User Manual Phoenix 35
Contents
1. 944 2105 800 982 7141 Fax 910 944 740 techsupport powerboss com Proper use The machine is a vacuum scrubbing machine for wet cleaning of hard sur faced floors Using the machine beyond this scope of application will be deemed improper use The manufacturer cannot be held liable for consequential dama ges the user alone bears the risk The term of proper use also includes operation maintenance and repair work to be performed in compliance with the manufacturer s specifications The Phoenix 35 may only be used by persons that are familiar with the machi ne and aware of possible hazards involved If modifications to the machine are made in absence of the manufacturer s prior consent the latter cannot be held liable for damage resulting from such unauthorized modification Introduction Notes on warranty The terms of the sales contract apply Damages are not subject to warranty if they are due to non compliance with the maintenance and service provisions The maintenance work has to be perfor med by an authorized PowerBoss ser vice center and confirmed in the Maintenance certificate which is the warranty document The following is excluded from warranty fuses natural wear damages caused by overload inexpert handling and unauthorized modification of the machine Moreover any claim for war ranty cannot be accepted if damages of the machine are caused by fitting parts or accessories without Pow2. A Compliance with the recommended maintenance work will ensure that you always have a reliable machine availa ble Daily or weekly maintenance and repair work may be executed by the driver operator having been trained accordin gly Further PowerBoss system mainte nance work must be completed executed by qualified personnel only Please contact your local PowerBoss Service Center or PowerBoss contract dealer We cannot be held liable for da mages resulting from non compliance with these instructions Please indicate the machine s serial number with any inquiry or spare part order see paragraph 1 7 Nameplate Before proceeding to mainte nance and care work you are advised to read and comply with the Safety Information chapter 5 PowerBoss System Maintenance The PowerBoss System Maintenance e guarantees reliable operability of the PowerBoss machines preventive maintenance e minimizes operating costs repair costs and maintenance costs e ensures long service life and opera bility of the machine The PowerBoss System Maintenance is structured in separate modules and determines specific technical works to be executed as well as the intervals for such maintenance work For any spe cific maintenance type the replacement parts are determined and listed in spare part kits System Maintenance K To be performed by the customer in ac cordance to the maintenance and care instructions contained in the opera
3. Recovery Tank 13 Travel Drive 13 Batteries and Charger 13 OPON Suse esse eet ee ore 13 Operating and Indicating Ele MCT S 255 8 ote tte So ee teen 14 Operating Panel 14 At the machine 17 Technical Data 20 Maintenance and Care 22 PowerBoss System Mainte WANG S ait ck eS Oe ond 22 Maintenance Document 23 Maintenance Schedule 24 Battery Systems 28 Charge Batteries 29 Low Discharge Signal sender IDS se terete areca Ss aeeek eae 29 Maintenance of Drive Batteries SA Sis nek dete tase tants oO mete 29 Remove Batteries 29 Install Batteries 29 5 4 6 9 9 1 9 5 2 5 5 3 5 6 5 6 1 5 6 2 5 6 3 5 7 1 5 7 2 5 7 3 5 7 4 5 8 5 8 1 5 8 2 5 8 3 Disposal of Batteries 29 Solution Tank 30 Fill Solution Tank 31 Empty Solution Tank 31 Clean Solution Filter 31 Recovery Tank 32 Empty Recovery Tank 33 Clean Recovery Tank 33 Clean Suction Filter 33 Plate brush head 34 Clean Brushes 34 Change Brushes 34 Change Deflector Roller 34 Change Sealing Strip 34 Squeegee n n aonan aana 35 Cleaning the Squeegee 35 Changing the Squeegee blades 35 Adjusting the Squeegee blades 36 EC Declaration of Conformity ee eee a eee 39 Safety information
4. an auto matic charger unit Fig 3 7 and a low discharge signal sender LDS for pro tection against low discharge 3 1 7 Options e Dosage system and floater unit for automatic filling e Extraction hose including suction pipe joint nozzle and wet suction nozzle e Mop holder and tool box for cleaning utensils e Silence Kit for soundproofed operati on e Private Label for additional labels e Scrubbing tool e Handheld suction hose 13 Operation 3 2 Operating and Indicating Ele ments 3 2 1 Operating Panel Display Key switch Battery charge indication LDS indicator Symbol brush drive Symbol suction turbine drive Hourmeter Symbol Service indicator Symbol Parking brake 10 Symbol Silence Kit optional 11 Symbol solution dosage 12 Tip switch Silence Kit optional 13 Tip switch solution dosage 14 Tip switch solution supply On Off 15 Symbol vacuum scrubbing tool optional 16 Tip switch vacuum scrubbing tool optional 11 OONOOaRWND Fig 4 l AN a Gee fi W a IH ke Operation Display Fig 4 1 This panel allows centralized monito ring of functions and detection of all available operating modes O is The key switch turns the electrical sy stem on and off Remove the key to avoid un authorized use of the machine Battery charge indication Fig 4 3 Battery charge indication appears on the panel during the charging
