ADB Navigator Manual
Contents
1. ADB Navigator Installation and Operation Manual User Manual 96A0363 Retain for future use Rev F 8 13 12 ETL Certified to FAA Specification AC 150 4345 3 current edition Airfield Solutions ADB Navigator Installation and Operation Manual 96A0363 Rev F 8 13 12 Disclaimer This manual could contain technical inaccuracies or typographical errors ADB Airfield Solutions reserves the right to revise this manual from time to time in the contents thereof without obligation of ADB Airfield Solutions to notify any person of such revision or change Details and values given in this manual have been compiled with care They are not binding however and ADB Airfield Solutions disclaims any liability for damages or detriments suffered as a result of reliance on the information given herein or the use of products processes or equipment to which this manual refers No warranty is made that the use of the information or of the products processes or equipment to which this manual refers will not infringe any third party s patents or rights Warranties Products of ADB Airfield Solutions manufacturer are guaranteed against mechanical electrical and physical defects excluding lamps for a period of one year from the date of installation or a maximum of 18 months from date of shipment and are guaranteed to be merchantable and fit for the ordinary purposes for which such products are made ADB Airfield Solutions will correct by2. Page Rev Description EC No Checked Approved Date All A initial release 12 06 All B Full release Various c Various corrections based on production prints and controlling up to 18 elements Added certification of FAA L 821 D Advisory Circular 150 5345 3 JC JC 10 1 09 Changed naming to ADB Navigator All E Changes required for configuration 3116 JC JC 8 25 11 requirements All F Updated to ADB format NH JC 8 13 12 2 1 3 Icons used in the For all WARNING symbols see the Safety section manual l e Carefully read and observe all safety instructions in this manual which alert you to safety hazards and conditions that may result in personal injury death or property and equipment damage and are accompanied by the symbol shown below WARNING e Failure to observe a warning may result in personal injury death or equipment damage AN CAUTION e Failure to observe a caution may result in equipment damage 2012 ADB Airfield Solutions All Rights Reserved 3 ADB Navigator Installation and Operation Manual 96A0363 Rev F About this manual 8 13 12 2 1 4 Support Customer Service Should you have questions regarding usage of the system described in this manual contact an ADB Airfield Solutions representative ADB Airfield Solutions Technical Support and Sales teams are made up of well trained and knowledgeable personnel who are ready to provide immediate response and support for a
3. on page 5 2012 ADB Airfield Solutions All Rights Reserved 9 ADB Navigator Installation and Operation Manual 96A0363 Rev F Installation 8 13 12 2 3 4 Connect the The NAVIGATOR comes with a 9 foot 3 m serial cable for connection to the computer If the Computer cabinet and the computer will be more than 9 ft 3 m apart obtain or construct an extender See Drawing 43A3160 02 for details gt D D D 3 In the standard system that does not include any communication extension equipment simply connect the PLC programming cable to the COM1 port on the back of the touchscreen computer as shown in Figure 3 Connect the other end to the PLC3 serial connector in the NAVIGATOR cabinet as shown in Figure 2 This serial connector is normally pre wired to the other PLC racks in the cabinet Verify that the DIP configuration switches on the side are set for 9 6 Koaud Switch 2 should be on and all other switches should be off For connection using communication extension equipment please refer to the print package for connection details Connect the power cord to the ATC critical power supply Input Power to the computer shou Id be 120 V AC 60 Hz or 220 V AC 50 Hz Figure 2 PLC Enclosure PLC3 serial connector Senn Figure 3 Touchscreen connections Touchscreen power switch Keyboard and mouse splitter cable connection Touchscreen power adapter PLC Programming connecti
4. 2 3 5 3 Wiring Notes for Separate B1 B10 Control ceeeeeeeeeeeseeeeeeeeees 12 2 3 5 4 Watchdog WINING sscccetececsaveessevtcvesecetencverg ovate cesvectees cevedesdedeansbedeacnedes 13 2 3 5 5 Power Wiring MIB etiaai araia a taa aa aae a eaaa 13 PR Mol E 1110 o AEA AEE EE AEE S a ee ae eat 14 2 4 1 Starting the Touchscreen Program ccceecceeceeeeseeeeeneeeeeeeneeeeneeeenereatens 14 2 4 2 Overview of the Touchscreen sssseeeeeseesreeieeinsreeinernsteernetnetnnnnnrnneneeen 15 2 4 3 Choosing a Page to ViOW ceeeeeeeeseeceneeeeeeteeeeeeeeceeeteaeeseaeeeaeesaeeeeeeeeetes 16 2 4 4 Using the Control Buttons 00 00 eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeseeeeaeeeaeeseeeseeseneeeeees 16 2 4 4 1 POpUp Style ii ou ear ase ell eee R lille 16 2 4 4 2 Push Button Style 0 ce ceeeeeeeseceeeeeeeseeeseaeeeaeecsaeeeaeeseeseseeeeaeeeareraas 17 2 4 5 Using the Preset Buttons s src iieiea iiaa 18 2 4 6 Using the Alarm Ack Button cceeeeeeeeeeeeeeneeeeeeeeesaeeeseaeeeeenaeetsnaeesenaeees 20 2 4 6 1 Alarm Annunciation and Logging eeseeeeceeeeereeeeeneeeeseeeeeneeeeeas 20 2 4 6 2 ACKNOWlEdGING AN Alarm eeeeeeeeeeeeeneeeeeneeeseaeeeteeeeeenneeenaeeeteneeeees 21 2 4 7 Using the Clean Screen Button c ce ceceesceeseeeeeeeeeeeeeeeeeeeeeeeesseeeeeeeneeeenees 22 2 4 8 System PAaSSWOIS ceeccceseeeceeeeeeeseeeeeceeneeseaeeeaeeeneeeesaeeneeneaeetsaeeeneenetes 23 24 9 Exiting Programs sise e aa e
5. e Use tools with insulated handles when working with electrical equipment 2012 ADB Airfield Solutions All Rights Reserved 96A0363 Rev F ADB Navigator Installation and Operation Manual 8 13 12 LED In pavement Utility Light 2 0 LED In The scope of this manual is to assist you when installing and connecting the components of pavement Utility the NAVIGATOR Airfield Lighting Control System Light The project specific contract engineering drawings and instructions shall also be followed for information regarding location mounting requirements fixing and connecting all components of the system 2 1 About this manual The manual shows the information necessary to seit Defines basic safety related guidelines for installation Chapter safety Guidelines personnel and handling of the components Chapter 2 Introduction Introduction and tips for usage of this manual Chapter 3 Getting Started Introduction to the system Chapter 4 Installation Installation of the hardware components Chapter 5 Operating the Navigator System Operation of the ADB Navigator Chapter 6 Troubleshooting Troubleshooting Chapter 7 Specifications System Specifications Chapter 8 Spare Parts Spare Parts Chapter 9 External Wiring Schematics External Wiring Diagrams 2 1 1 How to work with the 1 Become familiar with the structure and content manual 2 Carry out the actions completely and in the given sequence 2 1 2 Record of changes
