Process Instrumentation-Field Instruments for Process Automation
Contents
1. Inm SEREN SENA d beg i waww rat EUM senes ma 9 ste ana cte ol n a n 4 hazardous location under any NEMA 4 condition 2 tenons stort lr a at labore Sop sae nost f uso emt Sot U ms wn oe cap standard capacity mote and nut 4 must be stala so that water cannot noir exaust under NEMA onions Boosts soni S Transdocer seine wi Models 40 41 and 42 Precision Pressure Regulators Regulators W Features amp Benefits Wu P Mutistage ow droop precision regulators maintain constant aput over wide changes in fow and supply pressure Epoxy powder coat paint delivers improved corrosion resistance P Wide selection of regulated pressures 1 to 450 psi affords application versatity P Patented Numatic pressure regulation system provides reliable maintenance ree operation Description The Models 40 41 and 42 Precision Pressure Regulators control air pressures in applications where precise and dependable regulation is required such as pneumatic instrument circuits test stands production checking fixtures and industrial air gages As such they are suitable for dead end service and flows up to a maximum of 110 sctm unique two stage piloted design provides outstanding accuracy Rugged construction2. Regulators Model 2306 Instrument Air Filter Solid brass construction delivers exceptional durability Natural wool filter medium provides unsurpassed coalescing action JM oeseripion The Model 2306 instrument air iter is used to remove dirt oll water and other Impurities from an instrument air supply This highly efficient Instrument air fiter uses the principle of coalescence to trap fine particles in dripwel Air enters fiter trough the inlet connected to cylindrical fter cartridge Aher the airis as t passes through the cartridge itfows up between the cartridge and the outer housing As the air lows downward through the lamb s woo fitering 4 medium and water particles coalesce The steady blow down action of the incoming air maintains high filtering efficiency by cleaning the fiter cartridge continuously while the natural force of gravity forces the coalesced materials to collect at the bottom of the dripwell Asimple petcock permits the fiter tobe blown down periodicaly I accumulated dirt and scale make it necessary to replace the fiter cartridge the replacement may be effected without irist and ouiet comections by turing he housing Mounting Dimensions out ofthe cap Specificatior 2 375 Functional Specifications 60 3mm Recommended Flow for Optimum Efficiency 0 5 scim at 75 psig 14 dm im at 520 kPa Maximum Supply Pres
3. N 2 Controllers ilstation for 353 Series Controller Introduction P Proven operator interface prepacked with config are and Iware OPC server reduces system startup and test ime 18 color Thin Film Transistor TFT 1024 x 768 LCD lt Desktop operation for greater application versatility industrial grade luminance of 200 cd m2 and backlight lifetime of up to 20 000 hours that afford a long trouble free life Description ilstation is an industrial operator workstation with pre installed User interface and configuration software allowing you to connect to a live process right away This sleek unit which features an analog resistive screen with a guaranteed 30 milion touch lifetime boasts a wide viewing angle for better operator observation Designed for reliable operation in the harshest of industrial environments ilstation is built to NEMA 4 12 and 65 specifications It also features advanced communication capabilities via four serial ports and an onboard Ethernet controller Plus ilstation s modular design reduces your maintenance and upgrade effort to little more than removal of the front panel H specications iletation WINDOWS General Display Type TFT color LCD Size diagonal 15 381 mm Max resolution 1024 x 768 Max colors or grayscales 256 K Dot size 0 012 x 0 012 0 297 x 0 297 mm Luminance 200 Viewing angle 100 Temperature 32 to 122 F 0 to 50 C VR cont
4. controller with complete control and logic functions for a small unit batch or continuous process The Model 3535 standard Ethernet communication enables it to function as an integral element in a plant system Loops are configured for control sequence or logic as needed within the Model 353 Each configured loop can have a virtual operator display that is viewed locally using the LOOP button on the faceplate and is mapped to network communication fora plant operator station Alarm management is handled with Ethernet Communication Design Level B Introduction using the L Loop amp S Station indicator lights along with the priority assignments and lashing options of each alam User defined pushbuttons in each loop can be used for traditional functions such as Consdle Local Externai interal Switching individual user requirements such as Start Stop or Jog Multiple variables are displayed on the operator faceplate and viewed using the D button User defined units assigned to each variable are displayed via the UNITS button Complete configuration of the Model 353 is available using buttons located behind the fipdown ID door A built in library of preconfigured control strategies FCOs enable selection of common basic controller types for quick field set up A large selection of reusable function blocks enable simple changes to FCOs or the design of a custom control strategy to meet the needs of specific process c
5. E With 1 8 NPT connection to collect exhaust X Without safety release 1 includes on adjusting stam optional for all other models 2 For uso with Model 65 Square Root Extractor to maintain minimum 3 psig output 3 At recommended supply pressure Regulators Models 40 41 and 42 Precision Pressure Regulators Dimensional drawings Mounting Dimensions Model 40 64mm liri for air loaded Sh Wig depu 5187 mm Regulated 857 Connections 1 9 NPT Model 41 1 376 G4 90 Add 0 125 0 31cm for 200 psig Models Connections 1 2 Regulators Model 91 HF Filter Regulator gt Stable output and repeatabilty provides constant control under variable flow rates and supply pressures Corrosion esistant construction aluminum die castings are finished with Iridhe and baked epoxy paint Depth tiner unit comes equipped wah high capacity micron titer housed Seit Relieving Low droop at high flow levels aspirator design helps maintain set pressure at higher flow levels Tight shut off soft rubberized valve provides a positive shut off and compensates for dirt and other foreign matter W Description The Model 91 Fiter Regulator is designed to provide Clean accurate pressure to valve positioners and other pneumatic control equipment The filter regulator has been proven to provide long l
6. to log time stamp and store controller alarms and events on a PC hard drive for later review and analysis wawam ilware is comprehensive operator interface including status screens group displays control faceplates and loop detail and tuning screens that is automatically created from the controller database That makes your job easier and significantly reduces costs by completely eliminating your initial HMI development effort But you can still add graphics and modify the screens that ware makes for you to customize the overall look and feel ilware enhances the interface between client and server applications using a standard mechanism to transfer data from one to the other The standard OPC facilitates plant wide communication because it integrates iware with any other OPC compliant software or system iware also includes Ethernet communications that eliminate the need for integration with fieldbus technology and dramatically reduce networking costs Enterprise Edition Enterprise Edition provides alarm monitoring and historical trending The alarm and trend servers support comprehensive list of features ArchiveX viewers permit quick and easy customization of viewer display format Alarm logging and trend repports are also available ilware supports VBA scripting for custom applications Login sercurity is available E Specifications Recommended Requirements P ilstation operator workstation
7. 85 264 Vac 47 63 Hz 24 2096 15 D Mounting Case Standard Case with Ethernet Connector 4 High Shock amp Vibration Case w Ethernet Connector 5 Operator s Display Panel Fixed Analog amp Digital Displays Expander Board Not Required d Local VO Expander TIC RTD Frequency Relay Multi Media Card ModificationOption Not required N Controller modified as detailed in order Bill of Material x Design Level Design Level B Electrical Approval Not required Class Div 2 Groups A B C D suitable fornorvincendive CE Compliant Class Div 2 Groups A B C D suitable w fornon incendive CE Compliant amp ABS Approved Sample Model Number TGX 353 A4FN CNB4 r2 Controllers ilconfig Controller Configuration Utility Features amp Benefits Dwindows XP or 7 operating system provides powerful graphical interface P Automatic line routing and interioop wiring reduces overall drawing time User selected tag names in reference list allow easy interconnection between continuous and discrete loops P Choice of function block and ladder logic format provides application versatility P Easy cut copy and paste capabilities allow control strategies to duplicated and shared between multiple controllers for reduced configuration P User defined line styles and colors permit visual separation of continuous and