5. operating hours System Maintenance II 250 operating hours Workshop stamp carried out on at operating hours System Maintenance II 750 operating hours Workshop stamp carried out on at operating hours System Maintenance II 1250 operating hours Workshop stamp carried out on at operating hours System Maintenance 375 operating hours Workshop stamp carried out on at operating hours System Maintenance 875 operating hours Workshop stamp carried out on at operating hours System Maintenance 1375 operating hours Workshop stamp carried out on at operating hours 23 24 Maintenance and Care 5 3 Maintenance Schedule System Maintenance Customer The daily and weekly maintenance in tervals must be performed by the custo mer operator To be performed Fill solution tank and proceed to chemical agent dosage Charge batteries Check brush head and clean if required Check squeegee and clean if required Clean tank lid seal of the recovery tank Empty recovery tank Clean recovery tank and suction filter Check brushes pads and replace if required Clean suction hose of recovery tank Check squeegee sealing strips and turn around or replace if required Clean drain hose of solution tank Check solution supply to brushes and clean if required Check solution filter and clean if required Test drive and function test Interval daily Maintenance a
6. remove the key 3 Empty and clean recovery tank R Observe the legal directives Y and local regulations for dispo Mii sal of detergents 4 Check solution filter 5 Check seals and suction hose 6 Check operating fluid levels function and setting 7 Charge batteries 8 Clean the machine Empty the solution tank before shutting down the machine for a longer time A Do not clean the electrical parts by means of high pressu re cleaning equipment 2 8 Transport rides To move the machine to the place where it is to be used switch it on lift out squeegee and brush head and ac tuate the accelerator switch according to the desired direction of travel 2 9 Tie down points In case of transport on a vehicle or trai ler the machine has to be protected against rolling off Tie the machine down firmly by lashing it to the front with the eye bolts Fig 2 1 and to the rear with the chassis Fig 2 2 Fig 2 11 12 Operation 3 Operation 3 1 Method of operation General The Phoenix 35 is a vacuum scrubbing machine for wet cleaning of hard sur faced floors 3 1 1 Brush Head Lower brush head Fig 3 1 The brushes rotate and water supply switch off automatically when the accelerator lever is in the neutral position machine stopped Likewise the brushes and water supply switch on automatically in forward position 3 1 2 Solution Tank Fil
7. to wi ring diagram Fig 7 9 Provide for tight fitting and grease poles Install Batteries Due to alteration of the center of gravity only use batteries as released and at the prescribed position only oh 5 4 6 Disposal of Batteries Used batteries labelled by the recycling sign contain re usable substances Ac cording to the labelling by crossed dust bin such batteries must not be added to normal household waste Contact your local PowerBoss contract partner for re turn and recycling 29 30 Maintenance and Care 5 5 Solution Tank 1 Solution tank 2 Marker 3 Fill level hose 4 Solution filter 5 Tank lid Fig 8 Maintenance and Care 5 5 1 Fill Solution Tank Fill solution tank Fig 8 1 before work or as required Park vehicle on level ground Open tank lid Fig 8 5 and fill tank up to the maximum 1 1 marker Fig 8 2 Alternatively filling of the machine via quick coupling Fig 8 6 is available Before doing so connect the filling hose of the dosage unit and the quick cou pling The floater valve automatically closes after the maximum filling level has been attained Refer to specific operating instructions for information on operation of the do sage unit The maximum admissible service pres sure of the floater unit is 6bar 5 5 2 Empty Solution Tank Park vehicle such that the fill level hose Fig 8 3 is located above the drain ape
8. use dispo sal and with the warning infor mation specified by the cle aning agent s manufacturer 2 4 Start Machine Proceed with the following to set the machine to operating mode Disconnect AC plug of the char ger from outlet and fasten to the holder Switch on machine by turning the key switch from position 0 to positi on 1 First Operation 2 5 Operation 1 Switch on the machine 2 Use tip switch to lower squee gee Suction turbine switches on au tomatically 3 Switch on solution supply by means of the tip switch Fig 4 14 4 Adjust the solution amount by means of the tip switch Fig 4 13 when brush head lowers solution supply switches on automatically 5 Use the speed control knob Fig 5 1b to adjust the working speed Use the direction switch Fig 5 1a to select forward or reverse Pull the bail han dle Fig 5 1c to start moving A Start moving machine imme diately after switch on the brush head otherwise the brushes leave traces on the floor Lift brush head before passing over steps and other obstacles 2 6 Stop Machine If release the accelerator lever this re turns automatically into the neutral posi tion The machine stops Protect the machine against unintentional move ments or against being inadvertently started 2 7 After Work 1 Ride machine to suitable site for maintenance 2 Stop machine lift squeegee and brush head and