6. the step command button is pressed To turn an item on or off e f necessary touch a Lighting Page button e Touch a Control button for example TWY A e Touch the appropriate Step button for that item for example touch STEP 2 to turn the item on to the second step or touch OFF turn the item off The CONFIRM and REJECT buttons pop up to the right of the Step buttons Touch the CONFIRM button to perform the selected operation or touch REJECT to cancel the operation REJECT STEP 1 CONFIRM 16 2012 ADB Airfield Solutions All Rights Reserved 96A0363 Rev F ADB Navigator Installation and Operation Manual 8 13 12 Operation 2 4 4 2 Push Button Style The Push Button style layout shown in Figure 9 displays a row of buttons for each configured item The Control button is at the left of the page showing the name of the item and its current status All Step buttons appear to the right of the Control button In this instance contrary to the popup style control buttons act as indicators and do nothing more than show status of the current controlled object The confirm reject buttons will still pop up after the desired step is selected on the page Figure 9 Control Buttons e i D 2 e Control Step buttons buttons displayed at all times To turn an item on or off lf necessary touch a Lighting Page button Touch the appro
7. Solutions warranty is limited to that extended by the original manufacturer This is ADB Airfield Solutions sole guarantee and warranty with respect to the goods there are no express warranties or warranties of fitness for any particular purpose or any implied warranties of fitness for any particular purpose or any implied warranties other than those made expressly herein All such warranties being expressly disclaimed Trademarks General notice other product names used here are for identification purposes only and may be trademarks of their respective companies Proprietary Information This information carrier contains proprietary information which shall not be used for other purposes than those for which it has been released nor be reproduced or disclosed to third parties without the prior written consent of ADB Airfield Solutions No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means mechanical photocopy recording or otherwise without the prior written permission of ADB Airfield Solutions No patent liability is assumed with respect to the use of the information contained herein Neither is any liability assumed for damages resulting from the use of the information contained herein ADB Airfield Solutions shall not be liable to the purchaser of this product or third parties for damages losses costs or expenses incurred by purchaser or third parties as a result of a
8. ADB Airfield Solutions TB3 labeled CCR amp MISC MONITORING FEEDBACK has 54 inputs three for each controllable element for monitoring feedback All inputs to TB3 are rated for 24V DC only Table 1 Monitoring Connections Function Connections CCR 1 CCR 2 PP 1 4 RL 2 5 co 3 6 The example above shows numbering for controllable elements 1 and 2 One wire from each input may be connected to TB3 to monitor these points on the CCR along with each corresponding common Primary Power PP Remote Local RL Commanded ON CO NOTE Note that any all or none of these inputs may be used The conditions that will be used are configured during the system configuration 2012 ADB Airfield Solutions All Rights Reserved 11 ADB Navigator Installation and Operation Manual 96A0363 Rev F Installation 2 3 5 2 Wiring for Controllable Element Points 2 3 5 3 Wiring Notes for Separate B1 B10 Control 12 8 13 12 See Drawings 43A3161 05 and 43A3161 11 for monitoring point connections TB3 labeled Remote Control IO holds the connections for an L 854 Pilot Control Radio PRC and photocell if used Depending on the type of radio or photocell that is being connected to the NAVIGATOR an array of contact closure relays will need to be added for the system to read these inputs correctly If the PCR or photocell is a contact closure the relay can be sourced 24V DC from the power block to the r
9. aea p a e eS EE ond 24 26 2012 ADB Airfield Solutions All Rights Reserved iii ADB Navigator Installation and Operation Manual 96A0363 Rev F 8 13 12 e Ss 1 7 2012 ADB Airfield Solutions All Rights Reserved 96A0363 Rev F 8 13 12 1 0 Safety 1 1 To use this equipment safely 1 1 1 Additional Reference Materials 1 1 2 Qualified Personnel 1 1 3 Intended Use 1 1 4 Storage ADB Navigator Installation and Operation Manual Safety This section contains general safety instructions for installing and using ADB Airfield Solutions equipment Some safety instructions may not apply to the equipment in this manual Task and equipment specific warnings are included in other sections of this manual where appropriate WARNING Read installation instructions in their entirety before starting installation Refer to the FAA Advisory Circular AC 150 5340 26 Maintenance of Airport Visual Aids Facilities for instructions on safety precautions Observe all safety regulations To avoid injuries always disconnect power before making any wiring connections or touching any parts Refer to FAA Advisory Circular AC 150 5340 26 Become familiar with the general safety instructions in this section of the manual before installing operating maintaining or repairing this equipment Read and carefully follow the instructions throughout this manual for performing specific tasks and working wit
