Advanced Davit System Manual
Contents
1. eoeds pouyuoj Ansnpuj jo ema sid ocuoo anb un NOILOSS SHLNSS VM I 81044 oerer SOHH O LSZOXONPL 9vve s uxasvM 113 vL 4004 9 A3HOS IH1 20 8 Nid WO 0 vxz L 80681 2 ASSY GHVANVT 79 9 91 10 8 3NDINN d3N9IS30 Tagw1 86621 6 31070301047103 73807 1 or IOILONYLSNI 9 73807 04991 195330 138v71 99491 2 Pav sna EIA 99271 La Vd XS 000 6 930 LF Sd IONV 010 0 020 0 XX 070 0 X a3141934S 3SIMH3HLO SSIINN OTANVYUTIN 1 8 SERVICE CENTERS 8 1 General This list provides a general list of the manufacturer s as well as cetified service centres in different countries If you require assistance in finding the closest service centre please call the manufacturer s directly Manufacturer s CANADA Capital Safety Canada 260 Export Boulevard Mississauga ON L5S 1Y9 Phone 905 795 9333 Toll Free 800 387 7484 sales ca capitalsafety com USA Capital Safety 3833 SALA Way Red Wing MN 55066 5005 Phone 651 388 8282 Toll Free US 800 328 6146 solutions capitalsafety com ASIA Capital Safety Group Asia Pte Ltd No 6 Tuas Avenue 18 Singapore 638 892 Phone 65 6558 77582. siy jo Jy A pue peo Bumuom ay uo Buiurejuoo BuiuueM 8641 ONINHVM N 164 AT9W3SSVY 931 8v O uonduoseq A3H 3zis DMA Aq penouddy Aq peyoeyo OgVWEO SdHONI 8 1 sr reyeq SUOISUSUIIG q suwajs s goeds pouyuoj plepuejs Jo sideouo9 nbiun avd 1004 T3AINS S 2 2 zocor M34YDS LIS DOG t l X AND L MIYOS 52 0 X 16 190 01 10 ue 5 aoa se AT9WIFSSV 931 MIOS 2 SIN31SAS TON 138V1 HEIENE GYUVANVT Td MNId HO O P X Z L DEJEN 0 V 3SVE NMOGMVIHYH OJONVAQV TON vo LAN 8801 931 9ILSV ld EN 98951 NOISIA3H JO SLN SYM 8 1 31VOS 438 08v 8b 9 438 093 61 SWIG qaqqv A34 vONVrOZ 9300 LF S3TSNV OLO OFXXX 020 0 XX 070 0 X a3141934S 3SIMH3HLO SSI INN OTANVWUTIN I 204 AT8W3SSV NOLLO3S 3HIN3O 9 A8 NOISIA3H JO uonduoseq 3SV8 G3ONVAGV TON sr TIVH3AO El WALI 133HS HAH 4216 oma NEC Aq panoiddy mr GOLOOEO S3HONI ev SUOISUSUI
3. SOHHOSTXONNS E esrer zi aid suo soHH ovxoNns eo s 65001 1V14SSN9L S 91 57581 vt dd LAN NEODV ONN 8 68 8 seoor si 2 JOVd JIS SNOILVIO 1 H3MOI LS HOJ 3LON 008 L MAENSISSV 313 14NOD Aa NOISIA3H 40 NOLLdIHOSIA alva uonduoseq kad L V 1SVN 138440 62 21 Tan 3215 S3HONI 8 1 ao Aq suoisueuiiq suleis S eoeds pouyuoj prepue1s Ansnpuj JO sideouo nbiun L 138V1 SWALSAS AL33VS d3oNvAav Ton orss or Pte zo i 228 7397 ANNOY LNIOd 81 0008 z 925 gi 1 138Y1 ANNOU 810098 z 2225 61 J38V1ANNOH 87 0009 8225 ge FNDINN 8 A3NDIS3A I 6621 12 veas 3 338 138V113S44O1SVN I 96 7 ez VIN 006 aav GIZEL ve 02550 se 05 Ve cL S JSSJJO seu seu siu siy jo Jy A pue peo Bumuom ay uo Buiurejuoo BuiuueM 8641 ONINHVM N 008 L NOISN3 LX3 LSYW LSYN H3MO1 68 NOISIA3H dO NOILdldOS3q A34 uonduoseq 0
4. Keep this manual handy for frequent reference and to pass to new operators Establish a regular training program for experienced and new operators per these instructions Establish a regular maintenance and inspection program to keep the equipment in top condition Modular components are labeled with the capacities and rating to which they were designed tested and manufactured The rating of any system is considered to be the rating of the lowest rated component contained is the system Do not use the equipment if rating stickers are damaged or illegible New stickers are available from the manufacturer When ordering replacement stickers be sure to include 1 The part number from the bottom right hand corner of the sticker when available 2 The serial number of the unit 3 The part item number of the component consult the appropriate section of this manual 4 Any other numbers stamped on the components 2 SAFETY SAFETY ALERT SYMBOL This Safety Alert symbol means The Safety Alert symbol identifies important ATTENTION BECOME ALERT safety messages on your equipment and in the YOUR SAFETY IS INVOLVED manual When you see this symbol be alert to the possibility of personal injury of death Follow the instructions in the safety message Why is SAFETY important to you Accidents Disable and Kill Accidents Cost You Money Accidents Can Be Avoided 3 Big Reasons SIGNAL WORDS DANGER Indicates an imminently ha
5. MAXIMUM 26 00 660 mm MINIMUM 20 00 508 mm PIN POSITION 4 MAXIMUM OFFSET DETERMINED WITH ADJUSTABLE GUSSET FULLY COLLASPED NO VISIBLE THREADS MINIMUM OFFSET DETERMINED WITH ADJUSTABLE GUSSET FULLY EXTENDED AS SHOWN IN ALL PICTURES ABOVE Capital Safety USA 800 328 6146 e Canada 800 387 7484 e Asia 65 6558 7758 e Australia New Zealand 800 245 002 e Europe Middle East Africa 33 0 497 10 00 10 ISO 9001 Northern Europe 44 0 1928 571324 www capitalsafety com e infoGcapitalsafety com REGISTERED SALA 12 to 29 305 mm to 737 mm Variable Offset Mast SETUP AND WINCH INSTALLATION INSTRUCTIONS To avoid tipping the base when swinging the mast from side to side follow these setup instructions carefully B ADJUSTING THE BASE 1 Determine the maximum operating offset of the Variable Offset Mast using page 4 2 Adjust base according to the Positions diagram Fig 1 shown for the base and match the base position setting with the setting of the Variable Offset Mast e g Pin Position 4 MUST USE Base Position 4 3 Level the base by adjusting the screw legs and by centering the bubble in the level indicator SCREW LEGS POSITIONS FIG 1 INDICATOR Base Pin Position Allowable Mast Offset Pin Position 1 LE 3 2 amp 1 4 3 2 amp 1 Capital Safety USA 800 328 6146 e Canada 800 387 7484 e Asia 65 6558 7758 e Australia New Zealand 800 245 002
6. ISO 9001 REGISTERED 8 C CERTIFIED MAN RATED CONFINED SPACE ENTRY RETREIVAL 12 29 ADJUSTABLEI VARIABLE OFFSET HOIST SYSTEM OPERATOR S MANUAL LIMITED WARRANTY This Limited Warranty is given exclusively to Name Address Telephone No by Unique Concepts Ltd Unique Concepts in respect of the following product s manufactured by it the Products Subject to the conditions and restrictions contained in this Limited Warranty Unique Concepts warrants to the Customer that the Products are free from defects in materials and workmanship under normal use and service for a period of twelve 12 months from the date the Products are purchased by the Customer in new and unused condition from Unique Concepts or its agent the Warranty Period Unique Concepts entire liability and the Customer s exclusive remedy regarding any such defects is limited to the repair or replacement of the defective Products as Unique Concepts in its sole discretion deems appropriate which are returned to Unique Concepts in accordance with the procedures set forth below Terms and Conditions 1 This Limited Warranty will be void unless a this Limited Warranty is fully completed by or on behalf of the Customer and returned to Unique Concepts within fourteen 14 days following the date the Customer purchases the Products by registered mail addressed to Unique Concepts Ltd 1500 King Edward Street Winnipeg Manitoba R