8. DOE01 32 Digital Output Ethernet DWE01 32 Digital Write Ethernet Loop Function Blocks Auto Manual 501 99 ARC Cosine 0001 99 Addition Orifice Metering of Natural Gas AGAT Measurement of Gas by Turbine Meters AGAS Compressibility Factors of Natural Gas ALARM Alarm AND01 99 AND Logic ASN01 99 ARC Sine ATD01 05 Analog Trend Display ATNO1 09 Arc Tangent BATOT Batch Totalizer BATSW Batch Switch BIAS Bias CHR01 99 Characterizer 1 99 Comparator COS01 99 Cosine DAMO1 99 Deviation Amplifier DIVO1 99 Division DNC01 99 Divide by N Counter DTM01 99 Dead Time Table DYTO1 99 Delay Timer External internal Transfer ESL Event Sequence Logger 1 99 Natural Exponentiation NOTE EXT01 99 FTG01 99 GB01 99 HLD01 99 0 01 99 LMT01 99 LN01 99 19601 99 MTH01 99 MUL01 99 NND01 99 NOR01 99 NOT01 99 ODC ODS ODA ODD ONOFF OR01 99 ORSL 08701 99 PBISW PB2SW PB3SW PCOM PD PID PIDAG PRSEQ 1 99 RATIO RCTO1 09 RLM01 99 ROTO1 99 RSF01 99 RTGo1 99 RTT01 99 50101 99 SEL01 99 91401 99 SPLIM SRF01 99 SRTO1 99 50801 99 TAN01 99 1 99 TOT01 99 TSW01 99 XOR01 99 Each configured loop can have one operator display block and one controller block Exponentiation Falling Edge Trigger Gain amp Bias Hold ID Controller LeadiLag Limit Natural Logarithm Logarithm Base 10 Math Mul
9. with no links levers pivots or other friction producing members ensures reliable maintenance tree operation These features allow a regulator to maintain constant output pressure regardless even the widest changes flow or supply pressures In fact a regulator using Model 40 41 or 42 is practically a self contained pressure controller operating its supply plunger valve via a builtin high gain pneumatic amplifier fine urn precision screw is used to manually load the tange spring which sets the regulated pressure When the adjusting knob is turned clockwise the increased spring force is exerted on the top diaphragm assembly decreasing the nozzle clearance and increasing the pilot pressure Because the source for pilot pressure is supply ar flowing to the pilot pressure chamber through the restriction screw the increased pilot pressure forces the exhaust diaphragm assembly downward This action closes the exhaust port and contacts and moves the valve plunger which opens the supply port This increases the regulated output which also feeds back to the top diaphragm assembly The regulator locks up or throttles at the new output value when the feedback force of the top diaphragm assembly equals the range spring force safety release valve is incorporated in the top diaphragm assembly of several models It operates if the regulated pressure increases 3 psig more than the set pressure and exhausts air through t
10. 40 1 4 NPT Series40H 1 4 1 2 3 4 5 6 7 8 9 Series 40 4 8 12 16 20 24 28 32 36 Series 40H Series 41 1 8 Series 42 1 2 Series 42H VI NPT 10 15 20 25 30 35 Series 42 0 25 50 75 100 Series 42H Air Delivered SCFM Test Procedure Each 30 psig range regulator was adjusted to 25 psig with 100 psig supply and flow Flow was increased to maximum capacity All regulated pressure readings were taken at gauge connection in the body of the regulator Regulators Models 40 41 and 42 Precision Pressure Regulators Technical data Graph 2 Maximum Air Flow SCFM Delivered 10 80 Series 40 amp 41 Regulators s 9 sooj z E ol 3 300 ovo 54 T E STE sl Le L 5 10 Supply pressure for other models will be m m ma determined by multiplying he pressures above 4 by the flow values shown below 700 200 300 200 500 Model Value Supply Pressure PSIG Model 40H 45 Model 42 4 Model 42H Graph 3 Air Consumption Graph 4 Drift Effect 05 207 T s 8 205 894 3 8 204 usi 1550 t H 20 3 T win safety release 5 8 8 202 F 20 1 models tton ro safety release seat i 200 noun rient saa icd eus eo E A o2
11. EN60000 6 2 Immunity ATEX Certified II2G Ex ia TA TS T6 Bll 3G EEx nL IIC T5 See ATEX Certificates for Service Restrictions SIRA 03 ATEX 2577X SIRA 03 ATEX 4578 Enclosure Type 4X in accordance with NEMA Std 250 Type IPSS in accordance with IEC Std 529 Valve Positioners Series 760P E Valve Positioners Ordering data Model Number Order No Series 760 Valve Controller Positioner 760 Basic Model Code No 760 Valve Controller Positioner Input signal 410 20 made not available with High Temp Option 10 15 psig 327 630 psig 3 02101 0 20 210 1 0 kglem Action Rising Stem Linear or Rotary 1 2to 4 inch stroke lever with set of 3 60 cams 2to 6inch stroke lever with set of 3 60 cams 1 4 tum 1 2inch square shaft with set of 8 90 cams 1 20 2inch stroke lever with set of 3 60 cams 1 4 urn NAMUR style shaft end with set of 3 90 cams 1 4 tu 1 2inch square shaft with set of 3 60 cams 1 210 4inch stoke lever with 1 90 near cam 2106 inchstroke lever with 1 90 linear cam atum NAMUR shaft wih set of 8 60 cams Enclosure Type 4X IPE5 with 3 4 inch NPT Conduit Connection Standard With 20 Beacon Indicator not available with High Temp Option With 60 Flat Indicator not available with High Temp Option With 90 Flat Indicator not available with High Temp Option Enclosure Type 4X IPE5 with M25 Conduit Connection Stan
12. Kitw SS feedback gear 16300 579 Note Above listed options are limited to standard upper temperature limit of 185 F Standard Flow Spool Valve Kit 16300 468 High Flow Spool Valve Kit 16300 469 Low Gain Spool Valve Kit 16300 470 Sealing Plate Kit converts 760E to 760P 16300641 760 PIE Cam Kit rotary 90 Action 8 cams Linear QO 16300 783 760 PIE Cam Kit linear 60 Action 3 cams Linear QO 16300 784 75 Rectiinear Linear 16300 805 Cam 180 CW Rotary Linear 16300 807 Cam 30 Rectelinear Linea 16300816 Blank Cam Kit 16300 267 180 COW Rotary Linear A6X30005613 Spare Parts Kits Spare Parts Kit includes recommended rebuild parts as shown in SD760 Issue 7 16300 686 Accessories Manual sp760 User Manual CD included with each instrument Valve Positioners Series 73 Built In Valve Positioner Features amp Benefits E P Singie axis force balance principle of operation ensures accurate and stable positoning Feedback circuits direct the actuator s position ensuring adherence to the control instrument signal j Range spring capability accommodates a wide variety of valve strokes and instrument spans Description The Series 73 Built in Valve Positioners use the full force of their air supply to drive and maintain the piston or diaphragm in pneumatic actuator to position a valve to what is required by a control instrument regardless of the pres
13. Not Required Mechanical Switches 2 SPDT Proximity Switches 2 NAMUR type Feedback Devices Not avail with Hi Temp Environmental Construction C Not Required Potentiometer 1K 4 t0 20 mAdc Feedback Potentiometer 1K w SS feedback gear 4 t0 20 mAdc Feedback w SS feedback gear Design Level Revision Electrical Approval None N ATEX CE wae Series 760 Approvals amp Certifi FM Factory Mutual Approvals Intinsicaly Sate Class Division 1 Groups A C D Class Il Division 1 Groups E F G Class Ill Division 1 Non Incendive Class Division 2 Groups A B C D Suitable for Class Il Division 2 Groups E G Class III Division 2 CSA Canadian Standards Association Certification intrinsically Safe Class Division 1 Groups A B C D Class Il Division 1 Groups E F G Class Ill Division 1 Suitable for Class Division 2 Groups A B C D Class Il Division 2 Groups E F G Class Ill Division 2 NOTES 1 Fix feedback pin in lever to hold non inoarty error to 3 max Consult factory for moro details 2 The Low Flow Gain Spool Valve Assembly option can provide more stable operation when the positioner is installed on small volume actuators Le piston diameters less than 4 10mm Consult factory for more details Valve Positioners Series 760P E Valve Positioners Orderin
14. Time hours E Test Procedure Regulators wore sot at 20 psig output with 100 psig Ead air supply Supply was turned off for one wao ater which supply 8 turned on at time 0 H 100 200 300 400 500 Supply Pressure PSIG Tho regulator bleeds only the amount of air that passes through the pilot nozzle whan thera is demand for output fow The exhaust port starts to close as soon asthe flow of regulated air is increased to the output and it closes completely before the pilot plunger valve opens Full pilot low is then delivered tothe output Regulators Models 40 41 and 42 Precision Pressure Regulators Technical data Model Selection Supply Pressure psig Model Range Standard No psig Recommended Maximum Modifications 40 2 1 50H 0 5 10 25 407 62004 0 50 100 5015 0545 15 150 4030 120 120 150 4050 150 120 150 HA amp X 40 100 15100 150 500 40200 200 250 500 40300 7300 350 500 A 40450 15450 500 500 4115 0515 15 150 0548 75 150 4130 130 120 150 A 4150 150 120 150 41 100 15100 150 250 412650 2550 120 150 4215 05 15 75 150 AERX 4230 130 120 150 HAERX 4250 150 120 150 HAERX 42100 1510 150 500 42200 200 250 500 ABE Standard Modifications H High flow capacity A With pressure ight top housing containing 1 4 NPT connection for supplementary air loading
15. Your system database and HMI complete with status screens group displays and control and sequencer faceplates are automatically created from your control strategy data Because itis an OPC compliant server the OPC server integrates with the HMI and any other OPC compliant clients to facilitate plant wide communication It also provides standard mechanism to transfer data from one to the other Besides decreasing your costs and increasing your bottom line this approach allows you to move to start up more quickly Trend Logger Client Trend Databag Controller Configuration N Controllers ilware for 353 Series Controller Introduction Features amp Benefits j Five levels of screens are automatically created based on controller strategy eliminating days of HMI development time 5 ms dynamic animation updates provide operators with Up to the minute information Powerful display creation and animation tools coupled with an advanced symbol library expedite operator interface customization P Built in expressions and calculations as well as display trending and alarm management functions deliver comprehensive operator information P Scalable and fixed scale displays that allow information to be displayed in the form and manner required for a particular application pEmbedding of ActiveX controls and OLE objects to display information from other systems and devices
