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1. Catalogue LO OV CVI oenen hee wastes Satan aad nies iene Tee 2 1 1 Acknowledgement a s05 c054 cori sianccncasiatcaventiystehideah x aade eet eaaGuk RI Renta 2 RS ZA DD NCAUI OM n e e n na alaere Aloe cute Ne T case Te oak eG 2 I ER AUC OTIC ceca oc isge so EEE E tanec aang aes 2 1 4 Safety warnings 523 00 eG he aa AO 2 2 0 Introduction ise nanni eniin A Sai ee 3 2 1 Main specification and technical parameters ccceseeeseeeeeeteees 3 2 2 Structure and main parts 0553 30 5 cesses ead seisnd tarde eee eee ee 6 2 3 WiaIMtenane 2 4 56 2 56 ei a BE EG Boe a Cee 8 3 0 Gettins Started e 555 soos a renn i aa aaan us hee aes a 9 3 1 Material requirement 5 6 56255 cot sc eticsa Pa oitdh ao tenes a htdeeae tenn decease asec eouiee 9 3 2 Inspection before Operation cc ceccceecceeseeesceceteceeeeeeeeeeaceceaeceteeseeeenaeees 9 3 3 Adjust the clearance between die and rollers cccccccccssseeesseeeesteeees 9 3 4 Start Chee millon ninine a ai beanies 11 3 5 Preheating the minre e a an casa a a a 12 3 6 The first grinding in of new die cece ceeececssececsseceesseceesseeeesseeeesaees 12 3 1 Peletni cise archicsi ue ccanocvectes ae E T S 13 40 FAQ and Soltions resinen e E E A EE E ES 14 5 0 Q ality AsS ran esanen a E E T E A ES 15 5 LWarranty policy eeen ns essence a eias 15 S2 Exceptions ninn A eA OO Oe 15 6 0 Main wearing part cicieii nccsnscuin inutile naa undunnesiauiiden 16 6 1
2. 21 39 Signification of the model name ZL Pellet Mill S Animal Feed M Wood Biomass P Flat Die D Die driving A Diesel Engine Q Gasoline Engine R Roller driving B Motor P PTO C Covered Motor 2 2 Structure and main parts 2 2 1 Structure and main parts of model ZLSP D Item Description Qty Item Description Qty 1 Round Nut 1 20 Bearing 2 2 Flat Washer 1 21 Bearing Cover of Roller 2 3 Die 1 22 Hex Bolt 8 4 Disc of Throwing pellet 1 23 Roller Shaft 1 5 Dust Cover of Main Shaft 1 24 Shaft Box 1 6 Flat Key of Type A 1 25 Gear Box 1 7 Main Shaft 1 26 Gear Shaft 1 8 Flat Key 1 27 Bearing 1 9 10 Bearing 1 28 Pinion Seat 1 11 Round Nut 1 29 Bearing 1 12 Round Nut 1 30 Splined Sleeve 1 13 Big Gear Seat 1 31 Castle Nut 1 14 Big Gear 1 32 Cotter Pin 1 15 Washer 1 33 Passive Coupling 1 16 Check Ring 2 34 Elastic Cushion 1 17 Roller 2 35 Active Coupling 1 18 Bearing 2 36 Cover of Observation Hole 1 19 Washer 2 37 Upper Box Body 1 2 2 2 Structure and main parts of model ZLSP R e Item Description Qty Item Description Qty 1 Upper Box Body 1 18 Check Ring 2 2 Shaft Box 1 19 Grease Seal 1 3 Bearing Seat 1 20 Die 1 4 Forced Filling Oil Cup 2 21 Cutter 1 5 Reducer 1 22 Hex Bolt 1 6 Hex Nut 1 23 O Shape Seal Ring 1 7 Hex Bolt
3. affecting roller running Service life of the die is 300 500 hours under normal running condition It is recommended to replace roller and die at the same time Inspection of die The die should be visually inspected prior to start up Make sure there are no foreign materials clogging the bearings and each part is tightened Service life of roller is 300 500 hours under normal running condition Most of dies can be used on both sides 3 0 Getting started 3 1 Material requirement Moisture content The requirement of moisture depends on different kinds of raw materials The moisture content of sawdust is specified to 10 18 The materials should be mixed evenly Requested size The maximum size of the materials cannot exceed the diameter of the pelletizing hole For example if the diameter of the hole is 6mm the length of the saw dust cannot be more than 6mm Please ensure the proper size of raw material according to the diameter of the hole Composition This mill can process both single kind material and mixture with different materials Pieces of stone and iron or other hard impurities cannot be mixed into the material otherwise they will damage the die and roller Binder Our mills are designed to pelletize without any additive binder However we recommend using a binder which can increase capacity and extend service life of die roller and other wearing parts 3 2 Inspection before operation 3 2 1 Check whether each
