assembly PART NO 900551 900183 900552 900553 900471 900203 900204 9781840 9786263 10 9782055 11 9784042 DESCRIPTION Load Door Latch Bracket Right Bracket Left Lock Bracket Hinge Latch Cam Nut Keps 48 32 Blind Rivet 156 126 187 Thk Washer Lock 10 External Teeth Screw Pan Hd Ph 10 32 x 375 PART NUMBERS LISTED MAY ONLY BE AVAILABLE IN KIT FORM OR AS AN ASSEMBLY 18 TM AN Exploded Views Bin Door Assembly PART NO 900186 900201 900202 9786263 9786265 9786266 9786296 9786297 O DESCRIPTION Latch Bin Door Hinge Blind Rivet 156 126 187 Thk Screw Button Hd 6 32 x 25 Nut Acorn 6 32 Screw Flat Hd Ph 10 32 x 375 Nut Acorn 10 32 PART NUMBERS LISTED MAY ONLY BE AVAILABLE IN KIT FORM OR AS AN ASSEMBLY 19 TM Explode
9. d Views Panels PART DESCRIPTION 900180 Front Panel 900181 Back Panel 900189 Top Cover Dome 9786284 Screw Pan Ph 48 18 x 50 Self Threading 9786497 Screw Philips TF Ph 10 16 X 75 LG PART NUMBERS LISTED MAY ONLY BE AVAILABLE IN FORM OR AS AN ASSEMBLY 20 TM AN Exploded Views Bin Assembly PART NO DESCRIPTION 900165 Lower Molded Bin 900166 Upper Molded Bin 900205 Bin Caster 900451 Waste Bin Handle 9784698 Screw 72 20 x 50 9159200 Screw 72 20 75 N SHOWN 900251 Bin Cord Small PART NUMBERS LISTED MAY ONLY BE AVAILABLE IN KIT FORM OR AS AN ASSEMBLY 21 TM Compactor Standard Warrant Equipment Radia Products warrants parts and labor it s Commercial Trash Compactor equipment accessories and parts against defective material or workmanship for a period of one year after date of first delivery provided that Buyer sends to Radia Products notice of the defect within thirty 30 days of its discovery and clearly establishes that i the equipment accessories parts have been properly maintained and operated within the limits of rated and normal usage ii the defect did not result in any manner from the intentional or negligent action or inaction of Buyer If buyer cannot establish that conditions i and ii have been met then this warranty shall not cov
10. er normal operating control to make certain that the equipment will not operate and returned the operating control to neutral or off THE EQUIPMENT IS NOW LOCKED OUT TM Troubleshootin Problem Cause Solution The waste load door is open Close the load door The waste loading door won t open and the red light ome Clear trash from the load chute is repeatedly flashing a two load door can t close flash pattern Load door sensor isn t sensing Check electrical connections to the load ia flid the door being closed door sensor Load door sensor defective Replace Load door sensor Lower bin door is open Close the lower bin door The red light is repeatedly flashing a three flash The magnetic sensor on the pattern lower bin door isn t sensing the Check electrical connections to the sensor door The magnetic sensor for the bin door is defective Replace magnetic sensor Compaction plate is obstructed Unplug machine and clear debris from from getting to Home position compaction plate area Check to make sure the guide rod that triggers the Home switch isn t loose If it is loose The Home limit switch isn t tighten the fasteners holding the ram plate to Machine either won t being triggered at the end of the guides rods and hydraulic cylinder Use compact properly or doesn t compaction Blue 246 Loctite on the screws shut off immediately at the end of c
11. er s sole and exclusive remedy Radia Products shall not have any liability whatsoever for loss of use or for any other incidental consequential or other damages or losses resulting from a breach of warranty such as but not by way of limitation labor costs loss of profits loss of use of other equipment third party repairs personal injury emotional or mental distress improper performance of work penalties of any kind loss of service of personnel or any other damages or losses which may be experienced by the Buyer Contact Information For sales or service please contact Customer Service Radia Products Attn Compactor Dept 14900 21st Ave N Plymouth MN 55447 U S Tel 800 543 8722 International 763 852 1820 Fax 763 852 181 info radiaproducts com DRADIA www radiaproducts com com Copyright 2014 Radia Products Company All rights reserved