16. ability to withstand shock and Vibration allow them to be installed in even the harshest industrial environments Model 77 Current to Pneumatic Trans The Model 77 Cuento Pneumatic Transducer which was oral lor incloaton recording comput core ean M dap RAM MPH FF nia A D Nna M legs and pa alec 22 27 pug put Model 771 Current to Pneumatic Transducer InputOutput Data The Model 771 Currentto Pneumatic Transducers were designed See Model Selection a cost effective valve service current o pneumatic transducer cer Functional Specifications Model 77 The Model 771 receives the output signal of an electronic de vice such as a PID control function and drives control valve For general purpose and non incendive applications the transducer until the control function is satisfied For Model77F measuring circuits or for control circuits requiring a higher degree of transducing accuracy the Model 77 should be used For intrinsically sate applications Because it s boosted output capacity minimizestimelagsand Zero Offset Adjustment the effects of leakage the Model 7718 should be used for 40 and 20 of span direct loading of valve actuators or other large volumes If the valve actuator includes a valve positioner a Model 7716 Pneumatic Connections should be used 1 8 NPT Output Capacity 0 16setm Supply Pressure Effect Less than
17. reduce calibration and setup time P Modular design reduces inventory because it allows interchangeable spare parts P Comes standard with 3 cams linear quick opening and equal for application versatility WB Description The Series 760 Valve Positioners provide a cost effective universal approach to your valve control Their modular concept allows all models to be built on the base pneumatic unit Model 760P The electro pneumatic model Model 760E is created by adding an I P transducer to the base pneumatic unit and a wide range of accessories easily in stalls inside the unit The 760 base pneumatic unit provides cam characterization split ranging direct or reverse action and single or double acting without requiring additional parts Key design features include non interaction of the zero and span adjustments Series 760 Valve Positioners include provisions for internal limit switch mounting and position feedback devices without requiring additional housings Thus the need to stack housings that impede access to the main enclosure are eliminated Valve Positioners Series 760P E Valve Positioners Introduction spool valve is used to load the actuator for positioning in response to an input signal A characterized provides mechanical feedback There are linear equal percentage and quick opening operation cam profiles and a blank profile is available for custom applications Rectlinear ac
18. 1 of span change of output for supply change from 18 to 22 psig Temperature Range 4010 180 F 4010 82 C Electrical Connections Enclosed terminal block 1 2 threaded Transducers Models 77 and 771 Current to Pneumatic Transducers Technical data E Specifications Series 771 Two 1 4 x 20 x 5 16 deep blind tapped holes Enclosure NEMA 3R NEMA 4 via conduit vent Electrical Classification FM Approved Model 77 Non incendive for Class I Div 2 Groups A B D Dust ignition proof for Class Il Div 1 Groups E G Suitable for Class III Div 1 hazardous locations and NEMA 4 Model 77XXF Intrinsically safe for Class I III Div 1 Groups A B D E F G and NEMA 4 when used with approved barriers and converters listed on Siemens drawing 15032 7704 7705 Wi ertormance Specifications Calibration Accuracy 20 25 of span Reproducibility 0 2 of span Response Level 0 025 of span number Order Current to Pneumatic 77 Transducer Exhaust Atmospheric gt Tapped Exhaust Input Output Input Output Input Range Range Impedence Ohms 3 105 30156 2450 004 3015 2450 4020 3027 610 36 41020 2015 185 40 10050 3015 90 Intrinsically Safe Designation Intrinsically Safe omit for other classifications Accessories Reverse Acting Output Functional Specifications Supply Pressure 20 psig 35 psig for 7
19. 25 of input span Functional Mechanical specincations Materials of Construction Aluminum brass stainless steel Neoprene and or Buna N Overrange Limit Functional Specifications Input Range WM uoaei selection 3 15 3 9 9 15 6 30 3 27 psig Valve Travel men ot Aopliculion Minimum 14 T3N12F Top loading direct acting input spans Maximum 4 of 210 12 psi Supply Pressure 73N24F Top loading direct acting input spans over 1210 24 psi Minimum 3 psi above required actuator pressure gt Maximum 100 psig 73N FR Top loading reverse acting 73N B Bottom loading direct acting with top air Cushion loading 73N 81 Botomicading actuators wactuator range spring Valve Positioners Series 73 Built In Valve Positioner Technical data Spring Table Instrument input Pressure Span PSI 2 5 6 8 0 2 14 2 a Valve Item No of Range Spring Series Stroke 12395 Series 25 Stroke Range Tolerance Inches Example 12395 1212 wa we me 82 62 52 42 sie 62 1212 102 72 iw 12l2 we 720 612 rne jaz te ue we we ja2 2o2 162 122 wz 212 2o2 182 142 102 1012 se 242 m2 16l2 1012 1012 122 2 22 tate 1412 1 az 2m2 202 1612 552 42 3612 202 1812 via 402 32122 2m2 2m2 1 The maximum zero pressure tor E enz 8810 2812 2402 Model T3N12F is 9 pei
20. 4006 30001750 DC Voltage Input 6 Differential Channels 962EN 4006 30001751 Current Input 12 Single Ended Channels 963EN 4012 30001752 DC Voltage Input 12 Single Ended Channels 964EN 4012 30001753 Thermocouple MV Input 4 Channels 965 4004 30001754 Thermocouple MV Input 6 Channels 965EN 4006 30001755 2 RTD Resistance Input 4 Channels 96GEN 4004 30001822 RTD Resistance Input 6 Channels 966EN 4006 30001823 DC Current Output 4 Channels 972EN 4004 30001824 DC Current Output 6 Channels 972EN 4006 30001827 DC Voltage Output 4 Channels 973EN 4004 30001829 DC Voltage Output 6 Channels 973EN 4006 30001831 Discrete Input 12 Channels 981EN 4012 30001832 Discrete Output 12 Channels 982EN 4012 30001833 Discrete Input Output 12 Channels 983EN 4012 30001835 Ethernet l O Module Accessories Ethernet Switch 5 900 5005 30001964 AC Current Sensor 5020 350 30001965 thernet Cats Cable 3 ft 5035 365 30001966 Ethernet Cross Over Cable 5 ft 5035 360 30001967 Universal Power Supply 24Vdc 600mA PSSR B24 30001969 Universal Power Supply 24Vdc 2 1A PS5R D24 30001970 Universal Power Supply 24Vdc 5A PS5R F24 30001955 DIN Rail 3 0 in long DIN RAIL 3 0 30001956 IN Rail 16 7 in long DIN RAIL 16 7 30001957 Rack Mount Kit 19 in 20RM 16 DIN 30001958 User Manuals on CD 5035 547 30001959 Controllers ilware OPC Se
21. 71 8 Input Output Data See Model Selection Zero Offset Adjustment 340 and 20 of span Output Capacity 3 Standard 0 16 scfm Boosted 2 0 scfm Supply Pressure Effect Less than 2 of span change of output for supply change from 18 to 22 psig Temperature Range 40 to 180 F 40 to 82 C Electrical Connections Enclosed terminal block 1 2 threaded Enclosed NEMA 3R NEMA 4 via conduit vent Electrical Classification FM Approved Series 771_ _ _ F1 Intinsically safe for Class VIII Div Groups A C D E G when used with approved barriers and converters listed on Siemens drawing 1502 7704 7705 Series 771_ _ _ F2 Non incendive for Class I 2 Groups A B C D Dust ignition proof for Class Il Div 1 Groups F and G Suitable for Class Ill Div 1 hazardous locations Specifications Calibration Accuracy 1 296 of span standard unit 136 of span boosted unit Reproducibility 0 2 of span Response Level 0 025 of span TJ Other ranges avaiable 0 3 mA to 0 60 mA consul factory Transducers Models 77 and 771 Current to Pneumatic Transducers Ordering data Order No Model Number Transducer InputiOutput Input Output Input Range Range impedence Ohms 105 3015 2450 4020 30027 60 8 4020 3015 185 16 10050 3t015 30 KE output capacity Boosted Standard Terminal Strip T Electrica
22. P Epoxy powder coating provides improved corrosion resistance Description The Series 62 Constant Differential Relays serve as air flow controllers maintaining a constant air purge for each setting an integral needle valve By maintaining constant differential pressure drop across a built in needle valve for any flow setting up to 2 1 cu ft of air per hour Series 62 Relays ensure a constant volumetric rate ol flow regardless of variations in process or supply pressure The constantdiferential pressure across the built in needle valve is regulated by spring loaded diaphragm This diaphragm controls the action of the supply port plunger which automatically admits supply air to the needle valve at the required rate Excess purge air bleeds tothe atmosphere Siemens constant differential relays eliminate most of the problems encounteredin conventional bubbling systems because ach relay holds the bubbling rate constant there E holds the bubbling maintaining high measurement accuracy The differential pressure maintained across the needle valve is approximately 1 1 2 psi which allows wider needle valve openings that are less subject to clogging P Full supply pressure up to 150 psig is connected to the purge system for a greater margin of safety Ordinary cine impurites have no effect In addition to the preceding advantages the Series 62 Constant Difierential Relays ensure reasonable purge rates at a