10. applicable safety standards e Using materials or auxiliary equipment that are inappropriate or incompatible with ADB Airfield Solutions equipment Allowing unqualified personnel to perform any task CAUTION If equipment is to be stored prior to installation it must be protected from the weather and kept free of condensation and dust Failure to follow this instruction can result in injury or equipment damage 2012 ADB Airfield Solutions All Rights Reserved 1 ADB Navigator Installation and Operation Manual 96A0363 Rev F To use this equipment safely 1 1 4 1 Operation 1 1 4 2 Material Handling Precautions 1 1 4 3 Action in the Event of a System or Component Malfunction 1 1 4 4 Maintenance and Repair 8 13 12 WARNING Only qualified personnel physically capable of operating the equipment and with no impairments in their judgment or reaction times should operate this equipment Read all system component manuals before operating this equipment A thorough understanding of system components and their operation will help you operate the system safely and efficiently e Before starting this equipment check all safety interlocks fire detection systems and protective devices such as panels and covers Make sure all devices are fully functional Do not operate the system if these devices are not working properly Do not deactivate or bypass automatic safety interlocks or locked out electrical disconnec
11. ccident misuse or abuse of this product or unauthorized modifications repairs or alterations to this product ADB Airfield Solutions shall not be liable against any damages arising from the use of any options or parts other than those designated as approved products Copyright 2012 by ADB Airfield Solutions All rights reserved ii 2012 ADB Airfield Solutions All Rights Reserved 96A0363 Rev F ADB Navigator Installation and Operation Manual 8 13 12 TABLE OF CONTENTS ADB Navigator Installation and Operation Manual ecseceeeereeeeeeseeneeeeeeeeneeees i 10 Satetys c2kieecten ek ied eG eee eet i te 1 1 1 To use this equipment Safely 002 cece cceseceeeeseeeeseeeeseeeeeeseeeeeeseneesneeeeeeseeeeeneeenenee 1 1 1 1 Additional Reference Materials eee eeseeeeseeeeeeeeeeseeeeesaeeeenaeeeeeaeeeeeaes 1 1 1 2 Qualified Personnel vnssninesnine ieies raire 1 de Ss INtONAOd USE aciera a eo teenie tate tang N Ea 1 TNA Storage o i a E E ln ied E eens ER A Nae 1 1A Operation aorar a ai A e a a a e oe 2 1 1 4 2 Material Handling Precautions ce eeceeeeseeeeeeeeeeeeeeeeaeeeseneeeeeneeeee 2 1 1 4 3 Action in the Event of a System or Component Malfunction 2 1 1 4 4 Maintenance and Repair eeeeeeeceeeeseeeeeeneeeeseeeeeneeeeeeeeesseeensaeeeee 2 2 0 LED In pavement Utility Light 0 eee eeeeeeeeeeeneeeeeaeeeeeaeeeeeneeeeaes 3 21 SADOUTIMIS manual prii eraa ee iaeiae seeds ng doitacssty eas
12. deactivates all buttons on the touchscreen to allow the screen Screen Button to be cleaned The default duration for the deactivation is 10 seconds To clean the touchscreen Be sure to have a cotton cleaning cloth and appropriate cleaning solution available When you are ready touch the CLEAN SCREEN button at the top of the window typically on the PRESET PAGE if used Figure 13 Clean Screen Button Clean Screen button LIGHTING i ai ALARM CLEAN t PAGE Dey ACK SCREEN TEMAN MORE THAN 5 MILES MENU UTILITY GENERATOR OFF LINE ON LINE UTILITY GENERATOR IS AVAILABLE IS AVAILABLE Rwy 22 OPS 3705 2703 1702 LESS THAN MILES MILES MILES 4 MILE e After the Clean Screen button is touched the screen display changes to the following Figure 14 Clean Screen View Tw NAVIGATOR it Meher a Elem mech Screen Seconds remaining 6 Notice the Time remaining bar at the bottom of the page Once the bar fills the display automatically returns to the last page viewed with all buttons reactivated lf you need more time simply repeat the process 22 2012 ADB Airfield Solutions All Rights Reserved 96A0363 Rev F ADB Navigator Installation and Operation Manual 8 13 12 Operation 2 4 8 System Passwords e Some operations of this control system require a password before carrying out a command such as exiting applications and controlling CCRs from the Vault app
13. e Alarm Ack button is pressed Once pressed the Alarm Ack button will cease to flash and the audible alarm will no longer sound until new alarms occur to the system A record of the alarm is entered in the file Vault log and the acknowledgement is recorded in the file TchScrn log Both log files are in the log folder in the program directory C ALCSV 2012 ADB Airfield Solutions All Rights Reserved 96A0363 Rev F 8 13 12 2 4 6 2 Acknowledging an Alarm ADB Navigator Installation and Operation Manual Operation To acknowledge an alarm when the ALARM ACK bution is flashing red and the audible alarm is sounding Touch the ALARM ACK button to acknowledge the alarm The button remains red until the alarm condition is cleared and the audible alarm will stop If another alarm occurs while an existing alarm is current the ALARM ACK will flash again and the audible alarm will sound again Figure 12 Alarm Acknowledge ALARM ACK button flashes red on alarm EXIT SCREEN Ve MENU RWY 4 OP PRESET ORS PAGE Bay MORE THAN 5 MILES UTILITY GENERATOR OFF LINE ON LINE TY GENERATOR IS AVAILABLE IS AVAILABLE i Q e 2012 ADB Airfield Solutions All Rights Reserved 21 fe xe oO e 3 ADB Navigator Installation and Operation Manual 96A0363 Rev F Operation 8 13 12 2 4 7 Using the Clean The CLEAN SCREEN button
14. e cde a ea E E ised canvas 3 2 1 1 How to work with the manual 0 0 0 eee eeeeeeeneeeeeeeeeeeeeeeeeeeeaeeeteeeeeeneeeee 3 2 1 22Record of changes nicesi we et A ae eek 3 2 1 3 Icons used in the MANU si rnoet 3 2A SUPP Olt riie eio E n TEE E E E eee canes 4 2 1 5 Terms and Abbreviation precisei naad ii aa iai 4 2 1 6 Associated Drawings and Documents sesssseeesriserriesriisrirnerirerrinerirserrnnes 5 2 2 AMrOd CHOM kta eee awe ivi ath taae a E E eed 7 22 COMPONE N S e a eet et ee 7 2 2 2 Inspect Delivered Items c ccceeceeeescceeeeeceeesceeeeseneneseneeseseeeesssneneseneeeesees 7 2 3ulnstallation soana decries edd pe ae ean hes eee 8 2 3 1 Mounting the Touchscreen ceseceeseneneseeeeeseeeeeneeeneseneeeneneeseseeneneneeteaes 8 2 3 1 1 Flush Mount Touchscreen 0 00 eeeeeeeeeeeeeeeeeeteneeeetsaeeeeeaeeeenaeeeneeeeeaes 8 2 3 1 2 Desktop Stand alone Touchscreen ecceeeeeeteeeeeeeteeteeeeeteeteaeeeeeetee 8 2 3 2 Mounting the Equipment eee eeseeeeeneeeeeneeeeeeneeeeneeeeeeeeeeeeneeeseaeeeesneeeegs 8 2 3 3 Wiring Considerations sssrsesisorn esrtis he i on editais 8 2 3 4 Connect the Computer cee eeceeeseeeseeteeeeseeceaeeeeeeseeseseeseaeteaeetaeeeeeeaeete 10 2 3 5 Wiring From GORS saisir erdene ae Se E 11 2 3 5 1 Wiring from Controllable Element Monitoring Points TB3 and TB4 11 2 3 5 2 Wiring for Controllable Element Points cccceseeseeeeeeeeseeeeeeeees 12