9. 1 Safety information 1 1 Safety and Warning Symbols All paragraphs in this manual referring to your personal safety the safety of your machine and the environment pro tection are attributed one of the follo wing warning symbols Safety Provisions CAUTION Ecological hazard persons and goods the machine the environment Safety Provisions in dangerous situation caused by misuse inaccurate adherence of instructions or pres cribed work routine important information on handling the machine in order to maintain operability due to use of substances representing an inherent danger to health of environment Safety information 1 2 General Provisions Apart from the provisions contained in this instruction manual the gene ral safety provisions and the acci dent prevention regulations as imposed by law have to be complied with Before operating machine carefully read this user manual as well as other separate instructions for accessories or attached implements and comply with all points mentioned there during work Persons being trained by qualified PowerBoss technicians only are au thorized to operate service and re pair the machine You are advised to thoroughly study the safety instructions since precise knowledge helps prevent errors dur ing machine operation and thus guarantee proper use of the ma chine The operating instructions have to be at hand at the place of
10. PowerBoss The Power of Clean m PowerBoss Inc A Member Of The Hako Group REV 01A08 Introduction Preface Dear customer It is our desire that the good characteristics of the Phoenix 35 should justify the confidence you de monstrated by making this purchase Prior to the first use read the chapter Safety Information carefully as this will ensure safe operation of the machine Your own safety as well as the safety of others depends to a great extent on how the machine is moved and opera ted Therefore this operation and main tenance manual must be read and understood prior to the machine being used for the first time The manual provides valuable informa tion about operation service and maintenance The warning symbols as used in this manual identifies items re levant to safety Please observe the safety provisions See chapter Safety Information Your authorized PowerBoss dealer will be pleased to answer further questions regarding the machine or the operation and maintenance manual Please be advised explicitly that we cannot accept any legal issues out of the contents of this manual If repair work has to be performed make sure that only genuine spare parts are used only genuine spare parts may guarantee a dependable machine We reserve the right for technical im provement Valid as of March 2008 PowerBoss Inc 175 Anderson Street NC 28315 U S A Telephone 910
11. carbon dust and check carbon brushes for smooth operation and wearing and replace carbon brushes if required Clean brush motors from carbon dust and check carbon brushes for smooth opera tion and wearing and replace carbon brushes if required Test drive and function test every 500 hours of operation 2 28 Maintenance and Care 5 4 Battery Systems LDS display Charger indicator Charger AC cable for charger Battery plug Batteries Recovery tank Support Wiring diagram OONOAaRWND Handling and changes of the batteries may take place only by maintenance staff During operation the LDS indi cator displays the battery char ge status When the batteries are empty the battery icon flashes and an acoustic warning signal is issued The machine functions are restric ted Drive to a charging station immediately Maintenance and Care 5 4 1 Charge Batteries Use the integrated battery charger Fig 7 3 to charge batteries Proceed to connection of the charger by means of the ac power cable Fig 7 4 with safety plug Charging batteries is recommen ded if at least one bar of the LDS dis play has extinguished after operation of the machine You should observe the operating instructions of the charger as well as the operating instructions of the battery manufacturer A Proceed to proper initial char ging of the batteries before operation o
12. erBoss s prior and explicit consent or by non compliance with the maintenance in structions Acceptance of the machine Upon arrival check machine for possi ble damages in transit For refund of such damage contact your freight forwarder to confirm damage Mail notification and waybill to PowerBoss Inc 175 Anderson Street NC 28315 U S A Telephone 910 944 2105 Fax 910 944 740 Table of Content ee ee eee Cee Cee Ce OORUN Introduction 2 PV CTACC wind dai nar dc Seed oe Seated a 2 Proper use 2 Notes on warranty 3 Acceptance of the machine 3 Safety information 5 Safety and Warning Symbols 5 General Provisions 6 Provisions for Operation 6 Maintenance instructions 7 Specific Hazards 7 Information for Protection of En VIFORIMC AG 42 3 32 gent urei 8 Labels at the Machine 9 First Operation 10 Instruction 2 4c2a cae eae 10 Initial charging procedure 10 Before Putting into Operation 10 Start Machine 10 Operation nonna ea es 11 Stop Machine 11 After Work 11 Transport rides 11 Tie down points 11 3 1 3 1 1 3 1 2 3 1 3 3 1 4 3 1 5 5 4 3 5 4 4 5 4 5 Operation 12 Method of operation 12 Brush Head 12 Solution Tank 12 Squeegee duds nedee e lt 13
