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HYDRA-X10 User Manual - Active-Semi
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1. K C KW WW 9 WW 9 9 9 D Figure 1OHYDRA X PROTOL Prototype Board 4 x 4 13 Rev 1 0 June 2014 HYDRA X Head Design HYDRA X10 users can take advantage of the female connectors which accept male header connectors to expand the Body module functionality Whereas Active Semi provides a number of existing Heads users can are exhorted to design their own when possible Measurements on where mounting holes and interface connectors are to be placed are shown below 0 74 2 0 1 8 2 0 e 9090090000 CN 0000000 2 6 1 4 0 6 2 0 2 35 1 3 0 557 0 1 0000000000 000000000 WOOOOOOOOC 00000 2 6 0 3 wo 0 9 0 1 2 0 0 1 Figure 11 HYDRA X Floor Plan and Dimensions 14 Rev 1 0 June 2014 ABOUT ACTIVE SEMI Founded in 2004 in Silicon Valley and headquartered in Allen Texas Active Semi is a rapidly emerging leader in the multi billion dollar power management IC and intelligent digital motor drive IC markets The company s portfolio of analog and mixed signal SoCs systems on chips are scalable core platforms used in charging powering and embedded digital control systems for end applications such as industrial commercial and consumer equipment The company offers power application microcontrollers DC DC AC DC PMU and LED drivers that significantly reduce solution size and cost while improving system level reliability Active Semi s turnkey solutions
2. Power Input Power to the Hydra X10 Body module can be applied to the J7 barrel connector or to the J5 female header connector s VIN and GND terminals Power to the module should not exceed 52V The barrel connector power input is protected against voltage reversal However the VIN input at the J5 connector is not Heads interfacing to the HYDRA X10 should observe correct voltage polarity Barrel Connector J7 correct polarity is with the center pin connected to VIN and the shell connected to GND Figure 3 Barrel Connector J7 Polarity The HYDRA X10 is optimized to operate with voltages ranging from 16V to 52V When the VIN input voltage goes above 16V the system exits UVLO protection and all subsystems including voltage regulators analog front end and microcontroller are enabled When an operational voltage is applied LED D2 will light up This is the LED which notifies VSYS 5V rail is up and running 3 3V and 1 8V regulators will also be operating at this point in time Module is ready for use Operating the HYDRA X10 Body With 12V VIN Although the PAC5210 device is optimized to operate at higher than 12V voltages it is still possible to operate the module with voltages in between 12V and 16V Care must be taken however not to exceed the 16V mark In order to operate the module at these lower voltages the user must apply a short between the VHM and VP terminals This tells the system not to use the Buck regulator The 12V applied
3. by the user at the VIN terminal is then used to generate 5V 3 3V and 1 8V 6 Rev 1 0 June 2014 LED s The HYDRA X10 module incorporates a small number of LEDs for diagnostic purposes These LED functions cannot be controlled by the user application If the user requires the usage of LEDs these can be added to the available GPIO resources The following table shows the available LEDs and their associated diagnostic function LED Description a USB Voltage Lights up when an USB link is present at the J8 connection Driven by the USB s 5V _D2 VSYS 5V Light up when the PAC5210 device is successfully powered up by VIN _ D3 MN Lights up as VIN voltage is applied SSS O D4 USB to UART TX Lights up with data transmission to the microcontroller D5 1 USB to UART RX Lights up with data transmission from the microcontroller 7 Rev 1 0 June 2014 SWD Debugging The HYDRA X10 module comes equipped with a fully operational and ready to be used CoLinkEx compatible SWD debugger User can utilize this link to download code to the PAC5210 device through the CooCox IDE or CoFlash FLASH loader application Both of these applications along with the CoLinkEx USB driver can be downloaded from the www coocox org website In the event the user desired to utilize a different debugger connector J1 offers access to the PAC5210 SWD lines The CoLinkEx debugger must be separated Separation can be obtained by flipping th