15. es and components must be stored and transported in conductive packing WARNING Do not operate a system that contains malfunctioning components If a component malfunctions turn the system OFF immediately Disconnect and lock out electrical power Allow only qualified personnel to make repairs Repair or replace the malfunctioning component according to instructions provided in its manual WARNING Allow only qualified personnel to perform maintenance troubleshooting and repair tasks Only persons who are properly trained and familiar with ADB Airfield Solutions equipment are permitted to service this equipment Disconnect and lock out electrical power e Always use safety devices when working on this equipment Follow the recommended maintenance procedures in the product manuals e Do not service or adjust any equipment unless another person trained in first aid and CPR is present Connect all disconnected equipment ground cables and wires after servicing equipment Ground all conductive equipment Use only approved ADB Airfield Solutions replacement parts Using unapproved parts or making unapproved modifications to equipment may void agency approvals and create safety hazards e Check interlock systems periodically to ensure their effectiveness Do not attempt to service electrical equipment if standing water is present Use caution when servicing electrical equipment in a high humidity environment
16. g the 24VDC from the failsafe relays This action results in the failsafe relay coils de energizing and control of the CCRs reverts to the preset failsafe connection 2 3 5 5 Power Wiring TB1 The PLC cabinet requires 120V or 230V AC input power Power wiring is connected to TB1 as shown in Drawing 43A3161 05 Use only 14 AWG NEC approved 600 Vvolt wire 2012 ADB Airfield Solutions All Rights Reserved 13 ADB Navigator Installation and Operation Manual 96A0363 Rev F Operation 2 4 Operation 2 4 1 Starting the Touchscreen Program o xo Es e 14 8 13 12 Operating the NAVIGATOR System This section describes how to start and use the Touchscreen application to control the NAVIGATOR The Touchscreen program should be running whenever operators need to control the configured CCRs beacon and other items The program may be stopped for computer maintenance or airport closure Start the Touchscreen application in either of two ways e Double click on the Run_Navigator shortcut icon on the Windows desktop e Click on the Start button then on Run_Navigator as shown below Figure5 Run NAVIGATOR ree xa ay at Run_Navigator Ay Calibrate Touchscreen EA Shutdown Workstation Programs Once the Run Navigator application has been started several programs will begin to start in the background These programs are Circuit State Engine CSE Vault PLC Manager For each of t
17. graphic if set up TERE 22 in Wizard i Operation Presets or Control buttons for A A configured items CCRs Ray aa B beacons Push Button style shown e Table 3 below summarizes the key elements that are common to all views and configurations Table 3 Touchscreen Button Overview Screen component Description For details see Navigation buttons Touch to move from page to page ehoasind a Pageto Mew an page 16 Displays either airport name or Overview of the current status of presets Touchscreen on page 15 Title airport name or preset status if configured Button color turns red on alarm Using the Alarm Ack Button Alarm Ack button touch to acknowledge alarm on page 20 Touch to deactivate all buttons while Using the Clean Screen Clean Screen button k screen is being cleaned Button on page 22 Exit to Main Menu button es exittne Touchsoregn Exiting Programs on page 24 Overview of the Optional airport graphic Background picture if configured Touchscreen on page 15 Using the Control Buttons on page 16Using the Control Buttons Control buttons for Push Button or Popup display of configured items CCR control buttons for configured items Overview of the Utility generator status Indicates status of power sources Touchscreen on page 15 2012 ADB Airfield Solutions All Rights Rese
18. h specific equipment Make this manual available to personnel installing operating maintaining or repairing this equipment Follow all applicable safety procedures required by your company industry standards and government or other regulatory agencies Install all electrical connections to local code Use only electrical wire of sufficient gauge and insulation to handle the rated current demand All wiring must meet local codes Route electrical wiring along a protected path Make sure they will not be damaged by moving equipment Protect components from damage wear and harsh environment conditions Allow ample room for maintenance panel accessibility and cover removal Protect components from damage wear and harsh environment conditions Allow ample room for maintenance panel accessibility and cover removal Protect equipment with safety devices as specified by applicable safety regulations If safety devices must be removed for installation install them immediately after the work is completed and check them for proper functioning prior to returning power to the circuit NFPA 70B Electrical Equipment Maintenance NFPA 70E Electrical Safety Requirements for Employee Workplaces ANSI NFPA 79 Electrical Standards for Metalworking Machine Tools OSHA 29 CFR Part 1910 Occupational Health and Safety Standards National and local electrical codes and standards The term qualified person
19. hese programs a dialog box will appear which can be ignored when starting up the touchscreen application These programs are required for the ADB NAVIGATOR system to function properly but have no functional use to the user They should be left to start and should not be touched or closed Once these three programs have successfully started the Touchscreen program will automatically begin This program will be used by the end user for system operation NOTE The programs listed above must be running for the touchscreen buttons to appear and be functional 2012 ADB Airfield Solutions All Rights Reserved 96A0363 Rev F ADB Navigator Installation and Operation Manual 8 13 12 Operation 2 4 2 Overview of the The layout of buttons and the general screen appearance vary according to the Touchscreen options selected during the Primary Configuration process The example below in Touchscreen Overview shows the main parts of the screen the exact location and appearance of some buttons may differ for your configuration Figure 6 Touchscreen Overview Navigation buttons Alarm Ack button to move from page to page Tite airport name Clean Screen button y j preset status Exit the Touchscreen application RWY 4 OPS EXIT ee DAY Fae aes Beal MORE THAN 5 MILES MENU Utility generator status GENERATOR ON LINE UTILITY GENERATOR IS AVAILABLE IS AVAILABLE D se a noy Aa
