Hole Cutter Assembly
Contents
1. see number 2 in picture of cooling lubrication Tighten them both subsequently with the included 5mm Allen Key Drill Chuck Assembly The option of making our machines suitable for the use of standard spiral drills and other tools by using a cylindrical shaft is an important characteristic of Euroboor magnetic drilling machines Please see the technical data for maximum capacity Installation of 13mm Chuck by using adapter IBK 14 The IBK 14 is a adaptor from 1 2 x20 UNF to 3 4 Weldon Attach a Drill Chuck like Euroboor IBK 13 with internal 1 2 x20 UNF on the IBK 14 adaptor To attach the assembly into your Spindle follow the instructions with exception of the Pilot Pin for installation of a Hole Cutter Adaptor IBK 14 can be used on most machines in our program Installation of 13mm Chuck directly on the motor unit For the ECO 80 and ECO 100 4 magnetic drilling machines it is possible to install a drill Chuck directly to the shaft extending from the motor unit Attach to the drill chuck with article number IBK 13 B16 a adaptor with article number B16 MC3 This way the drill chuck can be mounted as a Morse Conus in your machine 4 The Magnetic Drilling Machine The Magnetic base Material of minimum 10mm thickness is required for the magnet to work the best The attachment force generated by the magnet depends on various factors Thickness of the material the magnet is placed on Paint or coating of the material the magnet2. of Euroboor Magnetic drilling machines must be done by a Euroboor authorized dealer The parts list will be helpful if presented with the machine to the Euroboor dealer for service when requesting repair or other maintenance Euroboor machines are constantly being improved and modified to incorporate the latest technological advancements Accordingly some parts ie part numbers and or design may be changed without prior notice Also due to Euroboor s continuing program of research and development the specifications of machines are subject to change without prior notice II IMPORTANT When using your magnetic drilling machine non horizontal or upside down be aware that no oil drilling compound or metal chips can fall into the motor unit Euroboor accepts no responsibility for damage done to your machine by such action under coverage of the warranty 10 6 Spare parts 8 Exploded view O NOOTRO O DTD gt 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 51 52 93 54 57 60 61 100 0001 100 0006 100 0031 020 0096 020 0138 100 0038 020 0201 080 0041 100 0076 100 0066 100 0046 100 0071 020 0106 100 0081 100 0084 100 0101 020 0077 020 0081 100 0116 100 0122 100 0126 020 0151 020 0106 020 0136 020 0041 020 0031 020 0036 020 0182 PP RLEU 020 0101 PP 80 4EU 020 0206 020 0006 020 0016 020 0017 020 0011 020 0001 020 0002 080 0110 020 0037 080 0001 080 0002 100 0306 100
3. 00 0571 080 0661 100 0549 100 061 7 Friction Clutch complete Carbon Brush Holder Field 230v Field 110v Housing Baffle Inner Gear Plate Gasket Needle Bearing Double Gear 2 Axle 1 Circlip Spindle Key Spindle Gear Adaptor Ring Bearing Circlip Gear Casing Spindle Drive Shaft Bearing Circlip Adaptor Ring Needle Bearing Washer Double Gear 1 Key Axle 2 Bearing Axle 3 Clutch Shaft 2 Key 3 L Plate for Gear Casing Clutch Shaft 1 Gear Switch First Gear Cylinder Shell 25 Nut Washer Friction Disk 1 Brass Disk 1 Brass Disk 2 Friction Disk 2 Shell 28 Circlip Bearing Circlip Cable Housing Casing Pin Screw 6x45 11 Es pa un sE V 08 097 12 ECO 80 4 13 14
4. 0459 080 0318 080 0319 100 0322 100 0346 100 0506 100 0368 Frame Screw Washer M8 Setting Nut Setting Screw Magneet Sensor Slide Rack Screw Motorholder Screw Screw Brass rail set stick Pressing strip Capstan hub assembly End Plate Ens Screw Arm for Capstan Motor Fixing Cap Screw SSM8x35 Magnet spring ball Screw SSM6x16 Motorcable Coupling nut for motorcable Coupling nut for maincable Main Cable euro Screw washer nut Rear plate Panel screw Front plate Sensor LED cable On Off Switch Fuse holder Fuse F2A Magnet Switch Control Unit 220v Control Unit 110v Control Unit 30A 110v Cable clamp Motorunit 1700W 220v Motorunit 1700W 110v Screw Screw Armature 230v Armature 110v End Cover Rubber Fitting Ring Bearing Carbon Brush set 62 63 64 65 66 67 68 69 10 71 72 13 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 92 93 94 95 96 97 98 99 99A 99B 996 99D 99E 100 101 102 103 109 110 111 080 4312 100 0372 080 0381 080 0382 100 4388 100 0391 080 4401 100 0458 040 0161 080 4320 080 4321 100 0426 080 4431 080 4324 080 4411 100 0446 100 0451 080 4326 080 4461 100 0466 100 0471 080 4476 100 0481 080 4486 080 4491 080 4496 080 4332 080 0351 080 4334 080 4336 080 4526 080 4621 080 4342 040 0286 080 4344 100 4346 100 4348 100 4350 100 4351 100 4338 100 4340 100 4349 100 4353 100 4352 100 0581 080 0576 1