7. or su5 soHH X ONN 8 e s 66001 m uaHsvM 1V14SSN9K S 91 eres zak dd LAN NHOOY ONN 8 80 8 9500 er 0170 sons 90 8 60 80921 vi QHVANVIMONId HO XS eO I vrusi SL aid 9 2 0 1 vever or 39Vd JIS SNOILVOOT 43A911S dOd 31ON 030 LF SATONV 0L0 0 XXX 000 0 XX 070 0 X 9315412395 3ISIMHIHLO SS3TNN 1SVN 135440 FIAVIYVA 6z al 828 Ly 92 99 30310 GAONVAGY TON L33HS 1715 uonduoseq 1SVIN 13S4dO 30310 INO GJONVAGV TON palo d O S3HONI 81 SUOISUSUII E q Aq suleis S IPA l119H oeds p uljuoo JO pr sld 5cuoo nbiun T3gv1SW31SAS AL33VS d3oNvAav Ton 07891 ll nio as 7397 ANNOY LNIOd 81 0008 z 925 6 138Y1 ANNOU 87 0098 2 2229 02 J38V1ANNOH 87 0009 8225 12 FNDINN 8 A3NDIS3A I 86621 ez vigas Ton 1821 ez 3 338 148 1 135330 159 I 97 vz 4VIN 006 738VI GIZEL se 0034 02550 92 NOISIA3H JO NOlLdldOS3q alva A34 Z 06 whe 8 421 S JSSJJO seu seu siu
8. AS SHOWN IN ALL PICTURES ABOVE Capital Safety USA 800 328 6146 e Canada 800 387 7484 e Asia 65 6558 7758 e Australia New Zealand 800 245 002 e Europe Middle East Africa 33 0 497 10 00 10 ISO 9001 Northern Europe 44 0 1928 571324 REGISTERED www capitalsafety com e infoGcapitalsafety com SALA Model 8518382 A STANDARD ANCHOR POINT CRA UCL Advanced 1 Pc 66 to 76 Variable Offset Mast SPECIFICATIONS PAGE 1 OF 2 Model 8518382 includes the following SHOWN BUT NOT INCLUDED 8518382 UCL Advanced 1Piece 12 to 29 Variable Offset Mast 2 fastset 1 Gusset Mounted U Bracket DESCRIPTION The UCL model 18382 Advanced Variable Offset Mast is designed for 5 Use where multiple offset masts are required and is compatible with Ak UCL Safety Systems Advanced lower masts mast extensions and 49 pases The Variable Offset Mast may be equipped with front mounted And or back mounted winches 8 SRL s and features a 5000 Ib 2272 D capacity anchor point for fall arrest anchorage For applications with WLEY a erhead clearance restrictions the adjustable height of the Variable Mast can eliminate the need for custom length masts and mast 74 ar 59 gt d extensions Powder coated aluminum construction for lightweight d durability The addition of a quick release pin allows for easy NE D v A General Specificatiofs Rated Capacity Working Load Limit PROOF
9. LABELS DAMAGE CORROSION FASTENERS PULLEYS ROLLER U BRACKET WINCH BRACKET SRL s BRACKET WELDS OTHER ao0 z COMMENTS 3 FAILURE TO COMPLY AND FOLLOW REGULAR INSPECTION PROCEDURES STATED IN THIS MANUAL WILL RESULT IN VOIDING OF THE MANUFACTURES WARRANTY AND OR POSSIBLE SERIOUS INJURY OR DEATH TO THE OPERATOR ENTRANT Capital Safety USA 800 328 6146 e Canada 800 387 7484 e Asia 65 6558 7758 e Australia New Zealand 800 245 002 e Europe Middle East Africa 33 0 497 10 00 10 ISO 9001 Northern Europe 44 0 1928 571324 www capitalsafety com e info capitalsafety com REGISTERED 6 SPECIFICATION SHEETS 6 1 General These specification sheets contain information necessary for the proper installation and use of the equipment mentioned in this manual These specifications contain application specific ratings and mounting requirements determined through design and testing Please read and follow these specification sheets carefully to ensure the proper installation of each item UCL Advanced 5 Piece Hoist c w 12 29 Variable Offset Mast SPECIFICATIONS Model 8518000 PAGE 1 OF 2 Model 8518000 includes the following A item Part Description A 1 8518001 12 to 29 Variable Offset Mast A Standard Anchor Point UCL Advanced 33 Lower Mast shown but not included B 5000 ib 22 kN Anchor Point Optional 5 6 1 UcLCabeAssemby founted as required Tool l
10. 29 Adjustable Variable Offset Hoist System is designed to attach to a person entrant and allow them to enter a confined space and assist in exiting if required Every new operator must read understand and follow the instructions in all applicable manuals No one should be allowed to use the equipment without training The training should be reviewed with experienced operators on a regular basis At regular intervals perform a detailed inspection of the equipment and document the results Remove from service if deficiencies are found Alterations or misuse of this equipment or failure to follow instructions may result in serious injury of death It is the responsibility of the owner s organization or operator to read this manual and to train all other operators before they start working with the equipment Follow all safety instructions exactly Safety is everyone s business By following recommended procedures a safe working environment is provided for the operator bystanders and the area around the work site Untrained operators are not qualified to operate the equipment Many features incorporated into this equipment are the result of suggestions made by customers like you Read this manual carefully to learn how to operate the equipment safely and how to set it to perform as intended By following the operating instructions in conjunction with a good maintenance program your equipment will provide many years of trouble free
11. Concepts is entitled to assign its obligations hereunder to any third party 10 This Limited Warranty is governed by the laws of the Province of Manitoba and will benefit Unique Concepts and its successors and assigns II ACKNOWLEDGEMENT THE CUSTOMER ACKNOWLEDGES THAT HE SHE HAS READ THIS LIMITED WARRANTY UNDERSTANDS IT AND AGREES TO BE BOUND BY ITS TERMS AND CONDITIONS THE CUSTOMER FURTHER AGREES THAT THIS LIMITED WARRANTY CONTAINS THE COMPLETE AND EXCLUSIVE STATEMENT OF AGREEMENT BETWEEN THE PARTIES AND SUPERSEDES ALL PROPOSALS OR PRIOR AGREEMENTS ORAL AND WRITTEN AND ANY OTHER COMMUNICATIONS BETWEEN THE PARTIES RELATING TO THE SUBJECT MATTER OF THIS LIMITED WARRANTY Date Customer WARRANTY VOID IF NOT REGISTERED UNIQUE CONCEPTS CONFINED SPACE ENTRY RETRIEVAL UCL ADVANCED 12 29 ADJUSTABLE VARIABLE OFFSET HOIST SYSTEM WARRANTY REGISTRATION FORM 8 INSPECTION REPORT WARRANTY REGISTRATION please print This form must be filled out by the dealer and signed by both the dealer and the customer at the time of delivery Customer s Name Address City State Province Code Phone Number Contact Name Model Serial Number Delivery Date Dealer Name Address City State Province Code Phone Number Manufactured by Unique Concepts Ltd 1500 King Edward Street Unit 1 Winnipeg Manitoba Canada R3H OR5 Phone Number 204 694 7432 Fax N
12. V lsvWNMOqyvatig TON SIG 0300 M 133HS 3ZIS 08 01d 3NWVN 193r Otd 8 NOLLdIHOS3Q 931933309 04780 SIHONI 8 1 9160 suolsuswid eeos P swels S enaloy eoeds pouyuoj prepue1s Ansnpuj JO s1ideouo nbiun ML MOT oe 2 50 AVAH LMSS OXONN 8 8 80821 yv319 emos 1 q10sy 138VTONINHVM 61981 9 Piven ton e JYNNVIN 138v19NINHVM I 04991 6 oss S S SZ OXONN 8 E 1 szzs or MIA MOVE MIA 391 MAIA LNOdd ES 1SVW 138440 318VIYVA 62 21 3170 BEG Hvo 92 99 3030 0304000700 uonduos q 5 ers V 1SVN 138430 30310 INO TON bandama hamd 32715 p9lo d S3HONI 8 1 ao Su0OISUOWIQ Aq sua s s 143 eoeds pouyuoj ANnsnpuj Jo sld ocuoo anb un l3ssn9 1 vw 1 96691 yaovds 135319 89691 z 3801 IHOIHdN 1svw 6s 16584 83013038 1 2828 s 15 zs s 9 SsH alvidaadsisvw 89191 u3ovdsaiviaaass e 49191 8 asn u 1108 LNNOW MOVE isi 6 0170 SOHH 092 X ONN 860 e