23. Process Instrumentation Field Instruments for Process Automation July 2012 Supplement Introduction The Process Instrumentation amp Analytics Business Segment of Siemens Industry Inc is a leader in providing innovative solutions to process instrumentation and control challenges It is the operational center for Siemens process instrumentation and control business in North America The Process Instrumentation business provides a complete line of reliable measurement and control products including transmitters for level pressure temperature and flow loop controllers valve instrumentation products regulators and relays process protection instruments weigh feeders and belt scales Siemens Process Instrumentation solutions help increase productivity and plant safety reduce time to market and improve product quality across the process industries such as chemical pharmaceutical bio pharmaceutical oil amp gas water and wastewater treatment mining pulp amp paper and refining This catalog supplement includes only those items manufactured in Spring House sold here in the US and not covered the Siemens Field Instruments FI 01 catalog you do not find the product you are looking for in this supplement please contact our factory for more information We will be happy to connect you with a sales representative in your area that covers the products and services that you need Siemens Industry Inc Process Instru
24. above full actuator pressure minimum 150 psig maximum Air Consumption 0 2 inbalanced condition with 20 psig supply Overload Protection 150 psig at any connection Response Level Output is sensitive to control signal changes as small as 0 1 of full range Ambient Temperature Range 40 to 180 F 40 t0 82 C Materials of Construction Aluminum brass stainless steel and Buna N Rotary Actuators Kit The Series 74 Rotary Actuator Kits allows for compact instal lation of a complete assembly positioner and mounting to fit inside a 5 5 2 2 3 envelope The Kits direct connected feedback spring eliminates error prone connections and levers while its spiral feedback spring provides inherent reliability Response Level OA FS Linearity 21 5 FS Input Range 3 9 9 154 3 15 psig Actuator Motion 90 Rotation 1 See next page for additional performance data design specifications and a range spring selection chart 2 9 15 psig range requires suppression spring Valve Positioners Series 74 Valve Positioners Ordering data Model Number Order No H Accessories P Rectiinear Range Spring Kits Rectlinear range spring kits Valve Positioner include range spring zero screw 2 range spring seats Sensitivity and instructions All kits include the 2 range spring seats Standard Pilot amp Standard Gain 1 PIN 12372 384 not listed below M EE P Rotary Range Spring Kits T
25. analog signals for easier understanding of control loops Line layering capability allows viewing of continuous and discrete signals independently or together P Comprehensive drawing package faciitates creation of text comments and graphical llustratons or better understanding of the control strategy P Application Library provides quick start up and base line for more complex configurations Description The ilcontig Configuration Utility provides the tools to create loop controller graphical interface and manage loop controller configuration Based on the 32 bit Windows technology the software allows configuration of discrete control in function block or ladder logic Moreover comprehensive drawing capabilities allow the inclusion comments and illustrations that further explain the control circuit to be included Loops for continuous control are configured in function block form while discrete loops are configured in either ladder logic or function block The software s reference list allows user s to create tags that interconnect discrete signals between function block loops and contacts or coils in the ladder logic Interconnecting signals from comparators alarms on measured variables such as pressure flow and temperature eliminate the need for external pressure switches or thermal switches Depending on the user s preference function block inter connection can be performed via Windows based dialog box
26. asting corrosion resistance in harsh industrial environments The model 91 HF filter regulator is quality unit that is ideal as an economical alternative for control of process applications The Model 91 HF is used extensively to supply air to pneumatic controllers transmitters transducers valve positioners air cylinders and a wide range of pneumatic control systems W specifications Performance Specifications Output Range 0 120 psig 0 800 kPa Maximum Supply Pressure 150 psig 1034 KPa Flow Capacity 22 SCFM 37 0 mv at 100 psig 700 kPa Exhaust Capacity 0 1 SCFM 0 17 m ihr with downstream pressure 5 psig 35 kPa above set point Sensitivity 1 25cm of water Air Consumption Less than 5 SCFM 0 17 Effect of Supply Pressure Variation Less than 0 2 psig 1 4 kPa for 25 psi 170 kPa change Ambient Temperature Limits Oto 160 F 181071 C Mechanical Specifications Mounting Pipe or through body Weight 1615 7259 Port Size In Out and Gauge 1 4 Materials of Construction Body Die cast aluminum alloy ridite and baked Epoxy finish Fiter 3 micron Phenolic impregnated Cellulose Diaphragm Nitrile Elastomer and Nylon fabric Valve Seat Plug Nitrile Elastomer Additional Materials Brass Zinc plated steel Acetal Regulators Model 91 HF Filter Regulator Mounting Dimensions Optional Mounting oi e 1326 Thru Mounting Holes 2 Places MH006152
27. ck 90 rotary std linear optional longer lengths available on request Characterization Equal Quick Opening Linear Pressure Gain 16014 60 psig standard Span Adjustable 60 to 25 of normal span Zero Adjustable 10 to 60 of normal span GViton is a registered trade name of DuPont Performance Bastomers Linearity Independent 760P 0 5 of normal span typical 760E 0 75 of normal span typical Hysteresis 760P 0 75 of normal span typical 1 0 of normal span typical end Less tnanorequalio0 25 apan Repeetabilty Works apa supply Pressure Ec 3 Less than 0 2 of span for a5 psi change in supply pressure Hazardous Area Class Approval Series 760 Approvals amp Certifications FM Approvals Intrinsically Sale Class I Division 1 Groups A B C D Class li Division 1 Groups E F and G Class Ill Division 1 When installed in accordance with Siemens drawing 15032 7602 rev5 Non incendive Class Division 2 Groups A B C D Suitable for Class II Division 2 Groups Fand G Class Ill Division 2 CSA Certification Intrinsically Sale Class I Division 1 Groups A B C D Class Il Division 1 Groups E F G Class Ill Division 1 When installed in accordance with Siemens drawing 15032 7620 Suitable for Class I Division 2 Groups A B D Class Il Division 2 Groups E F G Class lll Division 2 EN50081 1 and EN50081 2 Emission 61000 6 1 and
28. dard With 90 Beacon Indicator not available with High Temp Option With 60 Flat Indicator not available with High Temp Option With 90 Flat Indicator not available with High Temp Option Flow Capacity lt Standard Capacity Spool Valve Assembly Cv 0 3 a High Flow Capacity Spool Valve Assembly Cv 06 Low Flow Gain Spool Valve Assembly 332337 cede NOTES 1 Fix feedback pin in lever to hold non linearity error to 3 max Consult factory for more details 2 Tho Low Flow Gain Spool Valve Assembly option can provide more stable operation when the positioner is installed an small volume actuators ie piston diameters less than 4 10mm Consult factory for more detail 7760 with M25 metric enclosure no longer available For M25 thread requirements use adapter TGX 16300 1439 Valve Positioners Series 760P E Valve Positioners Ordering data Model Number Order N ries 760 Valve Controller Positioner cont d Environmental Construction Options Standard Temperature 40 F to 185 F 40 C to 85 C High Temp 20 F to 300 F 29 C to 149 C avail on 760P w no elec options or approvals c Ozone Resistant with Viton dynamic elastomers and iso elastomeric spring Gauges Not available with HiTemp Environmental Construction Not Required Gauges set of three gauges Limit Switches Not avail with Environmental Construction C 3
29. eds are gt Single Loop Controller with Tracking Setpoint gt Single Loop Controller with Fixed Setpoint Ratio Set Controller with Operator Setpoint Limits gt Single Loop Controller with Operator Setpoint Limits Cascade Loop Controller Cascade Loop Controller with Operator Setpoint Limits External Set Controller with Tracking Setpoint External Setpoint with Fixed Setpoint Dual Loop controler Controllers Model 353 Process Automation Controller with Ethernet Communication Design Level B Technical data B Function Blocks Control strategies within the Model 353 are configured using the following function blocks which are stored in memory The total number and type of VO function blocks available in the 353 depend on the installed hardware and when available can be used as needed within a configured loop Loop function blocks can be used in the quantities indicated within each loop Each configured loop contain operator display block amp one controller block Station Hardware VO AIN1 4 Analog Input AINU1 2 Analog Input Universal AQUTI 3 Analog Output DIN1 4 Digital Input DINU1 2 Digital Input Universal DOUT1 2 Digital Output ROUTI 2 Relay Output Ethernet Peer To Peer VO AIE01 32 Analog Input Ethernet 01 32 Analog Output Ethernet AWEO1 32 Analog Write Ethernet CIE01 32 Coll Input Ethernet CWE01 32 Coil Write Ethernet DIEOT 32 Digital Input Ethernet