4. 0B 5 5KW 110 200 200 265 210 250 31 18 28 80 120 200 300 200 230 1050 480 930 ZLSP200B 7T 5KW 180 265 440 660 440 510 41 19 37 120 200 300 400 290 320 1180 540 1000 ZLSP230B 11KW 245 440 660 880 640 105 46 21 39 160 250 400 600 320 360 1240 540 950 ZLSP260B 15KW 350 550 880 1300 705 800 49 21 37 250 400 600 800 350 380 1300 560 1100 ZLSP300B 22KW 550 880 1300 1760 770 840 51 20 43 60 110 90 120 105 125 1000 480 780 ZLSP150C 5 5KW 130 240 200 265 230 280 39 19 31 80 120 200 300 210 230 1050 550 830 ZLSP200C 7 5KW 180 265 440 660 460 510 42 22 33 120 200 300 400 290 320 1200 560 950 ZLSP230C 11KW 245 440 660 880 640 705 47 22 37 160 250 400 600 340 370 1240 580 1000 ZLSP260C 15KW 350 550 880 1300 750 815 49 23 39 250 400 600 800 425 465 1300 620 1100 ZLSP300C 22KW 550 880 1300 1760 940 1025 51 24 43 60 100 80 100 900 540 900 ZLSP120P gt 8Hp 90 180 132 220 175 220 35 21 35 50 100 90 120 90 110 900 540 1020 ZLSP150P gt 8Hp 110 220 200 255 200 245 35 21 40 80 120 200 300 130 150 1000 540 1020 ZLSP200P gt I15Hp 180 265 440 660 290 330 39 21 40 120 200 300 400 175 200 1000 540 1020 ZLSP230P gt 22Hp 245 440 660 880 385 440 39 21 40 160 250 400 600 235 260 1050 540 900 ZLSP260P gt 30Hp 350 550 880 1300 518 580 41 21 35 250 400 600 800 305 330 1100 540 1000 ZLSP300P gt 55Hp 550 880 1300 1760 680 730 43
5. 1 24 Disc of throwing pellet 1 8 Plus Fit Force Filling Oil Cup 2 25 Hex Bolt 1 9 Cover of Roller 2 26 Grease Seal 1 10 Feeding Scraper 2 27 Dust Cover of Shaft 1 11 Hex Bolt 1 28 Round Nut 1 12 Nut 1 29 Lock Ring 1 13 Check Ring for Hole 1 30 Bearing 1 14 Roller Shaft 1 31 Grease Seal 1 15 Roller 2 32 Bearing 1 16 Felt 2 33 Main Shaft 1 17 Cylindrical Roller Bearing 4 34 Flat Key 8 2 3 Maintenance 2 3 1 Lubrication Make sure lubricating oil is added to gearbox and all bearings are properly lubricated before the initial operation Check and make sure each rotating part is well lubricated Lubricate the mill according to the following chart No Lubrication Part Oil Type Lubrication Period Oil Change Period 1 Roller Lithium Base Grease Once per 8 working hours 2 Main Shaft Lithium Base Grease Once per 8 working hours The initial added lubricating Six months for first oil should reach the 3 Gear Box Hypoid Gear Oil time One year designated position measure later with dipstick Diesel engine Please read and follow Diesel Engine Manual Instruction Gasoline engine Please read and follow Gasoline Engine Manual Instruction PTO Lubricate bearings and splines with lithium base grease 2 3 2 Inspection amp maintenance of the die and rollers Inspection of rollers The roller should be visually inspected prior to each start up Make sure there are no foreign materials
6. 10 Ipc Dust cover for the main shaft Sealing D O shaped O shaped Ipc Discharge plate O shaped Dustproof Felt retainer ee d nee d 2pcs Roller Dustproof Felt retainer Felt retainer Felt retainer Ipc Main shaft Roller Iset Upper box body Die Ipc Upper box body 16
7. 227 2315 51 31 102 80 120 215 245 950 450 1050 ZLSP200B 7 5KW 170 270 475 540 37 18 41 250 350 540 575 1350 750 1400 ZLSP300B 22KW 550 770 1190 1268 53 30 55 350 450 770 810 1400 800 1450 ZLSP400B 30KW 770 990 1698 1785 55 31 57 80 120 150 170 1000 540 1050 ZLSP200P gt 15Hp 170 270 330 375 39 21 41 250 350 375 400 1200 640 1400 ZLSP300P gt 36Hp 550 770 826 881 47 25 55 350 450 560 585 1400 700 1450 ZLSP400P gt 55Hp 770 990 1235 1289 55 27 57 Die driving ZLSP D Capacity kg Ibs hr Weight Packing Size Model Power Sawdust Feed kg Ibs mm inch 60 100 120 140 900x500x730 ZLSP120A 8Hp 90 180 132 220 265 310 35 20 29 50 100 90 120 180 220 1000 500 750 ZLSP150A 8Hp 110 220 200 265 400 490 39 20 30 80 120 200 300 210 240 1460 750 900 ZLSP200A 15Hp 180 265 440 660 460 530 58 30 35 120 200 300 400 280 310 1560 850 1000 ZLSP230A 22Hp 245 440 660 880 620 680 61 33 39 160 250 400 600 330 360 1200 500 1070 ZLSP260A 35Hp 350 550 880 1300 730 790 47 22 41 250 400 600 800 410 450 1220 600 1000 ZLSP300A 55Hp 550 880 1300 1760 900 990 48 23 39 60 100 120 140 900x500x730 ZLSP120Q 7 5Hp 90 180 132 220 265 310 35 20 29 50 100 90 120 180 220 1000 500 750 ZLSP150Q 10Hp 110 220 200 265 400 490 39 20 30 2 2KW 60 100 80 100 750 320 680 ZLSP120B 3KW 90 180 132 220 175 220 30 13 27 4KW 50 90 90 120 95 110 800 450 700 ZLSP15