13. f the machine PowerBoss cannot be held liable for battery damages re sulting from non execution of initial charging In case it is in tended to change the type of battery the charger has to be adjusted only by PowerBoss contract workshops Provide for sufficient ventilation of are as where batteries are char ged Explosion hazard 5 4 2 Low Discharge Signal sender LDS The machine has been equipped with a charge indicator to preclude the batte ries from low discharge This low di scharge signal sender has been integrated into the electronics If other batteries are used re adjustment of the low discharge signal sender is required A 5 4 3 Maintenance of Drive Batte ries Refer to operating instructions 88 60 2556 for information on care of drive batteries Only PowerBoss contract workshops are authorized to proceed to adjustment of the low discharge signal sender 5 4 4 Remove Batteries 1 Park machine on level ground 2 Switch off machine by key switch 3 Open empty recovery tank Fig 7 7 and secure by support Fig 7 8 4 Disconnect battery plug Fig 7 5 5 Disconnect battery connection ca bles 6 Remove batteries 5 4 5 A Switch off machine by key switch 2 Open empty recovery tank Fig 7 7 and secure by gas pressure spring Fig 7 8 3 Place batteries into trough according to figure 4 Connect battery poles and enclosed connecting cables according
14. g the squee gee to the left in the area of the deflector bail deflector roller until the locking pin Fig 6 1 catches In order to release locking of the squeegee activated the tip switch Fig 5 9 Fig 6 19 20 Technical Data 4 Technical Data po scoala Machine length Machine height Machine width without Squeegee Machine width with Squeegee Working width Squeegee width Surface performance theoretical Service voltage Nominal power drive motor Nominal power suction motor Nominal power brush motor Number of brushes Diameter of brushes Speed Working Solution tank Recovery tank Weight without batteries and solution Weight with solution and batteries 68 44 35 44 33 44 24 Technical Data Metric unit Noise emission The sound pressure level measured under maximum conditions of use LWA according to DIN EN 60335 2 72 amounts to The sound pressure level measured at the ear of the driver under normal conditions of use LpA according to DIN EN 60335 2 72 amounts to Measurement inaccuracy KpA Vibration The frequency weighted acceleration measured accor ding to DIN EN ISO 5349 which have an effect upon the upper limbs hand arm system amounts under normal working conditions Standard Soundproofing pack Soundproofing pack Silence Kit 79 21 22 Maintenance and Care 5 Maintenance and Care General
15. ing debris by rinsing with clear water 5 Rinse drain hose as well 5 6 3 Clean Suction Filter Check suction filter Fig 9 3 for function at daily intervals and clean if required The suction filter is clipped and can be easily removed 33 34 Maintenance and Care 5 7 aokWND Fig 10 Plate brush head Toggle type fastener Brush head Brush ejectors Deflector roller Sealing strip 5 7 1 Clean Brushes Clean brushes of the brush head Fig 10 2 at daily intervals or as required Press brush ejectors Fig 10 3 down to remove brushes for cleaning 5 7 2 Change Brushes Check brushes of the brush head for wearing at weekly intervals Replace brushes if bristles are worn down to a length of 1 5 cm 1 Press brush ejectors Fig 10 3 down to remove old brushes 2 Push new brush under brush head and use both hands to press it into seating 5 7 3 Change Deflector Roller Check deflector roller Fig 10 4 at weekly intervals or replace as required 5 7 4 Change Squeegee Blades Check squeegee blades Fig 10 5 at weekly intervals or as required Before doing SO open toggle type fastener Fig 10 1 and remove squeegee blade Proceed to mount in inverse order Maintenance and Care 5 8 Squeegee Tool 5 8 1 Cleaning the Squeegee Tool Check the squeegee Fig 11 1 daily 1 Squeegee blade and clean as necessary 2 Star shaped knob To clean tt lift the squeegee o
16. ive 98 37 EC and to the requirements of the other relevant Directives 89 336 EEC For the relevant implementation of the safety and health requirements mentio ned in the Directives the following stan dard s and or technical specification s has have been respected DIN EN 60335 2 72 DIN EN 61000 6 2 DIN EN 61000 6 3 39 Warranty Information PowerBoss _ The Power of Clean Revision D Effective June 1 2007 PowerBoss Made Simple Industrial Limited Warranty PowerBoss warrants to the original purchaser user that the product is free from defects in workmanship and materials under normal use PowerBoss will at its option repair or replace without charge parts that fail under normal use and service when operated and maintained in accordance with the applicable operation and instruction manuals All warranty claims must be submitted through and approved by factory authorized repair stations This warranty does not apply to normal wear or to items whose life is dependent on their use and care Parts not manufactured by Power Boss are covered by and subject to the warranties and or guarantees of their manufacturers Please contact PowerBoss for procedures in warranty claims against these manufacturers Special warning to purchaser Use of replacement parts not manufactured by PowerBoss or its designated licensees will void all warran ties expressed or implied A potential health hazard exits without origina
