User Manual of FarmBoss II - Diesel UTV
Contents
1. TRAILER WEIGHT siokg 2006 lbs TRAILER PLUS CARGO WEIGHT Read the Owner s Manual for more loacine information Operating this UTY if you are under the age of 16 increase your chance of severe injury or death NEVER operate this UTV if you are Under ace 16 Derhen Via rie Do not swich off the engine when temp ig kd burns on engine overheating you diouli sop the bike let the engine edie till temp light turns off Feau svditch off the engine while overhang iise an siup wau kine I revweale siop Moeing Lhe bart iade will doen fhe engine Marner bigi m Ca g Led OAD LIMI NEVER sit here Read warnings and instruction manual before operating this UTV AWD must be used only Ott load condition2. is locked into position hree point seat belts o wear the seat belt properly do the following l Hold the latch plate as you pull the bell across your lap and chest 2 Push the latch plate into the buckle until it clicks CAUTION Always wear the seat belt while riding in the vehicle Accelerator pedal Press the accelerator pedal down to increase speed Spring pressure returns the pedal to the rest position when released M ake sure the accelerator pedal fully returns to the idle position as soon as it Is released Brake pedal Press the brake pedal to slow or stop the vehicle Make sure the brake pedal fully returns to the position as soon as it Is released CAUTION Always check that the accelerator pedal amp brake pedal returns normally before Starting the engine 10 Add Radiator fluid 3 Keep adding the fluid until it reache 1 Open the cap and add the fluid the top line i 2 Open the valve when adding the fluid and close the valve when the fluid comes out al So d i oa i A 3 ane hs or Do not switch off engine when temp warning Light on engine overheating you should stop the UTV let engine idle till the Light off If you switch off engine while overheating the fan stop working the fluid stop flowing that will cause damage to the engine Air release valve Air release valve Unexpected air will often disrupt the system pressure and eventually disrupt the c
3. the battery Use only distilled water if refilling is necessary CAUTION NEVER ADD TAPE WATER INTO THE BATTERY Front tire size Ft Rear tire size Ft AT25 in xin x Bin Tire pressure must be equal on both sides If the tire pressure goes lower than the minimum it could cause the tire to dislodge from the rim Do not go higher than the pressures shown below when pumping up the tires WARNING Do not inflate beyond 250 kpa 36psi when seating reads Not for highway services the spirit of innovation Wheel bolt lock torque N m M 10 50 55 N m 12 Lubrication l Front shocks see pictures 3 Upper grease fitting Lower grease fitting 13 Add engine oil Engine oil dipstick I MEA irra e ie Ya e Engine oil filler hole Add gearbox oil Gearbox oil dipstick _ ea Add front amp rear differential oil i pe be F i F Front differential oil filler hole j i Mi Rear differential oil filler hole z a Oe Release the bolt atti bottom when fill oil Release the bolt atf bottom when fill oil je hum l T Ej f T a a Th 45 1 i i he i i Sd is 45 J Pe Pe kaj i ee FF a i Feni l pae ai ee ee 3 ae z bee LS pion 245 i lt il 775 J te af 270 i ee 7 i i 785 ia Daihatsu 1 0 Diesel Type Borexstroke mm Dis
4. FarmBoss II 1000cc Diesel UTV Owners manual READ THIS MANUAL CAREFULLY It contains important safety information This is an adult vehicle only Operation is prohibited for those under 16 years of age 1 Introduction Thank you for buying WINWAY FarmBoss 1000cc 4x4 diesel UTV WINWAY has been committing to providing a durable reliable amp low cost diesel UTV FarmBoss to market At last an alternative to the overpriced machines from the big brands The company has been operating since 2007 specialized in design and manufacturing of high quality ATVs and UTVs We have deep background in mechanical engineering and fabrication technology To satisfy customer demands we are continuously improving our quality designs and services With the quality products and professional back up service now WINWAY has been a recognized brand by the market Value for money quality assured amp customer service lends to our motto SOLD BUT NOT FORGOTTEN Important safety information 1 Introduction amp Content 2 Safety advice and safety warnings 4 Warranty and owner s obligations Model information FarmBoss II 1000cc Specification Front cover under cover Console Instrument cluster and light switch assy Front Rear diff Ignition switch Gear shifting amp CVT transmission Sliding seat safety belt brake pedal amp accelerator pedal Add radiator fluid and replace air filter amp fuel filter Cargo bed Manual tilt Batt