30. el 02 HO 5mmHO Zero Error 66BA6 50 36 psi 2 5 kPa All Others 20 24 1 5 kPa Flow Capacity 22 scim minimum Air Consumption 0 12 maximum Mechanical Specifications Materials of Construction Brass aluminum stainless steel and Neoprene Vales based on 20 psig supply unless otherwse noted Relays Model 66 Amplifying Relay INPUT 3 3 8 DIA 9 32 DIA CONNECTION n a 4 2HOLES F 13 MOUNTING 1 Y 1 2 1 1 VENT MUST BE KEPT 2 1 2 1 OPEN NE SUPPLY CONNECTION OUTPUT CONNECTION ALL CONNECTIONS 1 4 Relays Model 661 Amplifying Relays with Bias amp E PFixed gain force and bias adjustment mechanisms amply pneumatic instrument signals 10 provide control Circuit design lexbily wa Series 661 Amplifying Relays are fixed gain force balance instruments which incorporate bias adjustment that amplify pneumatic instrument signals For example a 3 15 psi signal be amplified to operate 3 27 psi control valve The input pressure signal acting upon the effective area ol the upper diaphragm produces a force opposed by the force produced by the output pressure applied over the elective area of the lower diaphragm and by manually set constant spring force Any inbalance in the opposing forces will operate the pilot valve to throttle supply air to change the output until rebala
31. ence of forces that change valve position This line of compact instruments incorporates a single axis lorce balance principle of operation to ensure accurate and stable control valve positioning In all cases including bottom loading applications a Model 73 Built In Valve Positioner is mounted directly on the topwork of the valve with no external levers or other exposed mechanisms Each positioner receives a signal from a control instrument and using an air supply as high as 100 psig the positioner w strokes the valve actuator to the required position Air Consumption Like valve positioners the Model 73 Built In Valve In balance condition with 20 psig supply and 9 psig dead Positioners have feedback circuits designed to measure the ended output position of the actuators piston or diaphragm The positioner e 73N F 025 scfm then supplies or exhausts air to bring the actuator within the 73NLB 06 required range for ls corresponding control instrument The positon ofthe piston diaphragm in the valve actuator is sensed by the amount of compressive force exerted by 150 psig to any connection range spring on the valve positioner s diaphragm assembly Response Level By selecting the appropriate range spring fom the wide selection avaiable almost any combination of valve stoke Output sensitivity to input pressure changes from 1 4 to 4 and instrument span from 2 to 24 psi can T dovspen grue 0
32. erential Relays are used in conjunction with an external needle valve to provide constant volume flow rates of liquids or gases over a Continuously adjustable range For gas flow applications compressibilty must be considered if a constant mass flow is desired Therefore models are available 4 or constant dounaren mirc pressure For liquids which are not compressible the constant Supply Pressure volume flow will also be a constant mass flow regardless of upstream or downstream pressures As such mass flow is Independent of pressure changes Minimum At least 5 psig greater than the maximum downstream pressure ol the needle valve controller combination miays reece deerrinesrrgoabity and capac Memon ope Romae uidi 63BDL 250 psig 100 psig 6350 500 psi 100 Specification E 500900 100 psig Range Limits Ambient Temperature Limits 820 psig supply Model 6380 amp BDL 40 to 180 40 to 82 C Model 63BU amp Model 63SU 6350 amp SDL 40 to 250 F 40 to 121 C Min 001 seim Controlled Model SIBUL amp Model 63SUL 31 25 psig others optional Mama 2800 Materials Minimum 13 sccm Supply Pressure Minimum At least 5 psi greater than the maximum downstream pressure o the needle valve controller Noodle Vaive Closed Open 50 psi 250 psig 50 psig 250 psig 100 psig 500 psig 50 psig 500 psig Ambient Temperatu
33. es or point and click wiring with a cursor A dynamic drag and drop feature allows user to easily move function blocks to create an intuitive signal flow design Function block parameters are entered and modified via clear dialog boxes V For documenting and archiving configurations the configuration utility supports a variety of printing options Standard print features such as portrait and landscape various paper sizes and print preview are supported In addition to graphical view printing a list of all he parameters configured in the station can be printed This list permits easy troubleshooting during start up or maintenance Toorder the contig Configuration Utility kit which includes in stallation CD the users manual and a cable to connect PC to the front port of the Model 353 specify part PIN contig system Requirements Model 353 with software version 1 2 or higher Windows XPor P Pentium 600 Mhz or higher processor 512 MB of memory 1 GB of free disk space Rom Drive 1x x species me software s revson number wi be by Semens as me ates revisor Controllers Model 353 Process Automation Controller Ethernet Remote 1 0 Introduction Features amp Benefits P Web Browser Configuration enables simple setup and cali bration without the need for special configuration or cali bration softvare Etnernet Protocol allows the use of standard Ethernet networ
34. f air to the output This re balances the input pressure A decrease in input pressure wil cause the diaphragm assembly to ift off the exhaust port which reduces the output and re balances the input Relays Series 61 Booster Relays Normal input amp Output Pressure Maximum Input Pressure Maximum Supply Pressure Overload Protection to any Connection Accuracy of 1 1 Ratio Zero Error Reproducibility Linearity Ambient Temperature Limits Flow Capacity 100 psi 100 psi 100 psi 5 01 04 10 5 scfm FILTERED a REGULATED OUTPUT PRESSURE AIR SUPPLY 14 NPT CONNECTION NPT 14 00 TUBING RECOMMENDED FOR AIR CONNECTIONS Model 258 4 21316 43 46 1 These performance fures are based 3 15 ps input 2 Flow causes output pressure to droop 1 psi at 9 psi output with 20 psi supply Relays Model 61H Booster Relays SO den pur 24 Relays 61VH Booster Relay Relays Series 62 Constant Differential Relays Features amp Benefits P Tre abiity to maintain constant diferential pressure drop across a buit needle valve ensures a constant volumetric fow rate P Maintains constant bubbling rate n liquid level applications eliminating the problems of typical conventional bubbling systems gt The ability to produce reasonable purge rates eliminates the need for a supply regulator
35. g data 760 Series Order No Conversions IP Module Kit Converts 760P to 760E 163001355 15 PSI Input Spring Std Temp 16300331 3 Pressure Gauge Kit 16300 442 Add 90 Beacon Indicator Kit for 1 4 Turn Actuators 16300 488 Add 60 Fat Indicator Kit for Lever Action Actuators 16300 486 Add 90 Flat Indicator Kit lor 1 4 Turn Actuators 16300 487 15 PSI Conversion Kit Hi Temp 16300 640 27 6 30 psi Conversion Kit Std Temp 16300 771 Hi temps 3 27 PSI 16300 772 Options Add Mechanical Limit Switches Kit 2 SPDT 16300 500 Add Proximity Limit Switches Kit 2 NAMUR type 16300 501 Add tK Feedback Potentiometer Kit 16300 503 Add 4 to 20 mado Feedback Kit 16300 502 Add Mechanical Limit Switches 8 1K Feedback Potentiometer Kit 16300 505 Add Mechanical Limit Switches 4 410 20 mado Feedback Kit 16300 504 Add Proximity Limit Switches amp 1K Feedback Potentiometer Kit 16300 507 Add Proximity Limit Switches amp 410 20 mAdc Feedback Kit 16300 506 Add 1K Feedback Potentiometer Kit w SS feedback gear 16300 580 Add 4 to 20 made Feedback Kitw SS feedback gear 16300577 Add Mechanical Limit Switches amp 1K Feedback Potentiometer Kitw SS feedback gear 16300 581 Add Mechanical Limit Switches amp 4 to 20 mAde Feedback Kitw SS feedback gear 16300 578 Add Proximity Limit Switches amp 1K Feedback Potentiometer KitwiSS feedback gear 16300 582 Add Proximity Limit Switches amp 4 to 20 mAdc Feedback
36. g when tho 5 Ke HE CHE CES ESE 12305 series range spring is used 134 62 58120 442 3612 2812 z er a o instrument pressure spans ol 16 pel or greater and 28 peig when 44l2 3812 sed for span of 12 pal or lees 212 enz ama 4012 3 The maximum instrument e pressure for Model T3N FR ie sum 15 psig for instrument pressure ene amo spans ot 12 psi or lesa and 27 psl for spans of 16 or greater E 5812 ConsultFactory 4 p H Mounting Dimensions fog deep m les Spring Selection 1 Find the valve stroke nearest the desired valve stroke 2 Find the instrument input pressure span nearest the desired instrument input pressure span 3 Select the proper range spring at the intersection of the valve stroke and the instrument input pressure span columns Valve Positioners Series 74 Valve Positioners Introduction Features amp Benefits Double acting or single acting service accommodates in in a variety of environments Field reversibilty reduces downtime and simplifies maintenance P Choice of continuously adjustable standard stroke ranging from 1 4 to 48 and continuous span and zero adjustability within range spring limits provide application versatility P Extra high capacity pilots ensure maximum frequency response and optimum stroking speeds for all actuator sizes P Negative feedback pilot c
37. he atmospheric vent in the top hous ing Overpressure causes the diaphragm to move upward which opens the safety release valve id Specifications Resolution Adjustment 4 Better than 003 of regulated output Supply Pressure Maximum amp recommended pressures are listed on page 4 5 Minimum 5 psig above regulated output Supply Pressure Effect Nominal ratio of change in regulated pressure for a change in supply 1 150 for Model 40 and 42 1 100 for Model 41 Ambient Temperature Limits 4010 180 F 4010 BOC Ambient Temperature Effect Approximately 1 of set pressure with standard range spring for 50 F 274C temperature change Knob Adjustment Model 40 amp 42 Nominal 10 of full range for one complete turn Model 41 Nominal 15 of full range for one complete turn Droop Effect Graph 1 Maximum Air Flow See Graph 2 Regulators Models 40 41 and 42 Precision Pressure Regulators Technical data Air Consumption Graph 3 Drift Effect Graph 4 Exhaust Flow Rate at 25 psig setting Pressure rise of 0 25 psig will result from flow of Model 40 1 5 Model 41 24 scfm Model 42 1 7 scm Maximum Flow Capacity See Graph on page 4 4 Standard Mounting In line pipe or flush panel up to 1 4 thick bushing for 3 4 thick panel is optional Connections supply and outlet Model 40 1 4 NPT Model 41 1 8 Model 42 1 2 Materials of Construc
