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1. 0 vr rn ee ee 16 L LEDS 239 3 9xkoom doe Rv asi 17 39 M MEMNON uuu a be he Rom dh eum VO Rm mo oon 16 WHC Ws 6 es 4S ee we od ee 6 DE di 29 Microprocessor 4 26k 8444644484 16 Mount the HMI to the Panel 10 MOUSE Lose oe und Rek KEER DS Ps 18 N NEMA rating 22s 5 NEMA Rating oes Xxx ee ke 5 Noise Immunity 0 0 22 o9 o gem EG N 8 O On Off Switch sere ewe ee ws 15 P Panel Preparation 2222s 9 Port wiring 2 xx 665 Se ed we N Sam x 9 Power ED 2446444524944 4 44644444 17 Power supply gt 44 4648 20 44484 eas 8 Power Supply 234 xkocsk 9 xx eda i 8 Priser 3 44 Xa ue ue dx ed 23 S Safety Precautions ik 4 4444 544 6 Serial Ports 2 arr rv ss ee ee 18 Soft keyboard aa sa sm x se ho n 16 Specifications s oo 3 o3 939v ss 25 T TOUCHSCTCGH oue da we ox owe N ee w A 16 U Unpacking s seses aa 9x6 Do 493 Eo 3x3 5 Upgrade amp voss 46a oko 93s eee ow s 23 USB oo tase oe eve se ees 23 V VGA EE Oe MOE HE eee eae 23 W Wall mounting 11 Windows XP 2464546 umor dew ee s n 2 1010 1020 Rev 00
2. Enhanced real time processing High speed performance Multimedia and Web browsing capabilities Connectivity with PCs Servers PLCs and other devices List of Features The Gold Series comes in a variety of configurations and has a whole host of features that make it the ideal open platform Panel PC for every application One Ethernet port for networking or Internet 1010 1020 Rev 00 Introduction USB Ports Serial ports for RS232 R 422 or RS485 Built in 256 MB RAM Configurations of up to 60 MB Hard Disk Space High speed processors High brightness high contrast touchscreens CompactFlashTM port Audio in out Preloaded with Windows XP Anodized aluminum enclosures with electrogalvanized steel chassis Sealed front panels 1010 1020 Rev 00 4 Gold Series Installation amp Operation Manual This page left intentionally blank 1010 1020 Rev 00 Installation Instructions 5 Chapter 1 Installation Instructions Before You Begin Please read the following for proper handling of your new Panel PC Unpacking the Unit Carefully unpack the Panel PC Please read any instructions or cautions that appear on the shipping container Check all material in the container against the enclosed packing list Maple Systems Inc will not accept responsibility for shortages against the packing list unless notified within 30 days The equipment and its accessories were inspected and tested by Maple Systems before shipment al
3. 5 Unpacking the Unit 5 Managing Electrostatic Discharge 5 CE Compliance 5 NEMA Rating ss vaar vas 5 FCC Class A Rating 5 Environmental Considerations 6 Safety Precautions 6 Control Panel Grounding 7 Connect Panel PC Chassis Ground to Control Panel 7 Power Supply Selection 8 Cable Routing and Noise Immunity 8 Installation llle 9 Connect the Panel PC to Power 9 Panel Preparation 4 10 Mount the Panel PC to the Panel 10 Chapter 2 System Features 13 Encdosure e eee 14 On Off Switch aauvavas 15 Microprocessor and Memory 16 Hard Drive 2 00022 vn aan 16 Display and Touchscreen 16 Keyboard Input 00 16 Soft Keyboard 4 16 BEDS eder 17 Hard Drive LED 17 Power LED Lys v9 ee we bd ge aa 17 Mouse Input SS SS Es SS navn 18 Serial Ports SS ES ss ss vvs 18 COMI R S232 ss SE se 18 COM2 RS232 422 485 19 COM3 RS232 amp COMA RS232 22 Ethernet Port 0004 23 USB Ports 23 VGA Port 0 00 eee ravnen 23 Parallel Printer Port 23 Compact Flash Port 23 Audio Ports 00 000 ee rava 23 F eda EN 23 kid ae N EE RE RE TU 23 Line OUT i ou iom dice ES 23 Upgrad
4. Generic domestic and light industrial environments EN50082 2 Generic heavy industrial environments Power Requirements Input Voltage 24 VDC Power Requirement 60W DC Backup Battery 3 0 V CR2032 for Clock Display Type SVGA TFT 800 x 600 pixels Size 8 4 inches 213mm diagonal Backlight CCFL with 20 000 hour minimum lifespan Display 16 Million color TFT 220 cd m contrast controlled by potentiometer on rear Touchscreen Type 5 wire analog resistive Light Transmission 82 Life 10 million keypresses Communications Serial ports 2 Ports DE9S COMI RS 232 1010 1020 Rev 00 26 COM2 is RS 232 RS422 RS485 Baud Rates 9600 19200 38400 57600 115200 Type Point to point serial communications USB Ports 2 USB 1 1 Ethernet 10 100 1000 BaseT Ethernet Internal Features Microprocessor Via Eden 733 MHz Memory 256 MB SDRAM expandable to 512 MB Audio Port Line In Line Out Mic Built in real time clock Storage Built in Type II Compact Flash Port 1010 1020 Rev 00 Gold Series Installation amp Operation Manual Specifications 27 PC110A Mechanical Material Anodized aluminum bezel and electro galvanized steel chassis Mounting Panel Wiring AC input jack for power and D style communication connectors Weight 13 2 pounds 6 kg Environmental Protection NEMA 4 IP65 Operating Temperature 32 to 104 F 0 to 40 C Storage Temperature 4 to 140 F 20 to 60 C Operating Humidi
5. Operation Manual Setting COM2 jumpers on PC215A PC217A for RS232 RS422 or RS485 JP11 RS 232 422 485 COM2 Selection COM is selectable for RS 232 422 485 function The jumper settings are as follows COM 2 JUMPER SETTING JUMPER ILLUSTRATION FUNCTION pin closed dels sj elei e C 1 19 2 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 RS 485 1 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Manufactory default RS 232 COM3 RS232 amp COM4 RS232 Pinout 12345 b 7 8 Pin Symbol Function l DCD Data Carrier Detect 2 Receive 3 Transmit 4 DTR Data Terminal Ready 5 Signal Ground 6 Data Set Ready 7 RTS Ready to send output 8 CTS Clear to send 9 Not used 1010 1020 Rev 00 System Features 23 Ethernet Port A 10 100 1000 Mbps Ethernet port is available for connection to a network switch or router allowing high speed networking communications options On the PC USB Ports All Gold Series Panel PCs have USB ports for connection of USB devices including USB mouse keyboard printer video and other devices with a USB connector The PC108 and PC110 have two USB 1 1 host ports and the PC215 and PC217 have two USB 2 1 host ports VGA Port Video equipment such as a projector or additional display can be connected to the VGA ports of the PC215A and PC217A Maximum resolution of VGA monitors is 1600 x 1200 It may be necessary to download drivers for any additio