5. 3 4 21 16 Hole cutters with cutting depth 75 mm increasing by 1 16 HCX 3 4 21 16 Hole cutters with cutting depth 100 mm increasing by 1 16 Euroboor Cobalt Series For processing steel stainless steel and other high quality steel alloy types IBS 12 mm 130 mm Hole cutters with cutting depth 30 mm increasing by 1 mm IBL 13 mm 130 mm Hole cutters with cutting depth 55 mm increasing by 1 mm Euroboor TCT Series Tungsten Carbide Tipped Cutters with hard metal teeth HMS 14 mm 50 mm Hole cutters with cutting depth 35 mm increasing by 1 mm HML 14 mm 130 mm Hole cutters with cutting depth 50 mm increasing by 1 mm Euroboor TRC Series With hard metal teeth For drilling holes in rails TRCS 190 19 mm Hole cutter with cutting depth 35 mm TRCS 300 30 mm Hole cutter with cutting depth 35 mm TRCS 330 33 mm Hole cutter with cutting depth 35 mm NOTE Hole cutters 12mm 60mm have a 19 05 mm Weldon shank Hole cutters 61mm 130mm have a 31 75 mm Weldon shank Cooling Lubrication 1 Holes for cooling and lubrication oil 2 Fixing screws of Morse Conus Euroboor recommends the use of cooling and lubrication agents Not only do these assist in drilling but they will also lengthen the lifespan of your tools One of the advantages of the use of hole cutters is that cooling and lubrication agent scan be 1 supplied from the inside so that the agents end up in the right place All magnetic drilling machines from Euroboor can be equipp
6. FOR PROFESSIONALS BY PROFESSIONALS USER MANUAL TO REDUCE THE RISK OF INJURY USER MUST READ AND UNDERSTAND INSTRUCTION MANUAL ECO 80 4 Magnetic Drilling Machine SERIAL NO DATE OF PURCHASE 1 Table of Contents 1 FABS OF CONTENTS asedio ten N OOO EA dE ee page 1 DE IIA ZE EEEE EE page 2 A e E page 3 3 Items Included in Delivery eee ssa aaa aaa aaa aaa aaa aaa aaa aaa aa wawa aaa aa nen snnnnnssnsanennnenn page 4 The Hole Cutter OPO CURE SGC COIN ee page 5 Coona UDr O aaa O ana ee page 6 4 Tool Assembly Morse Taper ASSE MD Y anne ae ee em een page 6 IOJECUNECASSEMON een see nee een page 6 DMIECNHUCKASSEMON nennen page 7 Installation of 13mm Chuck by using Adaptor IBK 14 page 7 Installation of 13mm Chuck directly on the motor unit page 7 4 The Magnetic Drilling Machine TAE Magneti Base na AAA ooo tatoo page 7 le e 0 A AO AE GARE O E O RAE page 8 ESPEC e ON nta page 8 AP PRE O A page 10 5 E er E uo oO W Z rado page 11 6 Spareparts amp Exploded VIEW reinen page 12 Read these directions and safety instructions completely and attentively and carefully follow these recommendations All safety measures must be observed at all times when using magnetic drilling machines Improper use and carelessness increase the risk of accidents This is for your own safety Should you have any doubts about the use of th
7. agnetic drilling machine 2 The On Off Switch This switch is used to switch the motor unit On and Off and is included on every Euroboor Magnetic Drilling Machine 3 The Fuse holder with Fuse This Fuse holder is included on every Euroboor Magnetic Drilling Machine and holds the fuse type 5x20 F2A 4 The Magnet LED Indicator This LED indicator shows the generated magnetic force 4 speed Manual Gearbox The ECO 80 4 is eguipped with a 4 speed gearbox The two gear switches makes it possible to choose 4 manual speeds Important is that the closest mechanical gear is selected for the used cutter 385rpm left switch up right switch down 245rpm left switch up right switch up For hole cutters 20 40mm 175rpm left switch down right switch down For hole cutters 40 60mm 110rpm left switch down right switch up For hole cutters 60 80mm left and right is seen from front of motorunit Note that the mentioned cutter sizes is only a indication Depending on variables as the condition of the used cutter hardness of material or if oil is used the best drilling speed can be slight different as mentioned above To select other gear turn off motorunit and main power Push the black switch on the side of the gearbox and slide to other position A slight turn of the output shaft by hand while sliding the black switch to the other position can be necessary to line up the gears inside Proof that the gear is locked if th
