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Device Description User Manual

1. 12 6 1 CALIBRATE 5 5 5 2221 12 6 2 CALIBRATE COMMAND INPUT 12 6 3 CALIBRATION DATES AND 12 6 4 CALIBRATE MFC ANALOG OUT 1 12 6 5 CALIBRATE MFC ANALOG OUT 2 12 6 6 CALIBRATION 5 05 12 7 CONFIGURATION 13 7 1 RESET FACTORY DEFAULTS 1 13 7 2 DEVICE INFORMATION 13 7 3 CONTROL 14 7 4 ALERTS ALARMS CONFIG 16 7 5 USER PREFERENCES 22 22 2 19 7 6 BURST MODE cere ero io vod renes 20 Flowserve Corporation 8 1 8 2 8 3 8 4 8 5 8 6 8 7 8 8 8 9 8 10 DD User Manual Logix 520MD Series Digital Positioner FCD LGENSF0013 01 AUXILIARY CARDS 20 AUXILIARY CARD 1 22 1 20 AUXILIARY CARD 1 20 AUXILIARY CARD 1 DI SETUP 20 AUXILIARY CARD 1 20 CALIBRATE 1 ANALOG 21 AUXILIARY CARD 2 1
2. 21 AUXILIARY CARD 2 21 AUXILIARY CARD 2 DI SETUP 22 AUXILIARY CARD 2 22 CALIBRATE 2 ANALOG 23 FLOWSERVE DD User Manual Logix 520MD Series Digital Positioner FCD LGENSF0013 01 e DD MENU CHART Z ALERTS AND ALARMS EVENTS HISTORY 1 LONG TAG 5 STROKE TESTS CURRENT ALARMS Priority Alarm Modes Mode Status 1 Mode Status 2 FULL INITIAL SETUP At Factory Reset State Only PARTIAL STROKE TEST Run Partial Stroke Test Pst Time To Breakaway Pst Force at Breakaway Pst Time to Target Pst Result STATUS BYTES PRIORITY ALARM COMMAND DATA Control Input Source 4 20 Command Input Digital Command Input Control Command Position Position Deviation Current Temperature eStatus CONTINUOUS STROKE TEST CST Ramp Rate CST Max Amplitude CST Interval CST Failure Count CST On Off Unmasked Status Bytes eStartup Status Mode Status 1 Mode Status 2 Calibration Status Calibration Error Status 1 Calibration Error Status 2 Electronic Configuration Status Mode States Status Feedback Loop Status Position Status Cycles Travel status Actuation Status Friction Status Control Status Inner Loop Status Main Board Status Electronic Board
3. Communication Foundation For more information about downloading installing and using HART DDs visit http www hartcomm org Qualified Personnel Qualified personnel are people who on account of their training experience instruction and their knowledge of relevant standards specifications accident prevention regulations and operating conditions have been authorized by those responsible for the safety of the plant to perform the necessary work and who can recognize and avoid possible dangers In using this software the position and operation of the related valves can be affected Product users and maintenance personnel should thoroughly review the effects of any functions before applying those functions Using This Document The features listed below are numbered to correspond to their location in the DD menu tree Some menu items may not be available depending on positioner upgrade status and the presence of auxiliary cards Flowserve Corporation DD User Manual Logix amp 520MD Series Digital Positioner FCD LGENSF0013 01 Terms Concerning Safety The safety terms DANGER CAUTION and NOTE are used in these instructions to highlight particular dangers and or to provide additional information on aspects that may not be readily apparent To avoid possible injury to personnel or damage to valve parts DANGER and CAUTION notes must be strictly followed Modifying this product substituting non factory parts
4. FLOWSERVE e 7 3 4 Soft Limits amp Shutoff Set Soft Limits that stop the valve from traveling beyond a set point Set Shutoff limits that cause full pressure to close or open the valve 7 3 4 1 Soft Stop High Set the maximum valve position the final command will allow regardless of the analog or digital input command This is similar to placing a physical block on the valve stem to limit the amount the valve can open 7 3 4 2 Soft Stop Low Set the minimum valve position the final command will allow regardless of the analog or digital input command This is similar to placing a physical block on the valve stem to limit the amount the valve can close 7 3 4 3 Tight Shutoff Upper Set the upper command limit that will trigger the positioner to apply full supply pressure in the open direction For example after setting the Tight Shutoff Upper to 95 if the positioner receives any input command greater than 95 full supply pressure will be applied to open the valve 7 3 4 4 Tight Shutoff Lower Set the lower command limit that will trigger the positioner to apply full supply pressure in the close direction For example after setting the Tight Shutoff Upper to 5 if the positioner receives any input command less than 5 full supply pressure will be applied to close the valve 7 3 4 5 Tight Shutoff Hysteresis Enter the amount the command must backtrack in order for the positioner to return to regular control For exa
5. 7 4 7 11 Command Amplitude Hi Percent Warning Position Frequency Position Frequency Hi Start limit Position Frequency Hi End Limit Set the limit at which the Position Frequency warning will show full severity 7 4 7 12 Position Frequency Hi Percent Warning View the severity of the Position Frequency warning based on the Start and End limits 7 4 7 13 View the typical amplitude of the valve position 7 4 7 14 Position Amplitude Position Amplitude Hi Start limit Set the limit at which the Position Amplitude warning will appear 7 4 7 15 Set the limit at which the Position Amplitude warning will show full severity 7 4 7 16 View the severity of the Position Amplitude warning based on the Start and End limits Position Amplitude Hi End Limit Position Amplitude Hi Percent Warning 7 4 8 Valve travel Cycles View and adjust the limits for the valve cycling and travel warnings 7 4 8 1 View the total valve travel 7 4 8 2 Valve Travel Hi Start Limit Set the limit at which the Valve Travel warning will appear 7 4 8 3 Valve Travel Hi End Limit Valve Travel Flowserve Corporation DD User Manual Logix 520MD Series Digital Positioner FCD LGENSF0013 01 Set the limit at which the Valve Travel warning will show full severity 7 4 8 4 Valve Travel Hi Percent Warning View the severity of the Valve Travel warning based on the Start and End limits 7 4 8 5 Valve Travel Dead Band Set the
6. FLOWSERVE b Device Description User Manual Logix amp MD Positioners with HARTE LO ValveSight Diagnostics Sy COMMUNICATION PROTOCOL Experience In Motion FLOWSERVE ee CONTENTS DD MENU CHART 3 GENERAL 6 INTRODUCTION erp 6 QUALIFIED PERSONNEL eene enne nennen nnne nnn 6 USING THIS DOCUMENT eene nnnm nnn 6 TERMS CONCERNING SAFETY 104 22 6 1 LONG TAG oe 3 FULL INITIAL SETUP 7 2 STATUS Su iiec 3 1 PRIORITY ALARM 4 100222211 7 3 2 COMMAND DATA 640 220 7 3 32 PRESSURES gt nee et de op ca dives Eos 7 3 4 5 7 3 5 TEMPERATURE 5 0 02422222222 7 3 6 HEALTH DATA cios eo ended e e bs Ee es 8 3 7 DIAGNOSTIC VALUES 02 2 21 8 4 ALERTS AND ALARMS 9 4 1 EVENTS HISTORY nnne 9 4 2 CURRENT ALARMS 04 2422 9 4 3 STATUS BYTES rena ce eere REV Re REED 9 5 STROKE 5 11 5 1 PARTIAL STROKE 22221 11 5 2 CONTINUOUS STROKE TEST 11 6
7. 3 5 3 View the minimum temperature the positioner has ever seen 3 5 4 View the maximum temperature the positioner has seen since the last factory reset was performed 3 5 5 Current Temperature Max Lifetime Temperature Min Lifetime Temperature Max Reset Temperature Min Reset Temperature 7 FLOWSERVE e View the minimum temperature the positioner has seen since the last factory reset was performed 3 5 6 Max Power Up Temperature View the maximum temperature the positioner has seen since the last time the positioner was powered up 3 5 7 Min Power Up Temperature View the minimum temperature the positioner has seen since the last time the positioner was powered up 3 5 8 Humidity Percent View the current relative humidity inside the positioner 3 6 Health Data View the warning level for each category The 520MD positioner monitors the conditions that affect the ability of the valve to respond As these conditions worsen a warning level is shown A low value such as 0 indicates no warning A high value such as 90 indicates the ability to control may be impaired soon A value of 100 indicates that the valve may no longer be responsive 3 6 1 Valve Health Warning The warning value from 0 to 10096 based on warnings and alarms related to valve health such as friction A lower value indicates less serious issues 3 6 2 Actuator Health Warning The warning value from 0 to 10096 based on warni
8. Set the Inner Loop Offset This is automatically determined at calibration Do not adjust this unless the positioner is not responding and the current value is not between 30 and 70 7 3 3 View and set the pressure control lock parameters When the Valve Stability DIP switch is set to High Friction and the deviation is less than the Window value the position will be locked based on pressure control rather than position feedback When the Valve Stability DIP switch is set to Low Friction the pressure window is automatically optimized to be as small as possible I Gain Close Stroke Time Open Stroke Time Close Min Open Time Min Close Time Inner Loop Offset Pressure Control 7 3 3 1 Pressure Lock View the status of the pressure lock 7 3 3 2 Window Multiplier Set the window multiplier value for automatic optimization of the pressure control window when the Valve Stability DIP switch is set to Low Friction Typically this value does not need adjustment 7 3 3 3 Window Gain Set the window gain value for automatic optimization of the pressure control window when the Valve Stability DIP switch is set to Low Friction Typically this value does not need adjustment 7 3 3 4 Window Set the size pressure control window when the Valve Stability DIP switch is set to Hi Friction A larger window will stop valve oscillations caused by very high friction A smaller window will allow more accurate valve positioning 15