6. Rev 00 34 Gold Series Installation amp Operation Manual Maple Systems Inc Dimensional Outline http www maplesystems com Last revised August 31 2006 P C 11 0A lop View 11 02 220mm i14 8 38 213mm 80mm Side View 6 29 160mm 9 13 232mm Front View 1 34 34mm 137 io 35mm 9 92 252mm 9 84 250mm E ET Cutout dimensions amp E PC110A amp c 9 92 252mm W x 8 07 205mm H c c OG Rear View Bottom View A ON OFF Switch D LAN 10 100 1000 Mbps G 4x COMSs pin 9 support 5V or 12V B CompactFlash Slot E Audio Line in MIC and COM2 for RS232 422 485 C AC Jack 100W Line out H 2xUSB 1 1 F Parallet Port SSP EPP ECP Brightness control Dimensions are in inches min J Mouse and Keyboard 1010 1020 Rev 00 Appendix B Dimensional Outlines amp Panel Cutouts 35 Maple Systems Inc http www maplcsystcms com Last revised August 29 2006 Top View 15 74 400mm 12 02 305 50mm i Front View 14 50 371mm 14 17 360mm Bottom View A 2xUSB2 0 D B LAN 10 100 1000 Mbps E C VGA 1600 x 1200 max 11 81 300mm 10 07 256mm 9 08 230 80mm 10 54 267 76mm Mouse and Keyboard 4 x COMs pin 9 support 5V or 12V COM2 for RS232 422 485 Dimensions are in inches mm Dimensional Outline PC215A 3 90 99 30mm Side View 2 42 61 6mm 0 43 11m
7. Rev 00 6 Gold Series Installation amp Operation Manual Environmental Considerations The Gold Series is designed to operate in temperatures from 0 40 C It is intended for indoor installations and not designed for outdoor applications Avoid installing the Gold Series in environments with severe mechanical vibration or shocks Do not install the computer in enclosures with rapid temperature variations or high humidity Either will cause condensation of water inside the device and eventual damage to the computer Safety Precautions Please observe the following precautions when installing the Gold Series Panel PCs Failure to comply with these restrictions could result in loss of life serious personal injury or equipment damage Warning Danger of explosion if battery is incorrectly replaced Replace only with the same or equivalent type recommended by the manufacturer Dispose of used batteries according to manufacturer instructions Warning Some of the internal parts of the system may have high electrical voltage We strongly recommend that qualified engineers open and or disassemble the unit Warning Disconnect this equipment from any AC outlet before cleaning Do not use liquid or spray detergents for cleaning Use a damp cloth Warning Keep this equipment away from humidity gt D D e eE eR e e Warning The openings on the enclosure are for air convection Protect the equipment from overheating DO NOT COVER THE OPEN
8. 1010 1020 Rev 00 Did sy eries V INSTALLATION AND OPERATION MANUAL Systems INC 808 134th Street SW Suite 120 Everett WA 98204 7333 USA Phone 425 745 3229 Fax 425 745 3429 E mail maple maple systems com Web www maplesystems com COPYRIGHT NOTICE This manual is a publication of Maple Systems Inc and is provided for use by its customers only The contents of the manual are copyrighted by Maple Systems Inc reproduction in whole or in part for use other than in support of Maple Systems equipment is prohibited without the specific written permission of Maple Systems Gold Series is a trademark of Maple Systems Inc IBM PC AT and PS 2 are trademarks of International Business Machines Corporation Windows CE is a trademark of Microsoft Corporation WebStudio is a trademark of Indusoft Corporation All other brand and product names mentioned herein are trademarks or registered trademarks of their respective holders WARRANTY Maple Systems warrants each product to be free from electrical and mechanical defects in materials and workmanship for a period of one year from the date of shipment This warranty does not apply to defects in the Products caused by abuse misuse accident casualty alteration negligence repair not authorized by Maple Systems use on current or voltages other than specified by Maple Systems or application or installation not in accordance with published instruction manuals Th
9. 12 MB SDRAM PC215A PC217A 512 MB DDR 1 GB DDR Hard Drive PC108A PC110A 3 5 60 GB 3 5 80 GB PC215A PC217A 3 5 80 GB CD DVD PC108A PC110A Not Available 37 1010 1020 Rev 00 38 Gold Series Installation amp Operation Manual PC215A PC217A Slim CD ROM drive Slim CD RW drive Slim DVD R drive Slim DVD RW drive Floppy Drive PC108A PC110A Not Available PC215A PC217A Slim 1 44 Floppy Disk Drive CompactFlash Drive PC108A PC110A Standard PC215A PC217A IDE CompactFlash Card Module Other upgrades and options may be available Contact Maple Systems for more information 1010 1020 Rev 00 Index Index A Audio 4 245 dou em om x9 ee eke ad N 23 B brightness control 16 C Cable Routing o aooo 8 Cable Routing and Noise Immunity 8 CE Compliance gt a ss x xe xG ER does 5 COMI Greve er 18 COM2 ies sd 19 GOM 22x 6 e244 be eee 9 22 Compact Flash 44 BE 4 9X 23 Control panel grounding 7 D Display oe RE s oos dew ROW m d 16 E Electrostatic Discharge managing 3 Enclosure 4 xoxo x m9 RR SA 14 Ethernet uuo duce ox Sor Ah ERA RE e E d N 23 Permer LED o esa s 6 xke ww owe s 17 F PCC Glass A ws de VA BR WO He Bae 5 FCC Class A Rating 5 G Grounding os oa bate ESE AAR oe 7 H Hd EER ba daad ee RE N 16 Hard Drive LED 17 I Installing the OIT rn 9 K Keyboard