8. e Do not use oil because the oil can drip into the motor unit When using this machine you MUST wear ear and eye protection Euroboor has included these articles as standard accessories for your own safety Do NOT touch the drill when it is running Always follow the recommendations for personal protection when using this tool Before use Euroboor magnet drilling machines are specially designed for drilling holes is steel possibly expanded by the possibility of tapping reaming countersinking depending on model Euroboor magnetic drilling machines may not be adapted and or used for applications other than those they were designed for including driving other machines Make sure that you can oversee the entire work areas from where you are operating this machine Use barriers to keep others away Do not use the machine in places subject to hazard of explosion electrical tools produce sparks which may ignite flammable materials or gasses To prevent electrical shocks do not use the machine in moist or wet conditions or environments Always operate this tool using both hands Make sure the work piece is always clamped down safety This magnetic drilling machine is equipped with a lead and plug approved for the country or region it is to be used in The yellow green wire in the lead is the earth wire Never connect this to a pole under voltage All Euroboor magnetic drilling machines are manufactured to use with AC current and not suitab
9. e black switch comes back to front Drilling Now that you have read the explanatory information and safety recommendations above you are ready to actually start drilling Follow these 10 steps for best drilling result 1 10 Use the tip of the pilot pin to determine the center of the hole to be drilled Turn the magnet on and verify that the drill is in the right position and that the machine is pushed tight against the work piece If your machine is equipped with a auto coolant system put open the valve to release the oil If your machine does not have a auto coolant system fill the holes of the spindle with oil Turn the motor on at the highest setting and allow it to run at full speed Turn the arms to start drilling Apply only a slight pressure when the hole cutter touch the metal Do not push the hole cutter with force into the metal Apply a regular pressure while drilling The drilling performance does not improve by putting more pressure on the tool Too much pressure will overload the motor and your hole cutter will be worn sooner Let the cutter do the job and give it time to cut the metal Adjust the oil supply when necessary if your drill does not have a auto coolant system stop drilling regularly refill the holes of the spindle and continue drilling Apply less pressure when the drill cuts through the material Turn the arms to put the motor in highest position and turn off the motor unit Remove t
10. ed with a automatic cooling system which provides a guaranteed supply of the cooling and lubrication agents from the inside If your machine is not be equipped with an automatic coolant system it will still be possible to cool from the inside Use the holes in the morse conus number 1 in picture for this purpose by squirting the cooling and lubrication agent through them and fill the morse conus NOTE For vertical or upside down processing Euroboor recommends the use of a drilling compound or paste like IBP50 2 4 Tool Assembly Morse Taper Assembly Mount the Morse Taper into your machine by push it firm into the shaft ectending from the motorunit Beware that the tip on top of the Morse Conus is in line with the shaft To take the Morse Conus out use the Ejector Pin to force it out Hole Cutter Assembly Pilot Pin Center hole in shank of Hole Cutter Shank of Hole Cutter Groove or flatted surface for oil pass Mm B w N e Flat surface for fixing Hole Cutter 1 e 4 Clean the inner wall and the shaft of the Hole Cutter to ensure proper oil supply First insert the Pilot Pin into the center hole of the Shank After that you can slide 2 the Hole Cutter assembly into the spindle or morse conus of your Magnetic Drilling 5 3 Machine After sliding the Hole Cutter Assembly into the morse conus make sure the two flat surfaces number 5 in picture are located exactly in front of the two fixing screws of your spindle
11. he burr metal chips and clean the cutter and surface without getting injuries Caution The metal piece drilled out can be sharp and very hot 5 Maintenance Just as every magnetic drilling machine with moving parts your Euroboor magnetic drilling machine also needs regular maintenance service A few recommendations follow Clean all dirt dust metal chips and burrs of your magnetic drilling machine Regularly check the carbon brushes for wear Replace any defective parts immediately This prevents properly function parts from being damaged Adjust your guide regularly and make sure it is clean and greased This prevents any movement from being created and the spindle triangular guide steady and guide parts from excessive wear or damage The guide can be adjusted by loosening the setting nut 7 on spare part drawing with included wrench 8 tightening the setting screws H5 on spare part drawing with included Allen key 2 5 and tightening the setting nut 7 again with included wrench 8 The adjustment is done well when the motor unit can be turned to every possible position without falling down by its own weight Check the grease in the gearbox regularly and replace it if necessary We recommend you to store your machine on its side regularly so that the gear box grease can run back to where the gears are This is very important when you have used your machine non horizontal or upside down Repair modification and inspection