4. HYDRA X10 Power Application Controllers PAC5210 HYDRA X User s Guide active semi Solutions for Sustainability www active semi com Copyright 2014 Active Semi Inc CONTENTS CO E EEEE EE EE E 2 OVIEN ara EE E E weve A E E E E E 3 HYDRA X10 Body Hesources nenen 5 water 5 HYDRA X10 Pinout and Signal Connectivity ccc ccecccseeeeceeeeeeeeeeeeeeaeeeeeeeeseeesceeeesaaeeeeeeeseeaseeeesseaeeeesssaeeeees 5 Seille 6 Operating the HYDRA X10 Body With 12V VIN 6 BR 7 SWD Re tee re PR EE RE EE EN IE NE EU DNS INR TE ee 8 SWD Jumper Shunt and Push Button iiiiiiiiiirreeeeessseereeeneennnes 8 Se ein al Daller el 9 AYORA X Os St WEE 11 DR X PIO dd dd de 12 HYDRA X Prototype Heads 12 HYDRA X Head Deen 14 ele e E 15 2 Rev 1 0 June 2014 OVERVIEW Active Semi s HYDRA X10 development platform is a complete hardware solution enabling users not only to evaluate the PAC5210 device but also develop power applications revolving around this powerful and versatile Cortex MO based microcontroller The module contains a PAC5210 power application microcontroller and all the necessary circuitry to properly energize the MCU and its internal peripherals once power is applied To aid in the application development The HYDRA X10 offers access to each and every one of the PAC5210 device s signals by means of a series of female header connectors Whereas the HYDRA X10 module is referred to as the HYDRA X Body subsequ
5. communications source is to be employed ec 1 Molmcu px Ze WII 3 RB swoio 4 swoce S2 USB 2 UART nN 11 lo MCU_RX 2m mcu_tx 3 J swoio 4 M swoce S2 User s UART Figure 5 S2 DIP Switch UART Channel Selection Rev 1 0 June 2014 ul PACS210 PACS5210 PD a Bi PDS Pe PD7 PAT PAG c cl4 cis cl6 10uF dur louF our Al0O7 GG AIOS Le LPCHAMFEDSS SWD Debug c y Power Regulation active semi Solutions for Sustainability iagram ic D HYDRA X10 Schemati Figure 6 Rev 1 0 June 2014 10 HYDRA X10 SETUP The setup for the HYDRA X10 Body module requires up to three simple connections 1 Connect the VIN power source via barrel connector J7 When VIN power is present the LED D3 will light up If VIN voltage is larger than 16V the PAC5210 s Multi Mode Power Manager will be engaged and the VSYS 5V regulator will be enabled This event will result in LED D2 lighting up Connect the USB Serial Communications to J8 ensure the board s USB cable is connected to a PC computer LED D1 will light up when the connection is made Connect the USB SWD to J9 Ensure the board s USB cable is connected to a PC computer Coocox IDE will signal connection status Paes ie Le LE i T i Ta E D uh ds B a Figure 7 HYDRA X10 Connections Rev 1 0 June 2014 HYDRA X HEADS HYDRA X Prototype Heads Activ
6. deliver energy saving power conversion architectures that minimize energy usage and compress system development cycle time by greater than 50 percent Active Semi ships 50 million power ICs per quarter and reached the one billion units shipped milestone in May 2012 The multi national company focuses on commercializing industry leading power management IC solution platforms and has developed broad intellectual property with over 150 patents granted and pending For more information visit http active semi com LEGAL INFORMATION amp DISCLAIMER Copyright 2012 2013 Active Semi Inc All rights reserved All information provided in this document is subject to legal disclaimers Active Semi reserves the right to modify its products circuitry or product specifications without notice Active Semi products are not intended designed warranted or authorized for use as critical components in life support life critical or safety critical devices systems or equipment nor in applications where failure or malfunction of any Active Semi product can reasonably be expected to result in personal injury death or severe property or environmental damage Active Semi accepts no liability for inclusion and or use of its products in such equipment or applications Active Semi does not assume any liability arising out of the use of any product circuit or any information described in this document No license express implied or otherwise is granted under any patent
7. e S2 DIP switches 3 and 4 to the OFF position La La 1 o MCU_RX 1 o MCU_RX 2 MN mcu_tx 2 E mcu_tx 3 swpio 30 swpio Al RW swoce AR swoce S2 S2 CoLinkEx Debug J1 Debug Figure 4 S2 DIP Switch Debugger Selection The integrated SWD module is powered from the PAC5210 s 3 3V regulator SWD Jumper Shunt and Push Button Jumper Description JP1 Used to program U3 microcontroller with CoLinkEx SWD firmware In Factory use only Si SWD MCU Reset Push Button The S1 push button resets the SWD MCU In the event SWD communications are not operational while all voltages are present pushing the button may restore SWD functionality NOTE It is highly recommended the JP1 to never be populated with a shunt Doing so will configure the SWD MCU to behave like an USB storage device This mode is only meant to be employed when programming the SWD MCU with the CoLinkEx firmware 8 Rev 1 0 June 2014 Serial Communications The HYDRA X10 module also contains a fully operational USB to UART serial communications link the user can utilize to communicate with the PAC5210 s serial port This connection is enabled by default at the factory In the event the user desires to utilize a different serial communications source the S2 DIP switch must be configured to separate the USB 2 UART resource from the PAC5210 microcontroller Figure 5 depicts how to flip the S2 DIP switches 1 and 2 depending on which UART serial