13. an Weight 22 6 lb 10 3 Kg appropriately sized lower mast Materials 8 Construction 7 Where required by regulation each General Construction Welded Aluminum installation MUST BE approved to all Weld Certification CWB 47 2 applicable standards by a qualified engineer Hardware Gr 5 CS500 Zinc Plated 8 All equipment MUST BE set up and Material operated under the supervision of a competent Structure 6061 T6 5052 H32 7075 T6 person according to the manufacturer s Aluminum instructions Block Anchor 304 Stainless Steel Finish Fluorescent Green powder coat Capital Safety USA 800 328 6146 e Canada 800 387 7484 e Asia 65 6558 7758 e Australia New Zealand 800 245 002 e Europe Middle East Africa 33 0 497 10 00 10 e ISO 9001 Northern Europe 44 0 1928 571324 www capitalsafety com e info capitalsafety com REGISTERED UCL Advanced 12 29 Variable Offset Upper Mast SALA Model 8518001 SPECIFICATIONS PAGE 2 OF 2 ALL PICTURES SHOWN WITH MINIMUM OFFSET 22 Min 28 Max Pin Position 1 41 to 12 Min 16 5 Max 13 25 Min 19 0 Max 27 Min 17 5 Min 22 5 18 Min 25 Max 24 Min 31 Max Pin Position 2 18 75 Max 15 25 E 3i 19 0Max ASS 29 Min Pin Position 4 46 Min to 56 Max 26 Max 21 Min 29 Max MAXIMUM OFFSET DETERMINED WITH ADJUSTABLE GUSSET FULLY COLLAPSED NO VISIBLE THREADS MAXIMUM OFFSET DETERMINED WITH ADJUSTABLE GUSSET FULLY EXTENDED
14. e Europe Middle East Africa 33 0 497 10 00 10 ISO 9001 Northern Europe 44 0 1928 571324 REGISTERED www capitalsafety com e info capitalsafety com SALA 12 to 29 305 mm to 737 mm Variable Offset Mast SETUP AND WINCH INSTALLATION INSTRUCTIONS ON UCL QUICK PLATES C Installation of winch s UCL Safety Systems onl 1 Install winch with upper slot in back plate 1 over hook on quick mount plate 2 see Fig 5A 2 Swing winch in amp down so that the mounting stud 3 engages hole in winch carrying handle 4 3 Thread clamp knob 5 onto stud 3 and tighten securely by hand see Fig 5B FIG 5 Typical installation on UCL quick plate PT 10757 or PT 10222 1 Install winch bracket assembly by alligning two holes 8 pinning bracket to mast vertical Fig 6A Fig 6B Fig 6 Typical installation of mounting bracket PT 16824 Capital Safety USA 800 328 6146 e Canada 800 387 7484 e Asia 65 6558 7758 e Australia New Zealand 800 245 002 e Europe Middle East Africa 33 0 497 10 00 10 e ISO 9001 REGISTERED Northern Europe 44 0 1928 571324 www capitalsafety com e info capitalsafety com 12 to 29 305 mm to 737 mm Variable Offset Mast SETUP AND WINCH INSTALLATION INSTRUCTIONS FIG 6 Typical installation oF UCL mounting bracket to 2 pcs Mast Remove pin to route cable over top pulley reinsert pin after routing cable 1 Pay out 5 10 of cable from winch mai
15. equipment and document the findings Return the equipment to the manufacturer for rework if any problems are found Plan your work program before starting Have the required people equipment and procedures available to do the job Do not use the equipment around physical or environmental hazards This list includes but is not limited to a Corrosion that may affect the structural integrity of the life line or other components b Chemicals which can degrade components and not be visible c Toxic gases Rescuers or workers can be killed in toxic environments d Heat or elevated temperatures e Moving machinery Workers or auxiliary equipment can be contacted by or pulled into moving components f Sharp edges Workers or the rescue equipment can be injured by or damaged by sharp edges or components g Electrical hazards Stay away from power lines or components carrying electrical power h Overload Do not exceed 450 16 205 kg during operation i Follow confined space regulations in Standards j Noise wear appropriate noise protection where necessary k Environmental hazards do not operate equipment during electrical storms SALA 12 to 29 305 mm to 737 mm Variable Offset Mast SETUP AND WINCH INSTALLATION INSTRUCTIONS The Evolution is here This product is not only lighter because of it all aluminium design but stronger with it s design features New style of mounting the winch
16. service OPERATING SAFETY 10 11 Read understand and follow the User Manual and signs on the equipment before using maintaining or inspecting the equipment Train all operators before allowing them to use the equipment An untrained operator exposes themselves bystanders and workers to possible serious injury or death Visually inspect the equipment and all auxiliary components and equipment before using Correct any problems before using the equipment Securely anchor the winch before using Use only certified anchor and connector components in your system All anchor points or mounting setup locations for permanent or portable systems must be approved to local standards by a qualified engineer Use only an approved body harness for the workers Always work in teams One person works in the confined space and the other one pays out the line and reels it in Do not use the equipment when the winch brake wear indicators display in the red the counter exceeds 30 000 cycles or 5 years in service which ever comes first Return equipment to manufacturer for service Do not exceed 450lbs 205 kg on the line during operation Use only retractable lifelines or shock absorber with a maximum arrest force MAF equal to or lower than the lowest rated component of your system Establish a regular training program for new and experienced workers Establish a detailed inspection program for your
17. with our extruded winch mount bracket Reducing confusion with pin holes and all around simplicity of the unit Collapsible feature of davit head to reduce wasted space and more convienent bag transport storage We are featuring a new one piece design which features a variety of lengths eliminating the breakdown and storage of parts Last but not least the introduction of our color Flourscent Green This brings out the products visibility adding to it s safety features The UCL Advanced Variable Offset Mast is the newest generation of mast for UCL Safety Systems This mast is so flexible not only in its capabilities shown throughout this manual but lends itself to variations for many different features in the future This instructional manual will show the 12 to 29 305 mm to 737 mm UCL Advanced Variable Offset Mast as shown here additions and or addendums will come with this manual as this fine product evolves If you are familiar with our product line you will see an advanced style as shown of our wide range of offset masts we have sold in the past Setup for this mast now has endless variations therefore the operator must take care in setting up the offset to allow for the work positioning to be free of obstructions on the descent amp ascent Make note that the 5000 Ib 22 2 kN anchor point is available to be located at the end of the adjustable gusset allowing for less entanglement of lines and greater flexibility of block
