021-MVP-R Rev A
Contents
1. 021 MVP R Rev A MVP R User Manual 3 Copyright High Country Tek Inc 2013 QU nudrautics 22 Hcl IMVP R Ramping Controller tr Product Application Guidelines ALWAYS do the following FULLY read this manual and accompanying data sheets BEFORE starting Isolate this unit from all other equipment BEFORE any form of welding Isolate the controller from ANY form of battery charging or battery boosting Be aware of the electrical amp mechanical connections and the expected reactions of the equipment Operate the units within the temperature range Use the correct tools to do the job i e P C software etc Separate High Voltage AC cables from Low Voltage DC signal and supply cables Make sure power supply is CORRECT ELECTRICALLY CLEAN STABLE and rated for the full load Make sure the controller output voltage amp current is compatible with the equipment All unused wires terminals should be terminated safely Ensure ALL connectors have no unintended SHORT or OPEN circuits Ensure ALL connectors are wired correctly secure locked in place and fully connected Disconnect or connect wires to or from this unit only when the power supply is disconnected Use adequate screening in areas of intense Radio Frequency fields Ensure ALL work areas are clear of personnel before operating the controller Follow and abide by local and country health amp safety standards 021 MVP R Rev A MVP R User Manual 4 Copyright2. 9 28VDC FUSE Brown PWR 6 Blue GND ent pare vac Prop PWM Sourcing 4 m Seconds Electronic Valve Connector GND i Controller GRN YEL Screen Ramp up time V Power Input 9 28VDC Output Current Brown PWR V Enabled Max pes HeT BLK Enable Red X L 4 6 4 White Min m wm mw mmm E E a L Seconds Blue GND MVP RP2 Rampup Ramp down Electronic Valve time Controller Connector GND Enable Enable GHRN YEL Screen ON OFF 021 MVP R Rev A MVP R User Manual 14 Copyright High Country Tek Inc 2013 QU nudrautics Fwctro Aeyrguliz Control Botutiors Mining amp Exploration Agriculture 9 Cranes amp lifts Ramping Controller lt Refuse amp Re cycling Construction Off Road vehicles Forestry Wood amp Pulp Reclamation amp Salvage Oil Field amp Sands Demolition Equipment Cooling Solutions Military Apparatus Specialty Use Remote Control Power Generation Emission Controls Integrated Drivers HCT Product Sales and Support For a full list of authorized distributors worldwide please visit Valve amp Pump Controls www hctcontrols com distributors
3. High Country Tek Inc 2013 QU nudrautics fei MVP R Ramping Controller IMVP R Ramping Controller The MVP R controller drives proportional solenoid valves with adjustable ramp times Once configured the settings are permanently stored in the controller memory MVP R Features Operating Specifications Adjustable ramp up and ramp down times RP1 has ramp up only Easily configured using HCT Graphical User Interface GUI or HCT Hand Held Interface HHI LED indication of power output current and fault status Permanently sealed standard DIN 43650 Form A connector body with pre wired 18AWG PVC cable Single coil applications programmable enable input Output limits are independently adjustable Adjustable output with short circuit protection Supply Voltage 9 to 28VDC Supply Current Valve current 20mA Quiescent Max Output Current 06A 600mA MAX 12A 1 2A MAX 25A 2 5A MAX Coil Resistance 20 MIN Dither Frequency 80 100 120 140 160 180 200 220 240 260 280 300 Select OFF for 1000Hz Ramp Functions RP1 ramp up only RP2 ramp up and down Enable Input Voltage RP2 9 to 28VDC Operating Temperature Range 20 to 70 C operating 40 to 85 C storage Enclosure Glass filled Nylon Dimensions Inch 2 4 L x 1 2 W x 0 75 Mm 60 L x 30 W x 19H 021 MVP R Rev A MVP R User Manual Copyright H
