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1. i DATAT Receiver Controller Receiver Rx0 i Tx1 Driver Driver Rx0 Tx1 RS 422 NNN N RS 422 Tx0 GND GND Rx1 Tx0 Rx1 Direction Control Logic Power Power Input Converter 10 30 V ADAM 4510S Repeater Data Format Baud Rate Setting SW1 Setting SW2 eee ON DATAO ae C ati RS 422 Rss ommunication RS 485 8 065 lt Le Receiver Controller Receiver Driver Driver RS422 7x0 Opto Coupled po Isolation Direction Control Logic Power Power Input Converter 10 30 V Power Isolation ADAM 4510 45105 4520 Startup Manual 5 ADAM 4520 Converter Data Format Baud Rate Setting SW1 Setting SW2 od ON RS 422 RxD Communication RS 485 RTS Controller Receiver GND Driver OPTO Coupled Isolation Direction Control Logic 5V GND Power Converter Power Isolation 6 ADAM 4510 4510S 4520 Startup Manual Power Input 10 30 V
2. ADAM 4510 ADAM 4510S ADAM 4520 Startup Manual Packing List Before you begin installing your module please make sure that the following materials have been shipped 1x ADAM 4510 ADAM 4510S or 4520 e 1 x DIN rail mounting bracket attached to module e 1 x ADAM 4510 4510S 4520 Startup Manual e 1 x Panel mounting bracket If any of these items are missing or damaged contact your distributor or sales representative immediately Manual and Software For detailed information about the ADAM 4510 ADAM 4510S or ADAM 420 please refer to the man ual on the enclosed CD in PDF format CD Manual ADAM 4000 ADAM 4000 pdf Note Acrobat Reader is required to view any PDF file Acrobat Reader can be downloaded at http www adobe com products acrobat readstep2 html Acrobat is a trademark of Adobe A software utility and user manual can be found on the driver CD CD ADAM 4000 5000 ADAM_ Utility exe CE FCC Notification ADAM 4510 ADAM 4510S and ADAM 4520 devel oped by Advantech Co Ltd has passed the CE and FCC test for environmental specifications The test conditions for passing including the equipment being operated within an industrial enclosure Therefore in order to protect the ADAM module from being dam aged by ESD we strongly recommend that the use of CE compliant industrial enclosure products For more information on this and other Advantech products please visit our website at http www advantech co
3. internal RS 485 bus supervision No external flow control signals required for RS 485 Minimum 3000 Vpc isolation ADAM 4510S 4520 Transient suppression on RS 485 data lines Baudrate up to 115 2 kbps Networking up to 4000 feet Reserved space for termination resistors Power and data flow indicator for troubleshooting Power requirement 10 to 30 Vpc Mounts easily on DIN rail or panel Specifications Common Power Requirement Unregulated 10 to 30 Vpc with protection from power reversals Case ABS with captive mounting hardware Accessories Supplied DIN rail Mounting Adapter Panel Mounting Bracket Plug in screw terminal wiring Accepts AWG 1 12 to 22 0 5 to 2 5 mm wires Operating Temperature 10 70 C 14 158 F Storage Temperature 25 85 C 13 185 F Humidity 5 95 non condensing ADAM 4510 4510S Specifications Baudrate bps 1200 2400 4800 9600 19 2 k 38 4 k 57 6 k 115 2 k RS 422 switchable Isolation Voltage 3000 Voc 4510S only RS 422 RS 485 interface connector plug in screw termi nal e Power Consumption 1 4 W ADAM 4520 Specifications Baudrate bps 1200 2400 4800 9600 19 2 k 38 4 k 57 6 k 115 2 k RTS control and RS 422 mode switchable Isolation Voltage 3000 Vpc RS 232 Interface Connector Female DB 9 RS 422 RS 485 Interface Connector plug in screw termi nal Power Consumption 1 2 W 2 ADAM 4510 4510S 4520 Startup Manual Switch Descriptions DIP s
4. ls such as RTS Request To Send are normally used to control the direction of the data flow A special I O cir cuit in ADAM 4510 ADAM 4510S and ADAM 4520 automatically senses the direction of the data flow and switches the transmission direction No handshaking signals are necessary So you can build an RS 485 network with just two wires This RS 485 control is completely transparent to the user Software written for half duplex RS 232 works without modification Isolation ADAM 4510S 4520 only ADAM 4510S and ADAM 4520 s Opto isolators pro vide 3000 Vpc isolation to protect the host computer from ground loops and destructive voltage spikes on the RS 485 data lines Surge Protection RS 485 only ADAM 4510 4510S and ADAM 4520 offer internal surge protection on their data lines Internal high speed transient suppressors on each data line protect the modules from dangerous voltages levels or spikes Tough Industrial Design You can power ADAM 4510 ADAM 4510S and ADAM 4520 with any unregulated power source between 10 and 30 Vpc Their industrial grade plastic shells can be mounted on a DIN rail panel or in a piggybacked stack You make signal connections through plug in screw terminal blocks guaranteeing easy installation maintenance and modification gt z gt gt Ja Ul Q da Ul fun x den Ul N A ri sen N N dn 09 Ul ad OD D Qu FE 2 S lt OD 3 OD Automatic