9. ee Mask Command Frequency Warning Command Frequency Alarm Command Amplitude Warning Command Amplitude Alarm Position Frequency Warning Position Frequency Alarm Position Amplitude Warning and Position Amplitude Alarm 4 3 2 15 Mask Pilot Relay Response Warning Pilot Relay Response Alarm Piezo Voltage High Warning Piezo Voltage High Alarm Piezo Voltage Low Warning Piezo Voltage Low Alarm and Driver Module Alarm 4 3 2 16 Mask Main Board Electronic Failure Warning Software Error Warning Memory Error Warning Temperature High Warning and Temperature Low Warning 4 3 2 17 Mask Aux Card 1 Failure Warning Aux Card 2 Failure Warning Aux Card 1 No Loop Power Aux Card 2 No Loop Power Aux Card 1 Error Aux Card 2 Error Pressure Sensor Board Failure Warning and Low Battery Warning 4 3 2 18 Mask Reversed Spring Insufficient Spring and No Spring 4 3 2 19 Main Board Status Mask Humidity Sensor Failure Oscillator Fault Position Sensor ADC Failure Supply Voltage Error Reference Voltage Error Shunt Voltage Error and Piezo Voltage Error 4 3 2 20 Mask Pilot Can t Open Pilot Can t Shut Hall Sensor Failure and ILO Out Of Range 4 3 2 21 Mask NVMEM CRC Error RAM Error RAM CRC Error FLASH CRC Error Watch Dog Time Out Stack Overflow Inner Loop Status Main Board Status Electronic Board Status Stroke Friction status Electrical Components Status Software Status Warning CPU Usage War
10. 6 3 Pilot Response Hi End Limit Set the limit at which the Pilot Response warning will show full severity 7 4 6 4 Pilot Response Percent Warning View the severity of the Pilot Response warning based on the Start and End limits 7 4 7 Command Position Frequencies Set and view parameters associated with the command and position frequency amplitude This feature requires Pro diagnostics 7 4 7 1 Command Frequency View the typical frequency of the command input cycling In cycles hour 7 4 7 2 Command Frequency Hi Start Limit Set the limit at which the Command Frequency warning will appear 7 4 7 3 Command Frequency Hi End Limit Set the limit at which the Command Frequency warning will show full severity 7 4 7 4 Command Frequency Hi Percent Warning 17 FLOWSERVE ee View the severity of the Command Frequency warning based on the Start and End limits 7 4 7 5 View the typical amplitude of the command input 7 4 7 6 Command Amplitude Hi Start Limit Set the limit at which the Command Amplitude warning will appear 7 4 7 7 Command Amplitude Command Amplitude Hi End Limit Set the limit at which the Command Amplitude warning will show full severity 7 4 7 8 View the severity of the Command Amplitude warning based on the Start and End limits 7 4 7 9 View the typical frequency of the position cycling in cycles hour 7 4 7 10 Set the limit at which the Position Frequency warning will appear
11. Low Limit Alert 4 3 1 3 Mode Status 2 View status of Continuous Stroke Test Mode Training Mode In Progress Training Mode Completed Event Captured Local Interface Off and Squawk Mode 4 3 1 4 View status of Stroke Calibration in Progress Setting Inner Loop Offset Pressure Calibration in Progress Friction Calibration Status Flowserve Corporation DD User Manual Logix 520MD Series Digital Positioner FCD LGENSF0013 01 Calibration in Progress Command Input Calibration Progress Analog Output Calibration In Progress and Jog Calibration Set 100 Position 4 3 1 5 View status of Position Range Too Small Position Sensor Below ADC Range Position Sensor Above ADC Range No Motion Time Out Settle Time Out and Inner Loop Offset Time Out 4 3 1 6 View status of Analog Output Range Too Small Command Input Range Too Small Command Input Below ADC Range Command Input Above ADC Range Stroke Shift Stroke Span Increase and Stroke Span Decrease 4 3 1 7 View status of Aux Card 1 Present Aux Card 2 Present Pressure Sensor Board Present and LCD Present 4 3 1 8 Mode States Status View status of Factory Reset State Calibration in Progress Signature or Partial Stroke Test in Progress Jog Command Mode Partial Stroke Test Scheduled and DI Command Override 4 3 1 9 View status of Position Deviation Alarm Position Sensor Failure Alarm Valve Opened Too Far Warning Valve Closed Too Far Warni
12. Manufacturer Actuator Model Actuator Size Actuator Spring Actuator Style Valve Trim Information Trim Number Size Trim Characteristic Type Material Stroke Length eStem Diameter Packing Style Type Pressure Balance Valve Body Information Valve Serial Number Valve Manufacturer Valve Model Valve Body Size Valve Body Material Valve End Connections Fail Direction Flow Direction Valve Type Valve Pressure Class Valve Leak Class Valve Inlet Pressure Valve Outlet Pressure DD User Manual Logix 520MD Series Digital Positioner FCD LGENSF0013 01 8 Auxiliary Cards 2 StOT 1 EX M AUXILIARY CARD 1 ID AUXILIARY CARD 1 TYPE AUXILIARY CARD 1 DI SETUP MFC 1 DI State MFC 1 DI Command AUXILIARY CARD 1 DO TRIGGER CALIBRATE MFC 1 ANALOG OUT MFC 2 DI State MFC 2 DI Command AUXILIARY CARD 2 DO TRIGGER CALIBRATE MFC 2 ANALOG OUT oa m 47 2 7 AUXILIARY CARD 2 ID AUXILIARY CARD 2 TYPE AUXILIARY CARD 2 DI SETUP UEM ee 7 Availability dependent configuration FLOWSERVE ee GENERAL INFORMATION Introduction This document provides detailed information about the function of the Logix 520MD Device Description DD The DD follows the protocol provided by the
13. Pressure Calibration Required and Friction Calibration Required 8 4 2 Mode Status 1 Select DO in slot 1 to trigger on Digital Command Mode Tight Shut Off Mode Pressure Control Locked Soft Stop High Limit Alert and Soft Stop Low Limit Alert 8 4 3 Mode Status 2 Select DO in slot 1 to trigger on Continuous Stroke Test Mode Training Mode In Progress Training Mode Completed Event Captured Local Interface Off and Squawk Mode 8 4 4 Cal Status Select DO in slot 1 to trigger on Stroke Calibration in Progress Setting Inner Loop Offset Pressure Calibration in Progress Friction Calibration in Progress Command Input 20 FLOWSERVE ee Calibration in Progress Analog Output Calibration In Progress and Jog Calibration Set 100 Position 8 4 5 Cal Error Status 1 Select DO in slot 1 to trigger on Position Range Too Small Position Sensor Below ADC Range Position Sensor Above ADC Range No Motion Time Out Settle Time Out and Inner Loop Offset Time Out 8 4 6 Cal Error Status 2 Select DO in slot 1 to trigger on Analog Output Range Too Small Command Input Range Too Small Command Input Below ADC Range Command Input Above ADC Range Stroke Shift Stroke Span Increase and Stroke Span Decrease 8 4 7 Electronic Configuration Status Select DO in slot 1 to trigger on Aux Card 1 Present Aux Card 2 Present Pressure Sensor Board Present and LCD Present 8 4 8 Mode States Status Select DO in slot 1 to tri
14. Status eStroke Friction status Main Board Detail Status Electical Components Status Software Status Pressure Calibration Status 6 CALIBRATION PRESSURES Port A Pressure Port B Pressure eSupply Pressure Pressures CALIBRATE SENSORS CALIBRATE COMMAND INPUT HOUR METERS Lifetime Hours Reset Hours Power up Hours CALIBRATE DATES AND TIMES CALIBRATE MFC ANALOG OUT 1 CALIBRATE MFC ANALOG OUT 2 TEMPERATURE HISTORY Current Temperature Max Lifetime Temperature Min Lifetime Temperature Reset Temperature Min Reset Temperature Max Power Up Temperature Min Power Up Temperature Humidity Percent Status Byte Masks eStartup Status Mode Status 1 Mode Status 2 Calibration Status Calibration Error Status 1 Calibration Error Status 2 Electronic Configuration Status Mode States Status Feedback Loop Status Position Status Cycles Travel status Actuation Status Friction Status Control Status Inner Loop Status Main Board Status Electronic Board Status eStroke Friction status Main Board Detail Status Electical Components Status Software Status Pressure Calibration Status CALIBRATION STATUS StartUp Status HEALTH DATA Calibration Status Valve Health Warn Actuator Health 6 Warn Positioner Health 6 Warn Control Health Warn DIAGNOSTIC VALUES Friction Actuation Ratio Pneumatic Leak Valve Travel Valve Cycles Piezo Volts Flowserve Cor