10. 4VDC 60W upgrade Fan standard Fanless optional not compatible with 120VAC Options amp Upgrades for PC215A and PC217A PC200 Series Items Options Intel Celeron 2 0 Ghz standard Intel Celeron 2 4 Ghz CPU upgrade Intel Celeron 2 6 Ghz upgrade Intel Celeron 2 8 Ghz upgrade Intel Pentium 4 2 4 Ghz upgrade Intel Pentium 4 2 8 Ghz upgrade Memo 256 MB DDR standard 512 MB DDR upgrade 1 ty GB DDR upgrade Hard Drive 3 5 40 GB standard 3 5 80 GB upgrade Compact Flash IDE CompactFlash card module option Slim CD ROM option Slim CD RW option Slim PUD TINE DVD R option Slim DVD RW option Floppy Drive Slim 1 44 Floppy Drive option 1010 1020 Rev 00 Specifications 25 Appendix A Specifications PC108A Mechanical Material Aluminum front bezel and electro galvanized steel chassis Mounting Panel Wiring DC input jack for power and D style communication connectors Weight 11 pounds 5 kg Environmental Protection NEMA 4 IP65 Operating Temperature 32 to 104 F 0 to 40 C Storage Temperature 4 to 140 F 20 to 60 C Operating Humidity 20 90 RH non condensing Electrical Noise Emissions and Immunity Emissions EN55011 Group 1 Class B Generic commercial light amp heavy industrial environments EN50081 1 Generic domestic and light industrial environments EN50081 2 Generic heavy industrial environments Immunity EN50082 1
11. 7A connect a three pronged 100 240 VAC power adapter with 200 W output to the AC jack Use the power cable to plug into the connector on the back of the unit The PC108A has a DC power supply on the side of the unit To connect the PC108A to power connect a 24 VCD with 60W output to the DC jack on the side of the unit 1010 1020 Rev 00 10 Gold Series Installation amp Operation Manual Panel Preparation A metal panel or mounting surface with a minimum thickness of 15 gauge 0 059 inch 3 3mm if cold rolled steel or hardened steel or 10 gauge 0 101 inch 2 6mm if aluminum alloy 6061 T6 preferred is required Thinner panels or surfaces may bow between the mounting clamps and not form a seal with the gasket The area of the panel or mounting surface where the gasket comes into contact must be flat and free of scratches pits and other features that prevent the gasket from sealing properly If the panel or mounting surface is not uniform thick flat stiff or smooth enough then a sealant such as silicone may be required WARNING The touchscreen computer requires a stiff flat smooth mounting surface free of blemishes to seal properly to NEMA 4 The diagrams in Appendix C show the dimensions of the panel cutout required for proper installation of the all models Clean and deburr the panel cutout before the touchscreen computer is installed Mount the Panel PC to the Panel The Gold Series Panel PC can be mou
12. A at 115 Vac The power cable for the Panel PC should be 18A WG 2 conductor wire with a shield drain wire and protective shield foil or braid The shield drain wire must be connected to earth ground at both ends of the cable Please refer to the Connect the Panel PC to Power section for more information A power line filter installed at the AC input to the Panel PC power supply is highly recommended as a safeguard against conducted RF noise which is often present on factory power lines The wires connecting the output of the power line filter to the power supply should be kept as short as possible to minimize any additional noise pickup The case of the power line filter should be connected to a quiet earth ground The power line filter should have a current rating of at least 3 Amps with common mode and differential mode attenuation Do not use the power supply used to provide power to the computer to power switching relays solenoids or other active devices ACD DE 7 oe AC jack AC jack on back of Panel PC for power connection Cable Routing and Noise Immunity Follow these guidelines when routing cable to the Panel PC e Always route the computer communication cable and the power cable away from any AC voltage or rapidly switching DC control lines e Never bundle the computer cables together with 120V AC power wires or with relay wiring e Try to keep at least 8 inches 20 cm of separation between the Panel PC cables an
13. INGS Warning Make sure the voltage of the power source is correct before connecting the equipment to the power outlet Warning Position the power cord so that people cannot step on it Do not place anything over the power cord Warning Ifthe equipment is not used for a long time disconnect it from the power source to avoid damage by transient over voltage Warning Never pour any liquid into an opening This could cause fire or electrical shock Warning Never open the equipment For safety reasons the equipment should be opened only by a qualified service technician 1010 1020 Rev 00 Installation Instructions 7 Warning If any of the following situations arise get the equipment checked by qualified service personnel The power cord or plug is damaged Liquid has penetrated into the equipment The equipment has been exposed to moisture l l e The equipment does not work well or you cannot get it to work according to the installation reference guide e The equipment has been dropped and damaged e The equipment has obvious signs of breakage DO NOT LEAVE THIS EQUIPMENT IN AN UNCONTROLLED ENVIRONMENT WHERE THE STORAGE TEMPERATURE IS BELOW 20 C 4 F OR ABOVE 60 C 140 F IT MAY DAMAGE THE EQUIPMENT In addition please observe all of the following safety precautions Read these instructions carefully Keep this manual for later reference e For
14. RS232 RS422 or RS485 COM2 is configurable as RS232 RS422 or RS485 by configuring jumpers To do this jumper pins must be configured at JP11 for the PC215A and PC217A or at JP3 for the PC108A and PC110A all of which are clearly labeled on the boards of each Panel PC Configuring Jumpers Jumpers consist of two or three metal pins with a plastic base mounted on the card Using a jumper cap it is possible to connect the pins Hardware is set up by opening or closing jumper pins Jumper Definition Representation in Diagram UL 2 pin jumper n al sr oo Thr 1010 1020 Rev 00 20 Gold Series Installation amp Operation Manual DODD OOo wo jumper block jumper cap Iu 2 pin jumper closed enabled 3 pin jumper 2 3 pin closed enabled OO OO Jumper Block 1 2 pin closed enabled h ka 1010 1020 Rev 00 System Features Setting COM2 jumpers on PC108A PC110A for RS232 RS422 or RS485 JP3 RS 232 422 485 COM2 Selection COMB is selectable for RS 232 422 485 function The jumper settings are as follows COM 2 JUMPER SETTING JUMPER ILLUSTRATION FUNCTION pin closed 1 2 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Manufactory default RS 232 21 1010 1020 Rev 00 22 Gold Series Installation amp