17. l equipment replacement All warranted items become the sole property of PowerBoss or its original manufacturer whichever the case may be PowerBoss disclaims any implied warranty including the warranty of merchantability and the warranty of fitness for a particular purpose PowerBoss assumes no responsibility for any special incidental or consequential damages This limited warranty is applicable only in the U S A and Canada and is extended only to the original user purchaser of this product Customers outside the U S A and Canada should contact their local distributor for export warranty policies PowerBoss is not responsible for costs or repairs performed by persons other than those specifically authorized by PowerBoss This warranty does not apply to damage from transportation alterations by unauthorized persons misuse or abuse of the equipment use of non compatible chemicals or damage to property or loss of income due to malfunctions of the product If a difficulty develops with this machine you should contact the dealer from whom it was purchased This warranty gives you specific legal rights and you may have other rights which vary from state to state Some states do not allow the exclusion or limitation of special incidental or consequential damages or limitations on how long an implied warranty lasts so the above exclusions and limitations may not apply to you Battery sweepers Ninety days One year Ninety days One year hrough
18. l the solution tank Fig 3 2 after folding up the opening The solution tank holds 113 litres and the filling level can be seen through the transparent hose Regulation of water amount is available via adjustment handle Fig 3 Operation 3 1 3 Squeegee The movable squeegee Fig 3 3 con sists of the squeegee lift out the suc tion turbine and squeegee blades The dirty water is wiped from the floor by means of the squeegee blades Squeegee is lowered via tip switch Simultaneously the suction turbine switches on The suction turbine works independent of direction of travel and even if the machine stops Second actuation of the tip switch lifts the squeegee up again and suction turbine is automatically switched off with a delay of 15 seconds 3 1 4 Recovery Tank The dirty water is taken from squee gee to the recovery tank Fig 3 4 by suction turbine and suction hose For cleaning and collecting water at pla ces where access Is difficult the machi ne can equipped optional with handheld suction hose Accessories such as brushes rollers pads pad holder with centerlock and squeegee blades are available Contact your PowerBoss Dealer for more in formation oe 3 1 5 Travel Drive The machine features a continuous tra vel drive Fig 3 6 The electronic drive control maintains travel speed direction as well as dynamic braking 3 1 6 Batteries and Charger The machine is equipped with
19. manufacturer Battery scrubbers Ninety days hree years A Battery scrubbers Ninety days Two years hree years 2000 hrs N A IC sweeper scrubbers Ninety days wo years 2000 hrs wo years 3000 hrs IC sweepers Ninety days Four years 3000 hrs Five years 3000 hrs Ninety days One year 1000 hrs One year 1000 hrs Ninety days wo years 2000 hrs wo years 2000 hours Tank Bladders Eight years no additional labor Polypropylene Plastic Tanks Ten years no additional labor Batteries 0 3 months full replacement 4 12 prorated credit Chargers One year replacement Replacement Parts Ninety days Two hour cap Extended Warranties Available All above labor and travel reimbursed at 65 of the published shop rate a PowerBoss The Power of Clean PowerBoss Inc 175 Anderson Street P O Box 1227 Aberdeen North Carolina 28315 Phone 800 982 7141 Fax 1 800 277 7141 Local 910 944 2105 Fax 910 944 7409 e mail techsupport powerboss com
20. nd Care System Maintenance The following maintenance work must be performed by an authorized Power Boss Service workshop To be performed Check battery charger Check tank lid seal of the recovery tank and replace if required Check drain hose of the recovery tank and replace if required Grease joints at the brush lift out Check wheel fixing screws and tighten 24 Ib ft if required Check condition of tires Grease joints at the squeegee holder Test drive and function test every 125 hours of operation 25 26 Maintenance and Care System Maintenance II The following maintenance work must be performed by an authorized Power Boss Service workshop To be performed every 250 hours of operation Perform maintenance works according to System Maintenance Inspect steering rollers for tread damages and bearing slackness and replace if required ee i nee ae Check delector roller ofthe brush head and replace requred J o o Check suction hose fo ight fiting and damages and replace frequired if Check supporting wheel ofthe squeegee and repiaceifrequred J ooo Tesorwveandinciones S o o Maintenance and Care System Maintenance S Safety check The following maintenance work must be performed by an authorized Power Boss Service workshop at least once a year To be performed Perform maintenance works according to System Maintenance II Clean travel drive motor from