12. er the alleged defect Failure to give notice of defect within such period shall be a waiver of the Warranty and any assistance rendered thereafter shall not extend or revive it This warranty shall not cover misuse alteration abuse negligence accident acts of God sabotage or any item on which serial numbers have been altered defaced or removed but shall be limited to repair or replacement by Radia Products of those parts which upon inspection by Radia Products appear to have been defective in material or workmanship This warranty is limited to the Buyer and is not assignable or otherwise transferable without the consent of Radia Products This warranty is expressly in lieu of and excludes all other warranties express or implied including any warranty of merchantability and fitness of any product or goods for a particular purpose and all other obligations or liabilities on Radia Products parts and Radia Products neither assumes nor authorizes any other person to assume for Radia Products any other liability in connection with the sale of Radia Products There are no warranties which extend beyond the description on the face hereof Limitations of Remedy It is agreed that the liability of Radia Products shall be limited exclusively to the remedies of repair or replacement of defective parts covered by the warranty set forth in the paragraph Warranty on Equipment above and that such repair and replacement shall be Buy
13. he attached handle 2 Remove a single bag from the starter package and place it in the bin 3 Fold the excess over the outside edge of the bin as shown in the figure below and then fold it back up to form a cuff This will help prevent liquids from flowing over the bag during the compaction cycle 4 Place the elastic cord over the bag and under the bin lip to hold the bag in place as shown in the photo 5 Lift and push the bin completely into the compactor 6 Close the lower door and slide the latching bolt down and to the right to secure the door closed TM FS M200 Compactor Operation and Maintenance Manual Powering Up the Unit The electrical cord is located on the back of the unit Plug it into a grounded outlet Note The standard compactor is wired to operate on 110 120 volts 20 amps single phase electrical power Operation Rotate the handle on the waste loading door Open the door and place trash in the compactor Close the load door and turn the handle to latch the door closed Once the door closes compaction automatically starts The load door is locked until the compaction plate retracts to its home position il Functions of the indicator lights green light indicates that the machine is compact ing orange light indicates that the waste bin is full red light indicates that an error has occurred Emptying the Unit Open the lower bin door of the compactor
14. limit switch is defective Replace Full Bin limit switch The switch can simply be disconnected in the short term to allow compactor to operate but will not notify user when full until switch is replaced Compactor is unresponsive no error light No power to compactor Check that machine is plugged in Check wall circuit breaker Unplug machine and check fuse on control panel inside compactor Compactor has power but won t compact trash no error light Low hydraulic fluid level Check fluid level in pump reservoir and add fluid as necessary Fluid reservoir should be approximately ya full when cylinder is at the home position Compactor won t compact trash amber light is turned on Waste bin is full Empty the waste bin to reset the Full light The waste bin is very full but amber light never turns on Full Bin limit switch is set too low Raise the Full Bin limit switch Full Bin limit switch is defective Replace the Full Bin limit switch 10 11 TM Wiring Diagrams Wiring Harnesses 500315 LOAD DOOR MAG SWITCH
15. m Radia Products by mail telephone or FAX Radia Products TM 14900 21st Ave North Plymouth MN 55447 763 852 1820 800 543 8722 763 852 181 FAX If you need help in determining the proper part s to order call 1 800 543 8722 and ask for Customer Service Always indicate the Model No and Serial No of the machine when ordering replacement parts General Parts Replacement Policies While your machine is under warranty do not attempt on site repair or parts replacement without first contacting Radia Products CO to protect your warranty After the warranty expires on site servicing and parts replacement are available from Radia Products Contact Customer Service for arrangements and costs Subsequent service cost quotations may be affected unless Radia Products replacement parts or their approved equivalent are used Restocking Fee A restocking fee will be charged on all unused parts which are returned 13 Cabinet Bottom PART NO DESCRIPTION 900214 Fixed Caster 9783244 Carriage Bolt 74 20 75 9780343 Nut Nylon Lock 72 20 PART NUMBERS LISTED MAY ONLY BE AVAILABLE IN KIT FORM OR AS AN ASSEMBLY TM PN Exploded Views PART NO 1 900571 2 9780182 3 500315 4 9786300 5 9783595 6 9786277 7 9783605 8 500316 9 9782407 10 900468 Cabinet Middle DESCRIPTION Full Switch Bracket Nut Nylock 5 16 18 Magnetic Proximity Switch Screw Flat Hd Ph 44 40 x 75 N