15. and Ports 1010 1020 Rev 00 14 Gold Series Installation amp Operation Manual A USB B Ethernet 10 100 1000 C VGA D Mouse amp Keyboard E Serial COM ports F Parallel Port amp Digital VO port 3 Audio Line in Mic amp Line out H AC Jack ON OFF G Rear View Bottom View PC215A Hardware and Ports A USB B Ethernet 10 100 1000 C VGA D Mouse amp Keyboard E Serial COM ports F Parallel Port amp Digital 1 0 Port G Audio Line in MIC amp Line out H AC Jack ON OFF Rear View Bottom View PC217A Hardware and Ports Enclosure All Gold Series Panel PCs have anodized aluminum bezels with electrogalvanized steel chassis and fully sealed front panels 1010 1020 Rev 00 System Features On Off Switch 15 Each Gold Series Panel PC ON OFF switch is a toggle located on the unit Locations for each unit are pictured below On the toggle switch indicates ON and O indicates OFF PC108A Side View of PC108A PC110A Rear View of PC110A PC215A PC217A Sa Bottom view of PC215A PC217A 1010 1020 Rev 00 16 Gold Series Installation amp Operation Manual Microprocessor and Memory Standard models of the Gold Series Panel PCs come with the following microprocessors Where indicated microprocessor can be upgraded Model Microprocessor Upgradable To PC108A Via Eden 733 MHz processor Not avai
16. cals exist All in one platform The CPU DRAM and even Windows XP are integrated The Gold Series Panel PC is a plug and play machine EMI protection The Gold Series is CE rated Excellent display characteristics Displays have high brightness high contrast and high resolution TFT displays with wide viewing angles 16 million colors and touchscreens Powerful communications capability The Gold Series provides serial ports Ethernet port USB ports and audio input output Compact flash is also available Windows XP Support The Gold Series offers platform support for Windows XP Professional The Windows XP operating system allows the user to develop his own application software or use a number of available third party applications There are currently FOUR standard models in the Gold Series Model Display Resolution LCD Type Ld Touchscreen Ethernet EE PC217A 17 1280x1024 JE AU color 300 Yes Windows XP Basics Gold Series Panel PCs come preloaded with Windows XP Professional Windows XP Professional is a real time operating system for use in business and industrial PCs With a complete operating system and features including support for Windows Server domains and dual processors Windows XP 1s a stable and fast graphical user interface operating system that provides the security and reliability needed in business settings Some basic benefits of Windows XP Professional include e Secure networking
17. cations USB Ports 2 USB 2 0 12 mbps Ethernet 10 100 1000 BaseT Ethernet Communications Internal Features Microprocessor Intel Celeron 2 0 GHz expandable to Intel Pentium 4 2 8 GHz Memory 256 MB DDR expandable to I G Audio Port Line out Line in Mic Built in real time clock 1010 1020 Rev 00 Specifications 31 PC217A Mechanical Material Anodized aluminum bezel with electro galvanized steel chassis Mounting Panel Wiring AC input jack for power and D style communications connectors Weight 28 6 pounds 13 kg Environmental Protection NEMA 4 IP65 Operating Temperature 32 to 104 F 0 to 40 C Storage Temperature 4 to 140 F 20 to 60 C Operating Humidity 20 90 RH non condensing Electrical Noise Emissions and Immunity Emissions ENS5011 Group 1 Class B Generic commercial light amp heavy industrial environments EN50081 1 Generic domestic and light industrial environments EN50081 2 Generic heavy industrial environments Immunity EN50082 1 Generic domestic and light industrial environments EN50082 2 Generic heavy industrial environments Power Requirements Input Voltage 100 120 VAC 60 HZ or 200 to 240 VAC 50 HZ Power Requirements 200 W AC Backup Battery 3 0 V CR2032 for clock Display Type SXGA Color TFT LCD Size 17 inches diagonal 432 mm Backlight CCFLwith 50 000 hour minimum lifespan Display 16 million color TFT 300 cd m 500 1 contrast Touchscreen Type 7 wire ana
18. d other power wiring If voltages greater than 120V AC are used in the system greater separation is required e Ifthe Panel PC cables must come near AC wiring make sure they cross at 90 degrees e Run AC power wires in a separate grounded conduit to reduce electrical noise interference e Keep the cable lengths for the computer as short as possible Do not coil excess cable and place it next to AC powered equipment e Cover any equipment used in the enclosure that operates at high frequency or high current levels with a grounded metal shield 1010 1020 Rev 00 Installation Instructions 9 Installation It is necessary to follow all installation procedures described in this chapter for electrical noise immunity and CE compliance Your Maple Systems Panel PC is designed to connect easily to your PLC External rear connectors provide quick connections for power communications and programming wiring There are four serial port connections on the rear of the touchscreen computer COM1 COM3 and COM4 are fixed for RS 232 while COM2 is selectable for RS 232 RS 422 RS 485 Connect the Panel PC to Power The PC110A PC215A and PC217A all have AC jacks for connection of an AC power adapter EOG ns 7 38 LE s mm gea e32 oo l Ez reel ETER LOT Cv IET REEL JM HO AC jack To connect the PC110A connect a three pronged 100 240 VAC power adapter with 100 W output to the AC jack To connect the PC215A and PC21