4. 021 MVP R Rev A MVP R User Manual Copyright High Country Tek Inc 2013 22 Hcl IMVP R Ramping Controller d b MVP RPx xxx The title parameter is fixed It displays the model number and the firmware version RAMP TIME FACTOR Sets the rate of change for the output current If the Ramp Time Factor is x1 the ramp time will match the ramp time settings If it is set to 1 10 the ramp time will be 1 10 of the ramp time setting RAMP UP DOWN TIME Sets the rate of change for Output current For RP1 the output current increases from Minimum to Maximum For RP2 the output current is initially set to the Minimum e The output current increases from Minimum to Maximum within the Ramp Up time when switching ON ENABLE switch e The output current decreases from Maximum to Minimum within the Ramp Down time when switching OFF ENABLE switch MIN OUTPUT Sets the minimum output current milliamps amps for 12A 25A The value in the brackets is the present output current MAX OUTPUT Sets the maximum output current milliamps amps for 12A 25A The value in the brackets is the present output current DITHER FREQ Options 80 100 120 140 160 180 200 220 240 260 280 300 Select OFF for 1000Hz oet the PWM or dither frequency according to the valve specifications This parameter is variable OUTPUT CURRENT Displays the present output current This parameter is a monitor type SUPPL
5. The HCT Hand Held Interface has the same 4 buttons and 2 line LCD MVP C session 0 change settings MVP C session 0 change settings MVP on COM15 26 MVP on 15 AWA Hand Held Programmer PiNo HHI 8C Use the up and down arrows to navigate through the parameter list The display will show the next parameter in the list when pressed The parameter name is on the first line and the value is on the second line The list is in circular stepping down from the last parameter to the first and vice versa There are three types of parameters fixed monitor and variable Fixed parameters show the module s firmware version etc Monitor parameters display output current and system voltage Use variable parameters to configure the controller such as maximum output current operating mode etc Some parameters combine variable and monitor in one line Use it to set a variable according to the current monitor value Press the unlock button to enter the edit mode An asterisk will appear at the beginning of the second line Use the up and down buttons to change the value For parameters containing both variable and monitor the monitor data is in square brackets Press the lock button to save the parameters and end edit mode When the lock button is pressed the changes take effect immediately Change values only when the machine is NOT running 021 MVP R Rev A MVP R User Manual 7 Copyright O High Country Tek Inc 201
6. MVP F2A 06A Version 1 03 MODE NORMAL PROPORTIONAL INTEGRALGAIN 50 DERIVATIVEGAIN 0 0 PID LOOP TIME 1 CYCLES DITHER FREQ 150 Hz MINIMUM COMMAND 6 00mA 10 00 MAXIMUM COMMAND 18 00 10 08 MINIMUM FEEDBACK 6 001 9 60 MAXIMUM FEEDBACK 18 00mA 9 60 MINIMUM OUTPUT 50mA 500 MAXIMUM OUTPUT 500mA 500 BELOW OFF ABOVE MAXCMD OFF BELOW MINFDBK OFF ABOVEMAXFDBK OFF COMMAND INPUT 10 00 FEEDBACKINPUT 9 60mA ERROR TERM 22 OUTPUTCURRENT 500 SUPPLY VOLTAGE 241V FAULT STATUS NO FAULTS Parameter Setting MVP F2A 06A Version 1 03 MODE NO PROPORTIONAL G C 250 INTEGRAL GAIN p D T DERIVATIVE GAIN PID LOOP TIME j DITHER FREQ 150 Hz MINIMUM COMMAND 6 00 10 00 MAXIMUM COMMAND 18 00mA 10 08 MINIMUM FEEDBACK 6 00 9 60 MAXIMUM FEEDBACK 18 00mA 3 50 MINIMUM OUTPUT 50mA 500 MAXIMUM OUTPUT 500mA 500 BELOW MIN CMD OFF ABOVE MAX CMD OFF BELOW MIN FDBK OFF ABOVE MAX FDBK OFF COMMAND INPUT 10 00mA FEEDBACK INPUT 9 60 ERROR TERM 22 OUTPUT CURRENT 500mA SUPPLY VOLTAGE 24 1V FAULT STATUS NO FAULTS MVP R User Manual 8 021 MVP R Rev A Copyright High Country Tek Inc 2013 HeT Flctro Aeydrnulic Contro Bioiutions IMVP R Ramping Controller When uploading settings from a data file the static table sh
7. 0mA SUPPLY VOLTAGE 23 5 FAULT STATUS NO FAULTS EE FAULT STATUS NO FAULTS 021 MVP R Rev A MVP R User Manual Copyright High Country Tek Inc 2013 CONFIGURATION WRITE DONE Source File wenling 8 Jul 2013 wtf MVP F2A 06A MODE INTEGRAL GAIN DERIVATIVE GAIN PID LOOP TIME DITHER FREQ MINIMUM COMMAND MAXIMUM COMMAND MINIMUM FEEDBACK MAXIMUM FEEDBACK MINIMUM OUTPUT MAXIMUM OUTPUT BELOW MIN CMD ABOVE MAX CMD BELOW MIN FDBK ABOVE MAX FDBK COMMAND INPUT FEEDBACK INPUT ERROR TERM OUTPUT CURRENT SUPPLY VOLTAGE FAULT STATUS 7 Version 1 03 NORMAL PROPORTIONAL G 50 00 1 150 Hz 6 0 10 00 18 00mA 10 08 6 00mA 9 60 18 00mA 9 60 50mA 500 500mA 500 OFF OFF OFF OFF 10 00mA 9 60 22 500mA 24 1V NO FAULTS tral Parameter List The following table outlines the MVP R parameters as well as the limits and units of measure for each parameter IMVP R Ramping Controller Parameter Limits Units MVP RPx xxx Version Ramp time factor X1 10 Mode Ramp up time 0 0 to 120 0 Seconds Ramp down time 0 0 to 120 0 Seconds Minimum output 0 to 600 mA Maximum output 0 to 600 mA Dither frequency 80 to 300 Hz select OFF for 1000Hz Output current mA Supply voltage Volts Fault status Fault RP2 only O to 1 2A for 12A version to 2 5A for 25A version