15. Warning Aux Card 1 No Loop Power Aux Card 2 No Loop Power Aux Card 1 Error Aux Card 2 Error Pressure Sensor Board Failure Warning and Low Battery Warning 8 9 18 Stroke Friction Status Select DO in slot 2 to trigger on Reversed Spring Insufficient Spring and No Spring 8 9 19 Main Board Status Select DO in slot 2 to trigger on Humidity Sensor Failure Oscillator Fault Position Sensor ADC Failure Supply Voltage Error Reference Voltage Error Shunt Voltage Error and Piezo Voltage Error 8 9 20 Electronic Comp Status Select DO in slot 2 to trigger on Pilot Can t Open Pilot Can t Shut Hall Sensor Failure and ILO Out Of Range 8 9 21 Software Status Select DO in slot 2 to trigger on NVMEM CRC Error RAM Error RAM CRC Error FLASH CRC Error Watch Dog Time Out Stack Overflow Warning CPU Usage Warning and Firmware Update Applied 8 9 22 Press Cal Status Select DO in slot 2 to trigger on Port S Out Of Range Port A Out Of Range Port B Out Of Range Port S Range too Small Port A Range too Small Port B Range too Small and Pressure Sensor Failure 8 10 Calibrate MFC 2 Analog Out If the card in slot 2 is an Analog Output perform an analog output calibration Flowserve Corporation 23 FLOWSERVE Bulletin FCD LGENSF0013 01 To find your local Flowserve representative please use the Sales Support Locator System found at www flowserve com Or call Europe 43 0 4242 41181 999 North Am
16. command input Typically this will be 4 to 20 mA However a split range can be set also DANGER Using this feature will result in valve movement and the inability to operate the valve until the operation is complete Notify proper personnel that the valve may stroke and make sure the valve is properly isolated before proceeding 6 3 Calibration Dates and Times View a history of previous calibration dates and times 6 4 Calibrate MFC Analog Out 1 Calibrate the analog output A multi function card MFC must be installed in slot 1 and configured for the AO function 6 5 Calibrate MFC Analog Out 2 Calibrate the analog output A multi function card MFC must be installed in slot 2 and configured for the AO function 6 6 Calibration Status View details about the calibration flags 6 6 1 StartUp Status View the state of the positioner including Power ON Initializing Stroke Calibration Required Pressure Calibration Required and Friction Calibration Required 6 6 2 View the state of the positioner including Stroke Calibration in Progress Setting Inner Loop Offset Pressure Calibration in Progress Friction Calibration in Progress Command Input Calibration in Progress Analog Output Calibration In Progress and Jog Calibration Set 100 Position Calibration Status 12 FLOWSERVE e 7 CONFIGURATION View and set the configuration of the system 71 Reset Factory Defaults Reset all values back to the
17. default state This will affect the positioner behavior and configuration settings will be reset After a factory reset the positioner will need to be configured and stroke calibration will need to be performed DANGER Using this feature will result in valve movement and the inability to operate the valve until the positioner is calibrated Notify proper personnel that the valve may stroke and make sure the valve is properly isolated before proceeding 7 2 Device Information View the information about the system 7 2 1 Revisions and Serial Numbers View information about the system revisions and serial numbers 7 2 1 1 Software Release View the software version number 7 2 1 2 Electronic Serial Number View the serial number assigned to the positioner This number is listed on the positioner label 7 2 1 3 View the valve serial number This number is entered by the user See Valve Information Valve Serial Number 7 2 2 Positioner Information View information about HART and the positioner 7 2 2 1 HART Manufacturer ID View the positioner manufacturer 7 2 2 2 HART Device Type View HART device type of the positioner 7 2 2 3 View the diagnostic level of the positioner Three levels are possible Standard Advanced and Pro 7 2 2 4 Model Number View the positioner model number Diagnostics Level 7 2 3 Actuator Information View and set information about the actuators 7 2 3 1 Select actuators from a l
18. direction Use caution when adjusting gain settings Small changes can cause the valve position to go unstable 7 3 2 9 Adjust the basic derivative gain in the close direction Use caution when adjusting gain settings Small changes can cause the valve position to go unstable 7 3 2 10 Adjust the integral gain in the open direction Use caution when adjusting gain settings Small changes can cause the valve position to go unstable D Gain Basic Open D Gain Basic Close I Gain Open Flowserve Corporation DD User Manual Logix 520MD Series Digital Positioner FCD LGENSF0013 01 7 3 2 11 Adjust the integral gain in the close direction Use caution when adjusting gain settings Small changes can cause the valve position to go unstable 7 3 2 12 Adjust the stroke time in the open direction This time is determined at calibration A smaller stroke time will increase the responsiveness in the open direction 7 3 2 13 Adjust the stroke time in the close direction This time is determined at calibration A smaller stroke time will increase the responsiveness in the close direction 7 3 2 14 Set the minimum open time This is a speed limit for any movement of the valve in the open direction The maximum rate will be 10096 Min Open Time 7 3 2 15 Set the minimum close time This is speed limit for any movement of the valve in the close direction The maximum rate will be 100 Min Close Time 7 3 2 16
19. limit at which a warning will appear 7 4 2 3 Leak High End Limit Set the pneumatic leak limit at which a warning will show full severity 7 4 2 4 Leak Percent Warning View the severity of the pneumatic leak warning based on the Start and End limits 7 4 3 Friction View and set friction limits This feature requires Pro diagnostics 7 4 3 1 Friction View the friction of the valve and actuator assembly 7 4 3 2 View the last saved friction value 7 4 3 3 Friction Hi Start Limit Set the high friction limit at which a warning will appear 7 4 3 4 Friction Hi End Limit Set the high friction limit at which a warning will show full severity 7 4 3 5 Set the low friction limit at which a warning will appear 7 4 3 6 Set the low friction limit at which a warning will show full severity 7 4 3 7 View the severity of the high friction warning based on the Start and End limits 7 4 3 8 View the severity of the low friction warning based on the Start and End limits 7 4 3 9 View the force required to move the valve up at 15 position 7 4 3 10 Nominal Friction Friction Low Start Limit Friction Low End Limit Friction Hi Percent Warning Friction Low Percent Warning Force Up at 15 Percent Force Down at 15 Percent 16 FLOWSERVE ee View the force required to move the valve down at 15 position 7 4 3 11 View the force required to move the valve up at 85 position 7 4 3 12 View the f
20. specifications dimensions and information contained herein are subject to change without notice Should any question arise concerning these provisions the purchaser user should contact Flowserve Corporation at any one of its worldwide operations or offices For more information about Flowserve Corporation contact www flowserve com or call USA 1 800 225 6989 2010 Flowserve Corporation Irving Texas USA Flowserve is a registered trademark of Flowserve Corporation flowserve com DD User Manual Logix 520MD Series Digital Positioner FCD LGENSF0013 01 Flowserve Headquarters 5215 O Connor Blvd Suite 2300 Irving Tx 75039 Phone 1 972 443 6500 Flowserve Corporation Flow Control 1350 N Mt Springs Parkway Springville UT 84663 USA Phone 801 489 8611 Fax 801 489 3719 Flowserve S A S 12 avenue du Quebec B P 645 91965 Courtaboeuf Cedex France Phone 33 0 1 60 92 32 51 Fax 33 0 1 60 92 32 99 Flowserve Pte Ltd 12 Tuas Avenue 20 Singapore 638824 Singapore Phone 65 6868 4600 Fax 65 6862 4940 Flowserve Australia Pty Ltd 14 Dalmore Drive Scoresby Victoria 3179 Australia Phone 61 7 32686866 Fax 61 7 32685466 Flowserve Ltda Rua Tocantins 128 S o Caetano do Sul SP 09580 130 Brazil Phone 55 11 2169 6300 Fax 55 11 2169 6313 Flowserve Austria gmbH Control Valves Villach Operation Kasernengasse 6 9500 Villach Austria Phone 43 0 4242 41181 0 Fax 43 0 4242
21. the positioner s pilot relay This should typically be between 0 and 24 VDC FLOWSERVE ee 4 ALERTS AND ALARMS View and manage alerts and alarms 4 1 Events History View the complete list of events alarms calibrations etc The latest event is shown first Select OK to view previous events 4 22 Current Alarms View the current status of all alarms 4 2 1 Priority Alarm View the top priority alarm Other alarms may be active This alarm may be the root of the issue 4 2 2 Modes View the modes or behavior configurations of the positioner 4 2 2 1 Mode Status 1 View the status of Digital Command Tight Shut Off Pressure Control Soft Stop and Backup Control modes 4 2 2 2 Mode Status 2 View the status of Continuous Stroke Test Training In Progress Training Complete Event Capture Local Interface Lock and Squawk modes 4 3 Status Bytes View a comprehensive list of status indicators Mask unwanted alerts and alarms 4 3 1 Unmasked Status Bytes View the condition of each status indicator before masking Masking prevents specific alerts and alarms from being included in the command 48 feedback 4 3 1 1 Startup Status View status of Power ON Initializing Stroke Calibration Required Pressure Calibration Required and Friction Calibration Required 4 3 1 2 Mode Status 1 View status of Digital Command Mode Tight Shut Off Mode Pressure Control Locked Soft Stop High Limit Alert and Soft Stop