19. e Options 4 23 Options amp Upgrades for PC108A and PC110A PC100 Series 24 Options amp Upgrades for PC215A and PC217A PC200 Series 24 Appendix A Specifications 25 PEIGBA we ie e S ACE IR N Sa WE NR 25 gee EER EO EE EE Ed 27 FEI DA Cn 29 FOI Asser Ge eee ee 31 Appendix B Dimensional Outlines amp Panel BT lo SEA ARE AE OT ORE KOOR TT 33 Appendix C Upgrades 37 Microprocessor llle 37 PC1O8A PCIIOA 37 PC215A PC217A lees 37 Memory llle 37 PC1O8A PCIIOA 37 PC215A PC217A lees 37 Hard Drive 2 002 eee 37 PC1O8A PCIIOA 37 PC215A PC217A lees 37 CE DYD dv AERE E ERE Nd RS 37 PC1O8A PCIIOA 37 PC215A PC217A lees 38 Floppy Drive ox ese RETIA EA 38 PC1O8A PCIIOA 38 PC215A PC217A lees 38 CompactFlash Drive 38 PC1O8A PCIIOA 38 PC21ISAPCZI IA sa Sed oe hee wks 38 Introduction 1 Introduction Welcome Welcome to the Maple Systems Gold Series of Panel PCs This powerful family of touchscreen Panel PCs can be configured with any Windows XP 2000 compatible HMI software such as Maple Systems WebStudio to connect to programmable logic controllers PLCs and motion controllers providing the human machine interface in industrial applications This manual explains the ins
20. e secondary mouse button usually the right mouse button once Right clicking usually opens shortcut menus Right click The following terminology will be used when referring to computers and PCs Term Meaning Panel PC Refers to the Gold Series Panel PC computer or PC Refers to a desktop PC not the Gold Series Panel PC The following table identifies symbols and margin icons Icon Meaning gt Identifies a procedure g Indicates a reference to additional information z Indicates an important note 1010 1020 Rev 00 2 Gold Series Installation amp Operation Manual What is a Gold Series Panel PC The Gold Series Panel PC is a fully functional computer that is built to withstand the harsh conditions found in industrial environments Preloaded with Microsoft Windows XP the Gold Series Panel PC can be configured for industrial automation using most XP compatible operator interface or SCADA software such as our industrial automation software WebStudio Gold Series models come with a variety of standard features and the system can be enhanced with available upgrades and accessories Advantages of the Gold Series Panel PCs include Extremely rugged components The electrogalvanized steel chassis with aluminum bezel and fully sealed front panel allow Gold Series Panel PCs to be placed in harsh industrial environments where heat dust water steam and corrosive chemi
21. ev 00 18 Gold Series Installation amp Operation Manual Mouse Input Navigation on the Gold Series Panel PC can be accomplished either via the touchscreen or via attachment of a mouse Two options are available for attaching a mouse by either using the mouse port or attaching a USB mouse Any Windows compatible mouse device can be plugged into one of the Panel PC s keyboard mouse ports or a USB mouse can be plugged into one of the Panel PC s USB ports Because Gold Series Panel PCs are pre loaded with Windows XP most mouse devices are plug and play Serial Ports The PC215 and PC217 have four DE9 connectors for serial devices and the PC108 and PC110 have two COMI COM3 amp COM4 are fixed for RS 232 COM2 is selectable for RS232 422 485 The pinouts for each port are below z Restrict cable length to less than 500 feet 150m for RS 422 RS485 devices and less than 50 feet 15m for RS 232 devices in order to avoid communication problems COM1 RS232 Pinout 123545 br g Pin Symbol Function l DCD Data Carrier Detect 2 RxD Received Data 3 TxD Transmitted Data 4 Data Terminal Ready 5 Signal Ground 6 Data Set Ready 7 Ready to send output 8 CTS Clear to send 9 Not Used 1010 1020 Rev 00 System Features 19 COM 2 RS232 422 485 Pinout 12345 br 9 Pin RS232 RS422 RS485 Not used Not used Not used Not Used Not used Not used Configuring for
22. is warranty is in lieu of any other warranty either expressed or implied Maple Systems liability is limited to the repair or replacement of the Product only and not costs of installation removal or damage to user s property or other liabilities If Maple Systems is unable to repair or replace a nonconforming Product it may offer a refund of the amount paid to Maple Systems for such Product in full satisfaction of its warranty obligation Maximum liability of Maple Systems is the cost of the Product Information furnished by Maple Systems Inc is believed to be accurate and reliable However no responsibility is assumed by Maple Systems for the use of this information nor for any infringements of patents or other rights of third parties which may result from its use No license is granted by implication or otherwise under any patent or patent rights of Maple Systems Inc Maple Systems retains the right to revise or change its products and documentation at any time without notice IF SERVICE IS REQUIRED Package the unit in its original packaging container or if unavailable any suitable rigid container If a substitute container is used surround the unit with shock absorbing material damage in shipment is not covered by the warranty Include a letter with the unit describing the difficulty and designating a contact person Send to the following address Maple Systems Inc 808 134 Street SW Suite 120 Everett WA 98204 7333 Only P
23. l of the equipment should be in good working order Examine the equipment carefully if any shipping damage is evident notify the carrier immediately You are responsible for claim negotiations with the carrier Save the shipping container and packing material in case the equipment needs to be stored returned to Maple Systems or transported for any reason Managing Electrostatic Discharge It is best NOT to remove the rear enclosure of the Panel PC When the rear part of the enclosure is removed the circuitry inside is exposed to possible damage by electrostatic discharge during handling Minimize the possibility of electrostatic discharge by e Discharging personal static by grounding yourself prior to handling the computer e Handling the computer at a static free grounded workstation Connecting the frame ground connector of the computer to a clean earth ground Placing the computer in an anti static bag during transport CE Compliance The Gold Series Panel PCs have been tested to conform to European CE requirements per Council Directive 89 336 EEC The European Union created these requirements to ensure conformity among products traded in those countries Specifically the Gold Series Panel PCs meet or exceed the noise emissions and immunity requirements as set forth in the EN50081 Emissions and EN50082 Immunity standards These products are designed to withstand electrical noise in harsh industrial environments They also confor