5. Green Camouflage Front Cover Y Bumper bar Front combination lamp CV guard Sa Radiator guard ji Ta OO Under cover i Battery Water tank Fuse box i i Booster Vacuum pum i pump fey a a gAir tank Radiator amp Oil cooler Console py a Instrument cluster f N Glove box Ignition Switch ESS i 12 V accessory plug x al E J I a Steering wheel re E Light switch assy Parking light Temp warning light Cup holder Speedometer Odometer Tachometers Water temperature Fuel indicator 2W D 4WD display Gear shifting sign eS Light indicator Horn Turing Right Turning Left Off low beam high beam Front diff 2WD which transfer power to rear axle 4WD which transfer power to front amp rear axle Diff lock locking front two wheels on an axle Turning is dangerous when front differential locked Rear diff 4wd engaged rear wheels drive in normal driving conditions Diff lock locking rear two wheels on an axle ON All electrical circuits are supplied with power the ignition system and fuel system the headlights and taillights come on when the light switch Is on OFF All electrical circuits are switched off The key can be removed in this position Start The electric starter is engaged by turning and holding the key in this position Release the key when the engine starts Preheat Engine preheat and all electric
6. L without proper tralning or instruction at speeds too fast for your skills or the conditions on public roads a collson can occur with another vehich swith a passenger passengers risk of losing control ALY VA YS use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns avoid paved surfaces pavement may seriously affect handing and control LOCATE AND READ OWNERS MANUAL FOLLOW INSTRUCTIONS AND WAR AS IMPROPER TIRE PRESSURE CAN CAUSE LOSS OF CONTROL LOSS OF CONTROL CAN RESULT IN SEVERE INJURY OR DEATH Check tire pressure and condition daily Use these tires pressures for normal use of this UTY Front Max load 340lbs at ypsi Rear Max load q2olbs at 7psi Tire pressure should be checked when tires are cold before you ride Read the Owner s Manual tor more tire information Driving with passengers inthe cargo box can result in sever injury or dentin Hever allow passengers Passengers must always ride in the cab wath seat belts fastened securely Pls advancing the throttle slightly when gear shifting is difficult then shift the gear Stop the UTY before gear shift Please don t change when UTY is moving otherwise UTY will be damaged OVERLOADING CAM CAUSE LOSS OF CONTROL LOSS OF CONTROL CAN RESULT IN SEVERE INJURY OR DEATH Never overioad this UTY Maximum boad limits for thes UTY are as follows TARGO BED CARRY 500 ke 100 Ibs
7. Water immersion or corrosion and damage arising there from E Use of incorrect or contaminated oils or fuels F Lack of regular maintenance and servicing G Damage to engine or transmission by operating without any or insufficient oils improper or lack of air cleaner maintenance H Damage to transmission by improper gear shifting Damage caused by overheating due to foreign matter clogging radiator cooling fans or lack of cooling fluids J Transmission drive belt K The owner does not perform his owner s obligations which are on the next page A The running in brake in procedure must be followed carefully as described in the handbook All work on the vehicle must be performed by a Winway authorized dealer C The owner must take the vehicle to an authorized Winway dealer for periodic maintenance as in the maintenance chart provided This work is for the owners expense It is recommended that after the warranty expires work on the vehicle and maintenance Is till done by an authorized dealer to prolong the vehicle s life Maintenance must be recorded in the service record section of this book This will also assist in obtaining a higher price for the vehicle if it is re sold D Do not operate the vehicle if an apparent defect poses danger affects reliability or causes further damage E Inform your dealer when a problem occurs and take it for inspection within ten days F Any others owner s instructions describe
8. al circuits are supplied with power Do not operate the electric starter continuously for more than 5 seconds or starter damage could occur Wait at least 5 seconds between each operation of the electric starter to let it cool Do not turn the key to the START position with the engine running or damage to the electric starter can result See starting instructions prior to starting the engine GEAR SHIFTING H High gear range L Low gear range N Netrual R Reverse Brake the UTV before gear shift Please don t shift gear when UTV is moving it will cause damage to the gears Condition Level Drive speed lower than 9 4mph kmph low Aa WARN NG Drive on the rough ground or through obstacles low low Pls advancing the throttle slightly on when gear shifting is difficult Steep hill or slope low Driving speed faster than 9 4mph 15km h high then shift the gear Drive towing a trailer or Heavy load This sign means gear shifting is allowed Water temperature Front diff indicator Turning is dangerous when front diff locked Fuel indicator Sliding seat Safety Belt Buckle DN N P a if a 5 Snap hook Safety Belt fim Accelerator pedal amp HE pedal a Brake pedal Accelerator pedal Adjust handle Pull seat adjust handle upward to disengage seat sliding Move seat to desired position Be sure seat adjustment handle snaps back into place and that seat