22. travel 7 4 11 2 Pilot Travel Hi Start Limit Set the limit at which the Pilot Relay Travel warning will appear 7 4 11 3 Pilot Travel Hi End Limit Set the limit at which the Pilot Relay Travel warning will show full severity Flowserve Corporation DD User Manual Logix 520MD Series Digital Positioner FCD LGENSF0013 01 7 4 11 4 Pilot Travel Hi Percent Warning View the severity of the Pilot Relay Travel warning based on the Start and End limits 7 4 11 5 View the total pilot relay cycles 7 4 11 6 Pilot Cycles Hi Start Limit Pilot Cycles Set the limit at which the Pilot Relay Cycles warning will appear 7 4 11 7 Pilot Cycles Hi End Limit Set the limit at which the Pilot Relay Cycles warning will show full severity 7 4 11 8 Pilot Cycles Hi Percent Warning View the severity of the Pilot Relay Cycles warning based on the Start and End limits 7 4 11 9 Pilot Travel Cycles Reset Reset the pilot relay travel or cycle counter 7 5 User Preferences View and set user preferences such as date interface lock and units 7 5 1 View Set Date and Time View and set the positioner date and time 7 5 2 Local Interface Lock the local interface of the positioner and set a pin code Locking the local interface prevents unauthorized changes from taking place at the positioner s button panel that affect the control or configuration of the positioner 7 5 2 1 Local Interface Enable Disable Lock the local interface
23. 1 Present Aux Card 2 Present Pressure Sensor Board Present and LCD Present 4 3 2 8 Mode States Status Mask Factory Reset State Calibration in Progress Signature or Partial Stroke Test in Progress Jog Command Mode Partial Stroke Test Scheduled and DI Command Override 4 3 2 9 Mask Position Deviation Alarm Position Sensor Failure Alarm Valve Opened Too Far Warning Valve Closed Too Far Warning Backlash Warning Backlash Alarm Partial Stroke Test Failed Warning and Continuous Stroke Test Failed Warning 4 3 2 10 Mask Position High Limit Alert Position Low Limit Alert and Feedback Linkage Alarm 4 3 2 11 Calibration Error Status 2 Electronic Configuration Status Feedback Loop Status Position Status Cycles Travel status Mask Valve Cycles Warning Valve Travel Warning Actuator Cycles Warning Actuator Travel Warning Bellows Cycles Warning Bellows Travel Warning Pilot Relay Cycles Warning and Pilot Relay Travel Warning 4 3 2 12 Mask Supply Pressure High Warning Supply Pressure Low Warning Supply Pressure Low Alarm Actuation Ratio Warning Spring Unable to Fail Safe Warning Pneumatic Leak Warning Air Supply Humid Warning and Air Supply Icing Warning 4 3 2 13 Mask Friction High Warning Friction High Alarm Friction Low Warning Friction Low Alarm Valve Can t Open Alarm and Valve Can t Shut Alarm 4 3 2 14 Actuation Status Friction Status Control Status 10 FLOWSERVE
24. 41181 50 Flowserve China 585 Hanwei Plaza 7 Guanghau Road Beijing China 100004 Phone 86 10 6561 1900 Flowserve India Controls Pvt Ltd Plot 4 1A E P I P Whitefield Bangalore Kamataka India 560 066 Phone 91 80 284 10 289 Fax 91 80 284 10 286 Flowserve Essen gmbH Manderscheidtstr 19 45141 Essen Germany Phone 49 0 201 8919 5 Fax 49 0 201 8919 662 Kammer Valves inc 1300 Parkway View Drive Pittsburgh Pa 15205 USA Tel 1 412 787 8803 Fax 1 412 787 1944 NAF Ab Gelbgjutaregatan 2 SE 581 87 Link ping Sweden Phone 46 0 13 31 61 00 Fax 46 0 13 13 60 54
25. Error RAM CRC Error FLASH CRC Error Watch Dog Time Out Stack Overflow Warning CPU Usage Warning and Firmware Update Applied 8 4 22 Select DO in slot 1 to trigger on Port S Out Of Range Port A Out Of Range Port B Out Of Range Port S Range too Small Port A Range too Small Port B Range too Small and Pressure Sensor Failure 8 5 Calibrate MFC 1 Analog Out If the card in slot 1 is an Analog Output perform an analog output calibration 8 6 Auxiliary Card 2 ID View the auxiliary card present in slot 2 This feature is only present if there is an auxiliary card in slot 2 Inner Loop Status Main Board Status Electronic Board Status Stroke Friction Status Main Board Status Electronic Comp Status Software Status Press Cal Status 8 7 Auxiliary Card 2 Type 21 FLOWSERVE e View and set the type configuration of the auxiliary card present in slot 2 This feature is only present if there is an auxiliary card in slot 2 DANGER Discrete input settings affect the valve movement by initiating a PST or moving to a set point according to the voltage supplied to the MFC Verify connections and notify proper personnel that the valve may stroke and make sure the valve is properly isolated before proceeding 8 8 Auxiliary Card 2 DI Setup If the card in slot 2 is a Discrete Input configure the settings 8 8 1 MFC 2 DI State Select the action when the DI state is triggered Discrete input settings
26. ILIARY CARDS Manage auxiliary card configuration and view status These menus change based on the presence of and configuration of the auxiliary cards 81 Auxiliary Card 11D View the auxiliary card present in slot 1 This feature is only present if an auxiliary card is in slot 1 8 2 Auxiliary Card 1 Type View and set the type configuration of the auxiliary card present in slot 1 This feature is only present if an auxiliary card is in slot 1 DANGER Discrete input settings affect the valve movement by initiating a PST or moving to a set point according to the voltage supplied to the MFC Verify connections and notify proper personnel that the valve may stroke and make sure the valve is properly isolated before proceeding 8 3 Auxiliary Card 1 DI Setup If the card in slot 1 is a Discrete Input configure the settings 8 3 1 MFC 1 DI State Select the action when the DI state is triggered Discrete input settings affect the valve movement by initiating a PST or moving to a set point according to the voltage supplied to the MFC Verify connections before proceeding 8 3 2 MFC 1 DI Command If the DI action is Command Override set the desired position where the valve should move when the DI state is triggered 8 4 Auxiliary Card 1 DO Trigger If the card in slot 1 is a Discrete Output configure the settings 8 4 1 Startup Status Select DO in slot 1 to trigger on Power ON Initializing Stroke Calibration Required
27. Off effects are applied 3 2 5 Position View the position of the valve 3 2 6 Position Deviation View the difference between the Control Final Command and the Position 3 2 7 The temperature of the positioner s main circuit board 3 2 8 Current Temperature Current Humidity Flowserve Corporation DD User Manual Logix amp 520MD Series Digital Positioner FCD LGENSF0013 01 The humidity of the positioner s main circuit board in relative percent RH 3 3 Pressures View the pressure sensor values Advanced or Pro diagnostics are required 3 3 1 Port A Pressure View the pressure at port A 3 3 2 Port B Pressure View the pressure at port B 3 3 3 Supply Pressure View the supply pressure 3 3 4 Pressures View a graph of Port A Port B and Supply pressures EDD only 3 4 Hour Meters View the number of hours the positioner has been in operation 3 4 1 View the total number of hours the positioner has been in operation 3 4 2 View the number of hours the positioner has been in operation since the last factory reset was performed 3 4 3 View the number of hours the positioner has been in operation since the last time it was powered up Lifetime Hours Reset Hours Power up Hours 3 5 Temperature History View the positioner temperature and humidity information 3 5 1 View the current temperature inside the positioner 3 5 2 View the maximum temperature the positioner has ever Seen
28. affect the valve movement by initiating a PST or moving to a set point according to the voltage supplied to the MFC Verify connections before proceeding 8 8 2 MFC 2 DI Command If the DI action is Command Override set the desired position where the valve should move when the DI state is triggered 8 9 Auxiliary Card 2 DO Trigger If the card in slot 2 is a Discrete Output configure the settings 8 9 1 Startup Status Select DO in slot 2 to trigger on Power ON Initializing Stroke Calibration Required Pressure Calibration Required and Friction Calibration Required 8 9 2 Mode Status 1 Select DO in slot 2 to trigger on Digital Command Mode Tight Shut Off Mode Pressure Control Locked Soft Stop High Limit Alert and Soft Stop Low Limit Alert 8 9 3 Mode Status 2 Select DO in slot 2 to trigger on Continuous Stroke Test Mode Training Mode In Progress Training Mode Completed Event Captured Local Interface Off and Squawk Mode 8 9 4 Cal Status Select DO in slot 2 to trigger on Stroke Calibration in Progress Setting Inner Loop Offset Pressure Calibration in Progress Friction Calibration in Progress Command Input Calibration in Progress Analog Output Calibration In Progress and Jog Calibration Set 100 Position 8 9 5 Cal Error Status 1 Select DO in slot 2 to trigger on Position Range Too Small Position Sensor Below ADC Range Position Sensor Above ADC Range No Motion Time Out Settle Time Out and Inner Lo