18. workers can be killed in toxic environments d Heat or elevated temperatures e Moving machinery Workers or auxiliary equipment can be contacted by or pulled into moving components f Sharp edges Workers or the equipment can be injured or damaged by sharp edges or components g Electrical hazards Stay away from power lines or components carrying electrical power h Overload Do not exceed 450 Ibs 205 kg during operation i Follow confined space regulations in Standards j Noise wear appropriate noise protection where necessary k Environmental hazards do not operate equipment during electrical storms 2 3 MAINTAINANCE INSPECTION SAFETY 1 Read understand and follow the User Manual and signs on the equipment before using maintaining or inspecting the equipment 2 ANSI OSHA amp CE requires a regular inspection program for all Confined Space Entry Retrieval Equipment and to maintain documented results of these inspections Follow the inspection procedure contained in this manual and use the inspection form to document the results 3 Keep instructional and safety signs clean and legible at all times Clean or replace as required 4 Lubricate winch as per instructions in Section 4 of this manual 5 Remove the equipment from service if a problem is found during the inspection Return to an authorized repair depot or the factory for service 3 OPERATING NEW OPERATOR OR OWNERS The 12 to
19. working part of your safety program Be certain that EVERYONE operating this equipment is familiar with the procedures recommended and follows safety precautions Remember most accidents can be prevented Do not risk injury or death by ignoring good safety practices e Owners must give operating instructions to operators or employees before allowing them to use the equipment and at least annually thereafter e he most important safety device on this equipment is a SAFE operator It is the operator s responsibility to read and understand ALL Safety and Operating instructions in the manual and to follow these All accidents can be avoided e person who has not read been trained in using and understood all operating and safety instructions is not qualified to operate this equipment An untrained operator exposes himself and others to possible serious injury or death e Do not modify the equipment in any way Unauthorized modification may impair the function and or safety and could affect the life of the equipment e Think SAFETY Work SAFELY 2 1 1 10 11 12 GENERAL SAFETY Read understand and follow the User Manual and all safety signs before using maintaining or inspecting the equipment Refer to and follow applicable ANSI OSHA CE or other Standards and local regulations Comply with requirements of local regulations for your applications Establish an equipment use training program for experienc
20. 3H OR5 the Manufacturer s Address b written notice of any defect is delivered to the Manufacturer s Address by registered mail within five 5 days after any defect in the Products becomes apparent and c any defective Products in respect of which the Customer wishes to make a warranty claim are delivered to Unique Concepts with all postage or freight charges prepaid within the Warranty Period and no later than fourteen 14 days after any defect in the Products becomes apparent 2 This Limited Warranty shall not apply to any Products which have been used with unapproved assemblies or sub assemblies or which have been customized or modified altered damaged or misused 3 Following the repair or replacement of any defective Products in respect of which a warranty claim is validly made by the Customer or alternatively following the date Unique Concepts determines either that the warranty given hereby has been voided or that the returned Products do not exhibit any defects in materials or workmanship Unique Concepts will return the Products to the Customer All such shipments will be made to the Customer s address listed above and will be at the Customer s sole expense 4 The Customer will incur all risk of loss theft or damage to the Products during shipment to Unique Concepts and during their subsequent return to the Customer Without limiting the foregoing the common carrier chosen by Unique Concepts to return the Produ
21. LOAD RATINGS Anchor points A Standard Pin Position 1 amp 2 Pin Position 3 Pin Position 4 B Optional Winch S R L Mount Positions A Rear Mount Pin Position 1 amp 2 Pin Position 3 Pin Position 4 B Front Mount f Pin Position 1 amp 2 Pin Position 3 amp 4 Weight 450 lb 204 Kg working load minimum 4 1 safety factor 5000 Ib 22 kN 3600 Ib 16 kN 3000 Ib 13 kN 5000 Ib 22 kN 5000 Ib 22 kN 3600 Ib 16 kN 3000 Ib 13 kN 2500 Ib 11 kN 1800 Ib 8 kN 29 Ib 13 2 Kg Materials amp Construction General Construction Weld Certification Hardware Material Structure Block Anchor Finish Capital Safety USA 800 328 6146 e Canada 800 387 7484 e Asia 65 6558 7758 e Australia New Zealand 800 245 002 e Europe Middle East Africa 33 0 497 10 00 10 Northern Europe 44 0 1928 571324 Welded Aluminum CWB 47 2 Gr 5 CS500 Zinc Plated 6061 T6 5052 H32 7075 T6 Aluminum 304 Stainless Steel Fluorescent Green powder coat collapsability and transport Application Restrictions 1 One mast extension up to a maximum of 57 1448 mm may be used Use of the mast extensions may need to be reviewed and approved by Unique Concepts Ltd on an application specific basis Multiple mast extensions MAY NOT be used 2 Winches and Blocks MAY NOT be mounted in the front position on lower masts or mast extensions Rear mounting is allowed at any point 3 All winch and b
22. SET 5 to 11 A AA 3 E 127mm to 280mm BOTTOM OF MAST tonm 50 1270mm Capital Safety USA 800 328 6146 e Canada 800 387 7484 e Asia 65 6558 7758 e Australia New Zealand 800 245 002 e Europe Middle East Africa 33 0 497 10 00 10 ISO 9001 Northern Europe 44 0 1928 571324 REGISTERED www capitalsafety com e infoGcapitalsafety com SALA Model 8518501 Rated Capacity Working Load Limit PROOF LOAD RATINGS Anchor points A Standard Pin Position 1 amp 2 Pin Position 3 Pin Position 4 B Optional Winch S R L Mount Positions A Rear Mount Pin Position 1 amp 2 Pin Position 3 Pin Position 4 B Front Mount Pin Position 1 8 2 Pin Position 3 amp 4 Weight Mast Assembly Base Center Base Legs x2 Materials amp Construction General Construction Weld Certification Hardware Material Structure Block Anchor Finish Capital Safety USA 800 328 6146 e Canada 800 387 7484 e Asia 65 6558 7758 e Australia New Zealand 800 245 002 e Europe Middle East Africa 33 0 497 10 00 10 Northern Europe 44 0 1928 571324 4 Piece Hoist System SPECIFICATIONS PAGE 1 OF 3 Model 8518501 includes the following Description 8518005 3 Pc Expandable Base 37 5 to 64 inches SHOWN BUT NOT INCLUDED 8518382 UCL Advanced 1 Pc 66 to 76 Variable Offset Mast 3 1 Gusset Mounted U Bracket 5000lbs DESCRIPTION The Model 18501 Advanced Breakdown Hoist System is
23. ST BE installed inspected maintained and operated according to the manufactures instructions All installations MUST BE approved to local standards by a qualified engineer E INSPECTION OF EQUIPMENT PRIOR TO USE Check all structural parts for damage dents cracked welds bend or crushed tubes Minor cosmetic damage will not affect the structural integrity of the hoist but any seriously damaged parts MUST BE repaired or replaced before using the hoist Check all hardware pins tri screws adjuster screws nuts bolts pulleys rollers and winch brackets for damaged threads bend damaged or missing fasteners loose fasteners Check all pulleys and rollers for chips grooves and excessive wear Ensure that all pulleys and rollers turn freely Inspect all equipment for missing damaged or otherwise illegible warning stickers Any damaged missing or otherwise illegible stickers MUST BE replaced before using hoist If you are using UCL Safety Systems Winches with your hoist inspect the winch and cable as outlined in the maintenance and inspection section of the Digital Series Winch operators manual Any additional winches self retracting lifelines SRL s work positioning or fall arrest equipment being used with your UCL Safety Systems Hoist MUST BE installed inspected maintained and operated according to the manufactures instruction Report any problems with the equipment to your supervisor and DO NOT USE the