21. procedu re and shows the current charge condi tion of batteries during the procedure The following symbols appear Battery symbol A lt charge of 20 Battery symbol B charge of 80 Battery symbol C charge of 100 Battery symbol D flashes error 7 LDS indicator Fig 4 4 Upon switching unit on the LDS indicator shows the current battery charge condition during operation For dditional Information see chapter maintenance Ams EU Symbol brush drive Fig 4 5 This symbol appears when brush drive is switched on mee Symbol suction turbine drive Fig 4 6 This symbol appears when suction tur bine drive is switched on se la Hourmeter Fig 4 7 Upon switching on the hourmeter briefly displays the software version and the last error code Then the cur rent operating hour level is shown f Service indicator Fig 4 8 The service indicator lights after occur rence of a system error and cleaning or riding procedure is interrupted In addi tion to the service indicator a 4 digit code is displayed on the hourmeter 15 16 Operation Parking brake symbol Fig 4 9 This symbol appears if control lever is in neutral position and travel drive will be locked Silence Kit tip symbol optional Fig 4 10 This symbol appears when Silence Kit tip switch is s
22. rture in the floor Take fill level hose from holder and remove lid 5 5 3 Clean Solution Filter Check solution filter Fig 8 4 at weekly intervals and clean or replace if requi red Only clean solution filter with emptied solution tank 1 Empty solution tank Fig 8 1 entlee ren see paragraph 5 5 2 2 Unscrew filter cap 3 Remove the filter element from the filter case for cleaning Replace if re quired 4 Re install filter element and filter cap 31 32 Maintenance and Care 5 6 Recovery Tank 1 Recovery Tank 2 Drain hose 3 Suction filter 4 Tank lid Fig 9 Maintenance and Care 5 6 1 Empty Recovery Tank Clean recovery tank Fig 9 1 at dai ly intervals as required or upon acou stic signal increased suction turbine speed 1 Take machine to appropriate place for discharge 2 Park machine such that drain hose attains drain aperture in the floor 3 Switch off machine Observe the legal provisions Y and the local regulations for Lait disposal of detergents 4 Take drain hose Fig 9 2 from hol der and empty recovery tank completely 5 6 2 Clean Recovery Tank Clean recovery tank Fig 9 1 at dai ly intervals or as required 1 Empty recovery tank see para graph 5 6 1 2 Open tank lid Fig 9 4 of the recovery tank 3 Take drain hose Fig 9 2 from hol der and empty recovery tank completely 4 Remove remain
23. ruction into handling of the machine must be held by a qualified person sent by your local PowerBoss contract dealer Your PowerBoss dea ler will be informed by the manufacturer upon delivery of the vehicle and will contact you to make a date for instruc tion 2 2 A Initial charging procedure Before first operation of the machine fully charge the bat tery with an initial charging pro cedure and comply with the operating instructions of the charger as well as with those of the battery manufacturer PowerBoss cannot be held lia ble for damages resulting from an insufficient initial charge 2 3 Before Putting into Operation Complete the following inspections be fore taking the machine into operation 1 Check the area around the machine for signs of leakage Hoses lines and tanks must be free from any lea kage or damage 2 Install brushes and squeegee see maintenance chapter 3 Install batteries and connect battery plug see maintenance chapter 4 Check battery charge and proceed to re charging of batteries if required Generally proceed to initial charging before first operation of the machine 5 Empty recovery tank and clean it if required see maintenance chapter 6 Re fill solution tank and add cleaning agent according to the manufactur er s recommendations Use only cleaning agents sui table for automatic machines A low foaming and comply with the instructions for
24. s as specified by the manufacturer Genuine spare parts guarantee compliance with these re quirements Switch off the engine and remove the key before inspecting the machi ne or performing any maintenance work To prevent the machine from being used by unauthorized persons the control key must be removed When performing work at the electri cal system be sure to disconnect the battery plug Make sure to protect the recovery tank against accidental closing or til ting down before working in the area of a lifted tank lid Do not clean the electrical parts by means of high pressure cleaning equipment The use of aggressive detergents Is prohibited Let the machine dry after cleaning The machine may be taken into ope ration after all protective devices have been fitted and positioned 1 5 Specific Hazards Electric system Only use genuine fuses with the specified ratings In case of malfunction of the electric system immediately shutdown ma chine and remedy Only qualified personnel are authori zed to work on the electrical installa tions and only according to electro technical rules Inspect check the electrical equip ment of the machine at regular inter valls Clear up any defects immediately such as loose connec tions or damaged cables Battery Respect the operating instructions of the battery manufacturer Never place metal objects or tools on batteries short circuit hazard Due to altera