29. amount the valve must move in order to begin adding to the travel total 7 4 8 6 Valve Cycles View the total valve cycles 7 4 8 7 Valve Cycles Hi Start Limit Set the limit at which the Valve Cycles warning will appear 7 4 8 8 Valve Cycles Hi End Limit Set the limit at which the Valve Cycles warning will show full severity 7 4 8 9 Valve Cycles Hi Percent Warning View the severity of the Valve Cycles warning based on the Start and End limits 7 4 8 10 Valve Cycle Dead Band Set the amount the valve must move in order to begin adding to the travel and cycle totals 7 4 8 11 Stroke Length Enter the stroke length of the valve 7 4 8 12 Valve Travel Cycles Reset Reset the valve travel or cycle counter 7 4 9 Actuator Travel Cycles View and adjust the limits for the actuator cycling and travel warnings 7 4 9 1 Actuator Travel View the total actuator travel 7 4 9 2 Actuator Travel Hi Start Limit Set the limit at which the Actuator Travel warning will appear 7 4 9 3 Actuator Travel Hi End Limit Set the limit at which the Actuator Travel warning will show full severity 7 4 9 4 Actuator Travel Hi Percent Warning View the severity of the Actuator Travel warning based on the Start and End limits 7 4 9 5 Actuator Cycles View the total actuator cycles 7 4 9 6 Actuator Cycles Hi Start Limit Set the limit at which the Actuator Cycles warning will appear 7 4 9 7 Actuator Cycles Hi End Limit 18 FLOWSERVE
30. e positioning or for valves that are frequently adjusting position The CST function superimposes a small continuous bi directional ramp over the input command By constantly moving the valve additional diagnostic data can be gathered that would otherwise be unavailable with a constant input command The superimposed ramp reverses when the valve moves 5 2 1 CST Ramp Rate Set the rate of the superimposed ramp in percent second 5 2 2 CST Max Amplitude Set the maximum ramp amplitude The valve position will not always follow the full ramp amplitude If the valve moves before the full ramp amplitude is reached the superimposed ramp command will be reversed edging the valve the other way This way the actual movement of the valve is minimized 5 2 3 CST Interval Set the amount of time in seconds the positioner should wait between ramping attempts 5 2 4 CST Failure Count 11 FLOWSERVE ee View the number of times the valve failed to move at the end of a ramp 5 2 5 CST On Off Turn CST on or off Warning The CST will cause small periodic valve movements Flowserve Corporation DD User Manual Logix 520MD Series Digital Positioner FCD LGENSF0013 01 6 CALIBRATION Calibrate all aspects of the positioner 6 1 Calibrate Sensors Calibrate the stroke pressure sensors friction feature or all of them in one operation using the Triple calibration 6 2 Calibrate Command Input Calibrate the analog
31. e Actuation Ratio alarm limits The Actuation Ratio is the force required to actuate the valve as a percentage of the total force available The value is an estimate of the force that would be required to move the Flowserve Corporation DD User Manual Logix 520MD Series Digital Positioner FCD LGENSF0013 01 valve to the end of travel fully compressing the actuator spring s It is affected by the process load friction spring force and available supply pressure This feature requires Pro diagnostics 7 4 5 1 Actuation Ratio View the current value of the Actuation Ratio 7 4 5 2 Actuation Ratio Hi Start Limit Set the limit at which an Actuation Ratio warning will appear 7 4 5 3 Actuation Ratio Hi End Limit Set the limit at which an Actuation Ratio warning will show full severity 7 4 5 4 Actuation Ration Percent Warning View the severity of the Actuation Ratio warning based on the Start and End limits 7 4 6 Pilot Response View and set the Pilot Response warning limits The pilot response is a measure of how rapidly the pilot relay is following the pilot relay command Longer times indicate slower response This feature requires Pro diagnostics 7 4 6 1 Pilot Response Time View the current value of the pilot response time This is a measure of how rapidly the pilot relay is following the pilot relay command 7 4 6 2 Pilot Response Hi Start Limit Set the limit at which the Pilot Response warning will appear 7 4
32. ee Set the limit at which the Actuator Cycles warning will show full severity 7 4 9 8 View the severity of the Actuator Cycles warning based on the Start and End limits Actuator Cycles Hi Percent Warning 7 4 9 9 Actuator Travel Cycles Reset Reset the actuator travel or cycle counter 7 4 10 Bellows Travel Cycles View and adjust the limits for the bellows cycling and travel warnings 7 4 10 1 Bellows Travel View the total bellows travel 7 4 10 2 Bellows Travel Hi Start Limit Set the limit at which the Bellows Travel warning will appear 7 4 10 3 Set the limit at which the Bellows Travel warning will show full severity 7 4 10 4 View the severity of the Bellows Travel warning based on the Start and End limits Bellows Travel Hi End Limit Bellows Travel Hi Percent Warning 7 4 10 5 Bellows Cycles View the total bellows cycles 7 4 10 6 Bellows Cycles Hi Start Limit Set the limit at which the Bellows Cycles warning will appear 7 4 10 7 Set the limit at which the Bellows Cycles warning will show full severity 7 4 10 8 Bellows Cycles Hi End Limit Bellows Cycles Hi Percent Warning View the severity of the Bellows Cycles warning based on the Start and End limits 7 4 10 9 Bellows Travel Cycles Reset Reset the bellows travel or cycle counter 7 4 11 Pilot travel Cycles View and adjust the limits for the pilot relay cycling and travel warnings 7 4 11 1 Pilot Travel View the total pilot relay
33. erica 801 489 2300 Asia 65 6879 8900 Flowserve Corporation has established industry leadership in the design and manufacture of its products When properly selected this Flowserve product is designed to perform its intended function safely during its useful life However the purchaser or user of Flowserve products should be aware that Flowserve products might be used in numerous applications under a wide variety of industrial service conditions Although Flowserve can provide general guidelines it cannot provide specific data and warnings for all possible applications The purchaser user must therefore assume the ultimate responsibility for the proper sizing and selection installation operation and maintenance of Flowserve products The purchaser user should read and understand the INSERT OFFICIAL USER INSTRUCTION TITLE instructions included with the product and train its employees and contractors in the safe use of Flowserve products in connection with the specific application While the information and specifications contained in this literature are believed to be accurate they are supplied for informative purposes only and should not be considered certified or as a guarantee of satisfactory results by reliance thereon Nothing contained herein is to be construed as a warranty or guarantee express or implied regarding any matter with respect to this product Because Flowserve is continually improving and upgrading its product design the
34. for low friction high performance control valves Placing the switch to the right optimizes the response for valves and actuators with high friction levels 7 3 1 9 The Spare DIP typically has no function and is reserved for special features 7 3 1 10 Record the fail direction Select Closed or Open This entry does not affect the function of the positioner or the fail position of the valve It is only a label 7 3 1 11 Record the flow direction Select Over Under or Other This should represent the configuration of the valve 7 3 1 12 Record the valve type Select Linear or Rotary This entry does not affect the function of the positioner It is only a label 7 3 1 13 LCD Orientation Select the LCD orientation Select Normal or Reversed Reversed will flip the LDC display upside down 7 3 1 14 View the pilot relay type Spool relays have higher capacity Poppet relays have lower air consumption 7 3 1 15 Dip Sw Characterization Other Characterization Dip Sw Auto Tune Dip Sw Spare Fail Direction Flow Direction Valve Type Pilot Relay Type Pressure Board Status 14 FLOWSERVE e View if the pressure sensor board is installed 7 3 1 16 LCD Avail Status View if the LCD is installed 7 3 2 View and adjust tuning parameters Positioner Tuning DANGER Changing the tuning parameters can affect how the valve controls and may cause sudden valve movement Notify proper personne