24. UCTION Congratulations on your choice of a Unique Concepts Man Rated Confined Space Entry Retrieval 12 305 mm to 29 737mm Adjustable Variable Offset Hoist System to compliment your entry retrieval operation This equipment has been designed and manufactured to comply with the requirements of ANSI Z 359 1 1992 A 10 14 1991 amp CE to meet the needs of a discriminating operator for the efficient entry or retrieval of people from a confined space Safe efficient and trouble free operation and maintenance for your component or system requires that you or anyone else who will be operating maintaining or inspecting the equipment read understand and follow all the Safety Installation Operation Maintenance and Inspection instructions contained in this manual and in any related manuals referenced in this manual and or supplied with the system This manual covers the 12 to 29 Adjustable Variable Offset Hoist System manufactured by Unique Concepts Use the Table of Contents or Index as a guide when searching for specific information This product is a part of a Man Rated Confined Space Entry Retrieval System The user must read understand and follow the instructions contained in the manual for each component or total system before using this equipment Establish an appropriate training maintenance and inspection program for your people and the equipment Failure to follow these instructions could result in serious injury or death
25. WARRANTIES OR MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE THAT IS MADE BY UNIQUE CONCEPTS WITHOUT LIMITING THE GENERALITY OF THE FOREGOING UNIQUE CONCEPTS DOES NOT WARRANT THAT THE PRODUCTS WILL MEET ALL REQUIREMENTS OF ALL APPLICABLE LAWS REGULATIONS OR OTHER ENACTMENTS APPLICABLE IN EACH JURISDICTION IN WHICH THEY MAY BE USED OR STORED OR THE REQUIREMENTS OF THE CUSTOMER T NO ORAL OR WRITTEN INFORMATION OR ADVICE GIVEN BY UNIQUE CONCEPTS ITS DEALERS DIRECTORS OFFICERS DISTRIBTORS AGENTS OR EMPLOYEES SHALL CREATE A WARRANTY OR IN ANY WAY INCREASE THE SCOPE OF THIS LIMITED WARRANTY AND THE CUSTOMER MAY NOT RELY ON ANY SUCH INFORMATION OR ADVICE 8 THE CUSTOMER AGREES THAT TO THE MAXIMUM EXTENT PERMITTED UNDER APPLICABLE LAW NEITHER UNIQUE CONCEPTS NOR ITS DEALERS DIRECTORS OFFICERS DISTRIBUTORS AGENTS OR EMPLOYEES OR ANYONE ELSE WHO HAS BEEN INVOLVED IN THE CREATION PRODUCTION OR DELIVERY OF THE PRODUCTS WILL BE LIABLE FOR ANY DIRECT INDIRECT CONSEQUENTIAL OR INCIDENTAL DAMAGES INCLUDING DAMAGES FOR LOSS OF BUSINESS PROFITS BUSINESS INTERRUPTION LOSS OF BUSINESS INFORMATION LOSS OF HEALTH OR ANY OTHER LOSS WHATSOEVER ARISING OUT OF THE USE OR INABILITY TO USE SUCH PRODUCT EVEN IF UNIQUE CONCEPTS HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES 9 The Customer is not entitled to assign this Limited Warranty to any party To the maximum extent permitted under applicable law and at its sole discretion Unique
26. amp 4 1800 Ib 8 kN sleeves approved for use with the applicable Proof Tests UCT 408 UCT 409 UCT 410 mast offset Weight 100 5 Ib 45 7 Kg 6 Upper masts MUST BE used with an Materials amp Construction appropriately sized lower mast General Construction Welded Aluminum 7 Where required by regulation each Weld Certification CWB 47 2 installation MUST BE approved to all Hardware Gr 5 CS 500 applicable standards by a qualified engineer Material 8 All equipment MUST BE set up and Structure 6061 T6 5052 H32 7075 T6 operated under the supervision of a competent Aluminum Mild Steel Black Acetal person according to the manufacturer s Block Anchor 304 Stainless Steel instructions Finish Florescent Green powder coat Capital Safety USA 800 328 6146 e Canada 800 387 7484 e Asia 65 6558 7758 e Australia New Zealand 800 245 002 e Europe Middle East Africa 33 0 497 10 00 10 ISO 9001 Northern Europe 44 0 1928 571324 REGISTERED www capitalsafety com e info capitalsafety com SALA UCL Advanced 5 Piece Hoist c w 12 29 Variable Offset Mast SPECIFICATIONS Model 8518000 PAGE 2 OF 2 43 to 69 5 37 to 63 5 1090mm to 1765mm 940mm to 1613mm Please refer to Model 18001 Advanced 12 to 29 Variable Offset Mast specification sheets and or operators manual for complete technical and instructional material 41 to 56 1041mm to 1422mm 61 501 LO 12 to 29 304mm to 736mm MAST OFFF
27. bsorbers MUST BE installed and used in accordance with the manufacturer s instructions 5 Masts MUST BE used with bases or sleeves approved for use with the applicable mast offset 6 Upper masts MUST BE used with an appropriately sized lower mast 7 Where required by regulation each installation MUST BE approved to all applicable standards by a qualified engineer 8 All equipment MUST BE set up and operated under the supervision of a competent person according to the manufacturer s instructions ISO 9001 REGISTERED www capitalsafety com e info capitalsafety com SALA 4 Piece Hoist System Model 8518501 SPECIFICATIONS PAGE 2 OF 3 ALL PICTURES SHOWN WITH MINIMUM OFFSET 22 Min 28 Max Pin Position 1 74 Min to 81 Max 16 5 Max 13 25 Min E 19 0 Max 27 Min 34 Max 77 Min to 17 5 Min 22 5 Max 18 Min 25 Max 24 Min 31 Max Pin Position 2 75 Min to 83 Max 14 5Min 18 75 Max 15 25 19 0Max 29 Min 38 Max 20 Min 26 Max 21 Min 29 Max XMAXIMUM OFFSET DETERMINED WITH ADJUSTABLE GUSSET FULLY COLLAPSED NO VISIBLE THREADS MAXIMUM OFFSET DETERMINED WITH ADJUSTABLE GUSSET FULLY EXTENDED AS SHOWN IN ALL PICTURES ABOVE Capital Safety USA 800 328 6146 e Canada 800 387 7484 e Asia 65 6558 7758 e Australia New Zealand 800 245 002 e Europe Middle East Africa 33 0 497 10 00 10 ISO 9001 Northern Europe 44 0 1928 571324 www capitalsafet
28. cts to the Customer will be deemed to be an agent of the Customer 5 If on its inspection of any Products returned to it by the Customer Unique Concepts determines that such Products require maintenance or repairs which are outside the scope of its warranty obligations Unique Concepts may contact the Customer with a view to obtaining authorization which may be written or oral to complete such maintenance or repairs at rates then customarily charged by Unique Concepts to its customers The Customer hereby releases and indemnifies Unique Concepts together with its directors officers agents employees successors and assigns and anyone else who has been involved in the inspection of the Products returned by the Customer from all claims losses expenses and damages including damages for loss of business profits business interruption loss of business information loss of health or for any other loss whatsoever arising directly or indirectly as a result of the failure by Unique Concepts to perform or adequately perform any maintenance or repairs which are outside the scope of its warranty obligations hereunder whether or not resulting from any negligent or improper inspection of such Products or from the failure of the Customer to authorize the performance of such maintenance or repairs 6 THE WARRANTY SET OUT HEREIN IS THE ONLY WARRANTY OF ANY KIND EITHER EXPRESS OF IMPLIED STATUTORY OR OTHERWISE INCLUDING BUT NOT LIMITED TO THE IMPLIED