8. Main wearing part list of model ZLSP D 0 00 00 ceeceeeteeeteeneeees 16 6 2 Main wearing part list of model ZLSP R c cece ceeeeeteeeteeeneeees 16 1 0 Overview 1 1 Acknowledgement Dear customer thank you for choosing our products In order to fully develop the performance of the pellet mill enhance productivity ensure production safety and prolong the service life please read this manual carefully in advance to ensure proper operation and maintenance Please strictly follow the operation regulations amp instructions 1 2 Application The mill is designed to manufacture animal feed pellets and high density biomass pellets with raw materials of sawdust straw rice husk and tree bark etc Biomass pellet is a kind of high efficient clean renewable energy with the advantages of saving energy and reducing carbon emissions It is widely used in house warming and power generation It is an alternative fuel for non renewable energy resources of coal oil gas etc Biomass pellets are also easily stored and transported 1 3 Categories Our pellet mills have different models which are classified by below matters 1 3 1 Raw materials Animal feed material and biomass material 1 3 2 Structures die driving types and roller driving types 1 3 3 Power forces electrical motor diesel engine gasoline engine and PTO 1 4 Safety warnings All mills are not lubricated before leaving factory Please lubricate the mill before a
9. diesel engine running 3 Roll the start handle fast Release the pressure reducing handle rapidly when the flywheel gets sufficient power Then roll the start crank continually till the diesel engine starts up 4 When the diesel engine starts to run the start crank may drop away from the start hole automatically So pull back the start handle in time to avoid accident 11 3 4 3 Diesel engine with electric starter 1 Turn speed controller to the position of start 2 Turn the key to gear I and the starter is connected with the storage battery Then turn the key to gear II to start the engine 3 Turn the key back to gear when the diesel engine is started 3 4 4 Gasoline engine 1 Turn fuel valve to the position of ON 2 Move the throttle level slightly to the left 3 Turn choke lever to the position of CLOSE 4 Turn the engine switch to the position of ON 5 Pull the starter grip lightly till resistance is felt then pull briskly Without electric starter Switch on the engine With electric starter 6 Turn the choke lever back to the position of OPEN 7 Set the throttle at the desired position 3 5 Preheating the mill 3 5 1 Before starting up each time the mill needs to be preheated with the oily mixture repeatedly for 5 minutes or so When the temperature reaches 80 100 C Fahrenheit you can make pellets 3 5 2 Oily mixture proportion mix 7 12lbs raw material with 10 oil evenly 3 5 3 P
10. fastening piece is tightened Before operation to avoid the bolts coming off and damaging the roller during running ensure the bolts screwing on both sides of the roller are tightened enough Check other parts overall to make sure there are no loosened or missed bolts 3 2 2 Check whether the safety protection measure is completed Before operation check electric motor electric cabinet and wires to prevent the possibility of electricity leakage Make sure safety shield works well make sure the floor is dry to avoid any accident 3 3 Adjust the clearance between die and rollers 3 3 1 Requirement Clearance between die and roller has great influence on pellet quality The best range of clearance remains 0 1mm 0 3mm The clearance adjustment depends on specific materials When the clearance is over 0 3mm the material builds up a thick layer on die so the pellet capacity will be reduced greatly When the clearance is less than 0 1mm it will aggravate the abrasive wear between die and rollers causing the service life shortened 3 3 2 How to adjust the clearance of roller driving pellet mill ZLSP R Adjust before operation As shown in the following drawing release the locking bolt before feeding material to machine Screw the adjusting bolt clockwise till it cannot be screwed by hands and screw the adjusting bolt anticlockwise 15 30 Then tighten the locking bolt at last Locking bolt Adjusting bolt eed scrape