38. he table below lists the kit EUN numbers spring assembly numbers and their color codes Without Gauges N P Zero Suppression Spring Kits Zero suppression spring kits Intermediate Sensitivity include suppression spring and spring seat All kits Standard Pilot amp Reduced Gain a include the PIN 12372 254 spring seat not listed below 748 only Range Spring Kit Table Acutator Instrument Input Pressure Range psig Stroke and Inches Parts 315 39 327 0 30 015 ator KaNo T4995 10T Spring No 14996 1 Color Code Black Screw No 12372 274 1 12102314 Kit No 14995 102 Spring 149962 Fonsult Factor Color Code White Screw 12372273 234104 Kit No 14995 103 Spring No 14996 3 Color Code ScrewNo 12372 273 406 Kit No 14995 119 SpingNo 14996 102 Color Code Brown Screw No 12372 292 14995 117 Spring No 14996 104 NA Color Code Green Screw No 12372 292 91012 14995 120 Consul Factory Spring No 14996 106 NA Color Code Red Screw No 12372 3034 121019 Kit No 14995 118 Spring No 14996 110 Color Code Orange Screw No 12872308 48 Kit No 14995 121 Spring No 14996 111 Color Code None Screw No 12372 296 Valve Positioners Series 74 Valve Positioners Technical data Rotary Range Spring Kit E Rotator ot po E Cauntrc
39. ig Plant Workstation Pentium 2 0 GHz or higher processor 1GB RAM 40 MB of available hard disk space for applications 1 GB hard disk space for historical database CDROM drive SVGA 800x600 resolution monitor 256 colors or better Microsoft Windows 95 98 or Windows NT 4 0 service release 6 0 XP Professional Microsoft Microsoft Internet Explorer version 3 02 or higher Worx32 Controllers ilware for 353 Series Controller Ordering data number Order No iware iare PC Operator Interface Software Ver 3 00 BasicV3 00_500pt EnterpriseV3 00_S00pt EnterpriseV3 00_1500pt nterpriseV3 00 unlimited EnterpriseV3 00 TimeDemo tyr SO0pt OPCServers Modbus EN LIL Ware PC Operator Interface Software Ver 3 00 Upgrades BasicV3 00 500pt Basic 500pt Enterprise V3 00 500pt Basic 500pt EnterpriseV3 00_1500pt_Basic_500pt EnterpriseV3 00_unlim_Basic_500pt EnterpriseV3 00 5OOpt Enterprise 500pt EnterpriseV3 00 1500pt Enterprise 500pt EnterpriseV3 00 unlim Enterprise 500pt EnterpriseV3 00 1500pt Enterprise 1500pt EnterpriseV3 00 unlim Enterprise 1500pt EnterpriseV3 00 unlim Enterprise unlim 1444444444444 IWAREBO5V300 1WAREEOSV300 WAREE15V300 WAREEULV300 IWAREETDV300 1WAREOPCV300 IWUBOSV300B05 IWUE05V300B05 IWUE15V300B05 IWUE ULV 300805 IWUE05V300E05 IWUE 15V300E05 IWUEULV300E05 IWUE15V300E15 IWUEULV300E15 IWUEULV300EUL
40. ircuit allows the positioner to operate with a push pull gain of more than 900 1 using 100 psig supply with no sacrifice in stability E Description The Model Series 74 Valve Positioners are universal positioners that provide versatility dynamic performance and high positioning accuracy They use the piston or diaphragm in a pneumatic actuator to position a valve to what is required control instrument and hold that position regardless of the presence of forces that change Valve position As such supply pressure variations have little or no effect on the positioner output which eliminates the need for a supply pressure regulator These valve positioners are two stage pilot operated instruments The pilot circuit activates dual output boost ers which perform opposite actions when one booster is supplying air the other is exhausting air This push pull action applies to a full differential supply pressure to atmosphere across the actuator to drive the valve to the position required by the control instrument signal Model 74 Valve Positioners can also be used for single acting service on a spring loaded actuator In this case one of the pilot booster connections is plugged See below for rotary type actuators W Specifications Input Ranges 3 15 3 9 3 27 0 15 and 0 30 psig including split ranges within these basic ranges Valve Stroke Ranges 1 4 minimum 48 maximum Supply Pressure 3 psig
41. k hardware and cables P Direct Network Interface Each module has its own built in micro controller for Ethernet communication thus eliminating the need for bus couplers or common bus interfaces P Complete Isolation of the VO power amp network circuits provide easier installation including greater improved safetyand noise immunity P Network Security is provided by password protection for configuration 8 calibration Wide Ambient Temperature Range provides reliable operation from 20 to 70 C Simple System Integration provided by standard 353 function blocks enable configuration of update rates range units engineering units etc in less time Wide Range of Module Types including Curent amp Voltage inputs Discrete inputs and outputs Thermocouple RID amp Resistance inputs solve complete VO needs Description These modules will extend the 1 0 of the 353 controller in applications requiring larger data collection Modules trans fer data using standard Ethernet networking techniques Modules can be mounted local to the controller or in rernoteareas A wide range of analog and discrete mod are available to meet most process applications N Controllers Model 353 process Automation Controller Ethernet Remote 1 0 Ordering data Number Order No Remote IO AG Ethernet I O Modules 44444444 DC Current Input 6 Differential Channels 96 1EN
42. l Approval lone Required Intrinsically Safe n Non incendive F2 Accessories pen 100 Wall Mount Bracket PIN 12 10 Pipe Mounting Bracket Reverse Acting not available on the Model 771 8 Increase input decrease output Add R to model number H Mounting Dimensions Model 77 ESOS ER RESTRICTION SCREWINTERGHANGE MITH SHIPPING SCREW BEFORE E Al 3 r issuer on m ru 7 ACCESS TO RANGE I i Ro zero 401 screw S uz conpui conn ELECTRICAL LEADS ALLCONNECTIONS ARE VNPT EXCEPT ASSHOWN FLAT ADAPTER PLATE PA 1258 100 AVAILABLE FOMOUNT TRANSDUCER ON A BLIND WALL Transducers Models 77 and 771 Current to Pneumatic Transducers Dimensional drawings Mounting Dimensions Model 771 5 8 MODEL semes 7718 Sunta Capacity MODEL SERIES TT Boosted pa Capacity ees M cred Quem 5 nd IE E NE an S Z SS sassa 4 Xn 3 Lfe geh 2 SEALING P SCREW S HT gumou CONDENSATION lep RAD SESS port MEUS ore wow SERET YELLOW WE woe ens TAS sone dy ud em rem pra te y eum Jes Mo Ba en Eiri Goren roa
43. ll times because they eliminate the need for a supply regulator Another safety feature is the automatic exhaust which bleeds off any excess air caused by the presence of foreign particles on the pilot seat of the supply port plunger IV Specifications Supply Pressure Maximum 150 psig Minimum 5 psi above highest output pressure required Rotometer Pressure Maximum 200 psig 1380 kPa Supply Pressure Effect 0 18 scfh max flow change for 25 psi increase of supply Ambient Temperature Limits 4010 180 40 to 82 C 40 to 160 F 40 to 71 C with Rotometer Materials of Construction Relay Aluminum brass stainless steel Neoprene Buna N Rotometer Aluminum Stainless steel Borosilicate glass Buna N O rings ruby saphire float and brass fittings Relays Series 62 Constant Differential Relays Model Number Order No Constant Differential Relay Purge Rate 0 09 to 2 1 Built in needle valve has internal bypass to prevent tight shut off of purge flow 50 0610 1856 1 With a relay or rotometer outlet at atmospheric pressure 2 A iow indicator is recommended for use win the Model 62VN Relays Series 63 Constant Differential Flow Controllers Features amp Benefits gt Versatile and design accommodates liquids or gases and wide range of OEM needs Powder coating provides improved corrosion resistance Description The Series 63 Constant Diff
44. mentation 1201 Sumneytown Pike PO Box 900 Spring House PA 19477 215 646 7400 Siemens Industry Inc assures liability for errors or omissions in this and any attached documents or for the application and use of information included in this and any attached documents The information herein is subject to change without notice Table of Contents Introduction Introduction Table of Contents Control Solutions Controllers Model 353 Process Automation Controller ilconfig Controller Configuration Utility Model 353 Ethernet Remote ilware OPC Server ilware for 353 Series Controllers ilstation for 353 Series Controllers Valve Control Products Valve Positioners Series 760 P E Valve Positioner Series 73 Built In Valve Positioner Series 74 Valve Positioner Transducers Models 77 and 771 Current to Pneumatic Transducers Regulators and Relays Regulators Models 40 41 and 42 Precision Pressure Regulator Model 91 HF Filter Regulator Model 2306 Instrument Air Filter Relays Series 61 Booster Relays Series 62 Constant Differential Relays Series 63 Constant Differential Flow Controllers Model 66 Amplifying and Reducing Relays Model 661 Amplifying Relays with Bias Controllers Model 353 Process Automation Controller V Features a Benefits easy integration with and migration to existing systems P Multiple loop capabilities for indication cont