20. ight of the remote control inputs If the PCR or photocell does not contain dry contact closures the relays mentioned previously will need to be used Do not use a 120V AC control signal directly into TB3 TB2 labelled CONTROL has 18 sets of terminal blocks one set for each controllable element The example at right shows Terminal Block numbering for controllable CCR elements 1 and 2 The first two connections in each group are dedicated to setting the preset fail safe step for the CCR Table 2 CCR Connections and CCR Control Wiring TB2 Connections Function Separate B1 no B1 required CCR 1 CCR 2 Fail safe 1 2 10 11 CCl 3 12 CC CC B1 4 13 Step 1 B1 Step 2 B2 5 14 Step 2 B2 Step 3 B3 6 15 Step 3 B3 Step 4 B4 7 16 Step 4 B4 Step 5 B5 8 17 Step 5 B5 Not Used 9 18 Connect the jumper labeled PRESET from the second connection to the desired failsafe step pre wired at factory For example to set CCR 1 to Step 4 in fail safe mode place the jumper at Connection 7 Step 4 B4 The third connection is for CCI controllable element control voltage The fourth through ninth connections correspond to the brightness steps for the CCR Each step requires a separate wire to the CCR as shown in Table 4 Note that for ADB CCRs B1 is not required ADB CCRs automatically turn on to the lowest step when CCI is connected to CC Please refer to the regulat
21. lication The password for these operations is sba without the quotes case sensitive Figure 15 Example Password Screen Vault 1 Controllable Elements 1 Tw A 2 Tw C 3 Rwy 11 28 Link to PLCMar 1 1 WINDCOHES 0 PAPI 11 0 PAPI 28 Link to CSE 1 Enter password Click on Exit Exiting from the Navigator will also require the use of the system password i 0 Q e 2012 ADB Airfield Solutions All Rights Reserved 23 ADB Navigator Installation and Operation Manual 96A0363 Rev F Operation 8 13 12 2 4 9 Exiting Programs The Touchscreen application must be running for operators to control the configured items At times however you will need to exit the program to perform setup computer maintenance and other tasks You may also do this when the airport is closed To exit the program e Touch the EXIT TO MAIN MENU button Figure 16 Exit Program View Exit to Main Menu button nwr a oet bar asm curan pav TO Main MORE THAN 3 MILES ral vam centration m umt eee O pej s o e e A confirmation message appears Click YES to close the application or PAGMSLIJI NO to cancel af mn e Three programs running in the CSE It background must be closed to shut Link to vaut 2 down the NAVIGATOR software OSE aa Vault PLCMgr s Each of these prog
22. ll of our customers needs Technical Support The ADB Airfield Solutions Technical Support Team provides 24 hour 7 days a week technical support To reach our Service Team call 800 545 4157 or 1 614 861 1304 and press 1 The ADB Technical Support Team is also able provide on site technical support on request 2 1 5 Terms and Abbreviation Term Abbreviation Description ALCS Airfield Lighting Control System ALCMS Airfield Lighting Control and Monitoring System ATC Air Traffic Control ATCT Air Traffic Control Tower PLC Programmable Logic Controller HMI Human Machine Interface i e Touchscreen CCR Constant Current Regulator 4 2012 ADB Airfield Solutions All Rights Reserved 96A0363 Rev F 8 13 12 2 1 6 Associated Drawings and Documents Document Number ADB Navigator Installation and Operation Manual About this manual Description 43A3160 01 NAVIGATOR System Externals Ordering Codes 43A3160 02 NAVIGATOR System Externals Local Communications 43A3160 03 NAVIGATOR System Externals Short Haul Modem Communications 43A3160 04 NAVIGATOR System Externals Fiber Optic Communications 43A3160 05 NAVIGATOR System Externals Wireless Communications 105A0863 12 1 All in one touchscreen computer 105A0870 L157 15 All in one touchscreen computer 44A6580 01 PLC Enclosure Assembly Drawing 44A6580 02 PLC Enclos
23. nd explanatory message vary according to the Monitoring Points selected during Primary Configuration Table 4 Alarm Conditions Monitoring point If selected during configuration Primary Power The touchscreen displays an alarm when the NAVIGATOR detects that the primary power to the CCR beacon or other item is OFF Remote Local The touchscreen displays an alarm when the item is switched to Local control or OFF preventing remote control of the item such as during maintenance repair Commanded ON The touchscreen displays an alarm when the NAVIGATOR detects a fault in the item s electrical circuit This may occur when a the item is turned ON but no current is flowing or b the item is turned OFF but current flow is detected General Fault The touchscreen displays an alarm when the feedback to the NAVIGATOR represents any type of overall fault in the item NOTE If the ALARM ACK button is grey the system is normal with no current alarms When the NAVIGATOR detects an alarm condition The ALARM ACK button blinks red and the audible alarm sounds or the external speakers if provided until the current alarm is acknowledged Touching the ALARM ACK button stops it from flashing and silences the audible alarm The button remains red until the alarm condition is cleared The audible alarm will sound for 5 seconds then silence itself for 55 seconds This process will repeat over and over until th
24. nel is defined here as individuals who thoroughly understand the equipment and its safe operation maintenance and repair Qualified personnel are physically capable of performing the required tasks familiar with all relevant safety rules and regulations and have been trained to safely install operate maintain and repair the equipment It is the responsibility of the company operating this equipment to ensure that its personnel meet these requirements Always use required personal protective equipment PPE and follow safe electrical work practices WARNING Using this equipment in ways other than described in this manual may result in personal injury death or property and equipment damage Use this equipment only as described in this manual ADB Airfield Solutions cannot be responsible for injuries or damages resulting from nonstandard unintended applications of its equipment This equipment is designed and intended only for the purpose described in this manual Uses not described in this manual are considered unintended uses and may result in serious personal injury death or property and equipment damage Unintended uses may result from taking the following actions Making changes to equipment that are not recommended or described in this manual or using parts that are not genuine ADB Airfield Solutions replacement parts Failing to make sure that auxiliary equipment complies with approval agency requirements local codes and all