24. lable PC110A Via Eden 733 MHz processor Not available PC215A Intel amp Celeron amp 2 0 GHz Up to Intel Pentium IV 2 8 GHz PC217A Intel Celeron 2 0 GHz Up to Intel Pentium IV 2 8 GHz Hard Drive All Gold Series Panel PC standard models have 40 Gig hard drives The PC215A and PC217A can both be upgraded to either 60 Gig or 80 Gig Display and Touchscreen All Gold Series Panel PCs come with touchscreen displays as standard equipment Other display specifications follow Viewing Angle Model Type Colors Resolution Brightness T B L PC108A SVGA TFT LCD 800 x 600 220 cd m 60 40 60 60 PC110A SVGA TFT LCD 16M 800 x 600 220 cd m 65 65 55 55 PC215A XGA TFT LCD colors 1024 x 768 350 cd m2 40 60 60 60 PC217A SXGA TFT LCD 1280 x 1024 300 cd m 70 60 70 70 All displays have brightness control which can be adjusted by means of a brightness control potentiometer on the back of the panel Keyboard Input Two options exist for keyboard input A keyboard can be plugged into one of the Gold Series Panel PC s keyboard mouse ports or USB keyboard and mouse may be plugged into a USB Port Additionally Windows XP Professional allows for use of a soft keyboard that can be displayed on the touchscreen display Soft Keyboard If you choose to use the soft keyboard there is a soft keyboard utility available through Windows XP gt To access the soft keyboard 1 F
25. log resistive Communications Serial ports 4 COM Ports DE9S COMI is RS 232 COM2 is RS 232 RS422 RS485 COM3 is RS232 COM4 is RS232 Baud Rates 9600 19200 38400 57600 115200 1010 1020 Rev 00 32 Gold Series Installation amp Operation Manual Type Point to point serial communications USB Ports 2 USB 2 0 12 mbps Ethernet 10 100 1000BaseT Ethernet Communications Internal Features Microprocessor Intel Celeron 2 0 GHz upgradable to Intel Pentium 4 2 8 GHz Memory 256 MB DDR Upgradable to 512 MB DDR Audio Port Line out Line In Mic Built in real time clock 1010 1020 Rev 00 Appendix B Dimensional Outlines amp Panel Cutouts 33 Appendix B Dimensional Outlines amp Panel Cutouts Maple Systems Inc Dimensional Outline http www maplesystems com Last revised September 1 2006 P C108A Top View 9 72 247mm 322 i 6 77 172mm gt 82mm Side View 5 07 129mm 7 28 185mm o Front View Nm 1 50 a 38mm 8 54 217mm P H 219mm Cutout dimensions PC108A 8 62 219mm W x 5 45 164mm H 6 37 162mm 6 45 164mm Rear View Bottom View A Brightness control D 2x COMs supports 5V or 12V G Audio Line in MIC and Line out B 2x USB 1 1 COM2 for RS232 422 485 H LAN 10 100 1000 Mbps C ON OFF Switch E Mouse and Keyboard Compact Flash Slot F Parallet Port SSP EPP ECP J DC Power Jack Dimensions are in inches min 1010 1020
26. m 1 05 26 7mm 14 76 375mm Cutout dimensions PC215A 14 76 375mm W x 10 62 270mm H F Parallel Port SPP EPP ECP and Digital VO port 8DI 8D0 G Audio Line in MIC and Line out H AC Jack 200W ON OFF Switch 1010 1020 Rev 00 36 Gold Series Installation amp Operation Manual Maple Systems Inc http Wwww maplesystems com Last revised August 22 2006 Top View Front View 15 90 404mm Rear View Bottom View A 2xUSB2 0 D B LAN 10 100 1000 Mbps E C VGA 1600 x 1200 max 17 32 440mm 13 44 341 50mm o 1 10 54 267 76mml 12 12 308mm 11 01 273 90mm 13 54 344mm 12 20 310mm Dimensional Outline PC217A 107mm Side View 2 83 71 9mm 4 0 43 11mm 24 1 mm 16 10 409mm Cutout dimensions PC217A 16 10 409mm W x 12 20 310mm H Mouse and Keyboard F Parallel Port SPP EPP ECP and 4 x COMs pin 9 support Digital VO port 8DI 8D0 5V or 12V COM2 for G Audio Line in MIC and Line out RS232 422 485 H AC Jack 200W Dimensions are in inches mm 1010 1020 Rev 00 I ON OFF Switch Upgrades Appendix C Upgrades The following upgrades are available for an additional charge Microprocessor PC108A PC110A Not Available PC215A PC217A Intel Celeron 2 4 Ghz Intel Celeron 2 6 Ghz Intel Celeron 2 8 Ghz Intel Pentium 4 2 4 Ghz Intel Pentium 4 2 8 Ghz Memory PC108A PC110A 5
27. m to requirements that limit electrical emissions however this does not guarantee that the products will be totally immune from possible malfunction in cases where severe electrical noise occurs Therefore we strongly recommend that you follow the guidelines outlined in this chapter for proper wire routing and grounding to insure the proper operation of the Gold Series Panel PC NEMA Rating The Gold Series Panel PCs are rated for NEMA 4 indoor This means that when the Panel PC is properly mounted to a panel or other enclosure the front enclosure of the Panel PC will provide protection to the inside of the panel from splashing water wind blown dust or hose directed water The Panel PC must be installed according to the instructions in this chapter to be properly sealed FCC Class A Rating This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 ofthe FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy If not installed and used in accordance with this user s manual it may cause harmful interference to radio communications Operation of this equipment in a residential area 1s likely to cause harmful interference in which case the user will be required to correct the interference at his own expense 1010 1020