8. 3 Q nydrautics HeT Clectro tytiraulic Control Ramping Controller Read settings from controller displays a static table of values from non volatile memory The changes made to the settings by selecting lock are not updated in the table unless read settings from controller is selected again To save the settings into a file for future use click read settings from controller before clicking save settings to file MVP F sessoin 1 change settings sa m 4 PROPORTIONAL G MVP F sessoin 1 change settings sa m MVP F sessoin 1 change settings sa MF2A06 on COM30 MVP F2A 0 6A Version 03 Device 2 MF2A06 Version V1 03 Source 2 MF2A06 on COM30 Device E Version V1 03 Source MF2A06 on COM30 Parameter Setting MVP F2A 06A Version 1 03 MODE NORMAL PROPORTIONAL Q 20 0 INTEGRAL GAIN 5 0 DERIVATIVE GAIN 0 0 PID LOOP TIME 1 CYCLES DITHER FREQ 150 Hz MINIMUM COMMAND 6 00mA 10 00 MAXIMUM COMMAND 18 00mA 10 08 MINIMUM FEEDBACK 6 00mA 9 60 MAXIMUM FEEDBACK 18 00mA 9 60 MINIMUM OUTPUT 50 505 MAXIMUM OUTPUT 500mA 500 BELOW MIN CMD OFF ABOVE MAX CMD OFF BELOW MIN FDBK OFF ABOVE MAX FDBK OFF COMMAND INPUT 10 08mA FEEDBACK INPUT 9 60mA ERROR TERM 20 OUTPUT CURRENT 505mA SUPPLY VOLTAGE 24 1V FAULT STATUS NO FAULTS Version V1 03 Source 2 MF2AD6 on 30 Parameter Setting
9. Y VOLTAGE Displays the module s power supply voltage It is helpful for troubleshooting This parameter is a monitor type FAULT STATUS The STATUS LED will flash red 2 times for Coil Open and 3 times for Coil Short 021 MVP R Rev A MVP R User Manual 11 Copyright High Country Tek Inc 2013 nudrautics IMVP R Ramping Controller Hydraulic Wiring MVP RP1 Tema Function GRN YEL Connector GND MVP RP2 Terminal GRN YEL Connector GND 021 MVP R Rev A MVP R User Manual 12 Copyright High Country Tek Inc 2013 nudraulics IMVP R Ramping Controller vy trautic T tec tor ontro Order Information The following is a break down of the MVPR part numbering system MVP RP1 06A 10F L 10F 10ft cable 20F amp 30F standards 06A 600mA output 12A 1200mA output 25 2500mA output RP1 Ramp up only RP2 Ramp up down Required Communication Cables For the Hand Held Interface Device P N CBL IRA For the PC software SAM PN CBL IRMU P N CBL IRA P N CBL IRMU 021 MVP R RevA MVP R User Manual 13 Copyright High Country Tek Inc 2013 ED tudrautics Hcl IMVP R Ramping Controller Application Examples Single Solenoid Control The MVP can drive a single solenoid oet the dither and output settings according to the valve specifications V Power Input Output Current
10. fie Ramping Controller Ewctro Aeydrnulic Control Gotutiors MVP R Proportional Valve Ramping Controller High Country Tek Inc reserves the right to improve this product at any time and without notice This manual may contain mistakes and printing errors The content is regularly checked and updated Please check our website or contact our customer support for latest version HCT accepts NO liability for technical mistakes or printing errors or their consequence MVP R User Manual 1 021 MVP R Rev A hydraulics Copyright High Country Tek Inc 2013 Ramping Controller ontro Contents NV CICOR A PERCT E 3 Product Applicaion GQUIGS NA PNEU 4 MVP R Ramping Controler NEN 5 Oe ia WMG SCC ICAO 5 SIC Al IC SOUS OM TT n a aaa a aa ani aada ea aieia ai ni 6 E E E A E E E E E E E E E 6 10111161 arre E eee ee ee ee ee 7 wurde 10 2d 12 61 15 MOP Ma MOM PNE 13 Applicaton 421100 14 Igel Gro 11 14 021 MVP R Rev A MVP R User Manual 2 Copyrigh