45. n t m 16 5 420 is 0 14 Dimensions are In Inches millmetere I 153 301 154 982 gt Cutout for mounting Controllers i station i station for 353 Series Controller Ordering data Model Number Order No iStation iStation Flatpanel LCD Operator Interface 4444444444444 Station 15 Monitor WinXP includes IWARE B05 V3 00 amp iCONFIG ISTATION1501D Station 15 Monitor WinXP includes WARE E05 V3 00 amp CONFIG ISTATION1502D iStation 15 Monitor WinXP includes IWARE E16 V3 00 amp CONFIG ISTATION1503D iStation 15 Monitor WinXP includes WARE EUL V3 00 amp iCONFIG ISTATION1504D iStation Accessories Table Top Mounting Stand include with 15 Desk Top Applications 16357 264 2 Keyboard include with all stations 16357 262 Cable Adapter for KB amp Mouse included with iSTATION 16357 261 Mouse included with all stations 16357 263 Wi Features amp Benefits P Universal design and choice of interchangeable NAMUR IEC 534 6 rectilinear VDI VDE 3845 rotary mountings provide wide application flexibility Double acting or single acting service and spit ranging afford application versatility in a single unit P Non interaction of the zero and span adjustments and CAMLOC TM locking mechanism significantly
46. nce is achieved Plus or minus biasing of the input signal is accomplished by changing the setting of the upper biasing spring which alters the net spring force on the diaphragm assembly Specifications Supply Pressure Normal 20 psig 140 kPa Maximum psig 550 kPa Minimum 1 psi 7 kPa above maximum required output Range Limits 80 psig max for input or output whichever limits Overrange Limits 100 psig 690 kPa at any connection Minimum Output Pressure Less than 0 1 psi 07 kPa Ratio Accuracy Within 1 of normal atio Linearity 21 of output span Reproducibility Within 0 1 of output span Response Level 0 2 H O 5 mm HO Bias Range Direct Acting 30 psi to 15 psi 210 to 100 KPa Flow Capacity 2 2 sctm minimum 62 3 Air Consumption 0 15 scim maximum 4 25 Ambient Teperature Limits 40 to 180 F 4010 82 C Materials of Construction Brass aluminum stainless steel and Neoprene Relays Technical data Model Selection Direct Action Model No Gain 66142 2 66143 66144 66146 Function Equation P G P K Where P input pressure oufput pressure Model 661 Amplifying Relays with Bias Mounting Dimensions Direct Acting 3 25 82 5mm Bias adjust screw 0 281 7mm Mounting 6 875 holes 175mm approx max Output 3 375 86mm All connections are 1 4 NPT except where no
47. ocise Wetument pat fane m ss s wet ree prs uoa 3 D Sorano Foy Mame faxo E Cada Wis Mounting Dimensions ye smoc TAKEOFF AAM I ALTHER COMECTONS Ve NeT Mounting Dimensions Rotary Kit 0 187 5 0 The actuator extension shaft must be 0 3125 0 0010 and 0 47 127 capable of withstanding 100 inch pounds of torque pinned assembly recommended D Installer to drill and mount the base plate so that the p 3156 appropriate feedback hole clockwise counter clockwise rotation is concentric with actuator extension shaft 8 01 Transducers Models 77 and 771 Current to Pneumatic Transducers E Features amp Benefits E P High signal sensitivity for demanding applications P Simpliied design ensures simplified operation Rugged NEMA construction with insensitivity to shock vibration and supply pressure variations accommodate operation in harsh industrial environments P Choice of output capacities provides application versatility Description The Models 77 and 771 convert a DC millampere input signal to a pneumatic output signal directly proportional to the input Their rugged design and
48. ontrol application The Model 353 Configuration Utility accommodates design downloading uploading and on line monitoring capabilities for improved management of controller configurations In addition sequencerllogic loops can configured and monitored on line in ladder diagram format for those more familiar with this language N Controllers Model 353 Process Automation Controller with Ethernet Communication Design Level B Technical data specifications Electrical amp Environmental Power Supply Standard 120 240 Vac 85 to 264 Vac 47 to 63 Hz Optional 24 2096 15 Power Requirements 25 Watts 40 VA 2 Wire Transmitter Power Voltage 26 Current 120 mA short circuit protected Hazardous Area Approvals Pending FMICSA Class I Division 2 Groups A B C amp D ABS CE Consult Siemens for current approvals Ambient Temperature Range Operating 32 to 122 F 0 to 50 Storage 40 to 185 F 40 to 85 C Climate Conditions 1 654 1 Class B3 Standard Mounting Class D1 Installed per instructions in Class D1 enclosure Electrostatic Discharge IEC 801 2 RFI Protection IEC 801 3 Electrical Transients IEC 801 4 Net Weight 6 lbs Heat Dissipation 80 BTU Hr ScanTime Varies with configuration 20 msec minimum Inputs Analog Inputs non isolated 1 5 4 20 mA with included 250 resistor MPU Controller Board Qty 3 VO Expander Board Qty 1 Digital Inpu
49. provides control circuit design flexibility P Powder coating provides improved corrosion resistance Description The Model 66 Amplifying and Reducing Relays are used to increase or decrease control citcult pressure signals Its input pressure acting upon the effective area of the top diaphragm produces force that is balanced by the force produced by the output pressure applied over the effective area Othe lower diaphragm Any imbalance in these opposing forces will operate the plunger increasing or decreasing air supply to the output chamber The amplifying or reducing ratio is fixed by the ratio of input o output diaphragm areas An increase in input opens the pilot valve to admit supply air directly to the output A decrease in input opens the exhaust port to exhaust air from the output Specifications Function Specifications Supply Pressure Normal 20 psig 140 kPa Maximum BO psig 550 kPa Minimum 1 psi 7 KPa above maximum required output Range Limits 80 psig max for input or output whichever limits Overrange Limits 100 psig 690 kPa at any connection Maximum Output Pressure Within 0 1 psi 0 7 kPa of supply Minimum Output Pressure Less than 0 4 psig 3 kPa with zero output Ratio Accuracy Within 1 of normal ratio Linearity 21 of output span Reproducibility Within 0 02 psi 0 15 kPa Operating Temperature 40 to 180 F 4010 82 C Performance Specifications Response Lev
50. re Limits Mode 63BU 8 Model 63BUL 40 to 180 40 to 82 C PF 4010 6350 amp Model 63SUL 40 to 2501 40 to 121 C os one Relays Series 63 Constant Differential Flow Controllers Flow capacity Formula Higher Range Low Flow Models 6380 and 6350 Models 638041 and 63SD L 6380 and 6350 63BU L and 6350 1 GAS FLOW CAPACITY Maximum at less than SCCM 4000 APxPdx530 SCCM 400 APxPdx530 critical flow 56 56 T Maximum at critical flow SCCM 2000 Pu Tx 530 SCCM 200 Pu Tx 530 SG 56 T Minimum controllable flow Approximately 1 200 of maximum SCCM 8 AP Pu Pd RT LIQUID FLOW CAPACITY Maximum CCM 470 CCM 47 56 Minimum Approximately 1 200 of maximum 06 AP 7 NEEDLE VALVE SIZING With 3 psi drop across valve For any liquid Kn 6550 56 For any Kn Mounting Dimensions Model om A 0 8 2 8 2 3 ia eu eae 312 238 312 eo 216 312 216 suz exo 236 334 6380 238 334 Note Dimensions for 630 are mirrored from 63U 1 low exists when the rato of upstream pressure Pu to downstream pressure Pd equal Io or tess than approximately 0 53 Relays Model 66 Amplifying and Reducing Relays Features amp Benefits Pneumatic signal conditioning
51. rol logic or sequencing accommodate comprehensive process control needs Scalable hardware provides lower entry costs without limiting future needs F lconfguraton capably via ontfacepate pustrbutons alows quick changes without requiring addtional tools Ethernet communication is standard providing peer to peer communications 85485 MODBUSe network connection allows multi drop wiring for operation monitoring troubleshooting configuration from a system workstation Front panel PC connection accommodates local configuration monitoring or troubleshooting using the graphical configuration software gt Real Time Clock provides status ouput based on time of day Removeable configuration media stores complete backup of the control strategy configuration P Factory Configured Options FCOs facilitate fast configuration for common applications Password protection provides individual security for various plant personnel Graphical configuration program provides a choice of function block or ladder logic configuration P Short case design allows mounting in 12 deep cabinets Coated circuit boards ensure reliable operation and environmental integrity Description The Model 353 Process Automation Controller is a stand alone microprocessorbased industrial controller designed for a broad range of process applications t can serve as a simple singee oop controller as
52. rols Brightness Simultaneous mode Yes LCD MTBF 50 000 hours Backlight MTBF 20 000 hours CPU Intel Pentium 2 4 GHz Dimensions 16 54 x 12 72 x 4 17 420 x 323 x 106 mm Weight 14 3 Ibs 6 5 kg Front panel protection IP65 NEMA4 compliant HDD IDE HOD interface 2 5 63 5 mm HDD bay Memory 1 GB H Features amp Benefits Network LAN Novell NE2000 compatible 100 01Base T interface VO ports serial ports 3 RS 232 1 RS 232 422 485 1 parallel port PCMCIA Type 2 Type Ill x 1 1 PS 2 mouse and keyboard interface Line in Line out and game port 2 USB ports Bus expansion expansion slot for half size card Power Supply Output rating 80 AC 85 to 264 V inlet Input voltage 115 to 230 Vac at 47 to 63 Hz Output voltage 5 V at 12 12 V at A MTBF 50 000 hrs Safety Meets UL CSA CE Environmental Operating temperature 32 to 122 F 0 to 50 C Relative humidity 10 to 95 at 104 F 40 C non condensing Shock 10 G peak acceleration 11 msec duration EMI Meets FCCICE Class A Touchscreen Resistive Resolution Continuous Light transmission 75 Controller RS 232 interface Power consumption 5 V at 200 Lifetime 30 milion touches Accessories Table top stand Keyboard amp mouse DBOF MJ11 cable adapter MJ11 cable assembly Mounting Dimensions Controllers i station for 353 Series Controller Descriptio