35. g Piezo Voltage High Alarm Piezo Voltage Low Warning Piezo Voltage Low Alarm and Driver Module Alarm 4 3 1 16 Main Board Status View status of Main Board Electronic Failure Warning Software Error Warning Memory Error Warning Temperature High Warning and Temperature Low Warning 4 3 1 17 Inner Loop Status Electronic Board Status View status of Aux Card 1 Failure Warning Aux Card 2 Failure Warning Aux Card 1 No Loop Power Aux Card 2 No Loop Power Aux Card 1 Error Aux Card 2 Error Pressure Sensor Board Failure Warning and Low Battery Warning 4 3 1 18 View status of Reversed Spring Insufficient Spring and No Spring 4 3 1 19 Stroke Friction status Main Board Status View status of Humidity Sensor Failure Oscillator Fault Position Sensor ADC Failure Supply Voltage Error Reference Voltage Error Shunt Voltage Error and Piezo Voltage Error 4 3 1 20 View status of Pilot Can t Open Pilot Can t Shut Hall Sensor Failure and ILO Out Of Range 4 3 1 21 View status of NVMEM CRC Error RAM Error RAM CRC Error FLASH CRC Error Watch Dog Time Out Stack Overflow Warning CPU Usage Warning and Firmware Update Applied 4 3 1 22 View status of Port S Out Of Range Port A Out Of Range Port B Out Of Range Port S Range too Small Port A Range too Small Port B Range too Small and Pressure Sensor Failure 4 3 2 Mask status indicators from appearing in command 48 This applies only to warni
36. gger on Factory Reset State Calibration in Progress Signature or Partial Stroke Test in Progress Jog Command Mode Partial Stroke Test Scheduled and DI Command Override 8 4 9 Feedback Loop Status Select DO in slot 1 to trigger on Position Deviation Alarm Position Sensor Failure Alarm Valve Opened Too Far Warning Valve Closed Too Far Warning Backlash Warning Backlash Alarm Partial Stroke Test Failed Warning and Continuous Stroke Test Failed Warning 8 4 10 Select DO in slot 1 to trigger on Position High Limit Alert Position Low Limit Alert and Feedback Linkage Alarm 8 4 11 Select DO in slot 1 to trigger on Valve Cycles Warning Valve Travel Warning Actuator Cycles Warning Actuator Travel Warning Bellows Cycles Warning Bellows Travel Warning Pilot Relay Cycles Warning and Pilot Relay Travel Warning 8 4 12 Select DO in slot 1 to trigger on Supply Pressure High Warning Supply Pressure Low Warning Supply Pressure Low Alarm Actuation Ratio Warning Spring Unable to Fail Safe Warning Pneumatic Leak Warning Air Supply Humid Warning and Air Supply Icing Warning 8 4 13 Select DO in slot 1 to trigger on Friction High Warning Friction High Alarm Friction Low Warning Friction Low Alarm Valve Can t Open Alarm and Valve Can t Shut Alarm 8 4 14 Select DO in slot 1 to trigger on Command Frequency Warning Command Frequency Alarm Command Amplitude Position Status Cycles Travel Status Actuation Sta
37. ist to automatically look up and store some of the actuator information Select Actuator Settings Flowserve Corporation DD User Manual Logix 520MD Series Digital Positioner FCD LGENSF0013 01 7 2 3 2 Select the actuator manufacturer from a list 7 2 3 3 Select the actuator model from a list 7 2 3 4 Select the actuator size Selecting the area of the actuator is important for some of the diagnostics that deal with force such as the friction values Actuator Manufacturer Actuator Model Actuator Size 7 2 3 5 Actuator Spring Select the actuator spring type from a list 7 2 3 6 Actuator Style Select the actuator style from a list 7 2 4 Valve Trim Information View and set information about the valve trim 7 2 4 1 Trim Number Size Set the Trim Number Size 7 2 4 2 Trim Characteristic Set the Trim Characteristic 7 2 4 3 Set the Trim Type 7 2 4 4 Set the Trim Material 7 2 4 5 Stroke Length Set the Stroke Length 7 2 4 6 Set the Stem Diameter 7 2 4 7 Set the Packing Style 7 2 4 8 Set the Bonnet Type 7 2 4 9 Set the Pressure Balance 7 2 5 View and set information about the valve body 7 2 5 1 Set the Valve Serial Number 7 2 5 2 Set the Valve Manufacturer 7 2 5 3 Valve Model Set the Valve Model 7 2 5 4 Trim Type Trim Material Stem Diameter Packing Style Bonnet Type Pressure Balance 7 2 5 0 Valve Body Information Valve Serial Number Valve Manufacturer Valve Body S
38. ize 13 FLOWSERVE ee Set the Valve Body Size 7 2 5 5 Set the Valve Body Material 7 2 5 6 Set the Valve End Connections 7 2 5 7 Set the direction the valve is tubed to fail upon loss of pressure 7 2 5 8 Set if flow direction 7 2 5 9 Set rotary or linear 7 2 5 10 Set the Valve Pressure Class 7 2 5 11 Set the Valve Leak Class 7 2 5 12 Set the Valve Inlet Pressure 7 2 5 13 Set the Valve Outlet Pressure Valve Body Material Valve End Connections Fail Direction Flow Direction Valve Type Valve Pressure Class Valve Leak Class Valve Inlet Pressure Valve Outlet Pressure 7 3 Control Config Set parameters the affect the control of the valve Warning Adjusting the control configuration will affect the way the valve position is controlled 7 3 1 Override DIP switch settings reverse the LCD set fail position view relay type Device Configuration DANGER Changing the DIP Switch settings can affect how the valve controls and may cause sudden valve movement Notify proper personnel that the valve may stroke and make sure the valve is properly isolated before proceeding 7 8 1 1 Override the DIP switch on the positioner to change the Air Action Select Air to Open or Air to Close 7 3 1 2 Override the DIP switch on the positioner to change the Actuator action Select Double or Single This is only applicable for positioners with double acting relay modules 7 3 1 3 Dip Sw Sig Clo
39. l that the valve may stroke and make sure the valve is properly isolated before proceeding 7 3 2 1 View the rotary switch setting This is a live manual tune selector Use this as a first option when adjusting the tuning 7 3 2 2 P Gain Mult Open Adjust the proportional gain multiplier in the open direction Use caution when adjusting gain settings Small changes can cause the valve position to go unstable 7 3 2 3 P Gain Mult Close Rotary Switch Settings Adjust the proportional gain multiplier in the close direction Use caution when adjusting gain settings Small changes can cause the valve position to go unstable 7 3 2 4 P Gain Max Open Adjust the maximum proportional gain setting in the open direction Use caution when adjusting gain settings Small changes can cause the valve position to go unstable 7 3 2 5 P Gain Max Close Adjust the maximum proportional gain setting in the close direction Use caution when adjusting gain settings Small changes can cause the valve position to go unstable 7 3 2 6 D Term Depth Open Adjust the derivative gain depth in the open direction Use caution when adjusting gain settings Small changes can cause the valve position to go unstable 7 3 2 7 D Term Depth Close Adjust the derivative gain depth in the close direction Use caution when adjusting gain settings Small changes can cause the valve position to go unstable 7 3 2 8 Adjust the basic derivative gain in the open
40. mple it the Tight Shutoff Upper is set to 90 and Tight Shutoff Hysteresis is set at 2 The command must return from 90 to 88 in order for the positioner to control normally This is to prevent an oscillation in and out of Tight Shutoff mode 7 44 Alerts Alarms Config View and set alarm and alert limits 7 4 1 Position View and set alarm and alert limits regarding position 7 4 1 1 Position High Alert Set the upper limit at which an alert will be sounded The valve will be allowed to continue travel beyond this point 7 4 1 2 Position Low Alert Set the lower limit at which an alert will be sounded The valve will be allowed to continue travel beyond this point 7 4 1 3 Set the amount of allowable deviation before sounding the Position Deviation alarm The deviation must remain for the time set in the Position Deviation Time parameter Position Deviation Dead band Flowserve Corporation DD User Manual Logix 520MD Series Digital Positioner FCD LGENSF0013 01 7 4 1 4 Position Deviation Time Set the amount of allowable time before sounding the Position Deviation alarm The deviation must be outside of the deviation limit set in the Position Deviation Dead Band parameter 7 4 2 Pneumatic Leak View and set pneumatic leak limits 7 4 2 1 Leak Pneumatic View the amount of pneumatic leak beyond normal air consumption This feature requires Pro diagnostics 7 4 2 2 Leak High Start Limit Set the pneumatic leak
41. ng Backlash Warning Backlash Alarm Partial Stroke Test Failed Warning and Continuous Stroke Test Failed Warning 4 3 1 10 View status of Position High Limit Alert Position Low Limit Alert and Feedback Linkage Alarm 4 3 1 11 View status of Valve Cycles Warning Valve Travel Warning Actuator Cycles Warning Actuator Travel Warning Bellows Cycles Warning Bellows Travel Warning Pilot Relay Cycles Warning and Pilot Relay Travel Warning 4 3 1 12 View status of Supply Pressure High Warning Supply Pressure Low Warning Supply Pressure Low Alarm Actuation Ratio Warning Spring Unable to Fail Safe Warning Pneumatic Leak Warning Air Supply Humid Warning and Air Supply Icing Warning 4 3 1 13 View status of Friction High Warning Friction High Alarm Friction Low Warning Friction Low Alarm Valve Can t Open Alarm and Valve Can t Shut Alarm 4 3 1 14 View status of Command Frequency Warning Command Frequency Alarm Command Amplitude Warning Command Amplitude Alarm Position Frequency Warning Position Frequency Alarm Position Amplitude Warning and Position Amplitude Alarm Calibration Error Status 1 Calibration Error Status 2 Electronic Configuration Status Feedback Loop Status Position Status Cycles Travel status Actuation Status Friction Status Control Status FLOWSERVE e 4 3 1 15 View status of Pilot Relay Response Warning Pilot Relay Response Alarm Piezo Voltage High Warnin