29. d workers to possible serious injury or death Visually inspect the equipment and all auxiliary components and equipment before using Correct any problems before using the equipment Securely anchor the winch before using where applicable Use only certified anchor and connector components in your system Use only an approved full body harness for the workers Always work in teams One person works in the confined space and the other one pays out the line and reels it in Do not use the winch when the brake wear indicators display in the red or the counter exceeds 30 000 cycles or 5 years Return winch to manufacturer for service Refer to the Digital Winch Operators Manual for detailed information on winch operation Do not exceed 450lbs 205 kg on the line during operation Establish a regular training program for new and experienced workers Establish a detailed inspection program for your equipment and document the findings Return the equipment to the manufacturer for rework if any problems are found Plan your work program before starting Have the required people equipment and procedures available to do the job Do not use the equipment around physical or environmental hazards This list includes but is not limited to a Corrosion that may affect the structural integrity of the life line or other components b Chemicals which can degrade components and not be visible Toxic gases Rescuers or
30. designed for manhole and confined space entry retrieval applications Modular design allows use of components in various configurations and Q applications Multiple winches and or lifeline systems may be mounted t as required Tool less design breaks the system into lightweight i manageable components for storage transport and setup The model _ j 18501 features UCL s new Advanced 1 Piece Variable Offset Mast to further increase adjustability and setup options 450 Ib 204 Kg working load minimum 4 1 safety factor 5000 Ib 22 kN 3600 Ib 16 kN 3000 Ib 13 kN 5000 Ib 22 kN 5000 Ib 22 kN 3600 Ib 16 kN 3000 Ib 13 kN 2500 Ib 11 kN 1800 Ib 8 kN 29 Ib 13 2 Kg 21 Ib 9 5 Kg 20 Ib 9 1 Kg Welded Aluminum CWB 47 1 47 2 Gr 5 Zinc Plated 6061 T6 5052 H32 7075 T6 Aluminum 304 Stainless Steel Fluorescent Green powder coat Type II Zinc SC 2 ASTM B633 Application Restrictions 1 One mast extension up to a maximum of 57 1448 mm may be used Use of the mast extensions may need to be reviewed and approved by Unique Concepts Ltd on an application specific basis Multiple mast extensions MAY NOT be used 2 Winches and Blocks MAY NOT be mounted in the front position on lower masts or mast extensions Rear mounting is allowed at any point 3 All winch and block mounting parts and hardware MUST BE supplied or approved by Unique Concepts Ltd 4 Retractable devices or shock a
31. ed employees Only trained competent persons shall use the equipment An untrained operator is not qualified to operate the system Have a first aid kit available for use should the need arise and know how to use it Provide a fire extinguisher for use in case of an accident Store in a highly visible place Install and properly secure all guards and shields before operating Wear appropriate protective gear This list includes but is not limited to Review and follow the Pre Operation Inspection before using a component in the system or the system itself hat Safety glasses Protective shoes with slip resistant soles Heavy gloves Protective clothing Face protection Establish a regular Maintenance and Inspection program with your equipment and maintain detailed records Review safety related items and operating instructions with all personal on a regular basis Be aware of your environmental surroundings be sure not to use the equipment during an electrical storm this equipment is conductive When using our winch the noise level does not exceed 70 dba BEL 2 2 OPERATING SAFETY 1 10 11 12 13 Read understand and follow the Operator s Manual and signs on the equipment before using maintaining or inspecting the equipment Train all operators before allowing them to use the equipment An untrained operator exposes themselves bystanders an
32. equipment until it has been repaired or replaced F INSPECTION MAINTENANCE SCHEDULE DAILY BEFORE EACH USE SEE ABOVE INSPECTION OF EQUIPMENT PRIOR TO USE WEEKLY Perform a complete visual inspection of equipment as outlined in Inspection of Equipment Prior to Use Clean equipment as required to thoroughly inspect all welds labels pins fasteners pulleys rollers brackets and parts Record all findings on a copy of the hoist inspection log If any problems are found with the equipment DO NOT USE until it has been repaired ANNUALLY Clean unit throuroghly using a damp cloth and a mild soap solution Perform a complete visual inspection as described in section F Inspection of Equipment Prior to Use Record all findings on a copy of the hoist inspection log If any problems are found with the equipment DO NOT USE until it has been repaired Capital Safety USA 800 328 6146 e Canada 800 387 7484 e Asia 65 6558 7758 e Australia New Zealand 800 245 002 e Europe Middle East Africa 33 0 497 10 00 10 e ISO 9001 Northern Europe 44 0 1928 571324 www capitalsafety com e infoGcapitalsafety com REGISTERED SALA 12 to 29 305 mm to 737 mm Variable Offset Mast MAST INSPECTION LOG BOOK MODEL SERIAL MFG DATE HOIST INSPECTION LOG SAMPLE FORM Copy to start inspection log book OF INSPECTION O DAILY L WEEKLY L ANNUALLY Date of Inspection d m y Inspected By
33. ess design breaks the system into fohtweight manageable components for storage transport and gsetup The model 18000 features UCL s new Advanced Variable P Offset Mast to further increase adjustability and setup options fren A General Specifications SS Application Restrictions Rated Capacity 450 Ib 204 Kg working load Working Load Limit minimum 4 1 safety factor 1 UCL Advanced Lower masts and mast extensions are designed to function as the PROOF LOAD RATINGS same component A maximum of two Anchor points components may be combined but must not A Standard exceed 90 2286 mm in height Multiples of Pin Position 1 amp 2 5000 Ib 22 kN three or more must be reviewed and approved Pin Position 3 3600 Ib 16 kN by Unique Concepts Ltd on an application Pin Position 4 3000 Ib 13 kN specific basis 2 Winches and Blocks MAY NOT be mounted B Optional 5000 Ib 22 kN in the front position on mast extensions Rear mounting is allowed at any point Winch S R L Mount Positions 3 All winch and block mounting parts and A Rear Mount hardware MUST BE supplied or approved by Pin Position 1 amp 2 5000 Ib 22 kN Unique Concepts Ltd Pin Position 3 3600 Ib 16 kN 4 Retractable devices or shock absorbers Pin Position 4 3000 Ib 13 kN MUST BE installed and used in accordance B Front Mount with the manufacturer s instructions Pin Position 1 amp 2 2500 Ib 11 kN 5 Masts MUST BE used with bases or Pin Position 3
