55105 - 4" x 8" Combination Belt/Disc Sander
Contents
1. User Manual Read and understand this manual before using machine 4 BELT amp 8 DISC SANDER WITH DUST COLLECTION PES PE EEES E an a gn al PEG F Model Number 55105 STEEL CITY TOOL WORKS VER 12 30 13 THANK YOU for purchasing your new Steel City Sander This sander has been designed tested and inspected with you the customer in mind When properly assembled used and main tained your sander will provide you with years of trouble free service which is why it is backed by one of the best machinery warranties in the business This sander is just one of many products 1n the Steel City s family of woodworking machinery and is proof of our commitment to total customer satisfaction At Steel City we continue to strive for excellence each and every day and value the opinion of you our customer For comments about your sander or Steel City Tool Works please visit Our web site at www steelcitytoolworks com WARRANTY 2 YEAR LIMITED WARRANTY Steel City Tool Works LLC SCTW warrants this SCTW machinery to be free of defects in workmanship and materials for a period of 2 years from the date of the original retail purchase by the original owner for domestic use Granite components are warranted for 2 years based on normal use and is void if non SCTW accessories are used that cause the break or chip Customer must advise SCTW within 30 days for any damage or defect found upon receipt of2. Attach Dust Collection Bag 1 Place clamp over bag sleeve 2 Slide sleeve with clamp over the dust port 3 Secure in position by tightening clamp handle Do not force handle Rotate the handle to increase the clamp size Belt Tracking gt OPERATING INSTRUCTIONS B LL desino Knob AControls and Adjustments Belt Tension ii Lever Horizontal to Vertical Pivot Socket bolt Switch Table Angle Scale ASanding Safety Tips 1 Always maintain a maximum of 1 16 inch clearance between the table and the sanding Disc 2 CAUTION Do not use the right side of the disc for sanding The material could kick back 3 Hold material securely while sanding to avoid kick back AAdjusting the Sanding Belt Tracking 1 Turn the Belt Sander On If the belt looks like it is going to slide off either roller the belt tracking needs to be adjusted 2 Turn the Belt Tracking Adjusting Knob until the belt rides on the center of the Idle Roller and Drive Drum _ O N Tracking Nut Tension lever ALeveling Table Assembly 1 Place a combination square on the Table so that it also touches the Sanding Disc 2 Loosen the Table Angle Adjusting Knob and tilt the Table until the angle is 90 degrees 3 Retighten the Knob to secure the table 4 Loosen the angle Pointer screw and adjust it so that it points to 90 degrees AAdjusting the Sanding Belt for Vertical Operation Caution Never make adjustments to
3. There is an increased risk of electric shock if your body is grounded 5 Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock 6 Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances Never remove the grounding prong or modify the plug in any way Do not use any adapter plugs Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded lf the tools should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user 7 Do not abuse the Power Cord Never use the Power Cord to carry the tools or pull the Plug from an outlet Keep the Power Cord away from heat oil sharp edges or moving parts Replace damaged Power Cords immediately Damaged Power Cords increase the risk of electric shock 8 When operating a power tool outside use an outdoor extension cord APersonal Safety 9 Stay alert Watch what you are doing and use common sense when operating a power tool Do not use a power tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury 10 Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or lon
4. clamp F Miter gauge assembly G Lock Handle with washer Not shown Abrasive disc Knobs Four feet Four mounting brackets Two M6X16 socket head bolts Six m6 flat washers Four M6X16 hex head bolts Four m6 hex nuts Two m6 lock washers Wrenches gt ASSEMBLY INSTRUCTIONS AMount sander 1 Carefully set the Belt Sander on its side 2 Find four rubber feet in the parts bag 3 Press fit each rubber Foot over the lip of the Base corner 4 Sander can be installed on a workbench or a tool stand using bolts and hex nuts and mounting brackets AAttach abrasive disc 1 Remove disc cover by loosening and removing four screws 2 Peel protective paper from the back of the abrasive disc 3 Center the abrasive disc onto the aluminum disc and press on firmly and evenly 4 Replace disc cover A Table Installation 1 Position table on disc guard and attach using knobs 2 Thread locking handle through table and into disc guard 3 Using a combination square set the table perpendicular to the disc and secure in position If necessary set pointer at 0 degrees y Pointer N Using the table with the belt 1 Thread stud into belt housing 2 Position table over stud and bracket Secure table using two knobs 3 Thread locking handle through table into bracket 4 Using a combination square set the table perpendicular to the belt and secure in position If necessary set the pointer to 0 degrees A
5. domestic use Consumables such as blades knives bits and sandpaper are not covered Wear items such as drive belt bearings switch are covered for 1 year The warranty does not cover any product used for professional or commercial production purpose nor for industrial or educational applications Such cases are covered by our 30 days Limited Warranty with the Conditions and Exceptions listed previously gt PRODUCT SPECIFICATIONS Please choose proper power source voltage and Frequency that are shown in the label for your sander Belt Width Belt Length Belt Speed DISC BE Beer r 8 Size of table gt GENERAL SAFETY RULES WARNING READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instructions listed below may result in electric shock fire and or serious injury AWork Area 1 Keep your work area clean and well lit Cluttered benches and dark areas invite accidents 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes 3 Keep bystanders children and visitors away while operating a power tool Distractions can cause you to lose control Protect others in the work area from debris such as chips and sparks Provide barriers or shields as needed AElectrical Safety 4 Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators
6. the product to qualify for the warranty on granite The warranty does not cover any product used for professional or commercial production purpose nor for industrial or educational applications Such cases are covered by our 1 year Limited Warranty with the Conditions and Exceptions listed below Conditions and exception Warranty applies to the original buyer only and may not be transferred Original proof of purchase is required Warranty does not include failures breakage or defects deemed after inspection by an Authorized Service Center ASC or agent of have been directly or indirectly caused by or resulting from improper use lack of or improper maintenance misuse or abuse negligence accidents damage in handling or transport or normal wear and tear of any part or component Additionally warranty is void if repairs or alterations are made to the machine by an unauthorized service center without the direct consent of SCTW Consumables such as blades knives bits and sandpaper are not covered Wear items such as drive belt bearings switch are covered for 1 year To file a claim of warranty or to find a service center call toll free 877 724 8665 or email customercare steelcitytoolworks net and you must be able to present the original or photo copy of the sales receipt including the serial number from the machine and or carton SCTW will inspect repair or replace at its expense and its option any part that has proven to be defecti
7. NING Improper connection of equipment grounding conductor can result in the risk of electrical shock Equipment should be grounded while in use to protect operator from electrical shock Check with a qualified electrician if you do not understand grounding instructions or if you are in doubt as to whether the tool is properly grounded This tool is equipped with an approved cord and a 3 prong grounding type plug for you protection against shock hazards Grounding plug should be plugged directly into a properly installed and grounded 3 prong grounding type receptacle as shown Do not remove or alter grounding prong in any manner in the event of a malfunction or breakdown grounding provides a path of least resistance for electrical shock AGUIDELINES FOR EXTENSION CORDS USE PROPER EXTENSION CORD Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and cause overheating Be sure your extension cord is properly wired and in good condition Always replace a damaged extension cord or have it repaired by a qualified person before using it Protect your extension cords from sharp objects excessive heat and damp or wet areas gt UNPACKING When unpacking check to make sure that all the parts are included A Sander B Work stop C Table D Bag E Bag
8. g hair can be caught in moving parts 11 Remove adjusting keys or wrenches before turning the power tool on A wrench or a key that is left attached to a rotating part of the power tool may result in personal injury 12 Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the power tool in unexpected situations 13 Use safety equipment Always wear eye protection Dust mask non skid safety shoes hard hat or hearing protection must be used for appropriate conditions ATool Use and Care 14 Use clamps not included or other practical ways to secure and support the work piece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control 15 Do not force the tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed 16 Do not use the power tool if the Power Switch does not turn it on or off Any tool that cannot be controlled with the Power Switch is dangerous and must be replaced 17 Disconnect the Power Cord Plug from the power source before making any adjustments changing accessories or storing the tool Such preventive safety measures reduce the risk of starting the tool accidentally 18 Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users 19 Maintain tools with care Keep cut
9. lectrical hazards fire hazards or damage to the tool use proper circuit protection Use a separate electrical circuit for your tools To avoid shock or fire if power cord is worn or cut or damaged in any way have it replaced immediately GROUNDING INSTRUCTIONS WARNING This tool must be grounded while in use to protect the operator from electrical shock IN THE EVENT OF A MALFUNCTION OR BREAKDOWN grounding provides a path of least resistance for electric current and reduces the risk of electric shock This tool is equipped with an electric cord that has an equipment grounding conductor and a grounding plug The plug MUST be plugged into a matching receptacle that is properly installed and grounded in accordance with ALL local codes and ordinances DO NOT MODIFY THE PLUG PROVIDED If it will not fit the receptacle have the proper receptacle installed by a qualified electrician IMPROPER CONNECTION of the equipment grounding conductor can result in risk of electric shock The conductor with green insulation with or without yellow stripes is the equipment grounding conductor lf repair or replacement of the electric cord or plug is necessary DO NOT connect the equipment grounding conductor to a live terminal CHECK with a qualified electrician or service person if you do not completely understand the grounding instructions or if you are not sure the tool is properly grounded Properly Grounded Outlet Grounding Prong 3 Prong Plug WAR
10. rst arose The validity construction and performance of this Warranty and any sale of machinery by SCTW shall be governed by the law of the Commonwealth of Pennsylvania without regard to conflicts of law s provisions of any jurisdiction Any action related in any way to any alleged or actual offer acceptance or sale by SCTW or any claim related to the performance of and agreement including without limitation this Warranty shall take place in the federal or state courts in Allegheny County Pennsylvania Warranty registration card must be submitted to SCTW for purpose of proof within 90 days of purchase with a copy of the sales receipt Failure to do so will revert the 2 year warranty to 1 year as in the terms stated above This registration is also needed to facilitate contact in case of a safety recall This warranty gives you specific legal rights and you may have other rights which vary in certain States or Provinces Note to user This instruction manual is meant to serve as a guide only Specification and references are subject to change without prior notice Check the website www steelcitytoolworks com for updated manuals with reference to the VER located on the front page LIMITED WARRANTY BLUE LINE line of bench top tools Steel City Tool Works LLC SCTW warrants this SCTW BLUE LINE machinery to be free of defects in workmanship and materials for a period of 2 years from the date of the original retail purchase by the original owner for