5. m http www advantech com eAutomation For technical support and service please visit our support website at http service advantech com tw eservice This manual is for ADAM 4510 ADAM 4510S and ADAM 4520 Part No 2003451000 4th Edition March 2005 1 ADAM 4510 45105 4520 Startup Manual RS 422 RS 485 Repeater Isolated RS 422 485 Repeater Isolated RS 422 485 Converter Overview Most industrial computer systems come with RS 232 serial ports Though widely accepted RS 232 has lim ited transmission speed range and networking capa bilities The RS 422 and RS 485 standards overcome these limitations by using differential voltage lines for data and control signals ADAM 4520 is a isolated converter for systems origi nally equipped with RS 232 It transparently converts RS 232 signals into isolated RS 422 or RS 485 sig nals You don t need to change your PC s hardware or your software The ADAM 4520 lets you easily build an industrial grade long distance communication sys tem with standard PC hardware The ADAM 4510 and ADAM 4510S repeaters simply amplify or boost existing RS 485 signals to enable them to cover longer distances They extend the com munication distance by 4000 ft 1200 m or extends the number of connected nodes by 32 Intelligent RS 485 Control The RS 485 standard supports half duplex communi cation This means that just two wires are needed to both transmit and receive data Handshaking signa
6. mat Data Format Settings SW 0 SW1 10 bits default 11 bits 12 bits Baud Rate Settings SW2 ADAM 4520 RS 232 RS 485 Converter Module ADAM 4510 4510S Repeater Module 9600 bps no Q 2 x N LO C D D SM gt RSZ de ak RS422 3 RSZ fred SSS ke Q Q LLI on 5 ny 0 c je Cg oe Z 5 EN Q O There is one LED located on the top panel of ADAM 4510 45108 4520 Its purpose is to show the communication status 3 ADAM 4510 45105 4520 Startup Manual Application Wiring Power Supply For easy use in industrial environments the ADAM mod ules are designed to accept industry standard 24 Voc unregulated power Operation is guaranteed when using any power supply between 10 and 30 Vpc Power rip ples must be limited to 5 V peak to peak while the voltage in all cases must be maintained between 10 and 30 Voc All power supply specifications are referenced at module connector The power cables should be selected according to the number of modules connected and the length of the power lines When using a network with long cables we advise the use of thicker wire to limit the line voltage drop In addition to serious voltage drops long voltage lines can also cause interference with communication wires Power Supply 10 30 V We advise that the following standard colors as indicated on the m
7. odules be used for power lines Vs R Red GND B Black Communication Wiring We recommend that shielded twisted pair cables that comply with the EIA RS 485 standard be used with the ADAM network to reduce interference Only one set of twisted pair cables is required to transmit both data and RTS signals We advise that the following standard colors as indicated on the modules be used for the communica tion lines DATA Y Yellow DATA G Green Basic configuration hook up Before placing a module in an existing network the mod ule should be properly configured The two following dia grams show typical layouts for both modules 4 ADAM 4510 4510S 4520 Startup Manual DATA DATA RS 485 Devic Rx Rx Tx Tx RS 422 Device DATA DATA RS 485 Device RS 422 Host TJ a EE FRONT VIEW SIDE VIEW LILLE TIE fi non nod dona TOP VIEW TXD 2 RxD 2 RxD 3 TxD 3 RTS 7 RTS 7 GND 5 GND 5 DB 9 female Host connector DATA1 DATA DATA DATA1 RS 485 Device Tx 1 Rx Tx1 FO Rx Rx 1 Tx Rx 1 T RS 422 Slave REAR VIEW PANEL MOUNTING BRACKET DIN RAIL MOUNTING ADAPTER Function Diagrams ADAM 4510 Repeater Data Format Baud Rate Setting SW1 Setting SW2 Tunnel co eo GND GND Z Z DATADA RS 422 KEN RS 422 DATATA be RS 485 Communication RS 485 aye 485 DATAO
8. witches in the ADAM converter and repeater mod ules set the data format number of bits and baudrate for the ADAM network You can configure the other modules in the network via software commands Your program and the PC s serial port should match the settings of the con verter and repeater modules SW1 Switch 1 controls the data format Data can be 9 10 11 or 12 bits The factory default is 10 bits one start bit eight data bits no parity bit and one stop bit When using the converter in combination with other ADAM modules do not change the default setting as ADAM modules have a fixed data format of ten data bits The option of changing to 9 11 or 12 bits is for use with other modules other than ADAM modules that have dif ferent data formats Should you change the data format be aware that you will have to change the data format set tings on all the other modules in the network SW2 Switch 2 sets the baudrate The options range from 1200 bps to 115 2 kbps The factory default is 9600 bps Be aware that when you change the baudrate you have to change the baudrate for all the connected modules accordingly If the RS 422 mode is ON the baudrate doesn t need to be set Default Settings Both Modules are not addressable by the host computer the baud rate and data format must be set using SW1 and SW2 located inside the module The default settings are Function Setting Baud rate 9600 bps Data format 10 bits Data For

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