25. on cable connection 10 2012 ADB Airfield Solutions All Rights Reserved 96A0363 Rev F 8 13 12 2 3 5 Wiring From CCRs 2 3 5 1 Wiring from Controllable Element Monitoring Points TB3 and TB4 ADB Navigator Installation and Operation Manual Installation IMPORTANT All power and control wiring must be performed by a qualified electrician All power MUST be disconnected and tagged out before beginning to make any wiring connections to the PLC cabinet and CCRs For all wiring refer to Associated Drawings and Documents on page 5 Figure 4 Terminal Block locations TB2 CCR Control TB1 Power ATTIC UT Q E n T TT ae 3 ita z ource s TB3 Monitoring Feedback Alarm condition source voltage is supplied to each controllable element Such as a CCR from TB4 labelled EXTERNAL DEVICE 24 VDC SOURCE Each point on TB4 is fused so that the cabinet power supply is protected from an outside fault The PLC input modules are designed and pre wired to actuate upon return of this alarm condition voltage Hence it is required that the source voltage be isolated from the controllable element power supply by an appropriate isolated contact such as relay contacts or current sensing device contacts Ifa relay is used the coil of the relay is wired to the controllable element to provide a contact closure of the source voltage back to the PLC CCR Current sensing monitoring relay kits can be separately ordered from
26. oor safely for service See Drawing 44A6580 01 for dimensions mounting details and suggested mounting height The NAVIGATOR cabinet is wired at the factory and ready for power and monitoring connection by the installing contractor The cabinet requires these wiring connections The computer must be linked to the cabinet with the supplied cable extension cable or communications package option Constant Current Regulators and other airfield devices must be connected to the control and monitoring terminal blocks External power must be supplied A dedicated 15A circuit breaker 2012 ADB Airfield Solutions All Rights Reserved 96A0363 Rev F ADB Navigator Installation and Operation Manual 8 13 12 Installation at 120V AC is recommended for providing power to the PLC cabinet or UPS depending on the power option purchased The installer must make conduit penetrations for cable entrances the PLC cabinet has no knockouts The cabinet penetrations should be made at the bottom of the enclosure to avoid interference with any of the electrical components located within the enclosure itself If a communications extension cable is being used it is important to bring that cable into the PLC enclosure via a separate conduit penetration to minimize possible interference problems The following sections provide general guidelines only For all wiring refer to Installation Drawings see Associated Drawings and Documents
27. or CCR manual to see if your CCR requires B1 B10 contact to be energized for CCR remote control Refer to Drawings 43A3161 05 and 43A3161 11 for complete external wiring details In addition please see Drawings 43A3161 07 and 43A3161 13 for example fail safe wiring connections Refer to Drawing 43A3161 8 through 438A3161 13 for wiring regulators that require a separate control line for B1 or B10 Note that in this configuration 3 step control elements 8 9 11 and 12 cannot be wired with a separate B10 control line Regulators that do not require a separate B10 control line should be used in these positions 2012 ADB Airfield Solutions All Rights Reserved 96A0363 Rev F ADB Navigator Installation and Operation Manual 8 13 12 Installation 2 3 5 4 Watchdog Wiring The watchdog is wired from the factory and does not need any field connections in order to function The 3 position switch on the front of the PLC assembly is used to control failsafe and watchdog functions The positions are defined as follows TOWER The system functions as designed where the output of the watchdog timer keeps the failsafe relays energized so that the controllable elements are controlled by the PLC BY PASS The watchdog timer is bypassed and 24VDC is applied to the failsafe relays keeping them energized so that the controllable elements are controlled by the PLC FAILSAFE The control power to the watchdog is removed thereby removin
28. pment 2 3 3 Wiring Considerations 8 13 12 Before beginning installation Determine where to place the PLC cabinet and touchscreen computer Verify the cable run between the PLC cabinet and the computer is within 9 feet 3 m or construct an extension cable that meets the requirements set forth in the print package For a standard PLC cable extension please refer to drawing 43A3160 02 for pin out details lf the communication medium between the computer and the PLC cabinet is longer than 9ft a communication extension option may be purchased These options include hardwire communication equipment with lightning protection multi mode or single mode fiber optic communication media converters or 2 4 GHz serial radios Refer to the print package for equipment details Ensure there is access for power and control wiring Touchscreens are available in either flush mount or desktop stand alone units The standard version of the NAVIGATOR comes with a 12 touchscreen computer that can be both flush mounted or mounted to a desktop stand Determine where to mount the flush mount touchscreen in the ATCT Make sure that there is ample space available around and below the mounting area Please see the NAVIGATOR system prints for dimensions The 12 panel cutout dimensions can be found on drawing 105A0863 The optional 15 panel can be found on drawing 105A0870 L157 drawing 105A0870 for older installations Cutou
29. priate Step button for an item for example touch STEP 2 to turn the item on to the second step or touch OFF turn the item off If desired touch Step buttons for other items before confirming or rejecting the changes Touch the CONFIRM button to perform the selected operation or touch REJECT to cancel the operation 2012 ADB Airfield Solutions All Rights Reserved 17 ADB Navigator Installation and Operation Manual 96A0363 Rev F Operation 8 13 12 2 4 5 Using the Preset If presets were configured the navigation buttons will include a PRESET PAGE button to Buttons display the configured presets in the lower portion of the window To use the preset buttons Touch the Preset page navigation button at the top of the window to display the configured preset buttons in the lower portion of the window as shown below in Figure 10 Figure 10 Preset Page Display Preset Page button Preset status displayed PRESET ia rad ALARM CLEAN ETT PAGE exe ACK SCREEN SN MORE THAN 5 MILES MENU UTILITY TOR OFF LINE NE UTILITY GENERATOR IS AVAILABLE 15 AVAILABLE d EDGE OFF OFF OFF Runway Direction a Visibility The preset page displays up to three preset conditions based on your configuration Day amp Night two or more states typically DAY and NIGHT another might be Dusk Visibility up to eight configured states for example Less than 1 mile 1 2 miles Mo