9. d in the owner s manual must also be complied with P Make Daihatsu 1 0L Diesel 3 Cylinder water amp oil cooled 4 storke swirl Engine Displacement 1 048L Horsepower Rated Power 17 5kw 3600 r min 23 6 hp lt O MD Electric start LxWxH 3160mmx1550mm x1950mm Front Tread Centers 1230mm m e2 5 D Wn or o Er 5 To Rear Tread Centers 1330mm U 3 MD 5 v O 5 n Wheelbase 2095mm Ground Clearance 300mm Turning Radius 5M WJ oO Fuel Capacity U S gals L Engine starting Electric start Transmission Automatic CVT 4x4 Gear Selection CVT RN LH 2WD 4WD switch Shaft Electronic diff Wheels Drive System locks In high gear range 65 km h Top Speed In low gear range 38 km h Braking Distance Hydraulic disc with power booster Less than 7M at 30km h Steering Rack and Pinion Front Independent M ac Pherson strut Suspension Rear Independent dual A arm 910 kg 2006 Ibs 500 kg 1100 Ibs O am D o o O 5 o WQ O Q R oO D D fat OQ Q cr lt O D Oo D OQ rr On Road 6 L 100km Fuel Consumption Off Road 10 L 100km Weight unloaded 795kg 1752 Ibs Width x Length 1435mm x 1250mm 330mm Cargo Bed Bed Deep mm Cargo Bed load 500 kg 1100 Ibs i Sound Level at Operator s Ear db A 82 db Front All Terrain 25x8 12 6 ply Tires Rear All Terrain 25x10 12 6 ply Body Color Red
10. e oil from a recently run motor can be very hot When draining for an oil change be careful When changing a fuse fit the correct one as an incorrect fuse can cause a fire When checking battery fluid remember a spark could cause the battery to explode Switch off engine and power and avoid sparks Never put your feet on the ground when vehicle is in motion or moving off It is your responsibility to make sure that the UTV is properly and safely ridded and maintained People should not operate an UTV beyond their physical or mental limitation or capabilities Keep the owner s manual in a safe place of the vehicle or under the seat at all times Only use an UTV on level open ground away from people while learning Obey government laws at all times Contact your agent for anything that you do not understand or need advice on If you allowed untrained people to use UTV you endanger his her life and the lives of others All riders should take a safety course of instruction Never use gasoline petrol to clean your UTV A slight spark could cause a fatal explosion Keep a fire extinguisher handy when working Grabbing shuddering or lack of braking ability could mean there is a serious problem with the brakes This must be remedied before riding to prevent a possibly serious accident Don t touch any part of the engine exhaust or silencer until it has cooled down Don t siphon toxic liquids like fuel or bra
11. ery amp Tire Lubrication Add engine oil gearbox oil diff oil Diesel engine Grade amp type of engine oil gearbox oil amp diff oil Additional information 15 Warning labels EDN E Be erN au 2 Particularly important information is distinguished in the manual by the following notations ATTENTION The Safety Alert Symbol means ATTENTION BE ALERT YOUR SAFETY IS INVOLVED WARNING Failure to follow WARNING instructions could result in severe injury or death to the vehicle operator a bystander or a person inspecting or repairing the vehicle CAUTION A CAUTION indicates special precautions that must be taken to avoid damage to the vehicle NOTE A NOTE provides key information to make procedures easier or clearer Failure to follow the warning and advice in this manual can result in serious injury or death Warning Safety First Important notice FarmBoss UTVs are designed for work and not for high speed competition use there will always be new ways of have accidents but Winway s sincere desire is for you to work safety Remember inexperience is the biggest contributing factor in accidents Read this manual carefully obey the instructions warnings and cautions and always use commonsense Remember loss of control can lead to serious injury or death Young adults and inexperienced riders must have proper instruction and be fully supervised until fully competent to ride an UTV Make sure all instructions are unders
12. ke fluid by mouth or allow them to remain on your skin Wipe up any oil or grease that could cause you to slip or lose the controls on the UTV Don t allow animals or children around an unattended UTV Remember many people have lost fingers and limbs that have got pulled into moving parts especially chains or belt Do not work on the UTV with engine running If in spite of all these precautions being followed you are unfortunate enough to injure yourself please seek medical attention immediately This safety list was complied by WINWAY with intention of creating awareness and improving your safety SAFETY COMES FIRST FarmBoss II Diesel UTV will be your good assistant on farm forestry mining amp construction site 4 WARRANTY WINWAY warrants the FarmBoss 1000 vehicle for a period of 22 months from the date of sale consist of parts and freight costs The warranty covers faulty workmanship and defects in the engine CVT transmission and differentials etc ALL warranty claims must be accompanied with the purchase documentation A Normal wear and tear items such as air filter oil filter fuel filter belts bushings gaskets bearings brake pads tires lights wiring battery electrical components etc B Damage or abnormal wear due to accident or neglect C Uses that FarmBoss 1000 is not designed for e g overloading excessive heavy load towing or fitting of non approved standard accessories or equipment D