42. ng eFriction Low Percent Warning Spring Rate Spring PreLoad Force Up Force Down Piezo Data Piezo Volts Piezo Volts High Percent Warning Piezo Volts Low Percent Warning Actuation Ratio Actuation Ratio Actuation Ratio Hi Start Limit Actuation Ratio Hi End Limit Actuation Ration Percent Warning Pilot Response Pilot Response Time Pilot Response Hi Start Limit Pilot Response Hi End Limit Pilot Response Percent Warning DD User Manual Logix 520MD Series Digital Positioner FCD LGENSF0013 01 Valve Travel Cycles Valve Travel Valve Travel Hi Start Limit Valve Travel Hi End Limit Valve Travel Hi Percent Warning Valve Travel Dead Band Valve Cycles Valve Cycles Hi Start Limit Valve Cycles Hi End Limit Valve Cycles Hi Percent Warning Valve Cycle Dead Band eStroke Length Valve Travel Cycles Reset Actuator Travel Cycles Actuator Travel Actuator Travel Hi Start Limit Actuator Travel Hi End Limit Actuator Travel Hi Percent Warning Actuator Cycles Actuator Cycles Hi Start Limit Actuator Cycles Hi End Limit Actuator Cycles Hi Percent Warning Actuator Travel Cycles Reset Bellows Travel Cycles Bellows Travel Bellows Travel Hi Start Limit Bellows Travel Hi End Limit Bellows Travel Hi Percent Warning Bellows Cycles Bellows Cycles Hi Start Limit Bellows Cycles Hi End Limit Bellows Cycles Hi Percent Warning Bellows Travel Cycles Reset Pilot travel Cycle
43. ngs alarms and alerts that affect the health of the system 4 3 2 1 Startup Status Mask Power ON Initializing Stroke Calibration Required Pressure Calibration Required and Friction Calibration Required 4 3 2 2 Mode Status 1 Mask Digital Command Mode Tight Shut Off Mode Pressure Control Locked Soft Stop High Limit Alert and Soft Stop Low Limit Alert 4 3 2 8 Electrical Components Status Software Status Pressure Calibration Status Status Byte Masks Mode Status 2 Flowserve Corporation DD User Manual Logix 520MD Series Digital Positioner FCD LGENSF0013 01 Mask Continuous Stroke Test Mode Training Mode In Progress Training Mode Completed Event Captured Local Interface Off and Squawk Mode 4 3 2 4 Mask Stroke Calibration in Progress Setting Inner Loop Offset Pressure Calibration in Progress Friction Calibration in Progress Command Input Calibration in Progress Analog Output Calibration In Progress and Jog Calibration Set 100 Position 4 3 2 5 Calibration Status Calibration Error Status 1 Mask Position Range Too Small Position Sensor Below ADC Range Position Sensor Above ADC Range No Motion Time Out Settle Time Out and Inner Loop Offset Time Out 4 3 2 6 Mask Analog Output Range Too Small Command Input Range Too Small Command Input Below ADC Range Command Input Above ADC Range Stroke Shift Stroke Span Increase and Stroke Span Decrease 4 3 2 7 Mask Aux Card
44. ngs and alarms related to actuator health such as supply pressure A lower value indicates less serious issues 3 6 3 Positioner Health Warning The warning value from 0 to 100 based on warnings and alarms related to positioner health such as circuit board malfunction A lower value indicates less serious issues 3 6 4 Control Health Warning The warning value from 0 to 10096 based on warnings and alarms related to control health such as deviation A lower value indicates less serious issues 3 7 Diagnostic Values View basic diagnostic information Pro diagnostics are required 3 7 1 Friction View the friction of the valve and actuator assembly 3 7 2 Actuation Ratio View the effort required to move the valve in the direction that compresses the spring The ratio is the force required to overcome friction spring and process load forces over the force available from the current supply pressure 3 7 3 Pneumatic Leak Flowserve Corporation DD User Manual Logix amp 520MD Series Digital Positioner FCD LGENSF0013 01 View the pneumatic leakage of the actuator This value does not include normal air consumption 3 7 4 Valve Travel View the amount the valve has traveled in percent of total stroke length 3 7 5 Valve Cycles View the number of cycles the valve has travelled This is the number of times the valve has changed directions twice 3 7 6 Piezo Volts View the voltage supplied to the piezo element in
45. ning and Firmware Update Applied 4 3 2 22 Pressure Calibration Status Mask Port S Out Of Range Port A Out Of Range Port B Out Of Range Port S Range too Small Port A Range too Small Port B Range too Small and Pressure Sensor Failure Flowserve Corporation DD User Manual Logix amp 520MD Series Digital Positioner FCD LGENSF0013 01 5 STROKE TESTS Run a partial stroke tests and view results continuous stroke test Configure the DANGER Using this feature will result in valve movement and the inability to operate the valve until the operation is complete Notify proper personnel that the valve may stroke and make sure the valve is properly isolated before proceeding 5 1 Partial Stroke Test Run a partial stroke tests and view results 5 1 1 Run Partial Stroke Test Start a partial stroke test Warning The PST will cause valve movement 5 1 2 View the time required for the valve to begin movement 5 1 3 View the force recorded when the valve began to move This force is valid for slow ramps only 5 1 4 PST Time to Target View the time taken for the position to come within 296 of the final command after the initial change in command 5 1 5 PST Result View the pass fail result of the last partial stroke test PST Time To Breakaway PST Force at Breakaway 5 2 Continuous Stroke Test Configure the continuous stroke test CST This feature is NOT recommended for processes requiring highly accurat
46. op Offset Time Out Flowserve Corporation DD User Manual Logix 520MD Series Digital Positioner FCD LGENSF0013 01 8 9 6 Cal Error Status 2 Select DO in slot 2 to trigger on Analog Output Range Too Small Command Input Range Too Small Command Input Below ADC Range Command Input Above ADC Range Stroke Shift Stroke Span Increase and Stroke Span Decrease 8 9 7 Select DO in slot 2 to trigger nAux Card 1 Present Aux Card 2 Present Pressure Sensor Board Present and LCD Present 8 9 8 Mode States Status Select DO in slot 2 to trigger on Factory Reset State Calibration in Progress Signature or Partial Stroke Test in Progress Jog Command Mode Partial Stroke Test Scheduled and DI Command Override 8 9 9 Select DO in slot 2 to trigger on Position Deviation Alarm Position Sensor Failure Alarm Valve Opened Too Far Warning Valve Closed Too Far Warning Backlash Warning Backlash Alarm Partial Stroke Test Failed Warning and Continuous Stroke Test Failed Warning 8 9 10 Select DO in slot 2 to trigger on Position High Limit Alert Position Low Limit Alert and Feedback Linkage Alarm 8 9 11 Select DO in slot 2 to trigger on Valve Cycles Warning Valve Travel Warning Actuator Cycles Warning Actuator Travel Warning Bellows Cycles Warning Bellows Travel Warning Pilot Relay Cycles Warning and Pilot Relay Travel Warning 8 9 12 Select DO in slot 2 to trigger on Supply Pressure High Warning Supply P
47. or using maintenance procedures other than outlined could drastically affect performance and be hazardous to personnel and equipment and may void existing warranties gt NOTE indicates and provides additional technical information which may not be very obvious even to qualified personnel A CAUTION Indicates that minor personal injury and or property damage can occur if proper precautions are not taken DANGER Indicates that death severe personal injury and or substantial property damage can occur if proper precautions are not taken FLOWSERVE ee 1 LONG TAG Set the HART long tag For HART 6 only 2 TAG Set the HART tag 3 FULL INITIAL SETUP Set basic values and perform calibrations required for positioner to control This menu item is only available when the positioner in in Factory Reset state 3 STATUS View basic information about the current status of the positioner including basic on line diagnostics 3 1 Priority Alarm View the highest priority alarm For a complete list of current alarms see Alarms and Alerts 3 2 Command Data View command and position information 3 2 1 Select either analog or digital command input source 3 2 2 View the analog command input value Conirol Input Source 4 20 Command Input 3 2 3 Digital Command Input Set the digital command input value 3 2 4 Control Command View the final command after Characterization Soft Limits and Tight Shut