11. grease seals belts are not covered by warranty 5 Any loss or damage directly or indirectly caused by improper operations will be borne by purchaser Notes As technology advances our products are updated regularly We are not liable for informing purchaser of product changes in structure and performance 15 6 0 Main wearing part 6 1 Main wearing part list of model ZLSP D Model RENE Parts 120 150 200 230 260 TA haa Bearing 6204RZ 6204RZ 6205RZ 6206RZ 6306RZ 4pcs Roller Bearing 6206 6206 6208 6209 6312 6312 pc Main shaft Bearing 30207 30207 30309 32309 30312 32313 pe Main shaft Bearing 6203 6204 6206 6307 6305 6207 Ipc Gear shaft Bearing 30205 30205 30207 31309 30309 31309 Ipc Gear shaft Bearing 30209 30209 Ipc Gear shaft Bearing 6207RZ 6pcs Roller Grease seal 28 50 10 28 50 10 42 70 11 47 84 12 58 90 12 55 90 12 Ipc Gear shaft Grease seal Felt retainer 2pcs Roller Grease seal Felt retainer Ipc Main shaft Washer 80 105 105 150 150 pc Coupling Roller Iset Upper box body Mold pc Upper box body 6 2 Main wearing part list of model ZLSP R Parts 200 Model 400 Qty Installation Site Bearing 32310 33216 33218 Ipc Main shaft Bearing 6310 6216 6218 Ipc Main shaft Bearing NJ207E 30211 30213 Apcs Roller Grease seal 42 62 8 60 80 8 70 90 10 Ipc Die Grease seal 45 65 8 75 95 10 85 105
12. n the adjusting bolts on the both sides if it cannot produce pellets You may need to test several times on different materials or different moisture content to reach the best pellet quality Please contact us if it still does not work well after adjustments 3 8 Shut down the mill Before stopping the mill please let oily mixture run through the mill at least 3 times This procedure is imperative to the following operations It saves a lot of time for starting and avoids material blocking the pelletizing holes 3 8 1 Electric Motor Press Stop button 3 8 2 Diesel Engine Switch off the clutch of the tractor to separate state when the tractor is idly running and move speed controller to Stop position For the clutch model tractor 3 8 3 Gasoline Engine 1 Turn the throttle lever to the right side fully 2 Shut down the engine 3 Shut down the fuel valve 3 8 4 PTO Refer to the diesel engine 13 4 0 FAQ and Solutions Fault Cause Solution No pellets are 1 New die has not been ground by oily mixture or ground insufficiently 2 Material contains too much 1 Clean feedstock out of the pelletizing holes and grind the die with oily mixture 2 Adjust material moisture produced moisture content 3 Material is not organic in 3 Add 3 5 additive binder into nature or does not contain proper the material amount of lignin 1 Start the mill again when 1 Voltage is low M
13. ny operation according to this manual and the label on the mill Mix the raw material abrasive material and waste engine oil and add the mixture to grind the pelletizing holes before the first time to make pellet Do not touch the rotating parts during running Mix the raw material and waste engine oil and add the oily mixture after pelletizing let the oily mixture run through the mill 3 times and then shut down the mill Please note This process is to avoid the material blocking in the pelletizing holes Cut off the power source or turn off the engine before maintenance or internal inspection 2 0 Introduction 2 1 Main specification and technical parameters The output capacity depends on raw material you use and the following data are based on pine saw dust pellet production The animal feed pellets production capacity is double than that of biomass pellets Electric motor can be customized according to customer s requirements including voltage and hertz Please note that our mills operate in industrial power 380V 50Hz China Standard three phases Biomass roller driving ZLSP R Sawdust Weight Packing Size Model Power Capacity kg Ibs mm inch kg lbs h 80 120 320 350 1460 950 1100 ZLSP200A 15Hp 170 270 705 772 58 37 55 250 350 850 890 1100 700 2480 ZLSP300A 36Hp 550 770 1874 1962 43 28 98 350 450 1010 1050 1300 800 2600 ZLSP400A 55Hp 770 990 2