28. nal monitors check the manufacturer s instructions for more information Parallel Printer Port Any Windows XP compatible printer may be attached via the parallel printer port It may be necessary to download drivers for printers Check your printer manufacturer s instruction Compact Flash Port The PC108A and PC110A have built in Type II CompactFlash port for use with a CompactFlash card The PC215A and PC217A have the option of a factory installed Type II IDE CompactFlash port Audio Ports It is possible to record and play audio files on all Gold Series Panel PCs with the audio ports Mic In Record Windows XP compatible sound files by attaching a microphone to the Mic In audio port available on all Gold Series models Line In Audio Line In is available for attachment of compatible sound playing devices such as CD and MP3 players Line Out Play Windows compatible sound files by attaching speakers to Line Out audio ports available on all models Upgrade Options Upgrades are available for all models Upgrades are listed below 1010 1020 Rev 00 24 Gold Series Installation amp Operation Manual Options amp Upgrades for PC108A and PC110A PC100 Series Item Memory Hard Drive Power Supply Fan Fanless Options 256 MB standard 512 MB upgrade 2 5 40 GB standard 2 5 60 GB upgrade 2 5 80 GB upgrade PC108A 24VDC 60W standard PC110A 120V AC 100W standard PC110A 2
29. nted flush to the panel 1010 1020 Rev 00 Installation Instructions Panel Wall Mounting Instructions Step I Step 2 Step 3 Step 4 Step 5 Step 6 Lock the Hook Sheet Place the Panel PC in the hole Put the hooks on the hook sheet Lock the hooks by M4 screws and M4 nuts Rotate the M4 screws to tight on the wall Reverse the M4 nuts to tighten 11 1010 1020 Rev 00 Installation Instructions 12 i27 CAUTION Do not over tighten the screws beyond snugness or you may damage the housing REINSTALLATION Because the gasket will take a set to the panel be sure to reinstall the touchscreen computer to the same panel cutout when a NEMA 4 seal is required For best results also replace the gasket itself 1010 1020 Rev 00 System Features 13 Chapter 2 System Features Gold Series Panel PCs have a variety of standard hardware features and communications options A Brightness control B USB 1 1 Port C On Off D Serial COM E Mouse Keyboard F Parallel Port G Audio Line in Mic Line Out H Ethernet 10 100 1000 Compact Hash Slot PC108A Hardware Features and Ports A ON OFF B Compact Flash Slot C AC Jack D Ethernet 10 100 1000 E Audio Line in Mic Line Qut F Parallel Port G Serial COM ports H USB Brightness Control J Mouse amp Keyboard PC110A Hardware Features
30. on develops over time and prevents good electrical contract For this reason a separate wire braid should be installed from the hinged control panel to the rest of the enclosure For a more in depth overview of ground wiring techniques refer to technical note 1027 HMI Ground Wiring and Electrical Noise Reduction which you can find at http www maple systems com cgi bin beimatdongon 09071027 pdf Connect Panel PC Chassis Ground to Control Panel To reduce the possibility of electrical interference connect the chassis ground terminal of the Panel PC to a clean earth ground If the control panel is metal make sure it 1s properly grounded Then connect a short heavy gauge wire 18 AWG from the chassis ground terminal of the computer to a mounting bolt on the control panel door The mounting bolt must have good electrical contact to the control panel scrape away any paint that may be covering the panel to provide a good connection 1010 1020 Rev 00 8 Gold Series Installation amp Operation Manual If the control panel is made of a non conductive material it is essential that you connect the chassis ground terminal of the Panel PC to a clean earth ground point located close to the panel Power Supply Selection The power supply used to power the Panel PC has the following requirements e 100 Watt power supply Input 90 120 Vac 3A 60 60 Hz Output 5 VSB 1 5 A 5 Vdc 10A 12 Vdc 1 5A 12 Vdc 0 22A e Input current Max 3 0
31. pluggable equipment the power outlet must be installed near the equipment and must be easily accessible e Put this equipment on a reliable surface during installation Dropping it or letting it fall could cause damage All cautions and warnings on the equipment should be noted Control Panel Grounding The control panel should be connected to a good high integrity earth ground both for safety considerations and shielding purposes Maple Systems cannot overemphasize the importance of good grounding If you fail to use good grounding procedures during installation sporadic malfunction of the computer may occur e Connect the Panel PC s chassis ground terminal to a reliable earth ground with a low resistance path e Route all earth ground wires that lead from the Panel PC the PLC the power supply and the line filter to a central earth ground point such as a barrier strip This will ensure that no ground current from one device influences the operation of the other devices e Connect the Panel PC chassis ground terminal to the control panel door using a heavy gauge short braided cable or ground wire to minimize resistance e Connect the power cable s shield wire to the Panel PC s chassis ground terminal e Connect the control panel to earth ground using a copper grounding rod close to the Panel PC and control panel Hinged doors on control panels do not provide a long term electrical connection to the rest of the enclosure Corrosi
32. roducts that have been issued a Return Material Authorization RMA number from Maple Systems may be returned All RMAs must be accompanied with a written purchase order for tracking purposes or in the case of out of warranty repairs for repair charges on a time and material basis All returns will be tested to verify customer claims of noncompliance with the product warranty Improper return packaging which makes verification impossible will void the warranty Products passing the tests will be returned AS IS to the customer If noncompliance is verified and is not due to customer abuse or the other exceptions described with product warranty Maple Systems will at its option repair or replace the Product returned to it freight prepaid which fail to comply with the foregoing warranty provided Maple Systems is notified of such noncompliance within the two year warranty period APPLICATIONS ASSISTANCE This manual is designed to provide the necessary information for trouble free installation and operation of your new Panel PC however if you need assistance please call Maple Systems at 425 745 3229 or visit our web site at www maplesystems com Table of Contents About Your Documentation 1 Conventions 200 1 What is a Gold Series Panel PC 2 Windows XP Basics 2 0 2 List of Features 0000 2 Chapter 1 Installation Instructions 5 Before You Begin 06