53. rver Introduction Features amp Benefits H pescription Universal location for all process information so you only have to enter information once which significantly minimizes manual errors gt The OPC data server automatically reads the network identifies attached controllers and generates a global system database within a few minutes P ware OPC data server can be used with any OPC client to faclitate plantwide communications P Ability to test communication with the controller prior to generating an interface Support of other protocols such as Moore s Local instrument Link LIL Modbus and Ethernet to integrate with your other control systems and field devices Monitoring mode that allows on line value vie and checking Alarm ilware Databas Server ilware server is an OPC compliant data server that generates system wide global database with the click of a mouse Iware server acts the universal location for all of your process information including tags alarms and history So you only ever have to enter information once which significantly minimizes the possiblity of manual errors and cuts your configuration time in half The OPC data server automatically reads the network to see what controllers are attached and generates a global system database This database maintains itself and updates live process variables plus changes to the controllers such as tag and range values
54. sure 1000 psig 69 bar Performance Specifications Pressure Droop Through Filter with 75 psig Supply 8 031 Pressure and 0 5 scfm flow approximately 1 4 psi 2 kPa 203 9mm Max Mechanical Specifications Materials of Construction Brass aluminum lamb s wool and neoprene All connections 1 4 NPT 1 Row capacities at higher or lower supply pressures wa vary in proportion to the absolute pressure 4 Relays Series 61 Booster Relays Features amp Benefits b Force balance principle produces a proportional output for pneumatic circuit flexibility P Built in stability needle valve on the 61H and 61VH minimizes piping needs improved valve stroking speed for beter process contro Epoxy powder coating provides improved corrosion resis tance P Accurate 1 1 signal relay provides pneumatic circuit gp Description The Series 61 Booster Relays reproduce pneumatic signals ina 1 1 ratio for applications where input isolation of increased flow capacity are required Various models are available to meet a wide range of requirements Valve Service Model 61H High Capacity Booster Relay Model 61H High Capacity Booster Relay was designed 10 improve the stroking speed of large diaphragm valves such it incorporates a stabilizing bypass needle valve between the input and output eliminating the need for an externally piped bypass y Booster Relay The Model 61VH High Capacit
55. ted Te information provided in this brochure contains merely general descriptions or characteristics of performance which in case of actual use do not always apply as described which may change as a result of further development ofthe products An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract Al product designations may be trademarks or product names of Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights ofthe owners
56. tion materials in contact with regulated media Brass stainless steel Neoprene aluminum and zinc Hi accessories PIN 2932 19 Mountin Model 40 and Model 42 PIN 10963 73 Mounting Bracket for surface mounting Model 41 P N 3603 22 Locknut et for surface mounting Range Spring Vert Release pos Exhaust pen Diaphragm serit Air Loading Provision for supplementary air loading 100 psig max in addition to spring loading Model 42 1 4 Model 41 1 8 Model 40 2 Not available Add A into the model number Example 40A15 Tapped Exhaust Provision for piping exhaust flow away from the regulator Model 42 1 8 Model 40 amp 41 Not available Add E into the model number Example 4215 Deletion of Safety release Valve SRV The SRV increases exhaust flow capacity when the regulator must exhaust large flows Deletion of the SRV will improve drift characteristics see Graph 4 The SRV is not available with the Seimens 41 It is standard with Model 40 2 7 15 30 50 amp H50 pressure ranges Model 42 15 30 50 H30 amp H50 pressure ranges To delete the SRV add an X into the model number Example 40X15 Regulators Models 40 41 and 42 Precision Pressure Regulators Technical data Graph 1 Droop Effect Pressure Delivered PSIG 25 5 25 0 24 5 a Series
57. tion length can range from 1 2 inch to inches The feedback shaft and characterized cam can be replaced in the field to configure the positioner for use with either a rectilinear or rotary actuator No additional parts are necessary to change between single or double acting actuators or direct or reverse action Valve Positioners Series 760P E Valve Positioners Mounting Dimensions ADAPTORISHAFT OPTIONS Valve Positioners Series 760P E Valve Positioners Technical data specications Performance Specifications Functional Specifications Temperature Range 760P 0to 185 F C40 to 85 C 410 185 F 20 to 85 C High temp option available to 300 F 148 C 760E 0to 167 F 4010 75 C Ato 167 F 20 t0 75 C with optional Viton dynamic elastomers Ingress NEMA 4X IP 65 Connections Pneumatic 1 4 Gauge 18 NPT Electrical 3 4 NPT 25mm Exhaust 1 4 NPT Finish Epoxy Polyester Powder Coat Output Configuration Single or Double Acting Action Direct or Reverse Supply Pressure 150 psig max Air Consumption Standard Spool 0 5 scfm typical Low Gain Spool 0 5 scfm High Flow Capacity Spool 1 0 scfm typical Flow Capacity at 60 psi with 25 drop 9 0 scfm Cv 0 3 Standard 18 0 scfm Cv 0 6 Optional Input Signal 760P 3 15 psig 3 27 psig 50 split range 760E 4 20 mA 50 split range Mechanical Feedba
58. tiplication NAND Logic NOR Logi NOT Logic Operator Display for Controllers Operator Display for Sequencers Operator Display for Analog Operator Display for Discrete Operator Display for Pushbutton ON OFF Controller OR Logic Override Selector One Shot Timer PBI Switch PB2 Switch PBS Switch Phase Communication Controller PID Controller PIDAG Controller Program Sequencer Quickset Hold Ratio Repeat Cycle Timer Rate Limiter Retentive On Timer RS Flip Flop Rising Edge Trigger Real Time Clock Trip Scaler Signal Selector Setpoint Sine Setpoint Limit SR Flip Flop Square Root Subtraction Tangent Track amp Hold Totalizer Transfer Switch Exclusive OR Logic Controllers Model 353 Process Automation Controller with Ethernet Communication Design Level B Accessories Graphical Configuration Software TGX ICONFIG V4 00 Consult Siemens for latest version Windows 95 NT 2000 XP software for configuration of the Model 353 and creation of the function block diagram Configurations can be trans ferred using the built in front panel connector the Modbus network or the Multi Media card Mount ing Dimensions Controllers Model 353 Process Automation Controller with Ethernet Communication Design Level B Ordering data Order No Process Automation Controller Ethernet Communication Controller Board 120 240 Vac
59. ts isolated 0 1 Vdc OFF 15 30 Vdc ON MPU Controller Board Qty 3 VO Expander Board Qty 1 Input Universal sotsted Thermocouple J K T E S R B amp N RTD DIN 43760 US NBS126 JIS C 1604 Slidewire 500 5000 Ohms 0 5000 Millivolt Narrow 19 0 to 19 0 mV Wide 30 0 to 77 0 mV Expander Board Qty 2 Digital Frequency Input Universal Isolated Frequency Range 0 to 25 000 Hz Minimum Operating Frequency 0 05 Hz ON Voltage 4 30 Vdc OFF Voltage 0 1 Vde Input Current 5 mA Vdc Expander Board Qty 2 Outputs Analog Outputs non isolated 4 20 mA into 800 ohms MPU Controller Board Qty 2 VO Expander Board Qty 1 Digital Outputs non isolated Open Collector Transistor emitter station common Load Voltage 30Vdc maximum Load Current 100 mA maximum Off State Leakage Current 200 30 Vdc MPU Controller Board Qty 2 Relay Outputs SPDT Contact Rating 5A 120 Vac 25 AG 230 Vac Resistive Load Minimum Current 100 mA 10 150 mA 50 mVac Expander Board Qty 2 Optional Boards Local VO Expander Communication Front configuration port 5232 MODBUS Rear port RS485 MODBUS Ethernet MODBUS TCP Standard Configuration Nine of the most common control strategies have been stored in abuiltin library and can be selected with a single pushbutton entry These control strategies which can be customized to accommodate individual ne
60. y Booster Relay was designed for use on control valve actuators that require very fast stroking speeds As such it incorporates a stabilizing bypass needle valve between the input and output eliminating the need for an externally piped bypass Pneumatic Control Model 61L Moderate Accuracy Booster Relay The Model 61L Moderate Accuracy Booster Relay combines moderate accuracy with a moderate capacity approximately 4 5 scfm output at 9 psi Like the Model 61H relay this instrument is used primarily in straight forward valve booster applications Model 61F High Accuracy Booster Relay The Model 61F High Accuracy Booster Relay via the sensitive preformed diaphragms in this relay provides greater accuracy in 1 1 transmission Its output capacity is about 1 4 that of the Model 61L As such itis suitable for use in measuring circuits Model 61H is shown Model 61FE Booster Relay The Model 61FE Booster Relay is similar to the Model 61F however it also includes 1 8 NPT connection for those applications where a tapped exhaust is required Operation Input pressure acting upon the effective area of the upper diaphragm produces a force that is opposed by the output pressure exerted upon the effective area the lower diaphragm The opposing forces are in a direct 1 1 ratio As such any increase in the input pressure will depress the diaphragm assembly and open the pilot valve to admit sufficient supply o
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