34. freely throughout its range of rotation The lower mast may be locked in position by tightening the triscrew 13 located at the back of the sleeve Do not over tighten as this may interfere with mast rotation in a rescue situation LOCATING KEY 6 Install upper mast assembly 14 as shown in Fig 3 Make sure that the locating key on the lower mast completely engages the slot of upper mast see Fig 4 TYPICAL CONNECTION OF UPPER MAST TO LOWER MAST EXTENSION Capital Safety USA 800 328 6146 e Canada 800 387 7484 e Asia 65 6558 7758 e Australia New Zealand 800 245 002 e Europe Middle East Africa 33 0 497 10 00 10 ISO 9001 Northern Europe 44 0 1928 571324 www capitalsafety com e infoGcapitalsafety com REGISTERED SALA 12 to 29 305 mm to 737 mm Variable Offset Mast SETUP AND WINCH INSTALLATION INSTRUCTIONS ALL PICTURES SHOWN WITH MINIMUM OFFSET TOP PULLEY OFFSET TOP PULLEY OFFSET MAXIMUM 19 00 482 mm MINIMUM 13 25 337 mm BOTTOM PULLEY OFFSET MAXIMUM 16 50 419 mm MINIMUM 12 00 305 mm TOP PULLEY OFFSET MAXIMUM 25 00 635 mm MINIMUM 18 00 457 mm BOTTOM PULLEY OFFSET MAXIMUM 22 50 571 mm MINIMUM 17 50 445 mm PIN POSITION 3 MAXIMUM 21 50 546 mm MINIMUM 15 25 387 mm BOTTOM PULLEY OFFSET MAXIMUM 18 75 476 mm MINIMUM 14 50 368 mm TOP PULLEY OFFSET MAXIMUM 29 00 737 mm MINIMUM 21 00 533 mm BOTTOM PULLEY OFFSET
35. inquiry capitalsafety com AUSTRALIA NEW ZEALAND Capital Safety Australia Ltd 20 Fariola Street Silverwater Sydney NSW 2128 Australia Toll Free 1 800 245 002 Australia Toll Free 0800 212 505 New Zealand EUROPE MIDDLE EAST AFRICA Capital Safety Group E M E A Le Broc Center 7 1 1 re Avenue 5600 M B P 15 06510 Carros Le Broc Cedex France Phone 33 4 97 10 00 10 information capitalsafety com NORTHERN EUROPE Capital Safety Group Northern Europe Unit 7 Christleton Court Manor Park Runcorn Cheshire WA7 1ST Phone 44 0 1928 571324 csgne csgne co uk Capital Safety USA 800 328 6146 Canada 800 387 7484 Asia 65 6558 7758 Australia New Zealand 800 245 002 Europe Middle East Africa 33 0 497 10 00 10 Northern Europe 44 0 1928 571324 www capitalsafety com info capitalsafety com capita T Y Printed in Canada Revision Number 02 Issue Date March 21 2007 Part Number 8519587
36. lock mounting parts and hardware MUST BE supplied or approved by Unique Concepts Ltd 4 Retractable devices or shock absorbers MUST BE installed and used in accordance with manufacturer s instructions 5 Masts MUST BE used with bases or sleeves approved for use with the applicable mast offset 6 Upper masts MUST BE used with an appropriately sized lower mast 7 Where required by regulation each installation MUST BE approved to all applicable standards by a qualified engineer 8 All equipment MUST BE set up and operated under the supervision of a competent person according to the manufacturer s instructions ISO 9001 REGISTERED www capitalsafety com e info capitalsafety com SALA UCL Advanced 1 Pc 66 to 76 Variable Offset Mast SPECIFICATIONS Model 8518382 PAGE 2 OF 2 ALL PICTURES SHOWN WITH MINIMUM OFFSET 22 Min 24 Min 31 Max Pin Position 1 Pin Position 2 f 74 SE 75 Min to y to 83 Max 12 Min ET 16 5 Max a 18 75 Max 13 25 Min __ Pas N aN 15 25 gp 19 0Max 27 Min NW P 29 Min 38 Max Pin Position 4 79 Min to 89 Max 77 Min to 17 5 Min 22 5 Max 18 Min 25 Max MAXIMUM OFFSET DETERMINED WITH ADJUSTABLE GUSSET FULLY COLLAPSED NO VISIBLE THREADS MAXIMUM OFFSET DETERMINED WITH ADJUSTABLE GUSSET FULLY EXTENDED AS SHOWN IN ALL PICTURES ABOVE Capital Safety USA 800 328 6146 e Canada 800 387 7484 e Asia 65 6558 7758 e Australia New Zeala
37. nd 800 245 002 e Europe Middle East Africa 33 0 497 10 00 10 e ISO 9001 Northern Europe 44 0 1928 571324 REGISTERED www capitalsafety com e infoGcapitalsafety com 7 REPLACEMENT PARTS 7 1 General These drawings are to provide you with an easy reference to order replacement labels and parts when required Please follow each of the drawings to locate the part numbers required to order from UCL by either referencing the bill of materials on the right hand side of the drawing and then locating the balloon pointing out the replacement part for verification or visa versa 31 0081 ATHINSSSV 313 1dNOD NOISIA3H 40 530 alva A34 uonduoseq N V 1SVNW 138440 62 2L TON vi f sH 325 oma a1eg Aq mr Aq payoayo 0HdV80 S3HONI 8 1 ao suleis S eoeds pouyuoj prepue1s Ansnpuj jo sideouog anb un 135319 levisnraw 96091 u3ovdsi3ssno stavisnrav e 89691 z 3801 1 1SVNUIddN zur AldWassvavaHisvW 98261 48313038 824 s sH8 31w1d 3015 159 I 9 3918 15 89191 2 as u31108 1INnow ova 8 u3ovdsaivid3aass 49191 6 QUVANVI W DEXBEG I pusi OL GHVANVIMO dldSexz l I vever 11 0170
38. ntaining at least 10 lb of tension PULLEYS 2 on cable at all times 2 Route cable over pulleys and or rollers as applicable see Fig 6A 6B ROLLER Note in applications involving front amp back mounted winches or SRL s life lines MUST BE installed over each pulley at the top of the mast WARNING Winches or blocks are not to be mounted to the front side of lower masts or mast extensions 6b REAR MOUNT INFORMATION WINCH MOUNT BRACKET MAY BE POSITIONED ON THE FRONT OF 1 PIECE VERTICAL MAST FIG 7 Typical installation oF UCL mounting bracket to 1 pc Mast Capital Safety USA 800 328 6146 e Canada 800 387 7484 e Asia 65 6558 7758 e Australia New Zealand 800 245 002 e Europe Middle East Africa 33 0 497 10 00 10 e ISO 9001 Northern Europe 44 0 1928 571324 REGISTERED www capitalsafety com e infoGcapitalsafety com SALA 30 to 48 762 mm to 1220 mm Variable Offset Mast SETUP AND WINCH INSTALLATION INSTRUCTIONS D INSTALLATION OF WINCHES SELF RETRACTING LIFELINES SRL s WORK POSITIONING AND FALL ARREST DEVICES NOT MANUFACTURED BY UNIQUE CONCEPTS LTD Your Variable Offset Mast can be used as a support structure for various types of safety devices Some of these can mount directly to the u bracket at the top of the mast while others may require an adapter bracket available from your UCL Safety Systems dealer Any accessories being used for the hoist MU
39. rs etc and layout on the ground as shown in Fig 1 Remove leg pins 1 and rotate leg tubes 2 in leg sleeve 3 from transport storage position to operating position NOTE leg assemblies MUST BE in operating position at all times when using hoist Operating Position FIG 1 2 Insert leg sleeve 3 into base center section 4 as shown in Fig 2 Overall width of base may be adjusted by selecting different holes in the leg sleeve to install pin 5 NOTE Base MUST BE pinned into position through hole in both center section amp leg sleeve at all times when using hoist 3 Tighten tri screws 6 after width adjustment to remove play from base 4 Move base into position over opening Adjust base height amp level using adjuster screws 7 amp level indicator 8 NOTE Base MUST BE level at all times when using hoist Capital Safety USA 800 328 6146 e Canada 800 387 7484 e Asia 65 6558 7758 e Australia New Zealand 800 245 002 e Europe Middle East Africa 33 0 497 10 00 10 e ISO 9001 Northern Europe 44 0 1928 571324 www capitalsafety com e infoGcapitalsafety com REGISTERED SALA 12 to 29 305 mm to 737 mm Variable Offset Mast SETUP AND WINCH INSTALLATION INSTRUCTIONS Setting up the HOIST MAST ASSEMBLY 5 Insert lower mast 9 into base sleeve 10 as shown in Fig 3 Make sure that the stop dog 11 faces the front of the sleeve and that the lower mast rotates