8. e Semi provides three different prototype heads which allow the HYDRA X10 Body module to be expanded by the user s applications particular set of requirements The three prototype heads are named after their size as HYDRA XPROTOS Small size Prototyping Board observes the same footprint as the HYDRA X Body HYDRA XPROTOM Medium size Prototyping Board measuring 2 75 x 3 0 HYDRA XPROTOL Large size Prototyping Board measuring 4 x 4 active semi bi GK e eeaeee alaale bb gt Ka L z e 070 e Ee So oo oO or Se Oe Oe ee ee 656606066060 e e e e en 6 amp ee ORNE e e Figure 9 HYDRA X PROTOM Prototype Board 2 75 x 3 12 Rev 1 0 June 2014 CE WW WW WW WW WW WW WW WW WW WW WW WW WW D WW WW WW WW 0 AAA eee Le Mel CW WW LC WW WW K WW WW We C C C Bo aAA 49 59 05 06 50 5e 5e i eg est Doit ei Je 2e E D E 9 WW WW WW S S D DW BS sS KW a VW WW CN DE CR 0 PC2 PCS PC4 UIO PES PE4 GC WW d C DI Ch aS Se DL C Ce E gt z FY C CW ke YS ke Ki KW 3 o K K H WWW a WW WW KI a K 8 a O 9 O0 SW D o 0 GC WWW e 2 ke ee RE RW ke o C C Ki ke kd ke eee gt kl oe e
9. ent daughter card modules can be interfaced through these female connectors by merging both boards together Throughout the rest of this documentation said attachable daughter cards will be referred to as Heads The HYDRA X10 Body also contains all the necessary circuitry to connect the module to a PC computer through a conventional USB port which can then be used in the communication efforts by taking advantage of the PAC5210 s UART interface Graphical User Interface GUI software suites can then be used to externally control particular application s features The final block within the HYDRA X10 Body is a complete Serial Wire Debug SWD module which allows the microcontroller to be both programmed and debugged in real time This SWD debugger block follows the CoLinkEx architecture and is compatible with the CooCox Integrated Development Environment IDE Both the USB to UART and SWD debugger can be disconnected from the PAC5210 device in case the user wishes to utilize a different means of serial communications or SWD debugging Active Semi s HYDRA X10 Body kit consists of the following e HYDRA X10 Body module e HYDRA X10 User s Guide e Schematics BOM and Layout Drawings 3 Rev 1 0 June 2014 6N Other JTAG AIR ep EEN RS A TT wem e Es e me gt RELELE DOUT gt Di thes cb Oo AN Figure 1 HYDRA X10 Body Block Diagram Solution Benefits Idea
10. l for general purpose power applications and controllers Single IC PAC5210 with 14 PWM outputs 14 ADC inputs I2C UART SPI and GPIO USB 2 UART communication blocks allows communications with a PC computer Integrated SED debugger allows both programming and in real time debugging Foot print compatible with Arduino platform offerings Schematics BOM Layout drawings available The following sections provide information about the hardware features of Active Semi s HYDRA X10 turnkey solution 4 Rev 1 0 June 2014 HYDRA X10 BoDY RESOURCES Header Descriptions The following table shows the female header descriptions for the HYDRA X10 Body module Header Pin Description J1 II PAC5210 secondary SWD port power 5V 2 PAC5210 secondary SWD port data input output 3 PAC5210 secondary SWD port clock a PAC5210 secondary SWD port ground GND J7 VIN Power Input barrel connector 16V to 52V J8 USB to UART USB connector J9 USB to SWD debugger connector HYDRA X10 Pinout and Signal Connectivity The following diagram shows the female header pinout for the HYDRA X10 Body module as seen from above J2 J3 0000000000 0000000 O 9p SSSSSSORHR Dog 3 pps Omadaaqaqaoadcda Oaaqagaaqaadag gt PD7 ST PA5 PA3 Hydra X10 Pinout Son _ HS1 S OM CO e CN oi on o mA Q OMO Z200000000 O05 G e DRM Odd d d tt d e DO 0000000000 000000 J5 J6 Figure 2 HYDRA X10 Pinout 5 Rev 1 0 June 2014
11. s copyrights or other intellectual property rights of Active Semi or others Active Semi assumes no liability for any infringement of the intellectual property rights or other rights of third parties which would result from the use of information contained herein Customers should evaluate each product to make sure that it is suitable for their applications Customers are responsible for the design testing and operation of their applications and products using Active Semi products Customers should provide appropriate design and operating safeguards to minimize the risks associated with their applications and products All products are sold subject to Active Semi s terms and conditions of sale supplied at the time of order acknowledgment Exportation of any Active Semi product may be subject to export control laws Active Semi Active Semi logo Solutions for Sustainability Power Application Controller Micro Application Controller Multi Mode Power Manager Configurable Analog Front End and Application Specific Power Drivers are trademarks of Active Semi ARM is a registered trademark and Cortex is a trademark of ARM Limited All referenced brands and trademarks are the property of their respective owners 15 Rev 1 0 June 2014
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