48. orce required to move the valve down at 85 position 7 4 3 13 View the calculated spring rate which is the force change over the full stroke A negative value indicates the spring is pushing the valve in the close direction 7 4 3 14 View the estimated force of the spring at the close position A negative value indicates the spring is pushing the valve in the close direction 7 4 3 15 View the force required to move the valve up under the most recent conditions 7 4 3 16 View the force required to move the valve down under the most recent conditions 7 4 4 Piezo Data View piezo data The piezo is a small valve in the positioner that is controlled electronically and drives the pilot relay 7 4 4 1 Force Up at 85 Percent Force Down at 85 Percent Spring Rate Spring Pre Load Force Up Force Down Piezo Command 1 Avg View the average piezo command 1st aspect 7 4 4 2 Piezo Command 2 Avg View the average piezo command 2nd aspect 7 4 4 3 View the average actual piezo voltage 1st aspect 7 4 4 4 Piezo Volts 1 Avg Piezo Volts 2 Avg View the average actual piezo voltage 2nd aspect 7 4 4 5 View current piezo voltage 7 4 4 6 Set the limit at which an Piezo Voltage High warning will appear 7 4 4 7 Piezo Volts Piezo Volts High Percent Warning Piezo Volts Low Percent Warning Set the limit at which a Piezo Voltage Low warning will appear 7 4 5 Actuation Ratio View and set th
49. poration d FLOWSERVE N 7 CONFIGURATION RESET FACTORY DEFAULTS DEVICE INFORMATION CONTROL CONFIGURATION ALERTS ALARMS CONFIG USER PREFERENCES User Preferences eView Set Date and Time Local Interface Local Interface Enable Disable Pin Code Select Units Area Units eTravel Units Pressure Units Force Units Temperature Units Air Flow Units BURST MODE Burst Mode Burst Command Setup Burst State Setup Burst Mode Config Command Position Frequencies Command Frequency Command Frequency Hi Start Limit Command Frequency End Limit Frequency Hi Percent Warning Command Amplitude Command Amplitude Hi Start Limit Command Amplitude Hi End Limit Amplitude Hi Percent Warning Position Frequency Position Frequency Hi Start limit Position Frequency Hi End Limit Position Frequency Hi Percent Warning Position Amplitude Position Amplitude Hi Start limit Position Amplitude Hi End Limit Position Amplitude Hi Percent Warning Flowserve Corporation Position Position High Alert Position Low Alert Position Deviation Deadband Position Deviation Time Pneumatic Leak Leak Pneumatic eLeak High Start Limit eLeak High End Limit Leak Percent Warning Friction Friction Nominal Friction Friction Hi Start Limit Friction Hi End Limit Friction Low Start Limit Friction Low End Limit Friction Hi Percent Warni
50. ressure Low Warning Supply Pressure Low Alarm Actuation Ratio Warning Spring Unable to Fail Safe Warning Pneumatic Leak Warning Air Supply Humid Warning and Air Supply Icing Warning 8 9 13 Select DO in slot 2 to trigger on Friction High Warning Friction High Alarm Friction Low Warning Friction Low Alarm Valve Can t Open Alarm and Valve Can t Shut Alarm 8 9 14 Select DO in slot 2 to trigger on Command Frequency Warning Command Frequency Alarm Command Amplitude Warning Command Amplitude Alarm Position Frequency Warning Position Frequency Alarm Position Amplitude Warning and Position Amplitude Alarm 8 9 15 Select DO in slot 2 to trigger on Pilot Relay Response Warning Pilot Relay Response Alarm Piezo Voltage High Warning Piezo Voltage High Alarm Piezo Voltage Low Warning Piezo Voltage Low Alarm and Driver Module Alarm Electronic Configuration Status Feedback Loop Status Position Status Cycles Travel Status Actuation Status Friction Status Control Status Inner Loop Status 22 FLOWSERVE DD User Manual Logix 520 0 Series Digital Positioner FCD LGENSF0013 01 we 8 9 16 Main Board Status Select DO in slot 2 to trigger on Main Board Electronic Failure Warning Software Error Warning Memory Error Warning Temperature High Warning and Temperature Low Warning 8 9 17 Electronic Board Status Select DO in slot 2 to trigger on Aux Card 1 Failure Warning Aux Card 2 Failure
51. s Pilot Travel Pilot Travel Hi Start Limit Pilot Travel Hi End Limit Pilot Travel Hi Percent Warning Pilot Cycles Pilot Cycles Hi Start Limit Pilot Cycles Hi End Limit Pilot Cycles Hi Percent Warning Pilot Travel Cycles Reset FLOWSERVE N Device Configuration Sw Air Action Sw Actuator Sw Sig Closed Sw Characterization Other Characterization Sw Auto Tune Sw Quick Cal Sw Stability Sw Spare Fail Position Valve Motion Valve Type LCD Orientation Pilot Relay Type Pressure Board Status LCD Avail Status Positioner Tuning Rotary Switch Settings P Gain Mult Open P Gain Mult Close P Gain Max Open P Gain Max Close D Term Depth Open D Term Depth Close D Gain Basic Open D Gain Basic Close Gain Open Gain Close eStroke Time Open eStroke Time Close Min Open Time Min Close Time eInner Loop Offset Pressure Control Pressure Lock Window Multiplier Window Gain Window Soft Limits amp Shutoff eSoft Stop High eSoft Stop Low Tight Shutoff Upper Tight Shutoff Lower eTight Shutoff Hysteresis Flowserve Corporation Revisions and Serial Numbers Software Release Electronic Serial Number Valve Serial Number Positioner Information HART Manufacturer ID HART Device Type Diagnostics Level e Model Number Actuator Information Select Actuator Settings Actuator
52. sed Override the DIP switch on the positioner to change the Signal at Closed Select 4 mA or 20 mA Dip Sw Air Action Dip Sw Actuator Flowserve Corporation DD User Manual Logix 520MD Series Digital Positioner FCD LGENSF0013 01 7 3 1 4 Override the DIP switch on the positioner to change the Characterization Select Linear or Other If Other is selected choose a characterization curve using Other Characterization below 7 3 1 5 If the Characterization Dip Switch is set to Other select the desired characterization curve The Custom curve has a default of equal percent for linear valves 7 3 1 6 Override the DIP switch on the positioner to change the Auto Tune setting Select On or Off Selecting On enables an auto tune feature that will automatically determine the positioner gain settings during a Quick Cal Selecting Off tells the positioner to use the factory preset tuning levels determined by the gain selector switch 7 3 1 7 Dip Sw Quick Cal Override the DIP switch on the positioner to change the Quick Cal mode Select Auto or Jog Select Auto under most circumstances Select Jog if there is no hard stop on the valve at the 100 open position When performing a Quick Cal the 100 position can be manually set 7 3 1 8 Dip Sw Stability Override the DIP switch on the positioner to change the Valve Stability Select Low Friction or High Friction Placing the switch to Lo Friction optimizes the response
53. so that no adjustments can be made to the control or configuration of the positioner using the buttons on the positioner without a pin code The gain switch will still be responsive 7 5 2 2 Pin Code Set a pin code to allow access to modify positioner control and configuration parameters at the positioner s local interface 7 5 3 Select Units Set desired units 7 5 3 1 Area Units Set area units in2 cm2 7 5 3 2 Travel Units Set travel units 7 5 3 3 Pressure Units Set pressure units psi bar kg cm2 kPa 7 5 3 4 Force Units 19 FLOWSERVE e Set force units Ibf kg N 7 5 3 5 Temperature Units Set temperature units degrees F degrees C 7 5 3 6 Air Flow Units Set the air flow units scfm slpm slph Nm3 hr 7T 6 Burst Mode Change burst mode settings and activate burst mode 7 6 1 Burst Command Setup Set burst mode to use command 1 2 3 9 33 or 48 7 6 2 Burst State Setup Select out of the following burst mode variables Command mA Command Analog Command Digital Command Command Target Position 96 Deviation 96 Pilot Command Pilot Position 96 Temperature User Actuation Ratio Pilot Response Time T86 Pneumatic Leak Pressure Supply Pressure Deviation Pressure Port A Pressure Port B Friction 7 6 3 Burst Mode Configuration Turn Burst mode on or off Flowserve Corporation DD User Manual Logix 520MD Series Digital Positioner FCD LGENSF0013 01 8 AUX
54. tus Friction Status Control Status Flowserve Corporation DD User Manual Logix 520MD Series Digital Positioner FCD LGENSF0013 01 Warning Command Amplitude Alarm Position Frequency Warning Position Frequency Alarm Position Amplitude Warning and Position Amplitude Alarm 8 4 15 Select DO in slot 1 to trigger on Pilot Relay Response Warning Pilot Relay Response Alarm Piezo Voltage High Warning Piezo Voltage High Alarm Piezo Voltage Low Warning Piezo Voltage Low Alarm and Driver Module Alarm 8 4 16 Select DO in slot 1 to trigger on Main Board Electronic Failure Warning Software Error Warning Memory Error Warning Temperature High Warning and Temperature Low Warning 8 4 17 Select DO in slot 1 to trigger on Aux Card 1 Failure Warning Aux Card 2 Failure Warning Aux Card 1 No Loop Power Aux Card 2 No Loop Power Aux Card 1 Error Aux Card 2 Error Pressure Sensor Board Failure Warning and Low Battery Warning 8 4 18 Select DO in slot 1 to trigger on Reversed Spring Insufficient Spring and No Spring 8 4 19 Select DO in slot 1 to trigger on Humidity Sensor Failure Oscillator Fault Position Sensor ADC Failure Supply Voltage Error Reference Voltage Error Shunt Voltage Error and Piezo Voltage Error 8 4 20 Select DO in slot 1 to trigger on Pilot Can t Open Pilot Can t Shut Hall Sensor Failure and ILO Out Of Range 8 4 21 Select DO in slot 1 to trigger on NVMEM CRC Error RAM

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