14. otor halts voltage is stable 2 Pressure between roller and die suddenly 2 Adjust the clearance between Pellets are soft is too high 1 Material is too dry die and rollers 1 Add water to material 2 Change the die Most of the or powdery 2 Die is worn out die can be used both sides 1 Pellet mill runs for a long time without materials between rollers 1 Charge materials in time and Rollers are and the die make sure materials fill between worn out 2 Small hard impurities of iron the die and rollers quickly stone sands and metal are mixed in materials 2 Clean away impurities 14 5 0 Quality assurance 5 1 Warranty policy We hereby warrant each new product to be free from defects in material and workmanship for a period of 12 months from the date of shipment We will replace defective parts or components without charge transportation charges shall be the responsibility of the purchaser We reserve the rights of requiring the purchaser to return the defective products or parts to our factory for inspection 5 2 Exceptions 1 The mill is not purchased from us or an authorized franchisee of our company 2 Any part of the product has been altered modified or changed without our written authorization 3 The mill has not been installed operated or served in accordance with the instruction manual 4 Wearing parts such as electric parts rollers dies bearings
15. r 3 3 3 How to adjust clearance between feed scraper and die of pellet mill ZLSP R Adjust before operation the clearance between feed scraper and flat die will greatly influences the output If the clearance is too small the material is hard to squeeze into the die holes which would result in low output and more powdery products If the space is too large the motor will be overload or even burn out The suitable distance between feed scraper and die is 10 30mm 10 3 3 4 How to adjust the clearance of pellet mill ZLSP D As shown in the following drawing Shortly after starting the mill feed a small amount of material and turn the adjusting bolts on both sides of the roller evenly until the die drives the roller to run Feed materials gradually and adjust bolts according to pellet quality and quantity Adjusting Bolt Round Nut 3 4 Start the mill 3 4 1 Electric motor Before the initial operation check whether the rotating direction of the die is the same with the arrow label on the mill If the direction is opposite change the electric wire connection Then switch on the circuit breaker press the start button to start the mill 3 4 2 Diesel engine without electric starter 1 Turn the speed control handle to the start position 2 Inset the start crank into the hole of the start shaft Press down pressure reducing handle with left hand and roll the start crank with right hand till there is the normal sound by
16. reheating procedure 1 Place a bucket under the discharge outlet so that the material can be collected and put back into the mill several times to preheat the mill 2 Starting up 3 Input suitable amount of oily mixture into the mill 4 When there is vapor above the hopper it means the temperature in pelletizing chamber is rising when the discharged pellets are well formed with certain hardness it means the die had been heated enough to produce pellets continuously 3 6 The first grinding in of new die 3 6 1 The die you have received has never been used Therefore you need to grind in the mill Please grind in before the first operation 12 3 6 2 Oily mixture ingredients Mix 20 fine sand 65 biomass material sawdust and 15 waste engine oil evenly Total weight can be 10 of the feed capacity 3 6 3 Die grinding in procedures 1 Place a bucket under the discharge outlet Collected material can be put back into the pellet mill to preheat the mill 2 Start up 3 Input suitable amount of oily mixture into the mill 4 Continue to pour oily mixture in and let it run through pelletizing holes 5 Re use the oily mixture in a recycling manner for 40 60 minutes 3 7 Pelletizing 3 7 1 Feed materials and run the mill after preheating 3 7 2 Material with low moisture content may results in producing soft or powdery pellets Material with high moisture content may leads to producing rough pellets 3 7 3 Loosen or tighte

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