33. rom Windows select Start All Programs Accessories Accessibility On screen keyboard Accessories fn Accessibility saj Accessibility Wizard Adobe Acrobat 4 0 k Communications rg Magnifier Canon Printer Uninstaller k Entertainment F P Narrator Corel VENTURA 8 k Microsoft Interactive Training Meld Ee CorelDRAW 8 k System Tools k LE Utility Manager 1010 1020 Rev 00 System Features 17 2 The soft keyboard appears onscreen Use either a mouse or the touchscreen to use the keyboard 7 File Keyboard Settings Help os Fi r2 Fa Fa M F5 re F7 Fa fi rol Fig Fit eros oe rf2fsfafsfefrfsfofolf f vee fins tm pup 7 tab fafufefrfifrfufifofefrfif N fasfendpdf 7 8 9 Ed alslajr ole eli ME afse settee vib ntm fp E DEE alt ENT A 3 a 1 o1 LEDs Two status LEDs can be found on the bezel around front of the Gold Series Panel PCs The PC108A Status LEDs are pictured below On the PC215A and PC217A Status LEDs are located on the left hand side of the bezel On the PC110A the status LED is located along the bottom of the bezel The PC110A also has an additional status LED that indicates Ethernet status PC108A Status LEDs Hard Drive LED The hard drive LED blinks when the hard drive is in use indicating that memory on the hard drive is being accessed Power LED Hi The Power LED lights when the Panel PC is powered on 1010 1020 R
34. tallation and operation of the Gold Series About Your Documentation Conventions In most cases we will describe each method when the task is first discussed The menu method is then used whenever the task is used in later procedures Other conventions used in this book are listed in the following table Convention Meaning Characters that you must type exactly as they appear For example if you are directed to type a setup you should type all the bold characters exactly as they are printed Placeholders for information you must provide For example if you are directed to type Italic filename you should type the actual name for a file instead of the word shown in italic type Italics are also used to indicate a glossary term ALL CAPITALS Directory names file names key names and acronyms A plus sign between key names means to press and hold down the first key while you KEYI KEY2 press the second key When referring to the touch screen click means to tap icon onscreen once with either a click finger or stylus When referring to a computer with a mouse click refers to clicking the left mouse button once When referring to the touchscreen this refers to quickly tapping an onscreen icon twice in rapid succession with either a finger or a styles When discussing a computer with a mouse refers to quickly clicking the primary mouse button usually the left mouse button twice Double click Refers to clicking th
35. ty 20 90 RH non condensing Electrical Noise Emissions and Immunity Emissions ENS5011 Group 1 Class B Generic commercial light amp heavy industrial environments EN50081 1 Generic domestic and light industrial environments EN50081 2 Generic heavy industrial environments Immunity EN50082 1 Generic domestic and light industrial environments EN50082 2 Generic heavy industrial environments Power Requirements Input Voltage 100 to 120 VAC 60 HZ or 200 to 240 VAC 50 HZ Power Requirements 100 W AC Backup Battery 3 0 V CR2032 for clock Display Type SVGA Color TFT LCD Size 10 4 inches diagonal 264 mm Backlight CCFL x 2 with 50 000 hour minimum lifespan Display 16 million color TFT 220 cd m contrast adjustment on rear potentiometer Touchscreen Type 5 wire analog resistive Light Transmission 82 Life 10 Million Keypresses Communications Serial ports 2 ports DE9S COMI is RS 232 COM2 is RS 232 RS422 RS485 Baud Rates 9600 19200 38400 57600 115200 Parallel Printer DB25S supports SPP EPP EPC USB Ports 2 USB 1 1 1010 1020 Rev 00 28 Ethernet 10 100 1000 BaseT Internal Features Microprocessor Via Eden 733 MHz Memory 256 MB SDRAM upgradable to 512 MB Audio Port Line out Line In Mic Built in real time clock Expansion Compact Flash port 1010 1020 Rev 00 Gold Series Installation amp Operation Manual Specifications 29 PC215A Mechanical Material Anodized alumin
36. um bezel and electro galvanized steel chassis Mounting Panel Wiring AC input jack for power and D style communication connectors Weight 20 9 pounds 9 5 kg Environmental Protection NEMA 4 IP65 Operating Temperature 32 to 104 F 0 to 40 C Storage Temperature 4 to 140 F 20 to 60 C Operating Humidity 20 90 RH non condensing Electrical Noise Emissions and Immunity Emissions EN55011 Group 1 Class B Generic commercial light amp heavy industrial environments EN50081 1 Generic domestic and light industrial environments EN50081 2 Generic heavy industrial environments Immunity EN50082 1 Generic domestic and light industrial environments EN50082 2 Generic heavy industrial environments Power Requirements Input Voltage 100 to 120 VAC 60 HZ or 200 to 240 VAC 50 HZ Power Requirements 200 W AC Backup Battery 3 0 V CR2032 for clock Display Type XGA Color TFT 1024 x 768 pixels Size 15 inches diagonal 381 mm Backlight CCFL x 2 with 50 000 hour minimum lifespan Display 16 million color TFT 350 cd m 400 1 contrast Touchscreen Type 7 wire analog resistive Transmission 82 Life 10 million keypresses Communications Serial ports 4 COM ports DE9S COMI is RS 232 COM2 is RS 232 RS422 RS485 COM3 is RS232 COM4 is RS232 Baud Rates 9600 19200 38400 57600 115200 1010 1020 Rev 00 30 Gold Series Installation amp Operation Manual Type Point to point serial communi

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