12. is machine please contact your supplier 2 Safety 10 11 12 13 14 15 During any work on non horizontal components the machine must always be secured with the supplied safety chain The magnetic drilling machine may only be used on a flat and clean foundation If the machine or the lead show signs of damage the magnetic drilling machine must be switched off immediately Wearing safety glasses hearing protection and protective clothing is necessary Do not wear any loose clothing or jewellery that may get entangled in the moving parts of the magnetic drilling machine Use only accessories or parts that are recommended by Euroboor During drill operations the hole cutter must be cooled and lubricated with good quality cutting or lubrication oil The motor must be switched off when tightening the machine with the safety chain When changing a hole cutter the magnetic drilling machine must be disconnected from power supply Clean the area around the machine regularly Keep the bottom of the magnet and keep it clean and dry Regularly inspect whether all screws nuts and bolts are tight Remove the burr or slug from the hole cutter after each hole Caution the part may be hot Before using the machine make sure it is connected to the correct voltage and that all grips and parts are tightly attached When using the drill on non horizontal surfaces you must use a drilling compound or cutting past
13. is placed on Metal chips oil or other dirt under the magnet If the LED indicator lights up GREEN the magnet is generating sufficient attachment force If the LED indicator lights up RED the magnet may not generating sufficient attachment force We would like to point out that this is only an indication and not a certainly that the magnet will not release from the material Euroboor accepts no liability ensuring from the magnet indicator not functioning or functioning poorly Make sure that the magnet attaches tightly to the work piece before turning on the motor unit of the magnetic drilling machine Euroboor magnets have 2 coils make sure that both coils are in contact with the material Do not connect any other machines to the electrical outlet the magnetic drilling machine is plugged into as it may result in the loss of magnetic force Always use the safety chain included Drilling above your head is extremely dangerous and is not recommended For the use of magnetic drilling machines on pipes not flat or non magnetic materials we refer to our brochure or our website www euroboor com where several vacuum tightening systems and pipe clamping systems are mentioned The Control Panel The control panel on your magnetic drilling machine is designed for maximum operating facility and safety 1 The Magnet Switch This switch is used to switch the main power and also the magnet On and Off This switch is included on every Euroboor m
14. le to work on DC current Make sure the magnetic drilling machine is connected to a stable power supply Euroboor do not recommend the use of a generator or other mobile power supply for power supply Euroboor does not recommend the use of extension cables If there is no other way use good quality cables and keep extension cables as short as possible Be aware that long power leads can cause less current 3 Items Included in Delivery PilotPin NO Carrying Case YES MorseTaper YEs Drill Chuck 13mm No Tap Collets M10 M12 M14 M16 NO AllenKey25 YES AllenKey4 VES AllenKeyS YES YES YES YES YES ES Allen Key 6 Safety Glasses Safety Gloves 4 The Hole Cutter Hole Cutter selection There are many different types of steel It is not possible to drill all these types of steel with 1 type of cutter Euroboor recommended the following Euroboor HSS Series For drilling holes in general 37 52 steel and aluminium HCS 12 mm 130 mm Hole cutters with cutting depth 30 mm increasing by 1 mm HCL 12 mm 130 mm Hole cutters with cutting depth 55 mm increasing by 1 mm HCY 20mm 50 mm Hole cutters with cutting depth 75 mm increasing by 1 mm HCX 20mm 50 mm Hole cutters with cutting depth 100 mm increasing by 1 mm Also available in inch sizes HCS 7 16 5 Hole cutters with cutting depth 30 mm increasing by 1 16 HCL 7 16 5 Hole cutters with cutting depth 55 mm increasing by 1 16 HCY
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