11. tension by pushing tension lever toward idler drum Slide old belt off the drive and idler drums Slide new belt over the drive and idler drums center belt on drums Push tension lever towards drive drum to tension belt Check tracking Jo oO A c N Assemble in reverse order MAINTENANCE PERFORMED REPLACEMENT COMPONENTS REQUIRED STEEL CITY TOOL WORKS 1 87 7 SC4 TOOL 1 877 724 8665 NOTES www steelcitytoolworks com Steel City Tool Works LLC Bolingbrook IL USA 60440 Tech Service 1 877 724 8665
12. the Belt Sander without first unplugging the line cord from the electrical outlet 1 Loosen socket head bolt that is threaded into pivot bracket 2 Tilt belt assembly to desired position Secure belt assembly position by tightening socket head bolt in pivot bracket 3 Adjustable positive stops are provided for both horizontal and vertical positions gt INSPECTION MAINTENANCE AND CLEANING WARNING Make sure the Power Switch of the Belt Sander is in it s OFF position and that the tool is unplugged from its electrical outlet before performing any inspection maintenance or cleaning procedures 1 Before each use inspect the general condition of the Belt Sander Check for loose screws misalignment or binding of moving parts cracked or broken parts damaged electrical wiring and any other condition that may affect its safe operation If abnormal noise or vibration occurs have the problem corrected before further use Do not use damaged equipment 2 Periodically recheck all nuts bolts and screws for tightness 3 Cover and store in a clean and dry location 4 Apply a light coat of paste wax to the worktable to make feeding stock easier 5 Use compressed air to blow out dust and debris from sander and motor 6 The bearings within are sealed and do not require lubrication ASanding Belt Replacement Remove table assembly or work stop Remove pointer then slide cover up and out from dust deflector Release belt
13. ting tools sharp and clean Properly maintained tools with a sharp cutting edge are less likely to bind and are easier to control Do not use a damaged tool Tag damaged tools Do not use until repaired 20 Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tool s operation If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools 21 Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool AService 22 Tool service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury 23 When servicing a tool use only identical replacement parts Follow instructions in the Inspection Maintenance And Cleaning section of this manual Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury gt SPECIFIC SAFETY RULES FOR THIS PRODUCT 1 Maintain labels and nameplates on the Belt Sander These carry important information 2 Always wear eye goggles and heavy work gloves when using the Sander Using personal safety devices reduce the risk for injury 3 Maintain a safe working environment Keep the work area well lit Make sure there is adequate surrounding workspace Always keep the
14. ve in workmanship or material provided that the customer returns the product prepaid to a designated ASC and provides SCTW with a reasonable opportunity to verify the alleged defect by inspection SCTW will return the product or replacement at our expense unless it is determined by us that there is no defect or that the defect resulted from causes not within the scope of our warranty in which case we will at your direction dispose of or return the product In the event you choose to have the product returned you will be responsible for the handling and shipping costs of the return SCTW furnishes the above warranties in lieu of all other warranties express or implied SCTW shall not be liable for any special indirect incidental punitive or consequential damages including without limitation loss of profits arising from or related to the warranty the breach of any agreement or warranty or the operation or use of its machinery including without limitation damages arising from damage to fixtures tools equipment parts or materials direct or indirect loss caused by and other part loss of revenue or profits financing or interest charges and claims by and third person whether or not notice of such possible damages has been given to SCTW Damages or any kind for any delay by or failure of SCTW to perform its obligations under this agreement or claims made a subject of a legal proceeding against SCTW more than one 1 year after such cause of action fi
15. work area free of obstructions grease oil trash and other debris Do not use a power tool in areas near flammable chemicals dusts and vapors Do not use this product in a damp or wet location 4 Avoid unintentional starting Make sure you are prepared to begin work before turning on the Belt Sander 5 Do not force the Sander This tool will do the work better and safer at the speed and capacity for which it was designed 6 Always unplug the Sander from its electrical outlet before performing any inspection maintenance or cleaning procedures 7 Never leave the Sander unattended while running Turn power off if you have to leave the Belt Sander 8 Before each use check all nuts bolts and screws for tightness Vibration during mixing may cause these to loosen 9 Keep extension cord off the ground and away from water 10 Always connect the Line Cord to a Ground Fault Circuit Interrupter protected electrical outlet 11 Install this product on a proper surface Locate on a flat level and solid surface that is capable of supporting the weight of the Belt Sander 12 Always maintain a maximum of 1 16 inch clearance between the table and the sanding Disc 13 Do not use the right side of the disc for sanding The material could kick back 14 Hold material securely while sanding to avoid kick back 15 Use a dust extractor unit for eliminating wood chips gt GROUNDING INSTRUCTIONS AELECTRICAL REQUIREMENTS WARNING To avoid e
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