30. rams has a dialog industrial Solutions for Airfield Lighting Control box with an Exit button as shown at DADOA Age A right Each program must be closed separately To close each of these three programs Click on the associated Exit button This opens the Please Enter Password window Enter the system password and click OK e The Touchscreen application closes and the display returns to the Windows desktop e Lights will go to a hardware failsafe unless the PLC panel switch is set to bypass failsafe 24 2012 ADB Airfield Solutions All Rights Reserved ADB Navigator Installation and Operation Manual User Manual Registered office ADB Airfield Solutions LLC 977 Gahanna Parkway Columbus OH 43230 USA Phone 1 614 8611 304 Fax 1 614 8642 069 Other addresses ADB Airfield Solutions Ltd 5500 North Service Road Suite 1108 Burlington Ontario L7L 6W6 Canada Phone 1 905 331 6887 Fax 1 905 331 9389 ADB Airfield Technologies Ltd 01A Unit 9F LSH Plaza 8 Wangjing Jie Chaoyang District Beijing 100102 P R China Phone 86 10 8476 0106 Fax 86 10 8476 0090 ADBN V Dubai Silicon Oasis Wing D Office D 309 P O Box 341218 United Arab Emirates Phone 971 4372 4970 Fax 971 4372 4975 ADB N V S A 39 47 Boulevard Ornano 93200 Saint Denis France Phone 33 1 4922 9250 Fax 33 1 4922 9255 ADB Airfield Solutions GmbH amp Co KG Von der Tannstr 31 90439 Nu
31. re than 5 miles Runway Direction usually two directions O pej s o e 18 2012 ADB Airfield Solutions All Rights Reserved 96A0363 Rev F ADB Navigator Installation and Operation Manual 8 13 12 Operation e To change a preset condition simply touch the appropriate button and confirm your choice For example When it begins getting dark outside touch the NIGHT preset button Touch the CONFIRM button to change the preset condition or touch REJECT to cancel the change This preset changes the screen background to the static graphic defined as Night Graphic or black if no graphic has been defined The preset status displayed in the Title at the top center of the screen will be altered to reflect your change Figure 11 Day Night Switch View e Once the choice is confirmed the preconfigured action will be executed For example after the NIGHT button is touched and confirmed all lights might be turned to the preconfigured steps that were set during the system configuration 2012 ADB Airfield Solutions All Rights Reserved 19 ADB Navigator Installation and Operation Manual Operation 2 4 6 Using the Alarm Ack Button 2 4 6 1 Alarm Annunciation and Logging 20 96A0363 Rev F 8 13 12 The NAVIGATOR reports alarm conditions visually through the ALARM ACK button and audibly through the computer audible alarm The type of alarm a
32. repair or replacement at its option equipment or parts which fail because of mechanical electrical or physical defects provided that the goods have been properly handled and stored prior to installation properly installed and properly operated after installation and provided further that Buyer gives ADB Airfield Solutions written notice of such defects after delivery of the goods to Buyer Refer to the Safety section for more information on Material Handling Precautions and Storage precautions that must be followed ADB Airfield Solutions reserves the right to examine goods upon which a claim is made Said goods must be presented in the same condition as when the defect therein was discovered ADB Airfield Solutions furthers reserves the right to require the return of such goods to establish any claim ADB Airfield Solutions obligation under this guarantee is limited to making repair or replacement within a reasonable time after receipt of such written notice and does not include any other costs such as the cost of removal of defective part installation of repaired product labor or consequential damages of any kind the exclusive remedy being to require such new parts to be furnished ADB Airfield Solutions liability under no circumstances will exceed the contract price of goods claimed to be defective Any returns under this guarantee are to be on a transportation charges prepaid basis For products not manufactured by but sold by ADB Airfield
33. rnberg Germany Phone 49 911 9239 1287 Fax 49 911 2852 582 ADBN V Asia Pacific Regional HQ Unit C 9 3 1 Level 9 Block C Mines Waterfront Business Park No 3 Jalan Tasik The Mines Resort City 43300 Seri Kembangan Selangor Malaysia Phone 603 8941 4868 Fax 603 8942 4869 ADB Airfield Solutions Netherlands Prinses Beatrixlaan 614 Office D3 14 2595 BM Den Haag The Netherlands Phone 31 0 70 304 3611 Fax 31 0 70 333 8094 ADB Airfield Solutions Ltd 2nd Floor 3 Rivonia Village Cnr Mutual Road and Rivonia Boulevard South Rivonia 2128 South Africa Phone 27 11 234 6768 Fax 27 11 234 6739 ADB Unit 44 Business Innovation Centre Binley Business Park Harry Weston Road Coventry CV3 2TX United kingdom Phone 44 0 1455 883130 Fax 44 0 1455 883179 ADB Airfield Solutions Leuvensesteenweg 585 B 1930 Zaventem Belgium Phone 32 2 722 17 11 Fax 32 2 722 17 64 info adb adb air com www adb air com The information contained in this document is subject to change without notice ADB reserves the right to make changes and improvements to its products and assumes no responsibility for making these modifications on any equipment previously sold ADB Airfield 977 Gahanna Pkwy lutions USA Columbus Ohio 43230 USA Solutio Telephone 1 614 861 1304 Fax 1 614 864 2069 made aie isalationis com 96A0363 2012 ADB Airfield Solutions All Rights Reserved