40. s winches that you available to be might already own Pre use Setup O Plug Variable Offset Mast into Lower Mast lining up the key into key way on the offset mast When using this mast pay attention to what base you may be using with your mast assembly in case base rating capacities changes for different offsets if you are using the UCL Safety Systems 3 pieces expandable base Pt 18005 adjust the base according to the instructions on the page 5 9 Adjust mast using page 4 of this manual noting all maximum amp minimum positions for the offset New one piece mast design advantages disadvantages HINTS a If you are finding overhead obstructions are in your way adjust the screw on the gusset to its collapsed position no exposed threads b If you are finding obstructions with the front of your mast e g a wall near the confined space entry adjust the screw on the gusset to its full length Max exposed threads Capital Safety USA 800 328 6146 e Canada 800 387 7484 e Asia 65 6558 7758 e Australia New Zealand 800 245 002 e Europe Middle East Africa 33 0 497 10 00 10 e ISO 9001 Northern Europe 44 0 1928 571324 REGISTERED www capitalsafety com e infoGcapitalsafety com SALA 12 to 29 305 mm to 737 mm Variable Offset Mast SETUP AND WINCH INSTALLATION INSTRUCTIONS Transport Storage Position A Setting up the HOIST BASE 1 Remove all parts from storage transport bags containe
41. tom length lower masts and mast extensions Powder coated aluminum construction for lightweight durability The addition of a quick release pin allows for easy collapsability and transport General Specifications Application Restrictions Rated Capacity 450 Ib 204 Kg working load 0 1 UCL Advanced Lower masts and mast Working Load Limit minimum 4 1 safety factor extensions are designed to function as the we same component A maximum of two PROOF LOAD RATINGS 4 components may be combined but must not Anchor points exceed 90 2286 mm in height Multiples of A Standard AS kee or more must be reviewed and approved Pin Position 1 amp 2 24 CAA m nique Concepts Ltd on an application Pin Position 3 Pin Position 4 B Optional le Winch S R L Mount Positions point A Rear Mount 3 All winch and block mounting parts and Pin Position 1 amp 2 5000 Ib 22 KN hardware MUST BE supplied or approved by Pin Position 3 3600 Ib 16 kN Unique Concepts Ltd Pin Position 4 3000 Ib 13 kN 4 Retractable devices or shock absorbers B Front Mount MUST BE installed and used in accordance Pin Position 1 amp 2 2500 Ib 11 kN with the manufacturer s instructions Pin Position 3 amp 4 1800 Ib 8 kN 5 Masts MUST BE used with bases or Proof Tests UCT 395 UCT 405 UCT 406 sleeves approved for use with the applicable UCT 407 UCT 408 UCT 409 mast offset UCT 410 6 Upper masts MUST BE used with
42. umber 204 694 7612 Toll Free 1 800 455 9673 DEALER INSPECTION REPORT A All Appropriate Fasteners Torqued ___ Check that all fasteners and mechanical components are present Check Winch with Winch Warranty Card _ No Mechanical Damage _ Check for finish damage SAFETY All Labels Installed Correctly and Legible Review Operating and Safety Instructions have thoroughly instructed the buyer on the above described equipment which review included the Operator s Manual content equipment care adjustments safe operation and applicable warranty policy Date Dealer s Rep Signature The above equipment and Operator s Manual have been received by me and have been thoroughly instructed as to care adjustments safe operation and applicable warranty policy Date Owner s Signature Please cut out photocopy for your records and send signed original back to UCL SERIAL NUMBER LOCATION Always give your dealer or distributor the serial number of your 12 29 ADJUSTABLE VARIABLE OFFSET HOIST SYSTEM when ordering parts or requesting service or other information The serial number plate is located where indicated Please mark the number in the space provided for easy reference SALA www capitalsafety com COMPONENT MODEL MFG DATE E a gt gt Lu 0 gt 0 SERIAL No MADE IN CANADA Pt 12817 Rev 03 SERIAL NUMBER LABEL Model Serial Number 1 INTROD
43. y com e info capitalsafety com REGISTERED SALA 4 Piece Hoist System Model 8518501 50 00 REF 1270mm 74 00 to 59 00 89 00 REF 1499 1880 to 2261mm 1092mm 127 to 280mm Capital Safety USA 800 328 6146 e Canada 800 387 7484 e Asia 65 6558 7758 e Australia New Zealand 800 245 002 e Europe Middle East Africa 33 0 497 10 00 10 Northern Europe 44 0 1928 571324 www capitalsafety com e infoGcapitalsafety com SPECIFICATIONS PAGE 3 OF 3 37 50 to 64 00 REF 953 to 1626mm ISO 9001 REGISTERED UCL Advanced 12 29 Variable Offset Upper Mast SPECIFICATIONS Model 8518001 PAGE 1 OF 2 Model 8518001 includes the following 8518001 UCL Advanced 12 to 29 Variable Offset Mast SHOWN BUT NOT INCLUDED 2 essesi 1 Head Mounted U Bracket A STANDARD ANCHOR POINT DESCRIPTION The UCL model 18001 Advanced Variable Offset Mast is designed for use where multiple offset masts are required and is compatible with UCL Safety Systems Advanced lower masts mast extensions and bases The Variable Offset Mast may be equipped with front mounted and or back mounted winches amp SRL s and features a 5000 Ib 2272 B 5000 Ib 22 kN ANCHOR POINT Kg capacity anchor point for fall arrest anchorage For applications with OPTIONAL overhead clearance restrictions the adjustable height of the Variable Offset Mast can eliminate the need for cus
44. zardous Note the use of the signal words DANGER situation that if not avoided will WARNING and CAUTION with the safety result in death or serious injury messages The appropriate signal word for This signal word is to be limited to each message has been selected using he the most extreme situations or for following guide lines hidden or unseen hazards WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury and includes obvious and hidden hazards It may also be used to alert against unsafe practices CAUTION Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices SAFETY YOU are responsible of the SAFE operation maintenance and inspection of your Unique Concepts Man Rated Confined Space Entry Retrieval 12 to 29 Adjustable Variable Offset Hoist System YOU must ensure that you and anyone else who is going to operate maintain inspect or work around the equipment be familiar with the operating and maintenance procedures and related SAFETY information contained in this manual This manual will take you step by step through your working day and alerts you to all good safety and operating practices while using the equipment Remember YOU are the key to safety Good safety practices not only protect you but also the people around you Make these practices a
Download Pdf Manuals
Related Search