13. oolant system the valve can release the air in the system Fuel filter Fuel water seperator Do not twist the filter element when squeezing it Never operate the engine with the air filter element removed The life of engine will be much shorter if air filter never been cleaned or re placed 11 Pee Release lever ES ai Fe DS nS WARNING Operating the vehicle while the cargo box Is raised could result in severe injury The box could close unexpectedly and cause injury to the driver or passenger The rear tires will also catch the rear of a raised box damaging the vehicle and creating hazardous driving conditions Never operate this vehicle with the cargo box in the raised position Warning If the weight distribution on the box is located toward the rear of the box when the release lever is pulled forward the box may dump unexpectedly and cause serious injury to the operator or bystanders Never operate the dump lever without ensuring that the load is positioned evenly or at the front of the box CAUTION Do not leave the head light on for more than 2 minutes while engine is off because the battery may discharge and cause starting problems If this happens remove the battery and recharge it Replenishing the battery fluid The battery will corrode and discharge quicker if it is not maintained The battery fluid should be checked at least one month The fluid level should be always within the upper and lower levels marked on
14. placement L Compression ratio Rated power Rated speed kVWV r min Max torque Rotation speed N m r min The lowest stable speed at zero load r min Lubricating system Starting type Rotation direction face to the flywheel Fuel type 14 Fuel consumption rate rotation speed g kVW h r min Lube oil type Lube oil capacity L Cooling water capacity L starting motor capacity V _ kV Charging generator capacity V A Accumulator capacity Vv Ah Overall dimension LxWxH mm Dry weight kg DAIHATSU 1 0 DIESEL Three cylinder in lined water cooled four stroke swirl type 6x7 1 046 215 15 3 3000 1753600 52 2800 o 1000 Pressure splashed Electric starter Anticlockwise OF 10 20 2680 3000 2995 3600 CD Grade or SAE1OW 30 15W 40 As T 12V 14kW t4V__ 25A 12V _ 60Ah 958x481x587 110 NOTICE For more information of the engine please read Manual of Diesel Engine ENGINE OIL 10W 30 x 4 0L 4 228qt 1 Clean the dipstick before checking the engine oil level 2 Make sure the oil lever is between the required level which marked on the dipstick 3 The oil level should be approximately correct as over filling or under filling can cause damage to the engine GEARBOX OIL GL 4 85W 90 x 13L 1374qt FRONT amp REAR DIFF OIL GL 4 85W 90 x 13L 1374qt Improper UTY use can result in SEVERE INJURY or DEATH ieee OR ABIE ELET A MS TEC TE GEAR NEVER operate ORALCCHO
15. tood Remember you are responsible for you own safety and the safety of those in you care Winway cannot be held liable for accidents no matter what the cause You are responsible for checking your vehicle thoroughly for faults and for riding in a safe manner With any motor vehicle operation there is an element of risk By choosing to ride this vehicle you have accepted this risk W inway is not responsible for negligence speeding component failure inexperience and other unforeseen circumstances that can cause injury or death To assist you with safety here is some advice you need to be aware of Only you can protect yourself Safety is your responsibility for yourself and minors in your care 1l Pay attention and obey the warning labels on the vehicle if they become faded or are removed replace them immediately 2 Take introduction and make certain you are fully aware of and able to operate the controls of the vehicle 3 Ride under the instruction or a competent teacher until you are an experienced rider 4 These vehicles are designed and manufactured for off road use only It is illegal and unsafe to use the machine on any public street road or highway tarred dirt paved or cement 5 Please check your local riding laws and regulations before operating this machine 6 Please check local environmental laws and respect them Winway would like to keep our environment clean safe and beautiful for all to enjoy as we are sure
16. you do 7 Riding and UTV is a serious matter it can be hazardous to operate A collision or roll over can occur quickly with often serious consequences even routine manoeuvres like turning riding over NEB YS 20 21 22 23 24 25 26 21 28 29 30 3L 32 33 34 35 36 37 3 obstacles and sloping ground or across water mud or loose surfaces can be hazardous The quad handles differently to other vehicles Never exceed the recommended load capacity Cargo should be properly distributed and securely attached If carrying a load allow greater distances for braking and reduce your speed especially if pulling a small trailer Overloading or improper loading can cause mechanical failure loss of control and unnecessary danger Never fit unauthorized accessories to the UTV Never ride faster than your skill or conditions permit Never ride when tired or after consuming alcohol drugs or with a dangerous medical condition Inspect your UTV each time you use it make sure there are no mechanical faults faulty tyres brakes or controls It must be in safe operating condition with sufficient oil fuel braking fluid and tyre pressure Always follow inspection and maintenance procedures as recommended Always use the recommended tyres and pressures to lessen the risk of tyre failure Always turn the engine off when refuel Don t run the engine in an enclosed area as this can be fatal Engin
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