25. t be pressed in order to drive The speed can be adjusted continuously by means of the speed control knob 1b The ma chine stops when the bail handle is re leased deadman function A Opening of solution tank Fig 5 2 The solution water tank is filled after fol ding up the opening Protect the machine against rolling off before leaving it un attended Dirty water vacuum hose Fig 5 3 This hose transports the dirty water from squeegee to recovery tank Solution filter Fig 5 4 While solution flows from tank to squeegee it is cleaned by the filter ele ment Recovery Tank drain hose Fig 5 5 This hose allows draining the collected dirty water from the tank Solution drain hose Fig 5 6 This hose allows draining the solution tank Brush ejector Fig 5 7 The brush ejector makes brush removal fast and easy AC Power connection for charger unit Fig 5 8 The power connection supplies the charger unit with power Hand lever for squeegee lift out Fig 5 9 Use this hand lever to lift and lower the squeegee Pedal brush head Fig 5 10 Use this pedal to lift and lower the brush head Pedal plate brush head pressure Fig 5 11 This pedal allows increasing the ground pressure of the plate brush head Operation Swing aside squeegee Swing aside the squeegee in lifted out position to allow passage through nar row clearances This can be done by foot or by hand by swingin
26. t the brush head before moving over obstacles doorsteps Only fold open empty recovery tank Use only cleaning agents suitable for automatic machines low foaming and comply with the instructions for use disposal and with the warning information specified by the cleaning agent s manufacturer The machine is not designed for col lecting hazardous inflammable or explosive dusts or substances Usage of the machine in explosive areas is prohibited Pull the switching key to avoid un authorized use of the machine Before transport of the machine lift the squeegee and the brush head Safety information Adapt driving habits to local conditi ons e The machine may be used only for operation on flat floors with a maxi mum inclination of up to 10 1 4 Maintenance instructions e The daily and weekly maintenance and repair task must be performed by a qualified operator For further maintenance and repair work beyond please contact your local PowerBoss service center e Observe the maintenance activities and intervals set out in the instruc tion manual e Maintenance and repair work may be carried out only by means of ap propriate tools e Have the machine checked for safe condition in the sense of the Acci dent Prevention Regulation by an expert at regular intervals recom mendation at least once yearly as well as after modifications or repair e Spare parts must be equal to techni cal requirement
27. tch the machine on and check the suction pattern When the machi ne is in operation the entire surface of the sealing strips center and ou ter areas must be applied as evenly as possible 4 Tighten the srews on the eccentric wheel at 5 b ft 36 Maintenance and Care Height Adjustment The height adjustment is set to 3 mm at the factory If streaks are produced de spite an optimum angle adjustment the clearance between the rollers and floor must be adjusted by changing the num ber of washers on the holder In the case of very smooth floors e g fi nished floors PVC linoleum etc Number of washers 2 This corre sponds to a clearance of approx 2 mm In the case of very uneven floors e g poorly laid tiles water does not run off Number of washers 4 This corre sponds to a clearance of approx 4 mm The Squeegee 110 cm is equipped with two additional rollers which are adjusted at the factory to a distance of 10 mm to the floor by means of spacers Fig 13 3 38 Maintenance and Care EC Declaration of Conformity according to Directive 98 37 EC PowerBoss Inc 175 Anderson Street NC 28315 U S A Telephone 910 944 2105 Fax 910 944 740 declare under our sole responsibility that the product Phoenix 35 Type 7311 to which this declaration relates corre sponds to the relevant basic safety and health requirement of the Direct
28. ting instructions daily or weekly The driver operator will be instructed upon delivery of the machine System Maintenance l every 125 hours of operation To be performed by qualified personnel of authorized PowerBoss Service Center in accordance with the machine specific system maintenance including spare part kit System Maintenance II every 250 hours of operation To be performed by qualified personnel of authorized PowerBoss Service Center in accordance with the machine specific system maintenance including spare part kit System Maintenance S every 500 hours of operation safety check To be performed by qualified personnel of authorized PowerBoss Service Center in accordance with the machine specific system maintenance including spare part kit Maintenance and Care 5 2 Handing over Upgrade Test drive Handing over to the customer Instruction carried out on at operating hours System Maintenance S 500 operating hours Workshop stamp carried out on at operating hours System Maintenance S 1000 operating hours Workshop stamp carried out on at operating hours Maintenance Document System Maintenance 125 operating hours Workshop stamp carried out on at operating hours System Maintenance 625 operating hours Workshop stamp carried out on at operating hours System Maintenance 1125 operating hours Workshop stamp carried out on at