11. igh Country Tek Inc 2013 Ramping Controller otra Physical Description There are two indicator LEDs STATUS and OUTPUT The STATUS LED is green when the applied voltage is within the operating range The OUTPUT LED is yellow and the brightness will vary with the output current In the case of a fault the STATUS LED will flash red with a flash code See Fault Status for details The MVP communicates with the Graphical User Interface through an infrared interface port to RS232 The infrared adapter clips onto the MVPC D1 aligning with the notches in the sides It must be powered when configuring the settings User Interface The MVP has a number of internal settings Users can open the Graphical User Interface to view make changes and save the settings in a data file which can be uploaded to any MVP controller The Hand Held Interface can also be used to view and make changes but this device does not have the capability to save the settings in a data file The programmer cable and adapter are self contained which makes the HHI a viable alternative for field work 021 MVP R RevA MVP R User Manual 6 Copyright High Country Tek Inc 2013 ED tudrautics 452 Ramping Controller FE actrzo Aeydrnulicz Configuration The GUI has 4 buttons ran from a PC Lock Unlock Up and Down There are short cut keys lock unlock up and down
12. index htm Need More Information For customer service pricing order placement and application support contact us through E mail at info hctcontrols com www hctcontrols com D hydraulics A SUN Hydraulics C ompany C Electro Hydraulic Control Solutions High Country Tek Inc 208 Gold Flat Court Nevada City CA 95959 Tel 1 530 265 3236 Fax 1 530 265 3275
13. ows the settings from the data file but they are not in the controller yet Click write settings to controller before clicking read settings from controller After this step the static table displays the MVP settings from the data file MVP F sessoin 1 change settings sa m4 MVP F2A 06A Version 1 03 MVP F sessoin 1 change settings sa m4 MF2AD6 on COM30 MVP F2A 06A Version 1 03 cei MF2A06 on COM30 Parameter Device 2 MF2A05 Version V1 03 Source File Nwenling 8 Jul 2013 wtf MVP F2A 06A Version 1 03 MVP F2A 06A Version 1 03 MODE NORMAL MODE NORMAL PROPORTIONAL G PROPORTIONAL G INTEGRAL GAIN 5 0 INTEGRAL GAIN 5 0 DERIVATIVEGAIN 0 0 DERIVATIVEGAIN 00 PID LOOP TIME 1 CYCLES PID LOOP TIME 1 CYCLES DITHER FREQ 150 Hz DITHER FREQ 150 Hz MINIMUM COMMAND 6 00mA 10 00 MINIMUM COMMAND 6 00mA 10 00 MAXIMUM COMMAND 18 00 10 08 MAXIMUM COMMAND 18 00mA 10 08 MINIMUM FEEDBACK 6 00 9 60 MINIMUM FEEDBACK 6 00mA 9 60 MAXIMUM FEEDBACK 18 00mA 9 68 MAXIMUM FEEDBACK 18 00mA 3 60 MINIMUM OUTPUT 500 MINIMUM OUTPUT 50mA 500 MAXIMUM OUTPUT 500mA 500 MAXIMUM OUTPUT 500mA 500 SEO ew BELOW OFF eee SE MAXCMD OFF BHOWMINFUBK Off BELOW MINFDBK OFF o COMMAND INPUT 10 00mA FEEDBACKINPUT 9 68mA FEEDBACKINPUT 9 60mA ERROR TERM 21 ERROR TERM 22 OUTPUTCURRENT 500mA OUTPUTCURRENT 50
14. t High Country Tek Inc 2013 CD tudrautics 420 Hcl IMVP R Ramping Controller Welcome Welcome to High Country Tek Inc HCT is North America s foremost independent designer and producer of modular ruggedized digital and analog electronic controllers for the fluid power industry From our factory in California we manufacture specialty controllers for specific functions and the user programmable DVC family to enable large area networked system solutions The modules are used in mobile industrial and marine applications They are also applied successfully in other industry segments HCT products are encapsulated in solid flame resistant material for maximum durability electrical integrity and complete environmental security HCT is a market leader in many application arenas including hydraulic generator e Fan and hydraulic fan system controls These controllers facilitate significant fuel emission and operational savings HCT s market neutrality offers integration with any hydraulic OEM valves pumps sub systems or systems For more information please visit us at www hctcontrols com Cautions Changing setup values or operating modes while a machine is running may cause unintended machine movement It could lead to possible injury or death Any moving parts should be disabled prior to changing setup values or operating modes In every case exercise caution and work should be completed only by qualified personnel
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