16. ompaction red light is repeatedly flashing a Check electrical connections to the Home limit switch four flash pattern The Home limit switch is detective Replace the limit switch N Ai N e E AT Nam oa l Pressure switch on the hydraulic cylinder is not Check electrical connections to the pressure switch at the top of the hydraulic cylinder working Pressure switch is defective Replace the pressure switch Solenoid valve on the power Check electrical connections to the solenoid Machine won t compact unit isn t working correctly valve properly red light is repeatedly flashing a five flash pattern Solenoid valve is defective Replace solenoid coil and valve 1 3 54 4 442 52 9900 0 0 TM A Troubleshooting Problem Cause Solution Machine won t compact red light is repeatedly flashing a seven flash pattern 2 ES EA EN ep Pump contactor relay isn t working Check electrical connections to the pump contactor relay Pump contactor relay is defective Replace pump contactor relay Machine is unresponsive red light is repeatedly flashing an eight flash pattern A 14 N e 0 09056 Y 5215 1 5 OSES 54 Waste bin was full when power to compactor was turned on Check waste bin and empty if needed The Full Bin
17. r a few seconds UNPLUG THE UNIT to stop the compaction plate Open the lower door and clean paper and debris from the top of the plate Close the lower door and plug the compactor back in to retract the compaction plate Open the lower door and replace the waste bin Close the lower door and slide the latch to lock it in place 0150 N Compaction Supplies You can keep your new compactor operating efficiently by only using genuine Radia Products replacement bags and parts 100 count box of replacement bags made of heavy 3 mil metallocene polyethylene which reduces punctures and tears and prevents leaks Poly bonnets help keep the compaction plate clean not included e Optional TC50 Transport Cart with hoist to lift heavy waste loads into dumpster TM AN M200 Compactor Operation and Maintenance Manual Compactor Lockout Tagout Procedures RESPONSIBILITIES Owner Employer Implementation of the lockout tagout procedure and enforcement of its provisions is the responsibility of the employer It is a further responsibility of the employer to ensure that all personnel are informed and trained in the application of the procedure Operator Employee Each individual working on equipment covered by this procedure has the responsibility of conforming to the applicable provisions Procedure 1 Notify all affected employees you will be locking out a compactor and let them know the reason why A lockout
18. re to verify isolation Open and close load door start button if applicable Attempt to start compaction cycle 7 The compactor is now locked out Restoring Machines or Equipment to Normal Operations 1 After all servicing and or maintenance is completed and equipment is ready for normal operations check the area around the machine or equipment to ensure that no one is exposed 2 After all tools have been removed from the machine or equipment guards have been reinstalled and employees are in the clear remove all lockout devices plug in the power cord to restore energy to the machine or equipment TM FS M200 Compactor Operation and Maintenance Manual LOCKOUT TAGOUT CHECKLIST 1 Employee Notification have notified all affected employees that a lockout is required for this piece of equipment Date Time Signature 2 Shutdown understand why after following normal procedures the equipment is to be shut down Date Time Signature 3 Disconnection of Power Source have checked all operating switches and unplugged the compactor have blocked or restrained the ram plate Date Time Signature 4 Lockout have locked out or tagged out the energy isolating devices with locks and or tags designated for this purpose Date Time Signature 5 Safety Double Check After ensuring that no employees are exposed and as a check on having disconnected all energy sources have operated the start button or oth
19. ut Nylon Lock 44 40 Screw Pan Hd Ph 44 40 75 Washer Flat 44 40 Limit Switch Screw Hex 5 16 18 x 75 Latch Door Lock PART NO 900469 900470 900472 9780193 9781823 9100731 9786475 9786476 900560 9786474 DESCRIPTION Bronze Flanged Bearing Steel Bushing Torsion Spring Nut Nylock 3 8 16 Washer Flat 1 4 20 Washer Flat 3 8 16 Washer Wave 1 2 13 Bolt Shoulder 3 8 16 x 625 Steel Ball Bearing Washer SS 3 8 16 PART NUMBERS LISTED MAY ONLY BE AVAILABLE IN KIT FORM OR AS AN ASSEMBLY 15 Exploded Views Cabinet Top PART NO 900253 9784886 500316 500401 500403 500402 5782445 9783595 9786277 0 9783605 3 gt gt DESCRIPTION Main Frame Weldment Strain relief bushing Limit Switch LED Red LED Amber LED Green Power Switch Nut Nylon Lock 4 40 Screw Pan Hd Ph 44 40 x 75 Washer Flat 44 40 PART NUMBERS LISTED MAY ONLY BE AVAILABLE IN KIT FORM OR AS AN ASSEMBLY TM AM E PART NO 500508 900191 900216 900245 900254 900255 900310 900311 9785565 0 9785472 1 9786289 2200 xploded Views Hydraulics DESCRIPTION PART NO Hydraulic 750W 1 Stage Power Unit 12 500453 Ram Plate 13 9780192 Pressure Switch 1000 PSI 14 9780193 Guide Rod Bushing 15 900088 Hydraulic Cylinder 16 900368 Guide Rod 17 900385 Power Unit Mounting Blo
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