29. tion of the center of gra vity only use batteries as released and at the prescribed position only Only charge batteries in areas with sufficient ventilation Explosion ha zard Safety information 1 6 Information for Protection of Environment For safe use of substances inheriting a danger to health and environment specific knowledge is required Observe the legal directives and lo cal regulations for disposal of deter gents see Water Management Act Used batteries labeled as recyclable contain reusable economic goods According to the crossed dustbin la bel these batteries must not be ad ded to the normal waste Provide an agreement with the PowerBoss con tract dealer on their return and disposal Safety information 1 7 Labels at the Machine A Read and observe the instruction The following safety and information la manual Fig 1 2 bels are legibly attached to the machi B Maximum inclination of 10 ne Replace missing or illegible labels Fig 1 2 immediately C Do not clean the machine by means of high pressure cleaning equipment PowerBoss nameplate Fig 1 1 Fig 1 2 PowerBoss Machine identification number Fig 1 2 Recovery drain hose Fig 1 3 u Fig 1 10 First Operation 2 First Operation 2 1 Instruction Instruction is required before first ope ration First inst
30. use of the machine and therefore have to be kept readily available at the machi ne When selling or letting the machine for rent hand out these documents to the new owner operator and have the transfer certified e The warning and instruction plates attached to the machine contain va luable advice about safe operation Immediately replace incomplete or il legible labels e As far as safety standards are con cerned spare parts must equal to genuine PowerBoss spare parts 1 3 Provisions for Operation e Before first operation of the machine fully charge the battery with an initial charging procedure and comply with the operating instructions of the charger as well as with those of the battery manufacturer PowerBoss cannot be held liable for damages resulting from an insufficient initial charge e Before operation check the machine for operational safety Immediately remedy malfunctions e Itis indispensable for the operator to get acquainted with all attached im plements and controls as well as with their function before operation begins When working with the machine use firm and skid proof shoes The machine may be used only on such surfaces clearly specified by the owner or his authorized repre sentative When working with the machine pay strict attention to any persons in the close vicinity Start moving immediately after brush head has switch on otherwise the brush might leave traces on the floor Lif
31. ut pull off 3 Eccentric wheel for angle adjust the suction hose Fig 11 4 loosen the ment two star shaped knobs Fig 11 2 and 4 Suction hose remove the squeegee 5 Fastening device 6 Washers for height adjustment 5 8 2 Changing the Squeegee Blades Check the inner and outer squeegee blades on the squeegee tool Fig 11 1 weekly for signs of wear The blades can be used fourfold by turning them 1 With Squeegee in raised position 2 Pull off the suction hose loosen the two star shaped knobs and remove the squeegee tool 3 Unlock the fastening device Fig 11 5 and remove the outer squeegee blade Turn the blade or install a new one as necessary Change the inner blade in the same way Fig 11 35 Maintenance and Care 5 8 3 Adjusting the Squeegee Tool Angle Adjustment The angle adjustment is the decisive factor in ensuring that the squeegee blade on the squeegee tool lie evenly on the floor 1 Park the machine on a level surface and lower the squeegee 2 Loosen the srews on the eccentric wheel Fig 12 1 and adjust the squeegee using the eccentric wheel SW13 so that the ends of the blade still have contact with the floor Figure A Turn the eccentric wheel in the front top position The clearance between blade and floor is reduced in the center Figure B Turn the eccentric wheel in the behind top position The clearance between blade and floor is increased in the center 3 Swi
32. witched on F Solution dosage symbol Fig 4 11 This symbol appears upon actuation of the solution dosage tip switch Silence Kit tip switch optional Fig 4 12 This tip switch is used to change suc tion turbine to silent mode The silent mode symbol appears in the display Solution dosage tip switch Fig 4 13 This tip switch is used to regulate the amount of solution Additionally solution amount is adapted to dri ving speed The display shows a six stage symbol for the supplied amount of solution Solution supply ON OFF tip switch Fig 4 14 This tip switch is used to switch solution supply ON or OFF Scrubbing tool symbol optional Fig 4 15 This symbol appears when scrubbing tool switch A Fig 4 16 is switched on Operation 3 2 2 At the machine 1 Drive direction control 1a with speed control knob 1b and bail handle 1c Opening of solution tank Drity water vacuum hose Solution filter Soiled water drain hose Solution level indication Brush ejector Power connection charger unit Hand lever for squeegee lift out 10 Pedal brush head 11 Scrub brush head pressure O OND OR W PO Fig 5 18 Operation Drive direction control with speed control knob bail handle Fig 5 1 The drive direction control 1a is used to control the driving direction forward or reverse The bail handle 1c mus
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