34. rved 15 o mo o e ADB Navigator Installation and Operation Manual 96A0363 Rev F Operation 8 13 12 2 4 3 Choosing a Page to The navigation buttons in the top left corner of the screen allow you to scroll through different View views Figure 7 Preset Page View Touch a Lighting Page button to E display the Control buttons for configured items in the lower FA portion of the window as shown in Figure 7 If presets were selected in the Primary Configuration touch the Preset button to display the presets in the lower portion of the window i to show the step buttons 2 4 4 Using the Control The Control buttons allow you to turn any controllable item on or off CCR Beacon Popup or Push Button 2 4 4 1 Popup Style Figure 8 CCR Control 7a Bae in Figure 8 displays the Control buttons for all items in the button shows the name of the Touch a control button item and its current status The touched The CONFIRM REJECT button shows up once Buttons Generator etc The primary Control button displays the item name and its current status The display differs according to the button style selected during Primary Configuration Page The Popup style layout shown bottom left corner of the screen a GENERATOR with a single button for each configured item Each Control Step buttons for an item pops up only when a Control button is
35. t Sensing Relay Refer to the ADB web site at www adb airfield com for a copy of these drawings and additional information located in the Product Center External wiring diagrams are found in section 9 2012 ADB Airfield Solutions All Rights Reserved 96A0363 Rev F ADB Navigator Installation and Operation Manual 8 13 12 Introduction 2 2 Introduction The NAVIGATOR requires minimal setup to get started 2 2 1 Components The NAVIGATOR comes with the following standard components PLC cabinet ALL in One Touchscreen Computer with NAVIGATOR software installed Keyboard and mouse User guide Serial cable 9 feet 3 m Other optional components may also be delivered with the system These components may include ALL in One Touchscreen Computer with NAVIGATOR software for a remote location Current sensing devices Communication extension equipment UPS Uninterruptible Power Supply Figure 1 Main components i e Ta S gt xe fe ins Mi 2 2 2 Inspect Delivered Inspect the carton and contents for any signs of damage Notify ADB if any parts are missing Items or damaged 2012 ADB Airfield Solutions All Rights Reserved 7 ADB Navigator Installation and Operation Manual 96A0363 Rev F Installation 2 3 Installation 2 3 1 Mounting the Touchscreen 2 3 1 1 Flush Mount Touchscreen 2 3 1 2 Desktop Stand alone Touchscreen 2 3 2 Mounting the Equi
36. t the console area to fit Place the touchscreen down in the console making sure that the bezel catches on the outside of the cutout for a flush fit The power cord will be attached underneath the screen when it is mounted and should be plugged into critical power in the ATCT Refer to 43A3162 01 and 02 for specific touchscreen computer port connections These will vary depending on the options purchased so please take care in making these connections All cabling going to the touchscreen should have adequate strain relief installed so that the cables and connections will not be under any stress Determine where the Stand alone touchscreen is to be set up in the ATCT Make sure there is a flat surface for the touchscreen to be set on to ensure stability The power cord will be attached to the back of the monitor and must be plugged into critical power in the ATCT Refer to 43A3162 01 and 43A3162 02 for specific touchscreen computer port connections These will vary depending on the options purchased so please take care in making these connections The PLC cabinet must be installed indoors protected from excessive heat cold and dampness The cabinet must be secured to a structure that will support its weight 137Ib 62kg See cabinet specifications for details Provide adequate clearance around the cabinet for connecting control and power cables Enough clearance must be left in front of the cabinet to open the d
37. ts or pneumatic valves Protect equipment with safety devices as specified by applicable safety regulations If safety devices must be removed for installation install them immediately after the work is completed and check them for proper functioning Route electrical wiring along a protected path Make sure they will not be damaged by moving equipment Never operate equipment with a known malfunction Do not attempt to operate or service electrical equipment if standing water is present Use this equipment only in the environments for which it is rated Do not operate this equipment in humid flammable or explosive environments unless it has been rated for safe operation in these environments e Never touch exposed electrical connections on equipment while the power is ON CAUTION This equipment may contain electrostatic sensitive devices Protect from electrostatic discharge e Electronic modules and components should be touched only when this is unavoidable e g soldering replacement Before touching any component of the cabinet you should bring your body to the same potential as the cabinet by touching a conductive earthed part of the cabinet e Electronic modules or components must not be brought in contact with highly insulating materials such as plastic sheets synthetic fiber clothing They must be laid down on conductive surfaces The tip of the soldering iron must be grounded Electronic modul
38. ure Assembly Drawing 43A3161 01 Watchdog Timer Internal Wiring Diagram Drawing 43A3161 02 Vault Enclosure Assembly Internal Wiring Diagram Drawing No B1 B10 43A3161 03 Vault Enclosure Assembly Internal Wiring Diagram Drawing No B1 B10 43A3161 04 Vault Enclosure Assembly Internal Wiring Diagram Drawing No B1 B10 43A3161 05 Vault Enclosure Assembly External Wiring Diagram Drawing No B1 B10 43A3161 06 Vault Enclosure Assembly External Wiring Diagram Drawing No B1 B10 43A3161 07 Typical CCR Wiring Diagram Drawing No B1 B10 43A3161 08 Vault Enclosure Assembly External Wiring Diagram Drawing Separate B1 B10 43A3161 09 Vault Enclosure Assembly External Wiring Diagram Drawing Separate B1 B10 43A3161 10 Vault Enclosure Assembly External Wiring Diagram Drawing Separate B1 B10 43A3161 11 Vault Enclosure Assembly External Wiring Diagram Drawing Separate B1 B10 43A3161 12 Vault Enclosure Assembly External Wiring Diagram Drawing Separate 2012 ADB Airfield Solutions All Rights Reserved B1 B10 ADB Navigator Installation and Operation Manual About this manual 96A0363 Rev F 8 13 12 43A3161 13 Typical CCR Wiring Diagram Drawing With B1 B10 43A3162 01 System internal diagrams for connections to the PC 43A3162 02 Communications Options Diagram 44A6600 Short Haul Modem Communication Enclosure 44A6739 XXX Fiber Optic Communication Enclosure 44A6581 Wireless Radio Communication Enclosure 94A0454 DC DC Curren
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